AJ7200BTVF

AJ7 (J7) POWER ROCKER SWITCH Small size AJ7 switch 10A type Standard actuator AJ7 switch 10A type Wide actuator AJ7 switch 6A type FEATURES 1. Power rocker switches for safety requirements. • All versions comply with ClassII EN61058-1 insulation grade. Insulation distance: 8mm Min. Contact gap: 3mm Min. • International Standard-approved status Already approved Standard actuator UL/C-UL, ENEC/VDE AJ7 switch type 10A Wide type actuator UL/C-UL, ENEC/VDE type AJ7 switch 6A type UL/C-UL, ENEC/VDE 2. High inrush current resistance is ideal for office automation equipment. Type Inrush 10A type 6A type 100A 60A Contact Expected rating life 10A 250V AC Min.104 6A 250V AC 4. A broad product line The AJ7 switches are available with five different types of terminals: quickconnect terminals, soldering terminals, PC board terminals, right angle terminals and left angle terminals. 5. Cadmium-free contact compatibility. 6. TV-5 rating type added to lineup PRECAUTIONS WHEN USING CADMIUM-FREE CONTACT TYPE Models with cadmium-free contacts have been introduced in order to reduce environmentally harmful substances. (“F” is affixed to the end of the part number.) We ask customers who are currently using products with cadmium-containing contacts (no “F” at the end of the part number) to please make the switch to models with cadmium-free contacts. When switching, operating life may differ depending on the load. Please be sure to verify this by conducting an evaluation using actual equipment. Force 3. Operation that only requires a light touch The best operation characteristics were sought by analyzing touch data gathered by monitoring 1,500 people. • Power Rocker Switch touch curve AJ7 (J7) SWITCHES Stroke CONSTRUCTION Actuator Case Snap-in Clip Contact gap (more than 3mm) The EN60950 (intended for office automation equipment) conforms with a 3mm gap. When directly opening or closing the primary power supply side, a contact gap of at least 3mm is required in order to ensure safety. ds_62001_0107_en_aj7: 010314J 1 AJ7 (J7) ORDERING INFORMATION AJ 7 F 7: AJ7 switch Rating & size of actuator Nil: 10A standard size W: 10A wide size 6: 6A standard size Number of poles and Operation 1: 1-pole, single throw (ON-OFF) 2: 2-pole, single throw (ON-OFF) Terminal shape 0: .187 Quick-connect terminal 1: Soldering terminal 2: PC board terminal 3: PC board right angle terminal (for standard actuator only) 4: PC board left angle terminal (for standard actuator only) Actuator indication 0: No indication 1: indication (Indication on top) 2: indication (Indication on top) 3: 4: 5: indication (Side indication) indication (Indication on top) indication (Side indication) Actuator color Remark 1, 7) W: White B: Black R: Red Flange color Nil: Black (standard color) (Custom ordered color: W: White, H: Light gray) Remark 1, 5) Insulation guard Nil: Short guard type T: Long guard type (.187 Quick-connect terminal and soldering terminal only) F: Cadmium-free product Remarks: 1. The 10A type has indication on the actuator. 2. The correspondence between actuator colors and flange colors marked with an asterisk differs according to the type; refer to the remark for the PRODUCT TYPES. 3. “I O” is engraved on all flanges. 4. The color of indication on the actuator: • White actuator: black • Others: white 5. The flange color of 6A type is black only. 6. They come with a stamp indicating international standards without your request. TV rating type AJ 7 2 B TV F 7: AJ7 switch Number of poles and Operation 2: 2-pole, single throw (ON-OFF) Terminal shape 0: .187 Quick-connect terminal 1: Soldering terminal Actuator indication 0: No indication 2: indication (Indication on top) Actuator color B: Black Rating TV: TV rating F: Cadmium-free product 2 ds_62001_0107_en_aj7: 010314J AJ7 (J7) ACTUATOR INDICATIONS ON PRODUCTS MADE TO ORDER With indication on top With side indication (When the “ I ” indication is visible on the side of the actuator, it indicates that the switch is in the “ON” state.) With I O indications: The I and O symbols are located on each side, respectively. With I indications: The I symbols is located on the side. PRODUCT TYPES 1. 10 A type 1) Standard actuator type (1) Without indication on actuators Terminal shape .187 Quick-connect terminal Soldering terminal PC board terminal PC board right angle terminal PC board left angle terminal Poles Operating types 1-pole 2-pole 1-pole 2-pole 1-pole 2-pole 1-pole 2-pole 1-pole 2-pole ON-OFF Part no. Without indication AJ7100F AJ7200F AJ7110F AJ7210F AJ7120F AJ7220F AJ7130F AJ7230F AJ7140F AJ7240F Remarks: 1. A letter indicating the actuator color is entered in place of asterisk. (Regarding the color, please refer to ORDERING INFORMATION.) Standard flange color is black. For other colors type, they are custom ordered. For requests of other flange color, please refer to ORDERING INFORMATION. 2. Long guard type is available for .187 Quick-connect terminal and soldering terminal type. When ordering, please add a “T” before the “F” at the end of the part number. 3. The color of indication on the actuator: • For white actuator: black • For others: white 4. They come with a stamp indicating international standards without your request. 5. Note that the position of the I mark on the flange is used as a reference for left angle and right angle terminals as shown in the diagram below. This also applies to the 6A type. I mark Right angle terminal ds_62001_0107_en_aj7: 010314J I mark Left angle terminal 3 AJ7 (J7) (2) With indication on actuators Terminal shape .187 Quick-connect terminal Soldering terminal PC board terminal PC board right angle terminal PC board left angle terminal Poles Operating types 1-pole 2-pole 1-pole 2-pole 1-pole 2-pole 1-pole 2-pole 1-pole 2-pole ON-OFF Part no. With I O indication AJ7101F AJ7201F AJ7111F AJ7211F AJ7121F AJ7221F AJ7131F AJ7231F AJ7141F AJ7241F With — O indication AJ7102F AJ7202F AJ7112F AJ7212F AJ7122F AJ7222F AJ7132F AJ7232F AJ7142F AJ7242F Remarks: 1. A letter indicating the actuator color is entered in place of asterisk. (Regarding the color, please refer to ORDERING INFORMATION.) Standard flange color is black. For other colors type, they are custom ordered. For requests of other flange color, please refer to ORDERING INFORMATION. 2. Long guard type is available for .187 Quick-connect terminal and soldering terminal type. When ordering, please add a “T” before the “F” at the end of the part number. 3. The color of indication on the actuator: • For white actuator: black • For others: white 4. They come with a stamp indicating international standards without your request. 5. Note that the position of the I mark on the flange is used as a reference for left angle and right angle terminals as shown in the diagram below. This also applies to the 6A type. I mark I mark Right angle terminal Left angle terminal 2) Wide actuator type (1) Without indication on actuators Terminal shape .187 Quick-connect terminal Soldering terminal PC board terminal Poles Operating types 1-pole 2-pole 1-pole 2-pole 1-pole 2-pole ON-OFF Poles Operating types 1-pole 2-pole 1-pole 2-pole 1-pole 2-pole ON-OFF Part no. Without indication AJ7W100F AJ7W200F AJ7W110F AJ7W210F AJ7W120F AJ7W220F (2) With indication on actuators Terminal shape .187 Quick-connect terminal Soldering terminal PC board terminal Part no. With I O indication AJ7W101F AJ7W201F AJ7W111F AJ7W211F AJ7W121F AJ7W221F With — O indication AJ7W102F AJ7W202F AJ7W112F AJ7W212F AJ7W122F AJ7W222F Remarks: 1. A letter indicating the actuator color is entered in place of asterisk. (Regarding the color, please refer to ORDERING INFORMATION.) Standard flange color is black. For other colors type, they are custom ordered. For requests of other flange color, please refer to ORDERING INFORMATION. 2. The color of indication on the actuator: • For white actuator: black • For others: white 3. They come with a stamp indicating international standards without your request. 4 ds_62001_0107_en_aj7: 010314J AJ7 (J7) 2. 6 A type 1) Standard actuator type (1) Without indication on actuators Terminal shape .187 Quick-connect terminal Soldering terminal PC board terminal PC board right angle terminal PC board left angle terminal Poles Operating types 1-pole 2-pole 1-pole 2-pole 1-pole 2-pole 1-pole 2-pole 1-pole 2-pole ON-OFF Poles Operating types 1-pole 2-pole 1-pole 2-pole 1-pole 2-pole 1-pole 2-pole 1-pole 2-pole ON-OFF Part no. Without indication AJ76100F AJ76200F AJ76110F AJ76210F AJ76120F AJ76220F AJ76130F AJ76230F AJ76140F AJ76240F (2) With indication on actuators Terminal shape .187 Quick-connect terminal Soldering terminal PC board terminal PC board right angle terminal PC board left angle terminal Part no. With I O indication AJ76101F AJ76201F AJ76111F AJ76211F AJ76121F AJ76221F AJ76131F AJ76231F AJ76141F AJ76241F With — O indication AJ76102F AJ76202F AJ76112F AJ76212F AJ76122F AJ76222F AJ76132F AJ76232F AJ76142F AJ76242F (Standard color is black. For other color type, they are custom ordered.) Remarks: 1. Replace the asterisk with a code that indicates the actuator color. B: Black (standard), W: White (custom ordered), R: Red (custom ordered) 2. The color of I O indication on the actuator: White actuator: black Others: white 3. They come with a stamp indicating international standards without your request. 3. TV rating type Terminal shape Poles Operating types 2-pole ON-OFF .187 Quick-connect terminal Soldering terminal Part no. Without indication AJ7200BTVF — AJ7210BTVF — With — O indication — AJ7202BTVF — AJ7212BTVF SPECIFICATIONS 1. Contact rating Type Voltage Resistive load (cos ø ≈ 1.0) Motor load (EN61058-1) (cos ø ≈ 1.0) Inrush load 10A type 6A type 250V AC 10A 6A 4A 3A 100A (8.3ms) — Remark: The motor load is in accordance with EN61058-1. Inrush current can be switched up to the value of 6 times the indicated rating. 2. TV rating Voltage 120V AC 250V AC Resistive load (cos ø ≈ 1.0) — 10A ds_62001_0107_en_aj7: 010314J Motor load (EN6105801) (cos ø ≈ 1.0) — 4A Capacitor load (EN61058-1) (inrush load) — 100A (8.3ms) Lamp load (UL1054) (TV-5) 5/78A — Expected electrical life (at 7 cpm) Min. 2.5  104 Min. 104 5 AJ7 (J7) 3. Characteristics Mechanical Electrical* Initial insulation resistance (Between terminals) Initial dielectric strength (Between terminals) Initial contact resistance (by voltage drop at 1A, 2 to 4V DC) at 6  103 ope. or less Temperature rise from 6  103 ope. to 104 Vibration resistance Shock resistance Actuator strength Tensile terminal strength Ambient temperature Flame retardancy Tracking resistance 1-pole Operating force (reference characteristics) 2-pole Contact material Expected life (min. operations) Min. 5  104 (at 20 cpm.) Min. 104 (at 7 cpm., at rated load) Min. 100 M (at 500V DC measured by insulation resistive meter) 2,000 Vrms detection current: 10 mA Max. 100m Max. 30C (UL1054) Max. 55C (EN61058-1) 10 to 55 Hz at double amplitude of 1.5mm Min. 490m/s2{50 G} 40 N {4.08kgf} for 1 minute (operating direction) 100 N {10.2kgf} for 1 minute or more (pull & push direction) –25C to +85C (not freezing below 0C) UL94V-0 Min. 175 2.2  1.2N {0.22 0.12kgf} 4  2.5N {0.41 0.25kgf} AgSnO2 alloy Remark: Test conditions are in accordance with EN61058-1, UL1054 and JIS C 6571. *Except TV rating type DIMENSIONS Interested in CAD data? You can obtain CAD data for all products with a CAD Data mark from your local Panasonic Electric Works representative. mm General tolerance: 0.5 The dimension diagram for the standard actuator types is common to both the 10A type and the 6A type. 1. .187 Quick-connect terminal/Long guard type CAD Data 2-pole 21 Long guard type .187 Quick-connect terminal 1-pole 15 12.8 10 21 32°±4° OFF ON OFF 4.8 10 19 13 3 3 1.4 dia. 1.4 dia. 8.5 9 8.5 16.5 13 ON 2 5.3 2 5.3 32°±4° 0.8 8.75 12.5 4.375 4.8 10 19 Remark: As for soldering type, only terminal is different. Diagram of recommended locations for panel mounting holes X 12.9 +0.1 −0 6 Panel thickness 0.75 to 1.25 1.25 to 2 2 to 3 X 19.2 0 0.1 19.4 0 0.1 19.8 0 0.1 ds_62001_0107_en_aj7: 010314J AJ7 (J7) mm General tolerance: 0.5 2. Soldering terminal CAD Data 2-pole 21 Long guard type Soldering terminal 1-pole 15 12.8 10 21 32°±4° OFF 13 2.6 8.5 16.5 13 ON 2 OFF 2.6 1.6 10 19 0.8 8.75 12.5 4.375 8.5 9 ON 5.3 2 5.3 32°±4° 1.6 10 19 Diagram of recommended locations for panel mounting holes X 12.9 +0.1 −0 Panel thickness 0.75 to 1.25 1.25 to 2 2 to 3 X 19.2 0 0.1 19.4 0 0.1 19.8 0 0.1 3. PC board terminal Diagram of recommended locations for panel mounting holes CAD Data X 2-pole 21 12.9 +0.1 −0 1-pole 15 12.8 10 PC board pattern 2 5.3 32°±4° ON 2-pole OFF 1-pole 4-1.8±0.1 16.5 13 10±0.1 4-1.8±0.1 10±0.1 4.375±0.1 4 (7.5) 8.75 ±0.1 1.3 10 19 0.8 8.75 12.5 4.375 Panel thickness 0.75 to 1.25 1.25 to 2 2 to 3 X 19.2 0 0.1 19.4 0 0.1 19.8 0 0.1 4. PC board right angle terminal Diagram of recommended locations for panel mounting holes CAD Data X 12.9+0.10 17.5±0.3 2-pole 21 2 5.3 32°±4° ON 1-pole 15 12.8 10 15.0±0.3 PC board pattern 2-pole OFF ±0.1 1-pole 4-1.8±0.1 13 10 2 16.5 Terminal side 10±0.1 2-1.8±0.1 8 0.8 8±0.1 19 Remark: A type left angle terminals is also available. ds_62001_0107_en_aj7: 010314J 4 12.5 Panel thickness 0.75 to 1.25 1.25 to 2 2 to 3 X 19.2 0 0.1 19.4 0 0.1 19.8 0 0.1 7 AJ7 (J7) mm General tolerance: 0.5 5. Wide actuator type Diagram of recommended locations for panel mounting holes X 21.9+0.1 0 2-pole 21 1-pole 24 21.8 19 2 5.3 32°±4° OFF Panel thickness 1 to less than 1.8 1.8 to 2.3 3 8.5 16.5 13 ON 1.4 dia. 4.8 0.8 8.75 21 10 19 4.375 X 19.2 0 0.1 19.9 0 0.1 Remark: Dimensions for the terminals of soldering terminal type and PC board terminal type are the same as those of standard size type. NOTES 1. Switch mounting Mount the switch with the hole cutting dimensions shown in the dimensions. Contact us if you are considering using a panel of other than the recommended size and shape. 2. Regarding fastening lead wires to terminals 1) When connecting the tab terminals, use a .187 Quick-connect and insert the terminals straight in. If they are skewed, the terminals will require excessive insertion force. In addition, there is some variation in the insertion force required for different receptacles from different manufacturers, so confirm how much force is needed under actual conditions. Do not solder wires onto tab terminals. 2) With manual soldering: Complete the soldering connection work within 3 seconds with the tip of the soldering iron (60W soldering iron) at a temperature of 420°C or lower, and take care not to apply any force to the terminal area. Avoid touching the switch with soldering iron. Soldering position When wrapping or soldering a wire around a terminal, do so in the shaded area indicated in the diagram at left. Contact terminal and ground terminal Refer to the diagram above, “soldering position,” for details on the position where a wire should be soldered to a terminal. When soldering PC board terminals, keep soldering time to within 5 s at 270C soldering bath or within 3 s at 350C soldering bath. 3) The terminals should be connected in such a way that they are not under constant stress from the connecting wires. 4) Terminal material is copper alloy which may discolor due to finger’s oil or after a long time. But that discoloration does not effect actual performance. 3. Resistance to chemicals To clean the switch unit, use a neutral detergent diluted with water. Do not use acidic or alkaline solvents as they may damage the switch. Furthermore, be careful not to get any of the detergent solution inside of the switch while cleaning it. 4. Environment Avoid using and storing these switches in a location where they will be exposed to corrosive gases, silicon, or high dust levels, all of which can have an adverse effect on the contacts. 5. Take care not to drop the product as it may impair perfomance. REFERENCE 1. Outline of UL1054 test Overload test AJ7: 15A 250V AC (power factor 0.75 to 0.8) 50 operation Endurance test AJ7: 10A 250V AC (power factor 0.75 to 0.8) 6103 operation After testing, temperature rise of terminals should be less than 30C and no abnormality should be observed in characteristics. 2. Outline of EN61058-1 test After switching 5  103 times on the below load condition at both 85 50 C and 2510C, temperature rise of terminals should be less than 55C and no abnormality should be observed in characteristics. 50 to 100ms 24A J7: 10A AC: 250V (Power factor 0.6) 2 sec. 4 sec. 8 ds_62001_0107_en_aj7: 010314J AJ7 (J7) INTRODUCTION TO 4P CONNECTORS FOR THE AJ7 SWITCH (produced by Nippon Tanshi Co., Ltd) Suitable switches: AJ7 switch, .187 Quick-connect terminal (Note: Terminal guard long type switches are not suitable for this connector.) Housing Product number: 4120-4204 Receptacle Product number: 171901-M2 Notes) This AJ7 switch connector is not available from Panasonic Corporation. Contact us for further details on this connector. ds_62001_0107_en_aj7: 010314J 9