AKT4H2111031

Your Simple, Accurate and Economical Temperature Controller Compact temperature controller (DIN 48×24) that can support pattern control Additions to KT2 series KT Temperature Controller Broad lineup of temperature controllers allow you to satisfy application and space requirements. KT2 Series KT4 Series [48×24×98.5mm] [48×48×95mm] KT7 Series [22.5×75×100mm] KT4H KT8 Series KT9 Series KT4H/B Series [48×96×98.5mm] [96×96×98.5mm] [48×48×56mm] KT4B Compliance with RoHS Directive FEATURES 1. Multi-input Versatile thermocouple, RTD, DC voltage and DC current input for temperature detecting sensors 2. Simple operation enables highly accurate temperature control All required operations can be enabled by the front keys and highly accurate PID control mode ensures an input span of ±0.2%. 3. DIN Rail mounting types are aligned taking global market demand into consideration The KT7 series is equipped with DIN rail mounting complying to DIN standards. Furthermore, because its control panel is compact, the KT7 saves space. 2009.10 4. Nine step pattern control possible. For KT2 series, despite DIN 48 × 24 size, selection is possible of control with fixed set point and nine step pattern control. 5. Meets market demands for costeffectiveness The KT series offers both economy and high performance. 6. The KT series complies with UL, CSA standards and CE marking. 7. Improved visibility and ease of operation More compact than before The KT4H/KT4B series features the largest PV digit size in the industry. Visibility is improved with an 11-segment display. Connectable to a PC, it offers a full range of control and communication functions. panasonic-electric-works.net/ac 8. Communication specification uses RS485 (Modbus protocol) (Sample System Configuration) FPΣ Programmable Controller (Panasonic Electric Works) RS-485 Up to 31 units can be connected * In the configuration above, the FPΣ requires a communication cassette (FPG-COM3). * Modbus is a communication protocol developed for PLCs by Modicon Inc.
       KT (AKT2,4,7,8,9,4H,4B) PRODUCT TYPES 1. KT2 Series Base model Power supply Sensor input Control output Alarm output Heating/ cooling control Heater burnout alarm Communication function AKT2 1 2 1 1 2 3 2 0 0 Blank 1 1 0 Blank 1 0 0 1 0 1 0 1 Description 48 × 24 × 98.5mm 100 to 240V AC Must be specified 24V AC/DC Multi-input (Thermocouple, RTD, DC current and DC voltage) Relay contact output 1a 3A 250V AC Must be Non-contact voltage output (for SSR drive) specified Current output When both heating/cooling and communication functions are not added: Relay contact output (alarm 1): Can be used Open collector output (alarm 2): Can be used When only heating/cooling function is added: Relay contact output (alarm 1): Cannot be used Open collector output (alarm 2): Can be used When only communication function is added: Relay contact output (alarm 1): Can be used Open collector output (alarm 2): Cannot be used When both heating/cooling and communication functions are added: Relay contact output (alarm 1): Cannot be used Open collector output (alarm 2): Cannot be used * When heating/cooling is selected, alarm output 1 cannot be used. When the communication function is selected, alarm output 2 cannot be used. • Part No. (Ex) Part No. when the optional functions (of Heating/Cooling control: relay contact output + Communications function) is added on to the basic model are as follows; Part No.: AKT21110101 • Options Product name Shunt resistor (for Current input) Terminal cover Part No. AKT4810 AKT2801 Note: When Current input is specified, a shunt resistor (sold separately) is required. 2. KT4 Series Base model Power supply Sensor input Control output Alarm output Heating/ cooling control Heater burnout alarm Communications function AKT4 1 2 1 1 2 3 1 2 0 4 0 1 2 3 4 1 Description 48 × 48 × 95mm 100 to 240V AC 24V AC/DC Multi-input (Thermocouple, RTD, DC Voltage and DC Current) Relay contact output 1a 3A 250V AC Non-contact voltage output (for SSR drive) Current output Relay contact output 1a (Alarm output 1) Relay contact output 1a (Alarm output 2) Not available SSR output 0.3A 250V AC (Heating/Cooling control not supported when 2 alarm output points are selected) Not available 5A (Heater burn-out alarm not supported when control output is current output type/not supported when heating and cooling control is selected) 10A (Heater burn-out alarm not supported when control output is current output type/not supported when heating and cooling control is selected) 20A (Heater burn-out alarm not supported when control output is current output type/not supported when heating and cooling control is selected) 50A (Heater burn-out alarm not supported when control output is current output type/not supported when heating and cooling control is selected) Not available Available Notes: 1. CT1 or CT2 for current detection is provided as an accessory when heater burn-out alarm function is added. 2. Event output will be shared if you choose alarm output 2 and the heater burnout alarm. • Part No. (Ex) Part No. when the optional functions (of Heating/Cooling control: SSR output + Communications function) is added on to the basic model are as follows; Part No.: AKT41111401 • Options Product name Shunt resistor (for Current input) Terminal cover Part No. AKT4810 AKT4801 Note: When Current input is specified, a shunt resistor (sold separately) is required. 2 KT (AKT2,4,7,8,9,4H,4B) 3. KT8 Series Base model AKT8 Power supply Sensor input Control output Alarm output Heating/cool- Heater burn- Communicaing control out alarm tions function 1 2 1 1 2 3 1 2 0 1 2 3 0 1 2 3 4 1 Description 48 × 96 × 98.5mm 100 to 240V AC 24V AC/DC Multi-input (Thermocouple, RTD, DC Voltage and DC Current) Relay contact output 1a1b 3A 250V AC Non-contact voltage output (for SSR drive) Current output Relay contact output 1a (Alarm output 1) Relay contact output 1a (Alarm output 2) Not available Relay contact output 1a Non-contact voltage output (for SSR drive) Current output Not available 5A (Heater burn-out alarm not supported when control output is current output type/not supported when heating and cooling control is selected) 10A (Heater burn-out alarm not supported when control output is current output type/not supported when heating and cooling control is selected) 20A (Heater burn-out alarm not supported when control output is current output type/not supported when heating and cooling control is selected) 50A (Heater burn-out alarm not supported when control output is current output type/not supported when heating and cooling control is selected) Not available Available Notes: 1. CT1 or CT2 for current detection is provided as an accessory when heater burn-out alarm function is added. 2. If a communication function is added, second main setup is not possible • Part No. (Ex) Part No. when the optional functions (of Alarm output; Alarm output 2 + Heating/Cooling control: Current output) are added on to the basic model are as follows; Part No.: AKT8111230 • Options Product name Shunt resistor (for Current input) Terminal cover Part No. AKT4810 AKT8801 Note: When Current input is specified, a shunt resistor (sold separately) is required. 4. KT9 Series Base model AKT9 Power supply Sensor input Control output Alarm output Heating/cool- Heater burn- Communicaing control out alarm tions function 1 2 1 1 2 3 1 2 0 1 2 3 0 1 2 3 4 1 Description 96 × 96 × 98.5mm 100 to 240V AC 24V AC/DC Multi-input (Thermocouple, RTD, DC Voltage and DC Current) Relay contact output 1a1b 3A 250V AC Non-contact voltage output (for SSR drive) Current output Relay contact output 1a (Alarm output 1) Relay contact output 1a (Alarm output 2) Not available Relay contact output 1a Non-contact voltage output (for SSR drive) Current output Not available 5A (Heater burn-out alarm not supported when control output is current output type/not supported when heating and cooling control is selected) 10A (Heater burn-out alarm not supported when control output is current output type/not supported when heating and cooling control is selected) 20A (Heater burn-out alarm not supported when control output is current output type/not supported when heating and cooling control is selected) 50A (Heater burn-out alarm not supported when control output is current output type/not supported when heating and cooling control is selected) Not available Available Notes: 1. CT1 or CT2 for current detection is provided as an accessory when heater burn-out alarm function is added. 2. If a communication function is added, second main setup is not possible • Part No. (Ex) Part No. when the optional functions (of Alarm output; Alarm output 2 + Heating/Cooling control: Non-contact voltage output) are added on to the basic model are as follows; Part No.: AKT9111220 • Options Product name Shunt resistor (for Current input) Terminal cover Part No. AKT4810 AKT9801 Note: When Current input is specified, a shunt resistor (sold separately) is required. 3 KT (AKT2,4,7,8,9,4H,4B) 5. KT7 Series Base model Power supply Sensor input Control output Heating/ cooling control Alarm output Heater burnout alarm Communications function AKT7 1 2 1 1 2 3 1 0 0 1 2 3 4 1 Description 22.5 × 75 × 100mm 100 to 240V AC 24V AC/DC Multi-input (Thermocouple, RTD, DC Voltage and DC Current) Relay contact output 1a 3A 250V AC Non-contact voltage output (for SSR drive) Current output Open collector output (Alarm output 1) Not available (without Heating/Cooling function) Not available 5A (not available for the Current output type) Open collector output 10A (not available for the Current output type) Open collector output 20A (not available for the Current output type) Open collector output 50A (not available for the Current output type) Open collector output Not available Available Note: CT1 or CT2 for current detection is provided as an accessory when heater burn-out alarm function is added. • Part No. (Ex) Part No. when the optional function (of Heater burnout alarm: 10A) is added on to the base model are as follows; Part No.: AKT7111102 • Options Product name Shunt resistor (for Current input) Part No. AKT4811 Note: When Current input is specified, a shunt resistor (sold separately) is required. 6. KT4H Series Base model Power supply Sensor input Control output Alarm output Heating/ cooling control Heater burnout alarm Communications function Description AKT4H 1 2 1 1 2 3 0 1 2 0 0 1 2 0 0 0 1 or 2 0 3 1 or 2 0 4 1 or 2 0 5 1 or 2 0 6 Blank 1 2 100 to 240V AC 24V AC/DC Multi-input (Thermocouple, RTD, DC Voltage and DC Current) Relay contact Non-contact voltage (for SSR drive) Heater burn-out alarm not possible. DC current 1 point (1a) 2 points (1a + 1a) Heating/cooling control output not possible. Not available Relay contact Heater burn-out alarm not possible. Non-contact voltage (for SSR drive) Heater burn-out alarm not possible. Not available Single phase 20A (Heater burn-out alarm not supported when control output is DC output type/not supported when heating and cooling control is selected) Single phase 50A (Heater burn-out alarm not supported when control output is DC output type/not supported when heating and cooling control is selected) Three phase 20A (Heater burn-out alarm not supported when control output is DC output type/not supported when heating and cooling control is selected) Three phase 50A (Heater burn-out alarm not supported when control output is DC output type/not supported when heating and cooling control is selected) Not available Serial communication RS-485 Contact input Notes: 1. CT1 or CT2 for current transformer is provided as an accessory when heater burn-out alarm function is added. 2. Under some conditions, option functions (shaded items) may not be available; please check the “Descriptions” of the above table for non-functioning circumstances. • Part No. (Ex) Part No. when the optional functions (Heating/Cooling control + communication function) are added on to the basic model are as follows; Part No.: AKT4H1111101 • Options Product name Shunt resistor (for Current input) Terminal cover Tool cable • Setting software Part No. AKT4810 AKT4H801 AKT4H820 Product name KT Monitor Description Editing of all types of data, File saving Monitoring of readings, Saving of log files Note: Please download user manual from the company website. 4 Remark Available for download at no charge from company website. http://www.panasonic-electric-works.net/ac KT (AKT2,4,7,8,9,4H,4B) 7. KT4B Series Base model Power supply Sensor input Control output Alarm output Heating/cooling control Heater burnout alarm 1 (1 point) 1 (Relay contact) 2 (2 points) 1 (1 point) AKT4B 1 (100 to 240V AC) 1 (Multi-input) 0 (Not available) 2 (Non-contact voltage) 2 (2 points) 1 (1 point) 3 (DC current) 2 (2 points) *Please inquire if you need specifications not included in the model numbers above. *Use RS485 for serial communication. Example Model No.: AKT4B111100 Specifications: Power supply 100 to 240V AC, Heating/cooling control: Not available, Sensor input: Multi-input, Heater burnout alarm: Not available, Control output: Relay contact, Communications function: Not available, Alarm output: 1 point 0 (Not available) Communications function Blank (Not available) 1 (Serial communication) Blank (Not available) 1 (Serial communication) Blank (Not available) 1 (Serial communication) Blank (Not available) 1 (Serial communication) Blank (Not available) 1 (Serial communication) Blank (Not available) 1 (Serial communication) Model No. AKT4B111100 AKT4B1111001 AKT4B111200 AKT4B1112001 AKT4B112100 AKT4B1121001 AKT4B112200 AKT4B1122001 AKT4B113100 AKT4B1131001 AKT4B113200 AKT4B1132001 • Options (Common for KT4H and KT4B) Product name Shunt resistor (for Current input) Terminal cover Tool cable Model No. AKT4810 AKT4H801 AKT4H820 5 KT (AKT2,4,7,8,9,4H,4B) RATING & SPECIFICATIONS Display Size (W × H × D) KT2 48 × 24 × 98.5mm Supply voltage (Must be specified) Frequency Power consumption Input type Approx. 5VA K Specifications KT8 KT9 48 × 96 × 98.5mm 96 × 96 × 98.5mm 100 to 240V AC 24V AC/DC 50/60Hz Approx. 8VA Input range –200 to 1370°C (–320 to 2500°F) KT7 22.5 × 75 × 100mm KT4H/4B 48 × 48 × 62mm Approx. 6VA Approx. 8VA –199.9 to 400.0°C (–199.9 to 750.0°F) J R S Thermocouple B E –200.0 to 400.0°C (–320 to 750.0°F) –200 to 1000°C (–320 to 1800°F) 0 to 1760°C (0 to 3200°F) 0 to 1760°C (0 to 3200°F) 0 to 1820°C (0 to 3300°F) –200 to 800°C (–320 to 1500°F) T –199.9 to 400.0°C (–199.9 to 750.0°F) N PL-II C (W/Re5-26) –200.0 to 400.0°C (–320 to 750.0°F) –200 to 1300°C (–320 to 2300°F) 0 to 1390°C (0 to 2500°F) 0 to 2315°C (0 to 4200°F) –200 to 850°C (–300 to 1500°F) Pt100 –199.9 to 850.0°C (–199.9 to 999.9°F) RTD –200.0 to 850.0°C (–320.0 to 1500.0°F) –200 to 500°C (–300 to 900°F) JPt100 4 to 20mA DC 0 to 20mA DC 0 to 1V DC DC 0 to 10V DC Voltage 1 to 5V DC 0 to 5V DC Thermocouple RTD 0 to 20mA DC DC current 4 to 20mA DC 0 to 1V DC 0 to 5V DC DC voltage 1 to 5V DC 0 to 10V DC Relay contact (contact material: silver alloy) Control output (Must be Non-contact DC voltage specified) –199.9 to 500.0°C (–199.9 to 900.0°F) Multi-input Current DC current Alarm output 1 (EVT1) Relay contact (Contact material: Ag alloy) Alarm output 2 (EVT2) Control mode Target temperature setting Program control function Thermocouple Accuracy RTD DC current and DC voltage Sampling period 6 KT4 48 × 48 × 95mm –200.0 to 500.0°C (–320.0 to 900.0°F) –1999 to 9999, –199.9 to 999.9 –19.99 to 99.99, –1.999 to 9.999 –2000 to 10000 • Scaling and change to the decimal point position is possible for DC current and DC voltage input. • DC current input is supported with an externally mounted 50Ω shunt resistor (sold separately). K, J, R, S, B, E, T, N, PL-II, C (W/Re5-26) External resistor: Max. 100Ω (max. 40Ω external resistor for B input) Pt100, JPt100Ω 3-conductor system (Allowable input conductor resistance for each conductor: max. 10Ω) Input impedance: 50Ω (Connect 50Ω shunt resistor between input terminals.) Allowable input current: max. 50 mA (when 50Ω shunt resistor is used) Input impedance: min. 1 MΩ, Allowable input voltage: max 5 V, Allowable signal source resistance: max. 2 kΩ Input impedance: min. 100 kΩ, Allowable input voltage: max 15 V, Allowable signal source resistance: max. 100Ω 1a 1a 1a1b 1a 1a 3A 250V AC (Resistive load), 1A 250V AC (Inductive load cosφ =0.4), Electric life: 100,000 times 12V DC ±15%, Max. load current: 12 +20 V DC, Max. load current: 40mA (Short-circuit protected) 40mA (Shortcircuit protected) 4 to 20mADC Load resistance: Max. 550Ω Relay contact 1a Relay contact 1a: Open collector, 3A 250V AC 3A 250VAC Relay contact 1a 3A 250VAC (Resistive load) Control capacity: (Resistive load), (Resistive load) Electric life: 100,000 times 24V DC 0.1A 1a 1A 250V AC Electric life: (Max.) (Inductive load 100,000 times cosφ =0.4) Open collector Same as The same as the one of Alarm output 1 None 0.1A 24V DC Alarm output 1 Actions mentioned below can be selected by key operation. [Default PID] PID (with auto-tuning function), PI, PD (with manual reset function), P (with manual reset function), ON/OFF action Primary setting/ Primary setting/ secondary setting/ secondary setting Primary setting/secondary setting third setting/fourth — — (switched by (switched by external terminal) setting (switched external terminal) by external terminal) 1 pattern, 9 step setting is possible (However, make function selection — setting of either control with fixed set point or program control.) Within ±0.2% ±1 digit of each input span or within ±2°C (4°F) whichever is greater However, R and S input; Within ±6°C (12°F) in the range of 0 to 200°C (0 to 400°F) B input 0 to 300°C (0 to 600°F): Accuracy is not guaranteed. K, J, T, E, and N input less than 0°C (32°F): Within ±0.4% ±1 digit of input span Within ±0.1% ±1 digit of each input span or ±1°C (2°F) whichever is greater Within ±0.2% ±1 digit of each input span 250ms KT (AKT2,4,7,8,9,4H,4B) Display Hysteresis (ON/OFF) Proportional band Specifications KT2 KT4 KT8 KT9 Thermocouple & RTD: 0.1 to 100.0°C (32.18 to 212°F) DC current and DC voltage: 1 to 1000 (The decimal point place follows the selection) For sensor input range and DC current, DC voltage 0.0 to 110.0% Integral time Derivative time Proportional cycle Allowable voltage fluctuation Insulated resistance Breakdown voltage Thermocouple: 0 to 1000°C (0 to 2000°F) RTD: 0.0 to 999.9°C (0.0 to 999.9°F) DC current and DC voltage: 0.0 to 100.0% 1.5kV AC for 1 min between input terminal and power terminal, & between output terminal and power terminal 1.5kV AC for 1min between input terminal and ground terminal, between input terminal and power terminal between power terminal and ground terminal between output terminal and ground terminal, & between output terminal and power terminal 10 to 55 Hz (0.35 mm) to each direction (120ms sweep) for 10 min. Breakdown vibration 10 to 55 Hz (0.75 mm) to each direction (120ms sweep) for 10 min. Waterproof Approx. 120g PV: 8.7mm, SV: 8.7mm (PV/SV switching display) Heating/Cooling control (Relay contact material: silver alloy) Relay contact: 1a 3A 250V DC (Resistive load) Approx. 130g Heater burn-out alarm output (Relay contact material: silver alloy) — PV: 10.2mm SV: 8.8mm PV: 11.2mm SV: 11.2mm Non contact relay 0.3A 250V AC (Resistive load) 10 to 55 Hz (1 cycle/min.) single amplitude 0.35 mm (10 min. on 3 axes) 10 to 55 Hz (1 cycle/min.) single amplitude 0.75 mm (1 hour on 3 axes) PV: 18mm SV: 13.2mm • Relay contact: 1a 250V AC 3A (Resistive load), 250V AC 3A (Inductive load cosø=0.4), Electric life: 100,000 times • Non-contact voltage: 12 +20 V DC Max. 40mA (Short-circuit protected) • DC current: 4 to 20mA DC Load resistance: Max. 550Ω Approx. 150g None PV: 7.4mm SV: 7.4mm None Options Communication function Tool port Accessories Heater rated current must be selected from 5A, 10A, 20A and 50A. Open collector, Setting accuracy: Within 5% of heater rated current Control capacity: Relay contact 1a 250V AC 3A (Resistive load), Electric life: 24V DC 0.1A (Max.) 100,000 times Approx. 120g IP66 (applicable only to the front panel subject to rubber gasket employed) PV: 12mm SV: 6mm Relay contact: Control capacity 1a: 3A 250V AC (Resistive load), Electric life: 100,000 times Non-contact voltage: 12V DC±15% Max. 40mA (Short-circuit protected) Specify either singlephase 20 A, singlephase 50 A, 3-phase 20 A, or 3-phase 50 A for rated heater current. Setting accuracy: within ±5% of rated heater current Relay contact 1a: 3A 250V AC (Resistive load), Electric life: 100,000 times RS-485/Modbus Protocol (Modbus is a communication protocol developed for PLCs by Modicon Inc.) Communication speed: 2400/4800/9600/19200bps — Mounting frame Terminal cover Rubber gasket 0 to 1000°C (32 to 1832°F) The decimal point input: 0.0 to 1000°C (32 to 1832°F) DC current and DC voltage: 0.0 to 100.0% 1.5kV AC for 1 min between input terminal and power terminal, & between output terminal and power terminal X, Y & Z each direction for 5 times 98m/s2 (10G) Same as above, but 294m/s2 (30G) 0 to 50°C 35 to 85%RH (No condensation) Approx. 240g Approx. 370g IP66 (applicable only to the front panel subject to rubber gasket employed) Display character height For sensor input range and DC current, DC voltage 0.0 to 110.0% KT4H/4B 0 to 1000 seconds 0 to 300 seconds 1 to 120 seconds When 100 to 240V AC; 85 to 264V AC When 24V AC/DC; 20 to 28V AC/DC 500V DC 10MΩ or greater Malfunction vibration Malfunction shock Breakdown shock Ambient temperature Ambient humidity Mass KT7 Included with unit Sold separately Not available Not available Not available Communication interface C-MOS level Cannot be used at the same time as serial communication (option). *This port can only be used with the tool cable (AKT4H820). Included with unit Not available Included with unit 7 KT (AKT2,4,7,8,9,4H,4B) COMMUNICATION FUNCTION OVERVIEW Specification Item KT2, 4, 8, 9, 7 Communication type Communication speed Synchronization type Protocol Coding Error correcting Error detection Data structure Interface No. of nodes Maximum cable length KT4H/4B Half-duplex Select 2400, 4800, 9600, or 19200 bps using key operation. Asynchronous Modbus ASCII Command re-send Parity check, check sum Start bit: 1, Data bit: 7, Parity: Even parity, Stop bit: 1 EIA RS485 compliant 31 1,000 m (cable resistance must be within 50Ω) Modbus RTU, Modbus ASCII, MEWTOCOL (Slave) Binary/ASCII Note: That main setting No. 2 will not be possible on the KT8 and KT9 when the communications functions is added. PARTS AND FUNCTIONS 1. KT2 series 3 4 5 1 PV/SV display (red): 6 7 1 8 2 9 10 11 12 13 2 MEMO/STEP display (green): Indicates memory number during fixed value control. Indicates step number during program control. 3 PV indicator (red): Lights up when the input value (PV) is indicated. 4 SV indicator (green): Lights up when main setting value (SV) is indicated. 5 AT indicator (yellow): Flashes during AT (auto-tuning). 6 T/R indicator (yellow): Flashes during serial communication (Lit while sending data, Unlit while receiving data) 7 OUT indicator (green): Lights up when control output or OUT1 (Heating side, option Heating/Cooling control) is ON. (For DC current output type, it flashes corresponding to the manipulated variable in a 0.25 second cycle) 8 EV1 indicator (red): Lights up when Event output 1 or OUT2 (Cooling side, option Heating/Cooling control) is ON. 9 EV2 indicator (red): Lights up when Event output 2 is ON. 10 Increase key ( Increases the numeric value. ): 11 Decrease key ( 12 Mode key ( MODE ): ): 13 OUT/OFF key ( OUTOFF ): 8 Indicates the input value and setting value. During setting mode, characters and setting value of the setting item are indicated in turn. Decreases the numeric value. Selects the setting mode or registers the setting value. (By pressing the Mode key, the setting value or selected value can be registered) The control output OUT/OFF or program control RUN/STOP can be switched. KT (AKT2,4,7,8,9,4H,4B) 2. KT4 series 3. KT8 series 1 1 1 PV display Indicates PV (process variable). 2 SV display Indicates SV (setting value). 3 Increase key Increases numerical value. 4 Decrease key Decreases numerical value. 5 Mode key Switches the setting mode. 6 OUT/OFF key Control output is turned on or off when control output is ON. 2 2 3 4 6 5 3 4 4. KT9 series 6 5 5. KT7 series 1 1 2 3 5 4 2 3 4 5 6 Note: Color selection is the same for each size. 6. KT4H/4B series 1 2 3 4 9 5 7 6 8 (Bottom side) 1 Action indicators (backlight: orange) °F °C ..................... Lights respectively when temperature unit °F/°C is selected. T/R ........................ Lights during Serial communication (option) TX output. AT ......................... Flashes during auto-tuning or auto-reset OUT1 .................... Lights when control output is ON or Heating output (option) is ON. For DC current output type, it flashes corresponding to the manipulated variable in 0.25 second cycles. OUT2 .................... Lights when Cooling output (option) is ON. EVT1 ..................... Lights when Alarm 1 output is ON. EVT2 ..................... Lights when Alarm 2 output (option) is ON or Heater burnout alarm (option) is ON. LOCK .................... Lights when Lock 1, Lock 2 or Lock 3 is selected. 2 MEMO display ....... Indicates the set value memory number (backlight: green). 3 PV display ............. Indicates the PV (process variable) (backlight: red/orange/green). 4 SV display ............. Indicates the SV (set value) (backlight: green). 5 Mode key ............... Selects the setting mode, and registers the set value. 6 OUT/OFF key ........ The control output ON/OFF or Auto/Manual control can be switched. 7 Increase key .......... Increases the numeric value. 8 Decrease key ........ Decreases the numeric value. 9 Tool connector ....... By connecting the tool cable, the following operations can be conducted from the external computer using the exclusive tool software. - Reading and setting of SV, PID and various set values from external computer - Reading of PV and action status - Function change 9 KT (AKT2,4,7,8,9,4H,4B) DIMENSIONS (unit: mm inch) Tolerance: ±1 ±.039 1. KT2 series • External dimension • Panel cutout M3 M.118 47.6 1.874 45+0.6 0 1.772+.024 0 44.8 1.764 22.2+0.3 0 .874+.012 0 40 1.575 Rubber packing Mounting frame 60 2.362 36.5 1.437 MEMO/STEP PV SV AT T/R OUT 24 .945 EV1 EV2 OUT MODE 21.6 .850 OFF KT2 48 1.890 Note: The communications terminal is the screw terminal on the back of the unit. 98.5 3.878 10.6 .417 2. KT4 series • External dimension • Panel cutout Rubber gasket Screw type mounting PV OUT2 A1 EVT TX/RX 45+0.5 −0 1.772+.020 −0 44.5 1.752 59.7 2.350 SV SV2 45+0.5 −0 1.772+.020 −0 75 2.953 OUT1 SV1 75 2.953 M3 M.118 AT 45+0.5 −0 1.772 +.020 −0 OUT MODE OFF KT4
48
1.890 11.5 .453 n × 48 – 3+0.5 −0 n × 1.890 – .118+.020 −0 Lateral close mounting n: Number of units mounted Note: The communications terminal is the screw terminal on the back of the unit. 95 3.740 3. KT8 series • External dimension • Panel cutout Rubber gasket Screw type mounting 75 2.953 M3 M.118 92+0.5 −0 3.622+.020 −0 PV SV SV1 OUT1 OUT2 HB AT TX/RX A1 A2/LA 130 5.118 91 3.583 106.2 4.181 96 3.780 SV2 +0.5 −0 +.020 −0 92 3.622 OUT n × 48 – 3+0.5 −0 n × 1.890 – .118+.020 −0 Lateral close mounting n: Number of units mounted 45+0.5 −0 1.772 +.020 −0 MODE OFF KT8 11.5 .453 48 1.890 98.5 3.878 Note: The communications terminal is the screw terminal on the back of the unit. 4. KT9 series • External dimension • Panel cutout Rubber gasket Screw type mounting M3 M.118 130 5.118 92+0.8 −0 3.622+.031 −0 PV SV 91 3.583 106.2 4.181 SV1 SV2 OUT1 OUT2 HB AT TX/RX A1 A2/LA 130 5.118 n × 96 – 3+0.5 −0 n × 3.780 – .118+.020 −0 Lateral close mounting n: Number of units mounted OUT
92+0.5 −0
3.622+.020 −0 MODE OFF KT9
96
3.780 10 11.5 .453 98.5 3.878 Note: The communications terminal is the screw terminal on the back of the unit. KT (AKT2,4,7,8,9,4H,4B) 5. KT7 series • External dimension M3 M.118 1 2 3 4 OUT EVT T/R AT PV 75 2.953 SV MODE KT7 5 6 7 8 9 M2 M.079 97 3.819 100 3.937 22.5 .886 6. KT4H/4B series • External dimensions Rubber gasket 1.5 .059 Mounting frame Note: The communications terminal is the modular jack on the bottom of the unit. Terminal cover (Sold separately) • Panel cutout • Lateral close mounting +0.5 45 0 +.020 1.772 0 M3 screw 75 2.953 n × 48 − 3 +0.5 44.5 59.2 1.752 2.331 47.5 1.870 45 0 +.020 1.772 0 45 6 .236 56.0 2.205 61.0 2.402 +0.5 0 +.020 0 n: Number of units mounted +0.5 0 1.772
48
1.890 n × 1.890 − .118 +.020 0 Notes: If lateral close mounting is used for the controller, IP66 specification (Dust-proof/Drip-proof) may be compromised, and all warranties will be invalidated. 11 KT (AKT2,4,7,8,9,4H,4B) INSTALLATION 1. KT2 series Please install vertically in order to satisfy the IP66 specification for dust and splash proofing. The possible control panel plate thickness for installation is between 1 to 10 mm. (1) Insert the unit from the front of the control panel. (2) Insert the mounting frame until that the edges (2) make contact with the panel. (3) Tighten the clamp screw and then turn it 3/4 of a turn after the edge of the screw reaches the panel. 2. KT4, 7, 8, 9 series • Panel Mounting Mountable panel thickness: Within 1 to 15mm .039 to .591inch Insert a controller from the front side of the panel. Attach the mounting brackets by the holes at the top and bottom of the case and secure the controller in place with the screws. • DIN rail mounting (KT7) 1) Hook 1 of the KT7 on the upper side of the DIN rail. 2) Making the 1 part of the KT7 as a support, fit the lower part of the KT7 to the DIN rail. KT7 will be completely fixed to the DIN rail with a “Click” sound. Recommended DIN rail: Part No. ATA48011 Recommended fastening plate: Part No. ATA4806 1 DIN rail pv av G/T T EV T/B AT DE MO G/T pv EV T K T T/B 7 AT Fastening plate av Notice As the case is made of resin, do not use excessive force while screwing in the mounting bracket. The torque is approximately 0.12N·m 3. KT4H/4B series Please install vertically in order to satisfy the IP66 specification for dust and splash proofing. The possible control panel plate thickness for installation is between 1 to 5 mm. 1) Insert the unit from the front of the control panel. 2) Push the installation frame fully into contact with the panel and tighten the screws (screw torque from 0.05 N·m to 0.06N·m). 12 MO 5 6 7 8 DE 2 9 Rubber gasket KT (AKT2,4,7,8,9,4H,4B) OPTION 1. Shunt resistor AKT4810 (for KT2, 4, 8, 9, 4H and 4B) AKT4811 (for KT7) 26±1 1.024±.039 74±6 2.913±.236 2. Terminal cover AKT2801 (for KT2) AKT4801 (for KT4) 9 × 8.4 = 75.6 9 × .331 = 2.976 47.5 1.870 AKT8801 (for KT8) AKT9801 (for KT9) 9 × 8.4 = 75.6 9 × .331 = 2.976 19 .748 AKT4H801 (for KT4H/4B) 20 .787 40 1.575 23.8 .937 44.5 1.752 48 1.890 3.5 .138 15.5 .610 88 3.465 92 3.622 >PC< 6 .236 47.7 1.878 20 .787 46.5 1.831 22.3 .878 44.5 1.752 47.5 1.870 17 .669 24.5 .965 29 1.142 6 .236 Note: 2pcs of terminal cover of AKT8801 can be used as an AKT9801 cover. 3. Current transformer (CT) • External dimension 1) CT1 (for 5,10 and 20A) 2) CT2 (for 50A) l 15 .591 5.8 dia. .228 dia. k l 0.5 .020 7.5 .295 30 1.181 k 2.8 .110 K 100 3.937 L 25 .984 10.5 .413 21 .827 40 1.575 30 1.181 3 .118 40 1.575 10 .394 2-3.5 dia. 2-.138 dia. 40 1.575 30 1.181 12 dia. .472 dia. 15 .591 2-M3 .118 Note: CT1 or CT2 for current detection is provided as an accessory when heater burn-out alarm function is added. 4. Tool cable AKT4H820 n2.5 Plug 3-Pole type 20 .787 USB Plug 35 1.378 200±20 7.784±.787 50 1.969 2000±40 78.74±1.575 13 KT (AKT2,4,7,8,9,4H,4B) EXTERNAL CONNECTION DIAGRAM 1. KT2 series 2. KT4 series RS-485 B YA (–) YA (+) POWER SUPPLY SG D1 EV1/OUT2 EV2 8 9 10 NO 3A 250V AC 2 3 TC 4 0.1A 24V DC 5 CT OUT2 6 S 3A 250V AC YA (–) 3 A1 6 24V AC/DC POWER SUPPLY 5 0.3A 250V AC B YB (+) NO 10 15 SG • POWER SUPPLY: Power supply • OUT1: Control output 1 (heat output) • OUT2: Control output 2 (cooling output) • RELAY: Relay contact output • V/A: DC voltage output/direct current output • V: Contactless relay output • A1: Alarm 1 output • EVT: Event output (A2 output and heater cutoff alarm output) • CT: CT input • TC: Thermocouple • RTD: Resistance temperature detection • DC: Direct current or DC voltage • RS-485: Serial communications 3. KT8 and KT9 series 4. KT7 series GND 2 24V AC/DC 1 POWER SUPPLY 2 12 NO 100 to 240V AC 3 3 YA(–) 11 A2/(HB) RS-485 13 250V AC 4 YB(+) 14 SV2 NC OUT1 5 15 RELAY V/A CT NO 6 16 3A 250V AC 7 17 SG NO A1 8 OUT2/HB A 18 3A 250V AC 19 9 RELAY V/A NO 250V AC B TC 20 10 3A KT8/KT9 B DC • POWER SUPPLY: Power supply • OUT1: Control output 1 • OUT2: Control output 2 (cooling output) • RELAY: Relay contact output • V/A: DC voltage output/direct current output • A1: Alarm 1 output • A2: Alarm 2 output • HB: Heater cutoff alarm output • SV2: Second main setup • CT: CT input • TC: Thermocouple • RTD: Resistance temperature detection • DC: Direct current or DC voltage • RS-485: Serial communications RTD Note: That main setting No. 2 will not be possible on the KT8 and KT9 when the communications functions is added. POWER SUPPLY 24V AC/DC 1 2 OUT V/A RELAY POWER SUPPLY 100to 240V AC 1 2 3 3A 250V AC KT7 5 TC RTD A DC B TC RTD DC KT4 • TC: Input terminal for thermo couple. • RTD: Input terminal for the resistance temperature sensor. • DC: Input terminal for DC current or DC voltage. For DC current input, connect a separately sold receipt resistor (50Ω) between the input terminals. • OUT1: Output terminal for the control output or heating output [option: heating/cooling control]. • POWER SUPPLY: Power supply terminal. • EV1/OUT2: Output terminal for event output 1 or cooling output [option: heating/cooling control]. • EV2: Output terminal for event output 2. • DI: Input terminal for DI input. (There are three types of D1 input, the SV1/SV2 external switching function, the OUT/OFF (RUN/STOP) output switching function, and timer function.) • RS-485: Communication terminal for serial communication. (EV1, 2 is alarm output) POWER SUPPLY A 9 14 NO EVT 5 3A 250V AC 8 13 RS-485 4 DC 6 RELAY V/A 7 NO 12 2 2 100 to 240V AC POWER SUPPLY V/A OUT1 11 100 to 240V AC RELAY B RTD A OUT1 1 24V AC/DC 12 3A 250V AC NO 1 11 KT2 7 POWER SUPPLY 1 4 0.1A 24V DC 6 7 B 8 B 9 EVT RS-485 No.1 No.2 No.3 No.4 No.5 No.6 SG NC YB(+) YA(–) NC SG No.1 No.6 No.1 No.6 CT • POWER SUPPLY: Power supply • OUT: Control output • RELAY: Relay contact output • V/A: DC voltage output/direct current output • EVT: Event output [Alarm, loop fault alarm or heater cutoff alarm (optional)] • TC: Thermocouple • RTD: Resistance temperature detection • DC: Direct current or DC voltage • RS-485: Serial communications • CT: CT input 5. KT4H/4B series POWER SUPPLY ....... Power supply EVT1 .......................... Alarm 1 output EVT2 .......................... Alarm 2 output (option) or heater burn-out Alarm output (option) OUT1 ......................... Control output or heating output (option) OUT2 ......................... Cooling output (option) TC .............................. Thermocouple input RTD ........................... Resistance temperature detection input DC .............................. Direct current input (DCA) or DC voltage input (DCV) (For DC voltage input, + side terminal number differs depending on the voltage. Also, DC current input, connect s shunt resistor between No. 10 and 12 terminal.) CT1 ............................ Current transformer input 1 (option: Single, three phase) CT2 ............................ Current transformer input 2 (option: Three-phase) DI ............................... Contact input (option) RS-485 ....................... Serial communication RS-485 (option) 14 KT (AKT2,4,7,8,9,4H,4B) Communication Function Connection Diagram (PLC Connection Diagram) 1. KT2, 4, 8 and 9 series RS-485 2. KT7 series KT2 KT4 (–) 10 YA (–)  13 YA (–)  KT8 , 9  11 YA (–) (+) 11 YB (+)  14 YB (+)   14 YB (+) 12 COM  15 COM   17 COM PLC No.0 KT7 No.1 PLC No.30 (–) (+) Shielded cable Communicatin cable 3 to YB (+) Terminal  4 to YA (–) Terminal  KT2 KT4 10 YA (–)  13 YA (–)  KT8 , 9 11 YA (–)  11 YB (+)  14 YB (+)   14 YB (+) 12 COM  15 COM   17 COM Notes: 1. Terminating Resistors (Terminators) The KT series has a built-in pull-up resistor or pull-down resistor, which serves as the terminating resistor. For this reason, do not connect the terminating resistor on the communication line. 2. Please use a RJ-116 polarized type modular connector. Please use a cable that is suitable for a modular connector. 3. KT4H/4B series PLC (−) RS-485 (+) KT4H 16 YA (−) 17 YB (+) 18 COM Shielded cable KT4H 16 YA (−) Notes: 1. To prevent current flow along shield sections, ground one end of the shield line. (If both ends of the shield section are grounded, a closed circuit with the earth will form and electricity flowing through the shield line will cause increased susceptibility to noise.) 2. Terminating Resistors (Terminators) The KT4H series has a built-in pull-up resistor or pull-down resistor. For this reason, do not connect the terminating resistor on the communication line. 17 YB (+) 18 COM NOTICE ON OPERATION 1. NOTICE ON SITE SELECTION This instrument is intended to be used in the following environment (IEC61010-1) Overvoltage category II, Pollution degree 2 Mount the controller in a place with: 1) A minimum of dust, and an absence of corrosive gases 2) No flammable, explosive gases 3) Few mechanical vibrations or shocks 4) No exposure to direct sunlight, an ambient temperature of 0 to 50°C (32 to 122°F) that does not change rapidly (When installing inside a panel, make particular allowance for heat dissipation. Avoid installation in situations such as above equipment that generates heat.) 5) Locations in which temperature rapidly changes may cause condensation. 6) Locations or atmospheres in which gasoline, thinners, alcohol, or other organic solvents are present, or in which ammonia, sodium hydroxide, or other strong alkaline substances may adhere. 7) Locations susceptible to direct impact or the transmission of vibrations, or where splashing with water is possible. 8) In the proximity of equipment in which large switching surges occur or near high-voltage cables, high-voltage equipment, power lines, power equipment, ham radio transmitters, or equipment containing these or similar devices. 9) An ambient non-condensing humidity of 35 to 85%RH 10) No large capacity electromagnetic switches or cables through which large current is flowing 11) No water, oil or chemicals or where the vapors of these substances can come into direct contact with the controller 2. NOTICE ON THE WIRING 1) The terminal block of KT4, 8, 9, 4H, 4B series are designed to be wired from the left side (KT2 series are designed to be wired from the upper and lower direction). The lead wire must be inserted from the left side of the terminal, and fastened by the terminal screw. Use a solderless terminal with insulation sleeve that fits to the M3 screw. Wirepressed terminal Company name Fork type NICHIFU Co., Ltd. J.S.T. Mfg. Co., Ltd. Round type NICHIFU Co., Ltd. J.S.T. Mfg. Co., Ltd. Part number 1.25Y-3 VD1.25-B3A 0.6 N⋅m, Max. 1.0 N⋅m. 1.25-3 V1.25-3 3.2mm dia. .126inch dia. Max. 5.8mm .228inch Fastening torque 3.2mm .126inch Max. 5.8mm .228inch 2) Terminal fastening torque is approximately 0.6N·m to 1.0N·m (KT4, 8, 9, 4H and 4B). For KT7 series by M3.0 screw is less than 0.5N·m and by M2.0 screw 0.25N·m respectively. 3) Use a thermocouple and compensating lead wire according to the input specification of the controller. 4) Use a 3-wire system of RTD according to the input specification of the controller. 5) This controller has no built-in power switch, circuit breaker or fuse. Therefore, it is necessary to install them in the circuit near the external controller. (Recommended fuse: Time-lag fuse, rated voltage 250V AC, rated current 2A) 6) In the case of 24V AC/DC power supply, do not confuse the polarity when it is DC. 7) With the relay contact output type, use an auxiliary electromagnetic switch externally according to the capacity of the load to protect the built-in relay contact. 8) When wiring, keep input wire (thermocouple, RTD, etc.) away from AC source and load wire to avoid external interference. 9) Turn the power supply to the instrument off before wiring or checking. Working or touching the terminal with the power switched on may result in Electric Shock which could cause severe injury or death. 15 KT (AKT2,4,7,8,9,4H,4B) 10) Do not drop wire chips into the holes of vent when wiring, because they could cause fire, malfunction or trouble with the device. 11) To prevent the unit from harmful effects of unexpected high level noise, it is recommended that a surge absorber be installed between the electromagnetic switch coils. 3. NOTICE ON THE MOUNTING 1) Do not use excessive force while screwing in the mounting bracket of KT4, 8, 9, 4H and 4B series. For KT4, 8 and 9 series, recommended torque is approximately 0.12N·m. For KT4H and 4B, recommended torque is approximately 0.05 to 0.06 N·m. 2) When mounting the KT7 series to the DIN rail, mount it in a lateral direction. Make sure a click is audible when fixed into place. 4. OPTIONAL HEATER BURN-OUT ALARM OUTPUT (KT4, 7, 8, 9, 4H and 4B series) 1) This alarm is not available for detecting current under phase control. 2) Use the current transformer (CT) provided, and pass one lead wire of the heater circuit into the hole of CT. 3) When wiring, keep CT wire away from AC source and load wire to avoid external interference. 4) In three phase installations, ensure that R, S, and T are each connected to a 2-line CT that connects with CT1 ((13)– (14)) and CT2 ((14)–(15)) terminals. CT input terminal 5. Please use rod terminals for the terminal portion of the KT7 series. We recommend terminals made by Phoenix Contact. (1) to (4) are AI0.25–8YE, AI0.34–8TQ, AI0.5–8WH, AI0.75–8GY, AI1.0–8RD, and AI1.5–8BK. (5) to (9) are AI0.25–8YE, AI0.34–8TQ, and AI0.5–8WH. The screw tightening torque for (1) to (4) should be no more than 0.5 N·m and for (5) to (9) it should be no more than 0.25 N·m. Make sure no screw is loose. Power supply CT Heater KT Monitor Available for download free of charge. Use it to acquire data from the KT series temperature controller. FEATURES 1. Parameters can be set from a computer. 2. Measurement data can be monitored from a computer. 3. Measurement data can be logged to a computer. Download from http://www.panasonic-electric-works.net/ac Applications Contributing to space savings of various heater control systems Injection molding machine Temperature controlled bath Sensor Printing machine Heater Controller KT4H Temperature Controller LCD curing oven Kitchen appliance Panasonic Electric Works Co., Ltd. Automation Controls Business Unit Head Office: 1048, Kadoma, Kadoma-shi, Osaka 571-8686, Japan 16Telephone: +81-6-6908-1050 panasonic-electric-works.net/ac Facsimile: +81-6-6908-5781 All Rights Reserved © 2009 COPYRIGHT Panasonic Electric Works Specifications are subject to change without notice. ARCT1B317E 200910-0YT Printed in Japan.