ANM832CE

Machine Vision System IMAGECHECKER PV200 High End Performance in a Compact Body 2011.12 panasonic-electric-works.net/sunx Compact & High Performance ULTRA HIGH SPEED VISION SYSTEM IMAGECHECKER PV200 02 Geometry calculation Color/grey combination inspection new Contour matching Smart edge (Circle) / (Line) P.04 P.07 P.07 P.08 new Compatible with 4M grey camera High accuracy inspection P.04 Select menu P.11 Operation screen Man-hour reduction new Calibration P.09 P.10 new Grey preprocess filters P.06 Communication P.12 PVWIN200 P.11 Improved inspection reliability while reducing engineering time Image processing with impressive accuracy and performance can now be achieved while requiring a surprisingly low implementation and programming time. The new ideal machine is a color/grey combination type. 03 50 mm 1.97 in Hardware 116.5 mm 4.59 in Color and grey images can be simultaneously captured for inspection. In addition, the “3+1” Quad processor provides ultra-high speed parallel processing, significantly reducing the inspection time. Features are condensed into the ultra-compact body guaranteeing outstanding usability. 148 mm 5.83 in Quad processor, DSP processing & Pipeline processing "3 + 1" Quad processor for high speed processing Consists of a processor exclusively for image capture and transfer, a high-speed RISC-CPU, image-processing DSP, and a processor exclusively for display processing DIN-rail mountable ■ Pipeline processing by the Quad processor enables concurrent operation of the image capture process and inspection process. ■ Ease of operation is increased, because data R (read) / W (write) (see page 10) and display layout switching operations are possible in the RUN mode. ■ DSP processing: High-speed DSP is a processor dedicated for realtime image and grey pre-process filtering. ■ High reliability, fan-less, standalone hardware Quad Processor 1st inspection Image capturing DSP 2nd inspection Custom Color Processor 32-bit RISC CPU Output Inspection / Calculation Image capturing Display Inspection / Calculation Image capturing 3rd inspection Display Inspection / Calculation Display ••••••••• With pipeline (parallel) processing, image capturing and inspection can execute at the same time. Custom Graphic Processor Two cameras, including a combination of color and grey cameras, can be simultaneously connected. High definition color and grey cameras can be simultaneously connected. Inspections with color and grey images can be conducted concurrently. Camera selections High accuracy inspection Six types of cameras, including a 4M grey camera, are available with the system. 0.3M compact grey camera has been added to the product line-up. The body is approximately 20 mm 0.79 in more compact lengthwise compared to previous 0.3M grey cameras. Color cameras Color images clearly show red bad marks, which are difficult to detect with grey images. [ 0.3M pixel ] [ 2M pixel ] Grey cameras new Color / Grey combination inspection system Preprocess Grey image [ 0.3M pixel ] [ 0.3M pixel compact ] High accuracy inspection Grey preprocess (Can be enabled/disabled) [ 2M pixel ] [ 4M pixel ] *The 4M camera cannot be used in combination with another type of camera. Color window The maximum, minimum, average, and deviation of RGB values can be obtained. Results can be used for numerical calculations and outputted externally. Color image Grey conversion *A dedicated cable is required for connecting. Color extraction Grey preprocess (Can be enabled/disabled) Grey preprocess (Can be enabled/disabled) Available checkers Binary window Grey window Grey edge Feature extraction Smart matching Flaw detection Connector (binary window) Connector (grey window) Connector (grey edge) Smart edge (circles) Smart edge (line) etc. Color window Color extraction Grey conversion Highly flexible grey conversion is possible, because each coefficient can be freely specified for each RGB value of a color image. 04 Color image Grey conversion Foreign Hair substance Foreign Hair substance Colors in different color phases can be simultaneously extracted and inspected by using one inspection checker. Color image Color extraction Purple and red orange is extracted. Branch execution/Designated execution Man-hour reduction The inspections can be quickly changed to meet multiple product types or various conditions. Branch execution Designated execution Up to nine branches can be set to choose an inspection to be executed depending on the test results. After trigger signal is applied, up to ten different inspections can be executed immediately. This minimizes the time spent on switching product types. Trigger input (Inspection block designation) Block 0 Product type check Product A Product B Block 1 Product A Direction check Product C Block 2 Product B Direction check Inspection 1 Block execution 0 Block 3 Product C Direction check Right Left Right Left Right Left Block 4 Product A Right-direction check Block 5 Product A Left-direction check Block 6 Product B Right-direction check Block 7 Product B Block 8 Product C Right-direction check Block 9 Product C OK NG OK NG OK Left-direction check NG OK NG OK OK OK Inspection 3 Block execution 2 NG OK Inspection 10 Block execution 9 NG OK NG Inspection result of each block is stored until the next execution. A dedicated application can be created by controlling the block execution timing externally. Left-direction check NG OK NG Inspection 2 Block execution 1 NG Applications Case 1 One work is moved and inspected numerous times then given a total judgment (inspection of target using split captures in order to obtain necessary resolution). Total judgment result output with last block Block 0 (Inspection of area on furthest left) Block 1 (Inspection of next area) Block 3 (Inspection of last area and total judgment) •••• 0 Case 2 1 2 3 0 1 2 3 Imaging conditions are changed, work is inspected numerous times, and total judgment is made (lighting of light source is controlled by a PLC). Case 3 Result of Block 0 is used to inspect at Block 1. Block 0 (Position adjustment of work) 0 1 2 3 Simple alignment Result of Block 0 is used to inspect at Block 1. Block 1 (External inspection) Block 0 (Target position registered) Block 1 (Shift amount calculated) CAC100=123dot CAC100=123dot Transmitted light illumination used Reflected light illumination used Shift amount X Shift amount Y Inspections of a variety of points of a variety of product types ■ Data for up to 256 types can be saved in the built-in memory alone, and 25,600 types with an SD memory card inserted. ■ Maximum registrable number of checkers: 1,000 checkers / type Checker types Line Binary window Grey window Binary edge Grey edge Feature extraction Smart matching Contour matching Flaw detection Color window Three connectors (binary window, grey window, and grey edge) ■ Maximum registrable number of templates: 2,000 templates Smart edge (circles) / (line) A total of 15 types ■ Maximum available number of numerical calculation formulas: 1,000 formulas / type A variety of operators for numerical calculation are available: Four fundamental operations (+, -, x, ÷), bracket operation, trigonometric function (14 types), comparison function (6 types), mathematical function (15 types), geometric function (18 types), and statistical function (18 types) ■ Execution blocks: 10 blocks / type ■ Position adjustment: 1,000 checkers / type, Area adjustment: 1,000 checkers / type 05 Preprocessing Grey conversion / Color extraction ● Grey conversion: Max. 16 groups/camera The conversion coefficients are set for the color image RGB greyscale value and the image is converted to grey. Each RGB coefficient can be set freely (-1,000 to +1,000). This makes it difficult for the inspection to be affected by color changes, such as by the removal of low saturation (low coloration) or non-color parts and by target color enhancement, caused by lighting fluctuations. ● Color extraction: Max. 128 colors/type (one camera, expansion mode) Utilizing the parameters H (Hue), S (Saturation) and V (Value), which resemble the way humans perceive differences in color, multiple colors (max. 128 colors) can be extracted simultaneously. Color image (Original image) Grey conversion Grey conversion (G component enhancement) Color extraction Yellowish green Red Purple Grey Color extraction (Grey) Grey conversion (R component enhancement) Color extraction (Two colors: Purple and Yellowish green) Grey conversion (B component enhancement) Grey preprocess filters High accuracy inspection Man-hour reduction 21 types of grey preprocess filters are available. Reliable inspections are possible even under non-uniform lighting conditions or in the case of images with noise. ● Preprocess filters: 21 types ● Preprocess groups: Max. 16 groups/camera ● Preprocess steps: Max. 10 steps/group Main purpose Flaw detection Noise removal Image adjustment Application example 06 Filter name ● Tophat ● Grey difference ● Dynamic ● Dilation ● Erosion ● Erosion ● Dilation → Dilation → Erosion Contour enhancement Blurring Contrast enhancement ● Rotation ● Reflect Original image Main purpose Processed image Application example Checking container lids for adhesion of foreign substances Extracting printed characters (deleting the background) Filter used [ Tophat ] Filter used [ Dynamic ] Checking films / sheets for scratches / wrinkles Checking the inside of containers for adhesion of foreign substances Filter used [ Grey difference, Area averaging ] Filter used [ Grey difference, Tophat ] Detecting dirt on transparent sheets Checking sintered parts for breaks / cracks Filter used [ Dynamic ] Filter used [ Grey difference, Tophat ] Filter name ● Sobel ● Laplacian ● Edge ● Prewitt ● Edge ● Sharpen extraction X extraction Y ● Median ● Smoothing ● Auto ● Grey correction cut Original image ● Area averaging settings ● Correction Processed image Checker Functions Smart edge (Circle)/(Line) High accuracy inspection Man-hour reduction Complicated inspection processes can be easily performed with highly accurate measurements. A function for accurate approximation of circles/lines This function detects a maximum of 3,000 edge points for a line and 3,600 for a circle in one area, dramatically improving the accuracy of the dimension and position measurements. 1. A Grey edge scanning area is created, and edge points in the area are searched to detect the contour of the object. Operation principle 2. Virtual circles and approximate straight lines can be identified with a high degree of accuracy based on the target edge points. 3. Pass (OK) /fail (NG) evaluations are made based on the measured values (radius, diameter, and width), deviations, circularity, straightness, and the number of edges outside the area. Smart edge (circle) setting example One cell can have a minimum width of one pixel (linear scanning), and a maximum of 3,600 cells can be set per 0.1°. The center of the virtual circle, radius, diameter, circularity, and ring width can be measured. The center and radius of the corner are measured. The influence of surface imperfections is eliminated to accurately detect the target straight line by approximation. Imperfections along a target sample can be analyzed for maximum and minimum values. Smart edge (line) setting example A maximum of 3,000 cells can be set. Geometry calculation Irregular part High accuracy inspection Man-hour reduction Virtual circle Distances, intersections, and median lines can be detected. Approximate straight line This function detects the distance between two points, the intersection of two lines, the median line of two lines, the perpendicular distance, and an approximate ellipse. In combination with Smart edge (circle) / (line), this function recognizes the object as a geometric figure, allowing the coordinates, distances, dimensions, and angles to be obtained without preparing calculation formulas. Intersection of two lines Case 1 Case 2 Case 3 Case 4 Intersection coordinate / angle measurement Burr height measurement Angle / perpendicular distance measurement Warpage height measurement Applications 07 Checker Functions Matching High accuracy inspection Man-hour reduction By using the PV200 matching function, highly accurate detection is possible using two means of matching that take into account the characteristics of the target object and the process environment. Smart matching Pattern search Contour search Through means of a unique normalization process, stable detection can be achieved with reduced influence from grey fluctuations. A template is created from the contour information (object) obtained from the grey change points (edge points), which means stable detection can be achieved without being influenced by the object shape or changes to the background. Background change Metallic surface Detects even with low-contrast images Detects even with negative images A high-precision inspection is possible by searching a maximum of 64 templates in the same search area to detect a result with the highest correlation. Template images 0 Template 1 Template Object of search 2 Template 3 Template 4 Template 5 After searching all templates, Template 3 with the highest correlation is used for detection. Extraction of deviating portion using pattern difference Based on the position information obtained by the matching function, the registered object and detected object are overlapped and compared on a pixel-by-pixel basis. Any pixels with a difference in brightness over a certain level are detected. The area value of such pixels can then be used to make pass/fail evaluations. Template 08 Detected by matching Difference detection result Detects different portions only Reduction Expansion Detects even if background changes. Detects even if the magnification changes (±10 % max.) Even if all of detected target object is registered, detection will be stable regardless of the state of the background. The same template can be used for detection even if in processes where the distance between the work and the camera changes. Hidden Selection possible among multiple templates Template new Contour matching Overlapped Mirrored surface Deformed Detects even if target object is hidden Detects even with noise on the target object Stable detection is possible even if part of the object being detected is deficient. Stable detection is possible even if the part of the object being detected changed due to a limitation in the lighting or inspection process. Common template Register to smart matching Register to contour matching • When a common template is used, the information of all checkers that use the same template will be updated with the switch of one template. Compared to the setting of templates individually, time is saved by reducing repetitious work and operational mistakes are prevented. • Also, since it is not necessary to register the same template more than once, space for holding templates on the PV200 can be saved. Images registered as common templates can be used for both smart matching and contour matching. Flaw detection High accuracy inspection Man-hour reduction This function is ideal for critical appearance inspections, such as scratches, stains, chipped edges, burrs, and other flaws in objects. The inspection is carried out by comparing a target's greyscale image with neighboring parts, which helps in the detection of minor scratches, stains, and chips. Scanning conditions The micro cell area (a minimum of 3x3 pixels) is continuously generated, and defects are detected based on the amount of change in the density in the inspection area. [Circles, Ellipses, and Partial arcs] [Line] 256 cells max. [Plane] 0.1° pitches Chipping and burrs 256 cells 3,600 cells max. Chipping and burrs 65,536 cells max. Connector checker High accuracy inspection Coordinate calibration Man-hour reduction Setup for connector inspection has been burdensome up to now. Now inspection can be accomplished by creating one area. This enables a great man-hour reduction. Inspection example * Minimum size of one cell: 3x3 pixels * A setup is possible in the minimum 0.1° pitch. [For circles (360°) inspection] 256 cells Pin pitch inspection This function measures the distance between the edges of each pair of adjacent pins and evaluates the results based on the preset upper and lower limits. Data of the “start point”, “end point”, and “number of pins” should be input. Setting and calculation is possible, linking the camera image with the actual dimensions. Link two images Global coordinates between two cameras are generated and both results are quoted to enable direct calculation. Camera 1 = 0.3M camera Calculation is possible mixing the separate detected data by two cameras. Camera 0 = 2M camera Pin coplanarity inspection This function detects raised pins. In the same way as the pin pitch inspection, setting simply adjusts the position using one checker and then inputting the number of pins. new Dynamic calibration Inside pin gap inspection This function inspects the gap between facing ends of pins. Simply input the number of pins. The upper and lower limits of the gap can be set. Conveyance differences arising during stage and index conveyance are adjusted each time to enable stable measuring of the work dimensions. Reference point 2: Matching Reference point 1: Matching Our unique algorithm for ultra high speed processing Parallel processing by Quad processor and our unique algorithm ensure outstanding ultra high speed inspections. [Execution processing speed] Unit: msec Checker fuctions (Note 1) 640 × 480 1,600 × 1,200 2,048 × 2,048 Binary window 0.5 1.7 3.3 Grayscale window 0.4 1.5 2.9 Binary edge 2.1 11.3 23.7 Grayscale edge 8.7 54.0 117.2 Feature extraction 1.1 3.8 6.9 Smart matching (Note 2) 5.0 32.3 63.5 Contour matching (Note 3) 26.4 111.3 329.4 Notes: 1) The processing speed above is a reference value based on default settings. Processing speed vary depending on the image being inspected. 2) Template: 128 x 128, Without rotation 3) Template: 128 x 128, Rotation: ±30 °, Scale: ±5 ° 4) When using a color camera. [Execution processing speed] Filter functions 5 x 5 Dilation 5 x 5 Erosion 5 x 5 Smoothing 5 x 5 Edge extraction X 5 x 5 Edge extraction Y 5 x 5 Prewitt 5 x 5 Sobel Image rotation Grey conversion (Note 4) Color extraction (Note 4) 640 × 480 0.8 0.8 1.2 0.8 0.8 1.9 1.9 1.9 1.2 0.5 Unit: msec 1,600 × 1,200 3.7 3.7 5.8 3.3 3.3 9.9 10.5 11.5 5.1 2.4 2,048 × 2,048 7.6 7.6 13.1 6.6 6.8 21.5 21.7 24.8 − − 09 Interface Operation screen Man-hour reduction The PV200 has been designed to simplify implementation in both pre-production and post-production. Unit conversion axes X and Y axes indicate the scale converted into the actual dimensions. (Separately settable for each camera) Data R (Read) / W (Write) function Program modifications can be quickly made in the RUN mode without replacing the program or switching to the setting screen. This is useful in cases where changes to the inspection area and pre-processing parameters must be made after the program has been finalized. [Modification examples] Change the X coordinate of the start point. Change the pre-processing filter setting. Splash screen The splash (startup) screen can be changed to an original screen, such as a screen suitable for the user's equipment or a screen including a brand logo. (A bitmap with a maximum size of 640 x 480 pixels) Customizable Display new ■ Character / Figure drawing A function for drawing text (multi-lingual), measured values, cross marks, arrow marks (dimension lines), rectangles, and ellipses. This function allows drawn items to be displayed following the calculation results or detected positions. It is also possible to specify the character size, fill regions and switch the drawn item colors or turn on/off the display of the items according to the pass/fail check results. ■ Marker function A straight line, rectangle, circle, ellipse, and cross line can be displayed at any position. The display position can be specified by using external signal. ■ Layout The VGA screen (640 x 480 pixels) can display two images and two pages of the Data R/W screen. Layouts can be customized and up to 16 patterns can be registered. They can be switched in accordance with the situation using either the keypad or external signals. NG Operation customization by external signal The PV200 is equipped with a total of five points for ASSIGN and EXTRA signals, which allow you to customize the allocations of tasks, such as layout switching, image data output and screenshot printing. 98.567 98.289 Burr/Chipping Check: NG 10 98.864 99.045 99.783 Setup screen Man-hour reduction new Select menu By registering to the menu list any item you prefer from the items in the setup screen, you become able to perform operations directly, verify settings, and make changes. • Improve operability by registering to the menu those functions you use a lot. • Prevent operation mistakes by registering to the menu those functions that are okay to change. Checker list The checker list shows the on/off state of each inspection function and the inspection results so that users can check the program outline. It is possible to jump to the setting screen for a selected function and edit the settings. Check on the checker list Choose and jump Checker parameter registration Only the set value and result are displayed when a checker parameter is chosen. *Parameters other than those items chosen are not displayed. Number of registrations: max. 50 pages/product type (16 items/page) Jump to the checker setting screen Histogram In the image preprocessing and the binarization setting screens, both the original image and its histogram are displayed as guidance for processing Thumbnail of the original image Password protection Setting a password prevents the careless switching to the setup screen. The password can have a maximum of 15 digits (from 84 alphanumeric and symbol characters). By joint use with the Select Menu, it is possible to distinguish between operator and administrator use. Select Menu Limit switching to the regular setup menu. Regular setup menu Collective moving of inspection areas This function is essential to simultaneously move multiple inspection areas for the purpose of fine adjustment of the target position. The areas can be chosen by camera, position correction group, or inspection checker type. Collective moving After processing Before processing Setting help Various functions are built in that are useful when installing the PV200 at the worksite. Setting help function PVWIN200 setup software Focus adjustment Communication test Aperture adjustment Parallel I/O test Grey data analysis Image capture delay adjustment Man-hour reduction User-friendly drag-and-drop operations Simulation cycle for debugging Drag the target image and drop it onto a PVWIN200 screen to start the operation. The guidance by the navigation view icons will help you set the inspection conditions. The continuous simulation and data logging functions facilitate setting data corrections and verifications. The export function allows you to manage the setting data change history. 1 Simulation cycle 2 Can be switched to the screen displaying "NG" items only PV200 Setup Software Download PVWIN for free from: http://panasonic-electric-works.net/sunx 11 Interface Communication Man-hour reduction PLC communication By simply setting the register address of the PLC or other equipment you are using with the device, it is possible to receive PV200 results and perform command operations. new Command processing Result output By using the PLC communications function, the PV200 results can be written directly to the PLC register without a communications program. PV200 external command control is possible by operating the PLC register values without a communications program. PLC PLC Contact Scanning operation count, Total judgment Judgment output, Numerical calculation Command read Ethernet, RS232C Response write PV200 PV200 Data Data High-speed communications and storage (Built-in memory / Ethernet / SD memory card) new Inspection and judgement result data output ■ Compatible with parallel I/O , RS232C (115.2 kbps), Ethernet (Gigabit). The RS232C PLC communications are now compatible with Modbus RTU. Image data ■ Up to 312 images captured by the 0.3M camera, 39 images captured by the 2M camera and 14 images captured by the 4M camera can be stored in the built-in memory in real time (without increasing the processing time).*1 ■ A 32 GB SD memory card can store a maximum of about 90,000 images captured by the 0.3M camera, about 16,500 images captured by the 2M camera or about 7,600 images captured by 4M camera. *2 ■ The Gigabit Ethernet LAN port allows image transfers at three to five times the speed of 100-Megabit Ethernet. Via this port, one image captured by the 0.3M camera can be transferred in 80 msec.*3 Transfer time Conventional model (PV310) 100-Megabit Ethernet Transfer time PV200 Gigabit Ethernet *1: When one camera is connected. *2: Color camera images: Bayer format *3 Depends on the connected equipment. Multiple simultaneous output to external devices. Judgement results and numerical result data can be simultaneously output to RS232C and Ethernet interfaces, and to SD/SDHC memory cards. For example, the data for traceability and inspection control can be simultaneously output. Ethernet Data transfer Image storing (for traceability) *4 General use results output HUB Data transfer (for inspection control and display) PLC communications (RS232C is also selectable) 12 1. General use results can be simultaneously output to an SD memory card, RS232C and Ethernet interfaces. 2. Ethernet can be used at the same time for output of general use results and PLC communications. PLC *4 The free software "Image Receiver for PV" is used. Specifications General specifications Functional specifications Item Item Specifications Specifications Rated operating voltage 24 V DC Preprocessing selections: Grey conversion / Color extraction / Grey preprocessing Operating voltage range 21.6 to 26.4 V DC (including ripples) Grey conversion Rated current consumption 1.2 A max. Ambient temperature during use 0 to +45 °C 32 to +113 °F (no freezing or condensation) Storage ambient humidity 35 to 85 % RH (at 25 °C 77 °F, no freezing or condensation) Noise immunity 1,000 V, Pulse width: 50 ns, 1 μs (using the noise simulator method) Vibration resistance 10 to 55 Hz, 1 sweep/min, double amplitude of 0.75 mm 0.03 in, 30 minutes each in the X, Y, and Z directions Shock resistance 196 m/s2, 5 times each in the X, Y and Z directions Each R/G/B value setting for grey conversion can be changed within the range of -1,000 to 1,000. Available only when a color camera is connected. Color extraction mode: Selectable between high speed and expansion Storage ambient temperature -20 to +60 °C -4 to +140 °F (no freezing or condensation) Ambient humidity during use 35 to 85 % RH (at 25 °C 77 °F, no freezing or condensation) Available only when a color camera is connected. For each product type, 16 groups/camera Color extraction Image preprocess Number of extractable colors; High speed: A total of 16 colors when one camera is connected and eight colors when two cameras are connected. Expansion: A total of 128 colors when one camera is connected and 64 colors when two cameras are connected. Only eight registered colors can be selected from one checker. For each product type, 16 groups/camera, 10 stages max. Preprocessing filters: 21 types Grey preprocessing (Dilation, Erosion, Erosion → Dilation, Dilation → Erosion, Auto correction, Grey cut, Area 100 MΩ or higher (measured by a 500 V DC megger) *1 averaging, Correction settings, Median, Smoothing, Sobel, Prewitt, Laplacian, Edge extraction X, Insulation resistance Input and output terminals -- Power and ground terminals (initial value) Input and output terminals -- Non-energized metal part 1,000 formulas/product type max., including those for judgement output (depends on setting data) Power terminal -- Non-energized metal part Calculations involving output values of inspection functions Edge extraction Y, Sharpen, Tophat, Dynamic, Grey difference, Rotation, and Reflect) 500 V AC for 1 min (600 V AC for 1 sec), Cutoff current: 10 mA *1 Breakdown voltage Input and output terminals -- Power and ground terminals (initial value) Input and output terminals -- Non-energized metal part Power terminal -- Non-energized metal part Operators Numerical calculation Statistic data operation items Four fundamental operations (+, -, x, ÷), Bracket operations, Trigonometric functions (14 types), Comparison functions (6 types), Math functions (15 types), Geometry functions (18 types), Coordinate conversion functions (8 types) Scan count/OK count/NG count/Average/Variance/Max./Min./Range/OK average/ OK variance/OK judgment max./OK judgment min./OK range/NG average/NG variance/ Battery life 10 years approx. (at 25 °C 77 °F) Weight 0.5 kg approx. (including terminal blocks) Other operation items Pollution degree Pollution degree 2 Number of reference operators 16 items/formula max. Substitution for and logical calculation of judgement results from checkers and numerical calculations Functional specifications Specifications CPU 32-bit, RISC CPU & DSP Operators Judgement output Total judgment conditions, save image conditions, Image output conditions, Others Input/output Monitor output VGA (640 x 480) output Memory card SD/SDHC memory card FP series OMRON C, CV, and CS1 series PLC communication Mitsubishi Electric compatible models Fuji Electric (RS232C) Allen-Bradley Collective movement of set checkers in units of position/rotation adjustment groups Collective moving Panasonic Electric Works SUNX A, Q, FX, and FX2N series MICREX-SX SPH series Specify the “Move” or “Not move” option for each checker type. Position and rotation adjustment checkers cannot be moved. 8 markers/product type max. for each camera, Graphic display on the operation screen, Selectable from six colors Marker Shapes Data R/W Substitution of title input, checker conditions/results, numerical calculation results, numerical calculation judgment results, judgment results, statistical results possible. Change of upper/lower limits of numerical computation in the table in RUN mode possible. SLC500 series FP series, ET-LAN unit Maximum registrable number of arbitrary setup items in setup screen on menu: 16 items x 50 pages/type. Select menu Q series 14 inputs / 15 outputs Keypad input Connector for dedicated keypad (ANPVP**), 1 channel USB USB 2.0, A-B type (Only PVWIN200) Menu display Monitor display (VGA) Image display: Through/Memory/NG object images Display effects: Greyscale/Slice level group/Preprocessing group/Color/Extraction and binary/Grey conversion image, Display area (640 x 480) Processing methods Greyscale processing/Thresholding processin/Color extraction/Grey conversion 2M camera (grey/color): 1,600 horizontal x 1,200 vertical pixels Processing resolution Calibration Conversion data Template re-registration settings Administration classification: invalid/valid (limit setting screen transition and limit regular menu switching) 1,000 checkers/product type max., including those for geometry calculation and character/figure drawing (depends on setting data) Inspection functions (Checkers) Position adjustment, Position rotation adjustment, Rotation adjustment area size adjustment, Line, Binary window, Grey window, Binary edge, Grey edge, Feature extraction, Smart matching, Contour matching, Flaw detection, Connector (binary window), Connector (grey window), Connector (grey edge), Smart edge (circles), Smart edge (line), Color window Instruction to save setting data in the built-in memory Instruction to save setting data in the SD memory card Instruction to cancel the saving/reading of setting data Instruction to save the image memory in the SD memory card Instruction to erase the image memory Instruction to print the screenshot Inspection/processing cancellation instruction Instruction to save the latest inspection image Instruction to read/change the set value Instruction to prohibit the keypad screen operation 1,000 checkers/product type max., including those for inspection functions and character/figure drawing (depends on setting data) Keypad emulation instruction Seven calculation functions (distance between two points, intersection of two lines, median lines of PLC communication command read instruction two lines, perpendicular distance, approximate straight line, approximate circle, and approximate ellipse) Total judgement output capture process for the next inspection is ready to start, and then the capture and inspection results output are processed concurrently. 16 group/camera, 256-grey scale (0 to 255) Output on the images (depends on setting data). Inspection operation mode Parallel processing: After the capture and the synchronized output of results of the previous inspection are completed, the image Slice level group Scanning operation count Up to 10,000 characters/graphics (1,000 checkers x 10)/product type can be displayed Sequential processing: After completing the result output, the next image capture for inspection can be started. Instruction to read setting data from the built-in memory Instruction to read setting data from the SD memory card * Maximum registrable number of smart matching and contour matching templates: 2,000 pcs. Character/Figure drawing Blocks to be executed (0 to 9) can be set. Error reset instruction * Number of range masks: 16 ranges/checker Geometry calculation Destination blocks (0 to 9) can be set. Statistics reset instruction Input Password Switching from the current operating screen to the setup screen can be password controlled (within 15 characters). Execution of all checkers Operation/stop switch instruction External input/output functions *3 256 types max. (depends on setting data) Yes/No Normal execution Display layout switch instruction (The area can be set in increments of one line for the grey camera, and two lines for the color camera.) Number of product types Set position/Adjusted position Display Template re-registration instruction one line, and that for the 2M camera is 100 lines. 1.0 to 5.0 Comment input Position Product type change instruction In partial capture mode, the minimum capture area to be set for the 0.3M/4M camera is Gain setting range Others Re-inspection start instruction Connection by Power Over Camera Link (PoCL) 30 μs to 1,000 ms (Set in increments of 10 μs) Arbitrary position / Smart matching / Contour matching / Intersection / Centre of circle / Feature extraction Coordinates, coordinate origin, horizontal and vertical coefficients can be set for each camera to obtain actual dimensions. Inspection start instruction Select from: All cameras or detection trigger Shutter speed Static / Dynamic Standard registration ○: Applicable, ×: Inapplicable Frame shooting only. Capable of partial capture of one point Capture method Unit conversion / 1 point coordinate conversion / 2 point coordinate conversion / 3 points coordinate conversion Operation method Designated execution 0.3M camera (grey/grey compact/color): 640 horizontal x 480 vertical pixels Number of connected cameras Up to two cameras Camera connection Page name registration possible Processing method Execution mode Branch execution 4M camera (grey): 2,048 horizontal x 2,048 vertical pixels Trigger input Button allocation method FUNC key for item / Selection from list Coordinates, coordinate origin, horizontal and vertical coefficients can be set for each camera to obtain actual dimensions for each product type. Four languages (five fonts), Switchable (Japanese, English, Korean, Traditional Chinese and Simplified Chinese) Split-screen display of up to two camera images, Zoom function (2 to 400%) Registration information Button / Text / Page move / Separator Others PLC communication command Specifiable external command instruction using PLC communication Command input format: polling / parallel input Parallel Rectangle/Circle, Ellipse/Polygon/Line/Cross Two-window display of up to 80 (5x16) cells/product type on screen in table form in RUN mode Modbus RTU compatible (performance confirmed with Siemens S7-1200) PLC communication Panasonic Electric Works SUNX compatible models Mitsubishi Electric (Ethernet) parallel output setting (8 outputs from OUT0 to OUT7 and 16 outputs from OUT0 to OUT15, or all setting output) 2M grey/color cameras (1,600 x 1,200) can be connected. Up to two 4M grey cameras can be connected. *2 NOT/AND/OR/XOR/Brackets Number of reference items 16 items/formula max. Up to two cameras selected from among 0.3M grey/grey compact/color cameras (640 x 480) and Cameras Previous data of numerical calculation and judgment results, general-purpose registers 1,000 formula/product type max., including those for numerical calculation (depends on setting data) *1 The evaluation was carried out with the primary side power supply varistor and capacitor removed from the internal circuit of the unit. Item NG judgment max./NG judgment min./NG range User limit: 1,000 items /product type max. Judgement calculation (JD) result output Numerical calculation result output Image output Screenshot output Parallel ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ × × × ○ ○ ○ ○ ○ × × Serial ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ × ○ ○ ○ × ○ ○ ○ ○ × × Ethernet SD memory card ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ × ○ ○ ○ × ○ ○ ○ ○ ○ *4 ○ *4 – – – – – – – – – – – – – – – – – – – – – – ○ ○ ○ ○ ○ ○ Specifications for PV200 firmware Ver. 1.3. *2 The 4M grey camera cannot be used in combination with another type of camera. The ANPVC82** dedicated compact camera cable is required to connect the compact cameras. *3 USB cannot be used for the external input/output functions. *4 Image and screenshot output functions via Ethernet are received by dedicated software, Image Receiver for PV. 13 System Configuration Equipped with a full selection of interfaces essential for image processing devices of the future USB2.0 Gigabit Ethernet connector SD memory card (SDHC compatible) Cameras (Digital cameras) Up to two cameras of two different types can be connected. Keypad 0.3M color camera 2M color camera Serial (RS232C) 0.3M grey camera 0.3M grey compact camera 2M grey camera 4M grey camera Parallel I/O *The 4M camera cannot be used in combination with another type of camera. VGA monitor output Product List Controller unit / Cameras / Keypads / Monitor / Camera attachment bracket PV200 IMAGECHECKER Controller unit Keypads Digital cameras for PV200 0.3M color camera (Quad-speed) Camera cables for PV200 2M color camera ANPVC2040 ANPVC2260 3 m 9.8 ft type: ANPVC8103 [2-camera type] ANPV0202ADP 0.3M grey camera 0.3M grey compact camera (Quad-speed) (Triple speed) 2M grey camera ANPVC1040 Cable for PV200 compact camera (for ANPVC5030) ANPVC5030 Flexible camera cables 3 m 9.8 ft type: 3 m 9.8 ft type: 5 m 16.4 ft type: 5 m 16.4 ft type: 10 m 32.8 ft type: 10 m 32.8 ft type: ANPVC8203 ANPVC8103R ANPVC8205 10 m 32.8 ft type: 10 m 32.8 ft type: ANPVC8105 ANPVP10 ANPVC8110 0.3M camera lenses f = 6 with lock f = 8.5 with lock ANB842NL ANB843L f = 16 with lock f = 16 with lock ANB845NL ANM88161 f = 25 with lock ANB846NL ANPVC8110R 0.3M camera lenses ANM88251 ANPVC1470 5 m 16.4 ft type: ANPVP03 ANPVC8105R ANPVC8210 f = 25 with lock ANPVC1210 4M grey camera 3 m 9.8 ft type: 2-megapixel camera lenses f = 50 with lock ANB847L f = 50 with lock ANM88501 f = 16 ANPVL162 f = 25 ANPVL252 Adapter rings (for the 0.3M cameras and 2-megapixel cameras) f = 50 ANPVL502 5 mm 0.20 in x 1 ring 40, 20, 10, 5, 1, 0.5 mm 1.57, 0.79, 0.39, 0.20, 0.04, 0.02 in x 1 ring ANB84805 ANB848 LED lighting equipment for image processing XGA monitor Monitor cables Camera attachment bracket Digital power supply units for LED lighting (For 4M grey camera) 3 m 9.8 ft type: ANPVH005 ANMX83313 10.4 inches ANPVM11021 14 5 m 16.4 ft type: ANMX83315 10 W ANB86001 30 W ANB86003 Dimensions (Unit: mm in) Controller unit / Monitor / Cameras / Keypads Controller unit ANPV0202ADP, ANPV0202MC 0.3M color and grey cameras ANPVC2040, ANPVC1040 2M color and grey cameras ANPVC2260, ANPVC1210 29 1.14 148 5.83 (57.3) (2.26) 38 1.50 12 29 0.47 1.14 (7.3) (0.29) 10 0.39 31.3 1.23 1/4-20UNC (Depth 9 0.35) 50 1.97 XGA monitor ANPVM11021 43 (11) 4 1.69 (0.43) 0.16 200 7.87 75 2.95 4-M4 53 2.09 4.8 8.5 2−M3 0.19 0.33 (Depth 4.5 0.18) 2.3 0.09 2-M3 (Depth 3 0.12) (ø 4.8) (ø 0.19) 10 0.39 (53.3) (2.10) 40.5 1.59 34 1.34 10 0.39 2-M4 (Depth 7 0.28) 10 0.39 2-M3 (Depth 3 0.12) 34 2-M2 1.34 (Depth 3 0.12) 10 0.39 25 0.98 21 0.83 3 0.12 1/4″–20UNC Top view (without the insulating base) (Depth 9 0.35) f = 25 ANPVL252 Aperture lock screw f = 50 ANPVL502 1.2 1.5 1.4 1.4 1.4 1.6 1.4 2.8 1.4 1.4 2.8 42 1.65 42 1.65 31 1.22 30.5 1.20 31 1.22 30.5 1.20 48 1.89 30.5 1.20 34 1.34 34 1.34 34 1.34 L 46 1.81 1 – * 40 1.58 1 – * 33 1.30 1 – * 31.21 1.23 37.3 1.47 1 – * 31.5 1.24 48 1.89 1 – * 38.5 1.52 35.9 to 38.0 1.41 to 1.50 47.1 to 52.2 1.85 to 2.06 63.0 to 77.4 2.48 to 3.05 19.8 0.78 1 – * 21 0.83 20.05 0.79 1 – * 21 0.83 22.5 0.89 22.5 0.89 22.5 0.89 20.6 0.81 22 0.87 22 0.87 22 0.87 Camera attachment bracket (For 4M grey camera) ANPVH005 ØA f = 16 ANPVL162 ØA 21 0.83 Bottom view (without the insulating base) 2-megapixel camera lenses f = 16 f = 25 f = 50 ANB845NL ANM88161 ANB846NL ANM88251 ANB847NL ANM88501 1 – * Insulating base 10 10 0.39 0.39 F-number 1 – * (6.3) (0.25) 27.5 1.08 2-M2 (Depth 3 0.12) 25 0.98 0.3M camera lenses 1 – * 16 0.63 44 1.73 (54) (2.13) Lenses for camera (Unit: mm in) C 8 0.31 44 1.73 (0.79) (1.34) B 2×4−M2 (Depth 10.3 17 ±1 0.41 0.67 ±0.04 3 0.12) 21.2 ±1 17 ±1 ±0.04 0.67 ±0.04 21.5 ±1 0.83 ±0.04 (Base size) 0.85 6.5 0.26 145 5.71 f = 8.5 ANB843L 8.4 ±1 0.33 ±0.04 4M grey camera ANPVC1470 44 1.73 f=6 ANB842NL 8 0.31 16 0.63 48 1.89 (20) (34) 21.5 0.85 21.5 0.85 (27.5) (1.08) 6 0.24 2×4−M2 (Depth 3 0.12) Operation keypad ANPVP** L (5) (0.20) (31.3) ø 29 (1.23) ø 1.14 (11) (0.43) (43) (1.69) (41.9) (1.65) 31.3 ±1.5 1.23 ±0.06 8 21.5 ±1 ±0.04 0.31 0.85 5.5 0.22 (16) (0.63) 140 5.51 75 2.95 192 7.56 0.3M grey compact camera ANPVC5030 257 10.12 (16) (0.63) 2×4-M3 (Depth 3 0.12) 2-M3 (Depth 7 0.28) B 210.4 8.28 (LCD screen area) 2×4-M3 (Depth 3 0.12) Lens Camera C 157.8 6.21 (LCD screen area) 32.7 1.29 32.7 1.29 14 0.55 20 0.79 265.0 10.43 15 0.59 15 0.59 (7.3) (0.29) (Base size) (16.5) (0.65) (57.3) (2.26) 38 1.50 14 0.55 (39) (1.54) 116.5 4.59 12 0.47 L Focus lock screw *1 The projection of the lock screw (M1.4 pan-head machine screw) is a maximum of 2 mm 0.08 in. Please refer to http://panasonic-denko.co.jp/ac/e/fasys LED lighting equipment for image processing Digital power supply units for LED lighting ANB86001 90 3.54 140 5.51 60 2.36 ANB86003 62 2.44 170 6.69 90 3.54 110 4.33 9.5 15 0.37 0.59 140 5.55 15 Product Lineup Function item PV200 PV200 MC PV500V2 Color and greyscale combination High speed grey processing High speed, high productivity new new Controller unit Image processing with top-level accuracy in its class is available with a surprisingly small number of man-hours required for programming. Number of connected cameras max. Pixel Camera 2 0.3M 0.3M (Note 2) 0.3M 2M 100 μs to 500 ms (Set in increments of 10 μs) 30 μs to 1,000 ms (Set in increments of 10 μs) VGA VGA XGA Color, Greyscale, Binary Greyscale, Binary Greyscale, Binary Grey 256 types 256 types 25,600 types 1,000 checkers/product type max. 1,000 checkers/product type max. 1,000 checkers/product type max. Position adjustment, Position/rotation adjustment ○ ○ ○ Area size adjustment ○ ○ ○ Binary window/Binary edge ○ ○ ○ Feature extraction ○ ○ ○ Character recognition (neural network) – – – Grey window/Grey edge ○ ○ ○ Smart matching ○ ○ ○ Contour matching ○ ○ – Maximum settable number of checkers (Note 1) ○: Applicable model 4M 30 μs to 1,000 ms (Set in increments of 10 μs) Shutter speed No. of product types max. (Note 1) 4 2 2M Grey Color Processing methods 0.3M “4 + 1” Penta processor enables extremely fast parallel processing. Verification of NG (failed) images and program corrections are possible while inspecting all items without stopping the production line. Grey Grey/Color Monitor display Major inspection functions (Checkers) 2M 0.3M grey compact limited edition special value camera with all the functions of the PV200. Flaw detection ○ ○ ○ Connector (binary window, grey window, grey edge) ○ ○ ○ Smart edge (circles) / (line) ○ ○ ○ Geometry calculation ○ ○ ○ Character/Figure drawing ○ ○ ○ 1,000 formula/product type max. 1,000 formulas/product type max. 1,000 formula/product type max. 160 data 160 data 320 data Execution of all checkers Execution of all checkers Execution of all checkers Branch execution 0 to 9 can be set. 0 to 9 can be set. 0 to 9 can be set. Designated execution 0 to 9 can be set. 0 to 9 can be set. 0 to 9 can be set. Others Numerical calculation/Judgment output Data R/W Execution all Execution mode ○ (Select menu) Password protection Image preprocess/Image conversion ○ (Select menu) Others Interface Program editing/testing in RUN mode RS232C 1 port 1 port 1 port Ethernet ○ ○ ○ SD/SDHC ○ ○ ○ USB ○ ○ ○ 14 inputs, 15 outputs 14 inputs, 15 outputs PHOENIX terminal: 14 inputs, 15 outputs MIL terminal: 32 inputs, 32 outputs Vision PVWIN200 Off-line simulation Vision PVWIN200 Off-line simulation Vision PVWIN Off-line simulation ANPVM11021 (ANMX83313) ANPVM11021 (ANMX83313) ANPVM11021 (ANMX83313) Parallel input/output Setup tool software Recommended monitor (cable) Notes: 1) Depend on the setting data size. 2) Only 0.3M grey compact camera can be connected. 16 ○ Preprocessing filters: 21 types, for each product type 16 groups/camera, 10 stages max. Preprocessing filters: 21 types, for each product type 16 groups/camera, 10 stages max. Preprocessing filters: 21 types, for each product type 5 groups/camera, 10 stages max. Function item A230 A210V2 / A110V2 PD60 / PD65 Optical character recognition & character checker type General grey type 2D Code Reading Sensor Fully equipped with advanced character recognition and character check functions Outstanding machine vision with a compact body loaded with excellent features and offering top-notch performance Compliant with international standards Featuring a 2D code print quality verification function Controller unit Number of connected cameras max. Pixel Camera Grey/Color Shutter speed 2 2/1 1 0.24M 0.24M 0.1M Grey Grey Grey 30 μs to 1,000 ms (Set in increments of 10 μs) 30 μs to 1,000 ms (Set in increments of 10 μs) 30 μs to 50 ms Dedicated tool NTSC NTSC Processing methods Greyscale Greyscale, Binary Binary No. of product types max. 32 types 64 types/32 types 7 types Monitor display 8 checkers/product type (character recognition) 96 checkers/product type 1 checker/product type Position adjustment, Position/rotation adjustment ○ ○/ – – Area size adjustment – – – Line – ○ – Binary window/Binary edge – ○ – Grey window/Grey edge ○ – – Feature extraction ○ ○ – Smart matching ○ ○/ – – Contour matching – – – Flaw detection – – – Connector (binary window, grey window, grey edge) ○ (Lead inspection) – – Smart edge (circles) / (line) – – – Geometry calculation – – – Character/Figure drawing – – Maximum settable number of checkers Major inspection functions (Checkers) ○: Applicable model Others Numerical calculation/Judgment output Data R/W Execution all Execution mode Branch execution Designated execution (Position adjustment) – Character checker 2D code reading Up to five dictionaries • Data matrix (ECC200) • QR code • Micro QR code – 96 per product type 96/48 per product type 20 data (data monitor) 20 data (data monitor) – Execution of all checkers Execution of all checkers Execution of all checkers Two branch inspection based on the results of block 1 Two branch inspection based on the results of block 1 – Block 1 to 3 can be set. Block 1 to 3 can be set. With retry function Password protection ○ (Hiding) ○ (Hiding) Image preprocess/Image conversion – – – Preprocessing filters: 14 types, 10 stages max. Integrated lens and lighting unit Protective construction: IP67G Others Stationary type: PD60 Handy type: PD65 Interface RS232C 2 ports 2 ports 1 port Ethernet – – – SD/SDHC – – – USB – – ○ 11 inputs, 14 outputs 11 inputs, 14 outputs 3 inputs, 3 outputs Vision bachup Tool (Data saving) Vision bachup Tool (Data saving) PDTOOL ANMA811 (ANM87303) ANMA811 (ANM87303) – Parallel input/output Setup tool software Recommended monitor (cable) 17 Part No. List Controller units Product Name Specification PV200 PhotoMOS relay output, 2-camera type ANPV0202ADP PV200 MC PhotoMOS relay output, 2-camera type (Only 0.3M grey compact camera can be connected.) ANPV0202MC PV500V2 NPN output, 2-camera type ANPV0502V2ADN PhotoMOS relay output, 2-camera type ANPV0502V2ADP NPN output, 4-camera type ANPV0504V2ADN PhotoMOS relay output, 4-camera type ANPV0504V2ADP NPN Jpn/Eng menu, Jpn manual ANMA230 NPN Jpn/Eng menu, Jpn manual ANMA210V2 Photomos Jpn/Eng menu, Jpn manual ANMA211V2 NPN Eng/Jpn menu, Eng manual ANMA212V2 Photomos Eng/Jpn menu, no manual ANMA213V2 Photomos Ger/Eng menu, no manual ANMA214V2 Photomos Fre/Eng menu, no manual ANMA215V2 Photomos Spn/Eng menu, no manual ANMA216V2 Photomos Itl/Eng menu, no manual ANMA217V2 Photomos Eng/Jpn menu, Eng manual ANMA218V2 NPN Chi/Eng menu, Chi manual ANMA219V2 NPN Kor/Eng menu, Eng manual ANMA21KV2 NPN Jpn/Eng menu, Jpn manual ANMA110V2 Photomos Jpn/Eng menu, Jpn manual ANMA111V2 NPN Eng/Jpn menu, Eng manual ANMA112V2 Photomos Eng/Jpn menu, no manual ANMA113V2 Photomos Ger/Eng menu, no manual ANMA114V2 Photomos Fre/Eng menu, no manual ANMA115V2 Photomos Spn/Eng menu, no manual ANMA116V2 Photomos Itl/Eng menu, no manual ANMA117V2 Photomos Eng/Jpn menu, Eng manual ANMA118V2 NPN Chi/Eng menu, Chi manual ANMA119V2 NPN Kor/Eng menu, Eng manual ANMA11KV2 Field of view: 2 × 1.6 mm 0.08 × 0.06 in, Installation distance: 15±0.5 mm 0.59±0.02 in ANPD060-02 Field of view: 4 × 3.2 mm 0.16 × 0.13 in, Installation distance: 50±2.5 mm 1.97±0.10 in ANPD060-04 Field of view: 5 × 4 mm 0.20 × 0.16 in, Installation distance: 27±1.0 mm 1.06±0.04 in ANPD060-05 Field of view: 6 × 4.8 mm 0.24 × 0.19 in, Installation distance: 30±1.5 mm 1.18±0.06 in ANPD060-06 Field of view: 10 × 8 mm 0.39 × 0.32 in, Installation distance: 100±5.0 mm 3.94±0.20 in ANPD060-10 Field of view: 12 × 10 mm 0.47 × 0.39 in, Installation distance: 110±5.5 mm 4.33±0.22 in ANPD060-12 Field of view: 15 × 12 mm 0.59 × 0.47 in Installation distance: 65±3.0 mm 2.56±0.12 in ANPD060-15 Field of view: 20 × 16 mm 0.79 × 0.63 in Installation distance: 80±4.0 mm 3.15±0.16 in ANPD060-20 Field of view: 25 × 20 mm 0.98 × 0.79 in Installation distance: 200±10 mm 7.78±0.39 in ANPD060-25 Field of view: 30 × 25 mm 1.18 × 0.98 in Installation distance: 55±2.5 mm 2.17±0.10 in ANPD060-30 Field of view: 10 × 8 mm 0.39 × 0.32 in, Installation distance: 45±2.0 mm 1.77±0.08 in ANPD060S10 Field of view: 25 × 20 mm 0.98 × 0.79 in Installation distance: 105±5 mm 4.13±0.20 in ANPD060S25 Field of view: 12 × 10 mm 0.47 × 0.39 in, Installation distance: Contact type ANPD065-12 Field of view: 25 × 20 mm 0.98 × 0.79 in, Installation distance: Contact type ANPD065-25 A230 character recognition type A210V2 Controller A110V2 Controller 2D Code reading sensor PD60 Part No. 2D Code reading sensor PD65 Cameras and Camera cables ○: Applicable model Product Name Specification Part No. 0.3M Color camera 0.3M ANPVC2040 2M Color camera 2M ANPVC2260 0.3M Grey camera 0.3M ANPVC1040 0.3M Grey compact camera 0.3M ANPVC5030 2M Grey camera 2M ANPVC1210 4M Grey camera 4M ANPVC1470 Double speed random camera (C mount) Progressive, CE product ANM831 with 3 m 9.8 ft cable ANM832 Standard camera (CS mount) Camera cable for PV series with 30 cm 1.0 ft cable ANM83203 with 3 m 9.8 ft cable, CE product ANM832CE 3 m 9.8 ft ANPVC8103 5 m 16.4 ft ANPVC8105 10 m 32.8 ft ANPVC8110 Flexible 3 m 9.8 ft ANPVC8103R Flexible 5 m 16.4 ft ANPVC8105R Flexible 10 m 32.8 ft ANPVC8110R For compact camera 3 m 9.8 ft ANPVC8203 For compact camera 5 m 16.4 ft ANPVC8205 For compact camera 10 m 32.8 ft ANPVC8210 3 m 9.8 ft 3 m 9.8 ft CE product Double-speed random camera cable 18 ANM84303 ANM84303CE Flexible 3 m 9.8 ft ANM84603 Flexible extension 2 m 6.6 ft: total 5 m 16.4 ft ANM84502 Flexible extension 7 m 23.0 ft : total 10 m 32.8 ft ANM84507 Flexible extension 12 m 39.4 ft: total 15 m 49.2 ft ANM84512 Flexible extension 17 m 55.8 ft: total 20 m 65.6 ft ANM84517 PV200 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ PV200 MC ○ ○ ○ ○ PV500V2 A230 A210V2/A110V2 PD60/PD65 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Camera extension cables ○: Applicable model Product Name Camera extension cable Specification Part No. 2 m 6.6 ft extension: total 5 m 16.4 ft ANM84002A 7 m 23.0 ft extension: total 10 m 32.8 ft ANM84007A 12 m 39.4 ft extension: total 15 m 49.2 ft ANM84012A 17 m 55.8 ft extension: total 20 m 65.6 ft ANM84017A 2 m 6.6 ft extension: total 5 m 16.4 ft, CE product ANM84002ACE 7 m 23.0 ft extension: total 10 m 32.8 ft, CE product ANM84007ACE 12 m 39.4 ft extension: total 15 m 49.2 ft, CE product ANM84012ACE 17 m 55.8 ft extension: total 20 m 65.6 ft, CE product ANM84017ACE PV200 PV200 MC PV500V2 A230 A210V2/A110V2 PD60/PD65 PV200 PV200 MC PV500V2 A230 A210V2/A110V2 PD60/PD65 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Keypads ○: Applicable model Product Name Specification Keypad for A series Keypad for PV series Part No. with 2 m 6.6 ft cable ANM85202 with 3 m 9.8 ft cable ANM85203 with 5 m 16.4 ft cable ANM85205 with 10 m 32.8 ft cable ANM85210 with 2 m 6.6 ft cable, CE product ANM85202CE with 3 m 9.8 ft cable, CE product ANM85203CE with 5 m 16.4 ft cable, CE product ANM85205CE with 10 m 32.8 ft cable, CE product ANM85210CE 3 m 9.8 ft, CE product ANPVP03 10 m 32.8 ft, CE product ANPVP10 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Lens ○: Applicable model Product Name Specification f=6 C mount lens with lock f=8.5 C mount lens with lock For 0.3M camera Part No. ANB842NL ANB843L f=16 C mount compact lens with lock ANB845NL f=25 C mount compact lens with lock ANB846NL f=50 C mount lens with lock ANB847L f=16 C mount ultra compact lens with lock ANM88161 f=25 C mount ultra compact lens with lock ANM88251 f=50 C mount compact lens with lock ANM88501 f=16 C mount lens with lock ANPVL162 f=25 C mount lens with lock ANPVL252 f=50 C mount lens with lock ANPVL502 For 2-megapixel camera PV200 PV200 MC PV500V2 A230 A210V2/A110V2 PD60/PD65 PV200 PV200 MC PV500V2 A230 A210V2/A110V2 PD60/PD65 PV200 PV200 MC PV500V2 A230 A210V2/A110V2 PD60/PD65 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Adapter rings ○: Applicable model Product Name For C mount/CS mount lens Specification Ring set (40/20/10/5/1/0.5 mm 1.58/0.79/0.39/0.20/0.04/0.02 in, each 1 pc.) 5 mm 0.20 in adapter ring, 1pc. Part No. ANB848 ANB84805 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Monitors and Monitor cables ○: Applicable model Product Name Specification Part No. XGA monitor 24 V DC, 10.4 inches ANPVM11021 NTSC monitor 24 V DC, 5.7 inches ANMA811 Monitor cable Length: 3 m 9.8 ft, BNC-Pin (RCA) ANM87303 For VGA monitor and XGA monitor ○ ○ ○ Monitor cable: 3 m 9.8 ft ANMX83313 Monitor cable: 5 m 16.4 ft ANMX83315 ○ ○ ○ ○ ○ ○ Part No. PV200 PV200 MC PV500V2 ○ ○ ○ ○ Others ○: Applicable model Product Name Attachment bracket I/O terminal block Options (repair parts) Extension cables RS232C communication cable Specification 4 attachment bracket for 4M grey camera For mounting PD60 For input: 1 piece, For output: 1 piece ANPVH005 ○ ANE8870 ANMA8001 Set with PD65 guide pipe, packing, and stop screws ANPD068-G1 Set with PD65 guide pipe (short pipe type), packing, and stop screws ANPD068-G2 Power supply I/O cable (2,700 mm 106.30 in) for PD 60 ANPD068-K1 Set with PD60 front panel, packing, and stop screws ANPD068-P1 Set with PD60 front panel (narrow view type), packing, and stop screws ANPD068-P2 3 m 9.8 ft ANPD068-03 5 m 16.4 ft ANPD068-05 10 m 32.8 ft ANPD068-10 For PLC (discrete-wire cable) connection, 2 m 6.6 ft AIP81842 For PC (D-SUB : 9 pin) connection, 3 m 9.8 ft AFB85853 For PLC (discrete-wire cable) connection, 3 m 9.8 ft ANM81303 For PC (D-SUB : 9 pin) connection, 3 m 9.8 ft ANM81103 ○ ○ A230 A210V2/A110V2 PD60/PD65 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 19 Specifications Camera specifications Item Specifications Type/Part No. 4M grey / ANPVC1470 2M grey / ANPVC1210 0.3M grey / ANPVC1040 0.3M grey compact / ANPVC5030 2M color/ANPVC2260 0.3M color/ANPVC2040 Inter line method Inter line method Inter line method Inter line method Inter line method Inter line method 2/3-inch CCD fixed image element 1/1.8-inch CCD fixed image element 1/3-inch CCD fixed image element 1/3-inch CMOS fixed image element 1/1.8-inch CCD fixed image element 1/3-inch CCD fixed image element 2,048 horizontal x 2,048 vertical pixels 1,600 horizontal x 1,200 vertical pixels 640 horizontal x 480 vertical pixels 640 horizontal x 480 vertical pixels 1,600 horizontal x 1,200 vertical pixels 640 horizontal x 480 vertical pixels Pixel size: 3.45 μm x 3.45 μm Pixel size: 4.4 μm x 4.4 μm Pixel size: 7.4 μm x 7.4 μm Pixel size: 6.0 μm x 6.0 μm Pixel size: 4.4 μm x 4.4 μm Pixel size: 7.4 μm x 7.4 μm (Square pixels) (Square pixels) (Square pixels) (Square pixels) (Square pixels) (Square pixels) Frame rate 16 frames/sec max. 30 frames/sec max. 120 frames/sec max. 90 frames/sec max. 30 frames/sec max. 120 frames/sec max. Lens mount C mount NF mount *2 C mount 0 to +40 °C +32 to +104 °F 0 to +40 °C +32 to +104 °F Capture element Pixels Ambient temperature during use *1 0 to +40 °C +32 to +104 °F 0 to +40 °C +32 to +104 °F 0 to +45 °C +32 to +113 °F Ambient humidity during use Vibration resistance 10 to 200 Hz, 1 sweep/10 min, 30 minutes each in the 3 directions 10 to 55 Hz, 1 sweep/min, double amplitude of 1 mm 0.04 in, 30 minutes each in the X, Y, and Z directions 10 to 55 Hz, 1 sweep/min, double amplitude of 1 mm 0.04 in, 30 minutes each in the X, Y, and Z directions Shock resistance 0 to +45 °C +32 to +113 °F 35 to 85% RH (at 25 °C 77 °F, no freezing or condensation) 490.3 m/s2, 1 time each in the X, Y and Z directions 700 m/s2, 1 time each in the X, Y and Z directions 700 m/s2, 3 times each in the X, Y and Z directions Weight (Excluding the lens) 125 g approx. 65 g approx. 65 g approx. 30 g approx. 700 m/s2, 3 times each in the X, Y and Z directions 65 g approx. 65 g approx. *1 No freezing or condensation *2 Comes with C mount adapter. Visual Fields 2M color and grey camera ANPVC2040, ANPVC1040 500 t0 t0 t0 t0 t0.5 t0 t0.5 t1 t0.5 t0.5 t1.5 t1 t2 t0.5 t0.5 t0.5 t2 t1.5 t0.5 t1 t0.5 t2 t2 t1 t0.5 t5.5 t2 t1.5 t1 t8.5 t1.5 t2 t2 t11.5 t5.5 t2 t14 10 t5.5 t2 t8.5t7 t17.5 t23.5 t11.5 t35.5 Value t indicates the adapter t17.5 t44 ring thickness (mm). t59 t88.5 2 100 ANB843L (f8.5 mm) t0.5 30 100 1,000 ANB842NL (f6 mm) ANB845NL (f16 mm) ANB846NL (f25 mm) ANMM88501 (f50 mm) 7,000 Y-direction (vertical) visual field [mm] Y-direction (vertical) visual field [mm] 0.3M color and grey camera 500 t0 t0 t0.5 ANPVL162 (f16 mm) t0.5 t1 t0.5 t1 t0.5 t1.5 t0.5 ANPVL252 t1 t1.0 t2 (f25 mm) t1.5 t2 t1.5 t2 t5 t2 ANPVL502 t2 t6.5 t2 (f50 mm) t8.5 t2 t13 t6.5 t17.5 t8.5 t21 t10.5 t26 t13 t35 Value t indicates the adapter t52.5 t66 ring thickness (mm). t88 t132 t0.5 100 10 2 WD [mm] ANPVC2260, ANPVC1210 30 500 t1 t1.5 t4 30 t3 t2.5 t4.5 t9 t6 t1 t1 t3.5 t2.5 t12 t17.5 t23.5 t28.5 t35.5 t47 t70.5 t88.5 t118 t176.5 t12 10 2 t0 t0.5 100 100 1,000 5,000 WD [mm] 0.3M grey compact camera ANPVC1470 t2 t9 t0.5 t0.5 t1 t3.5 t2 t2.5 t1.5 t1 ANPVL162 (f16 mm) ANPVL252 (f25 mm) t4.5 ANPVL502 (f50 mm) t7 Value t indicates the adapter ring thickness (mm). 1,000 5,000 WD [mm] Y-direction (vertical) visual field [mm] Y-direction (vertical) visual field [mm] 4M grey camera 100 ANPVC5030 500 t0 t0 t0.5 t0.5 t0.5 t1.0 t1.0 t1.5 t0.5 t1 ANB845NL (f16 mm) t2.0 30 t2.0 100 1,000 ANB842NL (f6 mm) ANB843L (f8.5 mm) t1.5 t1.5 t5.0 t2 t7.0 t9.5 t5 t5 t11.5 t10 t14.5 t7 t6 t16 t8 t19 t9.6 t29 Value t indicates the adapter t14.5 t32 t16 ring thickness (mm). t48 t72 t1.0 2 t0.5 t0.5 t0 t0.5 t1.0 100 10 new ANB846NL (f25 mm) ANM88501 (f50 mm) 10,000 WD [mm] The X-direction (horizontal) visual field is the Y-direction visual field multiplied by 1.3. * Please use these values as reference purposes only. Check the details with the PV200 User’s Manual. Please contact .......... Panasonic Electric Works SUNX Co., Ltd. 2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, Japan ■Telephone: +81-568-33-7211 ■Facsimile: +81-568-33-2631 Global Sales & Marketing Division ■Telephone: +81-568-33-7861 ■Facsimile: +81-568-33-8591 panasonic-electric-works.net/sunx All Rights Reserved ©Panasonic Electric Works SUNX Co., Ltd. 2011 No. CE-PV200-1-4 December, 2011 Specifications are subject to change without notice. Printed in Japan Machine Vision System IMAGECHECKER PV200 Errata Note that some cameras and camera cables for PV200 can not be used in combination. Camera cable 4M grey camera (ANPVC1470) can not be used in combination with following 4 types camera cables. Camera cables for PV200 5 m 16.4 ft type (ANPVC8105) 10 m 32.8 ft type (ANPVC8110) Flexible camera cables 5 m 16.4 ft type (ANPVC8105R) 10 m 32.8 ft type (ANPVC8110R) P.14 Product list 5 m type and 10 m type can not be used in combination with the 4M grey camera (ANPVC1470). P.18 Part No. list 5 m type (ANPVC8105), 10 m type (ANPVC8110), Flexible 5 m type (ANPVC8105R) and Flexible 10 m type (ANPVC8110R) of camera cables for PV series can not be used in combination with the 4M grey camera (ANPVC1470). P.19 Part No. list PV200MC can not be used in combination with ANB843L, ANM88161 and ANM88251. P.20 Visual Fields ANB843L (Purple line) in graph of the 0.3M grey compact camera is correct. ANB843L can not be used in combination with the 0.3M grey compact camera. No. PCE-PV200INF September, 2012