ANM88281

® MICRO-IMAGECHECKER A210 •A110 MultiChecker V2 Series ■ System configuration diagram Controller *1 ENTER B A PC Keypad C ■ Vision Backup-Tool Ver.2 The product data created with the MICRO-IMAGECHECKER A series and the image data stored in the controller can be stored on a PC using Windows. Stored data can be restored to the A series controller. Serial cable * However, it is not possible to directly restore type data backed up using Vision Backup-Tool with the previous product (Ver. 1) to V2 (Ver. 2). In this case, use the dedicated data conversion software (freeware) to convert the Ver. 1 type data for V2 use, then transfer it to V2 and perform a backup again. If you require the data conversion software, contact your Matsushita Automation Controls Co. Ltd. representative. Monitor cable (Pin-BNC) PLC (refer to P5) V-HOLD BLIGHT CONTRAST Panasonic Video Monitor GP-BM Monitor High-speed random cable Image Processing Device MICRO-IMAGECHECKER A210 A110 • MultiChecker Ver.2 Series High-speed random trigger camera Lens Camera extension cable Middle ring CS mount camera *2 *1 The A100 series connects to one camera. *2 Use where necessary. *3 When using 2 cameras with the A200 series, connect the same type of camera. *3 ■ Table of Product Numbers ● MICRO-IMAGECHECKER A-Series Controller Item Specifications ● Lens / middle ring Part No. Item NPN Output ANMA212V2 A210 MICRO-IMAGECHECKER Multi-Checker V2 : CE PhotoMos Output ANMA218V2 A200 Series A210 NPN Output ANMA212 Multi-Checker : CE NPN Output ANMA112V2 A110 MICRO-IMAGECHECKER Multi-Checker V2 : CE PhotoMos Output ANMA118V2 A100 Series A110 NPN Output ANMA112 Multi-Checker : CE Specifications CS mount lens f2.8 CS mount compact lens f2.8 CS mount compact lens with lock ANM88281 C mount lens ● Camera / Keypad / Monitor Item C mount camera CS mount camera Specifications Progressive Double-speed Random: CE support electric-shutter with 3 m cable support electric-shutter with 3 m cable: CE with 2 m cable with 3 m cable with 2 m cable: CE with 3 m cable: CE Panasonic GPBM910 (100 V AC/12 V DC) Keypad Monitor Part No. ANM831 ANM832 ANM832CE ANM85202 ANM85203 ANM85202CE ANM85203CE AUGPBM910 ● Camera cable Middle ring Item Specifications Part No. ANM8828 Part No. f4 CS mount compact lens ANM8804 f4 CS mount compact lens with lock ANM88041 f8 CS mount compact lens ANM8808 f8 CS mount compact lens with lock ANM88081 f6.5 C mount lens ANB842 f8.5 C mount lens ANB843 f8.5 C mount lens with lock ANB843L f16 C mount compact lens ANB845N f16 C mount compact lens with lock ANB845NL f25 C mount compact lens ANB846N f25 C mount compact lens with lock ANB846NL f50 C mount lens ANB847 f50 C mount lens with lock ANB847L f50 C mount compact lens ANM8850 f50 C mount compact lens with lock ANM88501 5 mm middle ring ANB84805 (0.5/1/5/10/20/40 mm) middle ring ANB848 ● Data backup software Double-speed random camera cable 3m ANM84303 3 m: CE ANM84303CE Camera extension cable 2 m extension: total 5 m ANM84002 7 m extension : total 10 m ANM84007 12 m extension: total 15 m ANM84012 17 m extension: total 20 m ANM84017 2 m extension : total 5 m: CE ANM84002CE I/O terminal block For input: 1 piece, for output, 1 piece ANMA8001 7 m extension: total 10 m: CE ANM84007CE BNC connector Monitor BNC jack to PIN jack adapter ANM8606 12 m extension: total 15 m: CE ANM84012CE 17 m extension: total 20 m: CE ANM84017CE Specifications Part No. Part No. ANM70131V2 Microsoft windows NT4.0/95/98/Me/2000 compatible. An operating system is not included with this software. Item COM port and PC (D-SUB : 9 pin) connection, 3 m ANM81103 COM port connecting cable COM port and PLC (discrete-wire cable) connection, 3 m ANM81303 TOOL port COM port and PC (D-SUB : 9 pin) connection, 10 cm connecting cable Specifications English version It won’t stop advancing. The monstrously small A Series! ● Accessories ● Serial Cable Item Item Vision Backup-Tool Ver.2 Specifications Part No. Unless otherwise specified, estimate and delivery prices do not include technician dispatching and other related services. Therefore, for the situations given below, additional charges may be added. • Installation and trial operation guidance • Inspections, adjustments, and repairs • Technical support and instruction To USA Customer • Products sold by seller are covered by the warranty and patent indemnification provisions in its Terms and Conditions of Sale only. ANM812001 These materials are printed on ECF pulp. These materials are printed with earth-friendly vegetable-based (soybean oil) ink. Matsushita Electric Works, Ltd. Automation Controls Company 쮿 Head Office: 1048, Kadoma, Kadoma-shi, Osaka 571-8686, Japan ARCT1B178E 200111-2YT 11/2004 ® COPYRIGHT © 2001 All Rights Reserved Specifications are subject to change without notice. 11/2004 The MultiChecker V2 Series - more powerful than ever! New Our highly acclaimed, compact A210 and A110 MultiChecker image processing units are now even more powerful! The V2 (Ver. 2) upgrade includes new functions for even greater convenience. To meet your diverse range of inspection requirements, we have increased the number of checkers by a factor of three. In addition to making more inspection locations possible, they now come equipped with a new mode that allows two-level branch inspection using one image checker, and an extensive range of functions that allow use in a wide range of applications. User-Defined Mode Three times the processing capacity of their predecessors! Designed to meet a diverse variety of inspection needs! Multiple inspections of up to three blocks with no switching time! Example When you wish to perform multiple continuous inspections because the work will not fit in the field of view of a single image capture. You can now register three times more checkers per type! ●A210 MultiChecker: increased from 32 to 96 Conventional method ●A110 MultiChecker: increased from 16 to 48 ●Handled by type switching using an external device. ●Type switching requires time and usage restrictions apply. Possible to choose from three execution modes to suit your inspection requirements! Type switching not required! Type 1 Type 2 Type 64 MICRO-IMAGECHECKER A210 and A110 Multichecker V2 (Photo shows A210) User-Defined Mode ●Internally switches to the process block via an external signal. ●External device is not used, so inspection time is greatly reduced! *Can be executed from the keypad as well. Automatic Switch Mode Branch inspection without complicated settings provides great convenience! Detect the direction judgment marker First field of vision (Block 1) Second field of vision (Block 2) Third field of vision (Block 3) Execute block 1 (5 msec) Example It is possible to first make a direction judgment, and then perform a separate inspection (character appearance or mark width measurement) based on this direction. Execute All Mode Conventional method Normal direction ●Execute all checkers and output results ●Perform direction judgment externally and compare results Direction judgment Reverse direction Example Execution time: 65msec. Execute Block 2 (30msec) Execute Block 3 (30msec) Multiple simultaneous point inspection possible for applications such as inspecting LED lighting. Plenty of external outputs for judgment results (96 points for the A210 and 48 points for the A110) allow simultaneous output of judgment results for multiple inspection points. Automatic Switch Mode ●Perform direction judgment and execute the required checker Execution time Execution time: 35msec! reduced by half! 2 Three times the number of checkers can now be registered per type, so you can inspect many points at one time! 11/2004 11/2004 3 As always, the A Series is packed with easy-to-use features. In addition to the ease-of-use and reliability that you expect from the No. 1 manufacturer in the field, we also provide convenient new functions for a diverse range of solutions. Connects to a variety of PLCs Titles and results of numerical calculations and judgment outputs can be displayed on the inspection screen. You can register your own text for display, and change the maximum and minimum limits for numerical calculations directly from the menu. Up to eight graphics (circles, ellipses, rectangles and lines) can be displayed on the inspection screen. This is very convenient when performing manual positioning for camera adjustment with production equipment. Display text can be registered The A Series can connect to a range of PLCs without a communication program. In addition to the Matsushita Electric Works PLC-FP Series, it can be used with PLC products from Mitsubishi, Omron, and Allen-Bradley (Ver. 2.2 or later). The A Series can perform type switching data communication and read and write measurement data and inspection results to and from PLCs without requiring that you create a communication program. DT100 1 2 3 5 DT101 2 4 3 0 DT102 Inspection results PL C A Series Inspection conditions can also be modified from the PLC! ■ Compatible PLC products ● Matsushita Electric Works FP Series ● Mitsubishi MELSEC A series/FX Series ● Omron SYSMAC-C Series ● Allen-Bradley SLC500 (Ver. 2.2 or later) Switch 40mm e OK! by-sid Side- Removable terminal block 120mm MICRO-IMAGECHECKER Camera B Camera A MICRO-IMAGECHECKER ■ Two-image switch/split function (A210 only) With a small 120 × 40mm footprint, installation is simple. Tight installation with checkers next to each other is also possible. With considerations for wiring, connectors, and removable terminal blocks, installation with all units facing one direction is possible for no wasted space. Installation on DIN rails is also possible. MICRO-IMAGECHECKER The A series comes equipped with a 32-bit RISC, 200 MHz CPU with pipeline processing. 360 It attains 360 MIPS and 1.4 GFLOPS for astronomically MIPS high-speed processing. With the superquick CPU, increased floating point 3 2 bit RI Floatin operation speed, pipeline processing, CPU SC operatig point specially designed algorithms, and a 1.4 billions large memory capacity, it achieves not times/s on ec. only extremely high-speed inspection, but also the ultimate in precision as well. Judgment conditions can be changed using the ENT key (numerical calculations only) Reduced size (Smallest in its class) MICRO-IMAGECHECKER Speed and precision (Strongest in its class) MICRO-IMAGECHECKER Unregistered parts are blank MICRO-IMAGECHECKER Result display reference from numerical calculation judgment output possible (10 lines x 2 pages) When using two cameras simultaneously for an operation such as measuring the distance between two points, you can use an external signal to switch the display. It is also possible to split images captured by two cameras for display as one image on the screen. You can select either vertical or horizontal for the image split direction. Data registers 115.2kbps . . . . . ■ Marker Function . . . . ■ Data Monitor Function MICRO-IMAGECHECKER Convenient new display function Split display Two types available to suit your application ■ A210 with two camera connections and high-end functions Extensive array of image capture functions ■ Double-speed random camera (progressive rectangular-lattice CCD element) With the A series, we introduced a progressive double-speed random camera that provides 3 times the maximum ratio of conventional units with 1/60 second for a high-quality picture and no image degradation. In field mode, it reaches 4 times for 1/120 second. The result is fast inspection without having to worry about inspection time or image quality. ■ Internal synchronous signal inspection Compatible with the internal synchronous signal of NTSC, video scopes and special cameras can also be used. However, depending on the model, some may not be able to be connected. Consult your Matsushita Electric Works representative (there is one connection port). 4 (Fastest images in its class) We offer true cost performance and wipe away the concept that image processing is expensive. Trigger signal General-type camera ■ A110 with one camera connection and good cost performance Time delay 0 to 16.7 ms. ODD EVEN 33.4-50.1ms. Electric-shutter camera ODD 16.7-33.4ms. Random trigger camera* NEW ANM831 Double-speed random camera* (frame mode) NEW ANM831 Double-speed random camera* (field mode) ODD 16.7ms. Progressive Conventional method ODD EVEN 16.7ms. ODD 8.3ms. Twice the picture quality in one exposure. A210 (set) A110 Controller A110 (set) *The shutter speed on the random camera, before exposure, needs to be set to 1/120 to 1/20000 seconds. 11/2004 11/2004 5 Further refined inspection functions. The A Series is loaded with inspection know how that we have distilled over our years in this industry. With a single unit you can perform fast and accurate detection, dimension measurement and coordinate detection! 1 Smart matching (A210) / Matching (A110). 4 Rotational* position adjustment function A High-speed, high-precision sub-pixel detection (Fastest level in its class). D Smart matching rotational correction (A210) With a high-speed CPU, vast memory, and original algorithm, even with a 64 × 64-pixel template, 256 × 256-pixel search area, and sub-pixel precision detection, you still get a processing time of about 10 ms. As you can see, this is the ultimate in speed and precision for position detection. With the rotational correction function and the A210, a search is conducted by tilting the matching and smart matching search areas and templates. Therefore, even if the work has been tilted, a more precise position inspection is obtained. Conventional instruments A210 Rotation of the search area Automatic adjustment and precise inspection takes place even if the work is tilted or displaced. Adjustments can be made using the gray-scale data so that differences in brightness can allow accurate corrections. With multiple and priority functions, complex adjustments are also greatly simplified. *A210 = rotational position adjustment function (X/Y/θ) A110 = position adjustment function (X/Y) Rotation correction B Smart matching (A210). Sub-pixel position detection takes place with gray-scale matching and the grayscale differential function gives even more detailed work inspection. This gives you accurate inspection even in cases where matching processing alone would fail. Matching detection Differential result No difference = =OK Correlation = 0.95 Matching detection Differential result Difference detected = - Just by showing multiple examples of the correct products, correct product images can be automatically composed. This allows simple inspection without setting complex parameters. + OK Affine transform F Multiple position detection Supports the multiple detection function with matching to allow the separate detection of multiple objects of the same pattern in the search area. It is an efficient function when loading is performed by robot or the like. During adjustment, it is unnecessary to place work precisely for reduced time. Inspection area The shape of the inspection area can be freely adjusted between rectangular, oval, or polygonal to match the inspection object. Moreover the mask area (where no inspection takes place) can also be adjusted freely as desired. Masking area Base area C Image filter function. With the affine transform function, the image will be rotated so that even if the work is tilted, setting and changes can take place. Even with binary images containing substantial noise, stable image processing is possible using filter processing such as [image erosion] → [image dilation]. The filter functions will differ depending on the inspection processing. Original binary image. 3 × 3 image erosion Detection of unnecessary portion Noise 3 × 3 image dilation ■ Accurate position correction (A210/A110) Image without filtering Unnecessary portion not detected. Not processed Noise erase Teaching allows changes to be made to the template for matching even from an external signal. Registering the change can be done simply by showing the object for detection. Teaching also supports positional corrections so that even when work is displaced, teaching can occur. Pixel Original binary image. Eroded parts are not processed 3 × 3 image dilation After erosion, dilated parts are processed 3 × 3 image erosion Image with erosion to dilation filtering ▲No filter/width function Inspection position offset + Teaching with the touch of a button. Edge positions are measured accurately at the sub-pixel level. Also supports an edge counting function. Also equipped with the projection scanning formula so that the required edge position is detected even with products with a poor surface. With rotational correction, diagonal scanning performs sub-pixel edge detection with the gray-scale inter-pixel compensating function. LED lighting inspection. Rotation Multiple position detection. NG 2 Sub-pixel gray-scale edge Since the average value for brightness within the area is quickly calculated, directional distinction can still occur even when binary distinction is difficult due to the small differences in the gray-scale levels. You can set mask processing with free shapes (rectangular, oval, polygonal) set to match the inspected object. GW1 GW2 GW3 GW4 Averaged When the direction is correct: Direction: OK Pitch calculated by number of pins Direction: Reject Processing occurs ▲Filter/width function Dilated parts are processed. After dilation, eroded parts are not processed Dirt is ignored Erroneous detection because of dirt Filter/width function reduces chance of erroneous influence due to dirt or noise. 6 More numerical calculation and judgement output functions. 3 Gray-scale window ■ Projection scanning edge detection 6 When setting G Teaching function. C Smart template (A210). OK With the rotation search function (±30 degrees), no matter how much the detection image is tilted, the position and angle of tilt are accurately ascertained. Gear tooth inspection. B Free shape Area rotation. =NG Correlation = 0.85 Smart template OK Bearing inspection. 10 ms. E Rotation position/tilt detection. Template Reject location lit up. mounts Approx. 10 ms. Matching search time: Approx. - A A wide range of inspection functions • Position/size/attitude/size detection with optimum feature extraction labeling. • Presence/size/orientation inspection with optimum binary window functions. • High-speed dimension measurements with optimum edge detection functions. • High-speed length/number/presence inspections with optimum line functions. ■ Rotational adjustment (A210) Approx. 25 ms Template is tilted and searched Template 5 Improved binary processing function GW1 becomes brighter than GW2, so GW1 - GW2 > 0 and GW3 - GW4 = 0. A Supports 96 numerical B Leeway in judgement calculations calculation formulas (48 on the A110) Includes sine, cos, square root, arctan absolute differential and projection distance functions in addition to addition, subtraction, multiplication and division, and you can set up to 96 formulas (48 for the A110). You can also reference up to 16 items per formula for complex calculations. Judgement output formula Calculating distances and angles A210 A110 Internal judgement calculations External judgement calculations Total 96 formulae 96 formulae 192 formulae 48 formulae 48 formulae 96 formulae New calculation formula copy function C Programless data transfer to the PLC Even for complex pass/fail judgement outputs, internal judgment formulae can be made without using the external PLC. Depending on the application, Judgement output can be set for individual and general judgement for each inspection area freely as desired. Using the Matsushita Electric Works. FP-series PLC, the Mitsubishi MELSEC A/FX series PLC, the Omron SYSMAC C series PLC, or the AllenBradley SLC 500 PLC (Ver. 2.2 or later), numerical calculation result data and judgement output results can be automatically written to the data register of the PLC at a maximum baud rate of 115200 bps. The image processing data can be used with the I/O sensitivity of the PLC. (also compatible with judgment formulas) 11/2004 11/2004 7 ® Excellent maintenance characteristics and global compatibility. MICRO-IMAGECHECKER A210 •A110 MultiChecker V2 Series ■ Dimensions (unit: mm) ● A110/A210 Controller ANMA212V2/ANMA212 ANMA112V2/ANMA112 (10) 74 (5.5) 40 55 4-M3 depth1.5 (8 ) Powerful support for startup and maintenance and designed for worldwide use. The A Series can store up to 30 defect images, and with the dedicated software tools you analyze the cause of defects at remote locations using e-mail. 104 120 Image storage function (A210, A110) (5.5) NG 54.5 46.5 31 29 Image storage 49.5 31 10 30 images 1/4-20UNC (depth 9mm) 31 24.5±0.6 (3.25) *A210 = 30 image, A110 = 8 images * However, it is not possible to directly restore type data backed up using Vision Backup-Tool with the previous product (Ver. 1) to V2 (Ver. 2). In this case, use the dedicated data conversion software (freeware) to convert the Ver. 1 type data for V2 use, then transfer it to V2 and perform a backup again. If you require the data conversion software, contact your Matsushita Automation Controls Co. Ltd. representative. (19) (31.3) Without mounting bracket ● Operating key pad ANM8520앮 ANM8520앮 CE With mounting bracket ● Monitor (Panasonic: GPBM910) AUGPBM910 (100 V AC) 46 ENTER Quantitative support for settings that once relied on intuition. Focus adjustment Aperture adjustment 220 124.6 B C Binarization adjustment V-HOLD BLIGHT CONTRAST Panasonic 18 Video Monitor GP-BM 29 *A 36.5 148 36.5 180 50 Approx. 80 mm, including cable connection ø11.5 ● Lens Global application Mounting screws (locked lens only) English Displays for the one controller can be set to either English or Japanese to allow use in a great number of countries around the globe. The controller and highspeed random trigger camera are standard products and are certified with CE markings. Japanese Video game style control EMC(89/336/EEC) EN50081-2:1993 EN50082-2:1995 A B 8 Without mounting bracket 1/4-20UNC depth 10mm 259 A English-Japanese interchange and CE certification –10 *1) ANM832: 3000 +80 –10 *1) ANM832CE: 2780 +80 –10 *1) ANM83203: 300 +40 앮: Length of cable Setup help function With the setup help function, focusing, brightness adjustment, exposure adjustment, binary level settings, and other adjustments that used to be performed by the operator's professional experience, these adjustments can now be performed quantitatively. Equipped with an input monitor and test output functions, connections to external equipment are also greatly simplified. Great savings can be made in debugging and adjustment by the combination of the trap function, which halts inspection when an error is found, and the image storage and spreadsheet functions. 28±0.2 32.15 2-M3(depth 4mm) With mounting bracket 54.4 4-M3(depth 2.5mm) 8 23±0.2 4-M3 (depth 2.5mm) 2-M3(depth 7mm) 18.15 26±0.2 2-M3(depth 4mm) 38 14 24.5±0.2 31 C The product data created with the MICRO-IMAGECHECKER A series and the image data stored in the controller can be stored on a PC using Windows. Stored data can be restored to the A series controller. Can be stored to hard disk or e-mailed using special software 24.5±0.6 2.5 B A Readjustment and re-testing analysis takes place using the stored images. 19 13 26±0.6 ENTER (43) *1) 8 29 8 10.5±0.2 NG ● CS mount camera: CS mount ANM832/ANM832CE/ANM83203 (depth 14.7) OK ● Double-speed random camera: C mount ANM831 ■ Vision Backup-Tool Ver.2 (depth 6.7) NG The A110 does not have a camera B port 228 OK (9.5) Storing up to 30 pictures* of fault occurrences in its memory, it possible for analyzing error causes and making adjustments. When setting up the equipment, inspection images are stored and can be used when making new adjustments and changes. Moreover, the stored images can be used for testing. Also, using special software, image data and inspection conditions can be stored, and then faults can be analyzed and adjustments made at any location using e-mail. Furthermore, the location of all errors are clearly displayed and illuminated so that they can be seen at a glance. 11/2004 Note: Allow 80 mm behind the monitor for wiring and heat radiation. Monitor input/output uses a BNC terminal. *A: Approximated length of cable for keypad used The cable is slightly shorter on keypads with CE marking. C Mount lens f=6.5 ANB842 f=8.5 ANB843(L) ANB845N(L) f=16 ANB846N(L) f=25 f=16 ANB88161 f=25 ANB88251 f=50 ANB847(L) f=50 ANM8850 f=50 ANM88501 A φ =48 φ =42 φ =30 φ =30 φ =30.5 φ =30.5 φ =48 φ =27.5 φ =30.5 B 42 40 33 37.3 25 25.5 48 38.5 38.5 CS Mount lens f=8 ANM8808 f=8 ANM88081 f=4 ANM8804 f=4 ANM88041 f=2.8 ANM8828 f=2.8 ANM88281 A φ =34 φ =31 φ =34 φ =31 φ =34 φ =31 B 35 35 41 40 38 37.5 ● Camera cable ANM84303/ANM84303CE ANM840 앮 앮 A ANM840 앮 앮 ACE 앮: Length of cable *B (43) ø14.7 *B: Approximated length of cable used The cable is slightly shorter on keypads with CE marking. 11/2004 9 ® MICRO-IMAGECHECKER A210 •A110 MultiChecker V2 Series ■ A210 • A110 Multi-checker V2 specifications CPU ■ A210 • A110 Multi-checker specifications A210 Multi-checker V2 A110 Multi-checker V2 32-bit RISC CPU (high-speed processing version) 32-bit RISC CPU 512 × 480 (pixels) × 256 gradations Frame memory Operator interface Monitor display Processing Inspection 8 bit 256 gradations 6 groups of binary processing from the gray-scale memory (upper and lower threshold settings) Exposure adjustment 64 32 Execute All mode: Execute all set checkers Automatic Switch mode: Change the checker to be executed in accordance with the judgment output result User-Defined mode: Specify the checker for execution when the start signal is input Max. 96 per product type Rotation position adjustment function Max. 48 per product type X-Y position adjustment function Max. 96 per product type Inspection Max. 48 per product type Gray-scale edge detection (sub-pixel processing) Max. 96 per product type Gray-scale 8 bit 256 gradations 4 groups of binary processing from the gray-scale memory (upper and lower threshold settings) Position/ rotation position adjustment function Exposure adjustment Smart matching/ matching (sub-pixel processing) Matching = 48 per product type Sub-pixel accurate multiple detection matching by gray-scale correlation processing Rotation by raster detection and raster detection position (±30 degrees) Output = number of detected items/correlation numbers/position/angle teaching registered changes can be imported from external source smart teaching (A210) = judgement learning function by the smart template Max. 48 per product type Scanning method = individual/projection gray-scale filter/width function detection by sub-pixel unit Detection position = forepoint/forepoint and afterpoint/largest differential/multiple edge Gray-scale edge detection (sub-pixel processing) Max. 96 per product type Gray-scale window Max. 48 per product type Shape: rectangular/polygonal or oval mask Shape: rectangular/polygonal or oval Gray-scale mean value detection/judgement Feature extraction Max. 96 per product type Max. 48 per product type Max. 96 per product type Feature extraction Binary window Max. 48 per product type Max. 96 per product type Max. 32 per product type Rotation position adjustment function Max. 8 per product type Conversion data Numerical calculations Binary edge detection Smart matching = 32 pcs.; Equipped with post-detection ifferential processing function External interface Conversion data Numerical calculations Max. 48 per product type Sine, cos, absolute differential and projection distance functions four data calculations, arctangent, root, the distance-between-points special substitutions reference to previous data output control External interface Parallel Inspection start Other Display functions specifications Marker function Setup tools Line Max. 48 per product type Judgement output External output (D) register = Max. 96 per product type Internal judgement (R) register = Max. 96 per product type External output (D) register = Max. 48 per product type Internal judgement (R) register = Max. 48 per product type Serial RS232C = 2ch (max.115200bps) Compatible with Matsushita Electric Works PLC FP series Compatible with Mitsubishi MELSEC A Series/FX Series, Omron C Series PLCs, and Allen-Bradley SLC 500 PLCs (Ver. 2.2 or later) Inspection start Image storage function Matching = 4 per product type Sub-pixel accurate multiple detection matching by gray-scale correlation processing Rotation by raster detection and raster detection position (±30 degrees) Output = number of detected items/correlation numbers/position/angle teaching registered changes can be imported from external source smart teaching (A210) = judgement learning function by the smart template Max. 32 per product type Scanning method = individual/projection gray-scale filter/width function detection by sub-pixel unit Detection position = forepoint/forepoint and afterpoint/largest differential/multiple edge Max. 32 per product type Max. 16 per product type Max. 32 per product type Max. 16 per product type Max. 32 per product type Max. 16 per product type Max. 64 per product type Max. 32 per product type Shape = line/mask filter/width functions forepoint edge detection Shape = straight line/polygonal line/circle or arc Image filters White/black pixel number count/judgement 4 registers, Can quote to numerical conversion, Can convert numerical conversion result to actual distance, Standard distance, No. of pixels, Cooefficient Max. 96 per product type Max. 4 per product type Shape: rectangular Binarization adjusts according to changes in the gray-scale data Gray-scale mean value detection/judgement Shape = rectangular/polygonal or oval mas Shape = rectangular/polygonal or oval Image filtering White/black pixel number count/judgement Max. 48 per product type Max. 96 per product type Max. 4 per product type Priority adjustment multi-stage adjustment sequence setting by matching/gray-scale edge/binary edge or feature detection. Shape = line/mask filter/width functions forepoint edge detection Line 32 Shape = rectangular/polygonal or oval mask Shape = rectangular/polygonal or oval Image filtering Labeling Output values: counter/center of gravity (to one decimal place)/area/shading/width/principle axis angle Shape = rectangular/polygonal or oval mas Shape = rectangular/polygonal or oval Image filtering White/black pixel number count/judgement Binary edge detection 64 Shape: rectangular/polygonal or oval mask Shape: rectangular/polygonal or oval Gray-scale mean value detection/judgement Shape = rectangular/polygonal or oval mask Shape = rectangular/polygonal or oval Image filtering Labeling Output values: counter/center of gravity (to one decimal place)/area/shading/width/principle axis angle Binary window Menu selection by specialized keypad Change between gray-scale memory/gray-scale through/binary memory (A/B/C/D)/binary through (A/B/C/D)/gray-scale NG/binary NG (A/B/C/D) — Shape: rectangular Binarization adjusts according to changes in the gray-scale data Gray-scale mean value detection/judgement Smart matching = Max. 96 pcs.; Equipped with post-detection ifferential processing function 32-bit RISC CPU 512 × 480 (pixels) × 256 gradations Binarization Number of product types Execution modes Priority adjustment multi-stage adjustment sequence setting by matching/gray-scale edge/binary edge or feature detection. Smart matching/ matching (sub-pixel processing) Gray-scale window Monitor display Processing A110 Multi-checker 32-bit RISC CPU (high-speed processing version) Operator interface Menu selection using the key emulation function (ver. 2.2 or later). Change between gray-scale memory/gray-scale through/binary memory (A/B/C/D/E/F)/binary through (A/B/C/D/E/F)/gray-scale NG/binary NG (A/B/C/D/E/F) Gray-scale Position/ rotation position adjustment function A210 Multi-checker CPU Frame memory Binarization Number of product types Execution modes ® MICRO-IMAGECHECKER A210 •A110 MultiChecker V2 Series Input = 11points Output = 14 points Removable screw-down terminal block Image trigger (timing sensor unnecessary) external sensor timing repeat start Display item suppressing function (menu display hide function) Image suppress function when setting checkers, Image rotation function when setting checkers (A210) Clearly display reject location, Rotational adjustment angle display (A210), Data Monitor function Display of image processed with image filter, simple spreadsheet, checker list display Maximum of 8 graphics/type (line, rectangle or circle), and registered images are displayed on the main screen 30 screens 8 screens Max. 32 per product type Max. 16 per product type Shape = straight line/polygonal line/circle or arc Image filters White/black pixel number count/judgement 4 registers, Can quote to numerical conversion, Can convert numerical conversion result to actual distance, Standard distance, No. of pixels, Cooefficient 32 per product type 4 arithmetic calculations, arctangent, root, the distance-between-points special substitutions reference to previous data output control Judgement output External output (D) register = Max. 32 per product type Internal judgement (R) register = Max. 32 per product type External output (D) register = Max. 8 per product type Internal judgement (R) register = Max. 8 per product type Serial Parallel Other Display functions specifications RS232C = 2ch (max.115200bps) Matsushita Electric Works PLC compatible with FP series Input = 11points Output = 14 points Removable screw-down terminal block Image trigger (timing sensor unnecessary) external sensor timing repeat start Display item suppressing function (menu display hide function) Image suppress function when setting checkers, Image rotation function when setting checkers (A210) Clearly display reject location, Rotational adjustment angle display (A210) Numerical calculations results display, Image filtering display function, Accumulated data display, Display list of checkers Marker function Setup tools Image storage function — 32 screens 8 screens Save/load function for inspection image (all screens/problem screens) Store images for reinspection/resetting Windows-PC image save/load function Save/load function for inspection image (all screens/problem screens) Store images for reinspection/resetting Windows-PC image save/load function Debugging Trap function Image storage function Debugging Trap function Image storage function Setup help Setup help Focus setup, aperture setup, lighting adjustment, image profile monitor, recommended threshold level, I/O monitor, enforce output Focus setup, aperture setup, lighting adjustment, image profile monitor, recommended threshold level, I/O monitor, enforce output Moving object inspection Camera support Number of support cameras Operating voltage Setup data backup Double-speed random camera (progressive)/flash/electronic shutter used High-speed random trigger camera (progressive) = ANM831 Standard camera = ANM830A, Composite video (NTSC) input used (however the connection requires one port) Moving object inspection Camera support Number of support cameras 2 1 Operating voltage 24 V DC less than 0.9 A 24 V DC less than 0.7 A Setup data backup Image data and setup data can be saved to a Windows PC using vision Backup Tool Ver. data saved in the previous controller of the MICRO-IMAGECHECKER A Series (Ver. 1) cannot be directly restored to V2 using the Vision Backup-Tool. In this case, you will * Type need the dedicated data conversion software (freeware) to convert the Ver. 1 type data for V2 use. If you require the data conversion software or information about how to use it, High-speed random trigger camera (progressive)/flash/electronic shutter used Double-speed random camera (progressive) = ANM831 Standard camera = ANM830A, Composite video (NTSC) input used (however the connection requires one port) 2 1 24 V DC less than 0.9 A 24 V DC less than 0.7 A Setup data can be saved to a Windows PC using the Vision Backup-Tool Ver. 2 data saved in the previous controller of the MICRO-IMAGECHECKER A Series (Ver. 1) cannot be directly restored to V2 using the Vision Backup-Tool. In this case, you will * Type need the dedicated data conversion software (freeware) to convert the Ver. 1 type data for V2 use. If you require the data conversion software or information about how to use it, contact your Matsushita Automatic Controls Co. Ltd. representative. contact your Matsushita Automatic Controls Co. Ltd. representative. You can also download the data converter software from the follwing Web page. http://www.naisvision.com/j 10 11/2004 11/2004 11