Discontinued as of September 30, 2010
AXW
FOR PC BOARD TO WIRE
WIRE-PRESS
SOCKETS (AXW)
FEATURES
Labor saving one-touch
attachment of the cover
and body
1. Pressure welding method for
superior wiring and no need to strip
wires.
Applicable wires: AWG #22, #24, #26,
#28.
2. Two pressure weldings assure high
contact reliability.
Strain relief clamp
Socket
Polarity guide (prevents incorrect insertion)
Vertical hood cover type
With hood cover
Pressure welding contact
The depth of the contact portion
provides stable contact.
With semi-cover
Socket
Compliance with RoHS Directive
Adjacent mounting is
possible to save space.
Strain relief band
3. Labor saving one-touch attachment
of the cover and socket body.
4. Even if the number of wires is samll,
the stable pressure welding is
acquired.
Angled hood cover type
6. Fits MIL headers and low profile
headers (box and open types).
7. Useful pressure welding tools are
available.
APPLICATIONS
If the number of wires is
small or if the insulation
is thin, the strain relief
clamp can be reversed
to hold the wires.
NC machine, automated equipment,
office automation equipment, ME
equipment, measurement equipment,
communications equipment, amusement
and game equipment.
5. Angled hood cover type can save
space and makes adjacent mounting
possible.
ORDERING INFORMATION
1. Socket
AXW
1
1
A
1: Wire-press sockets (Socket)
4: No polarity guide for 10 contact type,
types with other number of contacts have 1 polarity guide in middle.
9: Polarity guide in middle for 10 contact type.
Nil: Without contact
2: Pressure welding AWG#22 to #24
3: Pressure welding AWG#26 to #28
Nil: Without contact
1: Au plating/Sn plating
A: Individual package
panasonic-electric-works.net/ac
Connectors for industrial equipment
The two pressure
weldings on the cable
assure high reliability.
Holds the cable
insulation to protect
the pressure welding.
Discontinued as of September 30, 2010
AXW
2. Socket (Set)
AXW
3
1
A
3: Wire-press sockets (Set)
1: Semi-covers
2: Vertical type hood cover
3: Angle type hood cover
4: No polarity guide for 10 contact type,
types with other number of contacts have 1 polarity guide in middle.
9: Polarity guide in middle for 10 contact type.
Nil: Without contact
2: Pressure welding AWG#22 to #24
3: Pressure welding AWG#26 to #28
Nil: Without contact
1: Au plating/Sn plating
A: Individual package
3. Cover
AXW
6
AXW
7
0
A
6: Wire-press sockets (Cover)
0: Pressure welding method
1: Semi-covers
2: Vertical type hood cover
3: Angle type hood cover
A: Individual package
4. Contact
2
1
Connectors for industrial equipment
7: Wire-press sockets (Contact)
2: 5 in line
2: Pressure welding AWG#22 to #24
3: Pressure welding AWG#26 to #28
1: Au plating/Sn plating
panasonic-electric-works.net/ac
Discontinued as of September 30, 2010
AXW
WIRING AND ASSEMBLY
1. When using small amounts (about 150 pins can be pressure welding per hour)
2. Insert the wire without removing 3. After press-fitting the wire,
its insulation unit it stops, and
insert it into housing.
lightly grip the tool.
4. Attach the cover to complete
the operation. (Note)
8
Process
1. Bend the contact back from the
carrier, and set it in the pressure
welding tool.
7
6
5
4
3
2
1
5
4
3
2
1
8
7
6
5
4
3
2
Necessary parts
6
1
Separate wires
7
Contacts
(5 in line)
8
Stapler type
AXY52000
Housing without contacts
Vertical type hood cover block
Note) There are 3 types of cover: semi-covers, vertical type hood cover blocks, and angle type hood cover blocks.
2. When using medium to large amounts (when using pliers-type pressure welding tool, about 450 pins per hour)
3. Attach the cover to complete the operation.
(Note)
Process
1. Set the housing with contact in the pressure 2. Insert the wires with insulation attached,
welding tool.
until they touch the back, then use the tool’s
pressure welding operation.
7
6
5
4
3
2
1
Connectors for industrial equipment
8
8
7
6
5
4
3
2
1
Necessary parts
Housing with contacts
Pliers-type
AXY51000
Separate wires
Vertical type hood cover block
Note) There are 3 types of cover: semi-covers, vertical type hood cover blocks, and angle type hood cover blocks.
panasonic-electric-works.net/ac
Discontinued as of September 30, 2010
AXW
APPLICABLE HEADERS AND COMBINATIONS
Pressure
socket for
separate wires
8
7
6
5
4
3
2
1
Vertical type hood cover block
Angled type hood cover block
+
Semi-cover
Note) With cover installed on socket
7.4mm high type
Applicable
headers
2.54mm high type
Long lever type
MIL header
Box type
low profile header
Open type
low profile header
↓
Combinations
Connectors for industrial equipment
Note) Loose wires omitted from photos
panasonic-electric-works.net/ac
Discontinued as of September 30, 2010
AXW
PRODUCT TYPES
1. Individual parts (Standard)
10
10
Housing with contacts
Note) Suitable for use of pliers type or
desktop type pressure welding tool.
Housing
Housing without contacts
Note) Suitable for use of stapler-type
pressure welding tool.
Vertical type
Hood cover block
Angled type
Cover
Semi-cover
Contacts (5 in line) (Notes 5 and 6)
14
16
20
26
30
34
40
50
60
64
10
10
14
16
20
26
30
34
40
50
60
64
16
20
26
30
34
40
50
60
64
26
30
34
40
50
60
64
10
14
16
20
26
30
34
40
50
60
64
5
Part No.
Applicable cable
AWG #22, 24
AWG #26, 28
AXW110421A
(Without polarity guide)
AXW110921A
(With polarity guide)
AXW114421A
AXW116421A
AXW120421A
AXW126421A
AXW130421A
AXW134421A
AXW140421A
AXW150421A
AXW160421A
AXW164421A
AXW110431A
(Without polarity guide)
AXW110931A
(With polarity guide)
AXW114431A
AXW116431A
AXW120431A
AXW126431A
AXW130431A
AXW134431A
AXW140431A
AXW150431A
AXW160431A
AXW164431A
AXW1104A (Without polarity guide)
AXW1109A (With polarity guide)
AXW1144A
AXW1164A
AXW1204A
AXW1264A
AXW1304A
AXW1344A
AXW1404A
AXW1504A
AXW1604A
AXW1644A
AXW61602A
AXW62002A
AXW62602A
AXW63002A
AXW63402A
AXW64002A
AXW65002A
AXW66002A
AXW66402A
AXW62603A
AXW63003A
AXW63403A
AXW64003A
AXW65003A
AXW66003A
AXW66403A
AXW61001A
AXW61401A
AXW61601A
AXW62001A
AXW62601A
AXW63001A
AXW63401A
AXW64001A
AXW65001A
AXW66001A
AXW66401A
AXW7221
AXW7231
(for AWG #22, 24)
(for AWG #26, 28)
Packing
Inner carton
Outer carton
100 pcs.
400 pcs.
100 pcs.
400 pcs.
100 pcs.
400 pcs.
50 pcs.
200 pcs.
50 pcs.
200 pcs.
100 pcs.
400 pcs.
40 rows
(200pcs.)
400 rows
(2,000 pcs.)
Notes) 1. The parts above are packaged individually. (Contact is tray packing)
2. The vertical type hood cover block is packaged with two covers (one with nuts), one wire bunding metal.
3. The angled type hood cover block is packaged with two covers and one wire bunding band.
4. The angled type hood cover for less than 20 contacts and the vertical type hood cover for less than 14 contacts are not available. Please use the semi-cover.
5. There is a mark “22” on contacts for AWG #22 and #24, and mark “26” for AWG #26 and #28.
6. Remarks for contacts
1) Reel packaging is available.
Wire bunding metal
Screw M2.6
Wire bunding band
panasonic-electric-works.net/ac
Connectors for industrial equipment
No. of
contacts
Type
Discontinued as of September 30, 2010
AXW
2. Set products (produced after order)
Set products are produced after an order is received, so if you have a tight deadline,
please order the products on the above as stand-alone products.
Set product
Type
Socket
Cover
Vertical type hood
cover block
Angled type hood
cover block
Full set
(Note 1)
Housing with
contacts
No. of
contacts
16
20
26
30
34
40
50
60
64
26
30
34
40
50
60
64
10
10
Semi-cover
Connectors for industrial equipment
Vertical type hood
cover block
Angled type hood
cover block
Half-set
(Note 2)
Housing without
contacts
Semi-cover
14
16
20
26
30
34
40
50
60
64
16
20
26
30
34
40
50
60
64
26
30
34
40
50
60
64
10
10
14
16
20
26
30
34
40
50
60
64
Part No.
Applicable cable
AWG #22, 24
AWG #26, 28
AXW3162421A
AXW3202421A
AXW3262421A
AXW3302421A
AXW3342421A
AXW3402421A
AXW3502421A
AXW3602421A
AXW3642421A
AXW3263421A
AXW3303421A
AXW3343421A
AXW3403421A
AXW3503421A
AXW3603421A
AXW3643421A
AXW3162431A
AXW3202431A
AXW3262431A
AXW3302431A
AXW3342431A
AXW3402431A
AXW3502431A
AXW3602431A
AXW3642431A
AXW3263431A
AXW3303431A
AXW3343431A
AXW3403431A
AXW3503431A
AXW3603431A
AXW3643431A
AXW3101421A
(Without polarity guide)
AXW3101921A
(With polarity guide)
AXW3141421A
AXW3161421A
AXW3201421A
AXW3261421A
AXW3301421A
AXW3341421A
AXW3401421A
AXW3501421A
AXW3601421A
AXW3641421A
AXW3101431A
(Without polarity guide)
AXW3101931A
(With polarity guide)
AXW3141431A
AXW3161431A
AXW3201431A
AXW3261431A
AXW3301431A
AXW3341431A
AXW3401431A
AXW3501431A
AXW3601431A
AXW3641431A
AXW31624A
AXW32024A
AXW32624A
AXW33024A
AXW33424A
AXW34024A
AXW35024A
AXW36024A
AXW36424A
AXW32634A
AXW33034A
AXW33434A
AXW34034A
AXW35034A
AXW36034A
AXW36434A
AXW31014A (Without polarity guide)
AXW31019A (With polarity guide)
AXW31414A
AXW31614A
AXW32014A
AXW32614A
AXW33014A
AXW33414A
AXW34014A
AXW35014A
AXW36014A
AXW36414A
Packing
Inner carton
Outer carton
50 pcs.
200 pcs.
50 pcs.
200 pcs.
Notes) 1. Full-set products (Housing with contact and cover included)
(1) Suitable for use with pliers type.
(2) Produced after an order is received. If you are in a hurry, please order a housing with contact and cover separately from the list above.
2. Half-set products (Housing without contact and cover included)
(1) Suitable for use with stapler-type pressure welding tool
(2) As half-sets do not include a contact, order the appropriate stand-alone contact from the list above.
(3) Produced after an order is received. If you are in a hurry, please order a housing without contact, contacts and cover separately from the list on page 235.
panasonic-electric-works.net/ac
Discontinued as of September 30, 2010
AXW
SPECIFICATIONS
1. Characteristics
Electrical
characteristics
Mechanical
characteristics
Life time
characteristics
Environmental
characteristics
Item
Rated current
Rated voltage
Breakdown voltage
Insulation resistance
Specifications
AWG#22, 24: 3A, AWG#26: 2A, AWG#28: 1A
250V AC
1,000V AC for 1 min.
Min. 1,000MΩ
Contact resistance
Max. 20mΩ
Unit removal force
Min. 0.343N {35gf}
Composite insertion force
Max. 2.94N {300gf} × No. of contacts
Insertion and removal life
500 times
Detection current: 1mA
Using 500V DC megger
Measured based on the HP4338B measurement method of
JIS C 5402
Measured by steel-pin-gauge with 0.64±0.01mm square
(surface roughness 0.1µm)
Repeat insertion and removal speed of max. 600 times/hour
Ambient temperature
–50°C to 105°C
Vibration resistance
Double amplitude: 1.52mm
Frequency: 10 to 55Hz (for 3 axes)
Shock resistance
Conditions
490m/s2 {50G} (for 3 axes)
No freezing at low temperatures
Ambient temperature of cables should be considered
No interruption of current longer than 1µs
(Max. carrying current 100mA should be impressed during
the test)
No interruption of current longer than 1µs
(Max. carrying current 100mA should be impressed during
the test)
2. Materials and surface treatment
Part name
Materials
Glass fiber reinforced PBT (UL94V-0)
Glass fiber reinforced PBT (UL94V-0)
Housing
Semi-cover
Cover
Surface treatment
—
—
Glass fiber polycarbonate resin (UL94V-0)
Vertical type hood cover (16, 20 contact)
Hood cover
Contact
Contact portion:
Ni plating on base, Au plating on surface
Contact pressure portion:
Ni plating on base, Sn plating on surface
Copper alloy
Lead wire bundling metal
(enclosed with vertical type hood cover)
Lead wire bundling band
(enclosed with angled type hood cover)
—
Steel plate
—
Polyimide resin
—
3. Applicable cable
No.
AWG#22
AWG#24
AWG#26
AWG#28
Cross section area
0.3 mm2
0.2 mm2
0.14mm2
0.08mm2
DIMENSIONS (Unit: mm)
External figure
Rated current
3A
3A
2A
1A
1.5 to 1.1 dia.
1.3 to 1.1 dia.
The CAD data of the products with a
CAD Data
Remarks
12 wires/0.18 should used
mark can be downloaded from: http://panasonic-electric-works.net/ac
• Housing with contacts
Dimension table (mm)
No. of
contacts
10
Polarity
guide
0
17.3
10.16
10
14
16
20
26
30
34
40
50
60
64
1
1
1
1
1
1
1
1
1
1
1
17.3
22.4
24.9
30.0
37.6
42.7
47.8
55.4
68.1
80.8
85.9
10.16
15.24
17.78
22.86
30.48
35.56
40.64
48.26
60.96
73.66
78.74
A
B
Connectors for industrial equipment
CAD Data
14.5±0.2
14.2
6.0±0.2
2.54±0.1
A
B±0.2
2.54±0.1
General tolerance: ±0.3
Note) Dimensions of the housing without contact is the same as the right figure.
panasonic-electric-works.net/ac
Discontinued as of September 30, 2010
AXW
• Socket
1) When vertical type hood covers are mated (16, 20, 26, 30, 34, 40, 50, 60 and 64 contacts)
16 and 20 contacts
CAD Data
26 to 64 contacts
Cover
M2.6 screw
Wire bunding metal
Screw
A
Nut
9.6
Wire bunding metal
12.0
A
D
Dimension table (mm)
No. of
contacts
16
A
B
C
D
24.0
24.92
17.78
33.5
20
26
30
34
40
50
60
64
27.8
28.5
33.5
38.6
43.6
56.0
68.7
73.8
30.0
37.6
42.7
47.8
55.4
68.1
80.8
85.9
22.86
30.48
35.56
40.64
48.26
60.96
73.66
78.74
33.5
33.5
33.5
33.5
41.5
41.5
41.5
41.5
D
22.7
14.2
14.5±0.2
6.0±0.2
B
20.6
14.2
14.4±0.2
7.5
6.0±0.2
B
8.0
C±0.2
7.5
8.0
C±0.2
2.54±0.1
2.54±0.1
2.54±0.1
2.54±0.1
General tolerance: ±0.3
2) When angle type hood covers are mated (26, 30, 34, 40, 50, 60 and 64 contacts)
CAD Data
A
12.0
D
22.7
14.2
14.5±0.2
Dimension table (mm)
Connectors for industrial equipment
No. of
contacts
26
30
34
40
50
60
64
A
B
C
D
40.5
37.5
30.48
41.5
B
41.5
41.5
52.5
52.5
52.5
52.5
C±0.2
45.6
50.7
62.5
75.2
87.9
93.0
42.6
47.7
55.3
68.0
80.7
85.8
35.56
40.64
48.26
60.96
73.66
78.74
7.5
6.0±0.2
8.0
2.54±0.1
2.54±0.1
General tolerance: ±0.3
3) When semi-covers are mated
CAD Data
Dimension table (mm)
No. of
contacts
10
A
B
17.3
10.16
14
16
20
26
30
34
40
50
60
64
22.38
24.92
30.0
37.62
42.7
47.78
55.4
68.1
80.8
85.88
15.24
17.78
22.86
30.48
35.56
40.64
48.26
60.96
73.66
78.74
A
8.0
16.5
14.5±0.2
14.2
7.5
6.0±0.2
B±0.2
2.54±0.1
2.54±0.1
General tolerance: ±0.3
panasonic-electric-works.net/ac
Discontinued as of September 30, 2010
AXW
4) Contacts (5 in line)
CAD Data
26
5.08×4=20.32
5.08
2.54
16.7
Position of the breaking contacts
Note) On the contacts there are
stamps “22” for AWG #22
and #24 types, and “26” for
AWG #26 and #28 types.
General tolerance: ±0.3
NOTES
Size
AWG#22
AWG#24
AWG#26
AWG#28
Insulation
outer
diameter
Remark
1.5 dia. to
1.1 dia.
AWG #22 is Stranded
wire of 12 stands/0.18
Stranded wire
1.3 dia. to
1.1 dia.
Stranded wire
3. Inserted wire length during wire
pressure welding
Insert the wire to a proper length and
perform the pressure welding.
If the inserted length is too short, the wire
will be pressure welded only at one
location.
If the inserted length is too long, the wire
will end up on the lance portion and a
proper pressure welding will not be
obtained.
4. Cut the end of the wire so that it is
straight and flat. Be sure no uneven
strands remain.
5. When pressure welding a wire, fully
insert it to the proper position. Be sure
to squeeze the lever unit it reaches the
end position of the stroke.
6. After connecting the wire, check
that the wire clamp firmly clamps the
wire.
7. It may not be possible to cut a
contact from the carrier by folding the
contact only once.
8. The contact holder should be
replaced as needed.
For other details, please verify with
the product specification sheets.
* AWG#22 and #24 use different contacts from
AWG#26 and #28. Refer to the part number chart for
the part number.
panasonic-electric-works.net/ac
Connectors for industrial equipment
1. Use wires and contact types that
match.
The contact’s clamp is tamped with 22 or
26.
Use AWG#22 or #24 wire with the type
22 contact and AWG #26 or #28 wire with
the type 26 contact.
An incorrect combination will cause faulty
connections.
2. Use wires having a correct outer
insulation diameter.
The use of a wire with an outer insulation
diameter larger than the allowable value
or a wire with a hard material for the
insulation will cause faulty connections.
Furthermore, the use of a wire with an
outer insulation diameter less than the
allowable value will cause a drop in the
clamp strength. Use wires with a suitable
outer diameter and insulation material.
Suitable wire diameters are shown in the
table below.
Suitable wire diameters
Discontinued as of September 30, 2010
AXW
PRESSURE WELDING TOOLS FOR
SEPARATE WIRES
PRODUCT TYPES
Product name
Pressure welding tool
Accessory
Pliers type pressure welding tool for separate wires (with feed mechanism)
Stapler type pressure welding tool for separate wires
Contact holder
AXY51000
AXY52000
AXY5801
Packaging
Inner carton
Outer carton
—
1 pc.
—
—
200 pcs.
FEATURES
• Pliers-type (with feed mechanism)
90
200
47
mm
Pliers-type pressure welding tool for
separate wires (with feed mechanism)
AXY51000
Compliance with RoHS Directive
1. Weight balanced design for
lightweight handling.
2. Lever Lock Mechanism Allows
Reliable Pressure Welding
The lever lock mechanism prevents the
lever from returning until the
predetermined stroke is reached. This
allows for reliable pressure welding,
preventing variation due to differences
between individual workers.
3. Automatic feed mechanism
indicates the pressure welding
terminal number after a pressure
welding.
After each pressure welding, the
automatic feed is performed one pitch at
a time (2.54mm). At the same time, the
number of the connector terminal being
pressure-welded is indicated. If the
terminal number is set initially, the
connector can be moved to any position
with the correct terminal number always
displayed since the tool is directly linked
with the connector.
4. Stroke adjustment feature.
The pressure welding stroke can be
adjusted to match the diameter of the
cable wire for reliable connections.
5. Enables pressure welding of both
the socket with contacts ans
individual contacts.
A cable can be connected with the
contacts positioned in the socket housing
(socket housing with contacts) or with the
individual contacts separated from the
socket housing.
6. Contact puller feature.
The contact puller permits incorrectly
connected or unnecessary contacts to be
pulled out.
FEATURES
• Stapler type
1. Compact and lightweight, it fits in a
pocket.
2. Pressure-weld individual contacts.
3. Convenient for on-site maintenance
work since connection is possible in small
spaces.
4. Includes a contact puller.
18 69.5
Connectors for industrial equipment
Part No.
90
mm
Stapler type pressure welding tool for
separate wires
AXY52000
Compliance with RoHS Directive
NOTES
1. Never disammenble the tool. Also, do
not subject it to shock or drop it from a
high place.
For other details, please verify with
the product specification sheets.
panasonic-electric-works.net/ac