DP-101A-E-P

PRESSURE SENSOR DIGITAL PRESSURE SENSOR DP-100 SERIES Conforming to EMC Directive UL recognition pending A New Global Standard Dual display for the digital pressure sensors of the future m Industry first. Dual 3-color display makes operation easier! The dual display means that the ‘current value’ and the ‘threshold value’ can be displayed at the same time to improve ease of operation and visual checking. Introducing a new standard in digital pressure sensor technology. m As of November 2005 and based on research conducted by SUNX for 30 mm 1.181 in square sized digital pressure sensors. A new global standard ‘Current value’ and ‘threshold value’ can be checked at the same time! Dual display allows direct setting of threshold value Threshold value setting method Equipped with a 30 mm 1.181 in square compact-sized dual display. Because the current value and the threshold value can be checked at the same time, the threshold value can be set and checked smoothly without having to switch screen modes. ON / OFF operations are still carried out while the threshold values are being set, so setting to the same sensitivity as dial control-type sensors is possible. And naturally a key lock function is also equipped. Previous model with single display -91.8 Note current value Adjust threshold value Return to RUN operation DP-100 with dual display Simply press a button during RUN operation Man-hours reduced by 3/ 4 3-color display (Red, Green, Orange) Readable digital display! The main display changes color in line with changes in the status of output ON / OFF operation, and it also changes color while setting is in progress. The sensor status can therefore be understood easily, and operating errors can be reduced. 12 segments are used and an alphanumeric display has been adopted. This improves visual checking of letters and numbers. OFF: Green (or Red) ON: Red (or Green) SET: Orange Main Display During normal operation 1 Operate MODE key During setting Dual Display Direct setting Current value Threshold value Dir ns tting m t se ea ec Works like a dial control type sensor Main display Comparative Output 1 operation indicator Comparative Output 2 operation indicator Multi-function type: Analog voltage output opertaion indicator Sub display Mode selection key Decrement key Increment key 2 Copy function lets work be carried out accurately and quickly Copy function reduces man-hours and human error Sensors can be connected to a master sensor one by one, and a copy of the setting details for the master sensor can be transmitted as data to the other sensors. If making the same settings for multiple sensors, this prevents setting errors from occurring with the other sensors and also reduces the number of changes required to instruction manuals when equipment designs are changed. Setting details can be copied. Copying via wiring Details transmitted Master sensor Slave sensor Power supply
V Details received Detail s cop Advantage 1
V 0V ied 0V Comparative output 1 Comparative output 1 Comparative output 2 Comparative output 2 Setting man-hours are reduced and sensor setting time is shortened. 4th equipment: 5 minutes approx. 3rd equipment: 5 minutes approx. 2nd equipment: 5 minutes approx. 1st equipment: 5 minutes approx. Number of pressure sensor: For 1 per equipment and 4 per line The setting details for the master sensor are retained, so continuous copying is possible! For 2nd and subsequent lines, only the data transmission time is needed. 4th equipment: 20 minutes 3rd equipment: approx. 2nd equipment: 1st equipment: Sensor setting time: Master sensor 5 minutes approx. 4th equipment: 20 minutes 3rd equipment: approx. 2nd equipment: 1st equipment: Sensor setting time: Sensor setting time: 20 minutes approx. 5 minutes 20 seconds approx. 20 seconds approx. Previously Advantage 2 DP-100, 1st line DP-100, 2nd line Human operating error is reduced.  Because all details are copied automatically, it prevents problems occurring as a result of human error.  Instruction manuals can be updated easily when changes occur to equipment design! 3 Setting is smooth and easy The sensor’s setting operation mode has a 3-level configuration to suit the frequency of use. The setting levels are clearly separated into ‘RUN mode’ for operation settings that are carried out daily, ‘MENU SETTING mode’ for basic settings, and ‘PRO mode’ for special and detailed setting. These make setting operations easy to understand and easy to carry out. RUN mode Settings such as threshold value adjustment and key lock operation can be carried out while the sensor is operating. RUN mode Simple setting MENU SETTING mode MENU SETTING mode Basic settings such as output mode setting and NO / NC switching can be carried out. PRO mode Special and detailed setting PRO mode High-level function settings such as hysteresis adjustment and the copy function can be carried out. Display is orange while setting is in progress The display appears in red and green during RUN operation, but it changes to orange while setting is in progress, so that the sensor status can be viewed at a glance. RUN operation RUN mode While setting MENU SETTING mode PRO mode or Red or green when output is ON / OFF Orange while setting is in progress Default settings that can be used straight away Buttons with good clicking touch Easy-to-use default settings are provided for applications that are used frequently by pressure sensors. The default settings for low pressure types are ideal for suction checking applications, and those for high pressure types are ideal for checking reference pressure. The buttons have a good clicking touch, allowing smooth setting. Low pressure type Comparative output 1 Hysterisys 3digits ON High pressure type Comparative output 1 Ideal for checking suction Hysterisys 3digits Ideal for checking reference pressure OFF 100 kPa The clicking feeling is transmitted even through gloves. 50 kPa Reset function 0 kPa 0 MPa 0.5 MPa 1 MPa If a problem ever occurs with the sensor settings, they can be returned to the default settings. 4 Full range of performance and functions in a compact body All models in the line-up are compound pressure types No sensor settings are required to switch between positive pressure and negative pressure, so that the number of registered part numbers can be decreased. Realizes high performance Low pressure type The low pressure type displays measurements in 0.1 kPa at a resolution of 1/2000 and has a response time of 2.5 ms (variable up to 5,000 ms), 0.5 % F.S. temperature characteristics and 0.1 % F.S. repeatability, giving it high performance. Ideal for applications such as suction. No misoperations due to vacuum breakdown occur. 100 kPa For low pressure For high pressure 0 kPa DP-101 Resolution: 1/2,000 Response time: 2.5 ms Temperature characteristics: 0.5 % F.S. Repeatability: 0.1 % F.S. 100 kPa Ideal for applications such as checking reference pressure. Can also be used for simple suction. 1 MPa Displays measurements in 0.1 kPa DP-102 Equipped with independent dual output Standard type Equipped with two independent comparative outputs, and separate sensing modes can be selected for each of them. One of the comparative outputs can even be used for alarm output. In addition, if an output is not being used, it can be disabled. Three output modes are suitable for a wide range of applications 1 EASY mode This mode is used for comparative output ON / OFF control. ON Comparative output 1 EASY mode OFF 100 kPa Comparative output 0 ON OFF H: Fixed Notes: 1) Hysteresis can be fixed to one of eight different levels. 2) ‘ ’ appears in the sub display for comparative output 1, and ‘ ’ appears for comparative output 2. 2 Vacuum breakdown checking P-1 0 kPa ON Comparative output 1 hysteresis mode OFF Hysteresis mode This mode is used for setting comparative output hysteresis to the desired level and for carrying out ON / OFF control. P-2 ● Reference pressure alarm output is possible during reference pressure checking! Reference pressure checking ON Comparative output 2 EASY mode OFF Lo-1 Hi-1 P-2 H (Hysteresis) H: 1 digit or more Note: ‘ ’ or ‘ output 1, and ‘ ’ appears in the sub display for comparative ’ or ‘ ’ appears for comparative output 2. Window comparator mode This mode is used for setting comparative output ON and OFF at pressures within the setting range. Pressure Alarm output Hi Lo 0 ON Comparative output OFF 3 0 kPa H (Hysteresis) P Suction checking Pressure ON Comparative output 2 EASY mode OFF Pressure ● Vacuum breakdown can also be checked during suction applications! H (Hysteresis) Hi Lo 0 ON Comparative output OFF H (Hysteresis) H: Fixed Notes: 1) Hysteresis can be fixed to one of eight different levels. ’ or ‘ ’ appears in the sub display for comparative 2) ‘ output 1, and ‘ ’ or ‘ ’ appears for comparative output 2. 5 Switching is possible between analog voltage output and external input Multi-function type Multi-function type is available that allows selection of analog voltage output or external input (auto-reference / remote zero-adjustment). This is suitable for multi-specification applications. Comparative output  Analog voltage output or Select External input Multi-function type ANALOG lights up Low pressure type: 1 to 5 V High pressure type: 0.6 to 5 V Auto-reference / remote zero-adjustment Equipped with auto-reference / remote zero-adjustment functions Multi-function type More precise pressure management is possible with a minimum of effort If the reference pressure of the device changes, the autoreference function partially shift the comparative output judgment level by the amount that the reference pressure shifts, and the remote zeroadjustment function can reset the display value to zero via external input. These functions are ideal for places where the reference pressure fluctuates wildly, or where fine settings are desired. Without auto-reference and remote zero-adjustment functions Comparative output: Window comparator mode Hi-1  30, Lo-1  25 Fixed set value 40 NG? 30 Leak threshold level 25 20 OK NG? 15 Variation in the filling pressure Trial 1 Trial 2 Trial 3 Pressure 0 Time Because the threshold level is fixed for conventional pressure sensors, changes in the reference pressure result in wrong decisions. With auto-reference function applied With remote zero-adjustment function applied Comparative output: Window comparator mode Hi-1 0, Lo-1 5 Comparative output: Window comparator mode Hi-1   0, Lo-1   5 Sets the absolute threshold level Sets the absolute threshold level Auto-reference input Remote zero-adjustment input The display is forced to ‘0’, and only the filling pressure drop range is displayed. The display remains at ‘30’ and only the threshold level is changed. 30 30 OK 25 20 Threshold level after applying auto-reference input 15 0 5 25 20 Threshold level after applying remote zero-adjustment input 15 Threshold level before applying remote zero-adjustment input Threshold level before applying auto-reference input Trial 1 Pressure 0 5 Trial 1 Pressure 0 Auto-reference input value Time When auto-reference input is applied, the reference pressure ‘30’ is added to the threshold level. If the reference pressure changes to ‘20’ or ‘40’, the auto-reference input compensates for this every time by changing the threshold level, so any variation in the filling pressure can be ignored. OK 5 Displayed when remote zeroadjustment input is applied Time When remote zero-adjustment input is applied, the reference pressure is forced to ‘0’. If the reference pressure changes to ‘20’ or ‘40’, the remote zero-adjustment input adjusts the reference pressure to ‘0’ every time the reference pressure changes, so any variation in the filling pressure can be ignored. 6 Other useful functions Sub display can be customized Setting details can be understood at a glance The sub display can be set to indicate any other desired values or letters apart from the threshold value. This eliminates the need for tasks such as affixing a label to the device to indicate the normal pressure value. The DP-100 setting details appear in the digital display. Because the settings are in numeric form that can be easily understood, it is useful for times such as when receiving technical support by telephone. What are the check codes for the setting? The code on the main display is 3205. The sub display reads 7011. 2nd digit: Setting status for comparative output 2 3rd digit: Threshold value setting 1st digit: Setting status for comparative output 1 4th digit: Display color setting Indicates desired values and letters 5th digit: Response time setting 8th digit: ECO mode setting 6th digit: Display unit setting 7th digit: Display refresh rate setting Peak hold and Bottom hold functions Energy-saving design! Equipped with an ECO mode The peak values and bottom values for fluctuating pressures can be displayed using the dual display. This mode lowers the display luminance to cut power consumption by approximately 30 %. The displays can also be turned off completely to achieve a power saving of approximately 40 %. Power consumption Power consumption Normal Approx. Approx. ECO-STD 30 % less ECO-FULL 40 % less Current consumption for 24 V power supply: 25 mA or less Current consumption for 24 V power supply: 20 mA or less Blinks alternately Current consumption for 24 V power supply: 35 mA or less Response time can be changed Display refresh rate can be varied The response time can be changed in 10 levels from 2.5 ms to 5,000 ms. This prevents chattering and incorrect operation due to sudden changes in pressure. The display refresh rate for the digital displays can be changed to one of three settings: 250 ms, 500 ms or 1,000 ms. Flickering of the display can be reduced by making the display refresh rate longer. Pressure Temporary change due to fluctuation Threshold value Incorrect operation prevented Output 7 ON OFF Installation is also easy! Tight installation to panels is possible An exclusive mounting bracket that is suitable for 1 to 6 mm 0.039 to 0.236 in panel thickness is available. Takes up much less space Tight installation is possible Front protection cover available MS-DP1-3 A single mounting hole! ● An exclusive mounting bracket (MS-DP1-1) that supports tight installation is available Space savings can also be obtained if an L-shaped mounting bracket is used. Ceiling mounting Tight installation is possible Floor mounting Positioning bosses for easier mounting bracket installation Cable can be connected with one-touch connection The accessory connector attached cable (2 m 6.562 ft) can be connected easily with one-touch connection. ● Types without connector attached cable are also available DP-10-J Commercially-available connectors can be used for cable connections. Only the required length of cable needs to be used, which contributes to a reduced amount of wastage for unneeded cable. Environmentally friendly Connection cable m Commercially-available parts can be used! m Options: 1 m 3.281 ft / 3 m 9.843 ft / 5 m 16.404 ft types are also available. 8 ORDER GUIDE Type Appearance Rated pressure range Asian For high pressure For high pressure European North American For high pressure NPN open-collector transistor M5 female thread
PNP open-collector transistor For high pressure 100.0 to
100.0 kPa DP-101A-E-P 0.100 to
1.000 MPa DP-102A-E-P 100.0 to
100.0 kPa DP-101-N NPN open-collector transistor For low pressure DP-101-N-P PNP open-collector transistor 0.100 to
1.000 MPa DP-102-N For low pressure Multi-function
R (PT) 1/8 male thread 100.0 to
100.0 kPa DP-101-E-P 0.100 to
1.000 MPa DP-102-E-P For low pressure Standard Comparative output M5 female thread 100.0 to
100.0 kPa DP-101A 0.100 to
1.000 MPa DP-102A For low pressure Multi-function Pressure port 100.0 to
100.0 kPa DP-101 0.100 to
1.000 MPa DP-102 For low pressure Standard Model No. Standard For high pressure mCN-14A-C2 Connector attached cable 2 m 6.562 ft is attached. ( For low pressure ) G 1/8 male thread NPN open-collector transistor M5 female thread
DP-102-N-P NPT 1/8 male thread PNP open-collector transistor 100.0 to
100.0 kPa DP-101A-N DP-101A-N-P PNP open-collector transistor 0.100 to
1.000 MPa DP-102A-N NPN open-collector transistor DP-102A-N-P PNP open-collector transistor NPN open-collector transistor Multi-function For high pressure Types without connector attached cable Types without connector attached cable are available. When ordering this type, add ‘-J’ at the end of the Model No. Model No: DP-101-J, DP-101-E-P-J, DP-101-N-J, DP-101-N-P-J DP-102-J, DP-102-E-P-J, DP-102-N-J, DP-102-N-P-J Accessory CN-14A-C2 (Connector attached cable 2 m 6.562 ft) OPTIONS Sensor mounting bracket Designation Connector attached cable Connector Model No. CN-14A-C1 CN-14A-C3 CN-14A-C5 CN-14A On the market soon Description 1 m 3.281 ft 3 m 9.843 ft 5 m 16.404 ft • MS-DP1-1 M3 (length 6 mm 0.236 in) screws with washers 0.2 mm2 4-core cabtyre cable with connector on one end Cable outer diameter: "3.7 mm "0.146 in Set of 10 housings and 40 contacts Sensor mounting bracket MS-DP1-1 Allows sensors to be installed to face in the direction of the floor or ceiling. Multiple sensors can also be mounted closely. Panel mounting bracket MS-DP1-2 Allows installation to panels with thickness of 1 to 6 mm 0.039 to 0.236 in. Front protection cover MS-DP1-3 Protects the adjustment surfaces of sensors. (Can be attached when using the panel mounting bracket) Accessory for (MS-DP1-1 ) Sensor mounting bracket MS-DP1-1 Panel mounting bracket, Front protection cover • MS-DP1-2 • MS-DP1-3 M3 (length 12 mm 0.472 in) tapping screw (Accessory for MS-DP1-2) Front protection cover MS-DP1-3 Panel mounting bracket MS-DP1-2 9 DP-100 SPECIFICATIONS Item Model No. Type Asian European North American (Note 2) Standard For low pressure Multi-function For high pressure Set pressure range Pressure withstandability For high pressure DP-101 DP-102 DP-101A DP-102A DP-101-E-P DP-102-E-P DP-101A-E-P DP-102A-E-P DP-101-N(-P) DP-102-N(-P) DP-101A-N(-P) DP-102A-N(-P) Type of pressure Rated pressure range For low pressure Gauge pressure 100.0 to
100.0 kPa 100.0 to
100.0 kPa 1.020 to
1.020 kgf/cm2 1.000 to
1.000 bar 14.50 to
14.50 psi 750 to
750 mmHg 29.5 to 29.5 inHg 0.100 to
1.000 MPa 0.100 to
1.000 MPa 100 to
1,000 kPa 1.02 to
10.20 kgf/cm2 1.00 to
10.00 bar 14.6 to
145.0 psi 100.0 to
100.0 kPa 100.0 to
100.0 kPa 1.020 to
1.020 kgf/cm2 1.000 to
1.000 bar 14.50 to
14.50 psi 750 to
750 mmHg 29.5 to 29.5 inHg 0.100 to
1.000 MPa 0.100 to
1.000 MPa 100 to
1,000 kPa 1.02 to
10.20 kgf/cm2 1.00 to
10.00 bar 14.6 to
145.0 psi 500 kPa 1.5 MPa 500 kPa 1.5 MPa Applicable fluid Non-corrosive gas Selectable unit For low pressure: kPa, kgf/cm2, bar, psi, mmHg, inHg, For high pressure: MPa, kPa, kgf/cm2, bar, psi 12 to 24 V DC 10 % Ripple P-P 10 % or less Supply voltage Power consumption Comparative output Normal operation: 840 mW or less (Current consumption 35 mA or less at 24 V supply voltage) ECO mode: 600 mW or less at STD (Current consumption 25 mA or less at 24 V supply voltage) 480 mW or less at FULL (Current consumption 20 mA or less at 24 V supply voltage) NPN open-collector transistor • Maximum sink current: 100 mA • Applied voltage: 30 V DC or less (between comparative output and 0 V) • Residual voltage: 2 V or less (at 100 mA sink current) PNP open-collector transistor • Maximum source current: 100 mA • Applied voltage: 30 V DC or less (between comparative output and
V) • Residual voltage: 2 V or less (at 100 mA source current) NO / NC (selectable by key operation) Output operation Output modes Hysteresis Repeatability Response time EASY mode / Hysteresis mode / Window comparator mode Minimum 1 digit (variable) (however, 2 digits when using psi unit) 0.1 % F.S. (within 2 digits) 0.2 % F.S. (within 2 digits) 0.1 % F.S. (within 2 digits) 0.2 % F.S. (within 2 digits) 2.5 ms, 5 ms, 10 ms, 25 ms, 50 ms, 100 ms, 250 ms, 500 ms, 1,000 ms, 5,000 ms, selectable by key operation Incorporated Short-circuit protection ON voltage: 0.4 V DC or less ON voltage: 5 V to
V DC External input Auto-reference function / Remote zero-adjustment function OFF voltage: 5 to 30 V DC, or open OFF voltage: 0.6 V DC or less, or open Input impedance: 10 kΩ approx. Input impedance: 10 kΩ approx. Input time: 1 ms or more Input time: 1 ms or more Output voltage: 1 to 5 V DC Zero point: within 3 V 5 % F.S. Span: within 4 V 5 % F.S. Linearity: within 1 % F.S. Output impedance: 1 kΩ approx. Analog voltage output Display Displayable pressure range 4 digits
4 digits 3-color LCD display (Display refresh rate: 250 ms, 500 ms, 1,000 ms, selectable by key operation) 100.0 to
100.0 kPa 2 100.0 to
100.0 kPa 0.100 to
1.000 MPa 0.100 to
1.000 MPa 1.020 to
1.020 kgf/cm2 100 to
1,000 kPa 1.020 to
1.020 kgf/cm 100 to
1,000 kPa 1.000 to
1.000 bar 1.000 to
1.000 bar 1.02 to
10.20 kgf/cm2  1.02 to
10.20 kgf/cm2 14.50 to
14.50 psi 14.50 to
14.50 psi 1.00 to
10.00 bar 1.00 to
10.00 bar 750 to
750 mmHg 750 to
750 mmHg 29.5 to 29.5 inHg 14.6 to
145.0 psi 29.5 to 29.5 inHg 14.6 to
145.0 psi Orange LED Environmental resistance Indicator Pollution degree Ambient temperature Ambient humidity Voltage withstandability Output voltage: 0.6 to 5 V Zero point: within 1 V 5 % F.S. Span: within 4.4 V 5 % F.S. Linearity: within 1 % F.S. Output impedance: 1 kΩ approx. Orange LED comparative output 2 operation indicator: Comparative output 1 operation indicator: Lights up when comparative output is ON, (Comparative output 1 operation indicator, ) Lights up when each comparative output is ON ) (Analog voltage output operation indicator: Lights up when setting IP40 (IEC) 10 to
50 C
14 to
122 F, Storage: 10 to
60 C
14 to
140 F 35 to 85 % RH (No dew condensation or icing allowed), Storage: 35 to 85 % RH 1,000 V AC for one min. between all supply terminals connected together and enclosure Insulation resistance 50 MΩ, or more, with 500 V DC megger between all supply terminals connected together and enclosure Vibration resistance 10 to 500 Hz frequency, 3 mm 0.118 in amplitude, in X, Y and Z directions for two hours each (when panel is mounted: 10 to 150 Hz frequency, 0.75 mm 0.030 in amplitude, in X, Y and Z directions for two hours each) Shock resistance 100 m/s2 acceleration (10 G approx.) in X, Y and Z directions for three times each Temperature characteristics Within 0.5 % F.S. (at
20 C
68 F) Within 1 % F.S. (at
20 C
68 F) Within 0.5 % F.S. (at
20 C
68 F) Within 1 % F.S. (at
20 C
68 F) Pressure port Asian: M5 female thread
R (PT) 1/8 male thread, European: M5 female thread
G 1/8 male thread, North American: M5 female thread
NPT 1/8 male thread Material Enclosure: PBT (glass fiber reinforced), LCD display: Acrylic, Pressure port: Brass (nickel plated), Mounting threaded part: Brass (nickel plated), Switch part: Silicone rubber Connecting method Cable extension Weight Accessories Connector Extension up to total 100 m 328.084 ft (less than 10 m 32.808 ft when conforming to CE marking) is possible with 0.3 mm2, or more, cable Net weight: 40 g approx., Gross weight: 135 g approx. CN-14A-C2 (Connector attached cable 2 m 6.562 ft): 1pc. Notes: 1) Where measurement conditions have not been specified precisely, the conditions used were ambient temperature
20 C
68 F. 2) Model Nos. of North American standard type having the suffix ‘-P’ are PNP output type. 10 DP-100 I/O CIRCUIT AND WIRING DIAGRAMS NPN output type I/O circuit diagram Color code of connector attached cable 1 D Sensor circuit Terminal arrangement diagram Terminal No. Standard type 2 Tr1 ZD1 3 Tr2 (Brown)
V (Black) Load Comparative output 1 Load 100 mA max. (White) Comparative output 2
12 to 24 V DC  10 % 1 2 3 4 100 mA max. ZD2 4 Internal circuit (Blue) 0 V Users’ circuit Symbols    D : Reverse supply polarity protection diode ZD1, ZD2 : Surge absorption zener diode Tr1, Tr2 : NPN output transistor Terminal Designation 1 2
V Comparative output 1 3 Standard type: Comparative output 2 Multi-function type: Analog voltage output or External input 4 0V Terminal No. Multi-function type 5V Sensor circuit Color code of connector attached cable (Brown)
V 1 D1 Tr1 3 D2 1 kΩ Tr2 2 (White) Analog voltage output or External input Load (Black) Comparative output 1
12 to 24 V DC  10 % 100 mA max. ZD1 4 Internal circuit (Blue) 0 V Users’ circuit Symbols    D1, D2 : Reverse supply polarity protection diode ZD1 : Surge absorption zener diode Tr1 : PNP input transistor Tr2 : NPN output transistor PNP output type I/O circuit diagram Terminal arrangement diagram Terminal No. Color code of connector attached cable Standard type 1 (Brown)
V Sensor circuit D ZD1 100 mA max. Tr1 2 ZD2 Tr2 (Black) Comparative output 1 100 mA max. Load 3 (White) Comparative output 2 Load (Blue) 0 V
12 to 24 V DC  10 % 4 Internal circuit Users’ circuit Symbols    D : Reverse supply polarity protection diode ZD1, ZD2 : Surge absorption zener diode Tr1, Tr2 : PNP output transistor Terminal No. Color code of connector attached cable Multi-function type Sensor circuit (Brown)
V 1 D1 ZD1 Tr1 100 mA max. 2 1 kΩ Tr2 3 D2 4 Internal circuit (Black) Comparative output 1 (White) Analog voltage output Load or External input
12 to 24 V DC  10 % (Blue) 0 V Users’ circuit Symbols    D1, D2 : Reverse supply polarity protection diode ZD1: Surge absorption zener diode Tr1 : PNP output transistor Tr2 : NPN input transistor 11 1 2 3 4 Terminal Designation 1 2 Comparative output 1 3 Standard type: Comparative output 2 Multi-function type: Analog voltage output or External input 4 0V
V DP-100 PRECAUTIONS FOR PROPER USE • Never use this product as a sensing device for personnel protection. • In case of using sensing devices for personnel protection, use products which meet regulations and standards, such as OSHA, ANSI or IEC etc., for personnel protection applicable in each region or country. • The DP-100 series is designed for use with noncorrosive gas. It cannot be used with liquid or corrosive gas. Piping • If connecting a commercially-available coupling to the pressure port, attach a 12 mm 0.472 in spanner (14 mm 0.551 in spanner for DP-100-E type) to the hexagonal section of the pressure port to secure it, and tighten at a torque of 9.8 Nm or less. If it is tightened using excessive torque, it may damage the coupling or the pressure port. In addition, wrap sealing tape around the coupling when connecting it to prevent leaks. 12 mm 0.472 in spanner Wiring Others • Make sure that the power supply is off while wiring. • Verify that the supply voltage variation is within the rating. • If power is supplied from a commercial switching regulator, ensure that the frame ground (F.G.) terminal of the power supply is connected to an actual ground. • In case noise generating equipment (switching regulator, inverter motor, etc.) is used in the vicinity of this sensor, connect the frame ground (F.G.) terminal of the equipment to an actual ground. • Do not run the wires together with high-voltage lines or power lines or put them in the same raceway. This can cause malfunction due to induction. • Incorrect wiring will cause problems with operation. • Use within the rated pressure range. • Do not apply pressure exceeding the pressure withstandability value. The diaphragm will get damaged and correct operation shall not be maintained. • Do not use during the initial transient time (0.5 sec. approx.) after the power supply is switched on. • Avoid dust, dirt, and steam. • Take care that the sensor does not come in direct contact with water, oil, grease, or organic solvents, such as, thinner, etc. • Do not insert wires, etc., into the pressure port. The diaphragm will get damaged and correct operation shall not be maintained. • Do not operate the keys with pointed or sharp objects. Connection RUN mode Connector attached cable (CN-14A-C) • Do not apply stress directly to the connection cable leader or to the connector. • This is the normal operating mode. Setting item Conditions in use for CE conformity • The DP-100 series is a CE conformity product complying with EMC Directive. The harmonized standard with regard to immunity that applies to this product is EN 61000-6-2 and the following condition must be met to conform to that standard. Condition Description Threshold value setting The threshold values for ON / OFF operation can be changed directly by pressing the increment key (UP) and the decrement key (DOWN). Zero-adjustment function This forces the pressure value display to be reset to zero when the pressure port is open on the atmospheric pressure side. Key lock function Stops key operations from being accepted. Peak hold / bottom hold function Displays the peak value and bottom value for fluctuating pressure. The peak value appears in the main display, and the bottom value appears in the sub display. • The sensor should be connected less than 10 m 32.808 ft from the power supply. MENU SETTING mode Mounting • The MS-DP1-1 sensor mounting bracket is available separately, and it should be used for mounting. When tightening the sensor to the sensor mounting bracket, use a tightening torque of 0.5 Nm or less. • If the mode selection key is pressed and held for 2 seconds in RUN mode, the mode will switch to MENU SETTING mode. • If the mode selection key is pressed while a setting is being made, the mode will switch to RUN mode. In this case, the settings that have been changed will be entered. Setting item M3 (length 6 mm 0.236 in) screws with washers (Accessory for MS-DP1-1) Comparative output 1 output mode setting Description Sets the output mode for comparative output 1. Comparative output 2 output mode Sets the output mode for comparative output 2. setting (standard type only) Sensor mounting bracket MS-DP1-1 (Optional) • The MS-DP1-2 panel mounting bracket (optional) and the MS-DP1-3 front protection cover (optional) are also available. M3 (length 12 mm 0.472 in) tapping screw Analog voltage output / external input switching (multi-function type only) Allows switching between analog voltage output and auto-reference input / remote zero-adjustment input. NO / NC switching Sets normally open (NO) or normally closed (NC). Response time setting Sets the response time. The response time can be selected from 2.5 ms, 5 ms, 10 ms, 25 ms, 50 ms, 100 ms, 250 ms, 500 ms, 1,000 ms and 5,000 ms. Display color switching for main display Allows the color for the main display to be changed. The colors can be set to ‘red / green’ or ‘green / red’ to correspond to ON / OFF output, or it can be fixed at ‘red’ or ‘green’ all the time. Unit switching Pressure unit can be changed. (Accessory for MS-DP1-2) Front protection cover MS-DP1-3 (Optional) Panel mounting bracket MS-DP1-2 (Optional) 12 DP-100 PRECAUTIONS FOR PROPER USE PRO mode Table of codes 2nd digit Code • If the mode selection key is pressed and held for 5 seconds in RUN mode, the mode will switch to PRO mode. • If the mode selection key is pressed while a setting is being made, the mode will switch to RUN mode. In this case, the settings that have been changed will be entered. 1st digit Sub display switching Display refresh rate switching NC Changes the information in the sub display during RUN mode operation to the desired alphanumeric display. EASY Sets the response time for EASY mode and window comparator mode. (8 steps) Linked display color switching (standard type only) Allows the display color for the main display to be switched in line with the output operation for comparative output 1 or comparative output 2. ECO mode setting Allows power consumption to be reduced by dimming the display or turning it off. Setting check code Allows the setting details to be checked via codes. Setting copy mode Allows the setting details for the master sensor to be copied to slave sensors. Reset setting Resets the settings to the factory settings. NC Hysteresis Analog voltage P-1, Lo-1 output Red when ON Autoreference Hi-1 NO Hysteresis 5th digit Response time 2.5 ms 5 ms 10 ms 25 ms 50 ms 100 ms 250 ms 500 ms 1,000 ms 5,000 ms 6th digit Unit switching MPa kPa kgf/cm2 bar psi mmHg inchHg    Comparative output 2 Comparative Always output 1 red Comparative output 2 Comparative Always output 1 green Comparative output 2 8th digit ECO mode OFF STD FULL 7th digit Display reflesh rate 250 ms 500 ms 1,000 ms               The CAD data in the dimensions can be downloaded from the SUNX website: http://www.sunx.co.jp/ Sensor 30 1.181 42.5 1.673 25.5 1.004 20 0.787 7.5 9.5 0.295 0.374 20 0.787 30 1.181 R (PT) 1/ 8 male thread (North American: NPT 1/ 8) 1.5 0.059 Connector 12 0.472 M5 female thread M3 female thread, 4 0.157 deep European European 10 7 0.394 0.276 14 0.551 G 1/ 8 male thread 13 Comparative output 1 Remote Comparative P-2, Lo-2 zero-adjustment output 1 Green when ON Comparative Hi-2 output 2  NO NC  ADJ. Window comparator NC NO   Window comparator NC           NC Code Hysteresis fix value switching DP-10 OFF NO NO Changes the display refresh rate for the pressure value displayed in the main display. DIMENSIONS (Unit: mm in) OFF EASY Description 4th digit Standard type only Multi-function 3rd digit type Comparative output 1 NO / NC Comparative output 2 NO / NC Analog voltage output / Threshold Display color for Display output mode switching output mode switching External input value display main display color linking NO Setting item Standard type DP-100 DIMENSIONS (Unit: mm in) MS-DP1-1 The CAD data in the dimensions can be downloaded from the SUNX website: http://www.sunx.co.jp/ Sensor mounting bracket (Optional) Assembly dimensions "2.3 "0.091 9.5 14.5 0.571 0.374 4.2 0.165 t2 t 0.079 20 0.787 2-R2.1 R0.083 9.5 0.374 14.5 0.571 1 0.039 4.2 0.165 2-R2.1 R0.083 22 0.866 25.5 1.004 42.5 1.673 30 1.181 20 0.787 13 0.512 R13 20 0.787 R0.512 22 0.866 2-"3.5 "0.138 9.5 0.374 7.5 0.295 45 1.772 ( 30 1.181 45 1.772 ) 5.3 0.209 44 5.5 1.732 0.217 12 0.472 30 1.181 15 0.591 1.5 0.059 t2 t 0.079 30 1.181 MS-DP1-2 MS-DP1-3 Panel mounting bracket (Optional), Front protection cover (Optional) Assembly dimensions Panel cut-out dimensions When 1 unit is installed 0 310.4 0 1.220 0.016 0 310.4 0 1.220 0.016 39.3 1.547 34.5 1.358 7.2 0.283 11 0.433 18.3 7.5 0.720 0.295 9.5 0.374 When ‘n’ units are installed horizontally in series When ‘n’ units are installed vertically in series 0 310.4 0 1.220 0.016 31 1.220 n
3.5 0.138  (n-1) 34.5 20 1.358 0.787 0 310.4 0 1.220 0.016 50 1.969 33.4 1.315 8.7 0.343 31 1.220 n
3.5 0.138  (n-1) 55 2.165 or more Panel thickness dimensions 1 to 6 mm 0.039 to 0.236 in 55 2.165 or more 24 33.4 1.315 0.945 Note: The panel thickness should be 1 to 6 mm 0.039 to 0.236 in. Note: The panel thickness should be 1 to 6 mm 0.039 to 0.236 in. CN-14A-C Connector attached cable (Optional, CN-14A-C2 is attached to the sensor) L ( 35 1.378 ) 50 (1.969 ) ( ) 8 0.315 (0.3158 ) "3.7 "0.146 cable Model No. Cable length (mm, in) CN-14A-C1 1,000 39.370 CN-14A-C2 2,000 78.740 CN-14A-C3 3,000 118.110 CN-14A-C5 5,000 196.850 14 Compact Size • 2-color Digital Display DP4 SERIES New shape makes it most suitable for panel installation Light-weight, compact design Bright, easy to view twocolor digital display A compact form specifically designed for mounting on an equipment panel. It only uses half the space of our conventional product and provides the lightest weight of just 30 g (cable excluded). The digital display is a large, easy-to-view, and two-color digital display. It is also functions as an output indicator as it changes from green to red color when the output turns ON, enabling you confirm the output status at a glance. 40mm 60mm Supplied with a simple-tomount panel mounting bracket A panel mounting bracket (MS-DP-1) is enclosed to enable simple mounting of the sensor onto the panel surface, thus contributing to the total cost reduction. Conforming to EMC Directive UL Recognition Rated pressure range: DP4-50/50P 0 to 101.3 kPa DP4-52/52P 0 to 1.000 MPa DP4-57/57P 100.0 to 100.0 kPa Applicable fluid: Non-corrosive gas 10 Supply voltage: 12 to 24 V DC
15 % Output: DP4-5 NPN open-collector transistor DP4-5P PNP open-collector transistor Pressure port: M5 female thread Dimensions: W40H20D49 mm Head-separated Type • 2-color Digital Display DP5 SERIES Controller DPH SERIES Sensor head 1/1,000 second high-speed response! Response time 1 ms Mounting the detachable head close to the detecting section minimizes piping and enables response time of 1 ms, as well as greatly decreasing tact time delay. In addition, the ultra-small and light-weight design of the head means it can easily be mounted on moving sections. Sensor head with operation indicator The sensor head is also equipped with operation indicator. Output ON / OFF can be checked on the sensor head, so that it is suitable for checking operation at the suction head. Independent use of sensor head possible Light-weight, compact design The controller inherits its lightweight, compact design from the popular DP4 series of digital pressure sensors. Control panel setup is low cost and requires minimal space. Convenient intermediate cable with connector Intermediate cable with connectors for connecting the sensor head and the controller makes operation and maintenance easier. Note: An intermediate cable is required to connect the controller and the sensor head. Please order the intermediate cable with connector separately. Conforming to EMC Directive UL Recognition Pressure sensor heads Rated pressure range: DPH-A0 0 to 101.3 kPa DPH-A2 0 to 1.000 MPa DPH-A7 100.0 to 100.0 kPa Applicable fluid: Non-corrosive gas 10 Supply voltage: 12 to 24 V DC
15 % Analog voltage output: 1 to 5 V (over rated pressure range) Pressure port: DPH-A0 M5 male thread, DPH-A1 R (PT) 1/8 male thread / M5 female thread DPH-A2 NPT 1/8 male thread / 10-32UNF female thread DPH-A30 10-32UNF male thread Dimensions: DPH-A0/A30 12.52520 mm DPH-A1/A2 12.52525 mm Pressure sensor controllers Applicable pressure sensor head: DPH-A Rated pressure range: Vacuum pressure 0 to 101.3 kPa Positive pressure 0 to 1.000 MPa Compound pressure 100.0 to 100.0 kPa 10 Supply voltage: 12 to 24V DC
15 % Comparative Output (Comparative output 1, Comparative output 2): DP5-C NPN open-collector transistor DP5-C-P PNP open-collector transistor Analog voltage output: 1 to 5 V DC (over rated pressure range) Dimensions: W40H20D43 mm All information is subject to change without prior notice. SUNX Limited 2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, Japan Phone: +81-(0)568-33-7211 FAX: +81-(0)568-33-2631 Overseas Sales Dept. http://www.sunx.co.jp/ Phone: +81-(0)568-33-7861 FAX: +81-(0)568-33-8591 Printed on 100% recycled paper PRINTED IN JAPAN No.CE-DP100-10 January, 2006