ER-TFFX10

1171 FIBER SENSORS Wide-area Ionizer Steady-state DC Method ER-TF SERIES Related Information ■■General terms and conditions.............. F-7 ■■Glossary of terms.......................... P.1497 ■■Selection guide............................ P.1157~ ■■General precautions...................... P.1501 LASER SENSORS PHOTOELECTRIC SENSORS Conforming to EMC Directive MICRO PHOTOELECTRIC SENSORS AREA SENSORS LIGHT CURTAINS / SAFETY COMPONENTS PRESSURE / FLOW SENSORS INDUCTIVE PROXIMITY SENSORS PARTICULAR USE SENSORS SENSOR OPTIONS SIMPLE WIRE-SAVING UNITS WIRE-SAVING SYSTEMS panasonic.net/id/pidsx/global MEASUREMENT SENSORS STATIC ELECTRICITY PREVENTION DEVICES LASER MARKERS PLC HUMAN MACHINE INTERFACES ENERGY CONSUMPTION VISUALIZATION COMPONENTS FA COMPONENTS Slim in shape, Wide in charge removal area, An evolutionary form in expression Problems with cell production lines Ionizers up until now had not been able to fully meet the needs for on-site work. MACHINE VISION SYSTEMS UV CURING SYSTEMS Selection Guide Static Removers Cleaning Box Pulse Air-gun Electrostatic Sensor ER-X ER-TF ER-VS02 Characteristics of ER-TF series A style not seen before that pursues performance in cell production lines and resolves dissatisfaction with existing ionizers. Flexible layout Fan type • One unit is not enough to cover the working area. • Must be located near your hands for effective static removal. • Two units take up too much space on the workbench. Blowing direction adjustment mechanism The air blowing direction can be easily adjusted even after installation Safe design (Image) Entry detection function Detection of entry to the discharger interrupts the high voltage circuit Bar type Easy maintenance ER-VW ER-Q ER-F • Compressed air is costly. • Complicated piping makes layout change troublesome. • Disturbance of airflow or contact with discharger decreases work efficiency. Discharge needle unit Discharge needle units can be detached or attached quickly Wide-area Ionizer ER-TF SERIES APPLICATIONS 1172 FIBER SENSORS LASER SENSORS PHOTOELECTRIC SENSORS MICRO PHOTOELECTRIC SENSORS AREA SENSORS Overhead setup Front setup Desktop setup PARTICULAR USE SENSORS Indicators showing operation conditions This section will now explain the indicator lights that indicate such abnormalities as maintenance time of the discharge needle unit and the decrease in the amount of ventilation due to filter clogging. POWER (Green LED) FAN (Yellow LED) ERROR (Red LED) BAR (Yellow LED) CHECK (Orange LED) LIGHT CURTAINS / SAFETY COMPONENTS PRESSURE / FLOW SENSORS INDUCTIVE PROXIMITY SENSORS ERROR indicator: Lights up when an intrusion of a foreign object into the discharger is detected by the entry detection function, or when an abnormal discharge, air intake constraint caused by clogged filter, or any other abnormality of the fan is detected. CHECK indicator: Lights up when it is time for maintenance of the discharge needle unit, or when a drop in the fan speed resulting from filter clogging is detected. FAN indicator: Lights up when a fan error or a fan check is detected. BAR indicator: Lights up when a discharger error or a discharger check is detected. SENSOR OPTIONS SIMPLE WIRE-SAVING UNITS WIRE-SAVING SYSTEMS MEASUREMENT SENSORS STATIC ELECTRICITY PREVENTION DEVICES LASER MARKERS PLC HUMAN MACHINE INTERFACES ENERGY CONSUMPTION VISUALIZATION COMPONENTS Airflow adjustable in 4 levels Easy filter cleaning Fan speed can be adjusted in 4 levels. By setting the fan speed to MAX, speedy static removal of wide area is possible. The fan air intake filter can be easily taken out by sliding open the cover. This greatly reduces the man-hour in cleaning. Silent fan cover (option) is available. FA COMPONENTS MACHINE VISION SYSTEMS UV CURING SYSTEMS Selection Guide Static Removers Cleaning Box Without decreasing the airflow, it is possible to reduce noise during fan suction. You can easily attach the silent fan cover to the front of the main unit fan with a single step. Pulse Air-gun Electrostatic Sensor ER-X ER-TF ER-VS02 ER-VW ER-Q Silent fan cover (optional) ER-TFSC ER-F 1173 FIBER SENSORS LASER SENSORS Wide-area Ionizer ER-TF SERIES ORDER GUIDE Ionizer main unit PHOTOELECTRIC SENSORS Type Appearance MICRO PHOTOELECTRIC SENSORS Charge removal time (±1,000 V → ±100 V) Ion balance AREA SENSORS Model No. ER-TF04-EX LIGHT CURTAINS / SAFETY COMPONENTS PRESSURE / FLOW SENSORS Wide-area fan type 1 sec. approx. (Note 1) ±10 V or less (Note 2) ER-TF06-EX INDUCTIVE PROXIMITY SENSORS PARTICULAR USE SENSORS ER-TF08-EX SENSOR OPTIONS SIMPLE WIRE-SAVING UNITS WIRE-SAVING SYSTEMS MEASUREMENT SENSORS Notes: 1) Typical value at a distance of 200 mm 7.874 in from the front surface of the air outlet at the unit center at maximum fan speed. 2) Typical value at a distance of 300 mm 11.811 in from the front surface of the air outlet at the unit center at maximum fan speed. 3) Please prepare an AC cable separately as it is needed. The following cables are available as optionals: CN-ACCN-C2: AC cable (conforming to CCC), CN-ACKR-C2: AC cable (conforming to KTL) STATIC ELECTRICITY PREVENTION DEVICES Connector configuration (IEC 60320 C7) LASER MARKERS PLC HUMAN MACHINE INTERFACES ENERGY CONSUMPTION VISUALIZATION COMPONENTS FA COMPONENTS MACHINE VISION SYSTEMS UV CURING SYSTEMS OPTIONS Designation AC cable Mounting unit Air filter Model No. CN-ACCN-C2 AC cable (conforming to CCC), Length: 2 m 6.562 ft CN-ACKR-C2 AC cable (conforming to KTL), Length: 2 m 6.562 ft ER-TF06MS1 Mounting unit for ER-TF06-EX. Allows easy attachment or detachment of the main unit. ER-TFF×10 Air filter for fan air intake part (10 pcs. per set) Discharge needle unit ER-TFANT Selection Guide Static Removers Cleaning Box Pulse Air-gun Electrostatic Sensor ER-X ER-TF ER-VS02 ER-VW ER-Q ER-F Silent fan cover Description ER-TFSC Unit with tungsten needles (1 pc.) To be mounted on the front part of the fan unit as a cover to reduce the fan blowing sound. Mounting unit Silent fan cover •ER-TF06MS1 •ER-TFSC Air filter •ER-TFF×10 Discharge needle unit •ER-TFANT Wide-area Ionizer ER-TF SERIES 1174 SPECIFICATIONS FIBER SENSORS Type Item Model No. ER-TF04-EX ER-TF06-EX Charge removal time (±1,000 V → ±100 V) 1 sec. approx. (Note 2) Ion balance ±10 V or less (Note 3) Ozone generation Power supply voltage Discharge output voltage ±6,000 V approx. Bar Fan LIGHT CURTAINS / SAFETY COMPONENTS PRESSURE / FLOW SENSORS INDUCTIVE PROXIMITY SENSORS NPN open-collector transistor • Maximum sink current: 50 mA • Applied voltage: 30 V DC or less (between output and 0 V) • Residual voltage: 1 V or less (at 50 mA sink current) PARTICULAR USE SENSORS OFF if abnormal discharge, object inserted into discharge window or fan problem detected; normally ON Short-circuit protection Indicators AREA SENSORS 80 VA or less (at 100 V: 70 VA or less) Steady-state DC PHOTOELECTRIC SENSORS MICRO PHOTOELECTRIC SENSORS Accessory AC adapter input: 100 to 240 V AC ±10 %   50/60 Hz (Output: 24 V DC) Discharge method Output operation ER-TF08-EX 0.02 ppm or less (Note 3) Power consumption Error output LASER SENSORS Wide-area fan type SENSOR OPTIONS SIMPLE WIRE-SAVING UNITS Incorporated POWER Green LED (Lights up when power supplied) ERROR Red LED (Lights up when discharge part error or fan error is detected) CHECK Orange LED (Lights up when discharge part check or fan check is detected) MEASUREMENT SENSORS Yellow LED (Lights up when discharge part error or discharge part check is detected) Yellow LED (Lights up when fan error or fan check is detected) STATIC ELECTRICITY PREVENTION DEVICES 0 to +50 °C +32 to +122 °F (No dew condensation), AC adapter: 0 to +40 °C +32 to +104 °F LASER MARKERS Discharge part status Fan status Ambient temperature Ambient humidity Material Weight Accessories 35 to 65 % RH (No dew condensation) Bar unit enclosure: ABS, Fan unit enclosure: ABS, Discharge needles: Tungsten, Mounting bracket: SPCC Net weight: 1.0 kg approx. Net weight: 1.2 kg approx. Net weight: 1.4 kg approx. AC adapter (Note 3), F.G. connection cable: 1 pc., Spare replacement filters: 5 pcs., Three-pronged outlet with ground pin: 1 pc., Blindfold seals: 2 sheets Notes: 1) Where measurement conditions have not been specified precisely, the conditions used were an ambient temperature of +20 °C +68 °F. 2) Typical value at a distance of 200 mm 7.874 in from the front surface of the air outlet at the unit center at maximum fan speed. 3) Typical value at a distance of 300 mm 11.811 in from the front surface of the air outlet at the unit center at maximum fan speed. 4) Please prepare an AC cable separately as it is needed. The following cables are available as optionals: CN-ACCN-C2: AC cable (conforming to CCC), CN-ACKR-C2: AC cable (conforming to KTL) WIRE-SAVING SYSTEMS PLC HUMAN MACHINE INTERFACES ENERGY CONSUMPTION VISUALIZATION COMPONENTS FA COMPONENTS MACHINE VISION SYSTEMS UV CURING SYSTEMS Selection Guide Static Removers Cleaning Box Pulse Air-gun Electrostatic Sensor ER-X ER-TF ER-VS02 ER-VW ER-Q ER-F 1175 Wide-area Ionizer I/O CIRCUIT DIAGRAM FIBER SENSORS I/O circuit diagram D PHOTOELECTRIC SENSORS 6 Tr 2 3 ENERGY CONSUMPTION VISUALIZATION COMPONENTS Selection Guide Static Removers Cleaning Box Charge removal time 30 Airflow 1 Airflow 2 Airflow 3 Airflow 4 35 30 25 1 L 15 10 10 0 –10 –20 5 400 15.748 300 11.811 200 7.874 100 3.937 0 Airflow 1 Airflow 2 Airflow 3 Airflow 4 20 CPM Center L 0 –30 200 400 600 800 1000 1200 1400 1600 7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992 Charge removal distance L (mm in) 0 Charge removal field (Horizontal direction) 200 400 600 800 1000 1200 1400 1600 7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992 Charge removal distance L (mm in) -100 -3.937 -200 -7.874 -300 -11.811 -400 -15.748 0 2 sec.(Airflow 2) 5 sec.(Airflow 2) 10 sec.(Airflow 2) 2 sec.(Airflow 4) 5 sec.(Airflow 4) 10 sec.(Airflow 4) Ion balance (Horizontal direction) [Airflow 4] 30 20 CPM Center 10 0 –10 –20 +Direction L W -Direction Charge removal distance L (mm in) L=300 mm 11.811 in L=500 mm 19.685 in L=1000 mm 39.370 in CPM Center –30 200 400 600 800 1000 1200 1400 1600 7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992 Charge removal distance L (mm in) +Direction L W -Direction -400 -300 -200 -100 0 100 200 300 400 -15.748 -11.811 -7.874 -3.937 3.937 7.874 11.811 15.748 Charge removal width W (mm in) ER-TF06-EX Charge removal time Correlation between charge removal distance and ion balance 30 40 Airflow 1 Airflow 2 Airflow 3 Airflow 4 35 30 25 CPM Center 20 L 15 10 Airflow 1 Airflow 2 Airflow 3 Airflow 4 20 10 0 –10 –20 5 0 CPM Center L 0 –30 200 400 600 800 1000 1200 1400 1600 7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992 Charge removal distance L (mm in) 0 200 400 600 800 1000 1200 1400 1600 7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992 Charge removal distance L (mm in) Charge removal field (Horizontal direction) 400 15.748 300 11.811 200 7.874 100 3.937 0 -100 -3.937 -200 -7.874 -300 -11.811 -400 -15.748 0 2 sec.(Airflow 2) 5 sec.(Airflow 2) 10 sec.(Airflow 2) 2 sec.(Airflow 4) 5 sec.(Airflow 4) 10 sec.(Airflow 4) Ion balance (Horizontal direction) [Airflow 4] 30 20 CPM Center 10 0 –10 –20 +Direction L W -Direction Charge removal distance L (mm in) L=300 mm 11.811 in L=500 mm 19.685 in L=1000 mm 39.370 in CPM Center –30 200 400 600 800 1000 1200 1400 1600 7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992 Charge removal distance L (mm in) +Direction L W -Direction -400 -300 -200 -100 0 100 200 300 400 -15.748 -11.811 -7.874 -3.937 3.937 7.874 11.811 15.748 Charge removal width W (mm in) ER-TF08-EX Charge removal time Charge removal time (sec.) Airflow 1 Airflow 2 Airflow 3 Airflow 4 35 30 25 CPM Center 20 L 15 10 Airflow 1 Airflow 2 Airflow 3 Airflow 4 20 10 0 –10 –20 5 0 Correlation between charge removal distance and ion balance 30 40 ER-VW ER-F CPM Center 20 0 ER-VS02 ER-Q Correlation between charge removal distance and ion balance 40 Electrostatic Sensor ER-X 2 ER-TF04-EX Pulse Air-gun ER-TF 3 Measured using a 150 mm × 150 mm 5.906 in × 5.906 in CPM (charge plate monitor). (At center of CPM) Charge removal time (sec.) UV CURING SYSTEMS 5 4 CHARGE REMOVAL CHARACTERISTICS (TYPICAL) FA COMPONENTS MACHINE VISION SYSTEMS Terminal name N.C. (no connection) Error output COM (–) 0V +V F.G. 6 Ion balance (V) HUMAN MACHINE INTERFACES 6 Ion balance (V) PLC COM (–) CPM Center L 0 200 400 600 800 1000 1200 1400 1600 7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992 Charge removal distance L (mm in) –30 0 200 400 600 800 1000 1200 1400 1600 7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992 Charge removal distance L (mm in) Charge removal field (Horizontal direction) 400 15.748 300 11.811 200 7.874 100 3.937 0 -100 -3.937 -200 -7.874 -300 -11.811 -400 -15.748 0 2 sec.(Airflow 2) 5 sec.(Airflow 2) 10 sec.(Airflow 2) 2 sec.(Airflow 4) 5 sec.(Airflow 4) 10 sec.(Airflow 4) Ion balance (Horizontal direction) [Airflow 4] 30 20 Ion balance (V) LASER MARKERS 5 Symbols … D : Power supply reverse connection protection diode ZD : Surge voltage absorption zener diode Tr : NPN output transistor Charge removal width W (mm in) STATIC ELECTRICITY PREVENTION DEVICES 4 30 V DC or less Charge removal width W (mm in) MEASUREMENT SENSORS + 50 mA max. Note: Please prepare an AC cable separately as it is needed. The following cables are available as optionals: CN-ACCN-C2: AC cable (conforming to CCC) CN-ACKR-C2: AC cable (conforming to KTL) Charge removal time (sec.) WIRE-SAVING SYSTEMS 2 3 Load Internal circuit SENSOR OPTIONS SIMPLE WIRE-SAVING UNITS 1 Charge removal width W (mm in) PARTICULAR USE SENSORS Error output Ion balance (V) INDUCTIVE PROXIMITY SENSORS Terminal No. AC cable (Note) F.G. terminal [connected internally to 0 V and COM (–).] ZD LIGHT CURTAINS / SAFETY COMPONENTS PRESSURE / FLOW SENSORS +V 0V Ion balance (V) AREA SENSORS 4 Main circuit MICRO PHOTOELECTRIC SENSORS 5 Pin position AC adapter (Accessory) Ion balance (V) LASER SENSORS ER-TF SERIES CPM Center +Direction L W -Direction 200 400 600 800 1000 1200 1400 1600 7.874 15.748 23.622 31.496 39.370 47.244 55.118 62.992 Charge removal distance L (mm in) 10 Charge removal distance L (mm in) L=300 mm 11.811 in L=500 mm 19.685 in L=1000 mm 39.370 in 0 –10 –20 –30 CPM Center +Direction L W -Direction -400 -300 -200 -100 0 100 200 300 400 -15.748 -11.811 -7.874 -3.937 3.937 7.874 11.811 15.748 Charge removal width W (mm in) Wide-area Ionizer PRECAUTIONS FOR PROPER USE ER-TF SERIES 1176 Refer to p.1501 for general precautions. • This product is to remove static electricity for industrial use. Never use this product for medical equipment etc. relating to maintenance / supervision of human life or body, for prevention of accidents which damage a human life or properties, or for safety maintenance. • Do not use this product near or around surroundings containing any dangerous materials, such as combustible material and flammable material. • This product emits ozone. In order for this product to be used in an airtight room, be sure to keep the room ventilated. • Do not place any objects that may obstruct the inflow of air within 10 mm 0.394 in of the front of the fan air intake part. Doing so may cause accident or product malfunction. • Be sure to ground the main body of this product via ground terminal to ensure electrical shock prevention and reliable charge removal. • Since the charge needle is applied with high voltage, never touch the discharge needle, or an electric shock may result. • Since the tip of the discharge needle is sharp, take sufficient care in handling the discharge needle, or injuries may result. Mounting Maintenance • Do not place any objects or any other charge removal equipment within 100 mm 3.937 in of the ionized air outlet front (refer to the illustration below), as they may affect operation and performance of the ionizer. 45° 100 mm 3.937 in • Always be sure to turn off the power before carrying out any care and maintenance of the product. • The tip of the discharge needle is sharp, so be careful not to touch it while cleaning. • When the product is used for long periods of time, dust and other foreign particles may accumulate on the discharge needle, the area around it, and on the fan filter. Clean regularly (discharge needle: about once a week, air filter: about once every two months), otherwise their charge removal performance will drop and operating problems or accidents may occur. • The discharge needle is a consumable part. If the charge removal performance is not restored after cleaning the discharge needle, the discharge needle unit should be replaced. All of the discharge needle units should be replaced at the same time. Air outlet Air outlet Ionizer 45° 45° 45° 100 mm 3.937 in Forbidden zone Forbidden zone DIMENSIONS (Unit: mm in) The CAD data in the dimensions can be downloaded from our website. ER-TF□-EX Ionizer C D F B 4.5 0.177 12 0.472 (A) 80 3.150 4-M4 (thru-hole) 4-M5 (thru-hole) 61 2.402 (50 1.969) (4 0.158) Discharge needle holder Air outlet 45.3 1.784 Power indicator (Green) 143 5.630 Air inlet B 414 240 ER-TF04-EX 16.299 9.449 574 400 ER-TF06-EX 22.598 15.748 734 560 ER-TF08-EX 28.898 22.047 C D E F G 351.5 13.839 511.5 20.138 671.5 26.437 290 11.417 450 17.717 610 24.016 190 7.480 350 13.780 510 20.079 255 10.039 400 15.748 560 22.047 120 4.724 280 11.024 440 17.323 Fan speed switch MICRO PHOTOELECTRIC SENSORS AREA SENSORS LIGHT CURTAINS / SAFETY COMPONENTS PRESSURE / FLOW SENSORS INDUCTIVE PROXIMITY SENSORS PARTICULAR USE SENSORS SENSOR OPTIONS SIMPLE WIRE-SAVING UNITS WIRE-SAVING SYSTEMS MEASUREMENT SENSORS STATIC ELECTRICITY PREVENTION DEVICES LASER MARKERS PLC HUMAN MACHINE INTERFACES ENERGY CONSUMPTION VISUALIZATION COMPONENTS FA COMPONENTS Selection Guide Mounting bracket Check Indicator (Orange) A 8.3 0.327 43.5 1.713 24 0.945 44 1.732 Error indicator (Red) Model No. PHOTOELECTRIC SENSORS UV CURING SYSTEMS 60 2.362 47 48 1.850 1.890 G E LASER SENSORS MACHINE VISION SYSTEMS 5.5 0.217 15.5 0.610 FIBER SENSORS Power connector Static Removers Cleaning Box Pulse Air-gun Electrostatic Sensor Power switch 92.2 3.630 98 3.858 (100 3.937) Discharger status indicator (Yellow) Fan status indicator (Yellow) ER-X ER-TF ER-VS02 ER-VW ER-Q ER-F