EX-32A

UZB3 Series SCREW FITTING MINI PHOTOELECTRIC SENSORS A new approach A new concept in design Gives a new meaning to ease of use The next-generation new UZB series. A new alternative to fiber sensors The UZB3 series have a radically new form which has been developed in response to the many calls for sensors to be easier to install. This new form which fits into the mounting holes for the M4 thru-beam type and M6 reflective type of sensors with their standard fiber sizes represents an improvement in previous design and installation techniques, so that these new sensors can be incorporated into the production line as-is. Laser marker for marking lot No. M4 (Reflective type: M6) Thru-beam type(UZB31M) is a global brand name of Matsushita Electric Works. Simpler design New design solves all weak points of fiber sensors All you need to do is make a φ 4mm .157inch hole where you would like to stop or check the workpiece (φ 6mm .236inch hole for reflective type). Furthermore, the center of the sensing axis is the same as the center of the mounting hole, which makes it much easier to set the sensing position. The UZB3 series solves all of the difficulties associated with fiber sensors, such as: • Difficulty finding a suitable place for the amplifier • Fragility of the fiber • Extra space needed because of difficulty in bending the fiber • The nuisance of having to use a protective tube to prevent fiber breakages [No amplifier needed] The amplifier is built in, so a separate amplifier is not required. Fiber sensor Center of sensing axis Center of mounting hole New concept in shape Can be installed in the same way as standard fibers UZB3 series can be screw-mounted (M4 for thru-beam type, M6 for reflective type) in the same way as standard fiber sensors. This means that they can be inserted into production lines in exactly the same way as conventional high-priced fiber sensors. M4 Thru-beam type (UZB31M) (Reflective type: M6) UZB3 No separate amplifier needed! [Unbreakable] A cabtyre cable is used, so that the sensor cable will not break like conventional fiber. [Takes up very little space] Unlike conventional fibers, bending radius is not a problem, so that the sensor can be securely installed alongside conveyors. UZB3 Actual size 2 Fiber [No protective tube needed] The UZB3 series has high bending strength, so that the protective tube used to protect conventional fiber from breakage are not needed. This also adds up to excellent cost performance. Single-point tightening cuts down on installation work by half Long sensing range Conventional photoelectric sensors required four (for thru-beam type) or two (for reflective type) mounting holes and screws to be used. However, the UZB3 series is installed with a single screw, thus cutting down on installation work by half. The UZB3 series achieves long distance sensing [thru-beam type: 500mm 19.685inch, reflective type: 50mm 1.969inch.] 500mm 19.685inch Thru-beam type UZB311M UZB312M 50mm 1.969inch Reflective type UZB361M UZB362M Convertional model UZB3 Incorporates a sensitivity adjuster (Reflective type only) Bright 2-color indicator Globally useable The sensor incorporates a sensitivity adjuster. It is convenient when you need fine adjustment. A bright 2-color indicator has been incorporated in all types. It conforms to the EMC Directive and will obtain UL Recognition. Moreover, PNP output type which is much demand in Europe, is also available. Operation indicator (Orange) Stability indicator (Green) Sensitivity adjuster Conforming to EMC Directive UL Recognition Waterproof High response speed of 0.5ms Separate slit masks also available The sensor can be hosed down because of its IP67 construction. The same high response speed of 0.5ms as fiber sensor amplifiers is provided, making these sensors ideal for sensing small objects, counting objects that are moving quickly and positioning items such as circuit boards. A slit mask can be attached to narrow the beam width down to φ 1mm φ .039inch to allow sensing of very small objects. Slit mask Note: However, take care that if it is exposed to water splashes during opeartion, it may detect a water drop itself. 3 APPLICATIONS Detecting IC height Detecting quantity of labels in label magazine Checking IC pins (using slit mask) ORDER GUIDE Type Appearance Sensing range Model No. Output Output operation UZB311 Light-ON NPN open-collector transistor 500mm 19.685inch Thru-beam UZB312 Dark-ON UZB3115 Light-ON PNP open-collector transistor UZB3125 Dark-ON UZB361 Light-ON NPN open-collector transistor Diffuse reflective 50mm 1.969inch UZB362 Dark-ON UZB3615 Light-ON PNP open-collector transistor UZB3625 Dark-ON OPTION Designation Slit mask Model No. UZB831 (Slit size φ 1mm φ .039inch) Slit on one side Slit on both sides Description • Sensing range: 200mm 7.874inch • Min. sensing object: φ 2mm φ .079inch • Sensing range: 150mm 5.906inch • Min. sensing object: φ 1mm φ .039inch Note: One slit and two spacers are provided per set. Two sets are required when installing on both sides. 4 Slit mask SPECIFICATIONS Model No. Type NPN output PNP output Item Sensing range Sensing object Hysteresis Repeatability (Perpendicular to sensing axis) Supply voltage Current consumption Output Utilization category Output operation Short-circuit protection Response time Operation indicator Stability indicator Sensitivity adjuster Protection Ambient temperature Environmental resistance Ambient humidity Ambient illuminance EMC Voltage withstandability Insulation resistance Vibration resistance Shock resistance Emitting element Material Cable Cable extension Weight Accessories Thru-beam UZB311 UZB312 UZB3115 UZB3125 500mm 19.685inch φ 2mm φ .079inch or more opaque object — Diffuse reflective UZB361 UZB362 UZB3615 UZB3625 50mm 1.969inch (Note) Opaque, translucent or transparent object 15% or less of operation distance 0.05mm .002inch or less 0.5mm .020inch or less 12 to 24V DC±10% Ripple P-P: 10% or less Emitter : 10mA or less, Receiver : 15mA or less 20mA or less (NPN output type) (PNP output type) NPN open-collector transistor PNP open-collector transistor • Maximum sink current : 50mA • Maximum source current : 50mA • Applied voltage : 30V DC or less • Applied voltage : 30V DC or less (between output and 0V) (between output and + V) • Residual voltage : 1V or less • Residual voltage : 1V or less (at 50mA sink current) (at 50mA source current) 0.4V or less (at 16mA sink current) 0.4V or less (at 16mA source current) DC-12 or DC-13 Light-ON Dark-ON Light-ON Dark-ON Incorporated 0.5ms or less Orange LED (lights up when output is ON) (incorporated on the receiver for thru-beam type) Green LED Green LED  lights up under stable light received condition   lights up under stable light received condition   or stable dark condition, incorporated on the   or stable dark condition  receiver   — Continuously variable adjuster IP67 (IEC) –25 to + 55°C –13 to + 131°F (No dew condensation or icing allowed), Storage:–30 to + 70°C – 22 to + 158°F 35 to 85% RH, Storage : 35 to 85% RH Sun light : 10,000 lux at the light-receiving face, Incandescent : 3,000 lux at the light-receiving face Emission: EN50081-2, Immunity: EN50082-2 1,000V AC for one min. between all supply terminals connected together and enclosure 20MΩ, or more with 250V DC megger between all supply terminals connected together and enclosure 10 to 500Hz frequency, 3mm .118inch amplitude (20G max.) in X, Y and Z directions for two hours each 500m/s2 acceleration {50G approx.} in X, Y and Z directions for three times each Red LED (modulated) Enclosure: Die-cast zinc(Nickel plated), Lens: Polycarbonate (UZB31M) • Acrylic (UZB36M), Enclosure cover: Polycabonate 0.1mm2 3-cores (thru-beam type sensor emitter: 2-core) cabtyre cable, 2m 6.562ft long Extension up to total 50m 164.04ft is possible with 0.3mm2, or more, cable (thru-beam type: both emitter and receiver) Emitter: 20g .071oz approx. 20g .071oz approx. Receiver: 20g .071oz approx. Nut: 2 pcs., Toothed lock washer: 2 pcs. Nut: 1 pc., Toothed lock washer: 1 pc. Note: The sensing range is specified of white non-glossy paper (100×100mm 3.937×3.937inch) as the object. 5 I/O CIRCUIT AND WIRING DIAGRAMS NPN output type I/O circuit diagram Wiring diagram Color code Sensor circuit (Brown) `V D Color code Load ` 1 (Black) Output (Note) 50mA max. (Blue) 0V ZD Tr Brown 12 to 24V DC 510% Load ` 1 Black (Note) 12 to 24V DC 510% Blue Internal circuit Users’ circuit Note: The emitter of the thru-beam type sensor does not incorporate the output. Note: The emitter of the thru-beam type sensor does not incorporate the black wire. Symbol... D : Reverse supply polarity protection diode ZD: Surge absorption zener diode Tr : NPN output transistor PNP output type I/O circuit diagram Wiring diagram Color code Sensor circuit (Brown) `V Tr ZD ` 1 50mA max. (Black) Output (Note) D Color code Load Brown 12 to 24V DC 510% Black (Note) (Blue) 0V Load ` 1 12 to 24V DC 510% Blue Internal circuit Users’ circuit Note: The emitter of the thru-beam type sensor does not incorporate the black wire. Note: The emitter of the thru-beam type sensor does not incorporate the output. Symbol... D : Reverse supply polarity protection diode ZD: Surge absorption zener diode Tr : PNP output transistor SENSING CHARACTERISTICS (TYPICAL) UZB31M UZB31M5 Thru-beam type Parallel deviation Angular deviation 200 7.874 L UZB31M UZB31M5 Thru-beam type 5 60 2.362 1002100mm 40 3.93723.937inch 1.575 Non-glossy paper 20 .787 0 400 800 1,200 1,600 2,000 15.748 31.496 47.244 62.992 78.74 Setting distance L (mm inch) Receiver 200 7.874 Emitter 100 3.937 L Receiver 0 40 1.575 20 0 20 40 .787 .787 1.575 Left Center Right Operating point (mm inch) 20 0 20 40 .787 .787 1.575 Left Center Right Operating point (mm inch) Diffuse reflective type Correlation between sensing object size and sensing range L Sensor 0 10 5 0 5 10 .394 .197 .197 .394 Center Left Right Operating point (mm inch) Setting range L (mm inch) 10 L 0 40 1.575 40 Sensing field Setting distance L (mm inch) Excess gain Emitter 100 3.937 80 3.150 50 6 L 20 0 20 Left Center Right Operating angle θ ( ° ) UZB36M UZB36M5 100 1 θ 200 7.874 0 40 50 0 50 100 1.969 1.969 3.937 Left Center Right Operating point (mm inch) Correlation between setting distance and excess gain Emitter Receiver Receiver 0 100 3.937 400 15.748 200 7.874 Setting distance L (mm inch) Emitter 600 23.622 Correlation between setting distance and excess gain 80 3.150 As the sensing object size becomes smaller than the standard size (white non-glossy paper 1002100mm 3.93723.937inch), the sensing 60 2.362 range shortens, as shown in this graph. 40 1.575 100 50 Excess gain Setting distance L (mm inch) Setting distance L (mm inch) 600 23.622 Setting distance L (mm inch) 800 31.496 800 31.496 400 15.748 Parallel deviation with slit mask Parallel deviation with rectanguon one side lar slit masks on both sides a2amm a2ainch White non-glossy paper L 10 5 20 .787 Sensor 0 50 100 150 1.969 3.937 5.906 White non-glossy paper side length a (mm inch) 200 7.874 1 0 50 150 200 250 100 1.969 3.937 5.906 7.874 9.843 Setting distance L (mm inch) PRECAUTIONS FOR PROPER USE This product is not a safety sensor. Its use is not intended or designed to protect life and prevent body injury or property damage from dangerous parts of machinery. It is a normal object detection sensor. Part description UZB31M, UZB31M5 Operation indicator (Orange)(Note) Stability indicator (Green)(Note) Stability indicator • The stability indicator (green) lights up when the incident light intensity has sufficient margin with respect to the operation level. If the incident light intensity level is such that the stability indicator lights up, stable sensing can be done without the light received operation and the light interrupted operation being affected by a change in ambient temperature or supply voltage. Operation of stability indicator Light interruption margin Stability indicator (Green) 25% approx. Light received operation 100 Incident light intensity (%) Beam-receiving part Operation indicator (Orange) 15% approx. Light interrupted operation Output operation level Note: Not incorporated on emitter. Lights up Lights off Incident light margin Beam axis UZB36M, UZB36M5 Lights up Output operation 0 0 Setting distance Beam-emitting part Sensitivity adjuster Mounting Mount the sensor on a mounting plate 3mm or less thick, using the enclosed nut and toothed washer. When tightening the nut, hold the sensor with hand or a spanner and make sure that the tightening torque is 0.6N·m [UZB36M(36M5): 1.0N·m] or less. Do not tighten the sensor itself with a spanner,etc. Mounting plate (3mm .118inch or less thick) Sensitivity adjustment (Diffuse reflective type only) Step Sensitivity adjuster Description MAX Turn the sensitivity adjuster fully counter-clockwise to the minimum sensitivity position. 1 MAX 2 A B MAX 3 4 Optimum position A B In the light received condition, turn the sensitivity adjuster slowly clockwise and confirm the point where the sensor enters the ‘Light’ state operation. In the dark condition, turn the sensitivity adjuster further clockwise until the sensor enters the ‘Light’ state operation and then bring it back to confirm point where the sensor just returns to the ‘Dark’ state operation.  If the sensor does not enter the ‘Light’ state   operation even when the sensitivity adjuster   is turned fully clockwise, this extreme posi-   tion is point .  MAX The position at the middle of points the optimum sensing position. and A Note: Use the accessory adjusting screwdriver to turn the adjuster slowly. Turning with excessive strength will damage the adjuster. is Wiring • Make sure to carry out the wiring in the power supply off condition. • Verify that the supply voltage variation is within the rating. • If power is supplied from a commercial switching regulator, ensure that the frame ground (F.G.) terminal of the power supply is connected to an actual ground. • In case noise generating equipment (switching regulator, inverter motor,etc.) is used in the vicinity of this product, connect the frame ground (F.G.) terminal of the equipment to an actual ground. • Extension up to total 50m (thru-beam type: both emitter and receiver) is possible with 0.3mm2, or more,cable. However, in order to reduce noise, make the wiring as short as possible. • Do not run the wires together with high-voltage lines or power lines or put them in the same raceway. This can cause malfunction due to induction. Make sure to use an isolation transformer for the DC power supply. If an auto-transformer (single winding transformer) is used, this product or the power supply may get damaged. • In case a surge is generated in the used power supply, connect a surge absorber to the supply and absorb the surge. Optional slit mask (Thru-beam type only) • Apply the optional slit mask (UZB831) when detecting small objects or for increasing the accuracy of sensing position. However, the sensing range is reduced when the slit mask is mounted. Mounting method 1 Insert the sensor into the mounting plate. 2 Fit the washer and spacers enclosed with the slit mask. Note that the number of spacers to be fitted differs with the mounting plate thinckness, as give in the table below. 3 Mount the slit mask. Make sure that the tightening torque is 0.6N·m or less. Mounting plate thickness 3mm .118inch 2mm .079inch 1mm .039inch Mounting plate No. of spacers 0 pc. 1 pc. 2 pcs. Sensor Slit mask Spacer Washer 7 Others • Do not use during the initial translent time (50ms) after the power supply is switched on. • Take care that the sensor is not directiy exposed to fluorescent light from a rapid-starter lamp or a high frequency lighting device, as it may affect the sensing performance. • Avoid dust, dirt, and steam. • Take care that the sensor does not come in direct contact with water, oil, grease, or organic solvents, such as, thinner, etc. • In case of using the sensor at a place where static electricity is generated, use a metal mounting plate. Also, ensure to ground the mounting plate. DIMENSIONS (Unit : mm inch) UZB31M UZB31M5 UZB36M UZB36M5 Sensor Sensor Stability indicator (Green) (Note) 15.6 .614 3.7 .146 3.1 .122 0.3 .012 Stability indicator (Green) (Note) Operation indicator (Orange) (Note) Beamreceiving part Beam axis 7 7 .276 .276 14 .551 Operation indicator (Orange) (Note) 0.3 .012 15.6 .614 5.7 .224 5.1 .201 11 .433 8.2 .323 7 7 .276 .276 14 .551 14 .551 14 .551 M420.7 M42.028 3 .118 5.1 .201 3.8 .150 3 .118 0.75 .030 φ 7.2 φ .283 M620.75 M62.030 Beamemitting part φ 2.5 cable 2m φ .098 cable 6.562ft. Sensitivity adjuster 5.1 .201 3.8 .150 φ 2.5 cable 2m φ .098 cable 6.562ft. Note: Not incorporated on the emitter. UZB831 Slit mask (Optional) Slit mask Spacer (4.35) (.171) φ8 φ .315 7 .276 (φ 5.5) (φ .217) Internal thread part M420.7 3.8 deep M42.028 .150 deep φ 4.3 φ .169 1 .039 (7.93) (.312) φ1 φ .039 These materials are printed on ECF pulp. These materials are printed with earth-friendly vegetable-based (soybean oil) ink. Please contact .......... Matsushita Electric Works, Ltd. Automation Controls Company K Head Office: 1048, Kadoma, Kadoma-shi, Osaka 571-8686, Japan K Telephone: Japan (81) Osaka (06) 6908-1050 K Facsimile: Japan (81) Osaka (06) 6908-5781 http://www.nais-e.com/ COPYRIGHT © 2001 All Rights Reserved AACT1B15E 200103-3YT 8 Specifications are subject to change without notice. Printed in Japan.