EX-Z12A

Ultra-minute Photoelectric Sensor EX-Z Series USER’S MANUAL WUME-EXZ-2 2016.1 panasonic.net/id/pidsx/global Contens 1. Cautions···························································································3 2. Part Description·················································································4 3. Mounting··························································································5 3-1 Mounting of sensor·················································································· 5 3-2 Installation interval·················································································· 7 4. I/O Circuit Diagram·············································································9 5. Stability Indicator·············································································· 10 6. Beam Alignment··············································································· 11 7. Option···························································································· 12 7-1 Sensor mounting bracket·········································································12 8. Specifications·················································································· 13 8-1 Side sensing type··················································································13 8-2 Front sensing type·················································································14 9. Dimensions····················································································· 15 2 1. Cautions WARNING ●● Never use this product as a sensing device for personnel protection. ●● When using sensing devices for personnel protection, use products that meet laws and standards, such as OSHA, ANSI or IEC etc., for personnel protection applicable in each region or country. ●● This product has been developed / produced for industrial use only. ●● This product employs a small cable of 0.1mm2 in conductor area. Take care that the cable is not pulled with a strong force, as it may damage this product or break its wires. ●● Make sure that stress by forcible bend or pulling is not applied to the sensor cable joint. ●● Cable can be extended up to 50m in total length (each emitter / receiver of thru-beam type) if extension cable is more than 0.3mm2 in electric conductor cross-sectional area. ●● Make sure that the power supply is OFF while adding or removing the controllers. ●● Take note that incorrect wiring will damage the sensor. ●● Verify that the supply voltage variation is within the rating. ●● If power is supplied from a commercial switching regulator, ensure that the frame ground (F.G.) terminal of the power supply is connected to an actual ground. ●● When noise generating equipment (switching regulator, inverter motor, etc.) is used in the vicinity of this product, connect the frame ground (F.G.) terminal of the equipment to an actual ground. ●● Do not run the wires together with high-voltage lines or power lines or put them in the same raceway. This can cause malfunction due to induction. ●● Take care that the sensor is not directly exposed to fluorescent lamp from a rapid-starter lamp, a high frequency lighting device or sunlight etc., as it may affect the sensing performance. ●● Do not use during the initial transient time (50ms) after the power supply is switched ON. ●● This product is suitable for indoor use only. ●● Avoid dust, dirt, and steam. ●● Do not use this sensor in places where it may come in contact with corrosive gas, etc. ●● Ensure that the product does not come into contact with organic solvents such as thinner. ●● Ensure that the product does not come into contact with strong acid or alkaline. ●● Ensure that the product does not come into contact with oil or grease. ●● This product cannot be used in an environment containing inflammable or explosive gases. ●● Never disassemble or modify the product. ●● Cable end has not been waterproofed. Do not use the product in any manner that may cause water entry via cable end. 3 2. Part Description Thru-beam emitter side sensing type EX-Z11□, EX-Z12□, EX-Z13□ Beam emitting part Thru-beam receiver side sensing type EX-Z11□, EX-Z12□, EX-Z13□ Operation indicator (Orange) Lights up when the sensing output is ON. Stability indicator (Green) Lights up under the stable light condition or the stable dark condition Beam receiving part Thru-beam emitter front sensing type EX-Z11F□, EX-Z12F□, EX-Z13F□ Beam emitting part Thru-beam receiver front sensing type EX-Z11F□, EX-Z12F□, EX-Z13F□ Operation indicator (Orange) Lights up when the sensing output is ON. Beam receiving part 4 Stability indicator (Green) Lights up under the stable light condition or the stable dark condition 3. Mounting 3-1 Mounting of sensor ●● The tightening torque should be 0.2N·m or less. ●● M2 screw and nut, spring washer, and flat washer are accessory of this product. When tapping in mounting section (Unit: mm) 8.5 Sensing direction Sensing direction 8.5 M2×0.4 Tapping depth: 7 M2 screw (length 10) (accessory) M2×0.4 Tapping depth: 5 M2 screw (length 6) (accessory) When using screws and nuts that are accessory of the product (Unit: mm) 8.5 Sensing direction M2 screw (length 10) (accessory) Nut Spring washer Flat washer Thickness of mounting plate: 2 or less Nut Spring washer Flat washer Thickness of mounting plate: 2 or less Sensing direction 8.5 M2 screw (length 6) (accessory) 5 When using sensor mounting bracket (optional) 6 L-shaped mounting bracket MS-EXZ-1 Mounting bracket for front sensing type MS-EXZ-2 Mounting bracket for side sensing type MS-EXZ-3 Mounting spacer for front sensing type MS-EXZ-4 3-2 Installation interval ●● Interference prevention function is not incorporated in this product. In case mounting two sets of this product close together, please mount it as drawing below indicates. (Typical example) ●● Find out the operating point ℓ1 on the parallel deviation diagram for the sensing distance L1. Separate sensors by 2 X ℓ1 or more. EX-Z11□, EX-Z11F□ Sensing distance L (mm) 80 60 (L1) 40 (ℓ1) 20 In case using at sensing distance (L1) 50mm, the operation point (ℓ1) is approx. 8.02mm according to diagram above. The installation interval is Approx. 8.02mm X 2 = approx. 16.04mm Thus, install the product to approx. 16.04mm or more away. 0 20 10 0 10 20 Left Center Right Operation distance ℓ(mm) 16.04mm 16.04mm 50mm 7 EX-Z12□, EX-Z12F□ Sensing distance L (mm) 200 100 In case using at sensing distance (L2) 200mm, the operation point (ℓ2) is approx. 30.5mm according to the diagram at left. The installation interval is Approx. 30.5mm X 2 = approx. 61mm Thus, install the product to approx. 61mm or more away. (L2) (ℓ2) 0 100 50 0 50 100 Left Center Right Operation distance ℓ(mm) 61mm 61mm 200mm EX-Z13□, EX-Z13F□ Sensing distance L (mm) 800 600 (L3) 400 (ℓ3) 200 In case using at sensing distance (L3) 500mm, the operation point (ℓ3) is approx. 81.9mm according to the diagram at left. The installation interval is Approx. 81.9mm X 2 = approx. 163.8mm Thus, install the product to approx. 163.8mm or more away. 0 100 50 0 50 100 Left Center Right Operation distance ℓ(mm) 163.8mm 163.8mm 500mm 8 4. I/O Circuit Diagram NPN output type and PNP output type common: Thru-beam type emitter EX-Z1□ Main circuit (Brown) + V + ‒ 12 to 24V DC ±10% (Blue) 0V Internal circuit Users’ circuit NPN output type: Thru-beam type receiver EX-Z1□ (Brown) + V Main circuit Load + (Black) Output ‒ 12 to 24V DC ±10% (Blue) 0V Internal circuit Users’ circuit PNP output type: Thru-beam type receiver EX-Z1□-P Main circuit (Brown) + V + (Black) Output ‒ 12 to 24V DC ±10% Load (Blue) 0V Internal circuit Users’ circuit 9 5. Stability Indicator ●● The stability indicator (green) lights up when the incident light intensity has sufficient margin to the operation level. When the beam is received at a level where the stability indicator lights up, stable sensing is possible in both the "Light" state operation and the "Dark" state operation without being affected by changes in temperature, voltage, etc. Stability indicator operation "Light" state operation 0 Sensing distance 10 100 0 Incident light intensity (%) Dark margin width "Dark" state operation Output operation level Approx. 15% Approx. 25% Lights up Light margin width Turned off Lights up Output operation 6. Beam Alignment 1. Place the emitter and the receiver face to face along a straight line. Move the emitter in the up, down, left and right directions, in order to determine the range of the light received condition with the help of the operation indicator (orange), and place it almost at the center. Sensing object 2. Similarly, adjust for up, down, left and right angular movement of the emitter. Emitter 3. Further, perform the angular adjustment for the receiver also. 4. Check that the stability indicator (green) lights up. Operation indicator (Orange) Receiver Stability indicator (green) 11 7. Option 7-1 Sensor mounting bracket Product name Model No. MS-EXZ-1 Sensor mounting bracket MS-EXZ-2 MS-EXZ-3 Spacer for mounting at the back 12 MS-EXZ-4 Description Mounting bracket common to side sensing type and front sensing type (2 sets required) Material: Stainless steel (SUS304) M2 (length 4mm) screw: 2 screws, M2 (length 8mm) screw: 2 screws are attached Mounting bracket for front sensing type (2 sets required) Material: Stainless steel (SUS304) M2 (length 4mm) screw: 2 screws attached Mounting bracket for side sensing type (2 sets required) Material: Stainless steel (SUS304) M2 (length 8mm) screw: 2 screws attached Mounting bracket for front sensing type (10 pieces / set) Material: POM M2 (length 10mm) screw, nut, spring washer, flat washer: 20 pieces are attached to each 8. Specifications 8-1 Side sensing type Type Model No. NPN output (note 2) PNP output Sensing distance 50mm type Sensing distance 200mm type Sensing distance 500mm type Light-ON Dark-ON Light-ON Dark-ON Light-ON Dark-ON EX-Z11A EX-Z11B EX-Z12A EX-Z12B EX-Z13A EX-Z13B EX-Z11A-P EX-Z11B-P EX-Z12A-P EX-Z12B-P EX-Z13A-P EX-Z13B-P Sensing distance 50mm 200mm 500mm Minimum sensing object ø0.3mm opaque object (Completely beam interrupted object) (Setting distance between emitter and receiver: 50mm) ø0.5mm opaque object (Completely beam interrupted object) (Setting distance between emitter and receiver: 200mm) ø1.0mm opaque object (Completely beam interrupted object) (Setting distance between emitter and receiver: 500mm) 0.02mm or less 0.03mm or less 0.05mm or less Repeatability (Perpendicular to sensing axis) Supply voltage Current consumption Output Short-circuit protection Response time Environment resistance Protection Ambient temperature 12 to 24V DC ±10% Ripple P-P 10% or less Emitter: 10mA or less, Receiver: 10mA or less NPN open-collector transistor • Maximum sink current: 20mA • Applied voltage: 30V DC or less (between output and 0V) • Residual voltage: 1.5V or less (at 20mA sink current) PNP open-collector transistor • Maximum source current: 20mA • Applied voltage: 30V DC or less (between output and +V) • Residual voltage: 1.5V or less (at 20mA source current) Incorporated 0.5ms or less IP67 (IEC) -10 to +55°C (No dew condensation or icing allowed), Storage: -30 to +70°C Ambient humidity 35 to 85% RH, Storage: 35 to 85% RH Ambient illuminance Incandescent light: 5,000ℓx at the light-receiving face Voltage withstandability 1,000V AC for one min. between all supply terminals connected together and enclosure Insulation resistance 20MΩ, or more, with 250V DC megger between all supply terminals connected together and enclosure Vibration resistance 10 to 500Hz frequency, 3mm amplitude (20G max.) in X, Y and Z directions for two hours each Shock resistance Emitting element Material Cable (Note 3) Cable extension Weight (Main body only) Accessories 500m/s2 acceleration (50G approx.) in X, Y and Z directions for three times each Red LED (Peak emission wavelength: 650nm) Enclosure: PBT, Lens: Polycarbonate, Metallic part: Stainless steel (SUS304) 0.1mm2 3-core (emitter: 2-core) cabtyre cable, 2m long Extension up to total 50m is possible with 0.3mm2, or more, cable (thru-beam type: emitter and receiver). Each of emitter and receiver: Approx. 15g M2 screw (length 10mm): 2 pcs., Nut: 2 pcs., Spring washer: 2 pcs., Flat washer: 2 pcs. Instruction manual: 1 pc. Notes: 1) Where measurement conditions have not been specified precisely, the conditions used were an ambient temperature of +23 °C. 2) The model No. with suffix “E” shown on the label affixed to the thru-beam type sensor is the emitter, “D”shown on the label is the receiver. (Example) Emitter of EX-Z11A: EX-Z11E, Receiver of EX-Z11A: EX-Z11AD Model Nos. having suffix “-R” are inflection resistant cable type. (Example) The inflection resistant cable type of EX-Z11A-P is "EX-Z11A-P-R". 3) The inflection resistant cable type (model having "-R" at its end of the model No.) is 0.1mm2 3-core (emitter: 2-core) cabtyre cable, which is 2m long. 13 8-2 Front sensing type Type Sensing distance 50mm type Light-ON Dark-ON Sensing distance 200mm type Sensing distance 500mm type Light-ON Dark-ON Light-ON Dark-ON EX-Z11FB EX-Z12FA EX-Z12FB EX-Z13FA EX-Z13FB Model No. NPN output EX-Z11FA (Note 2) PNP output EX-Z11FA-P EX-Z11FB-P EX-Z12FA-P EX-Z12FB-P EX-Z13FA-P EX-Z13FB-P Sensing distance 50mm 200mm 500mm Minimum sensing object ø0.3mm opaque object (Completely beam interrupted object) (Setting distance between emitter and receiver: 50mm) ø0.5mm opaque object (Completely beam interrupted object) (Setting distance between emitter and receiver: 200mm) ø1.0mm opaque object (Completely beam interrupted object) (Setting distance between emitter and receiver: 500mm) 0.02mm or less 0.03mm or less 0.05mm or less Repeatability (Perpendicular to sensing axis) Supply voltage Current consumption Output Short-circuit protection Response time Environment resistance Protection Ambient temperature 12 to 24V DC ±10% Ripple P-P 10% or less Emitter: 10mA or less, Receiver: 10mA or less NPN open-collector transistor • Maximum sink current: 20mA • Applied voltage: 30V DC or less (between output and 0V) • Residual voltage: 1.5V or less (at 20mA sink current) PNP open-collector transistor • Maximum source current: 20mA • Applied voltage: 30V DC or less (between output and +V) • Residual voltage: 1.5V or less (at 20mA source current) Incorporated 0.5ms or less IP67 (IEC) -10 to +55°C (No dew condensation or icing allowed), Storage: -30 to +70°C Ambient humidity 35 to 85% RH, Storage: 35 to 85% RH Ambient illuminance Incandescent light: 5,000ℓx at the light-receiving face Voltage withstandability 1,000V AC for one min. between all supply terminals connected together and enclosure Insulation resistance 20MΩ, or more, with 250V DC megger between all supply terminals connected together and enclosure Vibration resistance 10 to 500Hz frequency, 3mm amplitude (20G max.) in X, Y and Z directions for two hours each Shock resistance Emitting element Material Cable (Note 3) Cable extension Weight (Main body only) Accessories 500m/s2 acceleration (50G approx.) in X, Y and Z directions for three times each Red LED (Peak emission wavelength: 650nm) Enclosure: PBT, Lens: Polycarbonate, Metallic part: Stainless steel (SUS304, Rear part: SUS301) 0.1mm2 3-core (emitter: 2-core) cabtyre cable, 2m long Extension up to total 50m is possible with 0.3mm2, or more, cable (thru-beam type: emitter and receiver). Each of emitter and receiver: Approx. 15g M2 screw (length 6mm): 2 pcs., Nut: 2 pcs., Spring washer: 2 pcs., Flat washer: 2 pcs. Instruction manual: 1 pc. Notes: 1) Where measurement conditions have not been specified precisely, the conditions used were an ambient temperature of +23 °C. 2) The model No. with suffix “E” shown on the label affixed to the thru-beam type sensor is the emitter, “D”shown on the label is the receiver. (Example) Emitter of EX-Z11FA: EX-Z11FE, Receiver of EX-Z11FA: EX-Z11FAD Model Nos. having suffix “-R” are inflection resistant cable type. (Example) The inflection resistant cable type of EX-Z11FA-P is "EX-Z11FA-P-R". 3) The inflection resistant cable type (model having "-R" at its end of the model No.) is 0.1mm2 3-core (emitter: 2-core) cabtyre cable, which is 2m long. 14 9. Dimensions Thru-beam type side sensing type EX-Z11□, EX-Z12□, EX-Z13□ (Unit: mm) 6.5 6.5 3.5 1 12 8.5 4.25 0.4 3.5 1 12 8.5 0.4 4.25 1.75 2.2 1.75 2.2 2-ø2.2 2.5 2.9 4.25 5.5 2.9 2-ø2.2 2.5 5.5 4.25 ø2 cable 2m long [Cable diameter: ø0.6 (Note 1)] ø2 cable, 2m [Cable diameter: ø0.6 (Note 1)] Note: The cable diameter of inflection resistant cable type is ø0.7mm. Thru-beam type front sensing type EX-Z11F□, EX-Z12F□, EX-Z13F□ (Unit: mm) 1.75 2-ø2.2 2-ø2.2 2-R1.8 1.5 4.025 4.45 3 ø2 cable, 2m [Cable diameter: ø0.6 (Note 1)] 1.75 8.5 12 14 14 12 8.5 4.25 4.4 4.25 4.4 1.75 1.75 8 2-R1.8 4.025 4.45 1.5 3 8 ø2 cable, 2m [Cable diameter: ø0.6 (Note 1)] Note: The cable diameter of inflection resistant cable type is ø0.7mm. 15 Sensor mounting bracket MS-EXZ-1 10.5 7 8 15 12 8.5 1.4 1.2 (Unit: mm) 3.2 4-M2 X 0.4 thru-hole threads 1.75 4.75 6.8 8.5 Sensor mounting bracket MS-EXZ-2 3.3 18.7 (Unit: mm) 1.2 9 1.4 3.2 6.25 3.2 4-M2 X 0.4 thru-hole threads 3.5 6.8 1.4 8 15 12 8.5 1.75 Sensor mounting bracket MS-EXZ-3 17.7 (Unit: mm) 1.2 7.25 7.5 9.9 1.4 1.4 15 8 8.5 12 3.2 3.5 16 3.2 6.8 2-M2 X 0.4 thru-hole threads Spacer for mounting at the back MS-EXZ-4 (Unit: mm) 5.1 8.5 12 2-ø2.2 2.8 1.7 3.5 4.5 17 Please contact .......... ■ Overseas Sales Division (Head Office): 2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, Japan ■ Telephone: +81-568-33-7861 ■ Facsimile: +81-568-33-8591 panasonic.net/id/pidsx/global For sales network, please visit our website. © Panasonic Industrial Devices SUNX Co., Ltd. 2016 January, 2016 PRINTED IN JAPAN WUME-EXZ-2