EYP-05BE134

Thermal Cutoffs (TCO) Thermal Cutoffs (TCO)/ Thermal-links EYP Series: N Series: F Series: E Series: H Series: MP Series: MU Features ● Small and Insulation Type TCO is compact and insulated, featuring quick temperature response, and mountable in a small space without insulation or protection. ● High Reliability TCO opens reliably when the equipment becomes abnormal, and is not resettable. ● Solid Structure Uniquely formed lead provides reliable TCO connection and provides easy assembly handling. (Axial lead type only) ● Thin Type Thick is less than 0.8 mm (MP series), available for spot welding (MP and MU series) ● Halogen-free (Thin type MP and MU series) The thin type fuses with a part number listed in this catalog contain no halogen other than any that may exist as an impurity. ● RoHS compliant Approved Safety Standards ● PS E ● UL, C-UL ● CSA ● VDE ● BEAB ● CCC (Japan) : Approved by JET (U.S.A.) : E60271 (Canada) : 1□□□□□□ (LR67163) (Germany) : 481106-1171-□□□□ (U.K.) : C□□□□ (China) : 20020102050042□□ See Ratings in details. Recommended Applications ● Transformers, Solenoids, Ventilation fans, Electric fans, Small electric motors, Driers, Gas home appliances, Fluorescent lights, Electric shavers, Adaptors, Heating devices, ICs, Batteries, etc. The TCO can also be used for overheating protection. Construction ● Axial lead type (N, F and E series) ● Radial lead type (H series) Fusible alloy (Pb·Cd free) Sealant (Epoxy resin) Special resin (Flux) Fusible alloy (Pb·Cd free) Insulating case (Ceramic) Insulating Special resin case(Ceramic) (Flux) ● Thin Special formed lead wire (Tin plating copper) Sealant (Epoxy resin) Lead wire (Tin plating copper) type (MP and MU series) ✽ Thin type is not to be soldered. Special resin (Flux) Insulating film Fusible alloy (Pb·Cd free) Terminal (Ni or Ni plating) Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. 03 Jan. 2015 Thermal Cutoffs (TCO) Ratings ● N series Part No. Rated Functioning Electrical Rating Maximum Holding Maximum Type No. of ✽2 ✽4 Operating Temp. : Th Functioning Temp. Temp. Approved ✽1 ✽3 ✽5 Temp. Temp. : Tf Limit : Tm AC/ Volt. Amp. Standards (°C) (°C) (°C) (°C) (°C) DC (V) (A) EYP2BN082 N082 86 82±2 EYP2BN099 N099 102 98 –3 EYP2BN109 N109 114 110±3 EYP2BN110 N110 115 110 –2 EYP2BN127 N127 134 129±4 EYP2BN134 N134 139 135±3 EYP2BN143 N143 145 141±2 +4 +3 AC AC DC AC AC DC AC AC DC AC AC DC AC AC DC AC AC DC AC AC DC 250 125 50 250 125 50 250 125 50 250 125 50 250 125 50 250 125 50 250 125 50 2 3 4 2 3 4 2 3 5 2 3 5 2 3 4 2 3 6 2 3 6 60 52 45 65 60 55 80 76 65 80 76 65 90 75 65 100 85 60 110 105 80 60 56 50 75 70 65 90 86 74 90 86 74 100 90 80 110 100 70 120 115 90 200 200 200 200 200 200 200 Approved Safety Standards PS E ○ — — ○ — — ○ — — ○ — — ○ — — ○ — — ○ — — UL CSA VDE BEAB CCC ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ — — ○ — — ○ — — ○ — — ○ — — ○ — — ○ — — Note: (1) For long lead types add the letter “L” at the end op the part number. (2) The information of the Approved Safety Standards is furnished as of Jun. 2010. Approved Safety Standards File No. UL:E60271, CSA:1687496(LR67163), VDE:481106-1171-0001, BEAB:C1144, CCC:2011010205464841 ● F series Part No. Rated Functioning Electrical Rating Maximum Holding Maximum Type No. of ✽2 ✽4 Functioning Temp. Operating Temp. : Th Temp. Approved ✽1 ✽3 ✽5 Temp. : Tf Temp. Limit : Tm AC/ Volt. Amp. Standards (°C) (°C) (°C) (°C) (°C) DC (V) (A) EYP1BF101 F101 102 EYP1BF115 F115 115 110 –2 EYP1BF134 F134 134 129 –3 EYP1BF138 F138 139 135±3 EYP1BF145 F145 145 141±2 98±3 +3 +4 AC AC DC AC AC DC AC AC DC AC AC DC AC AC DC 250 125 50 250 125 50 250 125 50 250 125 50 250 125 50 1 2 3.5 1 2 4 1 2 4 1 2 5 1 2 5 65 60 55 80 76 70 90 85 65 100 90 65 110 110 80 75 70 65 90 90 80 105 100 80 110 105 70 125 125 95 200 200 200 200 200 Approved Safety Standards PS E ○ — — ○ — — ○ — — ○ — — ○ — — UL CSA VDE BEAB CCC C-UL ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ — — ○ — — ○ — — ○ — — ○ — — Note: (1) For long lead types add the letter “L” at the end op the part number. (2) The information of the Approved Safety Standards is furnished as of Jun. 2010. Approved Safety Standards File No. UL/C-UL:E60271, CSA:1709436(LR67163), VDE:481106-1171-0003, BEAB:C1133, CCC:2011010205464842 Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. 03 Jan. 2015 Thermal Cutoffs (TCO) Ratings ● E series Part No. Rated Functioning Electrical Rating Maximum Holding Maximum Type No. of ✽2 ✽4 Operating Temp. : Th Functioning Temp. Temp. Approved ✽1 ✽3 ✽5 Temp. Temp. : Tf Limit : Tm AC/ Volt. Amp. Standards (°C) (°C) (°C) (°C) (°C) DC (V) (A) EYP05BE101 E101 102 98±3 EYP05BE115 E115 115 110±2 EYP05BE134 E134 134 129 –3 EYP05BE138 E138 139 135±3 EYP05BE145 E145 145 141±2 +4 AC AC DC AC AC DC AC AC DC AC AC DC AC AC DC 250 125 50 250 125 50 250 125 50 250 125 50 250 125 50 0.5 1.5 3 0.5 1.5 3 0.5 1.5 3 0.5 1.5 4 0.5 1.5 5 65 60 55 80 76 70 90 85 70 100 95 65 110 105 80 75 70 65 95 93 84 105 100 85 115 110 80 125 125 95 200 200 200 200 200 Approved Safety Standards PS E ○ — — ○ — — ○ — — ○ — — ○ — — UL CSA VDE BEAB CCC C-UL ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ — — ○ — — ○ — — ○ — — ○ — — Note: (1) For long lead types add the letter “L” at the end op the part number. (2) The information of the Approved Safety Standards is furnished as of Jun. 2010. Approved Safety Standards File No. UL/C-UL:E60271, CSA:1709439(LR67163), VDE:481106-1171-0002, BEAB:C1139, CCC:2011010205464843 ● H series Part No. Rated Functioning Electrical Rating Maximum Holding Maximum Type No. of ✽2 ✽4 Operating Temp. : Th Functioning Temp. Temp. Approved ✽1 ✽3 ✽5 Temp. Temp. : Tf Limit : Tm AC/ Volt. Amp. Standards (°C) (°C) (°C) (°C) (°C) DC (V) (A) EYP2BH101 H101 102 98±3 EYP2BH115 H115 115 110±2 EYP2BH134 H134 134 129 –3 EYP2BH138 H138 139 135±3 EYP2BH145 H145 145 141±2 +4 AC AC DC AC AC DC AC AC DC AC AC DC AC AC DC 250 125 50 250 125 50 250 125 50 250 125 50 250 125 50 2 3 3.5 2 3 3.5 2 3 3.5 2 3 3.5 2 3 4.5 65 60 55 80 76 74 90 70 65 100 80 75 110 100 85 75 70 65 90 86 84 95 85 80 105 95 90 125 115 100 200 200 200 200 200 Approved Safety Standards PS E ○ — — ○ — — ○ — — ○ — — ○ — — UL CSA VDE BEAB CCC C-UL ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ — — ○ — — ○ — — ○ — — ○ — — Note: (1) The information of the Approved Safety Standards is furnished as of Jun. 2010. Approved Safety Standards File No. UL/C-UL:E60271, CSA:1709435(LR67163), VDE:481106-1171-0004, BEAB:C1140, CCC:2011010205464844 Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. 03 Jan. 2015 Thermal Cutoffs (TCO) Ratings ● MP series Part No. Rated Functioning Functioning ✽2 Temp. ✽1 Temp. : Tf (°C) (°C) Electrical Rating AC/ DC Volt. (V) Amp. (A) Maximum Maximum Holding Operating Temp. ✽4 Temp. : Th ✽3 ✽5 Temp. Limit : Tm (°C) (°C) (°C) Approved Safety Standards UL EYP2MP092AFT 92 88 –4 +3 DC 32 2 55 60 135 ○ EYP2MP098AFT 98 94 –2.5 +3 DC 32 2 60 65 135 ○ Note: (1) The information of the Approved Safety Standards is furnished as of Jun. 2010. Approved Safety Standards File No. UL:E60271 ● MU series Part No. EYP4MU092GFD Rated Functioning Functioning ✽2 Temp. ✽1 Temp. : Tf (°C) (°C) 92 89 +3 –4 Electrical Rating AC/ DC Volt. (V) Amp. (A) DC 32 4 Maximum Maximum Holding Operating Temp. ✽4 Temp. : Th ✽3 ✽5 Temp. Limit : Tm (°C) (°C) (°C) 55 55 Approved Safety Standards 135 UL ○ Note: (1) The information of the Approved Safety Standards is furnished as of Jun. 2010. Approved Safety Standards File No. UL:E60271 ✽1 Rated Functioning Temperature (Tf) The temperature at which a TCO changes its state of conductivity to open circuit with loading detection current only. PS E Tolerance; ; ±7 °C UL,CSA,VDE, BEAB, CCC; –100 °C ✽2 Functioning Temperature (Fusing-off temperature) The functioning temperature at which a TCO changes its state of conductivity to open circuit in the ambient air oven which increases temperature by 1 °C per minute and with loading the detective current 0.1 A or less. ✽3 Maximum Operating Temperature The maximum temperature at which a TCO can be maintained while conducting rated current for 1000 h. For details please refer to specification. ✽4 Holding Temperature (Th) The maximum temperature at which a TCO can be maintained while conducting rated current for 168 h which will not cause a change in state of conductivity to open circuit. ✽5 Maximum Temperature Limit (Tm) The maximum temperature at which a TCO can maintains its mechanical and electrical properties with out closing again for 10 minutes after a TCO has changed its state of conductivity. Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. 03 Jan. 2015 Thermal Cutoffs (TCO) Dimensions in mm (not to scale) ● Axial lead type Radial lead type fd fD ● L l fD1 l L Dimensions (mm) L 0D 0D1 0d k N Series 9.0±1.0 2.5±0.2 3 max. 38±3 (✽78±3) 0.60±0.05 +0.20 F Series 6.0±1.0 1.85 –0.15 2.2 max. 38±3 (✽68±3) 0.53±0.02 E Series 5.0±0.5 1.5±0.1 1.8 max. 38±3 (✽68±3) 0.53±0.02 H Series fd C A B A 5.0±0.5 Dimensions (mm) B C L 4.0±0.5 2.2±0.3 55±3 0d 0.53±0.02 (✽) For long lead types add the letter “L” at the end op the part number. ● Thin type EYP2MP◻◻◻AFT EYP4MU◻◻◻GFD A A E G D (H) A 24.5±0.5 26.5±0.5 N (G) C J EYP2MP◻◻◻AFT EYP4MU◻◻◻GFD B B 2.7±0.2 4.5±0.4 C 0.64±0.15 1.00±0.15 D B (H) C J Dimensions (mm) D E G 4.2±0.5 2.3±0.2 7.9±0.5 10.5±0.5 3.0±0.2 (8.0) E (H) (12.4) (8.0) J 0.10±0.02 0.15±0.02 N – 1.8±0.5 Marking The following items are indicated on TCO. • N, F, E, H Series : Type No., Date Code, Trade Mark, E Mark, JET, Rated Functioning Temperature, Rated Current • MP, MU Series : Type No., Date Code, Trade Mark Packaging Methods Part No. Standard Quantity Style Mass (Weight) [mg/pc.] EYP2BN◻◻◻ 2,000 pcs./Box 340 EYP2BN◻◻◻L 2,000 pcs./Box 510 EYP1BF◻◻◻ 3,000 pcs./Box 220 EYP1BF◻◻◻L 4,000 pcs./Box 330 EYP05BE◻◻◻ 4,000 pcs./Box EYP05BE◻◻◻L 5,000 pcs./Box 320 EYP2BH◻◻◻ 1,500 pcs./Box 350 EYP2MP◻◻◻AFT 2,000 pcs./Box 54 EYP4MU◻◻◻GFD 1,000 pcs./Box 130 Bulk 210 Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. 03 Jan. 2015 Thermal Cutoffs (TCO) Safety Precautions (Handling Precautions) The following are precautions for individual products. Please also refer to the common precautions for fuses in this catalog. ● Design Applications 1. Use the TCO within their specified temperature and electrical ratings. 1) Use the TCO under the maximum operating temperature specified in the individual specification. Using the TCO under a higher temperature than the maximum operating temperature may cause premature opening or opening delay. • When the TCO is continuously used at the temperature close to the functioning temperature, the TCO may operate while being used. • When the TCO is continuously used at the temperature higher than the maximum operation temperature, the TCO may be degraded and may not operate normally at the specified temperature. 2) The holding temperature is defined as the highest temperature at which the TCO is activated continuously at the rated current for 168 hours. The TCO can not be used over 168 hours exceeding the holding temperature. 3) Equipment should be designed so that its over shoot does not exceed the maximum temperature limit after the TCO operates. 4) If the TCO is activated by voltage higher than the rated voltage or current higher than the rated current, the TCO produces excessive heat, resulting in premature opening. The arc generated in such operating conditions will result in abnormal appearance (crack on body) and insufficient insulation. • When TCO is operated in an abnormal mode while the rated voltage and/or the rated current being exceeded, it may not cut off the circuit. 5) Thermal element may be transformed and TCO may open when it is used in the environment from which an excessive temperature change (such as outdoor) is repeated. Investigate the environment where TCO is used. 6) Where transient overload is expected to be applied, repeat the tests under the worst conditions. 7) The TCO cannot be used as a current sensitive fuse. 2. To fully use the function of the TCO, a suitable TCO for each equipment application must be selected. 1) Tests should be repeated for the finished equipment to confirm that the TCO does operate as expected. 2) To improve thermal response of the TCO, put the main body of the TCO and the lead wires(terminals) as close to the heat source as possible and the place where the TCO is evenly heated. If the temperatures transferred to the main body and to the lead wires(terminals) are largely different from each other, defective operation may occur, causing arcing and deterioration of insulation. 3. Avoid application of excessive vibration and mechanical stress to the TCO. Otherwise, failure of the fusible alloy or lead wires, or damage to the main body may occur. 4. The following 1) and 2) are precautions for thin type TCO (MP and MU series) 1) TCO body and terminals must be properly fixed when the TCO is mounted in the equipment. It may cause breaking of thermal element and/or terminals, or damages of the TCO body, or other failure when the body or terminals is not properly connected. Avoid a transport under the condition with a connection only a single side of terminal and the equipment as it might cause breaking of thermal element and/or terminals, or damages of the TCO body, or other failure due to the vibration or mechanical stress on the transportation. 2) When TCO is mounted in the equipment, terminals must be aligned with the body. If TCO body and terminals are mutually mounted askew, it might cause breaking of thermal element and/or terminals. Also after assembling TCO in the equipment, avoid pulling, bending, pushing stress and twisting stress in the TCO body and terminals in order not to cause breaking of thermal element and/or terminals, or damages of the TCO body. 5. When sealing the TCO with resin, select a resin that does not corrode the seals or the lead wires(terminals). When sealing the overall TCO with resin, determine the fixing conditions by repeating the test using your final product to check whether or not the resin properties (e.g. expansion, contraction, and curing temperature) affect the TCO and whether or not the TCO can operate normally. 6. When immersing equipment with a TCO in varnish or solvent and then drying it, repeat the test to check whether or not the varnish or solvent used dissolved the coating of the TCO or caused damage, such as cracks, before performing the treatment again. 7. Do not use under the following environments. 1) In liquids such as water, oil, chemical and organic solvents 2) In direct sunlight, outdoors or in dusty atmospheres 3) In places where water condensation occurs ✽ Use in the following environments may affect the performance of the TCO; Verify performance and reliability before production use. (1) In places full of corrosive gases such as sea breeze, Cl2, H2S, NH3, SO2 and NO2 (2) In environments with high static electricity and/or strong electromagnetic waves. 8. Do not use the TCO in aerospace equipment, atomic energy equipment, military weapons, life saving equipment, automobile, etc. Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. 03 Jan. 2015 Thermal Cutoffs (TCO) ● Instruction 1. Forming and Cutting 1) Lead wires(terminals) are to be bent or cut at least 3 mm away from the TCO seals to avoid damaging the TCO (axial / radial type) or body (thin type). The TCO seals (axial / radial type) shall not be grasped with any tools or holders. Terminals of thin type TCO are to be grasped before they are bent. (See Fig.1) 2) The lead wires and terminals shall not be nicked, fractured or burned. The body and/or seals must not be damaged, burned or overheated. 3) It is recommended that experimental assembly trials, should be done so that it can be verified that manufacturing procedures will not exceed the maximum tested "pull" and "push" forces of 20 N (MP series:5 N, MU series:10 N) and 5 N respectively on the lead wires (terminals), or induce excessive twisting. 4) Do not repeat bending terminals of thin type TCO. Bending > 3 mm grasped > 3 mm Cutting > 3 mm > 3 mm grasped > 3 mm > 3 mm Fig-1 2. Soldering, Welding, Calking 1) Lead wires are to be soldered with the standard conditions shown in Table 1. Excessive soldering heat and soldering time may cause damage to a TCO. If higher temperature, longer time or shorter lead length exist rather than the conditions of Table 1, it is recommended to run tests for finding the soldering conditions that do not damage the TCO. Also, use of tools such as pliers are recommended to dissipate the soldering heat by grasping lead wires between the TCO body and soldering point. 2) Avoid preheating and gradual cooling as much as possible. However if preheating and gradual cooling is done, set the process conditions after confirming that the TCO is not affected by these procedures. 3) Do not use reflow soldering. 4) Thin type (MP and MU series) is not to be soldered. 5) If water or solvent is used for cleaning flux after soldering, check and confirm the reliability of the agent. 6) Lead wires are to be clamped at least 3 mm away from the seals. Improper connections may cause damage to the seals or other parts and may result in nuisance tripping of the devices due to the generation of excessive heat at a faulty high resistance junction. 7) Set the conditions for welding and calking only after checking contact resistance and connection strength. 8) When resoldering or rewelding, cool the TCO under room conditions. 9) When the TCO is heated by soldering or welding, be careful not to pull, push or twist the TCO lead wires. Table-1 Soldering Conditions Temperature of Soldering: 300 °C Time: 3 s Lead Length (k) Type No. 30 mm F101 E101 H101 25 mm N082, N099 E115, E134, E138 H115, H134, H138 F115, F134, 20 mm N109, N110 E145 H145 F138, F145 N127, N134, N143 15 mm ● Soldering point l l 3. Sufficiently flexible, appropriate free length and proper size wire should be used for splice connection. Connection including connectors used for splicing shall be of the low resistance type, and they shall be made mechanically secure. 4. Where the lead wires of the TCO is tied with string, put them at least 10 mm apart from the seals of the main body of the TCO. 5. Quality control notes 1) Measurement of resistance between lead wires (terminals) and checking of the internal status with X-rays are effective means to confirm the status of the TCO on delivery and after mounting in the equipment. 6. Storage method 1) Store the TCO in packing cases or in polyethylene bags within the temperature range -10 °C to +40 °C and RH of 30 % to 75 %. Store them at a location where no rapid changes of temperature or humidity or no direct sunlight is applied. The location must also be free from vibration and shock . 2) Avoid storage in places containing corrosive gases such as sea breeze, Cl2, H2S, NH3, SO2 and NO2. 3) The period of guarantee for performance such as solderability is for one year after our delivery; and this condition applies only where the storage method specified in above has been followed. 7. Do not repair a TCO. Replace it with a new part. Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. 03 Jan. 2015