FD-L54

909 FIBER SENSORS Color Detection Fiber Sensor FZ-10 SERIES Related Information ■■General terms and conditions.............. F-3 ■■Glossary of terms…..................... P.1549~ ■■Selection guide...............................P.865~ ■■General precautions..................... P.1552~ LASER SENSORS PHOTOELECTRIC SENSORS Recognition MICRO PHOTOELECTRIC SENSORS AREA SENSORS SAFETY LIGHT CURTAINS / SAFETY COMPONENTS PRESSURE / FLOW SENSORS INDUCTIVE PROXIMITY SENSORS PARTICULAR USE SENSORS SENSOR OPTIONS SIMPLE WIRE-SAVING UNITS WIRE-SAVING SYSTEMS MEASUREMENT SENSORS panasonic.net/id/pidsx/global PNP output type available STATIC CONTROL DEVICES LASER MARKERS PLC HUMAN MACHINE INTERFACES ENERGY MANAGEMENT SOLUTIONS FA COMPONENTS MACHINE VISION SYSTEMS Reliable and precise color discrimination Red, green and blue LEDs Easy set up FZ-10 incorporates red, green and blue LEDs as its beam sources, which promise longer lifetime and greater immunity against extraneous light than incandescent lamps and are also maintenance free. Just pressing a button recognizes the reference color you want to detect as the criterion. There are two methods to set the criterion, manual teaching and autoteaching. The tolerance adjuster also allows you to set the tolerance of color equivalence in 16 grades. Lenses UV CURING SYSTEMS Fibers Selection Guide Liquid Leak Detection Liquid Level Detection Water Detection Color Mark Detection Wafer Detection Ultrasonic Small / Slim Object Detection Obstacle Detection Timer Manual teaching Place an object bearing the reference color under the fiber head and press the teaching button. Auto-teaching Keep pressing the teaching button until an object bearing the reference color travels past the fiber head. Four types of fibers are available Red LED Green LED Blue LED Half mirrors FD-L51 (Standard type) FD-L52 (High precision type) Excellent color detectability Each of the red, green and blue components is digitally processed so that precise color discrimination is possible. Setting distance 20 mm 0.787 in fixed LX-100 Spot diameter ø5 mm ø0.197 in Setting distance 10 mm 0.394 in fixed Spot diameter ø2.5 mm ø0.098 in FD-L53 (Extremely small spot type) FD-L54 (Long sensing range type) Setting distance 5 mm 0.197 in fixed Setting distance 40 mm 1.575 in fixed FZ-10 Can discriminate between white and yellow surfaces. Dully gold-plated surface is detected. High-speed response time: 1 ms Small traveling objects can be sensed even on a highspeed production line, due to its response time of 1 ms. Spot diameter ø1 mm ø0.039 in Spot diameter ø8 mm ø0.315 in Color Detection Fiber Sensor FZ-10 SERIES APPLICATIONS 910 FIBER SENSORS Detecting labels on different colored objects Even if objects are differently colored, FZ-10 reliably detects the same color label. Evaluating if objects are plated or not (Note 1) Its precise color resolution discriminates a bare metal surface from a plated metal surface. Detecting seals on boxes It can reliably detect the presence of a seal on every package in the pharmaceutical, cosmetic, food, tobacco, and software industries. LASER SENSORS PHOTOELECTRIC SENSORS MICRO PHOTOELECTRIC SENSORS AREA SENSORS Synchronizing sensor Synchronizing sensor Synchronizing sensor Notes: 1) FD-L52 fiber head (high precision type) or FD-L53 fiber head (extremely small spot type) is recommended for applications in which specular objects, having a high reflective index are to be detected, e.g., evaluating if metal objects are plated or not. FD-L54 fiber head (long sensing range type) is recommended for applications where the object wavers on the assembly line. 2) F  Z-10 may not be able to detect color depending on object shape, color, glossiness, etc. Please test before actual use and contact our office if you have any questions. SAFETY LIGHT CURTAINS / SAFETY COMPONENTS PRESSURE / FLOW SENSORS INDUCTIVE PROXIMITY SENSORS PARTICULAR USE SENSORS SENSOR OPTIONS SIMPLE WIRE-SAVING UNITS ORDER GUIDE WIRE-SAVING SYSTEMS Amplifiers MEASUREMENT SENSORS Type Appearance Model No. NPN output type Emitting element FZ-11 PNP output type NPN open-collector transistor Red LED Green LED Blue LED FZ-11P STATIC CONTROL DEVICES Output LASER MARKERS PLC PNP open-collector transistor HUMAN MACHINE INTERFACES ENERGY MANAGEMENT SOLUTIONS Fibers Type Appearance Sensing range (Note) Setting distance Spot diameter Fiber cable Model No. length Standard 14 to 24mm 0.511 to 0.945 in 20 mm 0.787 in (fixed) ø5 mm ø0.197 in (at the setting distance) 1 m 3.281 ft FD-L51 High precision 8 to 11mm 0.315 to 0.433 in 10 mm 0.394 in (fixed) ø2.5 mm ø0.098 in (at the setting distance) 1 m 3.281 ft FD-L52 FA COMPONENTS MACHINE VISION SYSTEMS UV CURING SYSTEMS Selection Guide Liquid Leak Detection Extremely small spot Long sensing range 4 to 6mm 0.157 to 0.236 in 5 mm 0.197 in (fixed) 30 to 50mm 0.181 to 1.969 in 40 mm 1.575 in (fixed) ø1 mm ø0.039 in (at the setting distance) 1 m 3.281 ft FD-L53 • MS-DIN-3 (Amplifier mounting bracket) P D ø8 mm ø0.315 in (at the setting distance) 1 m 3.281 ft FD-L54 Notice  General-purpose fibers can also be combined Color difference distinction by combining general-purpose fibers FD-62/61G/61/42G and FZ-10 series amplifiers is also possible. General-purpose fibers have a small tip, and are a free-cut type that where you can cut the fiber length to the desired length, so they can be installed small spaces. ・ FD-62 Setting distance： 8mm 0.315 in (fixed) M6 Water Detection Color Mark Detection Note: The sensing range of each fiber is the range for which white non-glossy paper can be detected at the sensitivity for which teaching has been done with a white non-glossy paper (50 × 50 mm 1.969 × 1.969 in) at the respective rated setting distance and at the 16th grade (▲ mark) of tolerance. Accessory Liquid Level Detection ・ FD-61G / FD-61 Setting distance： 5mm 0.197 in (fixed) M6 ・ FD-42G Setting distance： 4mm 0.157 in (fixed) 17mm 17mm 0.669 in 0.669 in Note: They cannot be used for applications requiring detection precision. M4 25mm 0.984 in Wafer Detection Ultrasonic Small / Slim Object Detection Obstacle Detection LX-100 FZ-10 911 Color Detection Fiber Sensor SPECIFICATIONS FIBER SENSORS LASER SENSORS PHOTOELECTRIC SENSORS MICRO PHOTOELECTRIC SENSORS AREA SENSORS SAFETY LIGHT CURTAINS / SAFETY COMPONENTS PRESSURE / FLOW SENSORS INDUCTIVE PROXIMITY SENSORS Amplifiers Type Item Model No. CE marking directive compliance Applicable fibers Supply voltage Current consumption Sensing object Output PARTICULAR USE SENSORS Utilization category SENSOR OPTIONS Output operation SIMPLE WIRE-SAVING UNITS MEASUREMENT SENSORS STATIC CONTROL DEVICES LASER MARKERS PLC HUMAN MACHINE INTERFACES ENERGY MANAGEMENT SOLUTIONS FA COMPONENTS MACHINE VISION SYSTEMS UV CURING SYSTEMS Short-circuit protection Response time Indicators Timer function Liquid Level Detection Water Detection Color Mark Detection Wafer Detection Ultrasonic Small / Slim Object Detection Obstacle Detection LX-100 FZ-10 FZ-11P EMC Directive, RoHS Directive FD-L51, FD-L52, FD-L53, FD-L54 12 to 24 V DC ±10 %   Ripple P-P 10 % or less 45 mA or less Opaque or translucent object larger than the spot diameter of the applicable fiber (Note 2) NPN open-collector transistor • Maximum sink current: 100 mA • Applied voltage: 30 V DC or less (between output and 0 V) • Residual voltage: 1 V or less (at 100 mA sink current) 0.4 V or less (at 16 mA sink current) PNP open-collector transistor • Maximum source current: 100 mA • Applied voltage: 30 V DC or less (between output and +V) • Residual voltage: 1 V or less (at 100 mA source current) 0.4 V or less (at 16 mA source current) DC-12 or DC-13 Switchable either Coincident-ON or Incoincident-ON Incorporated 1 ms or less (3 ms or less when auto-teaching has been engaged) Power indicator: Green LED (lights up when the power is ON, blinks during auto-teaching) Operation indicator: Red LED (lights up when the output is ON) * Both blink alternately when a manual teaching error occurs Both blink simultaneously when the output is short-circuited Approx. 40 ms fixed OFF-delay timer (switchable either effective or ineffective) Button operation, Switchable either manual-teaching or auto-teaching Adjustable in 16 grades with the tolerance adjuster Pollution degree Ambient temperature Ambient humidity Ambient illuminance Voltage withstandability 3 (Industrial environment) –10 to +55 °C +14 to +131 °F (No dew condensation or icing allowed) (Note 3), Storage: –20 to +70 °C – 4 to +158 °F 35 to 85 % RH, Storage: 35 to 85 % RH Incandescent light: 3,000 ℓx or less at the light-receiving face 1,000 V AC for one min. between all supply terminals connected together and enclosure (Note 4) Insulation resistance 20 MΩ, or more, with 250 V DC megger between all supply terminals connected together and enclosure (Note 4) Vibration resistance 10 to 150 Hz frequency, 0.75 mm 0.030 in double amplitude in X, Y and Z directions for two hours each Shock resistance Material Liquid Leak Detection PNP output FZ-11 Tolerance Emitting element Selection Guide NPN output Teaching Environmental resistance WIRE-SAVING SYSTEMS FZ-10 SERIES Cable Cable extension Weight Accessories 100 m/s2 acceleration (10 G approx.) in X, Y and Z directions three times each Red LED / Green LED / Blue LED (Peak emission wavelength: 644 nm 0.025 mil / 525 nm 0.021 mil / 470 nm 0.019 mil, modulated) Enclosure: ABS, Case cover: Polycarbonate, Fiber lock lever: PPS 0.2 mm2 3-core cabtyre cable, 2 m 6.562 ft long Extension up to total 100 m 328.084 ft is possible with 0.3 mm2, or more, cable. Net weight: 85 g approx. MS-DIN-3 (Amplifier mounting bracket): 1 pc., Adjusting screwdriver: 1 pc. Notes: 1) Where measurement conditions have not been specified precisely, the conditions used were an ambient temperature of +23 °C +73.4 °F. 2) Make sure to confirm detection with an actual sensor before use. 3) The amplifier should be used under the ambient temperature of +15 to +35 °C +59 to +95 °F when the tolerance adjuster is set from the 1st grade to the 4th grade, which provide fine color resolution. 4) The voltage withstandability and the insulation resistance values given in the above table are for the amplifier only. Color Detection Fiber Sensor FZ-10 SERIES 912 SPECIFICATIONS FIBER SENSORS LASER SENSORS Fibers Type Standard High precision Extremely small spot Long sensing range FD-L51 FD-L52 FD-L53 FD-L54 Model No. Item FZ-11, FZ-11P Applicable amplifiers Sensing range (Note 2) 14 to 24 mm 0.511 to 0.945 in 8 to 11 mm 0.315 to 0.433 in 4 to 6 mm 0.157 to 0.236 in 30 to 50 mm 0.181 to 1.969 in 20 mm 0.787 in (fixed) 10 mm 0.394 in (fixed) 5 mm 0.197 in (fixed) 40 mm 1.575 in (fixed) ø5 mm ø0.197 in ø2.5 mm ø0.098 in ø1 mm ø0.039 in ø8 mm ø0.315 in Setting distance Spot diameter (at setting distance) Allowable bending radius 1 m 3.281 ft Ambient temperature –20 to +70 °C –4 to +158 °F (No dew condensation or icing allowed), Storage: –20 to +70 °C –4 to +158 °F Ambient humidity 35 to 85 % RH, Storage: 35 to 85 % RH Material Fiber core: Acrylic, Sheath: Polyethylene, Fiber head: Polycarbonate, Lens: Polyalylate (FD-L54: Acrylic) Weight Net weight: 15 g approx. Notes: 1) Where measurement conditions have not been specified precisely, the conditions used were an ambient temperature of +23 °C +73.4 °F. 2) The sensing range of each fiber is the range for which white non-glossy paper can be detected at the sensitivity for which teaching has been done with a white non-glossy paper (50 × 50 mm 1.969 × 1.969 in) at the respective rated setting distance and at the 16th grade (▲ mark) of tolerance. 3) If the fiber cable is bent at less than R25 mm R0.984 in or less, the detectability may deteriorate. 4) Since fiber FD-L51 (standard type) is easily affected by specular reflection, it is possible that teaching may not be properly done or sensing may be unstable if objects of high reflectivity (mirror, plated objects, copper foil, etc.) are sensed. When such objects are to be sensed, please use FD-L52 (high precision type) or FD-L53 (extremely small spot type) and make sure that the projected optical beam is perpendicular to the object surface. I/O CIRCUIT AND WIRING DIAGRAMS NPN output type Sensor circuit (Brown) +V (Black) Output Tr ZD 100 mA max. + - Black 12 to 24 V DC ±10 % Load + - PARTICULAR USE SENSORS SENSOR OPTIONS SIMPLE WIRE-SAVING UNITS WIRE-SAVING SYSTEMS MEASUREMENT SENSORS STATIC CONTROL DEVICES PLC FA COMPONENTS 12 to 24 V DC ±10 % Blue (Blue) 0 V Internal circuit INDUCTIVE PROXIMITY SENSORS ENERGY MANAGEMENT SOLUTIONS Brown Load SAFETY LIGHT CURTAINS / SAFETY COMPONENTS HUMAN MACHINE INTERFACES Wiring diagram Color code D AREA SENSORS LASER MARKERS FZ-11 I/O circuit diagram MICRO PHOTOELECTRIC SENSORS PRESSURE / FLOW SENSORS R25 mm R0.984 in or more (Note 3) Fiber cable length PHOTOELECTRIC SENSORS MACHINE VISION SYSTEMS UV CURING SYSTEMS Users’ circuit Symbols … D : Reverse supply polarity protection diode ZD: Surge absorption zener diode Tr : NPN output transistor Selection Guide Liquid Leak Detection FZ-11P PNP output type I/O circuit diagram Water Detection Wiring diagram Color Mark Detection Color code Wafer Detection Sensor circuit (Brown) +V ZD Tr Brown 100 mA max. Internal circuit (Blue) 0 V + - (Black) Output D Liquid Level Detection Load Users’ circuit Symbols … D : Reverse supply polarity protection diode ZD: Surge absorption zener diode Tr : PNP output transistor 12 to 24 V DC ±10 % Ultrasonic + Black Blue Load - 12 to 24 V DC ±10 % Small / Slim Object Detection Obstacle Detection LX-100 FZ-10 913 PRECAUTIONS FOR PROPER USE Amplifier PHOTOELECTRIC SENSORS • Never use this product as a sensing device for personnel protection. • In case of using sensing devices for personnel protection, use products which meet laws and standards, such as OSHA, ANSI or IEC etc., for personnel protection applicable in each region or country. MICRO PHOTOELECTRIC SENSORS AREA SENSORS SAFETY LIGHT CURTAINS / SAFETY COMPONENTS INDUCTIVE PROXIMITY SENSORS PARTICULAR USE SENSORS SENSOR OPTIONS SIMPLE WIRE-SAVING UNITS WIRE-SAVING SYSTEMS MEASUREMENT SENSORS HUMAN MACHINE INTERFACES ENERGY MANAGEMENT SOLUTIONS FA COMPONENTS MACHINE VISION SYSTEMS UV CURING SYSTEMS Selection Guide Liquid Leak Detection 1 Setting reference color 2 Setting output operation 3 Setting timer operation ▲ PLC Procedure ▲ LASER MARKERS • During teaching, the FZ-10 series resolves the color projected by the spot into red, green, and blue components which are processed as numerical values and stored into the EEPROM memory. If, during teaching, the spot Emitting spot area is not filled by one uniform color, such as when the target objects are smaller than the spot area, or are partly projected upon, then colors other than the one you want to detect may also be sensed. Make sure that objects fill the whole spot area during teaching, as well as, sensing. The taught data is saved in the EEPROM even when the sensor power supply is switched off. However, Workpiece the guaranteed rewrite operations are limited to 100,000 times because of its lifetime. • To manipulate the DIP switches, use a pair of tweezers, etc., with a tip width of 0.8 mm 0.031 in approx. ▲ STATIC CONTROL DEVICES Setting 4 Setting tolerance Setting tolerance Precise range • The tolerance adjuster determines the tolerance of equivalence with respect to the reference color in 16 grades. 4 12 • Set the arrow mark of the adjuster FINE 14 Precise to the desired grade from 1st to 16th sensing using the adjusting screwdriver. range • When the grade is changed, the output is turned ON, once, for resetting. • Even if the grade is changed, the reference color taught earlier does not change until the sensor is taught again. • When performing auto-teaching, it is possible that teaching may fail depending upon the tolerance grade. If this happens, change the tolerance grade and repeat the teaching. Tolerance adjuster 8 10 6 Liquid Level Detection Water Detection Color Mark Detection Wafer Detection Ultrasonic Small / Slim Object Detection Obstacle Detection • For 16th to 5th grade, color identification is done based upon the color (red, green, blue) component ratio. For 4th to 1st grade (precise range), brightness is also considered for color identification. Hence, when the adjuster is set to the FINE side (4th to 1st grade), minute differences in gloss or color shades are also detected. Grade 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 ▲ FINE Not identified PRESSURE / FLOW SENSORS Refer to p.1552~ for general precautions. Reference color Not identified LASER SENSORS FZ-10 SERIES Tolerance of equivalence FIBER SENSORS Color Detection Fiber Sensor Others • Do not use during the initial transient time (0.5 sec.) after the power supply is switched on. • Periodical teaching should be done to maintain stable sensing condition. Fiber Others Mounting • Mount with two M3 screws with a tightening torque of 0.5 N·m or less. M3 screws LX-100 FZ-10 • Several fiber heads of FD-L51, FD-L52, FD-L53 and FD-L54 can be mounted close together as long as their emitted spots do not overlap. • If the bending radius is smaller than the allowable value, the sensing performance may deteriorate. • Wipe dirt or stains from the sensing faces with a soft cloth. Do not use any organic solvent for cleaning. • Ensure that any strong extraneous light is not incident on the receiving face of the fiber head. • Do not move or bend the fiber cable after the sensitivity setting. Detection may become unstable. • Keep the fiber head surface intact. If it is scratched or spoiled, the detectability will deteriorate. • Do not expose the fiber cable to any organic solvents. • Ensure that the fiber head is not directly exposed to water. A water drop on the fiber head deteriorates the sensing. • Do not apply excessive tensile force to the fiber cable. Color Detection Fiber Sensor DIMENSIONS (Unit: mm in) FZ-10 SERIES The CAD data can be downloaded from our website. FZ-11  FZ-11P Amplifier MS-DIN-3 Amplifier mounting bracket (Accessory for amplifier) 4.4 0.173 2 0.079 Setting mode selection switch Teaching button Fiber lock lever 4.4 0.173 Power indicator (Green) Beamemitting part 20 0.787 Beamreceiving part 10.5 0.413 8 0.315 20.5 0.807 17 10 10.5 0.669 0.394 0.413 67 2.638 31.5 1.240 3 0.118 7.5 0.295 3 0.118 ø4.2 ø0.165 cable, 2 m 6.562 ft long ø7.6 ø0.299 5.5 0.217 2-ø4.4 ø0.173 holes 29.1 1.146 19.1 0.752 2 0.079 4.4 0.173 29.1 1.146 2 0.079 Attached amplifier mounting bracket (MS-DIN-3) 15 0.591 36.5 1.437 4.4 0.173 14 0.551 9 0.354 15 0.591 35 1.378 22 0.866 15 0.591 2 0.079 ø1.8 ø0.071 0.7 0.028 AREA SENSORS 2 0.079 10 0.394 5.5 0.217 LASER SENSORS MICRO PHOTOELECTRIC SENSORS 18.5 20 0.787 10 0.728 0.394 Tolerance adjuster FIBER SENSORS PHOTOELECTRIC SENSORS Assembly dimensions with attached amplifier mounting bracket Operation indicator (Red) 914 SAFETY LIGHT CURTAINS / SAFETY COMPONENTS PRESSURE / FLOW SENSORS 2 0.079 2-ø4.4 ø0.173 holes t1 0.3 0.012 27 1.063 INDUCTIVE PROXIMITY SENSORS PARTICULAR USE SENSORS SENSOR OPTIONS Material: Cold rolled carbon steel (SPCC) (Uni-chrome plated) SIMPLE WIRE-SAVING UNITS WIRE-SAVING SYSTEMS Suitable for 35 mm 1.378 in width DIN rail MEASUREMENT SENSORS STATIC CONTROL DEVICES 2 0.079 LASER MARKERS Note: The top view is shown without the cover. PLC FD-L51 Fiber 8 0.315 1,000 39.370 12 8 0.472 0.315 28 1.102 Fiber 7 0.276 1,000 39.370 19.5 0.768 10 0.394 12 8 0.472 0.315 30 1.181 Selection Guide Fiber 19.5 0.768 10 0.394 Heat-shrink tube 1,000 39.370 Heat-shrink tube 6.5 0.256 4 30 1.181 0.157 10 0.394 Tag mark on beamemitting fiber cable 12 8 0.472 0.315 32 1.260 ø4 ø0.157 2-ø3.2 ø0.126 mounting holes ø2.2 ø0.087 26 1.024 13 0.512 1.5 0.059 Tag mark on beamø4 ø0.157 emitting fiber cable 2-ø3.2 ø0.126 mounting holes ø2.2 ø0.087 12 0.472 8 0.315 Liquid Level Detection Color Mark Detection 12 0.472 34 1.339 Liquid Leak Detection Water Detection 7 0.276 1,000 39.370 MACHINE VISION SYSTEMS Tag mark on beamø4 ø0.157 emitting fiber cable ø2.2 ø0.087 2-ø3.2 ø0.126 mounting holes FD-L54 5 0.197 35 1.378 FA COMPONENTS UV CURING SYSTEMS 4.5 0.177 10 0.394 2 0.079 HUMAN MACHINE INTERFACES ENERGY MANAGEMENT SOLUTIONS Heat-shrink tube 24 0.945 Tag mark on beamø4 ø0.157 emitting fiber cable ø2.2 ø0.087 2-ø3.2 ø0.126 mounting holes FD-L53 5 0.197 33 1.299 19.5 0.768 10 0.394 Heat-shrink tube 4.5 21 0.177 0.827 10 0.394 Fiber 8 0.315 5 0.197 31 1.220 2 0.079 FD-L52 Wafer Detection 19.5 0.768 10 0.394 Ultrasonic Small / Slim Object Detection Obstacle Detection LX-100 FZ-10