FPG-COM1

FPΣ (Sigma) Programmable Controller 02/2006 FPΣ (Sigma) The next generation compact PLC Highlights State-of-the-art PLC technology in the most compact size plus the ability to communicate via all important modern media characterize the FPΣ (Sigma). With its two 100kHz pulse outputs, four hardware counters that function at up to 50kHz for positioning applications, a programming memory capable of storing 32,000 steps, a real-time clock, and communication interfaces for RS232 and RS485, FPΣ (Sigma) is one of the most flexible PLCs on the market. Remarkably, it is also one of the smallest! Communication Four quick and easy snap-on cassettes are available to add different serial ports to the FPΣ (Sigma). All ports are capable of communicating at speeds of up to 115.2Kbps. 1-channel RS232C type. 2-channel RS232C type. 1-channel RS485 type. 1-channel RS232C + 1-channel RS485 type. Positioning In addition to a host of handy Panasonic functions, the FPΣ (Sigma) also offers circular and linear interpolation. Circular interpolation can be used for applications that apply glue, linear interpolation for pick & place applications, for example. By combining the FPΣ (Sigma) with servo motors, you can perform real 2-axis motion control. FPΣ (Sigma) Driver Minas A series Motor Minas A series Temperature Control With the thermocouple input units and our accurate unique PID and IPD algorithms, temperature can be controlled more easily and accurately than ever. Fast PID but it overshoots No overshoots but slow Other Highlights  High expansion capability with up to 384 I/Os  Short circuit protected transistor outputs  Fastest processing time, 0.32µsec/basic command  Built-in analogue volume with two points  Compact design (W 30 x H 90 x D 60mm)  Backup battery 2 02/2006 FPΣ (Sigma) example fast and no overshoot FPΣ (Sigma) CPUs Outstanding performance in a compact design FPΣ (Sigma) Relay output type FPΣ (Sigma) – Transistor output type 28 points 32 points Input Output (PNP) 16 points 12 points 24 points Input Output (NPN) 16 points 16 points Input 16 points Output 8 points Connector type Connector type Terminal type FPG-C28P2H FPG-C32T2H FPG-C24R2H FPΣ (Sigma) – Transistor output type with thermistor input FPΣ (Sigma) – Relay output type with thermistor input Temperature Control 80 70 60 50 40 30 10 0 28 points Input 16 points 32 points Output 12 points Input 16 points 24 points Output 16 points Input 16 points Output 8 points 2 Thermistor inputs 2 Thermistor inputs 2 Thermistor inputs FPG-C28P2HTM FPG-C32T2HTM FPG-C24R2HTM High Expansion Capability FPΣ (Sigma) can use the expansion units of the FP0 on the right-hand side. New FPΣ (Sigma) units can be added to the left-hand side. Max. 4 Expansion Units each 64 I/Os = 256 I/Os ! CPU 384 I/O …up to max. 32 I/O s Parallel Expansion BUS Max. 3 Expansion Units each 32 I/O s = 96 I/Os Serial Expansion BUS 02/2006 3 FPΣ (Sigma) Expansion Units – Left Side Expansion Wide variety of expansion units FPΣ (Sigma) I/0 Expansion Unit FPΣ (Sigma) I/0 Expansion Unit FPΣ (Sigma) Memory Expansion Unit FPΣ (Sigma) S-Link Expansion Unit 64 points 64 points FPG-EM1 S-Link Master Input Output (PNP) 32 points 32 points Input Output (NPN) 32 points 32 points Memory: 256k words 128 Inputs or outputs MIL Connector type MIL Connector type FPG-EM1 FPG-SL FPG-XY64D2P FPG-XY64D2T FPΣ (Sigma) Positioning Expansion Units 1-axis 1-axis 2-axis 2-axis Transistor output FPG-PP11 Line driver output FPG-PP12 Transistor output FPG-PP21 Line driver output FPG-PP22 Communication Cassettes FP Memory Loader • Read or write programs from or to a PLC • Personal computer is not required 4 1-channel 2-channel 1-channel 2-channel • Applicable with FP0, FPΣ (Sigma), FP-M, FP2 and FP2SH RS232C type FPG-COM1 RS232C type FPG-COM2 RS485 type FPG-COM3 RS232C & RS485 type FPG-COM4 AFP8670 02/2006 FPΣ (Sigma) Expansion Units – Right Side Expansion Wide variety of expansion units A maximum of 3 FP0 expansion units can be added to the CPU unit. Digital I/O Units Relay output type Input only type Transistor output type 8 points 16 points 32 points 8 points 16 points 8 points 16 points 16 points 32 points Input Output 4 points 4 points Input Output 8 points 8 points Input Output 16 points16 points Input 8 points Input 16 points Output 8 points Input Output 8 points 8 points Output 16 points Input Output 16 points16 points FP0-E8RSA FP0-E16RSA FP0-E32RS FP0-E8XA FP0-E16XA Option: FP0-E8YPA (PNP) FP0-E16PA (PNP) FP0-E16YPA(PNP) FP0-E32PA (PNP) FP0-E8YTA (NPN) FP0-E16TA (NPN) FP0-E16YTA(NPN) FP0-E32TA (NPN) Output 8 points FP0-E8YRSA Analogue I/O Units Temperature Control Units 3 points 4 points 4 points 8 points 4 points 8 points 6 points Input Output 2 points 1 point Output 4 points Output 4 points Input 8 points Input 4 points Input 8 points Input 6 points FP0-A21A FP0-A04I FP0-A04V FP0-A80A FP0-TC4 FP0-TC8 FP0-RTD6 – – – – • Input (12 bit): ± 10V, 0 – 5V, 0 – 20mA • Output (12 bit): ± 10V, 0 – 20mA 4 – 20mA AC Power Supply ± 10V, ± 100mV 0 – 5V, 0 – 20mA ± 10V • K, J, T, R type thermocouples can be used • Resolution: 0.1°C • Accuracy: 0.8°C (R type: 3°C) • Temperature range: -100 to 1500°C • Pt100, Pt1000, Ni1000 • Temperature range: -200 to 500°C Networking Units FP0-PSA2 Input 85 to 265VAC Output 24VDC/0.7A Terminal type MEWNET-F FP0-IOL PROFIBUS FP0-DPS2 Ethernet FPWEB (MEWNET-F Slave) (DP Slave) (Web-Server Unit) 02/2006 5 FPΣ (Sigma) Optimised communication functions 1-channel RS232C type. Four types of communication cassettes enable: 2-channel RS232C type.  efficient connection to serial devices  transmission speeds of up to 115.2kbits/s 1-channel RS485 type.  long transmission distance of up to 1200m In addition, the green screw terminal is removable for easy wiring. 1-channel RS232C + 1-channel RS485 type. With the RS485 type communication cassette... Despite being compact you can create powerful PLC links! More links than you imagined a compact PLC could achieve (2,048 link relays / 256-word link data registers)  Can be used to share product type between different machines. Link data register Link data register Link data register Product type data Product type data Product type data Process machine Assembly machine Inspection machine  Can be used for interlocking between different machines.  Easy wiring between PLCs with twin-core cabling. RS485 Masterless communication method (when PLC linkage is achieved with link relays and link data registers) The masterless communication method means that even if a connected device (station) goes into power off, operations to automatically switch the master station continue. Start up is smooth and the recovery from malfunctions is also potentially faster. Previous models Usual master-slave communication With the FPΣ (Sigma) Masterless communication using the FPΣ (Sigma)  If the master station is not on, communication cannot take place.  Even if a station goes into a poweroff state, communications between the other stations continue.  Errors occur when devices are not turned on in sequence.   Master station Slave station Slave station Slave station Link station Link station Slave station Use of insulated RS485 Uses the insulated RS485, which is highly reliable and largely impervious to noise. High-speed communication over long distances are enabled.  Transmission speed: Max. 115.2kbits/s 6  Transmission distance: Max. 1.200m 02/2006 Link station Link station FPΣ (Sigma) Optimised communication functions Convenient station no. setting function enables flexible use, even when there are product type changes.  Station no. switchability allows the use of unified programming and program switching.  Because even the communications parameters can be changed in the program, connection is enabled with external devices that have different communication parameters. Communication parameters changed by instructions FPΣ (Sigma) Station No. setting switch Great for these applications, too... Computer linkage with up to 99 stations enabled (max. 32 stations when using C-NET adapter).  Ability to gather data from multiple stations means greater design freedom. Previous models Relay stations required for linking medium-scale PLCs With the FPΣ (Sigma) Computer linkage with up to 99 stations Computer Computer Commercial adapter FP0 FP0 RS232C Commercial adapter RS232C FP0 FP0   RS232C Commercial adapter FPΣ RS485 FPΣ FPΣ RS485 Can also be connected to external devices that are equipped with RS485 interface  Enables connection to external devices, such as temperature regulators, that are equipped with RS485 interface. GT11/GT30 Example: Connection with commercially available temperature regulator FPΣ Temperature regulator, etc. RS232C  Applicable with data gathering or setting adjustment.  Control is possible using commercially available RS485 devices. Temperature regulator, etc. RS232C RS485 With the RS232C type communications cassette Efficient connection with other control devices helps to save space!  Enables connection to devices with RS232C interface, such as a programmable display panel, image processing device and other devices. FPΣ Image processing device GT11/GT30  When used as a tool port, up to 3 external devices can be connected.  A 2-channel type communication cassette is used. 02/2006 RS232C RS232C 7 FPΣ (Sigma) Positioning Specially designed for positioning applications Max. 100kHz pulse output performance is now standard. Powerful device capable of linear interpolation and circular interpolation. Pulse output max. 100kHz Because command processing at speeds up to 100kHz is available, highspeed, high-precision positioning is enabled. Along with stepping motor control, the specs also ensure plenty of scope for controlling servomotors. Stepping motor Servo motor Pulse output CW Y0 Pulse output CCW Y1 Motor driver 1 Pulse output CW Y3 Possible to combine with pulse-train input drivers Single unit enables two-axis control Pulse output CCW  Y4 Motor driver 2 Rapid 0.02ms start (when JOG operation controls are executed) The time taken to execute the JOG operation, from the instant the trigger (execution condition) goes on to the time of pulse output, is 0.02ms and 0.2ms even with trapezoidal control. Control time is reduced even for machines that quickly and repeatedly restart. Linear interpolation and circular interpolation are built in (FPG-C32T2H and FPG-C28P2H) Linear Interpolation Interpolation functions enable simultaneous control of two axes. Applications that a compact PLC couldn't previously cope with are no longer a challenge. Circular Interpolation Adhesive And there’s more... Reduce overall costs by designing systems that combine with servomotors and small stepping motors without support for Pulse and Sign method. The settings are there for a maximum 60 accelaration/deceleration steps. 8 02/2006 CW / CCW method Support for CW/CCW method You can choose to set either 30 or 60 steps of acceleration/ deceleration. This feature means you can achieve smoother movement during long acceleration/ deceleration periods of stepping motors. Motor driver Pulse / Sign method Smooth acceleration/deceleration Motor driver FPΣ (Sigma) Positioning High-speed, high precision positioning Selectable home return mode Programming with convenient and easy-to-understand instructions  Uses a preset value table for starting speed, target speed, acceleration/ deceleration time, and other factors. Easy-tounderstand programming is possible since numbers can be specified intuitively.  The home return method may be specified even in situations such as when only a single sensor is being used, depending on the design.  When the home position return is completed, a deviation counter clear signal can also be output.  Comes with dedicated instructions for each mode: trapezoidal control, home return, JOG operation, free table operation, linear interpolation, and circular interpolation. Home position return JOG operation  Pulse output diagram (when the home position proximity input is not used). XA ON  Pulse output diagram Home sensor ON XB (JOG command) ON OFF 2000Hz 300Hz 100Hz 0Hz Y0 (Pulse) 0Hz 150ms Home search automatically reverses the motor rotation when Over limit input(+) or Over limit input (-) is input and their searches for the home position or near home position in order to return to it automatically. This refers to an operation in which the motor is rotated only while operation commands are being input. This is used to forcibly rotate the motor using input from an external switch, for instance when making adjustments. Depending on the circumstances, unlimited feeding can be accomplished with the JOG operation in some cases. Linear interpolation  Positioning Iocus. Circular interpolation  Positioning Iocus. Y-axis (CH2) Current position S (X 5000, Y 8660) 2000 5000 X-axis (CH0) A control function that automatically defines the continuum of points in a straight line based on only two co-ordinate positions.  Center-radial setting methods are also available. Center position O (Xo,Yo) Pass position P (X 9396, Y -3420) Target position E (X 8660, Y -5000) Allows points to be smoothly traversed by arced paths for which the user specifies the orientation plane, the radius of curvature, motion path profile, and direction of motion. 02/2006 9 FPΣ (Sigma) Positioning Expansion Units Precise positioning Features  Fast startup of 0.02 or 0.005ms makes cycle time reduction possible.  Feedback pulse count function makes output pulse counting from external encoders possible.  JOG positioning control supports a wide range of applications.  4 types of S-curve acceleration/ deceleration control makes smooth startup and stopping possible: Sine curve, quadratic curve, cycloid curve and cubic curve. FPG-PP11 FPG-PP12 FPG-PP21  The FPΣ (Sigma) positioning unit can handle simultaneous startup of multiple axes, enabling simultaneous control of linear interpolation and other elements through user programs.  Transistor output type (open collector) and line driver output type are available. Unit type and product number Type Output type 1 - axis type Transistor output type 2 - axis type Transistor output type 1 - axis type Line driver output type 2 - axis type Line driver output type 10 Part number FPG-PP11 FPG-PP21 FPG-PP12 FPG-PP22 02/2006 FPG-PP22 Optimised Temperature Control Functions convenient for temperature control are built in The control unit with thermistor inputs enables temperature control at low cost Two thermistor inputs, which cost less than thermocouples, can be connected to the FPΣ (Sigma) unit via thermistor inputs (FPG-C28P2HTM, FPG-C32T2HTM and FPG-C24R2HTM). FPΣ control FP•(Sigma) control unit that unit thataccepts accepts thermistors thermistors Thermistor Using a simple linearization command, measuring the temperature by the thermistor can be programmed easily. Four- and eight-channel type thermocouple input expansion unit Up to three units can be added to each control unit, enabling temperature control of up to 24 channels. Advantages over multiple temperature controllers:  Information collection and computer-based storage.  On-site error monitoring using programmable display.  Significant reduction in total costs.  Power supply stabilisation by protecting synchronisation between heater ON and OFF states.  Temperature settings can be easily changed using batch function. Optimised temperature control with PID and PWM instruction You can easily set multi-stage temperature control and time control usually available only in high performance type temperature controllers. Example of temperature control with the auto-tuning function only With the built-in PID and IPD algorithms, temperature can be controlled more accurate than ever. 02/2006 11 FPΣ (Sigma) Supports the enhancement of your equipment’s performance Network enhancement
Modbus-compatible FPΣ (Sigma) is compatible with the world's de facto standard Modbus* and can serve as both Modbus RTU master and slave, making it ideal for air conditioning or temperature control etc. FPΣ (Sigma) can serve as Modbus Master or Slave Can be used as a master station [F145 (Write) and F146 (Read) instructions] Can easily communicate with temperature controllers, inverters, FP-e, and overseas PLCs. Also serves as a slave station. * Protocol developed by Modicon Inc., an American company
These applications are also available. Temperature controller Power meter Inverter FP2/FP2SH FP-e Token passing When 17 or more FPΣ (Sigma) units need to be linked, you can use the Modbus function instead of MEWNET-W0 to link up to 99 units. Since each FPΣ (Sigma) unit can be either a master or a slave, a multi-master link can be created by passing a token from a user program. A multi-master link of up to 99 units can be created. Master/ Slave Master/ Slave Master/ Slave Master/ Slave
New “MEWTOCOL Master” function is available. The MEWTOCOL master function automatically creates and transmits commands using the Panasonic open protocol MEWTOCOL. This function significantly facilitates serial communications with MEWTOCOLcompatible equipment, such as PD50, KT4H and KW4M. RS232C 2D Code Reader PD50 RS485 Temperature Controller KT4H Eco Power Meter KW4M Security enhancement Programs are copy-protected by the upload restriction setting and an eight-character password.
The setting to inhibit the uploading of PLC programs to PCs protects your programs from unauthorized copying. (If this setting is released, programs in the PLC are forcibly cleared.)
An eight-character password has been adopted. (The conventional four-character password is also available.) Approx. 218 trillion passwords can be set by combining eight alphanumeric characters, making it nearly impossible to crack the password set. Debugging performance enhancement Up to 512 steps can be rewritten simultaneously in RUN mode. This improvement allows efficient program debugging without stopping the operation. 12 FP-X 02/2006 FPΣ (Sigma) Data Memory Expansion Unit Data capacity expandable up to 256k words Features  Able to store 256k words, this memory unit is well-suited for storing remote monitoring logs.  Take advantage of FPΣ‘s (Sigma) memory for manufacturing systems that produce more than one model. With FPΣ‘s (Sigma) memory, you no longer need to download new production data every time you switch manufactury process.  Up to 4 units can be connected to the FPΣ (Sigma), allowing up to 1024k words to be stored. FPG-EM1 General Specifications Item Ambient temperature/ humidity Storage temperature/ humidity Description 0 to 55°C, 30 to 85% RH (No condensation) –20 to +70°C, 30 to 85% RH (No condensation) 10 to 55Hz, 1 sweep/min., double amplitude of 0.75mm, 10min. on 3 axes Shock resistance 98m/s2 or more, 4 times on 3 axes 1,000V (P-P) with pulse width 50ns, 1µs Noise immunity (using a noise simulator) Basic unit mass Approx. 80g The amount of increase 35mA or less (24VDC) in control unit (100mA or less (internal 5VDC) consumption current Vibration resistance Programming tool FPWINGR/FPWIN Pro Instructions F150 and F151 are necessary for reading from and writing to memory expansion units. You can use these instructions with FPWINGR Vers. 2.13 or later or FPWIN Pro Vers. 4.02 or later. Data is read with the F150 instruction. X0-7 X8-F 0 RUN 1 2 PROG. Performance Specifications Item Memory capacity Battery life 5V Power consumption Number of I/O points 3 4 5 ERROR 6 ALARM 8 9 A B C D E F 7 RUN PROG. Description 256 kilowords (1k words x 256 banks) 5 years or more 100mA or less Input 16 points Y0-7 Data is written with the F151 instruction. Y8-F 0 1 2 3 4 COM.1 S R COM.2 S R 5 6 7 8 9 A B C D E F max. V0 min. 02/2006 V1 13 FPΣ (Sigma) S-Link Expansion Unit Flexible wire-saving link system S-Link Features
Up to four S-Link units can be attached to one FPΣ (Sigma) CPU.
Each unit supports up to 128 I/O signals over a pair of wires up to a distance of 200m (400m when a booster is used).
The combination of input and output point quantities (a total of 128 points max.) can be set by the rotary switch in increments of 32 points.
The transmission line connection is realized via a T-branch multi-drop wiring with hook-up connectors. Adding devices is rendered easy and maintenance is easy. FPΣ (Sigma) + S-Link unit FPG-SL S-LINK unit Features
The four-wire cable (two signal wires and two power wires) enables efficient wiring, and the T-branch wirinig enables a flexible connection layout.
About 60 types of S-Link input/output devices can be connected to this unit, enabling it to meet diverse I/O needs. In addition, the high transmission voltage (24VDC) and the wide clock width (35µs) provide high noise immunity. Flexible and reliable wiring is available, reducing the wiring work. Features
The control unit automatically recognizes I/O allocation in accordance with the attached S-Link unit position, making the S-Link unit as easy to use as a common expansion I/O device.
If the main wire is broken and an input/output device cannot be recognized, then the S-Link unit displays the device number. This function significantly reduces the time required for troubleshooting during an equipment startup check or recovering from on-site problems. Specifications Transmission method Synchronization Transmission protocol Transmission line Transmission speed Transmission distance *1 Connection method Number of I/O points Bi-directional time-divided multiple signal transmission Bit synchronization, frame synchronization S-Link protocol Exclusive flat cable or cabtyre cable 28.5 kbps Main signal wires: Extensible up to 200m (400m when a booster is used) T-branch multi-drop wiring or multi-drop wiring 128 points max. (adjustable in encrements of 32 I/O points) *1 For broosters, see the S-Link catalog and manual issued by SUNX Limited. 14 02/2006 35 μs DC 24 V FP Web-Server Program/Operate the FPΣ (Sigma) using a LAN or WAN network The multifunctional FP Web-Server provides users with the option of connecting the FPΣ (Sigma) or any other FP Series PLC to the Internet/Intranet thus enabling bi-directional communication. No changes to the PLC programs are necessary. Simply assign an IP address to the FP Web-Server and connect the PLC to the FP Web-Server via the serial RS232C interface. A standard browser e.g. MS Internet Explorer or Netscape Navigator can be used for access at the PC. The FP Web-Server´s 3 interfaces  10BaseT (RJ45, twisted pair) – connects to the Ethernet at 10 Mbit/s  RS232C (screw terminal) – connects to the FPΣ (Sigma) at 1200 to 115.2 kbit/s  RS232C (SUB-D 9 male) – connects to a modem (PPP) Highlights  Web-Server:  Email: -PLC data represented as HTML (or XML) pages -PLC can send emails -Access via standard Internet browser -Email via LAN email server or Internet dial-up -PLC data handling via HTML and Java Applet -PLC-defined or pre-stored mail text -Optional: Password protection, IP-Lok security -PLC data array as attachment to an email  RS232C device server:  Modem/Ethernet gateway: -Ethernet RS232C conversion (MEWTOCOL) -FP Web-Server can be dialed up via modem -Transparent RS232C data tunneling via Ethernet -One remote gateway for multiple FP Web-Servers in a local Ethernet network -Programming and visualisation via TCP or UDP  Network time server synchronisation:  Modbus- TCP protocol: -Communication via standard industrial Ethernet -PLC real-time clock update via NTP server protocol (server and client) Protocols Number of browsers Number of emails Number of email addresses Number of PLC per unit IP address Security Operating power Dimensions LEDs Flash memory Standards fulfilled TCP/IP, UDP/IP, SMTP, PPP, NTP, FTP, TELNET, HTTP, MEWTOCOL-COM Up to 64 browsers can be connected to one FP Web-Server 4 predefined in FP Web Flash memory 1 programmable in PLC DT memory as ASCII 4 predefined in FP Web flash memory, 1000 addresses in PLC DT memory, assuming an average of 32 characters are used per email address and that an FP0-T32CP is used, which has 16k word memory Two PLCs can be connected 3-pin port (port number: 9094) DB8 port (port number: 9095) DHCP or manually set by software Password and DIP switch 24VDC, 75mA (max.) 25 x 90 x 60mm (W x H x D) Power, COM Ethernet connection, COM data exchange 512KBytes CE, UL, cUL 02/2006 15 Control FPWIN Pro Programming according to the international standard IEC 61131-3 FPWIN Pro is the Panasonic programming software developed according to the international standard IEC 61131-3 (for Windows 98, NT V4.0, 2000, ME or XP). This new version is a result of experience gained over many years. We were one of the first PLC manufacturers to offer an IEC 61131-3 programming software, and we are a leading member of the international organisation PLCopen. Input and output variables are defined once in the global variable list Multiple address assigment is caught automatically by the compiler Local variables are allocated automatically by the compiler Type safe programming using simple or complex data types Comfortable programming in the graphical LD editor (ladder diagram) Functions can be saved in libraries for future reuse One instruction for different data types (overloaded instructions) Temporary variables are allocated and released automatically by the compiler Navigator with tree representation of called functions provides an overview even for very complex projects Long variable names make the program self-explanatory The SFC editor (Sequential Function Chart) allows you to easily visualize processes Additional window for monitoring and forcing variables Using alliases names for PLC-independent access on the special data registers, e.g. RTC Structuring with selection statements Using loops for running through incoming data ...or arrays Easy handling of formulas and arithmetic expressions Special functions for controlling the SFC program from another program The ST editor (Structured Text) solves complex programming tasks Using STRING functions for analyzing incoming data... ...or for generating formatted output strings Free demonstration disc The most important highlights at a glance:  One software for all FP Series PLCs.  5 programming languages (instruction list, ladder diagram, function block diagram, sequential function chart, structured text) available for all PLCs.  Programme organisation units, task and project management provide clear structure.  Reuse of ready-made functions and function blocks saves time for programming and debugging.  Online monitoring and diagnostics. Part numbers:  Forcing – Turning off input and output contacts via the PC.  Modem communication for remote programming, service and diagnostics.  Extensive comments – online documentation created hand in hand with the program.  6 languages are supported: English, German, French, Italian, Spanish and Japanese. 16 02/2006 FPWINPROF: FPWINPROS: Full version supports all FP Series PLCs Small version, supports FP-e, FP0, FP-M, FP1, FP-X and FPΣ (Sigma) FPΣ (Sigma) Specification tables P E R F O R M A N C E S P E C I F I C AT I O N S Item Description Type of control unit NPN transistor output type PNP transistor output type Relay output type Part number FPG-C32T2H/FPG-C32T2HTM FPG-C28P2H/FPG-C28P2HTM FPG-C24R2H/FPG-C24R2HTM Number of I/O points No expansion 32 (Input: 16 / Output: 16) 28 (Input: 16 / Output:12) 24 (Input: 16 / Output: 8) with expansion Max. 384 Max. 380 Max. 376 Program memory Built-in Flash ROM Program capacity 32.000 steps Operation speed 0.32 µs- /step, Basic instructions Memory for execution External input (X) 1184 points External output (Y) 1184 points Internal relay (R) 4096 points (R0 to R255F) 1024 points , / At reset: timer 1008 points (T0-T1007), counter 16 points Timer/Counter (T/C) ( C1008-C1023), Timer range is selected by instructions from 1ms, 10ms, 100ms, 1s / Counter: 1 to 32767 counts Link relay (L) 2048 points Data register (DT) 32765 words (DT0-DT32764) Link data register (LD) 256 words Index register (I) 14 words (I0-ID) Differential points Unlimited number of points Master control relay points 256 points Labels (JP+LOOP) 256 labels Number of step ladder 1000 stages Number of subroutine 100 subroutines High-speed counter Single-phase: 1ch: 50kHz/2ch: 30kHz/3 or 4ch: 20 kHz / Two-phase: 1ch: 20kHz/2ch: 15kHz Pulse output 1 channel: 100kHz / 2 channel: 60kHz PWM output 2 channels, 1.5 to 12.5 kHz (at resolution of 1000) / 15.6 to 41.7 kHz (at resolution of 100) Pulse catch input 8 points (X0-X7) Interrupt program 9 programs (external 8 points, 1 periodical interrupt point 0.5ms - 30s) Self-diagnosis functions Watchdog timer, program syntax checking, etc. Clock/Calendar function Year, month, day, hour, minute, second, and day of week Volume input 2 points resolving power 10bits (K0-K1000) Thermistor input 2 points, resolution: 10 bits (0 to 1000) (for C32T2HTM, C24R2HTM, and C28P2HTM only) Link functions Computer link (1:1, 1:N) , General communication (1:1, 1:N) , PLC link Battery life (Battery is optional) 220 days or more* (actual usage value: approx. 840 days (25°C). Suggested replacement interval: 1 year All kinds of comments, including I/O comments, remarks and block comments, can be stored (without backup battery) Comment storage Linear/circular interpolution for positioning Available Available Not available Program edition during run, constant scan, forced I/O, password, Other functions floating point real number operation, PID processing instruction Comment memory 128Kbyte 1 2 1 1 1 6 3 4 3 4 5 Notes: 1) If a battery is not used, only fixed area is backed up (Counter: C1008-C1023, internal relay: R900-R97F, Data register: DT32710DT32764). If a battery is used, backup is possible: Area-setting of hold or no-hold is possible by system register. 2) Points can be increased using auxiliary timer. 3) Optional communication cassette (RS232C type) is necessary for 1:1 communication. 4) Optional communication cassette (RS485 type) is necessary for 1:N communication. 5) Optional communication cassette (RS485 type) is necessary. 6) Optional battery is necessary in order to use Clock/Calendar function. Precision calendar timer: at 25°C = 77°F less than 51-second error per month / at 0°C = 32°F less than 119-second error per month / at 55°C = 131°F less than 148-second error per month. *Value applies when no power is supplied at all. 02/2006 17 FPΣ (Sigma) Specification tables I N P U T S P E C I F I C AT I O N S Insulation method Rated input voltage Input voltage range Rated input current Input points per common Min. ON voltage / Max. OFF current Max. ON voltage / Min. OFF current Input impedance Response time CPU: Expansion: Operating indicator Optical coupler 24VDC 21.6 to 26.4VDC 3.5mA - 8mA depends on input no. 8 points/common (FPG-C24), 16 points/common (FPG-C32/C28), 32 points/common (FPG-XY64). Either the positive or negative of input power supply can be connected to terminal 19.2V / 3mA - 6mA depends on input no. 2.4V / 1.3mA 3k - 6.8k depends on input no. 1ms or less, 5µs (HSC, pulse catch, interrupt input) 0.2ms (OFF -> ON) 0.3ms (ON -> OFF) LED O U T P U T S P E C I F I C AT I O N S - T R A N S I S T O R O U T P U T T Y P E Item FPG-C32 (NPN) FPG-C28 (PNP) Insulation method Optical coupler Output method Open collector Rated voltage range 5 to 24VDC 24VDC Operating load voltage range 4.75 to 26.4VDC 21.6 to 26.4VDC For Y0, Y1, Y3, Y4: 0.3A For Y0, Y1, Y3, Y4: 0.5A Max. load current For Y2, Y5 to YF: 0.1A For Y2, Y5 to YB: 0.3A For Y0, Y1, Y3, Y4: 0.9A For Y0, Y1, Y3, Y4: 1.5A Max. surge current For Y2, Y5 to YF: 0.5A For Y2, Y5 to YB: 0.7A Output points per common 16 points/common 12 points/common For Y0, Y1, Y3, Y4 at 15mA or lesss: ON For Y2, Y5 and higher: < 0.2ms Response time For Y0, Y1, Y3, Y4 at 15mA or lesss: OFF For Y2, Y5 and higher: < 0.5ms Power supply for driving internal circuit none Operating indicator LED Phase fault protection Thermal protection for Y2, Y5 and higher O U T P U T S P E C I F I C AT I O N S - R E L AY O U T P U T T Y P E Output type Normally open (1 Form A) Rated control capacity 2A 250VAC, 2A 30VDC (max. 4.5A/common)(resistive load) Output points per common 8 points/ common OFF -> ON 10ms or less Response time ON -> OFF 8ms or less Mechanical life time 20 million operations or more Electrical life time 100.000 operations or more Surge absorber 21.6 to 26.4VDC (70mA) Operating indicator LED G E N E R A L S P E C I F I C AT I O N S Rated operating voltage 24VDC Operating voltage range 21.6 to 26.4VDC Allowable no voltage time 4ms (at 21.6V), 10ms (at 26.4V) Ambient temperature 0°C to +55°C Storage temperature -20°C to +70°C Ambient humidity 30 to 85% RH (Non-condensing) Storage humidity 30 to 85% RH (Non-condensing) Vibration resistance 10 to 55Hz, 1 cycle/min., double amplitude of 0.75mm, 10min. on 3 axes 18 Shock resistance 98m/s2 or more, 4 times on 3 axes Noise humidity 1,000V (p-p) Operating condition free from corrosive gasses and excessive dust 02/2006 with pulse widths 50ns and 1µs FPΣ (Sigma) Product Overview Part numbers F PΣ ( S I G M A ) C O N T R O L U N I T S Product Name FPΣ C28 CPU, 16 inputs, 12 outputs (transistor PNP) FPΣ C32 CPU, 16 inputs, 16 outputs (transistor NPN) FPΣ C24 CPU, 16 inputs, 8 outputs (relay) FPΣ C28 CPU, 16 inputs (+ 2 thermistor inputs) , 12 outputs (transistor PNP) FPΣ C32 CPU, 16 inputs (+ 2 thermistor inputs) , 16 outputs (transistor NPN) FPΣ C24 CPU, 16 inputs (+ 2 thermistor inputs), 8 outputs (relay) Part Number FPG-C28P2H FPG-C32T2H FPG-C24R2H FPG-C28P2HTM FPG-C32T2HTM FPG-C24R2HTM F P Σ ( S I G M A ) E X PA N S I O N U N I T S ( L E F T S I D E E X PA N S I O N ) Product Name FPΣ 64-points I/O Expansion Unit, 32 inputs, 32 outputs (transistor PNP) FPΣ 64-points I/O Expansion Unit, 32 inputs, 32 outputs (transistor NPN) FPΣ Memory Expansion Unit, 256k words FPΣ Positioning Expansion Unit, 1 axis type, transistor output FPΣ Positioning Expansion Unit, 1 axis type, line driver output FPΣ Positioning Expansion Unit, 2 axes type, transistor output FPΣ Positioning Expansion Unit, 2 axes type, line driver output FPΣ S-Link Master Expansion Unit FPΣ CC-Link Slave Expansion Unit Part Number FPG-XY64D2P FPG-XY64D2T FPG-EM1 FPG-PP11 FPG-PP12 FPG-PP21 FPG-PP22 FPG-SL FPG-CCLS F PΣ ( S I G M A ) A C C E S S O R I E S Product Name FPΣ 1 channel, RS232C type communication cassette FPΣ 2 channels, RS232C type communication cassette FPΣ 1 channel, RS485 type communication cassette FPΣ 2 channels, RS232C & RS485 type communication cassette FPΣ power supply cable, 1m FPΣ battery, for memory backup & clock functions FP Memory Loader, for transfer of programs without a PC or memory unit Part Number FPG-COM1 FPG-COM2 FPG-COM3 FPG-COM4 AFPG805 AFPG804 AFP8670 F P 0 E X PA N S I O N U N I T S ( R I G H T S I D E E X PA N S I O N ) Product Name FP0-E8RS, 4 inputs, 4 outputs (relay) FP0-E8X, 8 inputs FP0-E8YP, 8 outputs (transistor PNP) FP0-E8YT, 8 outputs (transistor NPN) FP0-E16RS, 8 inputs, 8 outputs (relay) FP0-E16P, 8 inputs, 8 outputs (transistor, PNP) FP0-E16T, 8 inputs, 8 outputs (transistor, NPN) FP0-E16X, 16 inputs FP0-E16YP, 16 outputs (transistor PNP) FP0-E16YT, 16 outputs (transistor NPN) FP0-E32P, 16 inputs, 16 outputs (transistor, PNP) FP0-E32T, 16 inputs, 16 outputs (transistor, NPN) FP0-E32RS, 16 inputs, 16 outputs (relay) FP0-A21A, 2 analogue inputs, 1 analogue output FP0A04V, 4 analogue outputs, -10 to 10V FP0-A04I, 4 analogue outputs, 4 to 20mA FP0-A80A, 8 analogue inputs FP0 thermocouple unit, 4 inputs FP0 thermocouple unit, 8 inputs FP0 RTD input unit, 6 inputs FP0 PROFIBUS DP slave or remote I/O unit FP0 I/O link unit (MEWNET-F slave) Part Number FP0-E8RSA FP0-E8XA FP0-E8YPA FP0-E8YTA FP0-E16RSA FP0-E16PA FP0-E16TA FP0-E16XA FP0-E16YPA FP0-E16YTA FP0-E32PA FP0-E32TA FP0-E32RS FP0-A21A FP0-A04V FP0-A04I FP0-A80A FP0-TC4 FP0-TC8 FP0-RTD6 FP0-DPS2 FP0-IOL A C P O W E R S U P P LY Product Name FP0 AC power supply, 24VDC, 0.7A Part Number FP0-PSA2 02/2006 19 Global Network Services Global Network North America Europe Asia Pacific China Japan Panasonic Electric Works Please contact our Global Sales Companies in: Europe
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Singapore Panasonic Electric Works (China) Co., Ltd. Panasonic Electric Works (Hong Kong) Co., Ltd. Matsushita Electric Works, Ltd. Panasonic Electric Works Asia Pacific Pte. Ltd. 2013, Beijing Fortune, Building No. 5, Dong San Huan Bei Lu, Chaoyang District, Beijing, Tel. (010) 6590-8646, Fax (010) 6590-8647 Rm1601, 16/F, Tower 2, The Gateway, 25 Canton Road, Tsimshatsui, Kowloon, Hong Kong, Tel. (0852) 2956-3118, Fax (0852) 2956-0398 1048 Kadoma, Kadoma-shi, Osaka 571-8686, Japan, Tel. (06) 6908-1050, Fax (06) 6908-5781, www.mew.co.jp/e-acg/ 101 Thompson Road, #25-03/05, United Square, Singapore 307591, Tel. (06255) 5473, Fax (06253) 5689 02/2006 Copyright © 2006 • Printed in Germany 4136 eu en 02/06