HL-G1CCJ5

1057 FIBER SENSORS LASER SENSORS Compact Laser Displacement Sensor HL-G1 SERIES Related Information ■■General terms and conditions.............. F-7 ■ Glossary of terms / General precautions...... P.1493 / P.1501 ■■Sensor selection guide................ P.1055~ ■■About laser beam........................ P.1499~ PHOTOELECTRIC SENSORS Conforming to EMC Directive MICRO PHOTOELECTRIC SENSORS Conforming to FDA regulations AREA SENSORS LIGHT CURTAINS / SAFETY COMPONENTS PRESSURE / FLOW SENSORS INDUCTIVE PROXIMITY SENSORS This product is classified as a Class 2 (specular reflection type: Class 1) Laser Product in IEC / JIS standards and in FDA* regulations. Do not look at the laser beam directly or through optical system such as a lens. PARTICULAR USE SENSORS SENSOR OPTIONS SIMPLE WIRE-SAVING UNITS *This product complies with 21 CFR 1040.10 WIRE-SAVING SYSTEMS MEASUREMENT SENSORS STATIC ELECTRICITY PREVENTION DEVICES LASER MARKERS PLC HUMAN MACHINE INTERFACES ENERGY CONSUMPTION VISUALIZATION COMPONENTS FA COMPONENTS MACHINE VISION SYSTEMS UV CURING SYSTEMS Selection Guide Laser Displacement Magnetic Displacement Collimated Beam Digital Panel Controller Metal-sheet Double-feed Detection HL-G1 HL-C2 HL-C1 panasonic.net/id/pidsx/global and 1040.11 Laser Notice No. 50, dated June 24, 2007, issued by CDRH (Center for Devices and Radiological Health) under the FDA (Food and Drug Administration). Introducing the new standard in CMOS laser displacement sensors This single instrument delivers both high-precision measurement and computer-driven data analysis. High resolution of 0.5 μm 0.02 mil Thanks to high-precision measurement at a resolution of 0.5 μm 0.02 mil and an LED digital display that provides exceptional ease of use, the HL-G1 series will see use in a variety of applications on production lines worldwide. Diffuse reflection type Specular reflection type Measurement range: 30 ±4 mm 1.181 ±0.157 in 0.5 μm 0.020 mil Resolution: Linearity: ±0.1 % F.S. 0.1 × 0.1 mm Beam diameter: 0.004 × 0.004 in Measurement range: 26.3 ±2 mm 1.035 ±0.079 in 0.5 μm 0.020 mil Resolution: Linearity: ±0.2 % F.S. 0.1 × 0.1 mm Beam diameter: 0.004 × 0.004 in HL-G103□ HL-G103A□ Diffuse reflection type Specular reflection type Measurement range: 50 ±10mm 1.969 ±0.394 in 1.5 μm 0.059 mil Resolution: Linearity: ±0.1 % F.S. 0.5 × 1.0 mm Beam diameter: 0.020 × 0.039 in Measurement range: 47.3 ±5 mm 1.862 ±0.197 in 1.5 μm 0.059 mil Resolution: Linearity: ±0.2 % F.S. 0.1 × 0.1 mm Beam diameter: 0.004 × 0.004 in HL-G105□ HL-G105A□ Diffuse reflection type Specular reflection type Measurement range: 85 ±20 mm 3.346 ±0.787 in 2.5 μm 0.098 mil Resolution: Linearity: ±0.1 % F.S. 0.75 ×1.25 mm Beam diameter: 0.030×0.049 in Measurement range: 82.9 ±10 mm 3.264 ±0.394 in 2.5 μm 0.098 mil Resolution: Linearity: ±0.2 % F.S. 0.2 × 0.2 mm Beam diameter: 0.008 × 0.008 in HL-G108□ Diffuse reflection type HL-G112□ Measurement range: 120 ±60 mm 4.724 ±2.362 in 8 μm 0.315 mil Resolution: Linearity: ±0.1 % F.S. 1.0 × 1.5 mm Beam diameter: 0.039 × 0.059 in Diffuse reflection type HL-G125□ Measurement range: 250 ±150 mm 9.843 ±5.906 in 20 μm 0.787 mil Resolution: Linearity: ±0.3 % F.S. 1.75 × 3.5 mm Beam diameter: 0.069 × 0.138 in HL-G108A□ Compact Laser Displacement Sensor HL-G1 SERIES APPLICATIONS Controlling the height of a dispenser nozzle 1058 FIBER SENSORS Positioning of wafer Measuring the eccentricity of a metal shaft LASER SENSORS PHOTOELECTRIC SENSORS MICRO PHOTOELECTRIC SENSORS AREA SENSORS LIGHT CURTAINS / SAFETY COMPONENTS PRESSURE / FLOW SENSORS INDUCTIVE PROXIMITY SENSORS Detection of circuit board warpage Measurement of sheet thickness Testing sheet slack PARTICULAR USE SENSORS SENSOR OPTIONS HL-G1 SIMPLE WIRE-SAVING UNITS WIRE-SAVING SYSTEMS MEASUREMENT SENSORS Circuit board STATIC ELECTRICITY PREVENTION DEVICES LASER MARKERS BASIC PERFORMANCE PLC Easy input settings while looking at digital display HUMAN MACHINE INTERFACES The built-in digital display makes it easy to perform sensor setting while checking displacement values. 5-digit, 7-segment LED display UP key ENERGY CONSUMPTION VISUALIZATION COMPONENTS FA COMPONENTS MACHINE VISION SYSTEMS ENTER key UV CURING SYSTEMS DOWN key Selection Guide Laser Displacement Magnetic Displacement Collimated Beam Digital Panel Controller Metal-sheet Double-feed Detection HL-G1 Lightweight body that can be installed on movable parts Its lightweight resin body weighs 70 g approx., which can be installed on moving parts such as sliders and robot arms. Cable with superior flexibility is fitted as standard. HL-C2 HL-C1 1059 FIBER SENSORS LASER SENSORS Compact Laser Displacement Sensor Compact Easy to embed in machines and production lines Compact size despite the built-in controller and digital read out. Controller installation and mounting space is not required because controller function is included in sensor unit. PHOTOELECTRIC SENSORS AREA SENSORS LIGHT CURTAINS / SAFETY COMPONENTS PRESSURE / FLOW SENSORS INDUCTIVE PROXIMITY SENSORS PARTICULAR USE SENSORS : pth De m m 57 44 2.2 in Height: 60 mm 2.362 in MICRO PHOTOELECTRIC SENSORS HL-G1 SERIES Width: 20.4 mm 0.803 in Amplifier separated type sensor Flexible cable HL-G1 SENSOR OPTIONS SIMPLE WIRE-SAVING UNITS IP67 protective enclosure protects from water and dust WIRE-SAVING SYSTEMS Thanks to its IP67 protective enclosure, the HL-G1 can be used in the presence of water and dust. Mounting holes are lined with metal sleeves, allowing the instrument to be tightened securely in place with up to 0.8 N·m of torque. MEASUREMENT SENSORS STATIC ELECTRICITY PREVENTION DEVICES LASER MARKERS PLC HUMAN MACHINE INTERFACES ENERGY CONSUMPTION VISUALIZATION COMPONENTS FA COMPONENTS FUNCTIONS MACHINE VISION SYSTEMS Timing input and multi input Featuring 3 outputs and an analog 2 outputs UV CURING SYSTEMS Inaddition to timing input select the desired input according to your application: With three outputs, the HL-G1 can be used to generate HI / GO / LOW judgment output or alarm output. The analog output can be used in both current and voltage modes. • Zero set on/off • Reset • Memory switching Selection Guide Laser Displacement Magnetic Displacement Collimated Beam Digital Panel Controller Metal-sheet Double-feed Detection HL-G1 HL-C2 HL-C1 • Laser control • Teaching • Saving Support for both NPN and PNP polarity GLOBAL SUPPORT Memory switching function A single model number accommodates both NPN and PNP wiring polarity, reducing the number of model numbers that must be registered for maintenance purposes. Up to four groups of sensor settings can be stored for fast recall. Easy switching among setting groups allows smooth setup changes. HIGH FUNCTION TYPE The integrated communications interface lets the sensor communicate with upstream devices such as PLCs. Sensors and other devices can be connected in a 1:1 manner using RS-422, or up to 16 HL-G1 series sensors can be connected using RS-485, enabling them to return measured values in response to messages from the PLC. When using one of our PLCs*, you can use the PLC’s data write/read instructions (F145 and F146) to easily configure HL-G1 series settings and acquire measurement output. *Supported PLCs from Panasonic Industrial Devices SUNX: FP0R, FPΣ, FP-X PLC High-function type HL-G1□-S-J Compact Laser Displacement Sensor HL-G1 SERIES HIGH FUNCTION TYPE 1060 FIBER SENSORS Software tool for sensor configuration and evaluation (Free download available) LASER SENSORS In addition to configuring up to 16 sensors at once, this free tool makes it easy to gather data needed for analysis, such as received light waveform monitoring and data buffering. The interface language can be selected at the time of installation. PHOTOELECTRIC SENSORS MICRO PHOTOELECTRIC SENSORS AREA SENSORS ●D  ata buffering Stores and displays measurement data, which can be superimposed on previously recorded data for easy comparison and analysis. ●R  eceived light waveform display Displays the amount of light received by cell from lightreceiving element. ●M  easured value display Displays measured values as well as the output state for each terminal. LIGHT CURTAINS / SAFETY COMPONENTS PRESSURE / FLOW SENSORS INDUCTIVE PROXIMITY SENSORS PARTICULAR USE SENSORS SENSOR OPTIONS SIMPLE WIRE-SAVING UNITS WIRE-SAVING SYSTEMS MEASUREMENT SENSORS STATIC ELECTRICITY PREVENTION DEVICES LASER MARKERS PLC HUMAN MACHINE INTERFACES ENERGY CONSUMPTION VISUALIZATION COMPONENTS HMI screen (Free download available) FA COMPONENTS The GT02 / GT12 series HMI can be used in combination with the HL-G1 to allow easy confirmation of sensor status and configuration of sensor settings from a remote location. Japanese, English, Chinese, and Korean are supported. For more information about the GT series, visit our website or refer to our catalog. Select from the following HMI MACHINE VISION SYSTEMS operator panels: Power supply: 24 V Communication port: RS422 (RS485) ● AIG02GQ14D ● AIG02MQ15D ● AIG12GQ14D / AIG12GQ15D ● AIG12MQ14D / AIG12MQ15D Meas mm –7.8257 LSR OUT1 OUT2 AL OUT3 Hold Timing Zero set Reset UV CURING SYSTEMS Top Meas LSR AL –7. 8257 OUT1 OUT2 OUT3 mm Hold Timing Zero set Reset Refer to the programable display GT series pages. Top Selection Guide Laser Displacement Magnetic Displacement Collimated Beam Digital Panel Controller Metal-sheet Double-feed Detection HL-G1 Multilingualization GLOBAL SUPPORT Software tool and HMI screen data support not only Japanese and English, but also Chinese and Korean, providing a new level of support for devices and equipment in use worldwide. Terms of use Panasonic Industrial Devices SUNX offers no warranty for this software and is not liable for any loss or damage suffered as a result of its use or operation, whether direct, indirect, incidental, consequential, or unforeseen. HL-C2 HL-C1 1061 When using the high function type sensor, please order the extension cable separately. PHOTOELECTRIC SENSORS Type MICRO PHOTOELECTRIC SENSORS LIGHT CURTAINS / SAFETY COMPONENTS High function type PRESSURE / FLOW SENSORS WIRE-SAVING SYSTEMS MEASUREMENT SENSORS Diffuse reflection type SIMPLE WIRE-SAVING UNITS STATIC ELECTRICITY PREVENTION DEVICES High function type Metal-sheet Double-feed Detection Specular reflection type HL-G103-A-C5 0.5 × 1 mm 0.020 × 0.039 in HL-G105-A-C5 2.5 μm 0.098 mil 0.75 × 1.25 mm 0.030 × 0.059 in HL-G108-A-C5 FDA / IEC: Class 2 HL-G108-S-J Standard type 120 ±60 mm 4.724 ±2.362 in 8 μm 0.315 mil 1.0 × 1.5 mm 0.039 × 0.059 in HL-G112-A-C5 HL-G112-S-J High function type 250 ±150 mm 9.843 ±5.906 in 20 μm 0.787 mil 1.75 × 3.5 mm 0.069 × 0.138 in HL-G125-A-C5 HL-G125-S-J 26.3 ±2 mm 1.035 ±0.079 in High function type HL-G103A-RA-C5 0.5 μm 0.020 mil 0.1 × 0.1 mm 0.004 × 0.004 in Standard type 47.3 ±5 mm 1.862 ±0.197 in High function type HL-G103A-RS-J HL-G105A-RA-C5 1.5 μm 0.059 mil FDA / IEC: Class 1 HL-G105A-RS-J Standard type 82.9 ±10 mm 3.264 ±0.394 in Selection Guide Digital Panel Controller 1.5 μm 0.059 mil Standard type FA COMPONENTS Laser class Model No. HL-G105-S-J 85 ±20 mm 3.346 ±0.787 in High function type ENERGY CONSUMPTION VISUALIZATION COMPONENTS Collimated Beam 0.1 × 0.1 mm 0.004 × 0.004 in Standard type High function type HUMAN MACHINE INTERFACES Magnetic Displacement 0.5 μm 0.020 mil 50 ±10 mm 1.969 ±0.394 in High function type Standard type Laser Displacement 30 ±4 mm 1.181 ±0.157 in Beam diameter HL-G103-S-J PLC UV CURING SYSTEMS Resolution Standard type LASER MARKERS MACHINE VISION SYSTEMS Measurement center distance and measuring range Standard type INDUCTIVE PROXIMITY SENSORS SENSOR OPTIONS Appearance Standard type AREA SENSORS PARTICULAR USE SENSORS HL-G1 SERIES ORDER GUIDE FIBER SENSORS LASER SENSORS Compact Laser Displacement Sensor High function type 2.5 μm 0.098 mil 0.2 × 0.2 mm 0.008 × 0.008 in HL-G108A-RA-C5 HL-G108A-RS-J OPTIONS When using the high function type sensor, please order the extension cable separately. HL-G1 HL-C2 Type Appearance Model No. Description HL-C1 Extension cable (for High function type) HL-G1CCJ2 Length: 2 m 6.562 ft, Weight: 130 g approx. HL-G1CCJ5 Length: 5 m 16.404 ft, Weight: 320 g approx. HL-G1CCJ10 Length: 10 m 32.808 ft, Weight: 630 g approx. HL-G1CCJ20 Length: 20 m 65.617 ft, Weight: 1,300 g approx. 14-core cabtyre cable with connector on both ends Compact Laser Displacement Sensor HL-G1 SERIES 1062 OPERATING ENVIRONMENT OF SOFTWARE TOOL FIBER SENSORS LASER SENSORS Operating environment PC environment PC / AT compatible OS Windows® XP OS Windows® Vista Windows® 7 CPU 32 bits / 64 bits 32 bits Edition Service Pack Professional SP2 or later Business 32 bits / 64 bits Professional — Intel Pentium 4 2 GHz or more, either equaling or surpassing ® Graphics Memory XGA (1,024 × 768 256 colors) or more 1 GB or more Hard disk USB interface Free space 100 MB or more USB 2.0 full speed (USB 1.1 compatible) Notes: 1) This software accommodates below language. You can select the language when installing. Japanese, English, Korean, Chinese 2) Windows® 7 Professional, Vista Business, and XP Professional are trademarks or registered trademarks of Microsoft Corporation in the United States and other countries. PHOTOELECTRIC SENSORS MICRO PHOTOELECTRIC SENSORS AREA SENSORS LIGHT CURTAINS / SAFETY COMPONENTS PRESSURE / FLOW SENSORS INDUCTIVE PROXIMITY SENSORS PARTICULAR USE SENSORS SENSOR OPTIONS INFORMATION OF INTERFACE CONVERTER The communications interface converter of HL-G1 series is RS-422 or RS-485. Use the HMI operator panel GT02 or GT12 (through mode) or the following interface converter when using the tool software HL-G1SMI and connecting to PC by USB. LINEEYE CO., LTD. Interface converter (USB to RS-422/485) SI-35USB Website: http://www.lineeye.com SIMPLE WIRE-SAVING UNITS WIRE-SAVING SYSTEMS MEASUREMENT SENSORS STATIC ELECTRICITY PREVENTION DEVICES LASER MARKERS PLC HUMAN MACHINE INTERFACES ENERGY CONSUMPTION VISUALIZATION COMPONENTS FA COMPONENTS MACHINE VISION SYSTEMS UV CURING SYSTEMS Selection Guide Laser Displacement Magnetic Displacement Collimated Beam Digital Panel Controller Metal-sheet Double-feed Detection HL-G1 HL-C2 HL-C1 1063 Compact Laser Displacement Sensor SPECIFICATIONS FIBER SENSORS LASER SENSORS MICRO PHOTOELECTRIC SENSORS AREA SENSORS LIGHT CURTAINS / SAFETY COMPONENTS PRESSURE / FLOW SENSORS INDUCTIVE PROXIMITY SENSORS Type Item Model No. PHOTOELECTRIC SENSORS Measurement center distance 30 mm 1.181 in 50 mm 1.969 in 85 mm 3.346 in 120 mm 4.724 in 250 mm 9.843 in 26.3 mm 1.035 in 47.3 mm 1.862 in 82.9 mm 3.264 in Measuring range ±4 mm ±0.157 in ±10 mm ±0.394 in ±20 mm ±0.787 in ±60 mm ±2.362 in ±150 mm ±5.906 in ±2 mm ±0.079 in ±5 mm ±0.197 in ±10 mm ±0.394 in Resolution 0.5 μm 0.020 mil 1.5 μm 0.059 mil 2.5 μm 0.098 mil 8 μm 0.315 mil 20 μm 0.787 mil 0.5 μm 0.020 mil 1.5 μm 0.059 mil 2.5 μm 0.098 mil Linearity ±0.1 % F.S. Temperature characteristics Light source SENSOR OPTIONS Receiving element MEASUREMENT SENSORS STATIC ELECTRICITY PREVENTION DEVICES LASER MARKERS Supply voltage ENERGY CONSUMPTION VISUALIZATION COMPONENTS FA COMPONENTS MACHINE VISION SYSTEMS Sampling rate Analog output Digital Panel Controller Metal-sheet Double-feed Detection Output polarity setting input Timing input Multi input Communications interface (high-function type only) Laser emission Alarm Output Protection Ambient temperature Ambient humidity Ambient illuminance Ambient altitude Pollution degree Insulation resistance CMOS image sensor 100 mA max. 200 μs, 500 μs, 1 ms, 2 ms • Maximum sink current : 50 mA • Applied voltage : 3 to 24 V DC (between output and 0 V) • Residual voltage : 2 V or less (at 50 mA of sink current) • Maximum source current : 50 mA • Residual voltage : 2.8 V or less (at 50 mA of source current) Open when the output is ON. Incorporated (automatic restoration) NPN open collector output operates when 0 V is connected. PNP open collector output operates when 24 V DC is connected. NPN output operates when 0 V is connected and NPN is set (depending on settings). PNP output operates when external power + is connected and PNP is set (depending on settings). Zero set, zero set off, reset, memory switching, teaching, saving, and laser control according to the input time. In case NPN output is selected, function varies according to the time 0 V is connected NPN. In case PNP output is selected, function varies according to the time external power + is connected. RS-422 or RS-485 (selectable) Baud rate: 9,600 / 19,200 / 38,400 / 115,200 / 230,400 / 460,800 / 921,600 bps Data length 8 bits, stop bit length 1 bit, without parity check, BCC check, termination code: CR Green LED (lights up during laser emission) Orange LED (lights up when this product cannot measure because of insufficient or excessive light intensity) Yellow LED × 3 Red LED 5.5 digit display IP67 (IEC) –10 to +45 °C +14 to +113 °F (No dew condensation), Storage: –20 to +60 °C –4 to +140 °F (No dew condensation) 35 to 85 % RH, Storage: 35 to 85 % RH Incandescent light: 3,000 ℓ x or less at the light-receiving face (Note 3) 2,000 m 6,561 ft or less 2 20 MΩ, or more, with 250 V DC megger between all supply teminals connected together and enclosure Voltage withstandability 1,000 V AC one min. between all supply terminals connected together and enclosure Vibration resistance 10 to 55 Hz (period: 1 min.) frequency, 1.5 mm 0.059 in amplitude in X,Y and Z directions for two hours each Shock resistance Material 500 m/s2 acceleration (50 G approx.) in X,Y and Z directions for three times each Enclosure: PBT, front cover: acrylic, cable: PVC Standard type: 0.1 mm2 10-core cabtyre cable, 5 m 16.404 ft long, high function type: 14-core cabtyre cable with connector, 0.5 m 1.640 ft long Cable Cable extension Weight HL-C1 0.2 × 0.2 mm 0.008 × 0.008 in 24 V DC ±10 % including ripple 0.5 V (P-P) Output range: 0 to 10.5 V (normal) / 11 V (at alarm), Output impedance: 100 Ω Short circuit protection HL-G1 HL-C2 0.1 × 0.1 mm 0.004 × 0.004 in Output range: 3.2 to 20.8 mA (normal) / 21.6 mA (at alarm), Load impedance: 300 Ω max. Output operation Environmental resistance Collimated Beam 0.1 × 0.1 mm 0.5 ×1.0 mm 0.75 × 1.25 mm 1.0 × 1.5 mm 1.75 × 3.5 mm 0.004 × 0.004 in 0.020 × 0.039 in 0.030 × 0.049 in 0.039 × 0.059 in 0.069 × 0.138 in Current Output (OUT 1, OUT 2, OUT 3) Selection Guide Magnetic Displacement ±0.08 % F.S./°C Red semiconductor laser, Class 2 (Class 1 for specular reflection type) (IEC / JIS / FDA, Laser Notice No. 50) Max. output: 1 mW (0.39mW for specular reflection type) Peak emission wavelength: 655 nm 0.026 mil Voltage Digital display Laser Displacement ±0.2 % F.S. Judgment output or alarm output (setting selectable) NPN transistor, open-collector / PNP transistor, open-collector (selectable) Indicator UV CURING SYSTEMS ±0.3 % F.S. Current consumption PLC HUMAN MACHINE INTERFACES Specular reflection type Standard type HL-G103-A-C5 HL-G105-A-C5 HL-G108-A-C5 HL-G112-A-C5 HL-G125-A-C5 HL-G103A-RA-C5 HL-G105A-RA-C5 HL-G108A-RA-C5 Beam diameter (Note 2) WIRE-SAVING SYSTEMS Diffuse reflection type High function type HL-G103-S-J HL-G105-S-J HL-G108-S-J HL-G112-S-J HL-G125-S-J HL-G103A-RS-J HL-G105A-RS-J HL-G108A-RS-J PARTICULAR USE SENSORS SIMPLE WIRE-SAVING UNITS HL-G1 SERIES Extension up to total 20 m 65.617 ft is possible with optional cable (Cable for standard type cannot be extended). Standard type Net weight: 70 g approx. (not including cable), 320 g approx. (including cable), gross weight: 380 g approx. High function type Net weight: 70 g approx. (not including cable), 110 g approx. (including cable), gross weight: 160 g approx. Accessory Warning label: 1 set Notes: 1) Where measurement conditions have not been specified precisely, the conditions used were as follows: supply voltage 24 V DC, ambient temperature +20 °C +68 °F, sampling rate 500 μs, average number of samples: 1024, measurement center distance, object measured is made of white ceramic (specular reflection type: an aluminum vapor deposition surface reflection mirror) and analog measurement values. 2) This beam diameter is the size at the measurement center distance. These values were defined by using 1/e2 (13.5 %) of the center light intensity. The results may be affected if there is a slight leakage of light outside the normal spot diameter and if the periphery surrounding the sensing point has a higher reflectivity than the sensing point itself. 3) The fluctuation by ambient illuminance is ±0.1 % F.S. or less. Compact Laser Displacement Sensor HL-G1 SERIES 1064 I/O CIRCUIT AND WIRING DIAGRAMS FIBER SENSORS LASER SENSORS I/O circuit diagrams When selecting NPN output Color code MICRO PHOTOELECTRIC SENSORS Color code (Brown) + V (Black) Output 1: OUT 1 Load 50 mA max. (Brown) + V (Black) Output 1: OUT 1 (White) Output 2: OUT 2 Load 50 mA max. (Gray) Output 3: OUT 3 Load 50 mA max. 50 mA max. (White) Output 2: OUT 2 External power 3 to 24 V DC 50 mA max. (Gray) Output 3: OUT 3 50 mA max. Main unit power 24 V DC ±10 % Including ripple 0.5 V (P-P) (Pink/Purple) Output polarity setting input: NP 3.3 V AREA SENSORS LIGHT CURTAINS / SAFETY COMPONENTS Load PRESSURE / FLOW SENSORS Load INDUCTIVE PROXIMITY SENSORS Load (Pink/Purple) Output polarity setting input: NP Main circuit Main circuit PHOTOELECTRIC SENSORS When selecting PNP output *1 External power 3 to 30 V DC (Pink) Timing input: TM (Pink) Timing input: TM Main unit power 24 V DC ±10 % Including ripple 0.5 V (P-P) (Purple) Multi input: MI *1 (Blue) 0 V Sensor head internal circuit Sensor head internal circuit *1 External connection example MEASUREMENT SENSORS STATIC ELECTRICITY PREVENTION DEVICES PLC HUMAN MACHINE INTERFACES *1 Non-voltage contact SIMPLE WIRE-SAVING UNITS LASER MARKERS (Blue) 0 V External connection example SENSOR OPTIONS WIRE-SAVING SYSTEMS 3.3 V (Purple) Multi input: MI PARTICULAR USE SENSORS Non-voltage contact or PNP open-collector transistor output IN IN 0V 0V or IN 0V High [+5 V to +30 V DC (source current 0.04 mA or less)] : Effective Low (0 to 0.6 V DC or open) : Ineffective ENERGY CONSUMPTION VISUALIZATION COMPONENTS FA COMPONENTS MACHINE VISION SYSTEMS UV CURING SYSTEMS Analog output (common in NPN output type and PNP output type) Color code 0 to 11 V Main circuit 100 Ω AGND +V 22 Ω AGND Sensor head internal circuit Analog input (Black) Analog voltage output device : A (V) (Shield) Analog ground : AGND (Gray) 3.2 to 22 mA Analog current output : A (I) (Shield) Analog ground : AGND External connection example Notes: 1) Analog output is not equipped with the short-circuit protection. Do not short-circuit or apply voltage to them. 2) Use shielded wires for analog outputs. Selection Guide Laser Displacement Magnetic Displacement Collimated Beam Digital Panel Controller Metal-sheet Double-feed Detection HL-G1 HL-C2 HL-C1 1065 FIBER SENSORS LASER SENSORS Compact Laser Displacement Sensor I/O CIRCUIT AND WIRING DIAGRAMS Communication specifications (High function type) PHOTOELECTRIC SENSORS Communication method MICRO PHOTOELECTRIC SENSORS Synchronization method AREA SENSORS LIGHT CURTAINS / SAFETY COMPONENTS PRESSURE / FLOW SENSORS INDUCTIVE PROXIMITY SENSORS PARTICULAR USE SENSORS HL-G1 SERIES RS-422 RS-485 Full duplex Half duplex Asynchronous communication method Transmission code ASC ll Baud rate 9,600/19,200/38,400/115,200/230,400/460,800/921,600 bps Data length 8 bit Stop bit length 1 bit Parity check None BCC Yes Termination code CR The HL-G1 can be connected to upper devices of RS-422/485. When upper device sends the request command, the HL-G1 series send the response command. SENSOR OPTIONS SIMPLE WIRE-SAVING UNITS WIRE-SAVING SYSTEMS PLC etc. Request command MEASUREMENT SENSORS STATIC ELECTRICITY PREVENTION DEVICES LASER MARKERS HL-G1 series Upper device Response command RS-422 1-to-1 connection RS-485 1-to-N connection PLC HUMAN MACHINE INTERFACES RS-422 host device HL-G1 ENERGY CONSUMPTION VISUALIZATION COMPONENTS FA COMPONENTS MACHINE VISION SYSTEMS UV CURING SYSTEMS Selection Guide Laser Displacement Magnetic Displacement Collimated Beam +SD -SD +RD -RD SG • Connectable up to 16 units. • Please set the prefix with no duplication. HL-G1 Area:01 (Green) Transmission data:+SD (Sky Blue) Transmission data:-SD Terminator ON (Orange) Reception data:+RD Terminator OFF (Yellow) Reception data:-RD (Shield) Signal ground:SG (Note 2) Notes: 1) The transmission data cable and reception data cable are both twisted-pair cables. 2) The shield is connected to the 0-V side of the power supply line inside the sensor. 3) Be sure to connect the signal ground. 4) The sensor is of non-isolated type. Make sure that the potential difference between the sensor and RS-422 connecting device does not exceed 4V. A difference in potential in excess may cause the connecting device or the sensor to malfunction. Terminator OFF HL-C1 (Green) Transmission data:+SD (Sky Blue) Transmission data:-SD (Orange) Reception data:+RD (Yellow) Reception data:-RD (Shield) Signal ground:SG(Note 2) HL-G1 Area:16 Metal-sheet Double-feed Detection HL-C2 +SD -SD +RD -RD SG (Green) Transmission data:+SD (Sky Blue) Transmission data:-SD (Orange) (Note 7) Reception data:+RD (Yellow) Reception data:-RD (Shield) Signal ground:SG(Note 2) HL-G1 Area:02 Digital Panel Controller HL-G1 RS-485 host device Terminator ON(Note 5) (Green) Transmission data:+SD (Sky Blue) Transmission data:-SD (Orange) Reception data:+RD (Yellow) Reception data:-RD (Shield) Signal ground:SG(Note 2) Notes: 1) The transmission data cable and reception data cable are both twisted-pair cables. 2) The shield is connected to the 0-V side of the power supply line inside the sensor. 3) Be sure to connect the signal ground. 4) The sensor is of non-isolated type. Make sure that the potential difference between the sensor and RS-485 connecting device does not exceed 4V. A difference in potential in excess may cause the connecting device or the sensor to malfunction. 5) The sensor has a built-in terminating resistor. Be sure to turn ON the terminating resistor of the terminating sensor. 6) Perform transition wiring for the transmission path. 7) Connect the wires according to the specification of the equipment. Compact Laser Displacement Sensor 1066 HL-G1 SERIES SENSING CHARACTERISTICS (TYPICAL) FIBER SENSORS LASER SENSORS Correlation between measuring distance and error characteristics Diffuse reflection type − + − HL-G103□ Diffuse reflection type Horizontal positioning 0 –0.2 0.2 –0.2 –2.0 0 2.0 –0.079 (Center) 0.079 Measuring distance L (mm in) –0.4 –4.0 –0.157 4.0 0.157 0.4 0.2 –10.0 0 10.0 –0.394 (Center) 0.394 Measuring distance L (mm in) –0.4 –20.0 –0.787 20.0 0.787 0 0.2 −75 0 −2.953 (Center) 75 2.953 150 5.906 Measuring distance L (mm in) 0.1° 0° −0.1° 0.4 Sampling rate: 500 μs Average number of samples: 1024 0 −0.2 −0.4 −5.0 −0.197 10° 0° −10° 0.2 2.5 0.098 Measuring distance L (mm in) 5.0 0.197 −0.4 −5.0 −0.197 10.0 0.394 0.2 75 2.953 150 5.906 0.4 0.2 0.5° 0° −0.5° Sampling rate: 500 μs Average number of samples: 1024 5.0 0.197 10° 0° –10° –0.4 –60.0 –2.362 0.1° 0° −0.1° 0.4 0.2 1.0 0.039 2.0 0.079 HUMAN MACHINE INTERFACES ENERGY CONSUMPTION VISUALIZATION COMPONENTS FA COMPONENTS MACHINE VISION SYSTEMS –30.0 0 30.0 –1.181 (Center) 1.181 Measuring distance L (mm in) 60.0 2.362 0.1° 0° −0.1° Sampling rate: 500 μs Average number of samples: 1024 UV CURING SYSTEMS Magnetic Displacement Collimated Beam Digital Panel Controller Metal-sheet Double-feed Detection −1.0 0 −0.039 (Center) 1.0 0.039 2.0 0.079 Measuring distance L (mm in) HL-G1 Specular reflection type Horizontal positioning −0.2 0.4 0.2 0.05° 0° −0.05° Sampling rate: 500 μs Average number of samples: 1024 0 −0.2 5.0 0.197 Measuring distance L (mm in) 10.0 0.394 Selection Guide Laser Displacement 0 −0.4 −2.0 −0.079 Sampling rate: 500 μs Average number of samples: 1024 −5.0 0 −0.197 (Center) LASER MARKERS PLC Sampling rate: 500 μs Average number of samples: 1024 −0.2 −1.0 0 −0.039 (Center) STATIC ELECTRICITY PREVENTION DEVICES Horizontal positioning 0 −0.4 −10.0 −0.394 10.0 0.394 0 HL-G108A-R□ 0.2 Measuring distance L (mm in) 0.2 Sampling rate: 500 μs Average number of samples: 1024 Vertical positioning 2.5 0.098 0.4 Measuring distance L (mm in) 0.4 –5.0 0 5.0 –0.197 (Center) 0.197 Measuring distance L (mm in) MEASUREMENT SENSORS Specular reflection type 0 −0.4 −2.0 −0.079 0.05° 0° −0.05° −2.5 0 −0.098 (Center) –0.4 –10.0 –0.394 HL-G103A-R□ −0.2 −75 0 −2.953 (Center) WIRE-SAVING SYSTEMS –0.2 60.0 2.362 SENSOR OPTIONS –0.2 Horizontal positioning –30.0 0 30.0 –1.181 (Center) 1.181 Measuring distance L (mm in) PARTICULAR USE SENSORS SIMPLE WIRE-SAVING UNITS 10° Sampling rate: 500 μs 0° Average number of –10° samples: 1024 0 –0.4 –60.0 –2.362 Sampling rate: 500 μs Average number of samples: 1024 Diffuse reflection type Vertical positioning 0 −0.2 −2.5 0 −0.098 (Center) 0.4 Sampling rate: 500 μs Average number of samples: 1024 Horizontal positioning Error (% F.S.) Error (% F.S.) 0.2 20.0 0.787 Specular reflection type Vertical positioning –5.0 0 5.0 –0.197 (Center) 0.197 Measuring distance L (mm in) 10° 0° –10° INDUCTIVE PROXIMITY SENSORS 0 HL-G112□ Measuring distance L (mm in) HL-G105A-R□ 0.4 –10.0 0 10.0 –0.394 (Center) 0.394 Measuring distance L (mm in) 0 −0.4 −150 −5.906 0.2 –0.2 −0.2 −0.2 −0.4 −150 −5.906 0.4 0.4 Vertical positioning Horizontal positioning Sampling rate: 500 μs Average number of samples: 1024 Error (% F.S.) Error (% F.S.) 10° 0° −10° –0.4 –10.0 –0.394 Sampling rate: 500 μs Average number of samples: 1024 Diffuse reflection type Vertical positioning 0.2 10° 0° –10° 0 HL-G125□ 0.4 4.0 0.157 –0.2 –0.2 Horizontal positioning Sampling rate: 500 μs Average number of samples: 1024 0 Error (% F.S.) 0 –0.4 –20.0 –0.787 –2.0 0 2.0 –0.079 (Center) 0.079 Measuring distance L (mm in) Horizontal positioning Sampling rate: 500 μs Average number of samples: 1024 Error (% F.S.) Error (% F.S.) 0.2 10° 0° –10° 0.2 10° 0° –10° PRESSURE / FLOW SENSORS Diffuse reflection type –0.2 Diffuse reflection type Vertical positioning 0.4 LIGHT CURTAINS / SAFETY COMPONENTS Measuring L object Measuring object Vertical positioning Sampling rate: 500 μs Average number of samples: 1024 0 HL-G108□ 0.4 10° 0° –10° Error (% F.S.) –0.4 –4.0 –0.157 0.4 Sampling rate: 500 μs Average number of samples: 1024 AREA SENSORS L HL-G105□ Error (% F.S.) Error (% F.S.) 0.2 10° 0° –10° Error (% F.S.) 0.4 Measuring object L MICRO PHOTOELECTRIC SENSORS Sensor head Sensor head L L Measuring Measuring object object Vertical positioning + Error (% F.S.) L L Measuring Measuring object object − Sensor Sensor head head Sensor Sensor head head Error (% F.S.) + Aluminum vapor deposition surface reflection mirror Horizontal orientation Sensor head + −+ – Error (% F.S.) + Alminum vapor deposition surface reflection mirror Vertical orientation Error (% F.S.) + − White ceramic Horizontal orientation Error (% F.S.) White ceramic Vertical orientation − PHOTOELECTRIC SENSORS Specular reflection type −0.4 −10.0 −0.394 −5.0 0 −0.197 (Center) 5.0 0.197 Measuring distance L (mm in) 10.0 0.394 HL-C2 HL-C1 1067 Compact Laser Displacement Sensor HL-G1 SERIES PRECAUTIONS FOR PROPER USE FIBER SENSORS LASER SENSORS Refer to p.1501 for general precautions and p.1499~ for information about laser beam. MICRO PHOTOELECTRIC SENSORS AREA SENSORS LIGHT CURTAINS / SAFETY COMPONENTS • Do not operate products using methods other than the ones described in the instruction manual included with each product. Control or adjustment through procedures other than the ones specified may cause hazardous laser radiation exposure. • The following label is attached to the product. Handle the product according to the instruction given on the warning label. The Japanes, English, Chinese, Korean warning label is packed with the sensor. PRESSURE / FLOW SENSORS INDUCTIVE PROXIMITY SENSORS PARTICULAR USE SENSORS ( SENSOR OPTIONS ) SIMPLE WIRE-SAVING UNITS WIRE-SAVING SYSTEMS MEASUREMENT SENSORS • This product is classified as a Class 2 (specular reflection type: Class 1) Laser Product in IEC / JIS standards and FDA* regulations. Do not look at the laser beam directly or through optical system such as a lens. • Never use this product as a sensing device for personnel protection. • In case of using sensing devices for personnel protection, use products which meet laws and standards, such as OSHA, ANSI or IEC etc., for personnel protection applicable in each region or country. • This product has been developed / produced for industrial use. PHOTOELECTRIC SENSORS *This product complies with 21 CFR 1040.10 and 1040.11 Laser Notice No. 50, dated June 24, 2007, issued by CDRH (Center for Devices and Radiological Health) under the FDA (Food and Drug Administration). Beam diameter (Unit: mm in) Diffuse reflection type PLC HUMAN MACHINE INTERFACES ENERGY CONSUMPTION VISUALIZATION COMPONENTS FA COMPONENTS MACHINE VISION SYSTEMS Model No. Measuring range LASER MARKERS Measurement center distance STATIC ELECTRICITY PREVENTION DEVICES b a d c UV CURING SYSTEMS f e Selection Guide HL-G103-S-J HL-G103-A-C5 HL-G105-S-J HL-G105-A-C5 HL-G108-S-J HL-G108-A-C5 HL-G112-S-J HL-G112-A-C5 HL-G125-S-J HL-G125-A-C5 a 0.15 0.006 b 0.15 0.006 Beam diameter c d 0.1 0.1 0.004 0.004 e 0.15 0.006 f 0.15 0.006 1.2 0.047 0.6 0.024 1.0 0.039 0.5 0.020 0.9 0.035 0.4 0.016 1.5 0.059 0.9 0.030 1.25 0.049 0.75 0.030 1.0 0.039 0.6 0.024 1.8 0.071 1.2 0.047 1.5 0.059 1.0 0.039 0.8 0.031 0.5 0.020 2.5 0.098 1.5 0.059 3.5 0.138 1.75 0.069 4.5 0.177 2.0 0.079 a 0.15 0.006 b 0.15 0.006 Beam diameter c d 0.1 0.1 0.004 0.004 e 0.15 0.006 f 0.15 0.006 0.15 0.006 0.15 0.006 0.1 0.004 0.1 0.004 0.15 0.006 0.15 0.006 0.2 0.008 0.2 0.008 0.2 0.008 0.2 0.008 0.2 0.008 0.2 0.008 Specular reflection type Laser Displacement HL-G1 HL-C2 HL-C1 b a c e d f Model No. HL-G103-RS-J HL-G103-RA-C5 HL-G105-RS-J HL-G105-RA-C5 b a HL-G108-RS-J HL-G108-RA-C5 Measuring range Metal-sheet Double-feed Detection Measuring range Digital Panel Controller Measurement center distance Collimated Beam Measurement center distance Magnetic Displacement c e d f Compact Laser Displacement Sensor PRECAUTIONS FOR PROPER USE HL-G1 SERIES 1068 Refer to p.1501 for general precautions and p.1499~ for information about laser beam. FIBER SENSORS LASER SENSORS Sensor head mounting direction • To obtain the greatest precision, the sensor head should be oriented facing the direction of movement of the object’s surface, as shown in the figure below. Rotating object Object with variations in material or color PHOTOELECTRIC SENSORS MICRO PHOTOELECTRIC SENSORS AREA SENSORS LIGHT CURTAINS / SAFETY COMPONENTS PRESSURE / FLOW SENSORS INDUCTIVE PROXIMITY SENSORS PARTICULAR USE SENSORS SENSOR OPTIONS Object that has large differences in gaps, grooves and colors SIMPLE WIRE-SAVING UNITS WIRE-SAVING SYSTEMS MEASUREMENT SENSORS STATIC ELECTRICITY PREVENTION DEVICES LASER MARKERS PLC DIMENSIONS (Unit: mm in) The CAD data in the dimensions can be downloaded from our website. HL-G1□-A-C5  HL-G1□-S-J Model No. HL-G103-A-C5 HL-G103-S-J HL-G105-A-C5 HL-G105-S-J HL-G108-A-C5 HL-G108-S-J HL-G112-A-C5 HL-G112-S-J HL-G125-A-C5 HL-G125-S-J Sensor head Measurement center distance (ℓ) θ   30 mm 1.181 in 30°   50 mm 1.969 in 21°   85 mm 3.346 in 15° 120 mm 4.724 in 11° 250 mm 9.843 in 6.2° 5.5 digit LED display (Red) Alarm indicator (Orange) Laser emission indicator (Green) OUT 1 indicator (Yellow) OUT 2 indicator (Yellow) OUT 3 indicator (Yellow) ENTER key 20.4 0.803 47.5 1.870 Measurement center distance Beamemitting axis Beam-receiving axis 3.8 0.150 6.2° HUMAN MACHINE INTERFACES ENERGY CONSUMPTION VISUALIZATION COMPONENTS FA COMPONENTS MACHINE VISION SYSTEMS UV CURING SYSTEMS UP key DOWN key 57 2.244 49.4 1.945 2-ø4.5 ø0.177 Selection Guide 51.4 2.024 60 2.362 Laser Displacement Magnetic Displacement 5 0. Collimated Beam m Digital Panel Controller 0 64 1. 4.3 ø6.85 ø0.270 0.169 ft 43 93 6 1. Equipped on HL-G1□-S-J only ø12.5 ø0.492 Metal-sheet Double-feed Detection HL-G1 HL-C2 HL-C1 1069 Compact Laser Displacement Sensor DIMENSIONS (Unit: mm in) FIBER SENSORS LASER SENSORS PHOTOELECTRIC SENSORS MICRO PHOTOELECTRIC SENSORS 5.5 digit LED display (Red) Alarm indicator (Orange) Laser emission indicator (Green) Measurement center distance 26.3 1.035 17.5 0.689 Beamemitting axis 20.4 0.803 PRESSURE / FLOW SENSORS 66.6 2.622 34.41 1.355 47.5 1.8 Beamreceiving axis 70 ø6.85 ø0.270 0.5 m ø12.5 ø0.492 4 1. 3 1.6 693 40 ft PLC 2-ø 4.5 ø 0.177 66.8 2.630 57.4 2.260 15.05° 66.8 2.630 31.2 1.228 47.5 1.870 UV CURING SYSTEMS ø12.5 ø0.492 OUT 1 indicator (Yellow) OUT 2 indicator (Yellow) OUT 3 indicator (Yellow) 62.3 2.453 42.24 1.663 Beam-emitting axis Beamreceiving axis ø6.85 ø0.270 0.5 4 m 1.6 1.693 3 40 ft UP key DOWN key Measurement center distance 82.9 3.264 10.75 0.423 20.4 0.803 ENERGY CONSUMPTION VISUALIZATION COMPONENTS 10.39° Sensor head ENTER key HUMAN MACHINE INTERFACES 69 2.717 59.5 2.343 32.8 1.291 Equipped on HL-G105A-RS-J only HL-G108A-RA-C5  HL-G108A-RS-J 5.5 digit LED display (Red) Alarm indicator (Orange) Laser emission indicator (Green) 2-ø 4.5 ø 0.177 69 2.717 Equipped on HL-G103A-RS-J only LASER MARKERS MACHINE VISION SYSTEMS 64.2 2.528 39.32 1.548 20.77° 72.3 2.846 33 1.299 15° WIRE-SAVING SYSTEMS FA COMPONENTS UP key DOWN key 47.5 1.870 62.4 2.457 SIMPLE WIRE-SAVING UNITS STATIC ELECTRICITY PREVENTION DEVICES 20.4 0.803 2-ø4.5 ø0.177 Measurement center distance 47.3 1.862 13.4 0.528 Beam-emitting axis Sensor head OUT 1 indicator (Yellow) OUT 2 indicator (Yellow) OUT 3 indicator (Yellow) ENTER key UP key DOWN key 72.3 2.846 Beamreceiving axis HL-G105A-RA-C5  HL-G105A-RS-J 5.5 digit LED display (Red) Alarm indicator (Orange) Laser emission indicator (Green) 30° SENSOR OPTIONS MEASUREMENT SENSORS Sensor head OUT 1 indicator (Yellow) OUT 2 indicator (Yellow) OUT 3 indicator (Yellow) ENTER key LIGHT CURTAINS / SAFETY COMPONENTS PARTICULAR USE SENSORS The CAD data in the dimensions can be downloaded from our website. HL-G103A-RA-C5  HL-G103A-RS-J AREA SENSORS INDUCTIVE PROXIMITY SENSORS HL-G1 SERIES 7.53° ø6.85 ø0.270 0. 5 m 4 1. 1.6 3 64 93 0 ft ø12.5 ø0.492 Equipped on HL-G108A-RS-J only Selection Guide Laser Displacement Magnetic Displacement HL-G1CCJ□ Extension cable (Optional) Collimated Beam Digital Panel Controller Metal-sheet Double-feed Detection HL-G1 HL-C2 HL-C1 Model No. L HL-G1CCJ2  2,000 +2000 78.740 +7.8740  5,000 +5000 196.850 +19.6850 10,000 +1,0000 393.701 +39.3700 20,000 +2,0000 787.402 +78.7400 HL-G1CCJ5 HL-G1CCJ10 HL-G1CCJ20 L ø6.85 ø0.270 cable ( ) 43 1.693 12.5 ( øø0.492 ) 14-core × 0.1 mm2 insulator diameter: ø0.7 mm ø0.028 in (RS-422/485 communication cable: ø1.0 mm ø0.039 in) 50 (1.969 )