MS-HLT1-1

Ultra-compact Laser Collimated Beam Sensor HL-T1 SERIES 2022.8 * The contents of this catalog are as of October 2017. For the latest information, please visit our company website. 2 Ultra-compact Laser Collimated Beam Sensor HL-T1 SERIES Conforming to FDA regulations (HL-T□F only) This product is classified as a Class 1 Laser Product in IEC / JIS standards and a Class II Laser Product in FDA regulations. Do not look at the laser beam through optical system such as a lens. Ultra-compact sensor head A high-functionality intelligent controller Ultra-compact sensor head Resolution of 4 µm 0.157 mil The ultra-compact size and yet the high level of performance. These sensors save space. A high resolution of 4 μm 0.157 mil (at an average 64 cycles) allows high-precision positioning and size judgment. HL-T1001A(F) HL-T1005A(F) HL-T1010A(F) Emitter Distinguishing size of electronic components Emitter 34 mm 1.339 in 15mm 0.591 in 20 mm 0.787 in 42 mm 1.654 in 15 mm 0.591 in 15 mm 0.591 in 20 mm 0.7487 in 19 mm 0.748 in 20 mm 0.787 in 15 mm 0.591 in Receiver 25 mm 0.984 in 20 mm 0.787 in Receiver BASIC PERFORMANCE Long sensing range Long sensing range of 500 mm 19.685 in [HL-T1005A(F), HL-T1010A(F)] and 2 m 6.562 ft [HL-T1001A(F)] are available. High-precision judgment even from minute differences in light intensity The sensors are sensitive Distinguishing opacity of glass to minute differences in light intensity, so that they can judge even the opacity of glass. In addition, the amount of light received can be displayed as a percentage to allow you to determine permeation rates. Minimum sensing object diameter ø8 µm ø0.315 mil HL-T1001A(F) The laser with a beam diameter of ø1 mm ø0.039 in can sense extremely small objects with dimensions in micrometers such as bonding wires. Adoption of a Class 1 laser The adoption of a Class 1 laser (IEC / JIS) eliminates the need for safety countermeasures, so that these sensors can be used in photoelectric sensor applications with confidence. Ultra-compact Laser Collimated Beam Sensor HL-T1 SERIES APPLICATIONS Checking the positioning of chip components Detecting defective lead frame seating Sensing wafer position in wafer cassette FUNCTIONS Fully equipped with convenient functionality Analog output is switchable between current / voltage A wide range of convenient features has been incorporated into the unit’s compact body: standard received light setting / auto scaling setting / measurement processing (various timer and hold functions) / differentiation / monitor focus function. These features make the unit useful for a wide variety of applications. The analog output can be switched between either of two different outputs; current (4 to 20 mA) / voltage (±4 V). With the monitor focus function, the output can be adjusted over the range from –5 V to +5 V, or from 0 V to +5 V, facilitating connectivity with a variety of output devices. Positioning teaching The actual value measured at the time when teaching is performed is utilized as the threshold value. Best suited for high-precision positioning. 2-point teaching In this teaching method, an intermediate level between the first and the second teaching levels is utilized as the threshold value. Minute differences, such as changes as small as the thickness of a sheet of paper between the sensing objects, can be detected when this teaching method is utilized. Automatic teaching With this teaching method, a series of periodic arbitrarily measurements are taken automatically and an intermediate value, between the maximum and minimum values obtained by this measurement, is utilized as the threshold value. The threshold value is therefore set in relation to the sensing object. Best suited for applications in which teaching must be performed without stopping the current flow of operations. (Examples) In the event that 5 mm 0.197 in: +5 V 0 mm 0 in: +1 V Linear output voltage (V) indicator –4 0 5.0 0.197 Sensor display value (mm in) Detection resolution can be easily confirmed The current resolution can be easily confirmed by setting the controller to indicate resolution display mode. By displaying the resolution, the marginal increment can be easily determined for the threshold value setting, helping to accurately determine whether sensing can be performed. Resolution +4 +5 +1 0 5.0 0.197 Sensor display value (mm in) In the event that 5 mm 0.197 in: +1 V 0 mm 0 in: +5 V Linear output voltage (V) 3 types of teaching functions are available: positioning teaching / 2-point teaching / automatic teaching, thus enabling a variety of applications to be accommodated for many different types of production sites. Monitor focus function The linear output is fully adjustable over the following range (current: 4 to 20 mA / voltage: ±4 V). The usage of the monitor focus function together with selectable current / voltage switching for the linear output allows for compatibility with a variety of output devices. Linear output voltage (V) 3 types of teaching functions are now available +5 +1 0 5.0 0.197 Sensor display value (mm in) The linear output must be set by determining output values (maximum; current: 0 to 23.5 mA / voltage: ±5.5 V) at two different points, for the arbitrary display value. MAINTENANCE Self-check for laser diode deterioration The intelligent controller performs self-checking for laser diode deterioration. If the controller detects significant deterioration (end of diode life), an error will be displayed on the main digital display panel. This function enables users to prepare in advance for potential laser diode malfunctions. Error display 3 Ultra-compact Laser Collimated Beam Sensor HL-T1 SERIES OPERABILITY OPTIONS Superior operability has been achieved Calculations for 2 sensors are possible All settings can be easily performed by using the four-way keys and viewing the digital displays. The calculation unit (optional) just needs to be connected between the two controllers to enable calculations (addition and subtraction) to be carried out for two sensors. No digital panel controller is needed either. Large dual digital display After power up, the measured value (red) and the threshold value (yellow) are displayed (letter height 7 mm 0.276 in) Sheet width measurement Judgment output indicators HIGH (Orange) / PASS (Green) / LOW (Yellow) 3-color display Calculation unit HL-AC1-CL Easy operation with four-way keys ORDER GUIDE Sensor heads Appearance Sensing width 5 mm 0.197 in type Beam diameter ø1 mm ø0.039 in type Type Sensing width 10 mm 0.394 in type 4 Sensing range 2 m 6.562 ft 500 mm 19.685 in 500 mm 19.685 in Sensing width Min. sensing object ø1 mm ø0.039 in ø1 to ø2.5 mm ø0.039 to ø0.098 in at 500 to 2,000 mm 19.685 to 78.740 in sensing range ø8 µm ø0.315 mil opaque object ø50 µm ø1.969 mil opaque object at 500 to 2,000 mm 19.685 to 78.740 in sensing range 5 mm 0.197 in 10 mm 0.394 in Conforming standards / regulations Model No. IEC / JIS HL-T1001A FDA / IEC / JIS HL-T1001F IEC / JIS HL-T1005A FDA / IEC / JIS HL-T1005F IEC / JIS HL-T1010A FDA / IEC / JIS HL-T1010F ø0.05 mm ø0.002 in opaque object ø0.1 mm ø0.004 in opaque object Note: The model No. with “P” shown on the label affixed to the product is the emitter, “D” shown on the label is the receiver. Accessories • MS-HLT1-1 Sensor mounting bracket for HL-T1001A(F) / HL-T1005A(F) (Note) Two M3 (length 20 mm 0.787 in) screws with washers are attached. Note: 2 sets are required to mount the emitter/receiver. • MS-LA3-1 Sensor mounting bracket for HL-T1010A(F) (Note) Two M3 (length 25 mm 0.984 in) screws with washers are attached. • CN-HLT1-1 (Sensor head to controller connection cable) Ultra-compact Laser Collimated Beam Sensor HL-T1 SERIES ORDER GUIDE Controllers Model No. Output NPN output Appearance HL-AC1 NPN open-collector transistor (Judgment output) Current/voltage output (Linear output) PNP output Type HL-AC1P PNP open-collector transistor (Judgment output) Current/voltage output (Linear output) Calculation unit Appearance Model No. HL-AC1-CL OPTIONS Designation Side-view attachment Model No. Description HL-T1SV1 For HL-T1001A(F) / T1005A(F) (1 pc.) HL-T1SV2 For HL-T1010A(F) (1 pc.) Side-view attachment • HL-T1SV1 • HL-T1SV2 The beam axis can be bent to a right angle making universal mounting possible. Controller MS-HLAC1-1 Use when mounting the controller with screws. mounting bracket HL-T1CCJ4 Length: 4 m 13.123 ft Net weight: 162 g approx. HL-T1CCJ8 Length: 8 m 26.247 ft Net weight: 330 g approx. Extension cable Extension cable for use between the controller and its cable linking it with the sensor head. Cabtyre cable with connectors on both ends Cable outer diameter: ø5.2 mm ø0.205 in Connector outer diameter: ø15.5 mm ø0.610 in max. Mounted on both sides Mounted on one side only Controller mounting bracket • MS-HLAC1-1 Extension cable • HL-T1CCJ4 • HL-T1CCJ8 5 6 Ultra-compact Laser Collimated Beam Sensor HL-T1 SERIES SPECIFICATIONS Sensor heads Model No. Type Beam diameter ø1 mm ø0.039 in type Item IEC / JIS conformed type HL-T1001A FDA conformed type HL-T1001F CE marking directive compliance Sensing width 5 mm 0.197 in type Sensing width 10 mm 0.394 in type HL-T1005A HL-T1010A HL-T1005F HL-T1010F EMC Directive, RoHS Directive HL-AC1, HL-AC1P Applicable controller 0 to 500 mm 0 to 19.685 in 500 to 2,000 mm 19.685 to 78.74 in Sensing range 500 mm 19.685 in Sensing width ø1 mm ø0.039 in ø1 to ø2.5 mm ø0.039 to ø0.098 in 5 mm 0.197 in 10 mm 0.394 in Min. sensing object ø8 µm ø0.315 mil opaque object ø50 µm ø1.969 mil opaque object ø0.05 mm ø0.002 in opaque object ø0.1 mm ø0.004 in opaque object Repeatability (During the state in which light is half blocked) 4 µm 0.157 mil (Note 2) – 4 µm 0.157 mil (Note 2) Linear output resolution (Note 3) 4 µm 0.157 mil (Note 2, 4) – 4 µm 0.157 mil (Note 2) Emission indicator Green LED (lights up during laser emission) Emitting element Environmental resistance Interference prevention function Two units of sensors can be mounted close together. (When the controller interference prevention function is used) Pollution degree Ambient temperature 3 (industrial environment) 0 to +50 °C +32 to +122 °F (No dew condensation allowed), Storage: –25 to +70 °C –13 to +158 °F Ambient humidity Ambient illuminance Voltage withstandability 35 to 85 % RH, Storage: 35 to 85 % RH Incandescent light: 10,000 ℓx or less at the light-receiving face 1,000 V AC for one min. between all supply terminals connected together and enclosure Insulation resistance 100 MΩ, or more, with 250 V DC megger between all supply terminals connected together and enclosure Vibration resistance 10 to 500 Hz frequency, 1.5 mm 0.059 in double amplitude in X, Y and Z directions for two hours each Shock resistance IEC / JIS conformed type FDA conformed type Material 300 m/s2 acceleration (30 G approx.) in X, Y and Z directions three times each Red semiconductor laser Class 1 (IEC / JIS) Red semiconductor laser Class 1 (IEC / JIS) modulated, max. output: 0.2 mW, peak emission wavelength: 650 nm 0.026 mil modulated, max. output: 0.35 mW, peak emission wavelength: 650 nm 0.026 mil Red semiconductor laser Class II (FDA) Red semiconductor laser Class II (FDA) modulated, max. output: 0.2 mW, peak emission wavelength: 650 nm 0.026 mil (IEC / JIS: Class 1) modulated, max. output: 0.35 mW, peak emission wavelength: 650 nm 0.026 mil (IEC / JIS: Class 1) Enclosure: Polyetherimide, Case cover: Polycarbonate, Front cover: Glass 0.09mm2 3-core shielded cable with connector, 0.5 m 1.640 ft long Cable Cable extension Extension up to total 10 m 32.808 ft is possible, with the optional cable. Net weight Accessories Emitter: 15 g approx., Receiver: 15 g approx. Emitter: 30 g approx., Receiver: 20 g approx. MS-HLT1-1(Sensor head mounting bracket): One set of two brackets for both the emitter and the receiver CN-HLT1-1(Sensor head to controller connection cable): 1 cable Laser beam alignment sticker: 2 pcs. Label set (FDA conformed type only): 1 set MS-LA3-1 (Sensor head mounting bracket): One set of two brackets for both the emitter and the receiver CN-HLT1-1 (Sensor head to controller connection cable): 1 cable Laser beam alignment sticker: 2 pcs. Label set (FDA conformed type only): 1 set Notes: 1) Where measurement conditions have not been specified precisely, the conditions used were an ambient temperature of +20 °C +68 °F. 2) In case of an average sampling rate of 64 times. 3) Value calculated with the linear output allowance factor (±3 σ) when connected to the controller included in the calculation of the detection width. 4) This value was obtained by converting the range of linear output fluctuation (±3 σ) into a sensing width, assuming that the smallest sensing object blocks the beam at the approximate center of the beam diameter of ø1 mm ø0.039 in. Calculation unit Model No. Item CE marking directive compliance HL-AC1-CL EMC Directive, RoHS Directive Connected controller HL-AC1, HL-AC1P Current consumption 12 mA or less (supplied from the controller) Connecting method Environmental resistance Connection indicator Ambient temperature Ambient humidity Voltage withstandablity Connector Orange LED (lights up when connected to the controller) 0 to +50 °C +32 to +122 °F (No dew condensation allowed), Storage: –15 to +60 °C +5 to +140 °F 35 to 85 % RH, Storage: 35 to 85 % RH 1,000 V AC for one min. between all supply terminals connected together and enclosure Insulation resistance 100 MΩ, or more, with 500 V DC megger between all supply terminals connected together and enclosure Vibration resistance 10 to 150 Hz frequency, 0.7 mm 0.028 in double amplitude in X, Y and Z directions for 80 min. Shock resistance 300 m/s2 acceleration (30 G approx.) in X, Y and Z directions three times each Material Enclosure: ABS, Indicator part: Acrylic Weight Net weight: 50 g approx. Note: Where measurement conditions have not been specified precisely, the conditions used were an ambient temperature of +20 °C +68 °F. Ultra-compact Laser Collimated Beam Sensor HL-T1 SERIES SPECIFICATIONS Controllers Type Item NPN output CE marking directive compliance HL-AC1P EMC Directive, RoHS Directive HL-T1001A/T1001F, HL-T1005A/T1005F, HL-T1010A/T1010F Applicable sensor head Supply voltage / Current consumption PNP output HL-AC1 Model No. 12 to 24 V DC ±10 %   Ripple P-P 10 % or less / 190 mA or less (when connected to the sensor head) Measuring cycle Linear output 150 μs Current / voltage output switchable (Note 2) • During current output: 4 to 20 mA/F.S., Maximum load resistance: 300 Ω • During voltage output: ±4 V/F.S., Output impedance 100 Ω (In the monitor focus function, it can also be set at ±5 V, 0 to 5 V, etc.) Temperature characteristics ±0.2 % F.S./°C (Note 3) Settable average sampling rate (Note 4) Judgment outputs (HIGH, PASS, LOW) 1 / 2 / 4 / 8 / 16 / 32 / 64 / 128 / 256 / 512 / 1,024 / 2,048 / 4,096 NPN open-collector transistor • Maximum sink current: 50 mA • Applied voltage: 30 V DC or less (between judgment output and 0 V) • Residual voltage: 1.2 V or less (at 50 mA sink current) PNP open-collector transistor • Maximum source current: 50 mA • Applied voltage: 30 V DC or less (between judgment output and +V) • Residual voltage: 2 V or less (at 50 mA source current) Utilization category DC-12 or DC-13 Number of outputs HIGH / PASS / LOW 3 values output Output operation HIGH: ON when measured value > HIGH threshold value PASS: ON when HIGH threshold value ≥ measured value ≥ LOW threshold value LOW: ON when LOW threshold value > measured value Short-circuit protection Incorporated Laser OFF input 0 V connection: Laser emission halt Open: Laser emission • Applied voltage: 30 V DC or less (leak current: 0.1 mA or less) +V connection: Laser emission halt Open: Laser emission • Applied voltage: 30 V DC or less (leak current: 0.1 mA or less) Zero reset input 0 V connection: Zero reset operates Open: Zero reset ineffective • Applied voltage: 30 V DC or less (leak current: 0.1 mA or less) +V connection: Zero reset operates Open: Zero reset ineffective • Applied voltage: 30 V DC or less (leak current: 0.1 mA or less) Timing input 0 V connection: Effective Open: Ineffective • Applied voltage: 30 V DC or less (leak current: 0.1 mA or less) +V connection: Effective Open: Ineffective • Applied voltage: 30 V DC or less (leak current: 0.1 mA or less) Reset input 0 V connection: Effective Open: Ineffective • Applied voltage: 30 V DC or less (leak current: 0.1 mA or less) +V connection: Effective Open: Ineffective • Applied voltage: 30 V DC or less (leak current: 0.1 mA or less) Indicators Laser emitting (LD ON) Judgment outputs Enable (ENABLE) Green LED (lights up during normal operation) Zero reset (ZERO) Green LED (lights up when the zero reset function is enabled) Main digital display Sub-digital display Main functions Environmental resistance Green LED (lights up during laser emission) HIGH: Orange LED (lights up when measured value > HIGH threshold value) PASS: Green LED (lights up when HIGH threshold value ≥ measured value ≥ LOW threshold value) LOW: Yellow LED (lights up when LOW threshold value > measured value) Pollution degree Ambient temperature Ambient humidity Voltage withstandability 5 digit red LED display 5 digit yellow LED display • Measured value display • Setting value, light amount value resolution display • Standard received light setting • Automatic scaling • Scaling RUN mode: Either the measured value (mm) or the hold value will be displayed. Reverse mode: The display orientation will be reversed. RUN mode: Either the resolution or laser beam reception amount will be displayed. THR mode: The threshold value will be displayed., Reverse mode: The display orientation will be reversed. • Display reverse • ECO display • Display digits limitation • Sample hold • Peak hold • Bottom hold • Peak to peak hold • Self peak hold • Self bottom hold • Zero reset • Initial reset • ON-delay timer • OFF-delay timer • One-shot timer • Differentiation • Sensitivity selection • Threshold value direct setting • Positioning teaching • 2-point teaching • Automatic teaching • Hysteresis width variability • Monitor focus • Non-measuring time setting • (A – B) calculation (Note 5) • (A + B) calculation (Note 5) • Mutual interference prevention (Note 5) • Laser deterioration detection • Key lock • Zero reset memory 3 (industrial environment) 0 to +50 °C +32 to +122 °F (No dew condensation allowed), Storage: –25 to +65 °C –13 to +149 °F 35 to 85 % RH, Storage: 35 to 85 % RH 1,000 V AC for one min. between all supply terminals connected together and enclosure Insulation resistance 20 MΩ, or more, with 500 V DC megger between all supply terminals connected together and enclosure Vibration resistance 10 to 150 Hz frequency, 0.7 mm 0.028 in double amplitude in X, Y and Z directions for 80 min. Shock resistance Material I/O cable I/O cable extension Weight 300 m/s2 acceleration (30 G approx.) in X, Y and Z directions three times each Enclosure: Polybutylene terephthalate, Transparent cover: Polycarbonate 0.09 mm2 10-core composite cable, 2 m 6.562 ft long Extension up to total 10 m 32.808 ft is possible, with 0.09 mm2 or more, cable. (Note 6) Net weight: 140 g approx. Notes: 1) Where measurement conditions have not been specified precisely, the conditions used were an ambient temperature of +20 °C +68 °F. 2) Switching between current and voltage is accomplished by a switch on the bottom of the controller. 3) This is a typical value when the sensor head is connected. 4) The judgment output and linear output and linear output response time is calculated by (Measuring cycle) × (Set average sampling rate + 1). 5) The calculation unit is necessary. 6) If the extension cable is longer than 10 m 32.808 ft, then it will not qualify for CE marking. 7 8 Ultra-compact Laser Collimated Beam Sensor HL-T1 SERIES I/O CIRCUIT DIAGRAMS HL-AC1 HL-AC1P NPN output type PNP output type Color code Color code (Brown) +V (Brown) +V D Load 50 mA max. Load + (Green) PASS judgment output 50 mA max. (Gray) LOW judgment output ZD2 Tr3 Main circuit ZD3 (Blue) GND (0 V) ZD1 Tr3 (Green) PASS judgment output Load 50 mA max. ZD2 – *1 *1 *1 (Orange / Violet) Zero reset input *1 *1 (Red) Reset input *1 (Violet) Timing input *1 (Orange / Violet) Zero reset input (Red) Reset input 12 to 24 V DC ±10 % (Gray) LOW judgment output Load (Blue) GND (0 V) ZD3 (Violet) Timing input *1 Voltage output ±4 V (Shield) Linear GND 50 mA max. (White) HIGH judgment output Load 50 mA max. + (Pink) LD-OFF input (Pink) LD-OFF input Internal circuit 12 to 24 V DC ±10 % 50 mA max. Current output 4 to 20 mA (Black) Linear output 100Ω – Tr2 Main circuit ZD1 Tr2 Tr1 D (White) HIGH Load judgment output Tr1 Current output 4 to 20 mA (Black) Linear output Current output: Load 300 Ω or less Voltage output: 10 kΩ or more 100Ω Current output: 300 Ω or less Voltage Load Voltage output: (Shield) Linear GND output ±4 V 10 kΩ or more Internal circuit Users’ circuit Users’ circuit Symbols … D: Reverse supply polarity protection diode ZD1, ZD2, ZD3: Surge absorption zener diode Tr1, Tr2, Tr3: PNP output transistor Symbols … D: Reverse supply polarity protection diode ZD1, ZD2, ZD3: Surge absorption zener diode Tr1, Tr2, Tr3: NPN output transistor * 1 * 1 Non-voltage contact or NPN open-collector transistor Non-voltage contact or PNP open-collector transistor or or • LD-OFF input, Timing input, Zero reset input, Reset input Low (0 to 1.5 V): Effective High (+V or open): Ineffective • LD-OFF input, Timing input, Zero reset input, Reset input Low (0 V or open): Ineffective High [ +V to ( +V –1.5 V)]: Effective SENSING CHARACTERISTICS (TYPICAL) HL-T1005A  HL-T1005F HL-T1001A  HL-T1001F Correlation between transverse deviation and output voltage Correlation between transverse deviation and output voltage 4 Vertical direction Horizontal direction 2 The graph depicts the correlation between transverse deviation and output voltage when the full-scale setting ranges from 0 V (light beam is interrupted) to 5 V (light beam is fully incident), using the Monitor Focus function. 0 4 2 0 2 4 0.157 0.079 0.079 0.157 (Up) Left Center Right (Down) Deviation ℓ (mm in) Correlation between interrupted beam width and output voltage 6 8 Vertical direction 4 2 Horizontal direction The graph depicts the correlation between transverse deviation and output voltage when the full-scale setting ranges from 0 V (light beam is interrupted) to 5 V (light beam is fully incident), using the Monitor Focus function. 0 10 5 0 5 10 0.394 0.197 0.197 0.394 (Up) Left Center Right (Down) Deviation ℓ (mm in) 250 mm 9.843 in Sensing object + Receiver ℓ Emitter Linear output voltage (V) Linear output voltage (V) 8 Horizontal direction Vertical direction 500 mm 19.685 in 500 mm 19.685 in Receiver Receiver Emitter Emitter ℓ ℓ 4 Vertical direction Horizontal direction 2 The graph depicts the correlation between transverse deviation and output voltage when the full-scale setting ranges from 0 V (light beam is interrupted) to 5 V (light beam is fully incident), using the Monitor Focus function. 0 10 5 0 5 10 0.394 0.197 0.197 0.394 (Up) Left Center Right (Down) Deviation ℓ (mm in) HL-T1010A  HL-T1010F Correlation between transverse deviation and output voltage 6 8 Horizontal direction Vertical direction 500 mm 19.685 in 500 mm 19.685 in Receiver Receiver Emitter Emitter ℓ ℓ 6 – 500 mm 19.685 in 4 2 0 –10 –5 0 5 –0.394 –0.197 0.197 Screeing edge position ℓ (mm in) 10 0.394 250 mm 9.843 in Sensing object ℓ Receiver + Emitter Linear output voltage (V) 6 8 Horizontal direction Vertical direction 2 m 6.562 ft 2 m 6.562 ft Receiver Receiver Emitter Emitter ℓ ℓ Linear output voltage (V) Linear output voltage (V) 8 Correlation between interrupted beam width and output voltage 6 – 500 mm 19.685 in 4 2 0 –10 –5 0 5 –0.394 –0.197 0.197 Screeing edge position ℓ (mm in) 10 0.394 Ultra-compact Laser Collimated Beam Sensor HL-T1 SERIES PRECAUTIONS FOR PROPER USE • This catalog is a guide to select a suitable product. Be sure to read instruction manual attached to the product prior to its use. • Never use this product as a sensing device for personnel protection. • In case of using sensing devices for personnel protection, use products which meet laws and standards, such as OSHA, ANSI or IEC etc., for personnel protection applicable in each region or country. • This product is classified as a Class 1 Laser Product in IEC / JIS regulations and a Class II Laser Product in FDA regulations. Do not look at the laser beam through optical system such as a lens. • The following label is attached to the product. Handle the product according to the instruction given on the warning label. The English warning label based on FDA regulations is pasted on the FDA conformed type. Safety standards for laser beam products • A laser beam can harm human being’s eyes, skin, etc., because of its high energy density. IEC has classified laser products according to the degree of hazard and the stipulated safety requirements. The HL-T1 series is classified as Class 1 laser. Classification by IEC 60825-1 Classification Class 1 Description Lasers that are safe under reasonably foreseeable conditions of operation, including the use of optical instruments for intrabeam viewing. Safe use of laser products • For the purpose of preventing users from suffering injuries by laser products, IEC 60825-1 “Safety of laser products”. Kindly check the standards before use. Functions Function Details Zero reset function The following tasks can be done by executing zero reset. • The display value can be set at “0”. • The linear output when the display reads “0” is made the center output value of the 2 points set by monitor focus. (In the default state, the current output is 12 mA and the voltage output is 0 V.) Auto scaling function The auto scaling function selects whether to display the laser beam reception amount in the main-digital display in “mm” units or in “%” units, and determines whether the amount of laser beam received or the amount of laser beam interrupted is displayed. With the set standard laser beam reception amount as the reference value, the current laser beam reception amount (laser beam interrupted amount) is scaled automatically and is displayed as well as being output. Standard received light setting This function registers and stores the current laser beam reception amount in memory as the standard laser beam reception amount. The laser beam reception amount during full laser beam entry becomes the 100 % laser beam reception amount’s full scale (F.S.). If this function is used, the display and the linear output are set on the full scale (F.S.) automatically. It can also be used to correct the laser beam reception amount when there is a change in the laser beam reception amount due to dirt, etc. on the front glass. Scaling function The scaling function is a function that changes the display value to the desired amount with respect to the setting value. At the desired distance, the display value can be input and changed. Hysteresis width setting function This function sets the hysteresis to the desired value. Monitor focus function With this function, the linear output range and inclination, etc. with respect to the display value can be specified. Setting is done by determining the 2 output values with respect to the desired display values. Differential function This function makes the amount of change in the measured value an output value. Use this function when measuring if you are paying attention to changes in measured values, as when counting the number of workpieces, etc. Display reverse function The digital display’s direction can be selected. The forward direction or the reverse direction to match the direction of installation on the equipment can be selected. ECO display function This function makes the display dark and saves electric power. Display digits limitation function This determines the number of display digits in the main-digital and sub-digital displays. If the number of digits is limited, the digits are turned off beginning with the lowest order digit. Zero reset memory function This selects whether or not to save the zero reset level in memory when the power is turned OFF. If you desire to reproduce the zero reset level from the previous operating session when you turn the power ON again, then enable this function. If this function is enabled, the zero reset level data are written into the EEPROM each time. Key lock function The controller’s key input can be disabled. Once the key input is disabled, the controller will not accept any key inputs until the key lock is released. Use this function to avoid changing the setting by mistake. Connection • This product is made to satisfy the specifications when the sensor head is combined with the controller. In any other combination, not only may it not satisfy the specifications, but could be the cause of breakdown. So by all means, use it so that there is a combination of the sensor head and the controller. 9 10 Ultra-compact Laser Collimated Beam Sensor HL-T1 SERIES PRECAUTIONS FOR PROPER USE Functional description ② ① ⑥ ④ Description Laser emitting indicator (LD ON) (Green LED) ⑤ ③ ⑫ ⑧ ⑦ ⑨ ⑪ ⑩ ⑬ Function Lights up when the sensor head is emitting laser beam. Judgment output indicators HIGH: Orange LED (lights up when measured value HIGH threshold value) (HIGH / PASS / LOW) PASS: Green LED (lights up when HIGH threshold value measured value LOW threshold value) (Orange / Green / Yellow LED) LOW: Yellow LED (lights up when LOW threshold value measured value) Main digital display (5 digit red LED) When in the RUN mode, it displays the measured value (mm/%). During measurement hold, it displays the hold value (mm/%). In Reverse mode, the top and bottom are displayed in reverse. Sub-digital display (5 digit yellow LED) When in the RUN mode, it displays the threshold value, voltage / current value, light reception amount or resolution. When in the THR mode, it displays the respective threshold values. In reverse mode, the top and bottom are displayed in reverse. Enable indicator (ENABLE) (Green LED) Lights up when operation is normal. Goes off when operation is abnormal (if the sensor head is not connected when the power is turned on). Zero reset indicator (ZERO) (Green LED) Lights up when the zero reset function is enabled. Mode selection switch The following 3 modes can be selected. • RUN mode: Measuring mode • THR mode: The threshold values are set in this mode. • FUN mode: Each of the settings are set in this mode. Threshold value select switch When in the THR / RUN mode, this switches the set threshold value (HIGH / LOW). UP key • RUN mode: Timing input • THR mode: Changes the threshold value (forward direction) • FUN mode: Changes the function setting value (forward direction) DOWN key • RUN mode: Press for 3 sec. or more: Standard light reception amount setting input • THR mode: Changes the threshold value (reverse direction) • FUN mode: Changes the function setting value (reverse direction) RIGHT key • RUN mode: Changes the contents of the sub-digital display (forward direction) • THR mode: Changes the threshold value digit (forward direction) • FUN mode: Sets function selection (forward direction) LEFT key • RUN mode: Changes the contents of the sub-digital display (reverse direction) • THR mode: Changes the threshold value digit (reverse direction) • FUN mode: Sets function selection (reverse direction) ENT key • RUN mode: Pressing for 1 sec. or more, executes zero reset.Pressing together with the RIGHT key for 3 sec. or more, cancels zero reset. • THR mode: When threshold value is blinking, the threshold value is set. When the threshold value lights up, teaching is executed. • FUN mode: When the set value is blinking, the value is set. When the setting is being initialized, pressing for a long time executes initialization. Others • This product outputs the judgment of the laser light analog quantity. Since there is variation in the light intensity between the center and the edges of the detection area, and the emitter side and the receiver side, the “display value” does not equal “the actual dimensions”, so caution is necessary. Use the displayed dimensional value as a criterion. • If the object being measured has a mirror surface or is a transparent body, it may be impossible to measure it accurately, so please exercise caution. • Absolutely do not attempt to disassemble this product. Ultra-compact Laser Collimated Beam Sensor DIMENSIONS (Unit: mm in) HL-T1 SERIES The CAD data can be downloaded from our website. HL-T1001A(F) HL-T1005A(F) ø2.6 ø0.102 cable, 0.5 m 1.640 ft long (Gray) Sensor head 2-ø3.2 ø0.126 2.8 0.110 34 1.339 16 0.630 0.2 0.008 (1.5) (0.059) 2-ø3.2 ø0.126 ø2.6 ø0.102 cable, 0.5 m 1.640 ft long (Black) Manufactured by J.S.T. Mfg. Co., Ltd. 2.8 XARR-04VF* 0.110 19 0.748 5 0.197 15 9 0.354 0.591 Manufactured by J.S.T. Mfg. Co., Ltd. XARR-04VF* (36.5) (1.437) (6.9) (0.272) Certification / identification label (Note 1) (50 µm 1.969 mil polyester film) 15 9 0.591 0.354 * The sensor heads that were produced before January 2006 use the connector shown below. Please note that the new connector and previous connector are incompatible. (10) (0.394) Manufactured by Molex 51029-0410 Light beam shielding plate (Note 1) Emission indicator (Green) Beam axis (Note 2) 15 0.591 15 0.591 Emitter Receiver Notes: 1) IEC / JIS conforming products do not contain light beam shielding plate, or certification / identification label. 2) The receiver of HL-T1001A(F) does not incorporate a slit. HL-T1010A HL-T1010F Sensor head 2-ø3.2 ø0.126 ø2.6 ø0.102 cable, 0.5 m 1.640 ft long (Gray) 42 1.654 2.8 0.110 0.2 0.008 (6.9)(0.272) 14 20 0.551 0.787 Manufactured by J.S.T. Mfg. Co., Ltd. (36.5) XARR-04VF* (1.437) 22 0.866 (1.5) (0.059) 10 0.394 25 0.984 2-ø3.2 ø0.126 ø2.6 ø0.102 cable, 0.5 m 1.640 ft long (Black) 2.8 Manufactured by 0.110 J.S.T. Mfg. Co., Ltd. XARR-04VF* 14 20 0.787 0.551 * The sensor heads that were produced before January 2006 use the connector shown below. Please note that the new connector and previous connector are incompatible. Certification / identification label (Note) (50 μm 1.969 mil polyester film) (10) (0.394) Emission indicator (Green) Manufactured by Molex 51029-0410 Light beam shielding plate (Note) Beam axis 20 0.787 20 0.787 Emitter Receiver Note: IEC / JIS conforming products do not contain light beam shielding plate, or certification/identification label. HL-AC1 HL-AC1P Controller HL-AC1-CL Calculation unit (Optional) Mounting drawing with a mounting bracket MS-HLAC1-1 (Optional) Connector for calculation unit connection (on each side) (3.6) (0.142) 32.2 1.268 30 1.181 64.3 2.531 Linking connector 24.9 0.980 Connection indicator (Orange) 4.3 0.169 34.3 1.350 13.2 0.520 3.9 0.154 22.4 16 0.882 0.630 13 36.8 0.512 1.449 2-ø3.2 ø0.126 150 5.906 approx. ø5.1 ø0.201 cable 3.4 0.134 15.8 0.622 ø5.2 ø0.205 cable, 2 m 6.562 ft long Suitable for 35 mm 1.378 in width DIN rail 5.4 0.213 3.4 0.134 32.2 1.268 16.1 0.634 Connector for sensor head connection 22.4 16 0.882 0.630 5.4 0.213 12 0.472 8 0.315 15.1 0.594 57 2.244 54.9 2.161 30 26 1.181 1.024 5 3.4 0.197 0.134 36.7 1.445 Suitable for 35 mm 1.378 in width DIN rail 11 12 Ultra-compact Laser Collimated Beam Sensor HL-T1 SERIES DIMENSIONS (Unit: mm in) MS-HLT1-1 Sensor head mounting bracket for HL-T1001A(F) / HL-T1005A(F) [Accessory for HL-T1001A(F) / HL-T1005A(F)] 3.4 0.134 1.1 9 ø3.2 ø0.126 0.043 0.354 1 The CAD data can be downloaded from our website. 2 7 5 0.276 0.197 3.2 0.126 9 0.354 3.4 0.134 t 1.2 t 0.047 17 0.669 Mounting drawing with HL-T1005A’s receiver 12.5 (34.6) 14.5 0.492 3.2 0.126 (1.362) 0.571 t 1.6 t 0.063 13.1 0.516 9 0.354 10 0.394 9 0.354 7 0.276 3.2 0.126 3.4 0.134 3 0.118 3.4 0.134 1.6 0.063 9 0.354 5 0.197 17 9.5 0.669 0.374 5 5 0.197 0.197 3.4 0.134 ø3.2 ø0.126 1.6 0.063 9 0.354 2-ø3.2 ø0.126 1.1 0.043 5 0.197 3.4 0.134 17 0.669 6 0.236 2-M3 × 0.5 0.020 5 0.197 5 0.197 5 0.197 1.1 0.043 5 0.197 Assembly dimensions 15 0.591 9 0.354 17 0.669 24.5 0.965 Material: Cold rolled carbon steel (SPCC) (Uni-chrome plated) 13.1 0.516 t 1.2 t 0.047 Two M3 (length 20 mm 0.787 in) screws with washers are attached. MS-LA3-1 Sensor head mounting bracket for HL-T1010A(F) [Accessory for HL-T1010A(F)] 1 Assembly dimensions 2 20 0.787 14 0.551 2-ø3.2 ø0.126 13 6 0.236 0.512 14 0.551 14 0.551 3 0.118 2-ø3.2 ø0.126 6 0.236 2.6 0.102 3.4 0.134 3.4 0.134 2.6 0.102 2-ø3.2 ø0.126 2-M3 × 0.5 0.020 t 1.6 t 0.063 10 0.394 2.6 0.102 Two M3 (length 25 mm 0.984 in) screws with washers are attached. 23 0.906 33 1.229 Controller mounting bracket (Optional) 34.8 1.370 22 0.866 16 0.630 2.5 0.098 7.3 0.287 3 0.118 3.4 0.134 26.8 1.055 16 0.630 14 0.551 10 0.394 3.4 0.134 2.6 0.102 23 0.906 13 0.512 Material: Cold rolled carbon steel (SPCC) (Uni-chrome plated) MS-HLAC1-1 3 0.118 3.4 0.134 3 0.118 10 0.394 t 1.6 t 0.063 16 0.630 2.6 0.102 14 0.551 (45.1) 23 (1.776) 0.906 3.4 0.134 13 0.512 6 0.236 23 0.906 Mounting drawing with HL-T1010A’s receiver 2.6 0.102 3.4 0.134 14 0.551 23 0.906 20 0.787 14 0.551 CN-HLT1-1 20 0.787 t 1.6 t 0.063 Sensor head to controller connection cable (Accessory for sensor head) +200 2-ø3.2 ø0.126 46 1.811 3 0.118 ø15 ø0.591 Manufactured by Hirose Electric Co.,Ltd. RP17-13P-12PC Black ø2.6 ø0.102 × 2 Manufactured by J.S.T. Mfg. Co., Ltd. XAP-04V-1* 3 0.118 5.4 0.213 5.4 0.213 32.2 27.2 1.268 1.071 1,500 0 59.055 +7.874 0 Gray 5.3 0.209 * The sensor heads that were produced before January 2006 use the connector shown below. Please note that the new connector and previous connector are incompatible. 27.2 1.071 3.4 0.134 t 1.0 t 0.039 Manufactured by Molex 51030-0430 Ultra-compact Laser Collimated Beam Sensor DIMENSIONS (Unit: mm in) HL-T1 SERIES The CAD data can be downloaded from our website. HL-T1SV1 Side-view attachment for HL-T1001A(F) / HL-T1005A(F) (Optional) Assembly dimensions Mounting drawing with HL-T1005A’s receiver 2.7 0.106 15 0.591 15 0.591 2-ø2.2 ø0.087 Beam axis Beam axis 15 0.591 (34) (1.339) 19 0.748 15 0.591 15 10.6 0.591 0.417 7.5 0.295 15 0.591 2.2 0.087 12.5 0.492 Material: Polyetherimide (Enclosure), Glass (Front cover) Two M2 (length 6 mm 0.236 in) screws with washers are attached. HL-T1SV2 Side-view attachment for HL-T1010A(F) (Optional) Assembly dimensions Mounting drawing with HL-T1010A’s receiver 2.8 0.110 20 0.787 (46) (1.811) 20 0.787 21 0.827 2-ø2.2 ø0.087 Beam axis Beam axis 20 0.787 20 15.6 0.787 0.614 2.2 0.087 25 0.984 11 0.433 21 0.827 Material: Polyetherimide (Enclosure), Glass (Front cover) Two M2 (length 6 mm 0.236 in) screws with washers are attached. 21 0.827 13 Disclaimer The applications described in the catalog are all intended for examples only. The purchase of our products described in the catalog shall not be regarded as granting of a license to use our products in the described applications. We do NOT warrant that we have obtained some intellectual properties, such as patent rights, with respect to such applications, or that the described applications may not infringe any intellectual property rights, such as patent rights, of a third party. Panasonic Industry Co., Ltd. Industrial Device Business Division 7-1-1, Morofuku, Daito-shi, Osaka 574-0044, Japan industrial.panasonic.com/ac/e/ ⓒ Panasonic Industry Co., Ltd. Specifications are subject to change without notice. Printed in Japan 2022.8