24-Bit, 204.8 kS/s Dynamic Signal Acquisition and Generation
NI 4461, NI 4462
• 2 or 4 simultaneously sampled analog inputs • 2 simultaneously updated analog outputs (NI 4461 only) • 118 dB dynamic range, 24-bit resolution • 204.8 kS/s maximum sampling rate • 92 kHz alias-free bandwidth • Input range from ±316 mV to 42.4 V • 6 gain settings • AC/DC coupling • Antialiasing and anti-imaging protection • IEPE conditioning – software-configurable • Multimodule synchronization
Operating Systems
• Windows 2000/NT/XP
Recommended Software
• LabVIEW • LabVIEW Real-Time Module • LabVIEW Sound and Vibration Toolkit • LabVIEW Order Analysis Toolkit • LabWindows/CVI • Measurement Studio
Measurement Services Software (included)
• NI-DAQmx
Calibration Certificate Available
Product NI 4461 NI 4462
Bus PXI, PCI PXI, PCI
Analog Input Sampling Inputs Resolution Rate 2 24 bits 204.8 kS/s 4 24 bits 204.8 kS/s
Input Range ±316 mV to 42.4 V ±316 mV to 42.4 V
Input Configuration Differential/pseudodifferential Differential/pseudodifferential
Analog Outputs 2 0
Output Resolution 24 bits –
Update Rate 204.8 kS/s –
Output Triggering Range ±100 mV to 10 V Analog/digital – Analog/digital
Table 1. NI 446x Channel, Speed, and Resolution Specifications
Overview
The National Instruments 4461 and 4462 are high-accuracy data acquisition devices specifically designed for sound and vibration applications. The devices include the hardware and software needed to make precision measurements with microphones, accelerometers, and other transducers that have very large dynamic ranges. Common applications for the NI 446x include audio test, automotive test, noise, vibration, and harshness (NVH) analysis, and machine condition monitoring (MCM). The NI 446x devices offer a complete range of functionality for sound and vibration monitoring and analysis applications. With either two inputs and two outputs, or four inputs, they are ideal for applications where simultaneous generation and acquisition of noise, vibration, and acoustic signals are required. You can synchronize the acquisition clock of your NI 446x with other instruments in your system for mixed-signal applications. Both analog and digital triggering are available on an NI 446x.
Analog Inputs
The analog input channels of NI 446x devices have 24-bit resolution ADCs that are simultaneously sampled at software-programmable rates for standard audio applications, such as 44.1 kS/s (the standard rate used in CD players), 48.0 kS/s (the rate used in digital audio tape (DAT) recorders and other digital audio equipment), 96.0 kS/s, and 192 kS/s. An NI 446x is well-suited for audio, sound, and vibration analysis applications. The analog inputs offer programmable AC/DC coupling. A programmable gain amplifier stage on the inputs gives gain selection from -20 to +30 dB in 10 dB steps. Furthermore, to provide you with the quietest and highest-quality analog measurements, the input stage accepts differential or single-ended signal connections.
Hardware
Applications
• • • • • • Audio Test Noise, Vibration, and Harshness Test Machine Condition Monitoring Sound Power Structural Vibration Pass-by Noise
Figure 1. These 24-bit delta-sigma converters deliver outstanding dynamic range.
24-Bit, 204.8 kS/s Dynamic Signal Acquisition and Generation
With 118 dB dynamic range and low noise and distortion, NI 446x devices can make very accurate frequency-domain measurements. They have excellent amplitude flatness of ±0.1 dB within the frequency range of DC to 92 kHz, and have a typical THD of -107 dB. TTL/CMOS-compatible and is activated by a choice of rising or falling edge. Triggering is needed in applications that acquire transient signals. When performing structural analysis by striking a metal beam with a hammer, for instance, you measure transient vibrations with accelerometers with acquisition triggered by the hammer impact.
Antialiasing
The analog inputs have both analog and digital filters implemented in hardware to prevent aliasing. Input signals are first passed through a fixed analog filter to remove any signals with frequency components beyond the range of the ADCs. Then digital antialiasing filters automatically adjust their cutoff frequency to remove any frequency components above half the programmed sampling rate.
Calibration
National Instruments calibrates the offset voltage and gain accuracy of the analog inputs and outputs. An onboard precision voltage reference ensures that the gain and offset remain stable and accurate. NIST-traceable and ISO 9002-certified calibration certificates are available on request.
Analog Outputs
NI 4461 devices have two channels of 24-bit resolution, high-fidelity analog output. A common application of the analog output is to stimulate a system under test while measuring the frequency response with the analog inputs. The output conversions occur simultaneously at softwareprogrammable rates up to 204.8 kS/s. The analog output circuitry uses 8-times oversampling interpolators with 64-times oversampling delta-sigma modulators to offer exceptional spectral purity. Software-programmable attenuation of 0, 20, or 40 dB is available on the output channels. NI 4461 devices have excellent amplitude flatness of ±0.1 dB within DC to 92 kHz, and a THD of -95 dB at 1 kHz. You can simultaneously acquire data on the input channels while updating the output channels.
Figure 2. With application software such as NI LabVIEW, you can conduct frequency-response, swept-sine, and other common audio measurements.
Software
NI Measurement Services Software
NI 446x devices use NI measurement services software, based on the NI-DAQmx driver, as the hardware and OS interface. You can build automated test systems or integrate an NI 446x with other hardware, including modular instruments and multifunction data acquisition (DAQ) products, through NI-DAQmx function calls. NI measurement services software also includes DAQ Assistant, an interactive guide that steps you through configuring, testing, and programming measurement tasks and generates the necessary code automatically for National Instruments LabVIEW, LabWindows/CVI, or Measurement Studio.
Anti-Imaging
NI 4461 output channels have both analog and digital anti-imaging filters. These filters remove the unwanted out-of-band components generated when an analog signal is produced from digital data. The digital filters limit the bandwidth of the output signal to half the original conversion rate, thereby rejecting images caused by the 8-times oversampling process. The signals generated by the analog output circuitry are low-distortion, low-noise, flat-frequency analog signals.
Analysis Software
LabVIEW Sound and Vibration Toolkit
Multimodule Synchronization
For applications requiring more channels, you can synchronize the operation of two or more NI 446x devices with less than 0.1 deg phase mismatch. Synchronization is achieved by sharing a digital trigger and clock between multiple modules. The NI-DAQmx driver software automatically handles the synchronization of multiple devices in a single task.
Triggering
NI 446x devices offer both analog and digital triggering for signal acquisition. The source of the trigger can come from any analog input channel, the external digital trigger input, the PXI trigger bus (PXI devices), or the RTSI bus (PCI devices). The external digital trigger is 5 V
NI 446x devices are well-suited for audio, acoustic, and vibration analysis applications. The LabVIEW Sound and Vibration Toolkit incorporates Express technology to make it easier for you to perform sound and vibration measurement and analysis. The toolkit includes LabVIEW Express VIs for: • Fractional-octave analysis with weighting • Integrated vibration level • Weighted sound level • Zoom power spectrum • Peak search • Power in band
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24-Bit, 204.8 kS/s Dynamic Signal Acquisition and Generation
• Power spectrum analysis • Frequency response • Limit testing In addition, the LabVIEW Sound and Vibration Toolkit includes numerous VIs for audio measurements such as gain, phase, distortion, and swept-sine analysis. Swept-sine is a powerful analysis technique to measure frequency response. The toolkit also includes simple modular examples of all of these measurements, so you can quickly combine analog output, analog input, and data analysis to build a customized application. In addition, the existing signal generation is extended to include the tools and examples needed to provide the excitation required by most audio, noise, and vibration measurements. For example, a library of 33 waveforms is included in this toolkit to get you up and running fast. This toolkit also optimizes LabVIEW to perform noise and vibration measurements. For example, all frequency measurements can perform zoom FFT analysis to offer improved resolution in the frequency range of interest. With the built-in fractional-octave analysis, you can perform measurements with any number of bands at any sampling frequency. NI 446x dynamic signal acquisition devices, combined with this toolkit, offer compliance with several standards for sound level measurements and octave analysis: • IEC 61260 : 1995, class 1 • IEC 61672 : 2002, class 1 • ANSI S1.11 – 2004, class 1 • ANSI S1.4 – 1983 • ANSI S1.42 – 1986
LabVIEW Order Analysis Toolkit
for online processing, you can easily create flexible applications for condition-based monitoring and predictive maintenance. The National Instruments 446x dynamic signal acquisition devices are ideal for acquiring sound and vibration signals to analyze with this toolkit.
Order analysis is a tool for examining dynamic signals generated by mechanical systems that include rotating or reciprocating components. With order analysis you can dissect sound, vibration, and other dynamic signals into components that relate to physical elements of mechanical systems. The LabVIEW Order Analysis Toolkit is ideal for machine monitoring, machine health, and machine efficiency applications. You can use the toolkit to perform the most common analyses required by MCM applications, including order tracking, slow-roll compensation, and vibration integration. With this toolkit, you can develop your application faster by using built-in examples for order spectra, tachometer processing, and waterfall plots. You can also apply order analysis to dynamic signals generated by mechanical systems that include rotating or reciprocating components, such as turbines, compressors, pumps, and engines. It is common to use order analysis in applications such as machine condition monitoring and noise, vibration, and harshness (NVH) testing. With the added capability
Ordering Information
PCI NI PCI-4461............................................................................779307-01 NI PCI-4461 with Sound and Vibration Toolkit ....................779308-01 NI PCI-4462............................................................................779309-01 NI PCI-4462 with Sound and Vibration Toolkit ....................779310-01 PXI NI PXI-4461............................................................................778442-01 NI PXI-4461 with Sound and Vibration Toolkit ....................779039-01 NI PXI-4462............................................................................779131-01 NI PXI-4462 with Sound and Vibration Toolkit ....................779132-01
Includes NI-DAQmx driver software.
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For complete product specifications, pricing, and accessory information, call (800) 813 3693 (U.S.) or go to ni.com/soundandvibration.
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24-Bit, 204.8 kS/s Dynamic Signal Acquisition and Generation
Integrated Electronic Piezoelectric (IEPE) Current ............................................ 0, 4, or 10 mA, each channel independently software-selectable Compliance ..................................... 24 V min Channel input impedance with IEPE enabled ............................... 1 MΩ || 240 pF, pseudodifferential Current noise .......................................... 768 kHz AO Flatness 20 Hz to 20 kHz............................... ±0.008 dB max 20 Hz to 92.1 kHz............................ ±0.1 dB max AO dynamic range............................... 113 dBFS, 0 dB attenuation, 102.5 kS/s (30 kHz bandwidth) AO THD ............................................... -97 dBc up to 20 kHz AO interchannel gain mismatch ......... 0.03 dB, 20 Hz to 92.1 kHz
AC coupling -3 dB cutoff frequency.................... 3.4 Hz -0.1 dB cutoff frequency................. 22.6 Hz AI flatness........................................... ±0.08 dB, gain ≥0 dB, 20 Hz to 92.2 kHz AI dynamic range ................................ 118 dBFS, 0 dB gain, 51.2 kS/s THD, balanced source......................... -107 dBc up to 20 kHz, -104 dBc up to 92.2 kHz Crosstalk (channel separation) ........... -138 dB at 1 kHz AI interchannel gain mismatch........... 0.003 dB up to 92.2 kHz
Internal Frequency Timebase Characteristics
Accuracy.............................................. ±20 ppm, over operating temperature range
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24-Bit, 204.8 kS/s Dynamic Signal Acquisition and Generation
Triggers
Analog Trigger
Source ................................................. AI0, AI1 Level .................................................... ±full-scale Slope ................................................... Positive or negative (software-selectable) Resolution ........................................... 24 bits Hysteresis............................................ Programmable
Digital Trigger
Compatibility ....................................... Polarity ................................................ Pulse width ......................................... Source ................................................. 5 V TTL Rising or falling edge 10 ns minimum SMB (PFIO), PXI trigger bus, RTSI bus
Certifications and Compliances
CE Mark Compliance
For a complete listing of all NI 446x specifications, please visit ni.com/soundandvibration.
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NI Services and Support
NI has the services and support to meet your needs around the globe and through the application life cycle – from planning and development through deployment and ongoing maintenance. We offer services and service levels to meet customer requirements in research, design, validation, and manufacturing. Visit ni.com/services.
Local Sales and Technical Support
In offices worldwide, our staff is local to the country, giving you access to engineers who speak your language. NI delivers industry-leading technical support through online knowledge bases, our applications engineers, and access to 14,000 measurement and automation professionals within NI Developer Exchange forums. Find immediate answers to your questions at ni.com/support. We also offer service programs that provide automatic upgrades to your application development environment and higher levels of technical support. Visit ni.com/ssp.
SERVICE NEEDS
Training and Certification
NI training is the fastest, most certain route to productivity with our products. NI training can shorten your learning curve, save development time, and reduce maintenance costs over the application life cycle. We schedule instructor-led courses in cities worldwide, or we can hold a course at your facility. We also offer a professional certification program that identifies individuals who have high levels of skill and knowledge on using NI products. Visit ni.com/training.
Hardware Services
NI Factory Installation Services
NI Factory Installation Services (FIS) is the fastest and easiest way to use your PXI or PXI/SCXI combination systems right out of the box. Trained NI technicians install the software and hardware and configure the system to your specifications. NI extends the standard warranty by one year on hardware components (controllers, chassis, modules) purchased with FIS. To use FIS, simply configure your system online with ni.com/pxiadvisor.
Professional Services
Our Professional Services Team is comprised of NI applications engineers, NI Consulting Services, and a worldwide National Instruments Alliance Partner program of more than 600 independent consultants and integrators. Services range from start-up assistance to turnkey system integration. Visit ni.com/alliance.
Calibration Services
NI recognizes the need to maintain properly calibrated devices for high-accuracy measurements. We provide manual calibration procedures, services to recalibrate your products, and automated calibration software specifically designed for use by metrology laboratories. Visit ni.com/calibration.
OEM Support
We offer design-in consulting and product integration assistance if you want to use our products for OEM applications. For information about special pricing and services for OEM customers, visit ni.com/oem.
Repair and Extended Warranty
NI provides complete repair services for our products. Express repair and advance replacement services are also available. We offer extended warranties to help you meet project life-cycle requirements. Visit ni.com/services.
ni.com • (800) 813 3693
National Instruments • info@ni.com
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