NIPCI-6509

Low-Cost Industrial Digital I/O – 5 V TTL/CMOS NI PXI-6509, NI PCI-6509 • 96 bidirectional input/output lines (5 V TTL/CMOS) • High current drive (24 mA sink or source) • High-reliability industrial feature set – programmable power-up states, digital I/O watchdogs, change detection, programmable input filters • Low-cost solution with superior features for data acquisition, manufacturing test, and industrial control applications • Direct connection to 5 V logic devices and most solid-state relays (SSRs) • NI-DAQmx software for highest productivity and performance (NI-DAQmx 7.1 or later) Recommended Software • LabVIEW • LabWindows™/CVI • Measurement Studio Other Compatible Software • • • • Visual Studio .NET, C# Visual Basic 6.0 ANSI C/C++ LabVIEW SignalExpress Measurement Services Software (included) • NI-DAQmx driver software • Measurement & Automation Explorer configuration utility • LabVIEW SignalExpress LE data-logging software Operating Systems • Windows Vista/XP/2000 Product NI 6509 1The Bus PCI, PXI Input Lines 961 Output Lines 961 Isolation – Max Range -0.5..5.5 V Low Thresh. 0.8 V High Thresh. 2.0 V Output Current ±24 mA Industrial Feature Set  PCI-6509 features 96 bidirectional I/O lines. Line direction is selectable on an 8-bit port basis. Table 1. NI 6509 Specifications Overview Overview and Applications NI 6509 devices are industrial 96-channel digital I/O interfaces for PCI and PXI systems. They are compatible with TTL, CMOS, and 5 V digital logic levels. An NI 6509 has 96 bidirectional digital I/O lines with highcurrent-drive capabilities (24 mA), and is completely jumper-free. With an NI 6509, you can input and output at 5 VDC digital levels and directly drive external digital devices such as solid-state relays (SSRs) with current up to 24 mA per channel. You can configure each port individually for input or output, and no external power supply is required for outputs. An NI 6509 is ideal for general-purpose data acquisition applications, as well as industrial control and automated manufacturing test. With high current drive, you can connect the digital I/O module directly to a wide array of 5 V electronic devices, sensors, and actuators. These devices offer superior features and high value for industrial control and manufacturing test applications such as factory automation, embedded machine control, and production line verification. They have been designed to incorporate the latest hardware technologies and provide innovative features for applications requiring ease of use, high reliability, and performance. NI 6509 devices take advantage of NI-DAQmx measurement services software (7.1 or later) to speed up application development with many helpful features including the DAQ Assistant, automatic code generation, and high-performance multithreaded streaming technology. Hardware High-Reliability Industrial Feature Set NI 6509 devices offer a set of high-reliability features designed to automate even the most demanding applications: • Programmable power-up states provide safe operation when connected to pumps, valves, motors, and relays • Digital I/O watchdogs detect computer or application errors and ensure safe recovery • Change detection triggers your application and returns I/O data after a digital event with minimal processor usage • Programmable input filters eliminate glitches/spikes and remove noise Glitch-Free Startup with Programmable Power-Up States With programmable power-up states, you can configure the initial NI 6509 output states in software to ensure glitch-free operations when connected to industrial actuators such as pumps, valves, motors, and relays. An NI 6509 holds these I/O states after receiving power, so your computer can boot and your software application can begin running. The programmable power-up states are glitch-free, meaning the outputs never go through an incorrect state during power up. You can configure digital lines as high-impedance input, high output, or low output. The digital I/O device stores the settings in onboard nonvolatile memory and implements the power-up states automatically after power is applied to the device. Low-Cost Industrial Digital I/O – 5 V TTL/CMOS Voltage Supervisor 4245-0 4245-1 4245-2 4245-3 4245-4 I/O Connector 4245-5 Voltage Regulator Oscillator Flash Bus Switch 96 DIO 96 DIO FPGA Data Control 96 DIO MiniMITE 1 96 DIO 4245-6 4245-7 4245-8 4245-9 4245-10 4245-11 CPLD Figure 1. NI 6509 Hardware Block Diagram Detect and Recover with Digital I/O Watchdogs NI digital I/O watchdogs provide protection against a wide variety of fault conditions: • Computer crash – total OS crash • Application crash – software application ceases to respond • Driver crash – device driver ceases to respond • PCI bus failure – communications cease to respond With watchdogs, the digital outputs go to a safe state when a fault condition is detected and the watchdog timer expires for safe recovery. Watchdogs are important whenever the device is connected to actuators such as pumps, valves, motors, and relays. The digital I/O device monitors the software application and, if it fails to respond within the time limit, automatically sets the output lines to a user-defined safe state. The device remains in the watchdog state until the watchdog timer is disarmed by the application and new I/O values are written, an NI 6509 is reset, or the computer is restarted. input lines, you can use programmable input filters in combination with change detection to eliminate spurious change detection events caused by noise or glitches. NI-DAQmx also includes multithreaded streaming technology so digital change detection events can occur independently of other data acquisition activities such as analog input or output events. Eliminate Noise with Programmable Input Filters Programmable input filters remove noise, glitches, and spikes on inputs, as well as provide debouncing for digital switches and relays. This is important for applications in noisy industrial environments to prevent false readings caused by noise. You can configure the programmable input filter for each digital line by setting the filter time in seconds. Any digital noise, glitch, or spike that is shorter than half of the specified filter time is blocked by the digital I/O device, preventing invalid readings and false triggers for change detection events. Software NI-DAQmx Software Technology NI 6509 devices require NI-DAQmx 7.1 or later. NI-DAQmx software, included free with an NI 6509, is available for download from ni.com/downloads. With NI-DAQmx 7.1 or later, you can use your NI digital I/O device in LabVIEW, ANSI C, Microsoft Visual C++, and the Microsoft .NET languages C# and Visual Basic .NET. With NI-DAQmx technology, you have access to the full functionality and state-of-the-art hardware technology of your NI 6509 digital I/O devices. NI-DAQmx technology speeds up your development with many features such as automatic code generation to make configuration and programming easy. NI 6509 devices take full advantage of key NI-DAQmx Trigger Your Application with Change Detection With change detection, you can automatically trigger your software application to perform a digital read operation upon a digital change of state. A digital change of state is defined as the rising edge (0 to 1 transition) or falling edge (1 to 0 transition) on one or more digital lines. Using change detection, you can monitor for digital events with minimal processor usage. No polling is necessary because the digital I/O device generates an interrupt to automatically wake up your application. Using NI-DAQmx software technology, an NI 6509 notifies the software application when the event is detected, causing the application to automatically perform a read operation. To minimize the effects of noisy BUY ONLINE a t ni.com o r CALL 800 813 3693 (U.S.) PCI Bus 2 Low-Cost Industrial Digital I/O – 5 V TTL/CMOS LED Other Connectivity Options and High-Voltage Signal Conditioning 41 43 45 47 67 69 TTL Signal 71 73 Port 7 P7 Port 0 P0 Visit ni.com/dataacquisition to learn more about connectivity solutions, including high-voltage signal conditioning and isolation, electromechanical relay devices, and other solutions. 50, 100 GND NI 6509 Figure 2. Signal Connections software technologies such as multithreaded streaming technology for dramatic improvements in I/O performance and ease of use. • Use the DAQ Assistant to guide you to fast, accurate measurements with no programming • Use automatic code generation to create your application in LabVIEW, ANSI C, Visual Basic .NET, or C# • Take advantage of multithreaded streaming technology for 1,000X performance improvements • Use automatic timing, triggering, and synchronization technology to make advanced applications easy • Visit ni.com for more than 3,000 free software downloads to jump-start your project • Use NI-DAQmx functions for jumper-free software configuration of all digital I/O features without hardware switches/jumpers • Develop your application with easy and open programming in LabVIEW, ANSI C, Microsoft Visual C++, C#, and Visual Basic .NET P2.7 P5.7 P2.6 P5.6 P2.5 P5.5 P2.4 P5.4 P2.3 P5.3 P2.2 P5.2 P2.1 P5.1 P2.0 P5.0 P1.7 P4.7 P1.6 P4.6 P1.5 P4.5 P1.4 P4.4 P1.3 P4.3 P1.2 P4.2 P1.1 P4.1 P1.0 P4.0 P0.7 P3.7 P0.6 P3.6 P0.5 P3.5 P0.4 P3.4 P0.3 P3.3 P0.2 P3.2 P0.1 P3.1 P0.0 P3.0 +5 V GND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 P8.7 P11.7 P8.6 P11.6 P8.5 P11.5 P8.4 P11.4 P8.3 P11.3 P8.2 P11.2 P8.1 P11.1 P8.0 P11.0 P7.7 P10.7 P7.6 P10.6 P7.5 P10.5 P7.4 P10.4 P7.3 P10.3 P7.2 P10.2 P7.1 P10.1 P7.0 P10.0 P6.7 P9.7 P6.6 P9.6 P6.5 P9.5 P6.4 P9.4 P6.3 P9.3 P6.2 P9.2 P6.1 P9.1 P6.0 P9.0 +5 V GND Figure 3. NI 6509 100-Pin SCSI I/O Connector Digital I/O Connector The 100-pin high-density SCSI connector on NI 6509 devices connects to 100-pin ribbon cable or shielded cables. For low-cost unshielded connectivity, use the R1005050 ribbon cable with two CB-50LP or CB-50 connector blocks (a CB-100 kit). For shielded connectivity, use the SH100-100-F shielded digital I/O cable with the SCB-100 connector block. You can individually program each 8-bit port on an NI 6509 to be input or output. The maximum input logic high and output logic high voltages assume a Vcc supply voltage of 5 V. The absolute maximum voltage rating is -0.5 to +5.5 V with respect to GND. Pins 49 and 99 on the I/O connector supply +5 V from the computer power supply through a self-resetting fuse. Ordering Information NI PCI-6509............................................................................778792-01 NI PXI-6509............................................................................778858-01 Includes NI-DAQmx software. For information on extended warranty and value-added services, see ni.com/services. Recommended Configurations Family NI 6509 Accessory SCB-100 (776990-01) CB-100 kit (777812-01) PCI-6509 bundle (778936-01) Cable SH100-100-F (185095-02) R1005050 included in kit Cable and connector blocks included BUY NOW! For complete product specifications, pricing, and accessory information, call 800 813 3693 (U.S.) or go to ni.com/dataacquisition. BUY ONLINE a t ni.com o r CALL 800 813 3693 (U.S.) 3 Low-Cost Industrial Digital I/O – 5 V TTL/CMOS Physical Dimensions PCI................................................... 12.4 by 9.7 cm (4.9 by 3.8 in.) PXI................................................... 16.0 by 10.0 cm (6.3 by 3.9 in.) Specifications These specifications are typical at 25 °C unless otherwise noted. Digital I/O Number of channels............................ 96 I/O Compatibility ....................................... TTL/CMOS Power-on state.................................... Inputs high-Z (default), userselectable input, output 1 or 0 Data transfers ..................................... Interrupts, programmed I/O I/O connector ...................................... 100-pin female 0.050 series SCSI Environmental NI 6509 devices are intended for indoor use only. Operating temperature ....................... 0 to 55 °C Storage temperature........................... -20 to 70 °C Relative humidity ................................ 10 to 90%, noncondensing Pollution degree.................................. 2 Digital Logic Levels Input signals Level Input voltage (VI) Input logic low-voltage (VIL) Input logic high-voltage (VIH) Min 0V – 2V Max VCC 0.8 V – Safety This product is designed to meet the requirements of the following standards of safety for electrical equipment for measurement, control, and laboratory use: • IEC 61010-1, EN 61010-1 • UL 61010-1, CSA 61010-1 Note: For UL and other safety certifications, refer to the product label or visit ni.com/certification, search by model number or product line, and click the appropriate link in the Certification column. The maximum input logic high and output logic high voltages assume a VCC supply voltage of 5.0 V. Given a VCC supply voltage of 5.0 V, the absolute maximum voltage rating for each I/O line is -0.5 to 5.5 V with respect to GND. Output signals (VCC =5 V) Pins 49 and 99 (at +5 V) ................. 1.0 A, maximum (combined or individually) Level High-level output current (IOH) Low-level output current (IOL) Output voltage (VO) Output low voltage (VOL), at 24 mA Output high voltage (VOH), at -24 mA Min – – 0 – 3.7 V Max -24 mA 24 mA VCC 0.55 V – Electromagnetic Compatibility This product is designed to meet the requirements of the following standards of EMC for electrical equipment for measurement, control, and laboratory use: • EN 61326 EMC requirements; Minimum Immunity • EN 55011 Emissions; Group 1, Class A • CE, C-Tick, ICES, and FCC Part 15 Emissions; Class A Note: For EMC compliance, operate this device according to product documentation. The total current sinking/sourcing from one port cannot exceed 100 mA. Power Requirements Power consumption (typical)............... 375 mA on + 3.3 VDC No load current ................................... 250 mA on + 5 VDC With a load, use the following equation to determine the power consumption on a 5 V rail. In the equation j is the number of the channels you are using to source current. j 250 mA + ∑ (current sourced on channel i) i=1 CE Compliance This product meets the essential requirements of applicable European Directives, as amended for CE marking, as follows: • 2006/95/EC; Low-Voltage Directive (safety) • 2004/108/EC; Electromagnetic Compatibility Directive (EMC) Note: Refer to the Declaration of Conformity (DoC) for this product for any additional regulatory compliance information. To obtain the DoC for this product, visit ni.com/certification, search by model number or product line, and click the appropriate link in the Certification column. Power available at I/O connector....... 1 A (fused), maximum (combined or individually) Note: The voltage at the I/O connector is dependent on the amount of current drawn from an NI 6509. BUY ONLINE a t ni.com o r CALL 800 813 3693 (U.S.) 4 NI Services and Support IN TA PL SERVICE NEEDS LO Y V DE NI has the services and support to meet your needs around the globe and through the application life cycle – from planning and development through deployment and ongoing maintenance. We offer services and service levels to meet customer requirements in research, design, validation, and manufacturing. Visit ni.com/services. Local Sales and Technical Support In offices worldwide, our staff is local to the country, giving you access to engineers who speak your language. NI delivers industry-leading technical support through online knowledge bases, our applications engineers, and access to 14,000 measurement and automation professionals within NI Developer Exchange forums. Find immediate answers to your questions at ni.com/support. We also offer service programs that provide automatic upgrades to your application development environment and higher levels of technical support. Visit ni.com/ssp. MA IN Training and Certification NI training is the fastest, most certain route to productivity with our products. NI training can shorten your learning curve, save development time, and reduce maintenance costs over the application life cycle. We schedule instructor-led courses in cities worldwide, or we can hold a course at your facility. We also offer a professional certification program that identifies individuals who have high levels of skill and knowledge on using NI products. Visit ni.com/training. EL OP AN Professional Services Our NI Professional Services team is composed of NI applications and systems engineers and a worldwide National Instruments Alliance Partner program of more than 600 independent consultants and integrators. Services range from start-up assistance to turnkey system integration. Visit ni.com/alliance. OEM Support We offer design-in consulting and product integration assistance if you want to use our products for OEM applications. For information about special pricing and services for OEM customers, visit ni.com/oem. P DE Hardware Services NI Factory Installation Services NI Factory Installation Services (FIS) is the fastest and easiest way to use your PXI or PXI/SCXI combination systems right out of the box. Trained NI technicians install the software and hardware and configure the system to your specifications. NI extends the standard warranty by one year on hardware components (controllers, chassis, modules) purchased with FIS. To use FIS, simply configure your system online with ni.com/pxiadvisor. Calibration Services NI recognizes the need to maintain properly calibrated devices for high-accuracy measurements. We provide manual calibration procedures, services to recalibrate your products, and automated calibration software specifically designed for use by metrology laboratories. Visit ni.com/calibration. Repair and Extended Warranty NI provides complete repair services for our products. Express repair and advance replacement services are also available. We offer extended warranties to help you meet project life-cycle requirements. Visit ni.com/services. ni.com • 800 813 3693 National Instruments • info@ni.com *351606B-01* 351606B-01 2008-9848-301-101-D ©2008 National Instruments. All rights reserved. CVI, LabVIEW, Measurement Studio, MITE, National Instruments, National Instruments Alliance Partner, ni.com, SCXI, and SignalExpress are trademarks of National Instruments. The mark LabWindows is used under a license from Microsoft Corporation. Windows is a registered trademark of Microsoft Corporation in the United States and other countries. Other product and company names listed are trademarks or trade names of their respective companies. A National Instruments Alliance Partner is a business entity independent from NI and has no agency, partnership, or joint-venture relationship with NI.