E2021-CA

Light Duty Miniature Toggles Series E Distinctive Characteristics Power and logic level capabilities available to suit varying applications. High torque bushing prevents rotation and separation from metal frame during installation. Stainless steel frame resists corrosion. Case of heat resistant resin meets UL94V-0 flammability rating. Antijamming design protects contact mechanism from damage if lever is subjected to sharp downward force or other harsh treatment. Bias guard achieved by interlocking actuator block with lever and interior guide; diagonal force on toggle is not transmitted to actuator block and misalignment of contacts is prevented. Higher insulating barriers protect against crossover in double pole devices. 1,500V dielectric strength between contacts and case is accomplished by clinching the frame away from the terminals. Epoxy sealed terminals prevent entry of solder flux and other contaminants. Actual Size NKK Switches • email: sales@nkkswitches.com • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 2-06 Light Duty Miniature Toggles Series E General Specifications Electrical Capacity (Resistive Load) Power Level (No Code or P): Logic Level (code G or PG): 3A @ 125V AC for silver contacts 0.4VA maximum @ 28V AC/DC maximum for gold contacts (Applicable Range 0.1mA ~ 0.1A @ 20mV ~ 28V) Note: Find additional explanation of operating range in Supplement section. Other Ratings Contact Resistance: Insulation Resistance: Dielectric Strength: Mechanical Life: Electrical Life: Angle of Throw: 10 milliohms maximum for silver; 20 milliohms maximum for gold 1,000 megohms minimum @ 500V DC 1,000V AC minimum between contacts for 1 minute minimum; 1,500V AC minimum between contacts & case for 1 minute minimum 100,000 operations minimum 20,000 operations minimum for silver; 50,000 operations minimum for gold 25° Materials & Finishes Toggle: Bushing: Frame: Case: Movable Contacts: Stationary Contacts: Terminals: Brass with chrome plating Brass with nickel plating Stainless steel Melamine phenolic resin (UL94V-0) Copper with silver or gold plating Silver with silver or gold plating Copper with silver or gold plating Environmental Data Operating Temp Range: Humidity: Vibration: Shock: –10°C through +70°C (+14°F through +158°F) 90 ~ 95% humidity for 96 hours @ 40°C (104°F) 10 ~ 55Hz with peak-to-peak amplitude of 1.5mm traversing the frequency range & returning in 1 minute; 3 right angled directions for 2 hours 50G (490m/s2) acceleration (tested in 6 right angled directions, with 5 shocks in each direction) Installation Mounting Torque: Soldering Time & Temp: 1.47Nm (13 lb • in) for double nut; .686Nm (6 lb • in) for single nut Circuits 2 & 5 Manual Soldering: 3 seconds maximum @ 350°C maximum Wave Solder: 5 seconds maximum @ 270°C maximum. Circuits 1, 3, 8, & 9 Manual Soldering: 4 seconds maximum @ 410°C maximum Wave Solder: See Profile A in Supplement section. Note: On circuits 1, 3, 8, & 9 levers must be in center or off position while soldering. Standards & Certifications Flammability Standards: UL Recognized: CSA Certified: UL94V-0 case All single & double pole models recognized at 3A @ 125V AC; UL File No. WOYR2.E44145; add “/U” to end of part number to order UL mark on switch. Single pole, double throw solder lug & PC models certified at 3A @ 125V AC; double pole, double throw PC models certified at 3A @ 125V AC; CSA File No. 023535-0-000; add “/C” to end of part number to order CSA mark on switch. 2-06 NKK Switches • email: sales@nkkswitches.com • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com Light Duty Miniature Toggles TYPICAL SWITCH ORDERING EXAMPLE Series E G E20 2 2 P C P OLES 1 2 SPST SPDT DPST DPDT CONTACTS, RATINGS, & TERMINALS No Code G P PG Silver Contacts; Solder Lug Terminals; 3A @ 125V AC Gold Contacts; Solder Lug Terminals 0.4VA max @ 28V AC/DC max Silver Contacts; Straight PC Terminals; 3A @ 125V AC Gold Contacts; Straight PC Terminals 0.4VA max @ 28V AC/DC max A B C E F G COLORS Black White Red Yellow Green Blue CIRCUITS 1 2 3 5 8 9 ON ON ON ON (ON) ON NONE NONE OFF NONE OFF OFF OFF ON ON (ON) (ON) (ON) B C OPTIONAL CAPS Bat Lever Cap Bat Lever Conical Cap ( ) = Momentary IMPORTANT: Switches are supplied without UL & CSA marking unless specified. Specific models & ratings noted on General Specifications page. DESCRIPTION FOR TYPICAL ORDERING EXAMPLE E2022P-CG Blue Bat Lever Conical Cap Silver Contacts & Straight PC Terminals with 3-Amp Rating DPDT ON-NONE-ON Circuit NKK Switches • email: sales@nkkswitches.com • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 2-06 Light Duty Miniature Toggles POLES & CIRCUITS Toggle Position ( ) = Momentary Down Keyway Series E Connected Terminals Up Down Keyway Throw & Schematics Note: Terminal numbers are not actually on the switch. 2 (COM) Center Center Up Pole SP Model E2011 E2012 E2013 E2015 E2018 E2019 E2021 E2022 E2023 E2025 E2028 E2029 ON ON ON ON (ON) ON ON ON ON ON (ON) ON NONE NONE OFF NONE OFF OFF NONE NONE OFF NONE OFF OFF OFF ON ON (ON) (ON) (ON) OFF ON ON (ON) (ON) (ON) 2-3 OPEN OPEN SPST 3 SP 2-3 OPEN 2-1 SPDT 1 2 (COM) 3 DP 2-3 5-6 OPEN OPEN DPST 2 (COM) 3 5 6 DP 2-3 5-6 OPEN 2-1 5-4 DPDT 1 2 (COM) 3 4 5 6 CONTACT MATERIALS, RATINGS, & TERMINALS No Code Solder Lug Silver Contacts (2.0) .079 Power Level 3A @ 125V AC Epoxy Seal (2.0) .079 (4.0) (1.1) .157 .043 Thk (0.7) (0.5) Com .028 .020 G Solder Lug Gold Contacts Logic Level 0.4VA maximum @ 28V AC/DC maximum Wiring Specifications The .043” x .079” (1.1mm x 2.0mm) oblong terminal hole accommodates one solid 18-gauge wire or two solid or stranded 20-gauge wires. Complete explanation of operating range in Supplement section. P Straight PC Silver Contacts Power Level 3A @ 125V AC Epoxy Seal (6.4) (4.3) .252 .169 (1.2) .047 Thk (0.7) (0.5) Com .028 .020 PG Straight PC Gold Contacts PCB Footprints Logic Level 0.4VA maximum @ 28V AC/DC maximum 3 2 1 (4.7) .185 3 6 5 4 (3.9) Typ .154 (1.8) Dia Typ .071 2 1 (3.9) Typ .154 (1.8) Dia Typ .071 Complete explanation of operating range in Supplement section. Single Pole Double Pole 2-06 NKK Switches • email: sales@nkkswitches.com • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com Light Duty Miniature Toggles OPTIONAL CAPS & COLORS B AT415 Bat Lever Cap Series E C AT444 Bat Lever Conical Cap Cap Colors Available: Cap Lever Material Polyethylene 25° (5.0) Dia .197 (13.5) .532 (12.0) .472 Cap Lever Material Polyethylene 25° (4.8) Dia .189 (13.1) .516 (11.5) .452 A Black B White C Red E Yellow F Green G Blue 25° (2.8) Dia .110 (10.5) .413 (2.5) .098 (7.0) Dia .276 (0.8) .031 M6 P0.75 The E Series toggles have a bat lever .413” (10.5mm) long. This standard lever is combined with a metric bushing. (0.7) .028 (7.9) .311 TYPICAL SWITCH DIMENSIONS Solder Lug Single Pole Keyway M6 P0.75 (11.0) .433 25° (1.1) x (2.0) Typ .043 x .079 (0.7) Typ .028 (3.9) Typ .154 (0.5) .020 (4.0) Typ .157 3 2 1 (2.8) Dia .110 (7.0) .276 (10.5) .413 (7.2) .283 (0.7) (4.5) .028 .177 (14.6) .575 (2.0) .079 E2012 E2011 model does not have terminal 1. Solder Lug Double Pole Keyway M6 P0.75 (11.0) .433 25° (1.1) x (2.0) Typ .043 x .079 (0.7) Typ .028 (3.9) Typ .154 (0.5) .020 (4.0) Typ .157 6 5 4 3 2 1 (2.8) Dia .110 (11.7) .461 (10.5) .413 (7.2) .283 (0.7) (4.5) .028 .177 (14.6) .575 (4.7) .185 (2.0) Typ .079 E2022 E2021 model does not have terminals 1 & 4. NKK Switches • email: sales@nkkswitches.com • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 2-06 Light Duty Miniature Toggles STANDARD HARDWARE Standard Hardware 2 AT513M Metric Hexagon Nuts 1 AT507M Metric Locking Ring 1 AT509 Internal Tooth Lockwasher AT513M Metric Hexagon Nut Material: Brass with Nickel Plating M6 P0.75 (8.0) .315 Face Nut Series E AT507M Metric Locking Ring Material: Steel with Zinc/Chromate (6.0) Dia .236 AT509 Lockwasher Material: Steel with Zinc/Chromate (2.0) .079 (5.5) .217 (12.0) Dia .472 (6.4) Dia (10.2) Dia .252 .402 Lockwasher Lock Nut Locking Ring (9.0) .354 (1.5) .059 (1.7) .067 (0.8) .031 (0.5) .020 Optional hardware available. See Accessories & Hardware section. Panel Thicknesses & Panel Cutouts With Standard Hardware Maximum Effective Panel Thickness: .087” (2.2mm) Without Locking Ring Maximum Effective Panel Thickness: .118” (3.0mm) (6.5) Dia .256 (2.2) Dia .087 (6.5) .256 (5.6) .220 (6.35) Dia .250 (0.6) .024 (6.35) Dia .250 Without Bottom Hex Nut Maximum Effective Panel Thickness: .154” (3.9mm) Without Locking Ring & Bottom Hex Nut Maximum Effective Panel Thickness: .185” (4.7mm) OPTIONAL SPLASHPROOF BOOT AT428M (Metric) Boot for Bat Toggle Material: Silicone Rubber (11.3) .445 (9.8) .386 (4.6) Dia .181 (6.7) Dia .264 (10.8) .425 (14.3) .563 (2.0) ~ (2.5) .079 .098 (1.57) .062 NKK Switches • email: sales@nkkswitches.com • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 2-06