Process Sealed Ultra-Miniature Toggles
Series G
Distinctive Characteristics
Ultra-miniature size allows high density mounting, and extremely light weight of 0.25 gram makes these switches ideal for handheld equipment. Totally sealed body construction prevents contact contamination and allows time- and money-saving automated soldering and cleaning. Molded-in, epoxy sealed terminals lock out flux, solvents, and other contaminants. Award-winning STC contact mechanism with benefits unavailable in conventional mechanisms: smooth, positive detent actuation, increased contact stability, and unparalleled logic-level reliability. (Additional STC details in Terms & Acronyms; see Supplement section.) .100” x .100” (2.54mm x 2.54mm) terminal spacing conforms to standard PC board grid spacing. Round terminals facilitate easier through-hole mounting on PC boards. Matching indicators available and shown at the end of Section M. G Series illuminated toggles also appear in the Illuminated Other Section M.
Actual Size
N KK Switches • email: sales@nkkswitches.com • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com
02-08
Process Sealed Ultra-Miniature Toggles
Series G
General Specifications
Electrical Capacity (Resistive Load)
Logic Level: 0.4VA maximum @ 28V AC/DC maximum (Applicable Range 0.1mA ~ 0.1A @ 20mV ~ 28V) Note: Find additional explanation of operating range in Supplement section.
Other Ratings
Contact Resistance: Insulation Resistance: Dielectric Strength: Mechanical Life: Electrical Life:
Nominal Operating Force: Angle of Throw:
80 milliohms maximum 500 megohms minimum @ 500V DC 500V AC minimum for 1 minute minimum 100,000 operations minimum for On-None-On & On-Off-On 50,000 operations minimum for other circuits 100,000 operations minimum for On-None-On & On-Off-On 50,000 operations minimum for other circuits 0.93N for momentary & 1.20N for maintained 28°
Materials & Finishes
Actuator: Case: Sealing Rings: Movable Contacts: Stationary Contacts: Base: Terminals: Support Bracket:
Glass fiber reinforced polyamide Glass fiber reinforced polyamide Nitrile butadiene rubber Phosphor bronze with gold plating Phosphor bronze with gold plating Glass fiber reinforced polyamide Phosphor bronze with gold plating Phosphor bronze with tin plating
Environmental Data
Operating Temperature Range: Humidity: Vibration: Shock:
–25°C through +85°C (–13°F through +185°F) 90 ~ 95% humidity for 96 hours @ 40°C (104°F) 10 ~ 55Hz with peak-to-peak amplitude of 1.5mm traversing the frequency range & returning in 1 minute; 3 right angled directions for 2 hours 50G (490m/s2) acceleration (tested in 6 right angled directions, with 5 shocks in each direction)
PCB Processing
Soldering: Cleaning:
Wave Soldering Rcommended: See Profile A in Supplement section. Manual Soldering: See Profile A in Supplement section. Automated cleaning. See Cleaning specifications in Supplement section.
Standards & Certifications
UL Recognition or CSA Certification:
The G Series toggles have not been tested for UL recognition or CSA certification. These switches are designed for use in a low-voltage, low-current, logic-level circuit. When used as intended in a logic-level circuit, the results do not produce hazardous energy.
N KK Switches • email: sales@nkkswitches.com • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com
02-08
Process Sealed Ultra-Miniature Toggles
TYPICAL SWITCH ORDERING EXAMPLE
Series G H
PC TERMINALS
P H V Straight Right Angle Vertical
G
POLES
1 2 SPDT DPDT
1
C IRCUITS
2 3 5 8 9 ON ON ON (ON) ON NONE OFF NONE OFF OFF
3
ON ON (ON) (ON) (ON) A
A
ACTUATOR
.150” (3.8mm) Column Toggle
( ) = Momentary
DESCRIPTION FOR TYPICAL ORDERING EXAMPLE
G13AH
SPDT ON-OFF-ON Circuit Right Angle PC Terminals
.150” (3.8mm) Column Toggle
POLES & CIRCUITS
Toggle Position ( ) = Momentary Up Pole Model G12 G13 G15 G18 G19 G22 G23 G25 G28 G29
Slot
Connected Terminals Up
Slot
Throw & Schematics Note: Terminal numbers are not actually on the switch.
Center
Down
Center
Down
SP
ON ON ON (ON) ON ON ON ON (ON) ON
NONE OFF NONE OFF OFF NONE OFF NONE OFF OFF
ON ON (ON) (ON) (ON) ON ON (ON) (ON) (ON)
5-6
OPEN
5-4
SPDT
5 (COM) 4 6
5
(COM) 6 1
2 3
DP
5-6 2-3
OPEN
5-4 2-1
DPDT
4
ACTUATOR A
28ϒ (1.7) Dia .067 (4.0) Dia .157
.150” (3.8mm) Column Toggle
(3.8) .150
N KK Switches • email: sales@nkkswitches.com • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com
02-08
Process Sealed Ultra-Miniature Toggles
PC TERMINALS P
Straight
(2.54) Typ .100 (0.4) Dia Typ .016 (2.54) Typ .100 (2.6) .102
Series G
H
Right Angle
(0.5) Typ .020 (0.4) Dia Typ .016 (2.54) Typ .100 (7.0) .276 (4.5) .177 (2.54) Typ .100
V
Vertical
(2.54) Typ .100 (0.4) Dia Typ .016
(2.54) Typ .100 (0.5) Typ .020 (7.0) .276 (4.5) .177
(7.0) .276
(4.5) .177
TYPICAL SWITCH DIMENSIONS
Straight PC Single & Double Pole
(1.7) Dia .067 (4.0) Dia .157 (0.4) Dia Typ .016
1 4 5 6
(2.54) .100 4
5 6
(2.54) Typ .100
28ϒ
2 3
(7.0) .276
(0.6) Dia Typ .024 (2.54) .100
Slot (4.5) .177 (3.8) .150
(1.6) .063 (7.0) .276
(2.54) Typ .100 (2.6) .102
4 5
1 2 3
(2.54) Typ .100
(2.54) .100
6
(0.6) Dia Typ .024
G19AP
On single pole models, locations 1 & 3 are for support pins.
Right Angle PC
Single & Double Pole
28ϒ (2.54) Typ .100 4 (4.0) Dia .157
3 2 1
5
6
Slot
(1.7) Dia .067
(0.4) .016 (4.9) .193
(0.6) Dia Typ .024
(5.08) .200
(2.6) .102 (0.4) Dia Typ .016 (5.08) .200 (7.8) .307 (3.8) .150 (5.08) .200 (1.6) .063 (10.22) .402 (0.5) .020 (2.54) .100
6
5
4
(2.54) Typ .100 1 (0.4) Dia Typ .016 (2.54) Typ .100
4
2 5
3 6
(2.54) .100 (5.08) .200
(0.6) Dia Typ .024
(7.0) .276
G19AH
Vertical PC
Single & Double Pole
(2.54) .100 4 (1.7) Dia .067 (4.0) Dia .157
1 4 5 6
(0.4) .016 (7.4) .292 (0.6) Dia Typ .024
5 6
(2.54) Typ .100 (5.08) .200 C L
28ϒ (2.6) .102 (1.0) .039 (5.08) .200 (12.76) .502 (0.5) Typ .020 (2.54) Typ .100
2 3
Slot (0.4) Dia Typ .016 (2.54) .100 (5.3) .209
(1.6) .063 (3.8) .150
(0.4) Dia Typ .016 (2.54) .100 (4.5) .177
(2.54) .100
4 5 6
1 2 3
(2.54) Typ .100 (5.08) .200
(0.6) Dia Typ .024
G22AV N KK Switches • email: sales@nkkswitches.com • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 02-08
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