LM3433SQ

LM3433 Common Anode Capable High Brightness LED Driver with High Frequency Dimming November 26, 2007 LM3433 Common Anode Capable High Brightness LED Driver with High Frequency Dimming General Description The LM3433 is an adaptive constant on-time DC/DC buck (step-down) constant current controller (a true current source). The LM3433 provides a constant current for illuminating high power LEDs. The output configuration allows the anodes of multiple LEDs to be tied directly to the ground referenced chassis for maximum heat sink efficacy. The high frequency capable architecture allows the use of small external passive components and no output capacitor while maintaining low LED ripple current. Two control inputs are used to modulate LED brightness. An analog current control input is provided so the LM3433 can be adjusted to compensate for LED manufacturing variations and/or color temperature correction. The other input is a logic level PWM control of LED current. The PWM functions by shorting out the LED with a parallel switch allowing high PWM dimming frequencies. High frequency PWM dimming allows digital color temperature control, interference blanking, field sequential illumination, and brightness control. Additional features include thermal shutdown, VCC under-voltage lockout, and logic level shutdown mode. The LM3433 is available in a low profile LLP-24 package. Features ■ Operating input voltage range of -9V to -14V w.r.t. LED ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ anode Control inputs are referenced to the LED anode Output current greater than 6A Greater than 30kHz PWM frequency capable Negative output voltage capability allows LED anode to be tied directly to chassis for maximum heat sink efficacy No output capacitor required Up to 1MHz switching frequency Low IQ, 1mA typical Soft start Adaptive programmable ON time allows for constant ripple current LLP-24 package Applications ■ ■ ■ ■ LCD backlighting Projection systems Solid state lighting Automotive lighting Typical Application Circuit 30031531 © 2007 National Semiconductor Corporation 300315 www.national.com LM3433 Connection Diagram Top View 30031504 24-Lead LLP NS Package Number SQA24A Ordering Information Order Number LM3433SQ LM3433SQX Spec. NOPB NOPB Package Type LLP-24 LLP-24 NSC Package Drawing SQA24A SQA24A Supplied As 1000 Units, Tape and Reel 4500 Units, Tape and Reel Pin Descriptions Pin 1 Name TON Function On-time programming pin. Tie an external resistor (RON) from TON to CSN, and a capacitor (CON) from TON to VEE. This sets the nominal operating frequency when the LED is fully illuminated. Analog LED current adjust. Tie to VIN for fixed 60mV average current sense resistor voltage. Tie to an external reference to adjust the average current sense resistor voltage (programmed output current). Refer to the "VSENSE vs. ADJ Voltage" graphs in the Typical Performance Characteristics section and the Design Procedure section of the datasheet. Enable pin. Connect this pin to logic level HI or VIN for normal operation. Connect this pin to CGND for low current shutdown. EN is internally tied to VIN through a 100k resistor. Logic level input for LED PWM dimming. DIM is internally tied to CGND through a 100k resistor. Logic power input: Connect to positive voltage between +3.0V and +5.8V w.r.t. CGND. Chassis ground connection. Negative voltage power input: Connect to voltage between –14V to –9V w.r.t. CGND. Compensation pin. Connect a capacitor between this pin and VEE. No internal connection. Tie to VEE or leave open. Soft Start pin. Tie a capacitor from SS to VEE to reduce input current ramp rate. Leave pin open if function is not used. The SS pin is pulled to VEE when the device is not enabled. No internal connection. Tie to VEE or leave open. No internal connection. Tie to VEE or leave open. Low side FET gate drive return pin. Low side FET gate drive output. Low in shutdown. 2 2 ADJ 3 4 5 6 7 8 9 10 11 12 13 14 www.national.com EN DIM VIN CGND VEE COMP NC SS NC NC LS LO LM3433 Pin 15 16 17 18 19 20 21 22 23 24 EP Name VCC BST HO HS DIMR DIMO BST2 NC CSN CSP VEE Function Low side FET gate drive power bypass connection and boost diode anode connection. Tie a 2.2µF capacitor between VCC and VEE. High side "synchronous" FET drive bootstrap rail. High side "synchronous" FET gate drive output. Pulled to HS in shutdown. Switching node and high side "synchronous" FET gate drive return. LED dimming FET gate drive return. Tie to LED cathode. LED dimming FET gate drive output. DIMO is a driver that switches between DIMR and BST2. DIMO high side drive supply pin. Tie a 0.1µF between BST2 and CGND. No internal connection. Tie to VEE or leave open. Current sense amplifier inverting input. Connect to current sense resistor negative terminal. Current sense amplifier non-inverting input. Connect to current sense resistor positive terminal. Exposed Pad on the underside of the device. Connect this pad to a PC board plane connected to VEE. Block Diagram 30031503 3 www.national.com LM3433 Absolute Maximum Ratings (Note 1) If Military/Aerospace specified devices are required, please contact the National Semiconductor Sales Office/ Distributors for availability and specifications. VIN, EN, DIM, ADJ to CGND COMP, SS to VEE BST to HS VCC to VEE CGND, DIMR, CSP, CSN, TON to VEE HS to VEE (Note 2) LS to VEE HO output DIMO to DIMR LO output BST2 to VEE Maximum Junction Temperature -0.3V to +7V -0.3V to +7V -0.3V to +7V -0.3V to +7.5V -0.3V to +16V -0.3V to +16V -0.3V to +0.3V HS-0.3V to BST+0.3V -0.3V to +7V LS-0.3V to VCC +0.3V -0.3V to 22.0V 150°C Power Dissipation(Note 3) ESD Susceptibility (Note 4) Human Body Model Machine Model Charge Device Model Internally Limited 2kV 200V 1kV Operating Conditions Operating Junction Temperature Range (Note 5) Storage Temperature Input Voltage VIN w.r.t. CGND Input Voltage VEE w.r.t. CGND ADJ Input Voltage Range to CGND CSP, CSN Common Mode Range With Respect to CGND −40°C to +125°C −65°C to +150°C 3.0V to 5.8V -9V to -14V 0V to VIN -6V to 0V Electrical Characteristics Specifications in standard type face are for TJ = 25°C and those with boldface type apply over the full Operating Temperature Range ( TJ = −40°C to +125°C). Minimum and Maximum limits are guaranteed through test, design, or statistical correlation. Typical values represent the most likely parametric norm at TJ = +25ºC, and are provided for reference purposes only. Unless otherwise stated the following conditions apply: VEE = -12.0V and VIN = +3.3V with respect to CGND. Symbol SUPPLY CURRENT IINVEE IINVIN VEE Quiescent Current VIN Quiescent Current EN = CGND EN = VIN, Not Switching EN = VIN, Not Switching EN = CGND OUTPUT CURRENT CONTROL VCS GADJ ICSN ICSP Gm Current sense target voltage; VCS = VCSP – VCSN IADJ Gain = (VADJ-CGND)/ (VCNP-VCSN) Isense Input Current Isense Input Current CS to COMP Transconductance; Gm = ICOMP / (VCSP – VCSN - VADJ/ 16.67) On time threshold VTON - VEE at terminate ON time event GATE DRIVE AND INTERNAL REGULATOR VCCOUT VCCILIM ROLH ROHH ROLL ROHL VCC output regulation w.r.t. VEE ICC = 0mA to 20mA VCC current limit HO output low resistance HO output high resistance LO output low resistance LO output high resistance VCC = VEE I = 50mA source I = 50mA sink I = 50mA source I = 50mA sink 6.3 33 6.75 53 2 3 2 3 7.1 V mA Ω Ω VADJ = VIN VIN = 3.3V, VADJ = 0.5V or 1.5V w.r.t. CGND VADJ = 1V w.r.t. CGND VADJ = VIN VADJ = VIN VADJ = 1V w.r.t. CGND 57 15 60 16.67 -50 10 60 1 63 18 mV V/V µA µA 3 1.0 300 35 71 19 µA mA µA Parameter Conditions Min(Note 5) Typ(Note 6) Max(Note 5) Units 0.6 1.3 2.2 mS ON TIME CONTROL TONTH 230 287 334 mV www.national.com 4 LM3433 Symbol ROLP ROHP VINUVLO VCCUVLO VEN REN VDIM Parameter DIMO output low resistance DIMO output high resistance VIN undervoltage lockout Conditions I = 5mA source I = 5mA sink With respect to CGND Min(Note 5) Typ(Note 6) Max(Note 5) 20 30 1.4 6.0 4.9 0.6 100 1.6 0.6 100 -1.0 10 1.0 1.0 6.6 5.4 7.0 5.8 1.6 Units Ω FUNCTIONAL CONTROL V V V kΩ VCC - VEE undervoltage lockout On Threshold thresholds Off threshold Enable threshold, with respect Device on w.r.t. CGND to CGND Device off w.r.t. CGND Enable pin pullup resistor DIM logic input threshold DIM rising threshold w.r.t. CGND DIM falling threshold w.r.t. CGND RDIM IADJ ISS RSS TDTD DIM pin pulldown resistor ADJ pin current SS pin source current SS pin pulldown resistance LO and HO dead time EN = CGND LO falling to HO rising dead time HO falling to LO rising dead time TPDIM DIM to DIMO propagation delay DIM rising to DIMO rising delay DIM falling to DIMO falling delay V kΩ µA µA kΩ AC SPECIFICATIONS 26 ns 28 68 58 124 160 ns THERMAL SPECIFICATIONS TJLIM TJLIM(hyst) θJA Junction temperature thermal limit Thermal limit hysteresis LLP-24 package thermal resistance JEDEC 4 layer board 175 20 39 °C °C °C/W Note 1: Absolute maximum ratings are limits beyond which damage to the device may occur. Operating Ratings are conditions for which the device is intended to be functional, but device parameter specifications may not be guaranteed. For guaranteed specifications and test conditions, see the Electrical Characteristics. Note 2: The HS pin can go to -6V with respect to VEE for 30ns and +22V with respect to VEE for 50ns without sustaining damage. Note 3: The maximum allowable power dissipation is a function of the maximum junction temperature, TJ(MAX), the junction-to-ambient thermal resistance, θJA, and the ambient temperature, TA. The maximum allowable power dissipation at any ambient temperature is calculated using: PD (MAX) = (TJ(MAX) − TA)/ θJA. Exceeding the maximum allowable power dissipation will cause excessive die temperature, and the regulator will go into thermal shutdown. Internal thermal shutdown circuitry protects the device from permanent damage. Thermal shutdown engages at TJ=175°C (typ.) and disengages at TJ=155°C (typ). Note 4: Human Body Model, applicable std. JESD22-A114-C. Machine Model, applicable std. JESD22-A115-A. Field Induced Charge Device Model, applicable std. JESD22-C101-C. Note 5: All limits guaranteed at room temperature (standard typeface) and at temperature extremes (bold typeface). All room temperature limits are 100% production tested. All limits at temperature extremes are guaranteed via correlation using standard Statistical Quality Control (SQC) methods. All limits are used to calculate Average Outgoing Quality Level (AOQL). Note 6: Typical numbers are at 25°C and represent the most likely norm. 5 www.national.com LM3433 Typical Performance Characteristics Efficiency vs. LED Forward Voltage (VCGND-VEE = 9V) Efficiency vs. LED Forward Voltage (VCGND-VEE = 12V) 30031523 30031522 Efficiency vs. LED Forward Voltage (VCGND-VEE = 14V) VSENSE vs. VADJ (VIN = 3.3V) 30031518 30031521 VSENSE vs. VADJ (VIN = 5.0V) VSENSE vs. Temperature (ADJ = VIN) 30031519 30031524 www.national.com 6 LM3433 VSENSE vs. Temperature (ADJ = 1.0V) Average LED Current vs. DIM Duty Cycle (30kHz dimming, ILED = 6A nominal) 30031525 30031520 Startup Waveform Shutdown Waveform 30031567 30031568 ILED = 6A nominal, VIN = 3.3V, VEE = -12V, VLED = 3V, SS = open Top trace: EN input, 2V/div, DC Middle trace: VEE input current, 2A/div, DC Bottom trace: ILED, 2A/div, DC T = 100µs/div ILED = 6A nominal, VIN = 3.3V, VEE = -12V, VLED = 3V, SS = open Top trace: EN input, 2V/div, DC Middle trace: VEE input current, 2A/div, DC Bottom trace: ILED, 2A/div, DC T = 100µs/div 30kHz PWM Dimming Waveform Showing Inductor Ripple Current 30031566 ILED = 6A nominal, VIN = 3.3V, VEE = -12V Top trace: DIM input, 2V/div, DC Bottom trace: ILED, 2A/div, DC T = 10µs/div 7 www.national.com LM3433 Operation CURRENT REGULATOR OPERATION The LM3433 is a controller for a Continuous Conduction Buck Converter. Because of its buck topology and operation in the continuous mode, the output current is very well controlled. It only varies within a switching frequency cycle by the inductor ripple current. This ripple current is normally set at 10% of the DC current. Setting the ripple current lower than 10% is a useful tradeoff of inductor size for less LED light output ripple. Additional circuitry can be added to achieve any LED light ripple desired. The LED current is set by the voltage across a sense resistor. This sense voltage is nominally 60mV but can be programmed higher or lower by an external control voltage. The running frequency of the converter is programmed by an external RC network in conjunction with the LED's forward voltage. The frequency is nominally set around 200kHz to 500khz. Fast PWM control is available by shorting the output of the current source by a MOSFET in parallel with the LED. During the LED OFF time the running frequency is determined by the RC network and the parasitic resistance of the output circuit including the DIM FET RDSON. The LM3433 system has been evaluated to be a very accurate, high compliance current source. This is manifest in its high output impedance and accurate current control. The current is measured to vary less than 6mA out of 6A when transitioning from LED OFF (output shorted) to LED ON (output ~6V). PROTECTION The LM3433 has dedicated protection circuitry running during normal operation. The thermal shutdown circuitry turns off all power devices when the die temperature reaches excessive levels. The VCC undervoltage lockout (UVLO) comparator protects the power devices during power supply startup and shutdown to prevent operation at voltages less than the minimum operating input voltage. The VCC pin is short circuit protected to VEE. The LM3433 also features a shutdown mode which decreases the supply current to approximately 35µA. The ADJ, EN, and DIM pins are capable of sustaining up to +/-2mA. If the voltages on these pins will exceed either VIN or CGND by necessity or by a potential fault, an external resistor is recommended for protection. Size this resistor to limit pin current to under 2mA. A 10k resistor should be sufficient. This resistor may be used in any application for added protection without any impact on function or performance. DESIGN PROCEDURE This section presents guidelines for selecting external components. SETTING LED CURRENT CONTROL LM3433 uses average current mode control to regulate the current delivered to the LED (ILED). An external current sense resistor (RSENSE) in series with the LED is used to convert ILED into a voltage that is sensed by the LM3433 at the CSP and CSN pins. CSP and CSN are the inputs to an error amplifier with a programmed input offset voltage (VSENSE). VSENSE is used to regulate I LED based on the following equation: FIXED LED CURRENT The ADJ pin sets VSENSE. Tie ADJ to VIN to use a fixed 60mV internal reference for VSENSE. Select RSENSE to fix the LED current based on the following equation: ADJUSTABLE LED CURRENT When tied to an external voltage the ADJ pin sets VSENSE based on the following equation: When the reference on ADJ is adjustable, VSENSE and ILED can be adjusted within the linear range of the ADJ pin. This range has the following limitations: When VADJ is less than this linear range the VSENSE is guaranteed by design to be less than or equal to 0.3V/16.667. When VADJ is greater than this linear range and less than VIN - 1V, VSENSE is guaranteed by design to be less than or equal to VADJ/16.667. If VADJ is greater than VIN - 1V, VSENSE switches to 60mV. INPUT CAPACITOR SELECTION A low ESR ceramic capacitor is needed to bypass the MOSFETs. This capacitor is connected between the drain of the synchronous FET (CGND) and the source of the main switch (VEE). This capacitor prevents large voltage transients from appearing at the VEE pin of the LM3433. Use a 22µF value minimum with X5R or X7R dielectric. In addition to the FET bypass capacitors, additional bypass capacitors should be placed near the VEE and VIN pins and should be returned to CGND. The input capacitor must also be sized to handle the dimming frequency input ripple when the DIM function is used. This ripple may be as high as 85% of the nominal DC input current (at 50% duty cycle). When dimming this input capacitor should be selected to handle the input ripple current. RECOMMENDED OPERATING FREQUENCY AND ON TIME "TIMEON" CALCULATION Although the switching frequency can be set over a wide range, the following equation describes the recommended frequency selection given inexpensive magnetic materials available today: In the above equation A=1.2 for powdered iron core inductors and A=0.9 or less for ferrite core inductors. This difference takes into account the fact that ferrite cores generally become more lossy at higher frequencies. Given the switching frequency f calculated above, TIMEON can be calculated. If VLED is the forward voltage drop of the LED that is being driven, TIMEON can be calculated with the following equation: www.national.com 8 LM3433 TIMING COMPONENTS (RON and CON) Using the calculated value for TIMEON, the timing components RON and CON can be selected. CON should be large enough to dominate the parasitic capacitance of the TON pin. A good CON value for most applications is 1nF. Based on calculated TIMEON, CON, and the nominal VEE and VLED voltages, RON can be calculated based on the following equation: BOOTSTRAP CAPACITORS The LM3433 uses two bootstrap capacitors and a bypass capacitor on VCC to generate the voltages needed to drive the external FETs. A 2.2µF ceramic capacitor or larger is recommended between the VCC and LS pins. A 0.47µF is recommended between the HS and BST pins. A 0.1µF is recommended between BST2 and CGND. SOFT-START CAPACITOR The LM3433 integrates circuitry that, when used in conjunction with the SS pin, will slow the current ramp on start-up. The SS pin is used to tailor the soft-start for a specific application. A capacitor value of 0.1µF on the SS pin will yield a 12mS soft start time. For most applications soft start is not needed. ENABLE OPERATION The EN pin of the LM3433 is designed so that it may be controlled using a 1.6V or higher logic signal. If the enable function is not used, the EN pin may be tied to VIN or left open. This pin is pulled to VIN internally through a 100k pull up resistor. PWM DIM OPERATION The DIM pin of the LM3433 is designed so that it may be controlled using a 1.6V or higher logic signal. The PWM frequency easily accomodates more than 40kHz dimming and can be much faster if needed. If the PWM DIM pin is not used, tie it to CGND or leave it open. The DIM pin is tied to CGND internally through a 100k pull down resistor. LAYOUT CONSIDERATIONS The LM3433 is a high performance current driver so attention to layout details is critical to obtain maximum performance. The most important PCB board design consideration is minimizing the loop comprised by the main FET, synchronous FET, and their associated decoupling capacitor(s). Place the VCC bypass capacitor as near as possible to the LM3433. Place the PWM dimming/shunt FET as close to the LED as possible. A ground plane should be used for power distribution to the power FETs. Use a star ground between the LM3433 circuitry, the synchronous FET, and the decoupling capacitor(s). The EP contact on the underside of the package must be connected to VEE. The two lines connecting the sense resistor to CSN and CSP must be routed as a differential pair directly from the resistor. A Kelvin connection is recommended. It is good practice to route the DIMO/DIMR, HS/HO, and LO/LS lines as differential pairs. The most important PCB board design consideration is minimizing the loop comprised by the main FET, synchronous FET, and their associated decoupling capacitor(s). Optimally this loop should be orthogonal to the ground plane. INDUCTOR SELECTION The most critical inductor parameters are inductance, current rating, and DC resistance. To calculate the inductance, use the desired peak to peak LED ripple current (IRIPPLE), RON, and CON. A reasonable value for IRIPPLE is 10% of ILED. The inductor value is calculated using the following equation: For all VLED and VEE voltages, IRIPPLE remains constant and is only dependent on the passive external components RON, CON, and L. The I2R loss caused by the DC resistance of the inductor is an important parameter affecting the efficiency. Lower DC resistance inductors are larger. A good tradeoff point between the efficiency and the core size is letting the inductor I2R loss equal 1% to 2% of the output power. The inductor should have a current rating greater than the peak current for the application. The peak current is ILED plus 1/2 IRIPPLE. POWER FET SELECTION FETs should be chosen so that the I2RDSON loss is less than 1% of the total output power. Analysis shows best efficiency with around 8mΩ of RDSON and 15nC of gate charge for a 6A application. All of the switching loss is in the main switch FET. An additional important parameter for the synchronous FET is reverse recovery charge (QRR). High QRR adversely affects the transient voltages seen by the IC. A low QRR FET should be used. DIM FET SELECTION Choose a DIM FET with the lowest RDSON for maximum efficieny and low input current draw during the DIM cycle. The output voltage during DIM will determine the switching frequency. A lower output voltage results in a lower switching frequency. If the lower frequency during DIM must be bound, choose a FET with a higher RDSON to force the switching frequency higher during the DIM cycle. 9 www.national.com LM3433 Application Information 30031516 FIGURE 1. 2A to 6A Output Application Circuit 30031517 FIGURE 2. 2A to 14A Output Application Circuit www.national.com 10 LM3433 Some Recommended Inductors (Others May Be Used) Manufacturer Coilcraft Coiltronics Pulse Inductor GA3252-AL and SER1360 series HCLP2 series PB2020 series Some Recommended Input/Bypass Capacitors (Others May Be Used) Manufacturer Vishay Sprague Taiyo Yuden Capacitor 293D, 592D, and 595D series tantalum High capacitance MLCC ceramic ESRD seriec Polymer Aluminum Electrolytic SPV and AFK series V-chip series High capacitance MLCC ceramic Some Recommended MOSFETs (Others May Be Used) Manufacturer Siliconix ON Semiconductor Inductor Si7386DP (Main FET, DIM FET) Si7668ADP (Synchronous FET) NTMFS4841NHT1G (Main FET, Synchronous FET, DIM FET) Contact Information www.vishay.com/company/brands/ siliconix/ www.onsemi.com Contact Information www.vishay.com 407-324-4140 www.t-yuden.com 408-573-4150 www.cde.com www.murata.com Contact Information www.coilcraft.com 800-322-2645 www.coiltronics.com www.pulseeng.com Cornell Dubilier MuRata 11 www.national.com LM3433 Physical Dimensions inches (millimeters) unless otherwise noted LLP-24 Pin Package (SQA) For Ordering, Refer to Ordering Information Table NS Package Number SQA24A www.national.com 12 LM3433 Notes 13 www.national.com LM3433 Common Anode Capable High Brightness LED Driver with High Frequency Dimming Notes For more National Semiconductor product information and proven design tools, visit the following Web sites at: Products Amplifiers Audio Clock Conditioners Data Converters Displays Ethernet Interface LVDS Power Management Switching Regulators LDOs LED Lighting PowerWise Serial Digital Interface (SDI) Temperature Sensors Wireless (PLL/VCO) www.national.com/amplifiers www.national.com/audio www.national.com/timing www.national.com/adc www.national.com/displays www.national.com/ethernet www.national.com/interface www.national.com/lvds www.national.com/power www.national.com/switchers www.national.com/ldo www.national.com/led www.national.com/powerwise www.national.com/sdi www.national.com/tempsensors www.national.com/wireless WEBENCH Analog University App Notes Distributors Green Compliance Packaging Design Support www.national.com/webench www.national.com/AU www.national.com/appnotes www.national.com/contacts www.national.com/quality/green www.national.com/packaging www.national.com/quality www.national.com/refdesigns www.national.com/feedback Quality and Reliability Reference Designs Feedback THE CONTENTS OF THIS DOCUMENT ARE PROVIDED IN CONNECTION WITH NATIONAL SEMICONDUCTOR CORPORATION (“NATIONAL”) PRODUCTS. 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