LM3488Q

LM3488/LM3488Q High Efficiency Low-Side N-Channel Controller for Switching Regulators March 30, 2009 LM3488/LM3488Q High Efficiency Low-Side N-Channel Controller for Switching Regulators General Description The LM3488 is a versatile Low-Side N-FET high performance controller for switching regulators. It is suitable for use in topologies requiring low side FET, such as boost, flyback, SEPIC, etc. Moreover, the LM3488 can be operated at extremely high switching frequency in order to reduce the overall solution size. The switching frequency of LM3488 can be adjusted to any value between 100kHz and 1MHz by using a single external resistor or by synchronizing it to an external clock. Current mode control provides superior bandwidth and transient response, besides cycle-by-cycle current limiting. Output current can be programmed with a single external resistor. The LM3488 has built in features such as thermal shutdown, short-circuit protection and over voltage protection. Power saving shutdown mode reduces the total supply current to 5µA and allows power supply sequencing. Internal soft-start limits the inrush current at start-up. Key Specifications ■ Wide supply voltage range of 2.97V to 40V ■ 100kHz to 1MHz Adjustable and Synchronizable clock frequency ■ ±1.5% (over temperature) internal reference ■ 5µA shutdown current (over temperature) Features ■ LM3488Q is AEC-Q100 qualified and manufactured on an Automotive Grade Flow 8-lead Mini-SO8 (MSOP-8) package Internal push-pull driver with 1A peak current capability Current limit and thermal shutdown Frequency compensation optimized with a capacitor and a resistor ■ Internal softstart ■ Current Mode Operation ■ Undervoltage Lockout with hysteresis ■ ■ ■ ■ Applications ■ Distributed Power Systems ■ Notebook, PDA, Digital Camera, and other Portable Applications ■ Offline Power Supplies ■ Set-Top Boxes Typical Application Circuit 10138844 Typical SEPIC Converter © 2009 National Semiconductor Corporation 101388 www.national.com LM3488/LM3488Q Connection Diagram 10138802 8 Lead Mini SO8 Package (MSOP-8 Package) Package Marking and Ordering Information Order Number LM3488MM LM3488MMX LM3488QMM LM3488QMMX MSOP-8 SSKB Package Type Package Marking S21B Supplied As 1000 units on Tape and Reel 3500 units on Tape and Reel 1000 units on Tape and Reel 3500 units on Tape and Reel AEC-Q100 (Grade 1) qualified. Automotive Grade Production Flow* Feature *Automotive Grade (Q) product incorporates enhanced manufacturing and support processes for the automotive market, including defect detection methodologies. Reliability qualification is compliant with the requirements and temperature grades defined in the AEC-Q100 standard. Automotive grade products are identified with the letter Q. For more information go to http://www.national.com/automotive. Pin Descriptions Pin Name ISEN COMP FB AGND PGND DR FA/SYNC/SD Pin Number 1 2 3 4 5 6 7 Description Current sense input pin. Voltage generated across an external sense resistor is fed into this pin. Compensation pin. A resistor, capacitor combination connected to this pin provides compensation for the control loop. Feedback pin. The output voltage should be adjusted using a resistor divider to provide 1.26V at this pin. Analog ground pin. Power ground pin. Drive pin of the IC. The gate of the external MOSFET should be connected to this pin. Frequency adjust, synchronization, and Shutdown pin. A resistor connected to this pin sets the oscillator frequency. An external clock signal at this pin will synchronize the controller to the frequency of the clock. A high level on this pin for ≥ 30µs will turn the device off. The device will then draw less than 10µA from the supply. VIN 8 Power supply input pin. www.national.com 2 LM3488/LM3488Q Absolute Maximum Ratings (Note 1) If Military/Aerospace specified devices are required, please contact the National Semiconductor Sales Office/ Distributors for availability and specifications. Input Voltage FB Pin Voltage FA/SYNC/SD Pin Voltage Peak Driver Output Current ( 0.5, ΔI1 will be greater than ΔIO. In other words, the disturbance is divergent. So a very small perturbation in the load will cause the disturbance to increase. To prevent the sub-harmonic oscillations, a compensation ramp is added to the control signal, as shown in Figure 3. With the compensation ramp, 10138809 FIGURE 2. Sub-Harmonic Oscillation for D>0.5 www.national.com 10 LM3488/LM3488Q 10138811 FIGURE 3. Compensation Ramp Avoids Sub-Harmonic Oscillation The compensation ramp has been added internally in LM3488. The slope of this compensation ramp has been selected to satisfy most of the applications. The slope of the internal compensation ramp depends on the frequency. This slope can be calculated using the formula: MC = VSL.FS Volts/second In the above equation, VSL is the amplitude of the internal compensation ramp. Limits for VSL have been specified in the electrical characteristics. In order to provide the user additional flexibility, a patented scheme has been implemented inside the IC to increase the slope of the compensation ramp externally, if the need arises. Adding a single external resistor, RSL(as shown in Figure 4) increases the slope of the compensation ramp, MC by : In this equation, ΔVSL is equal to 40.10-6RSL. Hence, ΔVSL versus RSL has been plotted in Figure 5 for different frequencies. 10138813 FIGURE 4. Increasing the Slope of the Compensation Ramp 11 www.national.com LM3488/LM3488Q TABLE 1. TOFF(SYNC) (µsec) 1 2 3 4 5 6 7 8 9 10 RSYNC range (kΩ) 5 to 13 20 to 40 40 to 65 55 to 90 70 to 110 85 to 140 100 to 160 120 to 190 135 to 215 150 to 240 10138851 FIGURE 5. ΔVSL vs RSL FREQUENCY ADJUST/SYNCHRONIZATION/SHUTDOWN The switching frequency of LM3488 can be adjusted between 100kHz and 1MHz using a single external resistor. This resistor must be connected between FA/SYNC/SD pin and ground, as shown in Figure 6. Please refer to the typical performance characteristics to determine the value of the resistor required for a desired switching frequency. The LM3488 can be synchronized to an external clock. The external clock must be connected to the FA/SYNC/SD pin through a resistor, RSYNC as shown in Figure 7. The value of this resistor is dependent on the off time of the synchronization pulse, TOFF(SYNC). Table 1 shows the range of resistors to be used for a given TOFF(SYNC). It is also necessary to have the width of the synchronization pulse narrower than the duty cycle of the converter. It is also necessary to have the synchronization pulse width ≥ 300nsecs. The FA/SYNC/SD pin also functions as a shutdown pin. If a high signal (refer to the electrical characteristics for definition of high signal) appears on the FA/SYNC/SD pin, the LM3488 stops switching and goes into a low current mode. The total supply current of the IC reduces to less than 10µA under these conditions. Figure 8 and Figure 9 show implementation of shutdown function when operating in Frequency adjust mode and synchronization mode respectively. In frequency adjust mode, connecting the FA/SYNC/SD pin to ground forces the clock to run at a certain frequency. Pulling this pin high shuts down the IC. In frequency adjust or synchronization mode, a high signal for more than 30µs shuts down the IC. 10138816 FIGURE 6. Frequency Adjust www.national.com 12 LM3488/LM3488Q 10138815 FIGURE 7. Frequency Synchronization 10138816 FIGURE 8. Shutdown Operation in Frequency Adjust Mode 10138817 FIGURE 9. Shutdown Operation in Synchronization Mode SHORT-CIRCUIT PROTECTION When the voltage across the sense resistor (measured on ISEN Pin) exceeds 350mV, short-circuit current limit gets activated. A comparator inside LM3488 reduces the switching frequency by a factor of 5 and maintains this condition till the short is removed. 13 www.national.com LM3488/LM3488Q Typical Applications The LM3488 may be operated in either continuous or discontinuous conduction mode. The following applications are designed for continuous conduction operation. This mode of operation has higher efficiency and lower EMI characteristics than the discontinuous mode. BOOST CONVERTER The most common topology for LM3488 is the boost or stepup topology. The boost converter converts a low input voltage into a higher output voltage. The basic configuration for a boost regulator is shown in Figure 10. In continuous conduction mode (when the inductor current never reaches zero at steady state), the boost regulator operates in two cycles. In the first cycle of operation, MOSFET Q is turned on and energy is stored in the inductor. During this cycle, diode D is reverse biased and load current is supplied by the output capacitor, COUT. In the second cycle, MOSFET Q is off and the diode is forward biased. The energy stored in the inductor is transferred to the load and output capacitor. The ratio of these two cycles determines the output voltage. The output voltage is defined as: (ignoring the drop across the MOSFET and the diode), or where D is the duty cycle of the switch, VD is the forward voltage drop of the diode, and VQ is the drop across the MOSFET when it is on. The following sections describe selection of components for a boost converter. 10138822 FIGURE 10. Simplified Boost Converter Diagram (a) First cycle of operation. (b) Second cycle of operation POWER INDUCTOR SELECTION The inductor is one of the two energy storage elements in a boost converter. Figure 11 shows how the inductor current varies during a switching cycle. The current through an inductor is quantified as: www.national.com 14 LM3488/LM3488Q 10138824 FIGURE 11. A. Inductor Current B. Diode Current If VL(t) is constant, diL(t)/dt must be constant. Hence, for a given input voltage and output voltage, the current in the inductor changes at a constant rate. The important quantities in determining a proper inductance value are IL (the average inductor current) and ΔiL (the inductor current ripple). If ΔiL is larger than IL, the inductor current will drop to zero for a portion of the cycle and the converter 15 www.national.com LM3488/LM3488Q will operate in discontinuous conduction mode. If ΔiL is smaller than IL, the inductor current will stay above zero and the converter will operate in continuous conduction mode. All the analysis in this datasheet assumes operation in continuous conduction mode. To operate in continuous conduction mode, the following conditions must be met: IL > ΔiL Figure 12. The resistors are selected such that the voltage at the feedback pin is 1.26V. RF1 and RF2 can be selected using the equation, A 100pF capacitor may be connected between the feedback and ground pins to reduce noise. The maximum amount of current that can be delivered at the output can be controlled by the sense resistor, RSEN. Current limit occurs when the voltage that is generated across the sense resistor equals the current sense threshold voltage, VSENSE. Limits for VSENSE have been specified in the electrical characteristics. This can be expressed as: Isw(peak) * RSEN = VSENSE Choose the minimum IOUT to determine the minimum L. A common choice is to set ΔiL to 30% of IL. Choosing an appropriate core size for the inductor involves calculating the average and peak currents expected through the inductor. In a boost converter, VSENSE represents the maximum value of the control signal as shown in Figure 2. This control signal, however, is not a constant value and changes over the course of a period as a result of the internal compensation ramp (see Figure 3). Therefore the current limit will also change as a result of the internal compensation ramp. The actual command signal, VCS, can be better expressed as a function of the sense voltage and the internal compensation ramp: VCS = VSENSE − (D * VSL) and IL_peak = IL(max) + ΔiL(max), where VSL is defined as the internal compensation ramp voltage, limits are specified in the electrical characteristics. The peak current through the switch is equal to the peak inductor current. Isw(peak) = IL + ΔiL Therefore for a boost converter A core size with ratings higher than these values should be chosen. If the core is not properly rated, saturation will dramatically reduce overall efficiency. The LM3488 can be set to switch at very high frequencies. When the switching frequency is high, the converter can be operated with very small inductor values. With a small inductor value, the peak inductor current can be extremely higher than the output currents, especially under light load conditions. The LM3488 senses the peak current through the switch. The peak current through the switch is the same as the peak current calculated above. PROGRAMMING THE OUTPUT VOLTAGE AND OUTPUT CURRENT The output voltage can be programmed using a resistor divider between the output and the feedback pins, as shown in Combining the three equation yields an expression for RSEN www.national.com 16 LM3488/LM3488Q 10138820 FIGURE 12. Adjusting the Output Voltage CURRENT LIMIT WITH ADDITIONAL SLOPE COMPENSATION If an external slope compensation resistor is used (see Figure 4) the internal control signal will be modified and this will have an effect on the current limit. The control signal is given by: VCS = VSENSE − (D * VSL) Where VSENSE and VSL are defined parameters in the electrical characteristics section. If RSL is used, then this will add to the existing slope compensation. The command voltage will then be given by: VCS = VSENSE − (D * ( VSL + ΔVSL) ) Where ΔVSL is the additional slope compensation generated and can be calculated by use of Figure 5 or is equal to 40 x 10−6 * RSL. This changes the equation for RSEN to: more than its peak current. The peak diode current can be calculated using the formula: ID(Peak) = IOUT/ (1−D) + ΔIL In the above equation, IOUT is the output current and ΔIL has been defined in Figure 11 The peak reverse voltage for boost converter is equal to the regulator output voltage. The diode must be capable of handling this voltage. To improve efficiency, a low forward drop schottky diode is recommended. POWER MOSFET SELECTION The drive pin of LM3488 must be connected to the gate of an external MOSFET. In a boost topology, the drain of the external N-Channel MOSFET is connected to the inductor and the source is connected to the ground. The drive pin (DR) voltage depends on the input voltage (see typical performance characteristics). In most applications, a logic level MOSFET can be used. For very low input voltages, a sublogic level MOSFET should be used. The selected MOSFET directly controls the efficiency. The critical parameters for selection of a MOSFET are: 1. Minimum threshold voltage, VTH(MIN) 2. On-resistance, RDS(ON) 3. Total gate charge, Qg 4. Reverse transfer capacitance, CRSS 5. Maximum drain to source voltage, VDS(MAX) The off-state voltage of the MOSFET is approximately equal to the output voltage. VDS(MAX) of the MOSFET must be greater than the output voltage. The power losses in the 17 www.national.com Therefore RSL can be used to provide an additional method for setting the current limit. POWER DIODE SELECTION Observation of the boost converter circuit shows that the average current through the diode is the average load current, and the peak current through the diode is the peak current through the inductor. The diode should be rated to handle LM3488/LM3488Q MOSFET can be categorized into conduction losses and ac switching or transition losses. RDS(ON) is needed to estimate the conduction losses. The conduction loss, PCOND, is the I2R loss across the MOSFET. The maximum conduction loss is given by: the range of 100µF to 200µF. If a value lower than 100µF is used, then problems with impedance interactions or switching noise can affect the LM3478. To improve performance, especially with VIN below 8 volts, it is recommended to use a 20Ω resistor at the input to provide a RC filter. The resistor is placed in series with the VIN pin with only a bypass capacitor attached to the VIN pin directly (see Figure 13). A 0.1µF or 1µF ceramic capacitor is necessary in this configuration. The bulk input capacitor and inductor will connect on the other side of the resistor with the input power supply. where DMAX is the maximum duty cycle. The turn-on and turn-off transitions of a MOSFET require times of tens of nano-seconds. CRSS and Qg are needed to estimate the large instantaneous power loss that occurs during these transitions. The amount of gate current required to turn the MOSFET on can be calculated using the formula: IG = Qg.FS The required gate drive power to turn the MOSFET on is equal to the switching frequency times the energy required to deliver the charge to bring the gate charge voltage to VDR (see electrical characteristics and typical performance characteristics for the drive voltage specification). PDrive = FS.Qg.VDR INPUT CAPACITOR SELECTION Due to the presence of an inductor at the input of a boost converter, the input current waveform is continuous and triangular, as shown in Figure 11. The inductor ensures that the input capacitor sees fairly low ripple currents. However, as the input capacitor gets smaller, the input ripple goes up. The rms current in the input capacitor is given by: 10138893 FIGURE 13. Reducing IC Input Noise OUTPUT CAPACITOR SELECTION The output capacitor in a boost converter provides all the output current when the inductor is charging. As a result it sees very large ripple currents. The output capacitor should be capable of handling the maximum rms current. The rms current in the output capacitor is: Where The input capacitor should be capable of handling the rms current. Although the input capacitor is not as critical in a boost application, low values can cause impedance interactions. Therefore a good quality capacitor should be chosen in and D, the duty cycle is equal to (VOUT − VIN)/VOUT. The ESR and ESL of the output capacitor directly control the output ripple. Use capacitors with low ESR and ESL at the output for high efficiency and low ripple voltage. Surface Mount tantalums, surface mount polymer electrolytic and polymer tantalum, Sanyo- OSCON, or multi-layer ceramic capacitors are recommended at the output. vantage of SEPIC over boost converter is the inherent input to output isolation. The capacitor CS isolates the input from the output and provides protection against shorted or malfunctioning load. Hence, the A SEPIC is useful for replacing boost circuits when true shutdown is required. This means that the output voltage falls to 0V when the switch is turned off. In a boost converter, the output can only fall to the input voltage minus a diode drop. The duty cycle of a SEPIC is given by: Designing SEPIC Using LM3488 Since the LM3488 controls a low-side N-Channel MOSFET, it can also be used in SEPIC (Single Ended Primary Inductance Converter) applications. An example of SEPIC using LM3488 is shown in Figure 14. As shown in Figure 14, the output voltage can be higher or lower than the input voltage. The SEPIC uses two inductors to step-up or step-down the input voltage. The inductors L1 and L2 can be two discrete inductors or two windings of a coupled transformer since equal voltages are applied across the inductor throughout the switching cycle. Using two discrete inductors allows use of catalog magnetics, as opposed to a custom transformer. The input ripple can be reduced along with size by using the coupled windings of transformer for L1 and L2. Due to the presence of the inductor L1 at the input, the SEPIC inherits all the benefits of a boost converter. One main ad- In the above equation, VQ is the on-state voltage of the MOSFET, Q, and VDIODE is the forward voltage drop of the diode. www.national.com 18 LM3488/LM3488Q 10138844 FIGURE 14. Typical SEPIC Converter POWER MOSFET SELECTION As in boost converter, the parameters governing the selection of the MOSFET are the minimum threshold voltage, VTH (MIN), the on-resistance, RDS(ON), the total gate charge, Qg, the reverse transfer capacitance, CRSS, and the maximum drain to source voltage, VDS(MAX). The peak switch voltage in a SEPIC is given by: VSW(PEAK) = VIN + VOUT + VDIODE The selected MOSFET should satisfy the condition: VDS(MAX) > VSW(PEAK) The peak switch current is given by: maintains the condition IL > ΔiL/2 to ensure constant current mode. The rms current through the switch is given by: IL2AVE = IOUT Peak to peak ripple current, to calculate core loss if necessary: POWER DIODE SELECTION The Power diode must be selected to handle the peak current and the peak reverse voltage. In a SEPIC, the diode peak current is the same as the switch peak current. The off-state voltage or peak reverse voltage of the diode is VIN + VOUT. Similar to the boost converter, the average diode current is equal to the output current. Schottky diodes are recommended. SELECTION OF INDUCTORS L1 AND L2 Proper selection of the inductors L1 and L2 to maintain constant current mode requires calculations of the following parameters. Average current in the inductors: Peak current in the inductor, to ensure the inductor does not saturate: IL1PK must be lower than the maximum current rating set by the current sense resistor. The value of L1 can be increased above the minimum recommended to reduce input ripple and output ripple. However, 19 www.national.com LM3488/LM3488Q once DIL1 is less than 20% of IL1AVE, the benefit to output ripple is minimal. By increasing the value of L2 above the minimum recommended, ΔIL2 can be reduced, which in turn will reduce the output ripple voltage: Where is the ripple voltage across the SEPIC capacitor, and where ESR is the effective series resistance of the output capacitor. If L1 and L2 are wound on the same core, then L1 = L2 = L. All the equations above will hold true if the inductance is replaced by 2L. A good choice for transformer with equal turns is Coiltronics CTX series Octopack. SENSE RESISTOR SELECTION The peak current through the switch, ISW(PEAK) can be adjusted using the current sense resistor, RSEN, to provide a certain output current. Resistor RSEN can be selected using the formula: is the ripple current through the inductor L1. The energy balance equation can be solved to provide a minimum value for CS: Input Capacitor Selection Similar to a boost converter, the SEPIC has an inductor at the input. Hence, the input current waveform is continuous and triangular. The inductor ensures that the input capacitor sees fairly low ripple currents. However, as the input capacitor gets smaller, the input ripple goes up. The rms current in the input capacitor is given by: Sepic Capacitor Selection The selection of SEPIC capacitor, CS, depends on the rms current. The rms current of the SEPIC capacitor is given by: The SEPIC capacitor must be rated for a large ACrms current relative to the output power. This property makes the SEPIC much better suited to lower power applications where the rms current through the capacitor is relatively small (relative to capacitor technology). The voltage rating of the SEPIC capacitor must be greater than the maximum input voltage. Tantalum capacitors are the best choice for SMT, having high rms current ratings relative to size. Ceramic capacitors could be used, but the low C values will tend to cause larger changes in voltage across the capacitor due to the large currents. High C value ceramics are expensive. Electrolytics work well for through hole applications where the size required to meet the rms current rating can be accommodated. There is an energy balance between CS and L1, which can be used to determine the value of the capacitor. The basic energy balance equation is: The input capacitor should be capable of handling the rms current. Although the input capacitor is not as critical in a boost application, low values can cause impedance interactions. Therefore a good quality capacitor should be chosen in the range of 100µF to 200µF. If a value lower than 100µF is used, then problems with impedance interactions or switching noise can affect the LM3478. To improve performance, especially with VIN below 8 volts, it is recommended to use a 20Ω resistor at the input to provide a RC filter. The resistor is placed in series with the VIN pin with only a bypass capacitor attached to the VIN pin directly (see Figure 13). A 0.1µF or 1µF ceramic capacitor is necessary in this configuration. The bulk input capacitor and inductor will connect on the other side of the resistor with the input power supply. www.national.com 20 LM3488/LM3488Q Output Capacitor Selection The ESR and ESL of the output capacitor directly control the output ripple. Use low capacitors with low ESR and ESL at the output for high efficiency and low ripple voltage. Surface mount tantalums, surface mount polymer electrolytic and polymer tantalum, Sanyo- OSCON, or multi-layer ceramic capacitors are recommended at the output. The output capacitor of the SEPIC sees very large ripple currents (similar to the output capacitor of a boost converter. The rms current through the output capacitor is given by: The ESR and ESL of the output capacitor directly control the output ripple. Use low capacitors with low ESR and ESL at the output for high efficiency and low ripple voltage. Surface mount tantalums, surface mount polymer electrolytic and polymer tantalum, Sanyo- OSCON, or multi-layer ceramic capacitors are recommended at the output for low ripple. Other Application Circuits 10138843 FIGURE 15. Typical High Efficiency Step-Up (Boost) Converter 21 www.national.com LM3488/LM3488Q Physical Dimensions inches (millimeters) unless otherwise noted www.national.com 22 LM3488/LM3488Q Notes 23 www.national.com LM3488/LM3488Q High Efficiency Low-Side N-Channel Controller for Switching Regulators Notes For more National Semiconductor product information and proven design tools, visit the following Web sites at: Products Amplifiers Audio Clock and Timing Data Converters Interface LVDS Power Management Switching Regulators LDOs LED Lighting Voltage Reference PowerWise® Solutions Serial Digital Interface (SDI) Temperature Sensors Wireless (PLL/VCO) www.national.com/amplifiers www.national.com/audio www.national.com/timing www.national.com/adc www.national.com/interface www.national.com/lvds www.national.com/power www.national.com/switchers www.national.com/ldo www.national.com/led www.national.com/vref www.national.com/powerwise www.national.com/sdi www.national.com/tempsensors www.national.com/wireless WEBENCH® Tools App Notes Reference Designs Samples Eval Boards Packaging Green Compliance Distributors Design Support www.national.com/webench www.national.com/appnotes www.national.com/refdesigns www.national.com/samples www.national.com/evalboards www.national.com/packaging www.national.com/quality/green www.national.com/contacts www.national.com/quality www.national.com/feedback www.national.com/easy www.national.com/solutions www.national.com/milaero www.national.com/solarmagic www.national.com/AU Quality and Reliability Feedback/Support Design Made Easy Solutions Mil/Aero SolarMagic™ Analog University® THE CONTENTS OF THIS DOCUMENT ARE PROVIDED IN CONNECTION WITH NATIONAL SEMICONDUCTOR CORPORATION (“NATIONAL”) PRODUCTS. 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