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3G2A2-CN221

3G2A2-CN221

  • 厂商:

    OMRON(欧姆龙)

  • 封装:

    -

  • 描述:

    CABLE PERIPHERAL INTERFACE 2M

  • 数据手册
  • 价格&库存
3G2A2-CN221 数据手册
C500-LDP01-V1 Ladder Program I/O Unit Operation Manual Revised January 1992  Notice: OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual. The following conventions are used to indicate and classify warnings in this manual. Always heed the information provided with them. Caution Indicates information that, if not heeded, could result in minor injury or damage to the product. DANGER! Indicates information that, if not heeded, could result in loss of life or serious injury. OMRON Product References All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product. The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means “word” and is abbreviated “Wd” in documentation in this sense. The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for anything else. Visual Aids The following headings appear in the left column of the manual to help you locate different types of information. Note Indicates information of particular interest for efficient and convenient operation of the product. 1, 2, 3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.  OMRON, 1992                                                                                                                 !                                                                                                                                                        !"  " #!  "! %!& " ' #!   $                                                  !""!                                          !" # "!                         $    % &  '()!                         $          $ $ '( )'" (" * + ,& % ( ) !" (" * + /( )/ (" * % / )/0* + 1 ) 1 * +  +   1 ! 2 1   2 1  3! 2" 2 2  (4  12 '/2( 1 ! / ' ! 56! / '02 (   / 5 1   /8"  1!  +  1" % !!   ' !  5  +! " 2 #                                            &* ( ++                              * -.                                   . . . .   . . 7  $ - 7    $ , %  About this Manual: This manual describes the installation and operation of the C500-LD01-V1 Ladder Program I/O Unit and includes the sections described below. Please read this manual completely and be sure you understand the information provide before attempting to install and operation the Ladder Program I/O Unit. Section 1 introduces the Unit and describes its components and the way it fits into a PC system. A comparison of the C500-LD01-V1 and the C500-LD01 is also provided. Section 2 provides information on switch settings and how certain switch settings affect indicator operation. These switch must be set before mounting and operating the Unit. Section 3 describes the data areas available for use in programming the Unit. Section 4 provides information related to programming and operating the Unit. A list of programming instructions is provided in Appendix C Programming Instructions. Details on programming can be found in the C500 Operation Manual. Section 5 describes the scan of the Unit and how the operating mode affects it. It also describes scan time and I/O response time calculations and provides tables of instruction execution times. Section 6 provides basic troubleshooting steps, error messages provided by the indicators, and the fuse replacement procedure. #      / ! !     "!     '02 4   !8 #  "  '02 3!   3! ' "  3  8"   !8      3    4  3    "!   3    4              !"        1-1 Section 1-2 Features The C500-LDP01-V1 Ladder Program I/O Unit executes a ladder program to control external I/O independently of the PC. The ladder program contained in the Unit is written by the user. The C500-LDP01-V1 Ladder Program I/O Unit can be used with the following SYSMAC C-series PCs: C500, C1000H, C2000H. Applications Examples • External I/O can be controlled by the Ladder Program I/O Unit instead of the PC. • The Ladder Program I/O Unit can be used as a timer. • The Ladder Program I/O Unit can be used as a high-speed input unit. • By controlling external inputs and outputs, the Ladder Program I/O Unit can reduce the processing load handled by the PC. C500 Instructions The Ladder Program I/O Unit uses the same instructions as the C500, so ladder programs can be constructed in the same way. A total of 49 different instructions is available. (Not all C500 instructions are supported.) External I/O Points: 16 Input/16 Output The 16 DC inputs and 16 transistor outputs can be connected to external I/O devices so the Unit can be used as for normal I/O operation. Of the 16 DC inputs, 8 inputs (2 groups of 4) can be set for high-speed inputs with a minimum pulse width of 0.5 ms, so inputs shorter than the scan time can be detected. PC I/O Points: 16 Input and 16 Output The Unit connects to the PC through 16 input points and 16 output points, so control signals can be passed back and forth between the PC and the Unit. Furthermore, when the I/O WRITE and I/O READ (WRIT(87)/READ(88)) instructions are executed in the PC program, up to 32 words of data can be transferred to or from the Unit. Built-in Realtime Clock A realtime clock is built into the Unit, so it can act as a timer and manage I/O timing. 1-2 System Configuration The following figure shows a typical system configuration: GPC Output devices RS-485 connecting cable Input devices Memory Pack C500-MP303-EV2 The Unit can be programmed through the GPC with Memory Pack C500-MP303-EV2, through the FIT, or through LSS running on an IBM AT/XT compatible computer. Refer to Appendix C Programming Instructions for a list of instructions. Online operations between the Unit and the GPC/FIT/LSS are possible in PROGRAM or MONITOR mode. They are not possible in RUN mode.         1-3 Section 1-3 Comparing the C500-LDP01 and the C500-LDP01-V1 The following table shows the improvements that have been made to create the C500-LDP01-V1. Item Instruction set C500-LDP01 C500-LDP01-V1 40 instructions The following instructions were added to make a total of 49 instructions. ASL(25): ARITHMETIC SHIFT LEFT ASR(26): ARITHMETIC SHIFT RIGHT ROL(27): ROTATE LEFT ROR(28): ROTATE RIGHT COM(29): COMPLEMENT INC(38): INCREMENT DEC(39): DECREMENT SLD(74): ONE DIGIT SHIFT LEFT SRD(75): ONE DIGIT SHIFT RIGHT Number of 2 words words allocated 16 PC output bits (0000 through 0015) 16 PC input bits (0100 through 0115) The PC cannot access the Unit using the I/O WRITE and the I/O READ (WRIT(87)/READ(88)) instructions. 2 words 16 PC output bits (0000 through 0015) 16 PC input bits (0100 through 0115) With the proper switch settings, the PC can control the Unit using the I/O WRITE and I/O READ (WRIT(87)/READ(88)) instructions. (Up to 32 words are written or read.) Operating modes Linked operation RUN Linked operation PROGRAM RUN MONITOR (DEBUG) PROGRAM Independent operation RUN PROGRAM Independent operation The GPC/FIT/LSS* can operate with the Unit in PROGRAM mode only. RUN MONITOR (DEBUG) PROGRAM The GPC/FIT/LSS* can operate with the Unit in either PROGRAM or MONITOR (debug) mode. *GPC: Graphic Programming Console FIT: Factory Intelligent Terminal LSS: Ladder Support Software     1-4 Section 1-4 Nomenclature Front Panel Back Panel Mounting screw Indicators Switches Remove the display window to access the switches. Backplane connector Output connectors Connector for transistor outputs. (Use connector provided.) Input connector Connector for 24 VDC power supply input. (Use connector provided.) RS-485 interface connector Connector for the GPC, FIT, or LSS. Use one of the following cables: 3G2A2-CN221 (2 m) C500-CN523 (5 m) C500-CN131 (10 m) C500-CN231 (20 m) C500-CN331 (30 m) C500-CN431 (40 m) C500-CN531 (50 m) DIP Switch Mounting screw      / !  !8  #!  9    /   4 ! : #!  !"" 8  #! :  "   !8    " #!  "! %!& " ' #! $            2-1 Section 2-1 Front Panel Switches and Selectors Switch/Selector Location Remove the display window using a standard screwdriver to access the switches and selectors shown below. Reset switch (SW2) Indicator selector (SW3) Mode selector (SW4) Mode switch (SW5) Standard screwdriver Switch/Selector Functions Switch No. SW 2 Designation Reset switch Function The Unit can be reset and restarted by pressing the reset switch. Note Resetting the Unit completely clears I/O bit status and data memory. If the back panel DIP switch is set for PC-linked operation, the Unit will enter RUN or PROGRAM mode after resetting, depending on the status of the PC. If the back panel DIP switch is set for independent operation, the Unit will enter RUN, MONITOR (debug), or PROGRAM mode, depending on the setting of SW4. The same process occurs when the power is turned on. SW 3 Display selector Select indicator operation with this selector. Refer to the following pages for details. SW 4 Mode selector Changing this selector followed by pressing and releasing SW5 will alter the operating mode as shown below. This switch also determines the mode entered when power is turned on or the Unit is reset. SW 4 set to up position . . . . . RUN SW 4 set to center . . . . . . . . MONITOR (debug) SW 4 set to down position . . PROGRAM SW 5 Mode switch When this switch is pressed and released, the Unit will enter the mode set on SW4. The operation of this switch is enabled by turning on pin 5 of the back panel DIP switch, and disabled by turning off pin 5. The Unit cannot be switched to RUN or MONITOR mode when the program is being transferred from a Programming Device or an error has occurred. %          Display Selector SW3 0 1 2 3 Section 2-1 Switching the display selector (SW3) alters the indicator operation as follows: Description Indicate operating mode Indicate the status of output bits 0000 to 0007 Indicate the status of output bits 0008 to 0015 Indicate the status of input bits 0100 to 0107 Indicator Function 0 RUN Lit during operation. Not lit in PROGRAM mode. 1 MONITOR (debug) Lit in MONITOR (debug) mode. Not lit in RUN or PROGRAM mode. 2 PROGRAM Lit in PROGRAM mode. Not lit during operation. 3 PC stop Lit while the PC is not in operation (either in PROGRAM mode or in case of error). 4 Error Lit to indicate an error during operation. Refer to 6-1 Error Messages and Troubleshooting for details. 5 High-speed input 1 is set. Lit when external input bits 0200 through 0203 are set for high-speed inputs (Pin 3 of the DIP switch is turned on). 6 High-speed input 2 is set. Lit when external input bits 0204 through 0207 are set for high-speed inputs (Pin 4 of the DIP switch is turned on). 7 Communica ting Lit when the Unit is communicating with the GPC, FIT, or LSS. 0 0000 Lit while corresponding output is ON. 1 0001 2 0002 3 0003 4 0004 5 0005 6 0006 7 0007 0 0008 1 0009 2 0010 3 0011 4 0012 5 0013 6 0014 7 0015 0 0100 1 0101 2 0102 3 0103 4 0104 5 0105 6 0106 7 0107 Lit while corresponding output is ON. Lit while corresponding input is ON. $          SW3 4 5 6 7 / Section 2-1 Description Indicate the status of input bits 0108 to 0115 Indicate the status of external input bits 0200 to 0207 Indicate the status of external input bits 0208 to 0215 Indicate the status of external output bits 0300 to 0307 Indicator Function 0 0108 1 0109 2 0110 3 0111 4 0112 5 0113 6 0114 7 0115 0 0200 1 0201 2 0202 3 0203 4 0204 5 0205 6 0206 7 0207 0 0208 1 0209 2 0210 3 0211 4 0212 5 0213 6 0214 7 0215 0 0300 1 0301 2 0302 3 0303 4 0304 5 0305 6 0306 7 0307 Lit while corresponding input is ON. Lit while corresponding input is ON. Lit while corresponding input is ON. Lit while corresponding output is ON.          SW3 8 9 A B Section 2-1 Description Indicate the status of external output bits 0308 to 0315 Indicate the year of the clock Indicate the month of the clock Indicate the date of the clock Indicator Function 0 0308 Lit while corresponding output is ON. 1 0309 2 0310 3 0311 4 0312 5 0313 6 0314 7 0315 0 8 1 4 2 2 3 1 4 8 5 4 6 2 7 1 0 ------ 1 ------ 2 ------ 3 1 x 101 4 8 x 100 5 4 6 2 7 1 0 ------ 1 ------ 2 2 3 1 4 8 5 4 6 2 7 1 x 101 The last two digits of the calendar year are displayed. Data: 00 to 99 x 100 Data: 01 to 12 Indicators 0 through 2 are always OFF. Data: 01 to 31 Indicators 0 and 1 are always OFF. x 101 x 100 ,          SW3 C D E F 0 Section 2-1 Description Indicate the hour of the clock Indicate the minutes of the clock Indicate the seconds of the clock Indicate the day of the week Indicator Function 0 ------ Data: 00 to 23 (24-hour clock) Indicators 0 and 1 are always OFF. 1 ------ 2 2 3 1 4 8 5 4 6 2 7 1 0 ------ 1 4 2 2 3 1 4 8 5 4 6 2 7 1 0 ------ 1 4 2 2 3 1 4 8 5 4 6 2 7 1 0 ------ Data: 00 to 06 Indicators 0 through 4 are always OFF. 1 ------ 00: Sunday; 01: Monday; 02: Tuesday; 2 ------ 03: Wednesday; 04: Thursday; 05: Friday; 3 ------ 06: Saturday 4 ------ 5 4 6 2 7 1 x 101 x 100 Data: 00 to 59 (minutes) Indicator 0 is always OFF. x 101 x 100 Data: 00 to 59 (seconds) Indicator 0 is always OFF. x 101 x 100 x 100 !   "   2-2 Section 2-2 Back Panel DIP Switch The DIP switch on the back panel sets the operating conditions of the Unit. All pins are OFF at the time of delivery. Not used (Must be OFF.) *1 *2 *3 *4 Not used. (Must be OFF.) *1. PC Data Transfer 2 Function OFF Data transfer between the PC and this Unit is the same as that for a standard 16-point I/O Unit. ON Data transfer between the PC and this Unit is carried out automatically via the I/O WRITE and I/O READ (WRIT(87)/READ(88)) instructions. *2. High-speed Inputs 1 3 Function OFF Sets external input bits 0200 to 0203 for standard inputs. ON Sets external input bits 0200 to 0203 for high-speed inputs. A pulse width of 0.5 ms or longer can be received. *3. High-speed Inputs 2 4 Function OFF Sets external input bits 0204 to 0207 for standard inputs. ON Sets external input bits 0204 to 0207 for high-speed inputs. A pulse width of 0.5 ms or longer can be received. *4. Independent Operation/Linked Operation 5 Note Function OFF Operates in the same mode as the PC when the PC is in RUN or PROGRAM mode, but won’t enter MONITOR mode. The Unit will be in RUN mode if the PC is in MONITOR mode. Front panel switches 4 and 5 are disabled. ON Operating mode switched independently of PC operating mode. Switches 4 and 5 (front panel) determine operating mode. 1. Refer to Section 3 Data Areas for information about PC data transfer. 2. Refer to Section 5 Program Execution Timing for information about high-speed inputs 1 and 2. 3. Refer to Section 4 Programming and Appendix C Programming Instructions for information about linked operation with the PC. Caution If power is applied to the PC when pin 5 is OFF and the PC is set for RUN or MONITOR mode, the Ladder Program I/O Unit will automatically switch to RUN mode. If the Unit is communicating with the GPC , FIT, or LSS it will switch to RUN mode when the operation is completed.        / !  !8    3"8"      /     '02 (5+  '02 ,('/5  !  "   !8      $ '( )'" (" * +  " '02 2  2 3 ,('/).-*0(5+)..* ,& % ( ) !" (" * + /( )/ (" * % / )/0* + 1 ) 1 * +   $ . . . .  "# $"   #% & 3-1 Section 3-1 IR (Internal Relay) Area Data Word/bit address 16 bits (0000 to 0015) Output bits as seen from the PC IR 00 00 08 01 09 02 10 03 11 04 12 05 13 06 14 07 16 bits (0100 to 0115) Input bits as seen from the PC 15 IR 01 Output bits as seen from the Unit. Cannot be used as work bits. The use of these bits depends on the setting of pin 2 of the back panel DIP switch. Refer to following subsections for details. 00 08 01 09 02 10 03 11 04 12 05 13 06 14 07 15 16 external input bits (0200 to 0215) IR 02 Bits 0200 to 0207 can be set for high-speed inputs. Cannot be used as work bits. 00 08 01 09 02 10 03 11 04 12 05 13 06 14 07 16 external output bits (0300 to 0315)  Input bits as seen from the Unit. Cannot be used as work bits. The use of these bits depends on the setting of pin 2 of the back panel DIP switch. Refer to following subsections for details. 15 IR 03 Cannot be used as work bits. 00 08 01 09 02 10 03 11 04 12 05 13 06 14 07 15 "# $"   #% & Section 3-1 3-1-1 Normal I/O Operation When pin 2 of the back panel DIP switch is OFF, data is transferred through 2 words allocated for I/O. If pin 2 is OFF, data cannot be not transferred to and from the Ladder Program I/O Unit using the I/O WRITE and I/O READ (WRIT(87)/READ(88)) instructions from the PC. The output bit data in PC word n (the first word allocated to the Unit by the PC) is input to word 00 in the Ladder Program I/O Unit. The bits of word 00 are treated as input bits when programming the Ladder Program I/O Unit. The input bit data in PC word n+1 is output from word 01 in the Ladder Program I/O Unit. The bits of word 01 are treated as output bits when programming the Ladder Program I/O Unit. PC Word Allocation Bit No. IR n IR n+1 Output Input Unit Word Allocation Bit No. Word 00 Word 01 Input Output 00 Output bit 00 Input bit 00 00 Input bit 00 Output bit 00 01 Output bit 01 Input bit 01 01 Input bit 01 Output bit 01 02 Output bit 02 Input bit 02 02 Input bit 02 Output bit 02 03 Output bit 03 Input bit 03 03 Input bit 03 Output bit 03 04 Output bit 04 Input bit 04 04 Input bit 04 Output bit 04 05 Output bit 05 Input bit 05 05 Input bit 05 Output bit 05 06 Output bit 06 Input bit 06 06 Input bit 06 Output bit 06 07 Output bit 07 Input bit 07 07 Input bit 07 Output bit 07 08 Output bit 08 Input bit 08 08 Input bit 08 Output bit 08 09 Output bit 09 Input bit 09 09 Input bit 09 Output bit 09 10 Output bit 10 Input bit 10 10 Input bit 10 Output bit 10 11 Output bit 11 Input bit 11 11 Input bit 11 Output bit 11 12 Output bit 12 Input bit 12 12 Input bit 12 Output bit 12 13 Output bit 13 Input bit 13 13 Input bit 13 Output bit 13 14 Output bit 14 Input bit 14 14 Input bit 14 Output bit 14 15 Output bit 15 Input bit 15 15 Input bit 15 Output bit 15  "# $"   #% & Section 3-1 3-1-2 Operation via WRIT(87)/READ(88) When pin 2 of the back panel DIP switch is ON, data can be transferred to and from the Ladder Program I/O Unit using the I/O WRITE and I/O READ (WRIT(87)/READ(88)) instructions from the PC. WRIT(87) and READ(88) are used automatically for this data transfer in the Ladder Program I/O Unit and are not available for user programming except in the PC. The Ladder Program I/O Unit must be mounted to the CPU Rack or Expansion I/O Rack of a PC that supports WRIT(87)/READ(88). Data written by the WRIT(87) instruction in the PC program is stored in DM 064 through DM 095 in the Unit. A maximum of 32 words can be transferred. Data read by the READ(88) instruction in the PC is stored in DM 096 through DM 127. A maximum of 32 words of data can be read. The bits in parentheses are controlled automatically (as described below) when WRIT(87)/READ(88) are enabled. Treat these as read-only bits. The other input and output bits shown below can be used as normal I/O bits. Do not output to word n with the MOV(21) instruction in the PC program. When outputting to word n, set the PC Busy, PC Write Completed, and PC Read Completed Flags to 0 (OFF). Also, do not output to word 01 with the MOV(21) instruction in the Ladder Program I/O Unit program. When outputting to word 01, set the I/O Busy, I/O Read End, I/O Write End, I/O Read OK, and I/O Write OK Flags to 0 (OFF). Bit 0103 (the I/O Read OK Flag) is turned ON when data has been transferred correctly with the WRIT(87) instruction. It remains ON until the WRIT(87) instruction is executed again. Bit 0104 (the I/O Write OK Flag) is turned ON when data has been written from the Ladder Program I/O Unit. It is turned OFF when the READ(88) instruction is executed in the PC. PC Word Allocation Bit No. % Unit Word Allocation IR n IR n+1 Bit No. Word 00 Word 01 Output Input Input Output 00 (PC Busy) (I/O Busy) 00 (PC Busy) (I/O Busy) 01 (PC Write Complete) (I/O Read End) 01 (PC Write Complete) (I/O Read End) 02 (PC Read Complete) (I/O Write End) 02 (PC Read Complete) (I/O Write End) 03 Output bit 03 (I/O Read Ok) 03 Input bit 03 (I/O Read Ok) 04 Output bit 04 (I/O Write Ok) 04 Input bit 04 (I/O Write Ok) 05 Output bit 05 Input bit 05 05 Input bit 05 Output bit 05 06 Output bit 06 Input bit 06 06 Input bit 06 Output bit 06 07 Output bit 07 Input bit 07 07 Input bit 07 Output bit 07 08 Output bit 08 Input bit 08 08 Input bit 08 Output bit 08 09 Output bit 09 Input bit 09 09 Input bit 09 Output bit 09 10 Output bit 10 Input bit 10 10 Input bit 10 Output bit 10 11 Output bit 11 Input bit 11 11 Input bit 11 Output bit 11 12 Output bit 12 Input bit 12 12 Input bit 12 Output bit 12 13 Output bit 13 Input bit 13 13 Input bit 13 Output bit 13 14 Output bit 14 Input bit 14 14 Input bit 14 Output bit 14 15 Output bit 15 Input bit 15 15 Input bit 15 Output bit 15 '!  3-2 Section 3-2 Work Bits Works bits are available for use in programming as required by the user. In the Ladder Program I/O Unit, work bits run from word 04 to word 12 and from bit 0400 to bit 1207, as shown below. Word/bit address Word 04 Word 05 Word 06 Word 07 00 08 00 08 00 08 00 08 01 09 01 09 01 09 01 09 02 10 02 10 02 10 02 10 03 11 03 11 03 11 03 11 04 12 04 12 04 12 04 12 05 13 05 13 05 13 05 13 06 14 06 14 06 14 06 14 07 15 07 15 07 15 07 15 Word 08 Word 09 Word 10 Word 11 00 08 00 08 00 08 00 08 01 09 01 09 01 09 01 09 02 10 02 10 02 10 02 10 03 11 03 11 03 11 03 11 04 12 04 12 04 12 04 12 05 13 05 13 05 13 05 13 06 14 06 14 06 14 06 14 07 15 07 15 07 15 07 15 Word 12 00 Not 01 usable. 02 03 04 05 06 07 $ ( $ (% & 3-3 Section 3-6 SR (Special Relay) Area The following 16 bits are available for use in programming. Most of these are flags that can be read to determine program execution status or results. Bit 1304, the Carry Flag, is also manipulated by the user with STC(40) and CLC(41). Refer to descriptions of similar bits in the C500 Operation Manual for details. Bit address Description 1208 Always OFF 1209 Turns ON for scans over 100 ms 1210 1211 Always OFF 1212 3-4 1213 Always ON 1214 Always OFF 1215 Turns ON for one scan time at the beginning of operation. 1300 0.1 sec clock pulse 1301 0.2 sec clock pulse 1302 1.0 sec clock pulse 1303 Turns ON when the operational data is not BCD (ER flag). 1304 Turns ON if the operational result produces a carry (CY flag). 1305 Turns ON if the operational result is greater (GR flag). 1306 Turns ON if the operational result is equal to zero (EQ flag). 1307 Turns On if the operational result is less (LE flag). TR (Temporary Relay) Bits TR 0 through TR 7 can be used to store execution conditions at branches in ladder-diagram programs. 3-5 TC (Timer/Counter) Area TC 00 through TC 15 can be used to define timers and counters in the program. Each TC number can be used only once to define a timer or counter. 3-6 DM (Data Memory) Area The DM area contains 128 words between DM 000 and DM 127 and is used for storage of data by word. Although each word contains 16 bits, the DM area is accessible in word units only. Clock data is assigned to DM 60 to 63; these words cannot be used for standard data. The clock can be set by writing data to these addresses in PROGRAM or MONITOR mode from a Programming Device or from the program. The clock is factory set to Sunday, January 1, year 00, 00:00:00. When power is applied, the clock starts at this time, and will continue timing for up to 10 days even if the power is cut off. DM 064 through DM 127 are used for data transfer when pin 2 of the back panel DIP switch is turned ON (i.e., data transfer by the WRIT(87) and READ(88) instructions is enabled), and this region of the DM area cannot be used as normal DM words. / ( $ (% & Section 3-6 DM address 000 016 032 048 064 080 096 112 001 017 033 049 065 081 097 113 002 018 034 050 066 082 098 114 003 019 035 051 067 083 099 115 004 020 036 052 068 084 100 116 005 021 037 053 069 085 101 117 006 022 038 054 070 086 102 118 007 023 039 055 071 087 103 119 008 024 040 056 072 088 104 120 009 025 041 057 073 089 105 121 010 026 042 058 074 090 106 122 011 027 043 059 075 091 107 123 012 028 044 060 076 092 108 124 013 029 045 061 077 093 109 125 014 030 046 062 078 094 110 126 015 031 047 063 079 095 111 127 DM 000 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 DM 001 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 DM 126 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 DM 127 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 Data Configuration in DM 060 to DM 127 Word Bits 8 to 15 Bits 0 to 7 DM 060 Minutes (0 to 59) Seconds (0 to 59) DM 061 Date (1 to 31) Hour (0 to 23) DM 062 Calendar year (last two digits: 00 to 99) Month (1 to 12) DM 063 ------ Day of the week (Sunday [00] to Saturday [06]) DM 064 to DM 095 Back panel DIP switch pin 2 OFF: Used as normal DM words. Back panel DIP switch pin 2 ON: Used to store data transferred by the WRIT(87) instruction in the PC, and therefore cannot be used as normal DM words. DM 096 to DM 127 Back panel DIP switch pin 2 OFF: Used as normal DM words. Back panel DIP switch pin 2 ON: Used as normal DM words, but the data stored here will be read out by READ(88) in the PC. Note 1. If incorrect data is written to words DM 060 through DM 063, a clock data write error will occur, and indicator 3 will flash. 2. DM 064 through DM 095, which contain the data written from the PC in the WRIT(87) instruction, should be read only and not written to from the program. ,    !""! / !  !8     8"    3!     ,     8 !""    #     : 6!    !    8 ""         "  #                   !   ! 8   #  4   (   4-1 Program Addresses and Memory Capacity Instructions vary in length from 1 to 17 bytes. Since each instruction requires one address, the maximum number of addresses available in a program also varies. The instructions along with the corresponding number of bytes required for each are listed in Appendix C Programming instructions. The memory capacity available for the program is 4K and hence the approximate maximum number of instructions which can be programmed is 524(based on an average length of 8 bytes per instruction). 4-2 Operating Modes Any one of three modes, RUN mode, MONITOR (debug) mode, or PROGRAM mode, can be selected in this Unit. RUN Mode Only executes the program. Programming Devices cannot be connected in this mode, and the Unit scans and processes the program at high-speed. Select this mode for normal operation. MONITOR Mode Executes the program. Execution of the program is possible while Programming Devices are connected. The processing time is longer than that in RUN mode, because of the time required to process transmissions to and from the Programming Device. MONITOR mode is mainly used to debug new programs. Refer to the following pages in this section for information about operations that can be performed online in MONITOR mode. PROGRAM Mode Does not execute the program. Normally used to transfer or compare the program. Refer to the following pages in this section for information about operations that can be performed online in PROGRAM mode. 4-3 Changing the Operating Mode The program can be transferred to the Ladder Program I/O Unit only when it is in PROGRAM mode. The table below shows the mode which the Unit will enter when the Unit is turned on or reset. The operating mode is controlled by the settings of pin 5 of the back panel DIP switch, switch 4 on the front of the Unit, and the status of the PC. SW4 PC in RUN or MONITOR mode Pin 5 ON: Independent Operation Pin 5 OFF: Linked Operation PC in PROGRAM mode Pin 5 ON: Independent Operation Pin 5 OFF: Linked Operation Up RUN RUN RUN PROGRAM Center MONITOR MONITOR MONITOR PROGRAM Down PROGRAM RUN PROGRAM PROGRAM 4-3-1 Linked Operation The operating mode of the Unit is linked to the operating mode of the PC. After the operating mode shown above is entered when the Unit is turned on or reset,  the operating mode of the Unit can be changed to RUN or MONITOR mode as long as the PC is in RUN or MONITOR mode. The operating mode cannot be changed to PROGRAM mode or when the PC is in PROGRAM mode. When the PC mode is changed, the operating mode is determined by switch 4. Switching to RUN Mode First set switch 4 to the up position, then press and release switch 5. The Unit will enter RUN mode. (If switch 3 is set to 0, indicator 0 will light.) Switching to MONITOR Mode First set switch 4 to the center position, then press and release switch 5. The Unit will enter MONITOR mode. (If switch 3 is set to 0, indicator 1 will light.) 4-3-2 Independent Operation The operating mode can be changed arbitrarily. After the operating mode determined by switch 4 is entered when the Unit is turned on or reset, the operating mode can be changed as explained below. Switching to RUN Mode First set switch 4 to the up position, then press and release switch 5. The Unit will enter RUN mode. (If switch 3 is set to 0, indicator 0 will light.) Switching to MONITOR Mode First set switch 4 to the center position, then press and release switch 5. The Unit will enter MONITOR mode. (If switch 3 is set to 0, indicator 1 will light.) Switching to PROGRAM ModeFirst set switch 4 to the down position, then press and release switch 5. The Unit will enter PROGRAM mode. (If switch 3 is set to 0, indicator 2 will light.) Note 1. The operating mode cannot be changed from PROGRAM mode to MONITOR mode or RUN mode while the program is being transferred from a Programming Device. The operating mode can be changed when the program transfer has been completed. 2. If an error occurs that stops the Unit, the operating mode will be switched to PROGRAM mode regardless of the setting of pin 5 of the back panel DIP switch. Refer to 6-1 Error Messages and Troubleshooting regarding errors that stop operation. 3. When switching from PROGRAM mode to MONITOR or RUN mode, or from MONITOR or RUN mode to PROGRAM mode, the I/O bits and work bits will be reset completely. The DM area will not be affected. 4-4 Programming Devices Please use the GPC, FIT, or LSS for programming. The programming procedure for the Ladder Program I/O Unit is identical to that for C-series PCs. Refer to the GPC, FIT, or LSS Operation Manual for details. GPC Main unit System Memory Cassette Operation Manual 3G2C5-GPC03-E/3G2C5-GPC04-E C500-MP303-EV2 Catalog No. W84 FIT Main unit Operation Manual FIT10-SET11-E Catalog No. W150 LSS Main unit Operation Manual C500-SF312-EV2/C500-SF711-EV2 Catalog No. W113 4-5 Online Operations Online operations between the Unit and the GPC/FIT/LSS are possible only in PROGRAM or MONITOR mode. They are not possible in RUN mode. Only those operations listed below are possible online.  4-5-1 Online Operations with the GPC Menu No. o 1 2 3 4 Operation MONITOR PROGRAM Connect/disconnect PC Yes Yes Mode changes No No Error readout Yes Yes Error clear Yes Yes Monitoring bit status Yes Yes Monitoring I/O status Yes Yes Force set/reset Yes Yes Change PV1 Yes Yes Change PV2 Yes Yes Change ASCII Yes Yes Multipoint I/O monitor Yes Yes Word monitor Yes Yes Change TC PV Yes Yes Change TC SV1 No No Change TC SV2 No No Pause monitor display Yes Yes Time chart monitoring Yes Yes Generating No No Comparing No No Reading No No PC memory clear No Yes Transfer (GPC to Unit) No Yes Transfer (Unit to GPC)/Compare Yes Yes DM area t transfer f Transfer (GPC to Unit) Yes Yes Transfer (Unit to GPC)/Compare Yes Yes Comment Transfer (GPC to factory computer) No No memory Transfer (factory computer to GPC) No No transfer Compare No No Monitoring g I/O Table User program g t transfer f 4-5-2 Online Operations with the FIT/LSS The online operations that can be performed between the FIT/LSS and the Ladder Program I/O Unit are limited to monitoring and DM processes. Set the FIT/ LSS as if connecting to a C500 PC. A ”yes” indicates that the operation can be performed in this mode.  Monitoring Operation Application Monitor I/O status MONITOR PROGRAM Yes Yes Ladder Program I/O Unit to FIT/LSS Yes Yes FIT/LSS to Ladder Program I/O Unit Yes Yes Compare Yes Yes Ladder diagram (without comments) Yes Yes Ladder diagram (with comments) Yes Yes Online editing g Line connection No No I/O comments No No Line comments No No Scan time read No No Data area clear No Yes Search Yes Yes I/O comments Yes Yes Line comments Yes Yes Memory display Yes Yes Program transfer I/O Monitor Operations Operation Force Set/Reset MONITOR Yes PROGRAM Yes Basic Screen Function Keys Function MONITOR PROGRAM Release Yes Yes Set value No No Stop Yes Yes Function Keys for Monitoring I/O Function MONITOR mode PROGRAM mode HEX:A Yes Yes Release No No Forced Release No No Clear Yes Yes Change Yes Yes Stop Yes Yes Note When checking TIM and TIMH(15) instructions with the ladder diagram monitor operation while in MONITOR mode, the observed timing might be longer than expected.      !" # "! / !  !8  " !    4: !"   6! ! !":   ! 6!  :   '02     ' "   !8            2  (4  12 '/2( 1 ! / ' ! 56! / '02 (   /  " '02 /  ;  ' . . 7      )  5-1 Section 5-2 Operation in RUN and MONITOR Modes In RUN mode, the overseeing processes, program execution, and I/O refresh are repeated cyclically, as shown on the left below. MONITOR mode processing is identical to RUN mode processing, but Programming Device servicing is performed after program execution, as shown in the flowchart on the right below. The processing time in MONITOR mode is much longer than that in RUN mode, because of the Programming Device servicing. MONITOR Mode Initialization Overseeing processes Overseeing processes Program execution Ladder Program I/O Unit scan Initialization Program execution Programming Device servicing I/O refresh Ladder Program I/O Unit scan RUN Mode I/O refresh Note In MONITOR mode, data is transferred between the Ladder Program I/O Unit and the Programming Device during Programming Device servicing. The time required for Programming Device servicing varies depending on the processes performed, but the minimum time required is 20 ms. 5-2 Scan Time It is important to know the scan time of the Unit in order to determine whether or not the program is operating correctly and to determine if I/O processing is timed properly. The explanation below is for the scan time in RUN mode. The scan time will vary depending on the setting of pin 2 of the back panel DIP switch. % "    *+   )  Section 5-3 Pin 2 ON (WRIT(87)/READ(88) Operation) Data is transferred to and from the PC using the I/O WRITE/READ (WRIT(87)/READ(88)) instructions. Pin 2 OFF (Normal I/O Operation) Data is transferred to and from the PC through 2 words allocated for I/O. Process Content Time requirements Overseeing Watchdog timer set; indicators set, etc. 177 s Program execution Program executed. I/O refresh Pin 2 ON Input refresh WRIT(87) execution (see Note 2 below) Clock read/store READ(88) execution (see Note 2 below) Output refresh Total execution time for all instructions varies with program size, the instructions used, and execution conditions. Refer to Instruction Execution Times for details. Pin 2 OFF Input refresh Clock read/store Output refresh Varies with the method of data transfer to/from the PC. Input refresh: 47.50 s WRIT(87): 1.361 ms Clock read/store: 192.50 s READ(88): 753.75 s Output refresh: 35.00 s Scan time = Overseeing time + Program execution time + I/O refresh time Note 1. The method of data transfer between the Unit and the PC is determined by the setting of pin 2 of the back panel DIP switch. The scan time is longer when pin 2 is ON, because of the time required to execute WRIT(87) and READ(88), but these instructions allow a large amount of data to be transferred all at once. 2. When WRIT(87) is executed during the I/O refresh, the data written from the PC is stored in DM 064 through DM 095 in the Unit. When READ(88) is executed, the data stored in DM 096 through DM 127 in the Unit is transferred to the PC. 3. The processing times given for the execution of WRIT(87) and READ(88) are the times required for the transfer of the maximum 32 words of data. Long Scan Times Scan time (ms) Possible adverse affects 10 or greater TIMH(15) inaccurate 100 or greater A watchdog timer error occurs, operation stops, and the Unit is automatically switched to PROGRAM mode. Note If the scan time exceeds 100 ms, operation of the Unit is stopped and the Unit is automatically switched to PROGRAM mode. It is necessary to recheck the program at this point. 5-3 Instruction Execution Times This following table lists the execution times for all instructions that are available for the Ladder Program I/O Unit. The maximum and minimum execution times and the conditions which cause them are given where relevant. When “word” is referred to in the Conditions column, it implies the content of PC I/O bits, external I/O bits, or work bits. $ "    *+   )  Section 5-3 Execution times for instructions depend on whether they are executed with an ON or an OFF execution condition. The OFF execution time for an instruction can also vary depending on the circumstances, i.e., whether it is in an interlocked program section and the execution condition for IL is OFF or whether it is reset by an OFF execution condition. “When interlocked” and “When reset” are used to indicate these two times. No. of bytes LD 8 ------ 6.875 5.625 LD NOT 8 ------ 6.875 5.625 AND 7 ------ 6.250 5.000 AND NOT 7 ------ 6.250 5.000 OR 7 ------ 6.250 5.000 OR NOT 7 ------ 6.250 5.000 AND LD 5 ------ 2.500 3.750 OR LD 5 ------ 3.750 2.500 OUT 14 ------ 11.250 6.875 OUT NOT 14 ------ 6.875 11.250 TIM 6 126.875 When reset When interlocked Min: Constant for SV 112.500 145.000 Max: Word for SV 148.750 CNT Conditions OFF execution time (µs)* Top: Min.; Bottom: Max. Instruction 6 ON execution time (µs)* Top: Min.; Bottom: Max. 111.875 When reset When interlocked Min: Constant for SV 105.625 60.000 Max: Word for SV 140.000 NOP(00) 1 ------ 0.625 -- END(01) 6 ------ 1.875 -- IL(02) 5 ------ 2.500 3.750 ILC(03) 2 ------ 1.250 1.250 JMP(04) 3 ------ 15.625 24.375 JME(05) 3 Min: JMP(04) is not executed. 12.500 ------ Max: JMP(04) is executed. 48.750 SFT(10) 6 100.625 Min: With 1-word shift register KEEP(11) 17 CNTR(12) 6 DIFD(14) / 6 6 When interlocked 71.875 13.125 Max: With 10-word shift register 230.000 145.000 ------ 13.750 2.500 139.375 When reset When interlocked 105.000 56.875 With no OFF to ON transition When interlocked 69.375 47.500 With no ON to OFF transition When interlocked 71.250 49.375 Min: Constant for SV DIFU(13) When reset Max: Word for SV 221.875 ------ 61.250 ------ 63.250 "    *+   )  Instruction No. of bytes TIMH(15) 6 WSFT(16) CMP(20) MOV(21) MVN(22) BIN(23) BCD(24) ASL(25) ASR(26) ROL(27) ROR(28) COM(29) ADD(30) SUB(31) ANDW(34) ORW(35) XORW(36) XNRW(37) 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 Section 5-3 Conditions ON execution time (µs)* Top: Min.; Bottom: Max. 128.125 OFF execution time (µs)* Top: Min.; Bottom: Max. When reset When interlocked Min: Constant for SV 113.750 146.250 Max: Word for SV 150.000 Min: When shifting 1 word 110.000 When reset When interlocked Max: When shifting 128 words using DM 1.511 ms 29.375 26.875 Min: When comparing a constant to a word 98.750 When reset When interlocked Max: When comparing two TC 195.625 29.375 26.875 Min: When transferring a constant 86.875 to a word When reset When interlocked Max: When transferring TC to DM 29.375 26.875 Min: When transferring a constant 88.125 to a word When reset When interlocked Max: When transferring TC to DM 29.375 26.875 Min: When converting a word to a 116.875 word When reset When interlocked Max: When converting TC to DM 29.375 26.875 Min: When converting a word to a 110.000 word When reset When interlocked Max: When converting TC to DM 149.375 29.375 26.875 Min: When shifting a word 85.625 When reset When interlocked Max: When shifting DM 89.375 29.375 26.875 Min: When shifting a word 85.625 When reset When interlocked Max: When shifting DM 89.375 29.375 26.875 Min: When rotating a word 93.750 When reset When interlocked Max: When rotating DM 97.500 29.375 26.875 Min: When rotating a word 93.750 When reset When interlocked Max: When rotating DM 97.500 29.375 26.875 Min: When inverting a word 78.125 When reset When interlocked Max: When inverting DM 81.875 29.375 26.875 Min: Constant + word to word 211.875 When reset When interlocked Max: TC + TC to DM 291.875 29.375 26.875 Min: Constant -- word to word 217.500 When reset When interlocked Max: TC -- TC to DM 297.500 29.375 26.875 Min: Constant AND word to word 123.125 When reset When interlocked Max: TC AND TC to DM 231.250 29.375 26.875 Min: Constant OR word to word 123.125 When reset When interlocked Max: TC OR TC to DM 231.250 29.375 26.875 Min: Constant XOR word to word 123.125 When reset When interlocked Max: TC XOR TC to DM 231.250 29.375 26.875 Min: Constant XNOR word to word 124.375 When reset When interlocked Max: TC XNOR TC to DM 232.500 29.375 26.875 148.125 149.375 136.250 , ",- #  )  Instruction No. of bytes INC(38) 10 Section 5-4 Conditions ON execution time (µs)* Top: Min.; Bottom: Max. OFF execution time (µs)* Top: Min.; Bottom: Max. Min: When incrementing a word 112.500 When reset When interlocked Max: When incrementing DM 116.250 29.375 26.875 Min: When decrementing a word 125.625 When reset When interlocked 26.875 DEC(39) 10 Max: When decrementing DM 129.375 29.375 STC(40) 9 ------ 9.375 5.000 CLC(41) 9 ------ 9.375 5.000 SLD(74) 10 Min: When shifting 1 word 75.000 When reset When interlocked Max: When shifting 128 DM words 5.276 ms 29.375 26.875 Min: When shifting 1 word When reset When interlocked Max: When shifting 128 DM words 5.274 ms 29.375 26.875 Min: When decoding a word to a word 228.125 When reset When interlocked Max: When decoding TC to DM 495.000 29.375 26.875 Min: When encoding a word to a word 300.625 When reset When interlocked Max: When encoding TC to DM 718.750 29.375 26.875 SRD(75) 10 MLPX(76) DMPX(77) 5-4 10 10 73.750 I/O Response Time The Ladder Program I/O Unit reads input signals during the I/O refresh period, and then executes the program. The results from the program execution are then output at the next I/O refresh. The I/O response time thus depends upon the scan time, input ON delay, and output ON delay. Normally, only those high-speed inputs that occur during the I/O refresh are read. When the high-speed inputs (I/O bits 0200 through 0207) are activated by turning on pins 3 and 4 of the back panel DIP switch, high-speed inputs that occur during the I/O refresh can also be read. An explanation of normal I/O timing and high-speed input timing follows. 0 ",- #  )  Section 5-4 5-4-1 Normal I/O Timing Minimum I/O Response Time The Unit responds most quickly when it receives an input signal just prior to I/O the refresh. Minimum I/O response time = input ON delay + scan time + output ON delay I/O refresh Scan time Scan time The Unit ON Input signal OFF Input ON delay ON OFF Output ON delay Unit reads input signal ON Output signal OFF Minimum I/O response time Maximum I/O Response Time The Unit takes the longest to respond when it receives an input signal just after the I/O refresh. Maximum I/O response time = input ON delay + (scan time x 2) + output ON delay I/O refresh Scan time Scan time The Unit ON Input signal OFF Input ON delay ON OFF Output signal ON I/O refresh Output ON delay OFF Maximum I/O response time  ",- #  )  Section 5-4 5-4-2 High-speed Inputs High-speed inputs can be used by turning on pin 3 and/or pin 4 on the back panel DIP switch. Pin 3 enables high-speed inputs on IR 0200 through IR 0203; pin 4 on IR 0204 through IR 0207. When high-speed inputs are enabled, any pulse of 0.5 ms or longer will be acknowledged regardless of when it occurs, as shown below. The numbers in the following diagrams indicate processing as follows: 1, 2, 3... 1. When a pulse is received that is 0.5 ms or longer, the high-speed input buffer is turned ON. The ON status is maintained until the next refresh period regardless of whether or not the input remains ON. 2. When the next I/O refresh period is reached, the bit status is read from the high-speed input buffer to the input bit. 3. If the input is OFF during the I/O refresh period, the high-speed input buffer is turned OFF after status has been read. If the input is still ON, the high-speed input buffer remains ON at least until the next I/O refresh period. 4. Because the high-speed input buffer is reset if the input is OFF after reading status, the input bit is reset during the next I/O refresh period (unless the input has again come ON to activate the high-speed input buffer). High-speed Inputs Between I/O Refresh Periods I/O refresh Scan time Scan time Scan time The Unit ON Input bit a: Less than 0.5 ms x: 0.5 ms b: 0.5 ms or longer OFF (2) x ON High-speed input buffer OFF (4) (1) b a ON High-speed input OFF (3) High-speed Input Continuing after I/O Refresh Period I/O refresh Scan time Scan time Scan time The Unit ON Input bit x: 0.5 ms b: 0.5 ms or longer OFF (2) (2) x (4) ON (1) High-speed input buffer OFF (3) b ON High-speed OFF input  (3)    % &  '()! / ! 3    ! 8 4 !  8"   / !  "!       4  "  3 $ $ 5 1   /8"  1! $ -  * (    ) . 6-1 Error Messages and Troubleshooting Error Possible Cause Indicators do not light Indicator 4 lights during PROGRAM or MONITOR when SW 3 is set to 0 (GPC/FIT/LSS connection error) Indicator 4 lights during RUN or MONITOR mode when SW 3 is set to 0 (operation continues) Correction PC power is OFF Apply power to PC Unit is not mounted securely Mount Unit and tighten mounting screws GPC/FIT/LSS power is OFF Apply power to the GPC/FIT/LSS Cable to GPC/FIT/LSS is disconnected Reconnect the cable properly and secure with screws Broken cable or poor contact to GPC/FIT/LSS Repair or replace the cable JMP(04) and JME(05) are not used in pairs Rewrite the program to use JMP(04) and JME(05) in pairs Clock data read error Reset clock data in PROGRAM mode If an error occurs that stops the Unit, the indicator indicated in the following table will flash regardless of the setting of SW 3. Possible errors vary depending on which indicator flashes. Fatal Errors Indicator 0 Section 6-1 Error Possible Cause Correction Incorrect RAM (verified when power is connected or at reset time) Failed RAM Replace Unit Incorrect EEPROM write Unable to write program to Unit Replace Unit Pin 1, 6, 7, or 8 set incorrectly Pin 1, 6, 7, or 8 set to ON Turn OFF pins 1, 6, 7, and 8 1 Program error Program within Unit has been corrupted Rewrite program. If error persists, replace Unit. Transfer data to the entire user program area. If transmission is interrupted after sending END(01), the write will be invalid; always write completely to end of program memory area. 2 No END instruction END(01) is missing in program Insert END(01) and retransfer the program 3 Clock data write error Incorrect clock data written to DM 60 DM to 63 Write correct clock data 4 Program conversion error Program contains an instruction which cannot be used in the Unit Review program Program is too long and cannot be written to the Unit 5 Too many jumps Program contains 10 or more JMP(04) instructions Reduce jumps to 9 or less 6 Too many DIFU(13)/DIFD(14)s Program contains 17 or more DIFU(13)/DIFD(14)s Reduce DIFU(13)/DIFD(14)s to 16 or less 7 CPU error Watchdog timer error has occurred Review and correct program to limit scan time to 100 ms maximum  (    6-2 Section 6-2 Maintenance Stand-by Unit It is recommended to keep a stand-by Unit on hand at all times. Fuse Replacement The Ladder Program I/O Unit uses two fuses; one for each eight outputs. Replace blown fuses, after eliminating the cause, with fuses of the following specifications: 125 V, 2 A (5.2 mm dia. x 20 mm) Replace fuses according to the following procedure. 1, 2, 3... 1. 2. 3. 4. 5. 6. 7. Disconnect the PC power supply. Remove input and output connectors. Remove the Unit from the Backplane. Remove the 8 cover mounting screws (4 on each side). Remove the cover and circuit boards. Replace the fuses. To re-assemble, reverse the above procedure. Circuit board Circuit board Back cover Back cover mounting screws (8 pcs.) Circuit board mounting screws (4 pcs.) Fuse  Appendix A Standard Models Product Name Ladder Program I/O Unit GPC C500-LDP01-V1 Main unit 3G2C5-GPC03-E/3G2C5-GPC04-E System Memory Cassette C500-MP303-EV2 FIT LSS Model No. FIT10-SET11-E 3 1/2” FD 720 KB (4 floppy disks) C500-SF312-EV2 5 1/4” FD 360 KB (8 floppy disks) C500-SF711-EV2 $ Appendix B Specifications Item Specification Words allocated in the PC 2 words The I/O WRITE and I/O READ (WRIT(87)/READ(88)) instructions can be used when enabled via a switch setting. Control method Stored program Main control element MPU, C-MOS Programming Ladder diagram Instruction Length 1 to 17 bytes/instruction Instructions 49 (basic instruction: 12/advanced instruction: 37) Processing time Typically 7 s/step Program memory EEPROM 4 Kbytes Program length Approximately 524 addresses (variable depending on instructions used) I/O bits 64 16 PC output bits (0000 to 0015) 16 PC input bits (0100 to 0115) 16 external input bits (0200 to 0215) 16 external output bits (0300 to 0315) External I/O bits 0200 to 0207 can be set as high-speed inputs in 2 groups of 4 each. Work bits 136 total (0400 to 1207) Timers/counters 16 total Timer: 0 to 999.9 s, accuracy +0/--0.1 s TC 00 to TC 15 Counter: 0 to 9999 counts TR bits 8 total (TR 0 to TR 7) SR flags and bits 16 total (1208 to 1307) Data memory 128 words (DM 000 through DM 127) DM 060 through DM 063 are allocated for clock data. DM 064 through DM 127 are dedicated to the I/O WRITE/READ (WRIT(87)/READ(88)) instructions when they are enabled. Power failure back-up functions When power fails, the I/O bits, work bits, timers, counters, and the DM area will be cleared. The clock is backed up by a capacitor for approximately 10 days. Clock data is stored in the DM area from DM 60 to DM 63 when power is supplied. Block transfer capacity (via WRIT(87)/READ(88)) Read/write area: 32 words This function can be enabled or disabled with a switch setting. Diagnostic functions CPU error (watchdog timer) Memory error, etc. Program Check No END instruction JMP--JME error Too many DIFU/DIFD Internal current consumption Maximum 800 mA 5 VDC Weight Maximum 600 g External dimensions (mm) 34.5 x 250 x 93 mm (WxHxD) ,     Appendix B External Input/Output Specifications DC inputs Item Specification +10%/ --15% Input voltage 24 VDC Input impedance 3.3 k Input current 7 mA typical (at 24 VDC) ON voltage Minimum 16.0 VDC OFF voltage Maximum 5.0 VDC ON response time Maximum 0.5 ms OFF response time Maximum 0.5 ms Number of circuits 16 points (8/common, 2 circuits) High-speed input 8 (input bits 0200 to 0207 when pins 3 and 4 of the DIP switch are set to ON) 0.5 ms minimum pulse width " Circuit configuration 0.047F IN 00 to 3.3K 470 Internal circuit COM 1 IN 07 470 0.047F COM 2 3.3K IN 08 to IN 15 Wiring diagram NC NC NC COM2 15 14 13 24 VDC + 12 11 10 09 08 0 B A 12 12 11 11 10 10 9 9 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 NC NC NC COM1 07 06 05 04 03 02 01 00 + 24 VDC     Appendix B Transistor Output Item Specification Maximum switching capacity 16 mA/4.5 VDC to 100 mA/26.4 VDC Current leakage Maximum 0.1 mA Residual voltage Maximum 0.4 V ON response time Maximum 0.2 ms OFF response time Maximum 0.3 ms Number of circuits 16 points (8/common, 2 circuits) Fuse 2 A, 125 V (5.2 mm (dia.) x 20 mm) GG92 External power supply 4.5 to 26.4 VDC, minimum 50 mA Circuit configuration 4.5 to 26.4 VDC  Internal circuit 10K OUT 00 to OUT07 COM 1 2A fuse  12K 4.5 to 26.4 VDC  10K OUT 08 to OUT 15 COM 2 2A fuse  12K Wiring diagram NC NC 4.5 to 26.4 VDC COM2 L L L 4.5 to 26.4 VDC L + L L L L 15 14 13 12 11 10 09 08 B A 12 12 11 11 10 10 9 9 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 NC NC 4.5 to 26.4 VDC COM1 07 06 05 04 03 02 01 00 L L L L L + 4.5 to 26.4 VDC L L L      Appendix B Maximum Switching Capacity of Transistor Outputs The maximum switching capacity of transistor outputs, relative to the voltage of external output power supply, is shown below. Maximum switching capacity (mA) Special characteristics between maximum switching capacity and power supply voltage 150 100 50 16 0 4.5 10 20.4 26.4 30 External power supply voltage (V) I/O Connectors During assembly, connect external inputs and outputs using the connectors included. Although I/O connectors are identical in shape, the connections differ. Be certain to follow the labels when connecting. Connectors on the Unit (Fujitsu) FCN-365P024-AU (1) FCN-361J024-AU (soldered) FCN-360C024-B (connected cover) 2 pieces (2) FCN-363J024 (solderless housing) FCN-363J-AU (contact) FCN-360C024-B (Connector cover) 2 sets each (3) FCN-367J024-AU/F (pressure welded) 2 pieces OMRON Connectors (OMRON supplies each as a set) C500-CE241 (soldered) C500-CE242 (solderless crimp type) C500-CE243 (pressure-welded)  Appendix C Programming Instructions A PC instruction is input either by inputting the corresponding Programming Device key(s) (e.g., LD, AND, OR, NOT) or by using function codes. To input an instruction via its function code, press FUN, the function code, and then WRITE. Function Code Name Mnemonic No. of bytes ---- AND AND 7 ---- AND LOAD AND LD 5 ---- AND NOT AND NOT 7 ---- COUNTER CNT 6 ---- LOAD LD 8 ---- LOAD NOT LD NOT 8 ---- OR OR 7 ---- OR NOT OR NOT 7 ---- OR LOAD OR LD 5 ---- OUTPUT OUT 14 ---- OUTPUT NOT OUT NOT 14 ---- TIMER TIM 6 00 NO OPERATION NOP 1 01 END END 6 02 INTERLOCK IL 5 03 INTERLOCK CLEAR ILC 2 04 JUMP JMP 3 05 JUMP END JME 3 10 SHIFT REGISTER SFT 6 11 KEEP KEEP 17 12 REVERSIBLE COUNTER CNTR 6 13 DIFFERENTIATE UP DIFU 6 14 DIFFERENTIATE DOWN DIFD 6 15 HIGH-SPEED TIMER TIMH 6 16 WORD SHIFT WSFT 10 20 COMPARE CMP 10 21 MOVE MOV 10 22 MOVE NOT MVN 10 23 BCD-TO-BINARY BIN 10 24 BINARY-TO-BCD BCD 10 25 ARITHMETIC SHIFT LEFT ASL 10 26 ARITHMETIC SHIFT RIGHT ASR 10 27 ROTATE LEFT ROL 10 28 ROTATE RIGHT ROR 10 29 COMPLEMENT COM 10 30 BCD ADD ADD 10 31 BCD SUBTRACT SUB 10 34 AND WORD ANDW 10    "     Appendix C Function Code Name Mnemonic No. of bytes 35 OR WORD ORW 10 36 EXCLUSIVE OR XORW 10 37 EXCLUSIVE NOR XNRW 10 38 INCREMENT INC 10 39 DECREMENT DEC 10 40 SET CARRY STC 9 41 CLEAR CARRY CLC 9 74 ONE DIGIT SHIFT LEFT SLD 10 75 ONE DIGIT SHIFT RIGHT SRD 10 76 4-TO-16 DECODER MLPX 10 77 16-TO-4 ENCODER DMPX 10 Applicable Data Areas The following table shows the addresses that can be used in each data area when programming. These are listed in the instruction tables by area. Any word/bit in the applicable areas can be designated as long as the end of the area is not exceeded, i.e., if two words are required for an operand, the last word in an area cannot be designated. In this respect, the IR, work bit, and SR area are considered as one consecutive area. Refer to the C500 Operation Manual for details. Indirect addressing is not possible for the Ladder Program I/O Unit. Prefix None (indicated with IR prefix) Item Word address Bit address PC output bits IR 00 IR 0000 to IR 0015 PC input bits IR 01 IR 0100 to IR 0115 External input bits IR 02 IR 0200 to IR 0215 External output bits IR 03 IR 0300 to IR 0315 None Work bits 04 to 12 0400 to 1207 None (indicated with SR prefix) SR bits 12 to 13 SR 1208 to SR 1307 TR Temporary bits ------ TR 0 to TR 7 TIM/CNT (indicated as TC) Timer/counter numbers TC 00 to TC 15 (PV) TC 00 to TC 15 (defining or Completion Flag) DM Data memory DM 000 to DM 127 ------ # Constants #0000 to 9999 #0000 to FFFF ------ Note Data transferred by WRIT(87) and READ(88) instructions is stored in DM 064 through DM 127 when pin 2 of the back panel DIP switch is turned ON. If data will be transferred by the WRIT(87) and READ(88) instructions, DM 064 through DM 095 should be treated as read-only in the program. Refer to 3-6 DM Area for details on the use of DM 060 through DM 127.   "     Appendix C Instruction Tables The following tables list all of the ladder diagram programming instructions for the Ladder Program I/O Unit. These are all the same as corresponding instructions for the C500, except that data areas differ and not all C500 instructions are supported (see table at the end of this appendix). Refer to the C500 Operation Manual for details. Basic Instructions Name and Mnemonic Symbol LOAD LD B LOAD NOT LD NOT B AND AND B AND NOT AND NOT B OR OR B OR NOT OR NOT B AND LOAD AND LD Function Operand Data Areas Defines the status of bit B as the execution B: condition for subsequent operations in the IR SR instruction line. Work bits TC TR Defines the status of the inverse of bit B as the B: execution condition for subsequent operations IR SR in the instruction line. Work bits TC Logically ANDs the status of the designated bit B: IR with the current execution condition. SR Work bits TC Logically ANDs the inverse of the designated bit B: with the current execution condition. IR SR Work bits TC Logically ORs the status of the designated bit B: with the current execution condition. IR SR Work bits TC Logically ORs the inverse of the designated bit B: with the execution condition. IR SR Work bits TC Logically ANDs the resultant execution None conditions of the preceding logic blocks.    "     Name and Mnemonic Appendix C Symbol Function Operand Data Areas OR LOAD OR LD Logically ORs the resultant execution conditions None of the preceding logic blocks. OUTPUT OUT Turns ON B for an ON execution condition; turns B: IR (except IR 00 and IR 02) OFF B for an OFF execution condition. Work bits TR B OUTPUT NOT OUT NOT Turns OFF B for an ON execution condition; B: IR (except IR 00 and IR 02) turns ON B for an OFF execution condition. Work bits B COUNTER CNT CP R CNT N A decrementing counter. SV: 0 to 9999; CP: N: count pulse; R: reset input. The TC bit is entered TC as a constant. SV: IR SR Work bits # ON-delay (decrementing) timer operation. Set N: value: 000.0 to 999.9 s. The same TC bit cannot TC be assigned to more than one timer/counter. The TC bit is entered as a constant. SV: IR SR Work bits # SV TIMER TIM TIM N SV Special Instructions Name Mnemonic Symbol NO OPERATION NOP(00) Function Operand Data Areas Nothing is executed and program None operation moves to the next instruction. None END END(01) % END(01) Required at the end of each program. None Instructions located after END(01) will not be executed.   "     Name Mnemonic Appendix C Symbol INTERLOCK IL(02) INTERLOCK CLEAR ILC(03) Function IL(02) ILC(03) JUMP JMP(04) JUMP END JME(05) JMP(04) Operand Data Areas If an interlock condition is OFF, all outputs None and all timer PVs between the current IL(02) and the next ILC(03) are turned OFF or reset, respectively. Other instructions are treated as NOP. Counter PVs are maintained. If the execution condition is ON, execution continues normally. When the execution condition for the None JMP(04) instruction is ON, all instructions between JMP(04) and the next JME(05) are ignored or treated as NOP(00) JME(05) SHIFT REGISTER SFT(10) I P R SFT(10) St E Creates a bit shift register for data from the St/E: starting word (St) through to the ending IR (except IR00 and IR02) word (E). I: input bit; P: shift pulse; R: reset Work bits (except word 12) input. St must be less than or equal to E. St and E must be in the same data area. 15 00 E KEEP KEEP(11) S KEEP(11) R REVERSIBLE COUNTER CNTR (12) R DIFFERENTIATE UP DIFU(13) DIFFERENTIATE DOWN DIFD(14) HIGH-SPEED TIMER TIMH(15) 00 St IN Defines a bit (B) as a latch, controlled by B: IR (except IR00 and IR02) the set (S) and reset (R) inputs. Work bits B II DI 15 CNTR(12) N SV DIFU(13) B DIFD(14) B TIMH(15) N SV WORD SHIFT WSFT(16) WSFT(16) St E Increases or decreases the PV by one N: whenever the increment input (II) or TC decrement input (DI) signals, respectively, go from OFF to ON. SV: 0 to 9999; R: reset input. Each TC bit can be used for one timer/counter only. The TC bit is entered as a constant. SV: IR SR Work bits # DIFU(13) turns ON the designated bit (B) B: for one scan on reception of the leading IR (except IR00 and IR02) (rising) edge of the input signal; DIFD(14) Work bits turns ON the bit for one scan on reception of the trailing (falling) edge. A maximum of 16 DIFFERENTIATE UP/DOWN instructions can be used A high-speed, ON-delay (decrementing) N: timer. SV: 00.02 to 99.99 s. Each TC bit can TC be assigned to only one timer or counter. The TC bit is entered as a constant. SV: IR SR Work bits # The data in the words from the starting St/E: word (St) through to the ending word (E), is IR shifted left in word units, writing all zeros Work bits (except word 12) into the starting word. St must be less than or equal to E, and St and E must be in the same data area. $   "     Name Mnemonic Appendix C Symbol COMPARE CMP(20) CMP(20) Cp1 Cp2 MOVE MOV(21) Compares the data in two 4-digit Cp1/Cp2: hexadecimal words (Cp1 and Cp2) and IR outputs result to the GR, EQ, or LE Flags. SR Work bits TC DM # MOV(21) S D D: IR Work bits (except word 12) DM MVN(22) S D Transfers the inverse of the data in the S: IR source word (S) to destination word (D). SR Work bits TC DM # D: IR Work bits (except word 12) DM BIN(23) S R Converts 4-digit, BCD data in source word S: (S) into 16-bit binary data, and outputs IR SR converted data to result word (R). Work bits TC S R DM (BCD) (BIN) R: IR Work bits (except word 12) DM BCD TO BINARY BIN(23) BINARY TO BCD BCD(24) BCD(24) S R ASL(25) Wd x100 x160 x101 x161 x102 x162 x103 x163 Converts binary data in source word (S) S: into BCD, and outputs converted data to IR SR result word (R). Work bits S R DM (BCD) (BIN) x160 x100 x161 x101 x162 x102 x163 x103 R: IR Work bits (except word 12) DM Each bit within a single word of data (Wd) Wd: is shifted one bit to the left, with zero written IR Work bits (except word 12) to bit 00 and bit 15 moving to CY. DM 15 CY / Operand Data Areas Transfers data from source word, (S) to S: destination word (D). IR SR Work bits TC DM # MOVE NOT MVN(22) ARITHMETIC SHIFT LEFT ASL(25) Function 00 Wd 0   "     Name Mnemonic ARITHMETIC SHIFT RIGHT ASR(26) Appendix C Symbol ASR(26) Wd Function Each bit within a single word of data (Wd) Wd: is shifted one bit to the right, with zero IR written to bit 15 and bit 00 moving to CY. Work bits (except word 12) DM 15 0 ROTATE LEFT ROL(27) ROL(27) Wd 00 Wd ROR(28) Wd 15 COM(29) Wd BCD ADD ADD(30) BCD SUBTRACT SUB(31) ADD(30) Au Ad R SUB(31) Mi Su R AND WORD ANDW(34) ANDW(34) I1 I2 R OR WORD ORW(35) ORW(35) I1 I2 R Wd: IR Work bits (except word 12) DM 00 CY Each bit within a single word of data (Wd) is moved one bit to the right, with bit 00 moving to carry (CY), and CY moving to bit 15. 15 CY COMPLEMENT COM(29) CY Each bit within a single word of data (Wd) is moved one bit to the left, with bit 15 moving to carry (CY), and CY moving to bit 00. Wd ROTATE RIGHT ROR(28) Operand Data Areas 00 Wd: IR Work bits (except word 12) DM Wd Inverts bit status of one word (Wd) of data, Wd: IR changing 0s to 1s, and vice versa. Work bits (except word 12) DM Wd Wd Adds two 4-digit BCD values (Au and Ad) Au/Ad: and content of CY, and outputs the result to IR SR the specified result word (R). Work bits Au + Ad + CY R CY TC DM # R: IR Work bits (except word 12) DM Subtracts both the 4-digit BCD subtrahend (Su) and content of CY, from the 4-digit BCD minuend (Mi) and outputs the result to the specified result word (R). Mi/Su: IR SR Work bits TC DM # R: IR Work bits (except word 12) DM Logically ANDs two 16-bit input words (I1 and I2) and sets the bits in the result word (R) if the corresponding bits in the input words are both ON. I1/I2: IR SR Work bits TC DM # R: IR Work bits (except word 12) DM Logically ORs two 16-bit input words (I1 and I2) and sets the bits in the result word (R) when one or both of the corresponding bits in the input words is/are ON. I1/I2: IR SR Work bits TC DM # R: IR Work bits (except word 12) DM Mi -- Su -- CY R CY ,   "     Name Mnemonic EXCLUSIVE OR XORW(36) EXCLUSIVE NOR XNRW(37) Appendix C Symbol XORW(36) I1 I2 R XNRW(37) I1 I2 R INCREMENT INC(38) INC(38) Wd DECREMENT DEC(39) DEC(39) Wd SET CARRY STC(40) Function Operand Data Areas Exclusively ORs two 16-bit input words (I1 and I2) and sets the bits in the result word (R) when the corresponding bits in input words differ in status. I1/I2: IR SR Work bits TC DM # R: IR Work bits (except word 12) DM Exclusively NORs two 16-bit input words (I1 and I2) and sets the bits in the result word (R) when the corresponding bits in both input words have the same status. I1/I2: IR SR Work bits TC DM # R: IR Work bits (except word 12) DM Increments the value of a 4-digit BCD word Wd: (Wd) by one, without affecting carry (CY). IR Work bits (except word 12) DM Decrements the value of a 4-digit BCD Wd: word by 1, without affecting carry (CY). IR Work bits (except word 12) DM Sets the Carry Flag (i.e., turns CY ON). None STC(40) CLEAR CARRY CLC(41) Clears the Carry Flag (i.e, turns CY OFF). None CLC(41) ONE DIGIT SHIFT LEFT SLD(74) SLD(74) St E Shifts all data, between the starting word (St) and ending word (E), one digit (four bits) to the left, writing zero into the rightmost digit of the starting word. St and E must be in the same data area. St St + 1 E 0 0 St/E: IR Work bits (except word 12) DM   "     Name Mnemonic ONE DIGIT SHIFT RIGHT SRD(75) Appendix C Symbol SRD(75) E St Function Operand Data Areas Shifts all data, between starting word (St) and ending word (E), one digit (four bits) to the right, writing zero into the leftmost digit of the ending word. St and E must be in the same data area. St/E: IR Work bits (except word 12) DM E E -- 1 0 4-TO-16 DECODER MLPX(76) MLPX(76) S Di R St Converts up to four hexadecimal digits in the source word (S), into decimal values from 0 to 15, and turns ON the corresponding bit(s) in the result word(s) (R). There is one result word for each converted digit. Digits to be converted are designated by Di. (The rightmost digit specifies the first digit. The next digit to the left gives the number of digits to be converted minus 1. The two leftmost digits are not used.) S S: IR SR Work bits TC DM Di: IR Work bits (except word 12) TC DM # R: IR Work bits (except word 12) DM S: IR SR Work bits TC DM R: IR Work bits (except word 12) DM Di: IR Work bits (except word 12) TC DM # 0 to F R 15 16-TO-4 ENCODER DMPX(77) DMPX(77) S R Di 00 Determines the position of the leftmost ON bit in the source word(s) (starting word: S) and turns ON the corresponding bit(s) in the specified digit of the result word (R). One digit is used for each source word. Digits to receive the converted values are designated by Di. (The rightmost digit specifies the first digit. The next digit to left gives the number of words to be converted minus 1. The two leftmost digits are not used.) 15 00 S R 0 to F    "     Appendix C Unsupported Instructions The following C500 instructions are not supported by the Ladder Programming I/O Unit and will be treated as NOP if used. WRIT(87) and READ(88) are used internally only and cannot be programmed by the user in the Ladder Program I/O Unit.  Name Mnemonic FAILURE ALARM FAL(06) SEVERE FAILURE ALARM FALS(07) BCD MULTIPLY MUL(32) BCD DIVIDE DIV(33) BLOCK TRANSFER XFER(70) BLOCK SET BSET(71) SQUARE ROOT ROOT(72) DATA EXCHANGE XCHG(73) 7-SEGMENT DECODER SDEC(78) FLOATING POINT DIVIDE FDIV(79) SINGLE WORD DISTRIBUTE DIST(80) DATA COLLECT COLL(81) MOVE BIT MOVB(82) MOVE DIGIT MOVD(83) REVERSIBLE SHIFT REGISTER SFTR(84) TABLE COMPARE TCMP(85) I/O WRITE WRIT(87) I/O READ READ(88) NETWORK SEND SEND(90) SUBROUTINE START SBN(92) WATCHDOG TIMER REFRESH WDT(94) I/O REFRESH IORF(97) NETWORK RECEIVE RECV(98) Appendix D Error and Arithmetic Flag Operation The following table shows the instructions that affect the Error (ER), Carry (CY), Greater Than (GT), Equals (EQ), and Less Than (LT) Flags. Vertical arrows in the table indicate the flags that are turned ON and OFF according to the result of the instruction. Instructions not shown do not affect any of the flags in the table. In general, ER indicates that operand data is not within requirements. CY indicates arithmetic or data shift results. GT indicates that a compared value is larger than some standard, LT that it is smaller, and EQ, that it is the same. The status of these flags is maintained until another instruction that affects the flag is executed. Although ladder diagram instructions, TIM, TIMH(15), CNT, and CNTR(12) are executed when ER is ON, other instructions with a vertical arrow under the ER column are not executed if ER is ON. All of the other flags in the following table will also not operate when ER is ON. The status of these flags cannot be monitored from the Programming Device, because the flags are turned OFF when the END(01) instruction is executed. Instructions 1303 (ER) TIM 1304 (CY) 1305 (GR) 1306 (EQ) 1307 (LE) Unaffected Unaffected Unaffected Unaffected OFF OFF OFF OFF Unaffected Unaffected Unaffected Unaffected CNT END(01) OFF CNTR(12) TIMH(15) CMP(20) Unaffected Unaffected MOV(21) Unaffected Unaffected Unaffected Unaffected Unaffected Unaffected Unaffected Unaffected Unaffected Unaffected Unaffected Unaffected Unaffected Unaffected Unaffected Unaffected Unaffected Unaffected Unaffected MVN(22) BIN(23) BCD(24) ASL(25) Unaffected ASR(26) ROL(27) ROR(28) COM(29) Unaffected Unaffected ADD(30) SUB(31) ANDW(34) Unaffected ORW(35) XORW(36) XNRW(37) INC(38) DEC(39) STC(40) Unaffected ON Unaffected Unaffected Unaffected CLC(41) Unaffected OFF Unaffected Unaffected Unaffected Unaffected Unaffected Unaffected Unaffected SLD(74) SRD(75) MLPX(76) DMPX(77)  # - !"!& : 1 : .    :  !: 6":   : ' #! :  !!
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