3G3RX-A4220-E1F

RX Inverter Customised to your machine » High motor-control performance » B u i l t- i n k n o w - h o w f u n c t i o n a l i ty » U n c o m p ro m i s i n g O m ro n q u a l i ty High performance to match your application Key features include: Omron realises that you need quality and reliability, plus the ability to easily and quickly customise your inverter to the application in hand. And with the RX, you have the perfect tool for the job. • Up to 132 kW • Built-in EMC filter • Sensor-less and vector closed-loop control • High starting torque in open loop (200% at 0.3 Hz) • Double rating VT 120%/1 min and CT 150%/1 min Naturally it combines the same high level of quality and performance for which Omron is renowned. It also has abundant application functionality on board and you can customise it yourself to match your precise requirements. • Full torque at 0 Hz in closed loop • Drive Programming • Built-in application functionality • Micro-surge voltage suppression • Fieldbus communications: Modbus, DeviceNet, Profibus, Componet, EtherCAT & ML-II PROGRAMMING Free to program Positioning functionality Network Integration Drive Programming enables you to make your own programs to suit your machine, e.g. for an unwinding application. Up to 1000 lines of code and 5 tasks running in parallel in 2 programming modes: - Intuitive Flow Chart programming - Text Editor programming, including code completion and user defined aliases Simple positioning is handled by the inverter itself without the need for an external motion controller. Functions include pulse trace position control mode, homing and position teaching. Built-in RS485 Modbus communications and the possibility for integration in standard industrial networks, such as DeviceNet, Profibus, CompoNet or EtherCAT makes the RX suitable for machine integration. From high torque to high motor efficiency... 3 Reliability with environmental responsibility Omron is renowned for the reliability of its products. Moreover, Omron’s policy is to offer environmentally safe products free from any banned substances. 4 NO M 200% 100% 600 1200 30 kW 1800 Rotation speed (min) Sensor-less vector control at 0 Hz domain With the benefit of patented 0 Hz domain open-loop control mode, the RX can develop 150% torque at 0 Hz allowing zero speed load holding. Moreover, an improved sensor-less vector control algorithm enables the RX to develop more than 200% starting torque at 0.3 Hz. Constant Torque Variable Torque TEN 10 CE 22 kW AIN AN Torque (percentage of rating) 4 YEARS Motor efficiency Long life design RX is able to increase the output current by around 20% when moving from Constant Torque to Variable Torque control. By doing that RX can drive one frame size bigger motor. Variable torque benefit is higher energy saving at pumps and fans applications. RX has been designed with high quality components to guarantee a long operation life and minimise downtime. It includes a versatile maintenance function that warns the user in the event of DC bus capacitor temperature rise or cooling speed reduction. RX Customised to your machine • • • • • • • • • • • • • Up to 132 kW High starting torque in open loop: 200% at 0.3Hz Full torque at 0 Hz in closed loop Sensor-less and vector closed-loop control Double rating VT 120%/1 min and CT 150%/1 min Built-in EMC filter Built-in logic programmability Built-in application functionality Positioning functionality Automatic energy saving Micro-surge voltage suppression Modbus RS485 (options for other networks) CE, cULus, RoHS Ratings • 200 V Class three-phase 0.4 to 55 kW • 400 V Class three-phase 0.4 to 132 kW System configuration Power supply RJ45 - USB cable MCCB Software + + Input AC reactor Digital operator options Digital operator remote cable 5 lines LCD digital operator *1 + or Operator holder Filter Communication option board RX *2 Blind cover LED digital operator Braking chopper Braking resistor Choke DC reactor Motor Output AC reactor Ground *1 *2 6 The 5 lines LCD digital operator is provided with the inverter from factory. When a communication option board is mounted, there are two options: mount a blind cover or a LED digital operator. Frequency inverters Specifications Type designation 3G3RX-A4004-E1F RX series F: Built-in filter A: B: IP20 IP00 E: Europe standard Max. applicable motor output 004: 0,4 kW ~ Voltage: 2: Three-phase 200 VAC 4: Three-phase 400 VAC 13K: 132 kW 200 V class Three-phase: 3G3RX-@ at CT at VT at CT Inverter 200 V at VT capacity at CT kVA 240 V at VT Rated output cur- at CT rent (A) at VT Max. output voltage Max. output frequency Rated input voltage and frequency Allowable voltage fluctuation Allowable frequency fluctuation Regenerative braking Braking Power supply Output characteristics Max applicable motor 4P kW*1 Minimum connectable resistance A2004 A2007 A2015 A2022 A2037 0.4 0.75 1.0 1.3 1.2 1.5 3.0 3.7 0.75 1.5 1.7 2.1 2.0 2.6 5.0 6.3 1.5 2.2 2.5 3.2 3.1 3.9 7.5 9.4 2.2 3.7 3.6 4.1 4.3 5.0 10.5 12 3.7 5.5 5.7 6.7 6.8 8.1 16.5 19.6 A2055 A2075 A2150 A2185 A2220 A2300 A2370 A2450 A2550 22 30 32.9 39.1 39.4 46.9 95 113 30 37 41.9 49.5 50.2 59.4 121 140 37 45 50.2 59.2 60.2 71.0 145 169 45 55 63.0 72.7 75.6 87.2 182 210 55 75 76.2 93.5 91.4 112.2 220 270 3-phase 200 to 240 V 50/60 Hz –15% to 10% 5% Internal BRD circuit (external discharge resistor) 50 50 35 35 35 16 10 Protective structure Cooling method *1 A2110 5.5 7.5 11 15 18.5 7.5 11 15 18.5 22 8.3 11.0 15.9 22.1 26.3 10.4 15.2 20.0 26.3 29.4 9.9 13.3 19.1 26.6 31.5 12.4 18.2 24.1 31.5 35.3 24 32 46 64 76 30 44 58 73 85 Proportional to input voltage: 0 to 240 V 400 Hz 10 7.5 7.5 5 External regenerative braking unit IP20 Forced air cooling Based on a standard 3-Phase standard motor. 400 V class Three-phase: 3G3RX-@ A4004 A4007 A4015 A4022 A4040 A4055 A4075 A4110 A4150 A4185 A4220 A4300 A4370 A4450 A4550 B4750 B4900 B411K B413K 0.4 0.75 1.0 1.3 1.2 1.5 1.5 1.9 0.75 1.5 1.7 2.1 2.0 2.5 2.5 3.1 1.5 2.2 2.5 3.3 3.1 4.0 3.8 4.8 2.2 4.0 3.6 4.6 4.3 5.5 5.3 6.7 4.0 5.5 6.2 7.7 7.4 9.2 9.0 11.1 5.5 7.5 9.7 11.0 11.6 13.3 14 16 7.5 11 13.1 15.2 15.8 18.2 19 22 11 15 18.5 22 30 15 18.5 22 30 37 17.3 22.1 26.3 33.2 40.1 20.9 25.6 30.4 39.4 48.4 20.7 26.6 31.5 39.9 48.2 24.1 30.7 36.5 47.3 58.1 25 32 38 48 58 29 37 43 57 70 Proportional to input voltage: 0 to 480 V 400 Hz Braking *1 37 45 51.9 58.8 62.3 70.6 75 85 45 55 63.0 72.7 75.6 87.2 91 105 55 75 77.6 93.5 93.1 112.2 112 135 75 90 103.2 110.8 123.8 133 149 160 90 110 121.9 135 146.3 162.1 176 195 110 132 150.3 159.3 180.4 191.2 217 230 132 160 180.1 200.9 216.1 241.1 260 290 3-phase 380 to 480 V 50/60 Hz Power supply Output characteristics Max applicable motor 4P at CT kW*1 at VT at CT Inverter 400 V at VT capacity at CT kVA 480 V at VT at CT Rated output current (A) at VT Max. output voltage Max. output frequency Rated input voltage and frequency Allowable voltage fluctuation Allowable frequency fluctuation Regenerative braking Minimum connectable resistance Protective structure Cooling method –15% to 10% 5% Internal BRD circuit (external discharge resistor) 100 100 100 100 70 70 35 35 24 24 20 IP20 External regenerative braking unit IP00 Forced air cooling Based on a standard 3-Phase standard motor. RX 7 Common specifications Model number 3G3RX Control methods Control functions Output frequency range Digital set value: ±0.01% of the max. frequency Analogue set value: ±0.2% of the max. frequency (25 ±10ºC) Digital set value: 0.01 Hz Resolution of frequency set value Analog input: 12 bit Resolution of output frequency 0.01 Hz 150%/0.3 Hz (under sensor-less vector control or sensor-less vector control at 0 Hz) Starting torque 200%/Torque at 0 Hz (under sensor-less vector control at 0Hz, when a motor size one rank lower than specified is connected) 150%/60 s, 200%/3 s for CT; 120%/60 s VT Overload capability Frequency set value 0 to 10 VDC (10 K), –10 to 10 VDC (10 K), 4 to 20 mA (100 ), RS485 Modbus, Network options V/f Characteristics Analogue inputs V/f optionally changeable at base frequencies of 30 to 400 Hz, V/f braking constant torque, reduction torque, sensor-less vector control, sensor-less vector control at 0 Hz 8 terminals, NO/NC switchable, sink/source logic switchable [Terminal function] 8 functions can be selected from among 61. Reverse (RV), Multi-step speed setting binary 1 (CF1), Multi-step speed setting binary 2 (CF2), Multi-step speed setting binary 3 (CF3), Multi-step speed setting binary 4 (CF4), Jogging (JG), DC injection braking (DB), 2nd control (SET), 2-step acceleration/deceleration (2CH), Free-run stop (FRS), External trip (EXT), USP function (USP), Commercial switching (CS), Soft lock (SFT), Analog input switching (AT), 3rd control (SET3), Reset (RS), 3-wire start (STA), 3-wire stop (STP), 3-wire forward/reverse (F/R), PID enabled/disabled (PID), PID integral reset (PIDC), Control gain switching (CAS), UP/DWN function accelerated (UP), UP/DWN function decelerated (DWN), UP/DWN function data clear (UDC), Forced operator (OPE), Multi-step speed setting bit 1 (SF1), Multi-step speed setting bit 2 (SF2), Multi-step speed setting bit 3 (SF3), Multi-step speed setting bit 4 (SF4), Multi-step speed setting bit 5 (SF5), Multi-step speed setting bit 6 (SF6), Multi-step speed setting bit 7 (SF7), Overload limit switching (OLR), Torque limit enabled (TL), Torque limit switching 1 (TRQ1), Torque limit switching 2 (TRQ2), P/PI switching (PPI), Brake confirmation (BOK), Orientation (ORT), LAD cancel (LAC), Position deviation clear (PCLR), Pulse train position command input permission (STAT), Frequency addition function (ADD), Forced terminal block (F-TM), Torque reference input permission (ATR), Integrated power clear (KHC), Servo ON (SON), Preliminary excitation (FOC), Analog command on hold (AHD), Position command selection 1 (CP1), Position command selection 2 (CP2), Position command selection 3 (CP3), Zero return limit signal (ORL), Zero return startup signal (ORG), Forward driving stop (FOT), Reverse driving stop (ROT), Speed/Position switching (SPD), Pulse counter (PCNT), Pulse counter clear (PCC), No allocation (no) 5 open collector output terminals: NO/NC switchable, sink/source logic switchable 1 relay (SPDT contact) output terminal: NO/NC switchable [Terminal function] 6 functions can be selected from among 45. Signal during RUN (RUN), Constant speed arrival signal (FA1), Over set frequency arrival signal (FA2), Overload warning (OL), Excessive PID deviation (OD), Alarm signal (AL), Set-frequency-only arrival signal (FA3), Overtorque (OTQ), Signal during momentary power interruption (IP), Signal during undervoltage (UV), Torque limit (TRQ), RUN time exceeded (RNT), Power ON time exceeded (ONT), Thermal warning (THM), Brake release (BRK), Brake error (BER), 0-Hz signal (ZS), Excessive speed deviation (DSE), Position ready (POK), Set frequency exceeded 2 (FA4), Set frequency only 2 (FA5), Overload warning 2 (OL2), Analog FV disconnection detection (FVDc), Analog FI disconnection detection (FIDc), Analog FE disconnection detection (FEDc), PID FB status output (FBV), Network error (NDc), Logic operation output 1 (LOG1), Logic operation output 2 (LOG2), Logic operation output 3 (LOG3), Logic operation output 4 (LOG4), Logic operation output 5 (LOG5), Logic operation output 6 (LOG6), Capacitor life warning (WAC), Cooling fan life warning (WAF), Starting contact signal (FR), Fin overheat warning (OHF), Light load detection signal (LOC), Operation ready (IRDY), Forward run (FWR), Reverse run (RVR), Fatal fault (MJA), Window comparator FV (WCFV), Window comparator FI (WCFI), Window comparator FE (WCFE), Alarm codes 0 to 3 (AC0 to AC3) V/f free setting (7), Upper/lower frequency limit, Frequency jump, Curve acceleration/deceleration, Manual torque boost level/ break, Energy-saving operation, Analog meter adjustment, Starting frequency, Carrier frequency adjustment, Electronic thermal function, (free setting available), External start/end (frequency/rate), Analog input selection, Trip retry, Restart during momentary power interruption, Various signal outputs, Reduced voltage startup, Overload limit, Initialization value setting, Automatic deceleration at power-off, AVR function, Automatic acceleration/deceleration, Auto tuning (Online/Offline), High torque multi-motor operation control (sensor-less vector control of two monitors with one inverter) Analogue inputs 0 to 10 V and –10 to 10 V (10 K), 4 to 20 mA (100 ) Analogue outputs Analog voltage output, Analog current output, Pulse train output Accel/Decel times 0.01 to 3,600.0 s (line/curve selection) Functionality Output signals Standard functions Motor overload protection Status indicator LED’s Run, Program, Power, Alarm, Hz, Amps, Volts,% Digital operator: Available to monitor 23 items, output current, output frequency... Electronic Thermal overload relay and PTC thermistor input Instantaneous overcurrent 200% of rated current for 3 seconds Overload 150% for 1 minute Overvoltage 800 V for 400 V type and 400 V for 200 V type Momentary power loss Decelerates to stop with DC bus controlled, coast to stop Cooling fin overheat Temperature monitor and error detection Stall prevention level Stall prevention during acceleration, deceleration and constant speed Ground fault Detection at power on Power charge indication On when voltage between P and N is higher than 45V Degree of protection IP20/IP00 Ambient humidity 90% RH or less (without condensation) Storage temperature –20 to 65°C (short-term temperature during transportation) Ambient temperature –10 to 50C Installation Indoor (no corrosive gas, dust, etc.) Protection functions Display Ambient conditions Phase-to-phase sinusoidal pulse with modulation PWM (Sensorless vector control, close loop vector with motor feedback, V/F) 0.10 to 400.00 Hz Frequency precision Inputs signals 8 Specifications Installation height Max. 1,000 m Vibration 3G3RX-A004 to A220, 5.9 m/s2 (0.6G), 10 to 55 Hz 3G3RX-A300 to B13K, 2.94 m/s2 (0.3G), 10 to 55 Hz Frequency inverters Dimensions Figure 1 Figure 2 W W W1 W1 2-7 2-6 WARNING WARNING LOCAL REMOTE READ LOCAL REMOTE WRITE ESC READ WRITE ESC REV H H1 FWD 6 H REV H1 FWD D1 D2 D1 D D 7 W2 W2 Figure 4 Figure 3 2-7 W W W1 W1 2-10 (A2300 and A4300 models) 2-12 (A2370, A2450, A2550, A4370, A4450 and A4550 models) WARNING LOCAL REMOTE WARNING READ WRITE ESC FWD REV LOCAL REMOTE READ WRITE FWD REV H H1 H H1 ESC 7 D1 D2 D 10 (A2300 and A4300 models) 12 (A2370, A2450, A2550, A4370, A4450 and A4550 models) D W2 RX 9 Figure 5 2-12 WARNING LOCAL REMOTE READ WRITE ESC REV H H1 FWD 12 W1 D W Voltage class Inverter model 3G3RX@ Figure Dimensions in mm W W1 W2 H H1 D D1 D2 Weight (kg) 1 150 130 143 255 241 140 62 – 3.5 2 210 189 203 260 246 170 82 13.6 6 3 250 229 244 390 376 190 83 9.5 14 310 265 – 540 510 195 – – 20 390 300 – 550 520 250 – – 30 480 380 – 700 670 250 – – 43 1 150 130 143 255 241 140 62 – 3.5 2 210 189 203 260 246 170 82 13.6 6 3 250 229 244 390 376 190 83 9.5 14 310 265 – 540 510 195 – – 22 390 300 – 550 520 250 – – 30 390 300 – 700 670 270 – – 60 480 380 – 740 710 270 – – 80 A2004 A2007 A2015 A2022 A2037 A2055 A2075 Three-phase 200 V A2110 A2150 A2185 A2220 A2300 A2370 A2450 4 A2550 A4004 A4007 A4015 A4022 A4040 A4055 A4075 A4110 A4150 Three-phase 400 V A4185 A4220 A4300 A4370 A4450 4 A4550 B4750 B4900 B411K B413K 10 5 Frequency inverters Rasmi filters Footprint dimensions H Book type dimensions W W Block type dimensions H H W drive mounts L X output flexes Voltage Inverter model L X L Y Y Y Rasmi model Dimensions L W H X Y M 305 152 45 290 110 M5 Filter type Weight (kg) 3G3RX-A2004 3G3RX-A2007 3G3RX-A2015 AX-FIR2018-RE 3G3RX-A2022 2.0 Footprint 3G3RX-A2037 3G3RX-A2055 3G3RX-A2075 3 × 200 V AX-FIR2053-RE 320 212 56 296 189 455 110 240 414 80 M6 2.5 3G3RX-A2110 3G3RX-A2150 3G3RX-A2185 AX-FIR2110-RE 3G3RX-A2220 3G3RX-A2300 3G3RX-A2370 3G3RX-A2450 3G3RX-A2550 Book type AX-FIR2145-RE AX-FIR3250-RE 8.0 8.6 386 260 135 240 235 – Block type AX-FIR3320-RE 13 13.2 3G3RX-A4004 3G3RX-A4007 3G3RX-A4015 AX-FIR3010-RE 305 152 45 290 110 M5 AX-FIR3030-RE 312 212 50 296 189 M6 AX-FIR3053-RE 451 252 60 435 229 M6 3G3RX-A4300 AX-FIR3064-RE 598 310 70 578 265 M8 3G3RX-A4370 AX-FIR3100-RE 1.4 3G3RX-A4022 3G3RX-A4040 3G3RX-A4055 3G3RX-A4075 Footprint 2.2 3G3RX-A4110 3G3RX-A4150 3 × 400 V 3G3RX-A4185 4.5 3G3RX-A4220 3G3RX-A4450 3G3RX-A4550 3G3RX-B4750 3G3RX-B4900 3G3RX-B411K 3G3RX-B413K RX AX-FIR3130-RE 7.0 8.0 486 110 240 414 80 – Book type 386 260 135 240 235 – Block type AX-FIR3250-RE AX-FIR3320-RE 8.6 13.0 13.2 11 Input AC Reactor Voltage Dimensions Reference A AX-RAI02800080-DE B1 80 AX-RAI00350335-DE – AX-RAI00180670-DE 200 V AX-RAI00091000-DE – 85 120 AX-RAI07700050-DE 180 AX-RAI00360500-DE – AX-RAI00111850-DE AX.RAI00072700-DE 180 – 1.78 5.5 2.35 5.5 6 6.5 85 80 11.7 52 1.78 5.5 62 140 2.35 5.5 55 6.5 205 110 240 52 62 140 190 – 105 AX-RAI00191150-DE Weight (kg) F 195 85 AX-RAI00290780-DE E 55 120 75 AX-RAI00740335-DE 80 – 80 AX-RAI01300170-DE 120 150 70 120 AX-RAI03500100-DE – D 205 105 AX-RAI00042300-DE C2 190 180 AX-RAI00071550-DE 400 V C1 70 120 AX-RAI00880200-DE B2 6 75 275 210 11.2 16.0 200 – 110 25.4 DC reactor Figure 1 Figure 2 B C F D E A Reference AX-RC 10700032-DE 06750061-DE 03510093-DE 02510138-DE 01600223-DE 01110309-DE 00840437-DE 00590614-DE 00440859-DE 00301275-DE 00231662-DE 00192015-DE 00162500-DE 00133057-DE 12 Fig A 84 1 108 120 150 195 2 240 B 113 135 152 177 161 196 188 198 228 200 V Dimensions C D E 96 105 116 124 136 146 160 183 163 200 101 120 135 66 82 F G 185 5 7.5 6.5 228 2 9.5 9.5 94 115 88 123 109 119 149 kg 1.22 7 160 H – 2 10 – 12 – 1.60 1.95 3.20 5.20 6.00 11.4 14.3 17.0 25.5 34.0 38.0 42.0 Reference AX-RC 43000020-DE 27000030-DE 14000047-DE 10100069-DE 06400116-DE 04410167-DE 03350219-DE 02330307-DE 01750430-DE 01200644-DE 00920797-DE 00741042-DE 00611236-DE 00501529-DE 00372094-DE 00312446-DE 00252981-DE 00213613-DE Fig A 84 1 108 113 135 120 152 150 177 195 2 B 240 161 196 188 198 400 V Dimensions C D E 96 105 116 133 136 146 160 183 101 120 300 82 5 7.5 6.5 94 7 160 115 7 H 2 9.5 9.5 – 163 185 200 228 88 123 109 119 149 256 G 250 160 180 kg 1.22 135 228 230 245 250 66 F 2 10 – 12 – 1.60 1.95 3.70 5.20 6.00 11.4 14.3 17.0 25.5 34.0 38.0 48.0 49.0 52.5 79.0 Frequency inverters Output AC reactor Dimensions A B1 B2 C1 C2 D E F Weight kg AX-RAO11500026-DE 120 – 70 – 120 80 52 5.5 1.78 AX-RAO07600042-DE 120 – 70 – 120 80 52 5.5 1.78 AX-RAO04100075-DE 120 – 80 – 120 80 62 5.5 2.35 AX-RAO03000105-DE 120 – 80 – 120 80 62 5.5 2.35 AX-RAO01830160-DE 180 – 85 – 190 140 55 6 5.5 AX-RAO01150220-DE 180 – 85 – 190 140 55 6 5.5 AX-RAO00950320-DE 180 – 85 – 205 140 55 6 6.5 AX-RAO00630430-DE 180 – 95 – 205 140 65 6 9.1 AX-RAO00490640-DE 180 – 95 – 205 140 65 6 9.1 AX-RAO00390800-DE 240 – 110 – 275 200 75 6 16.0 AX-RAO00330950-DE 240 – 110 – 275 200 75 6 16.0 AX-RAO00251210-DE 240 – 110 – 275 200 75 6 16.0 AX-RAO00191450-DE 240 – 120 – 275 200 85 6 18.6 AX-RAO00161820-DE 240 – 150 – 275 200 110 6 27.0 AX-RAO00132200-DE 300 – 145 – 320 200 125 6 33.5 AX-RAO16300038-DE 120 – 80 – 120 80 62 5.5 2.35 AX-RAO11800053-DE 120 – 80 – 120 80 62 5.5 2.35 AX-RAO07300080-DE 180 – 85 – 190 140 55 6 5.5 AX-RAO04600110-DE 180 – 85 – 190 140 55 6 5.5 AX-RAO03600160-DE 180 – 85 – 205 140 55 6 6.5 AX-RAO02500220-DE 180 – 95 – 205 140 65 6 9.1 AX-RAO02000320-DE 240 – 110 – 275 200 75 6 16.0 AX-RAO01650400-DE 240 – 110 – 275 200 75 6 16.0 AX-RAO01300480-DE 240 – 110 – 275 200 75 6 16.0 AX-RAO01030580-DE 240 – 110 – 275 200 75 6 16.0 AX-RAO00800750-DE 240 – 120 – 275 200 85 6 18.6 AX-RAO00680900-DE 240 – 150 – 275 200 110 6 27.0 AX-RAO00531100-DE 300 – 125 – 330 200 105 6 27.9 AX-RAO00401490-DE 300 – 165 – 330 200 125 6 44.0 AX-RAO00331760-DE 300 – 165 – 330 200 125 6 44.0 AX-RAO00262170-DE 360 230 – 315 – 300 150 8 55.0 AX-RAO00212600-DE 420 255 – 360 – 300 145 8 102.0 Reference Chokes X Dimensions Reference D diameter Motor kW AX-FER2102-RE 21