CJ1WSCU21V1

CJ2 FAMILY New PLCs with a proven track record » Flexibility in communication » Fa s t e r m a c h i n e d e v e l o p m e n t » Innovation through evolution 2 Innovation without growing pains As a modern machine manufacturer you need to continuously increase the intelligence and flexibility of your product to remain competitive. But you also need to be absolutely certain that it all works perfectly, first time, every time. The CJ2 is the result of years of experience as market leader in the field of modular controllers and represents a logical next step in controller design. It offers greater performance and faster I/O response as well as extreme scalability - so you will only need one family. In addition, programming, debugging and networking are faster and easier. Welcome to the new CJ2 Family: built to give you innovation without growing pains. Although CJ2 can directly replace any CJ1 CPU, it offers the following additional significant advantages: Open to the world Data communication is via standard Ethernet port with EtherNet/IP Data Link function. Always accessible The standard USB and Ethernet ports give you instant access for programming, commissioning, maintenance and troubleshooting. Learn one, know them all Thanks to the wide variety of CPUs with consistent architecture across all PLC families, you only need to learn one, and you will know them all. Highly flexible Adapt the PLC to your needs with the wide variety of compatible CJ1 Family I/O units (nearly 100). 3 The wide range of CPUs means you need only to get familiar with one PLC family for use in everything from simple stand-alone applications up to networked, high-speed machines. Inspired by proven technology 5 9 8 7 6 Proven track record The CJ2 Family is based on the highly popular CJ1, which after its launch in 2001 now operates in an extraordinary variety of applications all over the world. Now, as the natural successor, the CJ2 combines that field-proven technology with a wider choice of CPUs, more speed and memory, and a wider variety of communication interfaces. Faster development Tag-based communications technology will simplify the interfacing of the PLC to the outside world. On-line debugging improvements also help to accelerate software development so you can change the code and test the results quickly. The added function block memory will allow you to improve program structure and reuse code even in the the entry-level models. 4 3 2 1 Talks to all The CJ2 Family supports major open networking technologies including: • Ethernet-based communication based on open industrial standards • Serial communications over RS-232 C, RS-422, RS-485 and USB • The major open Fieldbus standards • Fast and accurate motion control networks. 4 Built to answer your needs Omron has used its long experience as a specialist machine automation supplier to develop CJ2. The result is an extremely reliable PLC that is also a powerful example of our commitment to continuous improvement. The CJ2 Family is a major opportunity to innovate and simultaneously reduce costs: now and in the future, because we are continuously improving its functionality. What’s more, moving up from other Omron PLCs to CJ2 couldn’t be easier: no learning curves, no re-tooling and no unnecessary reprogramming. It’s the obvious choice for modern machine builders. Power supply Pulse I/O CPUs Wide range CPU capacity To stay ahead in the machine-building business, you need to grow with your end-users’ needs. Faster production, better quality control and better traceability require more speed and more memory. That’s why the CJ2 Family offers a wide range of CPUsto suit any task. From 5 Ksteps program capacity and 64 Kwords memory, right up to 400 Ksteps capacity and 832 Kwords. 1000 832 CJ2M Data memory (Kwords) 512 352 x 13 160 100 64 CJ2H x 80 5 10 20 30 50 60 100 Program capacity (Ksteps) 150 250 400 5 Communication Higher precision In addition to the greater CPU processing performance, Omron has also added new high-speed I/O units, such as analog input units with 20µs conversion time, while new PLC instructions provide immediate access to fast I/O data. The result is even more real-time reliability. Motion Analog I/O Select what you need With CJ2 you can also still connect to the existing CJ1 I/O units. You can thus benefit from CJ2’s improvements without redesigning the entire system. Easy connection by USB Simply connect the cable, with no settings required USB port (standard on all models) Commercially available USB cable A CJ2 CPU Unit on an EtherNet/IP network can be accessed via USB, with no need for routing tables EtherNet/IP USB CX-One (e.g., CX-Programmer) Digital I/O 6 One family - two performance classes CJ2M for basic machine automation The CJ2M Series is ideal for packaging and general machine automation needs. Connectivity is assured thanks to the built-in USB port and the choice of Ethernet and RS-232C/422/485 interfaces on the CPU. - Always accessible through standard USB port - Standard Ethernet port with EtherNet/IP Data Link function - Wide range of program capacities, from 5 Ksteps to 60 Ksteps - Pulse I/O add-on modules have a special connection to the CPU and are controlled by convenient positioning instructions - Serial option board for CJ2M-CPU3* - Dedicated function block memory ensures efficient execution of function block software modules Pulse I/O modules By mounting optional pulse I/O modules, you can extend the functionality of any CJ2M CPU with: - interrupt inputs - high-speed counters - incremental encoder inputs - pulse frequency control outputs - pulse width control outputs. Up to two modules can be mounted per CPU, allowing direct control of four motion axes. Using dedicated instructions, these axes can be controlled directly by the PLC program, without communication delays. Available as of Q3 2010 7 CJ2H for high speed, high capacity The CJ2H Series is ideal for advanced machine automation needs, such as those required in image processing inspection of electrical components and high speed sorting on conveyors. Fast and accurate control CJ2H has special instructions that provide direct data access to high-speed analog I/O units and serial communication units. Position Control units can be synchronised for coordinated control of up to 20 axes. - Always accessible through standard USB port - Standard Ethernet port with EtherNet/IP Data Link function - High program capacity of up to 400K Steps - Higher precision for machine operation and processing quality - Immediate refreshing of basic I/O ensures real-time processing - Faster response means higher precision and better quality - High data memory capacity of up to 832 Kwords Multi-functional Ethernet Port CJ2’s built-in Ethernet port supports the EtherNet/IP protocol for fast tag-based data links. Using symbolic names to define data links will help to reduce errors in modular system design. Of course you can also use the same Ethernet port with programming, monitoring, file transfers or message communications through standard IT protocols. Host application Programmable Terminal Switch s on ati nic EtherNet/IP u mm P FT o ec g ssa Me Data links Message communications CX-One CJ2 CPU Data links CJ2 CPU CJ1-EtherNet/IP Unit CJ2 Modular PLC Model CJ2M-CPU11 CJ2M-CPU12 CJ2M-CPU13 CJ2M-CPU14 CJ2M-CPU15 CJ2M-CPU31 CJ2M-CPU32 CJ2M-CPU33 CJ2M-CPU34 CJ2M-CPU35 I/O Capacity/Mountable Units 2,560 Points/40 Units (3 Expansion Racks Max.) Program Capacity 5K steps Data Memory Capacity DM: 32K words, EM: 32K words/Bank x 1 Bank Data Tracing Memory 8K words Source/Comment Memory 1 Mbyte Function Block Definitions Function Block Instances Function Block Program Area 20K Steps Built-in Ethernet No Built-in USB Yes Built-in RS-232 Port Yes No Communication Option Board Slot No Yes LD Instruction Execution Time 40 ns Pulse I/O add-on modules Supported* Synchronous Unit Operation No User-defined Data Structures** Yes Unit Size (HxWxD) 90 x 31 x 84.5 mm * Unit Version 2.0 or Later ** CX-ONE V4 Required 8 10K steps 20K steps 30K steps 60K steps 5K steps 10K steps 20K steps 30K steps 60K steps DM: 32K words, EM: 32K words/Bank x 4 Banks DM: 32K words, EM: 32K words/Bank x 1 Bank DM: 32K words, EM: 32K words/Bank x 4 Banks 256 2,048 256 2,048 256 2,048 256 2,048 Yes (with EtherNet/IP Functionality) 90 x 62 x 84.5 mm CJ2 Modular PLC Model CJ2H-CPU64 CJ2H-CPU65 CJ2H-CPU66 CJ2H-CPU67 CJ2H-CPU68 CJ2H-CPU64- CJ2H-CPU65- CJ2H-CPU66- CJ2H-CPU67- CJ2H-CPU68EIP EIP EIP EIP EIP I/O Capacity/Mountable Units 2,560 Points/40 Units (3 Expansion Racks Max.) Program Capacity 50K steps 150K steps 250K steps 400K steps Data Memory Capacity DM: 32K words, EM: 32K words/ Bank x 4 Banks DM: 32K words, EM: 32K words/Bank x 10 Banks DM: 32K words, EM: 32K words/Bank x 15 Banks DM: 32K DM: 32K words, words, EM: 32K words EM: 32K Bank x 4 Banks words/Bank x 25 Banks Data Tracing Memory 8K words 16K words 32 K words Source/Comment Memory 3.5 Mbytes Function Block Definitions 2,048 Function Block Instances 2,048 Function Block Program Area No Built-in Ethernet No Built-in USB Yes Built-in RS-232 Port Yes Communication Option Board Slot No LD Instruction Execution Time 16 ns Pulse I/O add-on modules Not Supported Synchronous Unit Operation Yes (with CJ1W-NC Position Control Units) User-defined Data Structures** Yes Unit Size (HxWxD) 90 x 49 x 74.5 mm 100K steps 50K steps 100K steps 8K words 150K steps 250K steps 400K steps DM: 32K words, EM: 32K words/Bank x 10 Banks DM: 32K words, EM: 32K words/Bank x 15 Banks DM: 32K words, EM: 32K words/Bank x 25 Banks 16K words 32 K words Yes (with EtherNet/IP Functionality) 90 x 80 x 74.5 mm ** CX-ONE V4 Required 9 CJ2 Modular PLC Specifications General specifications Item CJ2H- CJ2M- CPU64(-EIP) CPU65(-EIP) CPU1_ CPU3_ CJ2H-CPU6_-EIP: 90×65×80 CJ2H-CPU6_: 90×65×49 90×75×31 90×75×62 Weight CJ2H-CPU6_-EIP: 280 g or less CJ2H-CPU6_: 190 g or less 130 g or less 190 g or less*1 Current Consumption CJ2H-CPU6_-EIP: 5 VDC, 0.82 A CJ2H-CPU6_: 5 VDC, 0.42 A 5 VDC, 0.5 A 5 VDC, 0.7 A Enclosure Mounted in a panel Grounding Less than 100  CPU Rack Dimensions in mm (H×D×W) Use Environment Battery CPU67(-EIP) CPU68(-EIP) Ambient Operating Temperature 0 to 55°C Ambient Operating Humidity 10% to 90% Atmosphere Must be free from corrosive gases. Ambient Storage Temperature -20 to 70°C (excluding battery) Altitude 2,000 m or less Pollution Degree 2 or less: Conforms to JIS B3502 and IEC 61131-2. Noise Immunity 2 kV on power supply line (Conforms to IEC 61000-4-4.) Overvoltage Category Category II: Conforms to JIS B3502 and IEC 61131-2. EMC Immunity Level Zone B Vibration Resistance Conforms to IEC60068-2-6. 5 to 8.4 Hz with 3.5 mm amplitude, 8.4 to 150 Hz Acceleration of 9.8 m/s² for 100 min in X, Y, and Z directions (10 sweeps of 10 min each = 100 min total) Shock Resistance Conforms to IEC60068-2-27. 147 m/s², 3 times in X, Y, and Z directions (100 m/s² for Relay Output Units) Life 5 years at 25°C Model CJ1W-BAT01 Applicable Standards *1 CPU66(-EIP) Conforms to cULus, EC, NK, and LR Directives. Conforms to cULus and EC Directives. Without a Serial Option Board Performance specifications Items CJ2H- CJ2M- CPU64(-EIP) CPU65(-EIP) CPU66(-EIP) CPU67(-EIP) CPU68(-EIP) CPU11/31 CPU12/32 CPU13/33 CPU14/34 CPU15/35 User memory 50K steps 10K steps 20K steps 30K steps 60K steps I/O bits 2,560 bits Processing Overhead processing time speed Normal mode: 100K steps 150K steps 250K steps CJ2H-CPU__-EIP:200 μs*1 CJ2H-CPU__: 100 μs 5K steps Normal mode: CJ2M-CPU3_: CJ2M-CPU1_: Execution time Basic instructions: Special instructions: Interrupts I/O interrupts and external interrupts Interrupt task startup time: 26 μs or 17 μs*2 (30 μs for unit version 1.0) Interrupt task startup time: 31 μs Return times to cyclic tasks: 11 μs or 8 μs*2 (15 μs for unit version 1.0) Return times to cyclic tasks: 10 μs Scheduled interrupts 0.016 μs min.; 0.048 μs min. 400K steps Basic instructions: Special instructions: 270 μs*1 160 μs 0.04 μs min.; 0.06 μs min. Minimum time interval: 0.2 ms or 0.1 ms*2 (set in 0.1 ms increments) Minimum time interval: 0.4 ms (set in 0.1 ms increments) Interrupt task startup time: 22 μs or 13 μs*2 (27 ìs for unit version 1.0) Interrupt task startup time: 30 μs Return time to cyclic task: 11 μs or 8 μs*2 (15 ìs for unit version 1.0) Return time to cyclic task: 11 μs Maximum number of connectable units Total per CPU Rack or Expansion Rack: 10 Units max.; Total per PLC: 40 Units max. Basic I/O units No limit However, a maximum of two CJ1W-INT01 Interrupt Input Units can be mounted. Special I/O units Units for up to 96 unit numbers can be mounted. (Unit numbers run from 0 to 95. Units are allocated between 1 and 8 unit numbers.) CPU bus units CJ2H-CPU6_-EIP: 15 Units max. CJ2H-CPU6_: 16 Units max. CJ2M-CPU3_: 15 Units max. CJ2M-CPU1_: 16 Units max. Slots for which interrupts can be used CJ2H-CPU6_-EIP: Slots 0 to 3 on CPU Rack CJ2H-CPU6_: Slots 0 to 4 on CPU Rack Slots 0 to 4 on CPU Rack Maximum number of expansion racks 3 max. CIO srea I/O area 2,560 bits (160 words): Words CIO 0000 to CIO 0159 Link area 3,200 bits (200 words): Words CIO 1000 to CIO 1199 Synchronous data refresh area 1,536 bits (96 words): Words CIO 1200 to CIO 1295 CPU bus unit area 6,400 bits (400 words): Words CIO 1500 to CIO 1899 Special I/O unit area 15,360 bits (960 words): Words CIO 2000 to CIO 2959 Serial PLC link words – DeviceNet area 9,600 bits (600 words): Words CIO 3200 to CIO 3799 Internal I/O area 3,200 bits (200 words): Words CIO 1300 to CIO 1499 37,504 bits (2,344 words): Words CIO 3800 to CIO 6143 Cannot be used for external I/O. – 1,440 bits (90 words): Words CIO 3100 to CIO 3189 Work area 8,192 bits (512 words): Words W000 to W511 Cannot be used for external I/O. Holding area 8,192 bits (512 words): Words H000 to H511 Bits in this area maintain their ON/OFF status when PLC is turned OFF or operating mode is changed. Words H512 to H1535: These words can be used only for function blocks. They can be used only for function block instances (i.e., they are allocated only for internal variables in function blocks). 10 CJ2 Modular PLC Items CJ2H- CJ2M- CPU64(-EIP) CPU65(-EIP) CPU66(-EIP) CPU67(-EIP) CPU68(-EIP) CPU11/31 CPU12/32 CPU13/33 CPU14/34 CPU15/35 Auxiliary area Read-only: 31,744 bits (1,984 words) • 7,168 bits (448 words): Words A0 to A447 • 24,576 bits (1,536 words): Words A10000 to A11535*3 Read/write: 16,384 bits (1,024 words) in words A448 to A1471*3 Temporary area 16 bits: TR0 to TR15 Timer area 4,096 timer numbers (T0000 to T4095 (separate from counters)) Counter area 4,096 counter numbers (C0000 to C4095 (separate from timers)) DM area 32k words*4 • DM Area words for Special I/O Units: D20000 to D29599 (100 words × 96 Units) • DM Area words for CPU Bus Units: D30000 to D31599 (100 words × 16 Units) EM area 32k words/bank × 25 banks max.: E00_00000 to E18_32767 max.*4,*5 32k words/bank × 4 banks max.: E00_00000 to E3_32767 max.*4 Banks for which bits can be forceset/ reset*6 32K words × 32K words × 32K words × 32K words × 32K words × 32K words × 1 bank 4 banks 4 banks 10 banks 15 banks 25 banks 32K words × 4 banks Banks 0 to 3 hex Banks 0 to 3 hex Banks 0 to 9 hex Banks 0 to E hex Banks 0 to 18 hex Banks 0 to 3 hex Using automatic address Bank 3 hex allocation specifications Bank 3 hex Banks 6 to 9 hex Banks 7 to E hex Banks 11 to – 18 hex Using EM area forcesetting/ resetting Bank 0 hex Index registers IR0 to IR15 These are special registers for storing PLC memory addresses for indirect addressing. (Index Registers can be set so that they are unique in each task or so that they are shared by all tasks.) Cyclic task flag area 128 flags Memory card 128 MB, 256 MB, or 512 MB Operating modes PROGRAM mode: Programs are not executed. Preparations can be executed prior to program execution in this mode. MONITOR mode: Programs are executed, and some operations, such as online editing, and changes to present values in I/O memory, are enabled in this mode. RUN mode: Programs are executed. This is the normal operating mode. Execution mode Normal mode Programming languages Ladder Logic (LD) Sequential Function Charts (SFC) Structured Text (ST) Instruction Lists (IL) Function blocks Maximum number of definitions 2,048 256 2,048 Maximum number of instances 2,048 256 2,048 FB program area – 20K steps Tasks Type of tasks Cyclic tasks Interrupt tasks (Power OFF interrupt tasks, scheduled interrupt tasks, I/O interrupt tasks, and external interrupt tasks) Number of tasks Cyclic tasks: Interrupt tasks: Symbols Type of symbols (Variables) 128 256 (Interrupt tasks can be defined as cyclic tasks to create extra cyclic tasks. Therefore, the total number of cyclic tasks is actually 384 max.) Local symbols: Can be used only within a single task in the PLC. Global symbols: Can be used in all tasks in the PLC. Network symbols (tags)*7: I/O memory in the CPU Unit can be externally accessed using symbols, depending on parameter settings. Data type of symbols BOOL (bit) UINT (one-word unsigned binary) UDINT (two-word unsigned binary) ULINT (four-word unsigned binary) INT (one-word signed binary) DINT (two-word signed binary) LINT (four-word signed binary) UINT BCD (one-word unsigned BCD)*7 UDINT BCD (two-word unsigned BCD)*7 ULINT BCD (four-word unsigned BCD)*7 REAL (two-word floating-point) LREAL (four-word floating-point) CHANNEL (word) NUMBER (constant or number) WORD (one-word hexadecimal) DWORD (two-word hexadecimal) LWORD (four-word hexadecimal) STRING (1 to 255 ASCII characters) TIMER (timer)*8 COUNTER (counter)*8 User-defined data types (data structures)*9 Maximum size of symbol 32k words Array symbols (Array variables) One-dimensional arrays Number of array elements 32,000 elements max. Number of registrable network symbols (Tags)*10 20,000 max. Length of network symbol (Tag) name*10 255 bytes max. Encoding of network symbols (Tags)*10 UTF-8 2,000 max. 11 CJ2 Modular PLC Items CJ2H- CJ2M- CPU64(-EIP) CPU65(-EIP) CPU66(-EIP) CPU67(-EIP) CPU68(-EIP) CPU11/31 Data Tracing Memory Capacity 8,000 words 16,000 words 32,000 words CPU12/32 CPU13/33 CPU14/34 CPU15/35 8,000 words (Up to 32k words × 25 banks when EM is specified in CX-Programmer) (Up to 32k words × 4 banks when EM is specified in CX-Programmer) File Memory Source/ Comment Memory *1 *2 *3 *4 *5 *6 *7 *8 *9 *10 12 Number of Samplings Bits = 31, one-word data =16, two-word data = 8, four-word data = 4 Sampling Cycle 1 to 2,550 ms (Unit: 1 ms) Trigger Conditions ON/OFF of specified bit Data comparison of specified word Data size: 1 word, 2 words, 4 words Comparison method: Equals (=), Greater than (>), Greater than or equals (), Less than (