Safety Controller G9SP
Software-based standalone controller family
» Reconfigure to every need
» Flexible range suits any system
» Simple set-up and clear diagnosis
2
Modular safety control
The Omron G9SP is a new range of configurable
safety controllers suited to the packaging, food,
automotive components, injection moulding and
printing industries. Because it isn’t hardwired into
your system, you benefit from a new flexibility, easily
reconfiguring the unit when new safety features are
added to your set-up. Three different models are
available, with a range of I/O lines, so you can
choose the most suitable for your system. Each one
is compatible with the Omron configuration tool,
recognised by industry as one of the most
simple and accessible on the market.
Omron G9SP: Global safety levels, lower TCO
• Configurable unit makes it ideal for building multiple
stand-alone systems with the same specifications, or
reconfiguring an existing set-up
• Handles function blocks for non-contact switches,
single-beam sensors and safety mat inputs
• Faster and easier integration compared to hardwired
systems
• Single simple GUI for configuration, simulation,
testing and validation
• Greatly reduced set-up time
• EN ISO 13849-1 ready (PLe/Safety category 4)
3
Safety as standard
Omron has a complete range of safety solutions, from E-stop, door and limit
switches to safety sensors and safety mats. The Omron G9SP is part of the most
extensive offering in the industry, enabling Omron to supply a full variety of
products to a range of applications worldwide.
Because operator safety is paramount in every system, we have invested our expertise in developing a
full range of fully-compatible products. Our comprehensive selection of safety products help ensure maximum
up-time, minimum interruption, and a fully-protected workplace.
What’s more, our global network of offices, worldwide product availability, and unrivalled aftersales support give
Omron customers a clear advantage. Help and expert advice on installation, operation and maintenance are always
available, wherever you are.
Programmable
Safety Controller
Stand-alone system
Safety Controller
Stand-alone system
NX-series
Safety Network Controller
NE1A
G9SP
Hard-wired
G9SX
G9SA/G9SB/G9SE
2
4
28
48
256
Number of Safety I/O points
4
Configurable, flexible, simple:
the keys to safety
Every safety system relies on correct set up and the
most suitable equipment. The Omron G9SP makes
this easier than ever to do. The features of this product
range give your new or existing set-up a range of
benefits:
Configurations matrix
Safety controller G9SP
Expansion I/O Units
Memory cassette
Ethernet option board
RS-232C option board
Compact non-contact
door switch
Safety mats
CJ1/PLC
Relays with forcibly
guided contacts
AC Servomotor/Drives
G5 series
Configurator
Programmable terminal
NB series
5
G9SP CPU Unit
Expansion I/O Unit
Designing
Reusing
Simulating
Packaging
Option Board
Ethernet
I/O
Serial
PLC
Reconfigurable
With the Omron Configuration Tool, all
aspects of input and output to the unit
can be defined, simulated, tested and
validated with an easy-to-use graphical
user interface. If you are building
with a make-once/use-many profile,
configurations can be copied and applied
to all systems. If you are reconfiguring an
existing set-up, it’s just as simple. When
user needs change, it can be adapted
quickly and easily to meet those needs.
Flexible
Unlike hard-wired safety relays, the Omron
G9SP can be reconfigured to multiple
purposes. Because it is a solid-state,
software-driven unit, all aspects of its
operation can be reconfigured, with direct
connection to non-contact switches or
safety mats. Three I/O sizes are available:
20/8, 10/16 and 10/4. Covering the
full range of typical small-to-mid sized
systems, the Omron G9SP also comes with
optional expansion units for standard I/O
signals (12/8 and 0/32). Function blocks
up to 128pcs complete this fully flexible
range, so you can always be sure of a
needs-match solution.
Simple
Above all, the Omron G9SP range is
supplied with simplicity. With the Omron
Configuration Tool, you can quickly
define all inputs, outputs, scope, testing,
simulation, validation and operation of
your system. On-screen text and icondriven menus guide the user quickly
through all aspects of set-up. Clear alerts
and system status give any operator
an instant overview at every stage of
operation.
6
Reconfiguration and reusability
for real TCO savings
Modern production and automotive parts production
lines must be flexible to cater to changing customer
needs. This often means being able to change machine
set-up at short notice, for custom jobs or additional
requirements. With the Omron G9SP, it couldn’t be
easier. Function blocks can be redesigned and replaced
using the simple GUI, swiftly incorporating any
application changes or additions.
Even the most complex controls can be configured
easily. Clear programming guidance is provided for
new users, and modification and maintenance have
been simplified too. Settings can be saved to Memory
Cassette for off-line diagnostics, and any programming
changes can be restored instantly into the Omron G9SP
from the same memory cassette.
Safety in automotive component manufacture
A change in machine operation can easily be covered by
reconfiguring the application program. Certified function
blocks for all kinds of safety functions are already on board
and ready to use.
7
G9SP CPU Unit
Expansion I/O Unit
Old
New
Option Board
Ethernet
I/O
Serial
PLC
Transparent diagnosis
Connection to PC/PLC via Ethernet makes the Omron G9SP
fully accessible. Diagnosis,troubleshooting and program
modification is simple, thanks to the USB programming
interface and removable memory cassette.
Easy maintenance without tools
Simple unit replacement
Because the Omron G9SP is a software-based controller,
replacement is effortless. All settings, parameters and
function blocks can be saved on a PC or stored on the Memory
Cassette for easy transfer from one unit to another.
8
Increased flexibility means
decreased TCO
Modern packaging machines must be flexible to exactly
match changing customer needs. With the Omron G9SP,
application flexibility is built in. Choose from three
standalone safety controller CPU types, then combine
with any communication interface or 2 additional
standard I/O signals. All G9SP units support direct
connections of all kinds of safety sensors, including
safety mats, non-contact door monitoring systems and
single-beam sensors.
Presence detection
Omron has a variety of pressure safety mats in a range of
sizes. Useful in any area where personnel may be at risk, mats
instantly alert the Omron G9SP, which can immediately sound
an alert or close down any dangerous machinery.
The Omron G9SP can be monitored and configured
from a standard control console via Ethernet, serial
board or standard I/O lines. For multiple applications
of a single configuration, the Omron G9SP memory
cassette usage. Which means that systems designers
now only need to program the unit once, and use the
memory cassette to install settings into each identical
system.
Door monitoring
Direct connection of all Omron non-contact door monitoring
solutions is supported by the G9SP family for maximum
flexibility and minimum effort in setup and maintenance.
9
Safety inputs
Standard inputs
+
Safety outputs
Standard outputs
Copy configuration without tools
Standard I/O
The G9SP family offers a range of easily-connected standard
I/O units. This instant interface between safety and standard
controls can be used to configure standard control signals into
the complete safety configuration. Monitoring is simple too,
via standard I/O units or Ethernet/serial boards for advanced
monitoring.
Memory cassette for fast, simple ease of use
Designing safety systems is no longer the complex task it used
to be. As well as a clear and simple programming interface,
the Omron G9SP offers the advantage of memory cassette.
Programs can be quickly modified and restored, with no
additional effort.
10
Configuration made simple
When designing or updating a safety system,
configuration used to be one of the most timeconsuming tasks. Not with the Omron G9SP.
Thanks to a clear and simple user interface, designing
your system is easier than ever. Step-by-step
instructions guide you through every aspect of design.
A simulation tool allows you to test and correct settings
before your system goes live. Then, thanks to userdefined function blocks, you can re-use any aspect of
your design in future systems.
11
Easy configuration
User-defined function blocks
Simulation
Knowledge-building
All safety functions are ready to use in the G9SP. Certified
function blocks can be easily selected in the graphical user
interface and customized to fit your application.
All functions can be tested and simulated in the Configuration
Tool, so there’s no unnecessary additional workload for the
engineer. In addition, on-line diagnosis reduces debug time
to a minimum during implementation in the machine control
system.
Approved configuration elements such as a tested door
monitoring solution can be easily stored as a user defined
function block and re-used in future projects. This minimises
the time it takes to create a new system configuration.
Existing configurations are the basis for new projects. The
G9SP Configuration Tool supports re-use of existing and
proven know-how in safety control, as well as user-defined
function blocks. Which means no more repetition of effort,
instead a growing library of safety solutions.
Safety Controller
G9SP
Easy programming for complex safety
control
• Stand-alone Safety Controller for small and mid-sized machinery
• Three types of CPU with different I/O size to suit the application
• Four types of Expansion I/O Units for hard-wired diagnosis or
standard signals
• Clear diagnosis and monitoring via Ethernet or Serial connection
• Various kinds of safety devices directly connectable like noncontact switches and safety mats
• Easy design, verification, standardization and reusage of safety
control by unique programming software
• ISO 13849-1 (PLe/Category 4), IEC61508 (SIL3) certified
For the most recent information on models that have been certified
for safety standards, refer to your OMRON website.
Refer to "Safety Precautions" on page 25.
Example of the system configuration
Expansion I/O Unit
G9SP Series
Peripheral Tool
G9SP Configurator
PC
WS02-G9SP@@@
USB Cable
CP1W-20EDT/EDT1
G9SP-N@@@
CP1W-32ET/ET1
Memory Cassette
CP1W-ME05M
Expandable up to 2 Units
When the Units are distantly-positioned
such as one above the other layout
G9SP Series
I/O Connecting Cable
RS-232C
Option Board
Ethernet
Option Board
CP1W-CIF01
CP1W-CIF41 (Ver. 2.0 or later)
or
CP1W-CN811
Expansion I/O Unit
RS-232C
RS-232C or
Ethernet Communication
Standard PLC
Programmable terminal
Windows is registered trademarks of Microsoft Corporation in the USA and other countries.
Other company names and product names in this document are the trademarks or registered trademarks of their respective companies.
The product photographs and figures that are used in this catalog may vary somewhat from the actual products.
12
G9SP
Ordering Information
G9SP Series
Name
Number of I/O
Safety inputs
Test outputs
Safety outputs
Standard outputs
10
4
Solid-state outputs: 4
4
10
6
Solid-state outputs: 16
-
20
6
Solid-state outputs: 8
-
Safety Controller
Unit
version
Model
G9SP-N10S
Ver.2.0
G9SP-N10D
G9SP-N20S
Expansion I/O Unit (for standard machine control)
Number of I/O
Name
Type
Expansion
I/O Unit
Sourcing type
Sinking type
Sinking type
Sourcing type
Inputs
Outputs
12
Solid-state outputs: 8
-
Solid-state outputs: 32
Model
CP1W-20EDT
CP1W-20EDT1
CP1W-32ET
CP1W-32ET1
Note: CP1W-CN811 I/O Connecting Cable is available.
Refer to the Datasheet of CP1H Programmable Controller (Cat. No. P080-E1) for details.
I/O Connecting Cable
Name
Specifications
Model
I/O Connecting
Cable
80 cm
(for the distantly-positioned units connection)
CP1W-CN811
Note: An I/O Connecting Cable (approx. 6 cm) for alongside setting is included in the Expansion I/O Unit package.
Option Unit
Name
Model
RS-232C Option Board
CP1W-CIF01
Ethernet Option Board (Unit Ver. 2.0 or later)
CP1W-CIF41
Memory Cassette
CP1W-ME05M
Note: Refer to the Datasheet of CP1H Programmable Controller (Cat. No. P080-E1) for details.
Configurator
Name
Media
Setup Disk (CD-ROM: 1 license)
G9SP
Configurator
Setup Disk (CD-ROM: 10 licenses)
Setup Disk (CD-ROM: 50 licenses)
Setup Disk (CD-ROM: Site license)
Applicable OS
Windows XP Service Pack 3 (32-bit edition)
Windows Vista Service Pack 2 (32-bit edition,
64-bit edition)
Windows 7 (32-bit edition, 64-bit edition)
Windows 8 (32-bit edition, 64-bit edition)
Windows 8.1 (32-bit edition, 64-bit edition)
Windows 10 (32-bit edition, 64-bit edition)
Model
WS02-G9SP01-V2
WS02-G9SP10-V2
WS02-G9SP50-V2
WS02-G9SPXX-V2
Note: Administrator rights are required for installation.
Version Information
The combinations that can be used of the unit versions of the G9SP series and the version of Configurator.
G9SP series
G9SP Configurator
Unit version Ver.1.@
Ver.1.@@
Ver.2.@@
Unit version Ver.2.0
---
Ver.2.@@
13
G9SP
Function Support by Unit Version of G9SP
Serial communication speed
Unit Version
Item
Ver.1.@
Communications protocol
Ver.2.0
No-protocol
Communication speed
9,600 bps
Transmission disutance
max.15 m
9,600 bps
115,200 bps *
max.15 m
(With a baud rate of 115,200 bps: max.3 m)
Data length
8 bits
Parity
Even
Stop bits
1 bit
* The baud rate can be set to 115,200 bps with turning on the DIP swith pin 3.
Connectivity with OMRON safety input devices
Unit Version
Item
Single-beam Safety Sensor
E3ZS, E3FS
Ver.1.@
Ver.2.0
max.1 unit
G9SP-N10D/N20S: max.6 units
G9SP-N10S
: max.4 units
Non-contact Door Switche
D40A, D40Z
G9SP-N10D/N20S: max.30 units
G9SP-N10S
: max.15 units
Safety Mat
UM
max.12 units
Safety Edge
SGE *
max.5 units
* Only a model with wire configuration of 2-wire cable on both sides (Configuration No. 0)
Programmable Terminal NB series
Programmable Terminals
Product name
NB3Q
NB5Q
NB7W
NB10W
Specifications
Model
3.5 inch, TFT LCD, Color, 320 × 240 dots
NB3Q-TW00B
3.5 inch, TFT LCD, Color, 320 × 240 dots,
USB Host, Ethernet
NB3Q-TW01B
5.6 inch, TFT LCD, Color, 320 × 234 dots
NB5Q-TW00B
5.6 inch, TFT LCD, Color, 320 × 234 dots,
USB Host, Ethernet
NB5Q-TW01B
7 inch, TFT LCD, Color, 800 × 480 dots
NB7W-TW00B
7 inch, TFT LCD, Color, 800 × 480 dots,
USB Host, Ethernet
NB7W-TW01B
10.1 inch, TFT LCD, Color, 800 × 480 dots,
USB Host, Ethernet
NB10W-TW01B
Software
®
Product name
Support Software for NB Series
NB-Designer *
Specifications
Supported Operating Systems:
Windows 10, Windows 8.1, Windows 8, Windows 7, Windows Vista ,
Windows XP (SP3 or higher).
Note: Note: Except for Windows XP 64-bit version
Download from Omron's regional websites.
* NB-Designer version 1.32 or later can be used with G9SP.
For detail, refer to the NB Series catalog (Cat. No. V412-E1).
14
G9SP
Specifications
(Refer to Instruction Manual and Operation Manual (Man.No.Z922) for details.)
G9SP Series
General Specifications
Power supply voltage
24 VDC (20.4 to 26.4 VDC -15% +10%)
Current consumption *
G9SP-N10S: 400 mA (V1: 300 mA, V2: 100 mA)
G9SP-N10D: 500 mA (V1: 300 mA, V2: 200 mA)
G9SP-N20S: 500 mA (V1: 400 mA, V2: 100 mA)
Isolation class
Class III (SELV)
Overvoltage category
II
Noise immunity
Conforms to IEC61131-2
Vibration resistance
5 to 8.4 Hz: 3.5 mm, 8.4 to 150 Hz: 9.8 m/s2
Shock resistance
147 m/s2: 11 ms
Mounting
DIN track mounting (IEC60715 TH35-7.5/TH35-15) or M4 screws
Ambient operating temperature
0 to +55°C
Ambient operating humidity
10% to 90% (with no condensation)
Ambient storage temperature
-20°C to +75°C
Atmosphere
No corrosive gas
Operating altitude
2,000 m max.
Pollution degree
Pollution degree 2
Degree of protection
IP20 except terminal blocks
Terminal screws
M3 self-rising screws
* Not including the current consumption of external devices.
Item
Model
G9SP-N10S
G9SP-N10D
G9SP-N20S
20
Safety inputs
10
10
Safety outputs
4
16
8
Test outputs
4
6
6
Standard outputs
Weight
4
-
-
290 g max.
440 g max.
430 g max.
Safety Input Specifications
Safety Output Specifications
Input type
Sinking inputs (PNP)
Input current
6 mA
ON voltage
11 VDC min. (between each input terminal and
G1)
OFF voltage
5 VDC max. (between each input terminal and
G1)
OFF current
1 mA max.
Test Output Specifications
Output type
Sourcing outputs (PNP)
Rated output
current
0.8 A max./output
1.6 A max./4 outputs (G9SP-N10S/-N20S) *1
1.2 A max./4 outputs (G9SP-N10D) *2
ON residual
voltage
1.2 V max. (between each output terminal and
V2)
OFF residual
voltage
2 V max.
Leakage current
0.1 mA max.
Output type
Sourcing outputs (PNP)
*1. Total current for So0 to So3 and So4 to So7
*2. Total current for So0 to So3, So4 to So7, So8 to So11 and So12 to So15
Note: When a safety output is set as a pulse output, make sure that
the connected devices do not malfunction due to the OFF pulse
(pulse width: 640 μs).
Rated Output
Current
G9SP-N10S
T0, T1
T2
T3
T0-2 total
G9SP-N10D
T0, T1, T2
T3
T4, T5
Total of T0-2 and T4-5
G9SP-N20S
T0, T1, T2
T3
T4, T5
Total of T0-2 and T4-5
: 60 mA max.
: 30 mA max. *1
: 300 mA max. *2
: 60 mA max.
: 60 mA max.
: 300 mA max. *2
: 30 mA max. *1
: 60 mA max.
: 100 mA max.
: 300 mA max. *2
: 30 mA max. *1
: 120 mA max.
ON residual
voltage
1.8 V max. (between each output terminal and
V1)
Leakage current
0.1 mA max.
Standard Output Specifications (G9SP-N10S)
Output type
Sourcing outputs (PNP)
ON residual
voltage
1.5 V max. (between each output terminal and
V2)
Rated output
current
100 mA max.
*1. Connection to OMRON D40A/D40Z Non-contact Door Switch is possible.
*2. With the Muting Lamp Output (open circuit detection)
15
G9SP
Configurator
System Requirements
The following system is required to operate the G9SP Configurator WS02-G9SP@@@. Make sure your system provides the following conditions
and has the necessary components.
Item
Description
CD-ROM or DVDROM drive
One or more
Supported operating systems
Windows XP Service Pack 3 (32-bit edition)
Windows Vista Service Pack 2 (32-bit edition, 64-bit edition)
Windows 7 (32-bit edition, 64-bit edition)
Windows 8 (32-bit edition, 64-bit edition)
Windows 8.1 (32-bit edition, 64-bit edition)
Windows 10 (32-bit edition, 64-bit edition)
Note: Administrator rights are required for installation.
CPU
Computer with a processor that is recommended by Microsoft Corporation.
RAM
Memory capacity that is recommended by Microsoft Corporation
Required hard disk space
200 MB min.
Display
High-luminance display of SVGA (800 × 600) min.
With 256 colors min.
Connection port to Controller
USB port
Certified Standards
Certifying body
Standard
TÜV
Rheinland
EN ISO 13849-1
EN ISO 13849-2
IEC 61508 parts 1-7
EN 62061
IEC 61131-2
EN ISO 13850
EN 60204-1
EN 61000-6-2
EN 61000-6-4
NFPA 79
ANSI RIA R15.06
ANSI B11.19
ANSI/UL 1998
UL
UL508
CSA22.2 No.142
KOSHA
S Mark *
* The G9SP-series Controller (version 1.1 or later) and the Expansion I/O Units have been certified for the KOSHA S Mark.
16
G9SP
Expansion I/O Unit
Input Specifications (CP1W-20EDT/20EDT1)
Item
Specifications
Input voltage
24 VDC, +10%, -15%
Input impedance
4.7 kΩ
Input current
5 mA TYP
ON voltage
14.4 VDC min.
OFF voltage
5.0 VDC max.
ON delay
1 ms max. *
OFF delay
1 ms max. *
Input display LED
IN
Circuit configuration
4.7 k
IN
Internal circuits
750
COM
* ON/OFF delay represents the hardware delay time.
Output Specifications (Transistor outputs: sinking/sourcing type)
Specifications
Item
CP1W-20EDT/EDT1
CP1W-32ET/32ET1
24 VDC
+10%, -5%
0.3 A/output
4.5 to 30 VDC
0.3 A/output
0.9 A/common
1.8 A/unit
0.9 A/common
7.2 A/unit
Leakage current
0.1 mA max.
0.1 mA max.
Residual voltage
1.5 V max.
1.5 V max.
ON delay
0.1 ms max.
0.1 ms max.
OFF delay
1 ms max.
24 VDC, +10%, -5%, when 5 to 300 mA
1 ms max.
24 VDC, +10%, -5%, when 5 to 300 mA
Maximum number of outputs for
simultaneous ON
8 outputs (100% load)
24 outputs (75% load)
Fuse *2
1/common
Maximum switching capacity *1
Sinking type (CP1W-20EDT, CP1W-32ET)
Sourcing type (CP1W-20EDT1, CP1W-32ET1)
Output display LED
Output display LED
OUT
L
COM (+)
Circuit configuration
L
Internal
circuits
OUT
24 VDC/
4.5 to 30
VDC
Internal
circuits
24 VDC/
4.5 to 30
VDC
OUT
L
COM(-)
L
OUT
*1. A maximum of 0.9 A per common can be switched at an ambient temperature of 50°C.
(A)
0.9
Common total current
0.8
50 55 (°C)
0
Ambient temperature
*2. User cannot replace fuses. Replace the unit if a fuse blows due to short circuit, etc.
17
G9SP
Option Unit
RS-232C Option Board (CP1W-CIF01)
Communication Specifications
Item
Specifications
Connection method
D-SUB 9P (female)
Maximum transmission distance
With a baud rate of 9,600 bps: 15m
With a baud rate of 115,200 bps: 3m
Communication protocol
No-protocol
Maximum data length
Refer to the Operation Manual for details.
Communication settings
Baud rate 9,600 or 115,200 bps (unit version 2.0 or later)
Ethernet Option Board (CP1W-CIF41 unit ver. 2.0 or later)
Ethernet Communication Specifications
Item
Specifications
Name
CP Series Ethernet Option Board
Model
CP1W-CIF41
Type
100 BASE-TX (applicable as a 10 BASE-T)
Media access method CSMA/CD
Modulation method
Baseband
Transmission path
type
Star form
Baud rate
Transmission
specifications
Transmission media
100 Mbps (100 BASE-TX)
Unshielded twisted-pair (UDP) cable
Categories: 5, 5e
Shielded twisted-pair (STP) cable
Categories: 100 Ω at 5, 5e
Transmission distance 100 m (distance between hub and node)
Number of cascadeconnectable units
18
10 Mbps (10 BASE-T)
Internal transmission speed between G9SP and Ethernet Option Board is of 115.2 kbps.
No limit when a switching hub is used.
Weight
23 g max.
Dimensions
36.4 (W) x 36.4 (H) x 28.2 (D) mm
Unshielded twisted-pair (UDP) cable
Categories: 3, 4, 5, 5e
Shielded twisted-pair (STP) cable
Categories: 100 Ω at 3, 4, 5, 5e
G9SP
Functions
(Refer to the Instructions Reference Manual (Man. No. Z923) for details.)
Function Blocks
Logic Functions
Function Block
Name
Notation on Function
List
Icon
Details
NOT
NOT
Outputs the logical complement of the input condition.
AND
AND
Outputs the logical AND of the input conditions.
OR
OR
Outputs the logical OR of the input conditions.
NAND
NAND
Outputs the logical NAND of the input conditions.
NOR
NOR
Outputs the logical NOR of the input conditions.
Exclusive OR
EXOR
Outputs the exclusive OR of the input conditions.
Exclusive NOR
EXNOR
Outputs the exclusive NOR of the input conditions.
RS-FF
(Reset
Set Flip-Flop)
RS-FF
When the input signal turns ON, RS-FF holds the ON status in the
function block and continuously connects to the output.
Comparator
Comparator
Compares the input signals to the set value and turns ON the output
if they match.
Comparator 2
Comparator2
Compares the input signals to the set value and outputs the
comparison result.
Timer/Counter Functions
Function Block
Name
Notation on Function
List
Icon
Details
Off-Delay Timer
Off-Delay Timer
Operates an OFF-delay timer.
On-Delay Timer
On-Delay Timer
Operates an ON-delay timer.
Pulse Generator
Pulse Generator
Cyclically outputs ON/OFF pulses on the Output Enable while the
input signal is ON.
Counter
Counter
Counts the number of input signals and turns ON the output when
the count reaches the specified number.
Up-Down Counter
Up-Down
Counter
Increments the counter on the leading edge of an up count input
and decrements the counter on the leading edge of a down count
input.
Serial-Parallel
Converter
Serial-Parallel
Converter
Counts the number of input signals and outputs the count value.
19
G9SP
Safety Device Function Blocks
Function Block
Name
Notation on Function
List
Icon
Details
External Device
Monitoring
EDM
Evaluates the input signal and external device status and sends a
safety output to the external device. This function block is used to
detect fused contacts or external wiring problems (disconnected
lines) for safety relays, contactors, and other safety devices.
Enable Switch
Monitoring
Enable Switch
Monitors the status of an Enable Switch device.
Emergency Stop
Switch Monitoring
E-Stop
Monitors the status of an Emergency Stop Switch.
Light Curtain
Monitoring
Light Curtain
Monitoring
Monitors the input signal from a Safety Light Curtain.
Muting
Muting
Temporarily disables the input signals for a Light Curtain when the
muting signal is detected.
Safety Gate
Monitoring
Safety Gate Monitoring
Monitors the status of a safety door (Safety-door Switch or Safety
Limit Switch). This function block can be used to set function tests
for Safety Category 2.
Two Hand Controller
Two Hand Controller
Monitors the status of a Two-hand Switch.
User Mode Switch
Monitoring
User Mode Switch
Monitors the operating mode switch for a user system or device.
Redundant Input
Monitoring
Redundant Input
Monitors for discrepancies in two input signals.
Single Beam Safety
Sensor
Single Beam
Safety Sensor
Monitors the input signal of an OMRON E3ZS/E3FS Single-beam
Safety Sensor.
Non-Contact Door
Switch Monitoring
Non-Contact
Door Switch
Monitors an OMRON D40A/D40Z Non-contact Door Switch.
Safety Mat Monitoring Safety Mat
Monitors an OMRON UM Safety Mat and Safety Edge (SGE).
Reset and Restart Function Blocks
Function Block
Name
Notation on Function
List
Icon
Details
Reset
Reset
Outputs ON if the reset signal is correctly input while the input
condition is ON. This function block can be used to prevent
equipment from starting automatically.
Restart
Restart
Performs the same operation as a Reset function block. The icon is
different.
Connector Function Blocks
Function Block
Name
20
Notation on Function
List
Icon
Details
Multi Connector
Multi Connector
Outputs the status of the input signals.
Routing
Routing
Distributes an input signal to multiple signals.
G9SP
Wiring
Terminal Arrangement
G9SP-N10S
Top
(17 pin)
Terminals
V1 G1 Si1 Si3 Si5 Si7 Si9 T1 T3
NC Si0 Si2 Si4 Si6 Si8 T0 T2
Bottom
NC So0 So2 O0 O2 NC NC
(14 pin) V2 G2 So1 So3 O1 O3 NC
G9SP-N10D
Top
(24 pin)
V1 G1 Si1 Si3 Si5 Si7 Si9 NC NC T1 T3 T5
NC Si0 Si2 Si4 Si6 Si8 NC NC T0 T2 T4 NC
Function
V1/G1
Power supply terminals for Internal/Input circuits
(24 VDC)
V2/G2
Power supply terminals for output circuits (24 VDC)
NC
Not used (Do not connect.)
Si0 - Si19
Safety input terminals
T0 - T5
Test output terminals
So0 - So15
Safety output terminals
O0 - O3
Standard output terminals
Bottom
NC So0 So2 So4 So6 So8 So10 So12 So14
(19 pin) V2 G2 So1 So3 So5 So7 So9 So11 So13 So15
G9SP-N20S
Top
(24 pin)
V1 G1 Si1 Si3 Si5 Si7 Si9 Si11 Si13 Si15 Si17 Si19
NC Si0 Si2 Si4 Si6 Si8 Si10 Si12 Si14 Si16 Si18 NC
Bottom
NC So0 So2 So4 So6 NC T0 T2 T4
(19 pin) V2 G2 So1 So3 So5 So7 NC T1 T3 T5
Internal Circuits and Wiring Example
24 VDC
V1
USB
G1
D+
Si0
D-
Safety
input
circuit
Test
output
circuit
Internal
circuits
Si19
T0
T5
V2
G2
Safety
output
circuit
Standard
output
circuit
So0
L
So7
L
O0
L
O3
L
I/O Wiring Example: Emergency Stop (Dual Channel) with Manual Reset
Estop
Reset
V1
G1
Si0
Si1
So0
So1
KM1
KM2
Si2
Si3
KM1
KM1
KM2
KM2
G9SP
V2
DC24V
G2
T0
T1
T2
T3
M
21
G9SP
Dimensions
(Unit: mm)
Safety Controller
G9SP-N10S
85
81
86
76
110 100
8
90
2-4.5 dia.
Safety Controller
G9SP-N10D
G9SP-N20S
110 100
85
81
130
120
8
90
4-4.5 dia.
22
G9SP
Application Examples
Highest achievable PL/
safety category
Model
Stop category
Reset
0
Manual
Emergency Stop Switch A165E/A22E
Safety Controller G9SP
PLe/4 equivalent
Note: The above PL is only the evaluation result of the example. The PL must be evaluated in an actual application by the customer after confirming
the usage conditions.
● Application Overview 1
• The power supply to the motor M is turned OFF immediately when the emergency stop switch S1 is pressed.
• The power supply to the motor M is kept OFF until the emergency stop switch S1 is released and the reset switch S2 is pressed.
V1
Si0
Si1
Si2
Si3
V2
G1
T0
T1
T2
T3
G2
24 VDC
So1
So0
24 VDC
KM1
11
S1
12
KM2
21
KM1
KM2
22
S1:
S2:
KM1, KM2:
M:
KM1
Emergency stop switch
Reset switch
Magnetic contactors
Motor
KM2
S2
M
Note: Refer to page 21 for the terminal arrangement.
Timing Chart
E-STOP pushed
Discrepancy error
Discrepancy
error released
E-STOP released
Reset ON
EDM error released
Discrepancy Time
Emergency stop switch S1
11-12
Emergency stop switch S2
21-22
More than
350 ms
Reset switch S2
More than
350 ms
More than
350 ms
KM1
KM2
EDM feedback
TEDM
TEDM
TEDM
TEDM
TEDM
TEDM
EDM error
● Program
● Safety I/O Terminal Settings
Input Terminals
Output Terminals
23
G9SP
Highest achievable
PL/safety category
PLe/4 equivalent
Model
Stop category
Reset
0
Manual
Non-contact Door Switch D40Z
Emergency Stop Switch A165E/A22E
Safety Controller G9SP
Note: The above PL is only the evaluation result of the example. The PL must be evaluated in an actual application by the customer after confirming
the usage conditions.
● Application Overview 2
• The power supply to the motor M is turned OFF immediately when the emergency stop switch S1 is pressed.
• The power supply to the motor M is turned OFF immediately when the S2 detects that the guard is opened.
• The power supply to the motor M is kept OFF until the reset switch S3 is pressed while the guard is closed and the emergency stop switch S1
is released.
V1
Si0
Si1
Si2
Si3
Si4
G1
T0
T1
T2
T3
T4
Si5
V2
So0
So1
G2
24 VDC
Guard
KM1
11
S2
21
24 VDC
KM1
KM2
S1
12
22
KM2
Black
White
Brown
KM2
Yellow
Gray
Blue
24 VDC
M
IN
COM
PLC etc.
Timing chart
Close Open
Emergency stop switch operation
Open Close
Emergency stop switch S1
Non-contact switch S2
More than 350 ms
More than 350 ms
More than 350 ms
Reset switch S3
KM1 and KM2
EDM feedback
Idle Run
TEDM
TEDM
TEDM
TEDM
● Program
● Safety I/O Terminal Settings
Input Terminals
24
KM1
S3
Output Terminals
TEDM
S1: Emergency stop switch
S2: Non-contact door switch (D40Z)
S3: Reset switch
KM1, KM2: Magnetic contactors
M: Motor
G9SP
Safety Precautions
Be sure to read the Common Precautions for Safety Warning at the following URL: http://www.ia.omron.com/.
Meanings of Signal Words
WARNING
Indicates a potentially hazardous situation
which, if not avoided, will result in minor or
moderate injury, or may result in serious
injury or death. Additionally there may be
significant property damage.
CAUTION
Indicates a potentially hazardous situation
which, if not avoided, will result in minor or
moderate injury, or there may be property
damage.
Meaning of Alert Symbols
Indicates prohibited actions.
Indicates mandatory actions.
WARNING
Electric shock may occur. Do not touch any terminals
while power is being supplied.
Serious injury may possibly occur due to loss of
required safety functions. Do not use the G9SP-series
Controller's test outputs or standard outputs as
safety outputs.
Serious injury may possibly occur due to loss of
required safety functions. Perform user testing and
confirm that all of the G9SP-series Controller’s
configuration data and operation is correct before
starting system operation.
Serious injury may possibly occur due to loss of
required safety functions. When replacing a G9SPseries Controller, confirm the model of the Controller
is correct and configure the replacement Controller
suitably and confirm that it operates correctly.
Serious injury may possibly occur due to loss of
required safety functions. When the configuration
data is restored by using a Memory Cassette, a test
must be performed to confirm that the safety devices
function correctly.
Outputs may operate, possibly resulting in serious
injury. Take sufficient safety measures before forcesetting or force-resetting variables in the program.
Serious injury may possibly occur due to loss of
required safety functions. Use devices and parts
related to safety functions according to legal
regulations in the applicable country. Use certified
items compliant with safety standards corresponding to the
intended application.
Precautions for Safe Use
Handle with Care
Serious injury may possibly occur due to loss of
required safety functions. Do not use the G9SP-series
Controller's network data as safety data.
Do not drop the G9SP-series Controller or subject it to excessive
vibration or mechanical shock. The G9SP-series Controller may be
damaged and may not function properly.
Serious injury may possibly occur due to loss of
required safety functions. Do not use indicators on the
G9SP-series Controller for safety operations.
Installation and Storage Environment
Serious injury may possibly occur due to breakdown
of safety outputs or test outputs. Do not connect
loads beyond the rated values to the safety outputs
and test outputs.
Serious injury may possibly occur due to loss of required
safety functions. Wire the G9SP-series Controller properly
so that the 24 VDC line does NOT touch the outputs
accidentally or unintentionally.
Serious injury may possibly occur due to loss of
required safety functions. Ground the 0V line of the
power supply for external output devices so that the
devices do NOT turn ON when the safety output line
or the test output line is grounded.
Do not use or store the G9SP-series Controller in any of the following
locations:
• Locations subject to direct sunlight
• Locations subject to temperatures or humidity outside the range
specified in the specifications
• Locations subject to condensation as the result of severe changes in temperature
• Locations subject to corrosive or flammable gases
• Locations subject to dust (especially iron dust) or salts
• Locations subject to water, oil, or chemicals
• Locations subject to shock or vibration
Take appropriate and sufficient measures when installing systems in
the following locations. Inappropriate and insufficient measures may
result in malfunction.
• Locations subject to static electricity or other forms of noise
• Locations subject to strong electromagnetic fields
• Locations subject to possible exposure to radioactivity
• Locations close to power supplies
This is a class A product designed for use in industrial environments.
In residential areas it may cause radio interference, in which case the
user may be required to take adequate measures to reduce
interference.
• Use the G9SP-series Controller within an enclosure with IP54
protection or higher according to IEC/EN 60529.
25
G9SP
• Use DIN Track (TH35-7.5/TH35-15 according to IEC 60715) or M4
screws with a tightening torque of 1.2 N·m (10.5 lb·in) to install the
G9SP-series Controller into the control panel.
• Mount the G9SP-series Controller to the DIN Track using PFP-M
End Plates (not included with the G9SP-series Controller) to
prevent it from falling off the DIN Track because of vibration.
Correctly mount all Units to DIN Track.
• Install the G9SP-series Controller in the vertical direction shown
below to ensure adequate cooling.
• Do not ground the 24-V side of the power supply to the G9SPseries Controller. If you do so, an unwanted current flow shown in
the following diagram may occur when you connect a computer or
other peripheral device.
Peripheral device
G9SP
DC power circuit
24 V
USB cable
0V
0V
0V
FG
GND
• Do not connect the Expansion I/O Units over the specified number.
Power Supply Selection
• Space must be provided around the G9SP-series Controller, at
least 20 mm from its side surfaces and at least 50 mm from its top
and bottom surfaces, for ventilation and wiring.
• Be sure to lock all locking mechanisms, such as those on I/O
terminal blocks and connectors, before attempting to use the
Controller.
Turn OFF the power supply before performing any of the following.
• Connecting or disconnecting Expansion I/O Units, Option Boards,
or any other Units
• Assembling the Controller
• Connecting cables or wiring
• Connecting or removing terminal blocks
Installation and Wiring
• Use the following to wire external I/O devices to the G9SP-series
Controller.
Solid wire
0.32 to 0.82 mm2 AWG22 to AWG18
0.32 to 0.5 mm2 AWG22 to AWG20 *
Stranded wire
0.5 to 1.3 mm2 AWG20 to AWG16
0.5 to 0.82 mm2 AWG20 to AWG18 *
* When wiring two wires to one terminal. Use two wires of the same type and
thickness.
• Tighten the terminal block screws to a torque of 0.5 N·m.
• Disconnect the G9SP-series Controller from the power supply
before starting wiring. Devices connected to the G9SP-series
Controller may operate unexpectedly.
• Properly apply the specified voltage to the G9SP-series Controller
inputs. Applying an inappropriate DC voltage or any AC voltage will
cause the G9SP-series Controller to fail.
• Be sure to separate the communications cables and I/O cables
from high-voltage/high-current lines.
• Be cautious not to get your fingers caught when attaching
connectors to the plugs on the G9SP-series Controller.
• Incorrect wiring may lead to loss of safety functions. Wire
conductors correctly and verify the operation of the G9SP-series
Controller before using the system in which the G9SP-series
Controller is incorporated.
• Lock the connectors on Option Units or Expansion I/O Unit before
using the Units.
• After wiring is completed, be sure to remove the label for wire clip
entry prevention from the G9SP-series Controller to enable heat to
escape for proper cooling.
26
Use a DC power supply satisfying the following requirements.
• The secondary circuit of the DC power supply must be isolated
from the primary circuit by double insulation or reinforced insulation.
• The isolated power supply with a current limited to 8 A.
• The output hold time must be 20 ms or longer.
• The DC power supply must be an SELV power supply that satisfies the requirements of IEC/EN 60950-1 and EN 50178.
Periodic Inspections and Maintenance
• Disconnect the G9SP-series Controller from the power supply
before replacing the Controller. Devices connected to the G9SPseries Controller may operate unexpectedly.
• Do not disassemble, repair, or modify the G9SP-series Controller.
Doing so may lead to loss of safety functions.
Disposal
• Be cautious not to injure yourself when dismantling the G9SPseries Controller.
Terms and Conditions Agreement
Read and understand this catalog.
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have
any questions or comments.
Warranties.
(a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship
for a period of twelve months from the date of sale by Omron (or such other period expressed in writing
by Omron). Omron disclaims all other warranties, express or implied.
(b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT
NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE
PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL
SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products
or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at Omron’s election,
to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the
non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price
of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other
claims or expenses regarding the Products unless Omron’s analysis confirms that the Products were properly handled, stored,
installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by
Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or
unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system
assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in
writing, are not to be construed as an amendment or addition to the above warranty.
See http://www.omron.com/global/ or contact your Omron representative for published information.
Limitation on Liability; Etc.
OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY.
Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted.
Suitability of Use.
Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the
combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable
third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is
not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system,
or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with
respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE
QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,
AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE
OVERALL EQUIPMENT OR SYSTEM.
Programmable Products.
Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof.
Performance Data.
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining
suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it
to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.
Change in Specifications.
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice
to change part numbers when published ratings or features are changed, or when significant construction changes are made.
However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be
assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to
confirm actual specifications of purchased Product.
Errors and Omissions.
Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is
assumed for clerical, typographical or proofreading errors or omissions.
STI is a trademark or registered trademark of OMRON Corporation in Japan and other countries.
Windows is registered trademarks of Microsoft Corporation in the USA and other countries.
Other company names and product names in this document are the trademarks or registered trademarks of their respective companies.
Microsoft product screen shot(s) reprinted with permission from Microsoft Corporation.
OMRON Corporation
Industrial Automation Company
Authorized Distributor:
Kyoto, JAPAN
Contact: www.ia.omron.com
Regional Headquarters
OMRON EUROPE B.V.
Wegalaan 67-69, 2132 JD Hoofddorp
The Netherlands
Tel: (31)2356-81-300/Fax: (31)2356-81-388
OMRON ELECTRONICS LLC
2895 Greenspoint Parkway, Suite 200
Hoffman Estates, IL 60169 U.S.A.
Tel: (1) 847-843-7900/Fax: (1) 847-843-7787
OMRON ASIA PACIFIC PTE. LTD.
No. 438A Alexandra Road # 05-05/08 (Lobby 2),
Alexandra Technopark,
Singapore 119967
Tel: (65) 6835-3011/Fax: (65) 6835-2711
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower,
200 Yin Cheng Zhong Road,
PuDong New Area, Shanghai, 200120, China
Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200
© OMRON Corporation 2010-2018 All Rights Reserved.
In the interest of product improvement,
specifications are subject to change without notice.
CSM_12_2_0418
Cat. No. F090-E1-04
0118(0610)
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湘ICP备2023018690号
