CPM2A40CDRA

Micro Programmable Controller CPM2A The CPM2A brick-style controllers offer one of the most powerful, small-scale control solutions in the industry today. They provide 20, 30, 40 or 60 I/O point CPUs, pulse I/O for position control, multiple communications ports and a powerful instruction set. D D D D D D D D D D D Expandable up to 120 I/O points Peripheral and RS-232C ports standard for direct connection to serial devices and programming tools Removable terminals Synchronized pulse control coordinates input devices with control devices Auxiliary 24 VDC supply (AC type only) Relay or Transistor outputs Analog I/O expansion modules available Temperature sensor input expansion modules available Real-time clock 20 kHz high-speed counter input Two, 10 kHz pulse outputs for position control applications Basic Configuration Up to three Expansion I/O Modules or Special I/O Modules can be connected to any CPM2A CPU. The mounting order does not affect the number of modules that can be mounted. Optional Serial Communications Adapters CPM1-CIF01/CIF11 modify the Peripheral Port for use as an additional serial port. A--46 CPU Micro Programmable Controller Expansion I/O Module or Special I/O Module CPM2A Expansion I/O Module Expansion I/O Module or Special I/O Module or Special I/O Module Ordering Information J CPU Stock Note: Shaded models are normally stocked. Description p CPUs with 20 I/O points AC model Output p i t points Power l supply Part number Relay y outputs p Transistor outputs 12 8 AC CPM2A-20CDR-A NPN (Sinking) — PNP (Sourcing) — DC CPM2A-20CDR-D CPM2A-20CDT-D CPM2A-20CDT1-D AC CPM2A-30CDR-A — — DC CPM2A-30CDR-D CPM2A-30CDT-D CPM2A-30CDT1-D AC CPM2A-40CDR-A — — DC CPM2A-40CDR-D CPM2A-40CDT-D CPM2A-40CDT1-D AC CPM2A-60CDR-A — — DC CPM2A-60CDR-D CPM2A-60CDT-D CPM2A-60CDT1-D DC models CPUs with 30 I/O points AC model DC models CPUs with 40 I/O points AC model DC models CPUs with 60 I/O points AC model Input p i t points 18 24 36 12 16 24 DC models Micro Programmable Controller CPM2A A--47 J EXPANSION I/O AND SPECIAL I/O MODULES Stock Note: Shaded models are normally stocked. Description Max. number of Units Inputs Outputs Output type Part number Expansion I/O 3 max. 12 8 Relay CPM1A-20EDR1 Transistor (NPN) CPM1A-20EDT Transistor (PNP) CPM1A-20EDT1 3 max. Analog I/O 8 — — CPM1A-8ED — 8 Relay CPM1A-8ER — 8 Transistor (NPN) CPM1A-8ET Transistor (PNP) CPM1A-8ET1 Analog CPM1A-MAD01 2 1 CPM1A-MAD11 Temperature p Sensor Inputs p 3 max. 2 — 1 (See Note.) 4 — 3 max. 2 — 2 1 analog — Thermocouple p CPM1A-TS001 CPM1A-TS002 Platinum resistance th thermometer t CPM1A-TS101 CPM1A-TS101-DA CPM1A-TS102 1 (See Note.) 4 CompoBus/S I/O Link 3 max. I/O Link of 8 input bits and 8 output bits — CPM1A-SRT21 DeviceNet I/O Link Module 3 max. 32 input bits from the Master and 32 output bits to the Master — CPM1A-DRT21 Profibus-DP Slave Module 3 max. 16 bits (Inputs from the Master) — CPM1A-PRT21 16 bits (Outputs to the Master) Shielded twisted pair cable, available commercially Belden #3079A cable Note: If a CPM1A-TS002/102 is connected, only one other module (and not a CPM1A-TS002/102) can be connected. J PROGRAMMING CONSOLES AND CABLES Stock Note: Shaded models are normally stocked. Product Part number Programming console (2 m cable attached), connects directly to peripheral port CQM1H-PRO01-E Programming console (2 m cable attached); order CS1W-CN114 adapter for peripheral port CQM1-PRO01-E Programming console (Requires separate cable. See below.) C200H-PRO27-E Connecting g cable for C200H-PRO27-E A--48 Micro Programmable Controller CPM2A 2 m cable C200H-CN222 4 m cable C200H-CN422 J SUPPORT SOFTWARE Stock Note: Shaded models are normally stocked. Product Functions Part number CX-Programmer Jr. Windows-based programming software; reduced instruction set and networking commands. WS02-CXPC1-EJ-Vj.j CX-Programmer Full programming software package programs micro, small and larger controllers. WS02-CXPC1-E-Vj.j J SERIAL COMMUNICATIONS ADAPTERS AND CABLES Stock Note: Shaded models are normally stocked. CPM2A port Name Peripheral RS-232C Adapter RS-232C Appearance RS-232C Cable Comments Cable length Part number Cable-mounted communication adapter converts peripheral port to DB9-pin serial port. 3.3 m (10.8 ft) CQM1-CIF02 DIN mount communication adapter converts peripheral port to DB9-pin serial port. 3.3 m (10.8 ft) CPM1-CIF01 Program download cable from computer to Omron DB9 serial port. 2 m (6.6 ft) C200HS-CN220-EU Communication cable to other Omron devices d i with ith DB9 serial i l portt 3 m (9.8 ( ft)) Communication cable to other Omron devices with DB9 serial port 5 m (16.4 ft) C200H-CN520-EU Communication cable for NT31C ( t “B” only). (port l ) 50 cm NT31C-CN510-EU 3m NT31C-CN320-EU Communication cable for NT31C (port “B” only). Programmable download cable from D-sub 9-pin computer port to RS-232C port. 5m NT31C-CN520-EU 2m C200H-CN229-EU Programmable download cable from D-sub D sub 25-pin 25 pin computer port to RS-232C port. 2m XW2Z-200S 5m XW2Z-500S Converts CPM2A peripheral port to RS-422/RS-485 communications. 3.3 m (10.8 ft) CPM1-CIF11 CBL-202* C200H-CN320-EU CBL-804* CBL-803* Peripheral RS-422/ RS-485 Adapter CBL-202* * Available in Canada only. J BATTERY Stock Note: Shaded models are normally stocked. Product Function Part number Backup Battery Replacement Backs up memory in the CPM2A CPU Unit. (One battery is already installed in the unit.) CPM2A-BAT01 J PROGRAM TRANSFER EQUIPMENT Stock Note: Shaded models are normally stocked. Micro Programmable Controller CPM2A A--49 Product Description Part number Expansion Memory Unit Uploads and downloads program and setup memory areas to and from the controller. CPM1-EMU01-V1 EEPROM (256 kbits) Used with the Expansion Memory Unit EEPROM-CPM1-EMU01 Product Description Part number Operation manual CPM2A operation manual W352 Programming manual CPM1/CPM1A/CPM2A/CPM2C/SRM1(-V2) Programming Manual W353 J MANUALS Specifications J GENERAL SPECIFICATIONS Item CPUs with 20 I/O points Supply pp y voltage g CPUs with 30 I/O points CPUs with 40 I/O points AC power 100 to 240 VAC, 50/60 Hz DC power 24 VDC Operating p g voltage g range AC power 85 to 264 VAC DC power 20.4 to 26.4 VDC Power consumption p AC power 60 VA max. DC power 20 W max. (See separate table following this one for details) AC power 60 A max. DC power 20 A max. Supply voltage 24 VDC Output capacity 300 mA (See Notes 1, 2, 3.) Inrush current External power supply (AC power supplies only) CPUs with 60 I/O points Insulation resistance 20 MΩ min. (at 500 VDC) between the external AC terminals and protective earth terminals. Dielectric strength 2,300 VAC 50/60 Hz for 1 min between the external AC and protective earth terminals, leakage current: 10 mA max. Noise immunity Conforms to IEC61000-4-4, 2 kV (power lines) Vibration resistance 10 to 57 Hz, 0.075-mm amplitude, 57 to 150 Hz, acceleration: 9.8 m/s2 in X, Y, and Z directions for 80 minutes each. (Time coefficient; 8 minutes × coefficient factor 10 = total time 80 minutes) Shock resistance 147 m/s2 three times each in X, Y, and Z directions. Ambient temperature p Operating: 0° to 55°C Storage: --20° to 75°C Humidity 10% to 90% (with no condensation) Atmosphere Must be free from corrosive gas Terminal screw size M3 Power interrupt time AC power supply: 10 ms min. DC power supply: 2 ms min. CPU weight g Expansion weight AC power 650 g max. 700 g max. 800 g max. 1,000 g max. DC power 550 g max. 600 g max. 700 g max. 900 g max. Units with 20 I/O points: Units with 8 output points: Units with 8 input points: MAD01 Analog I/O Unit: MAD11 Analog I/O Unit: Temperature Sensor Units: CompoBus/S I/O Link Unit: DeviceNet I/O Link Unit: Profibus-DP Slave Unit: 300 g max. 250 g max. 200 g max. 150 g max. 250 g max. 250 g max. 200 g max. 200 g max. 125 g Note: 1. Use the external power supply as the power supply for input devices only. (It cannot be used to drive output devices.) 2. If the external power supply current exceeds the rated current, or there is a short-circuit, the external power supply voltage will drop and PLC operation will stop. 3. If there are 3 CPM1A-MAD11 modules mounted to a CPM2A-60CDR-A, the current for the external power supply must not exceed 200 mA. A--50 Micro Programmable Controller CPM2A J CHARACTERISTICS Control method Stored program method I/O control method Cyclic scan with direct output (Immediate refreshing can be performed with IORF(97).) Programming language Ladder diagram Instruction length 1 step per instruction, 1 to 5 words per instruction Instructions Basic instructions: 14 Special instructions: 105 instructions, 185 variations Execution time Basic instructions: 0.64 µs (LD instruction) Special instructions: 7.8 µs (MOV instruction) Program capacity 4,096 words User data memory 2,048 words I/O / it capacity CPU Unit only 20 points 30 points 40 points 60 points With Expansion I/O Modules 80 points max. 90 points max. 100 points max. 120 points max. Memory protection HR area, AR area, program contents, read/write DM area contents, and counter values maintained during power interruptions. Memory backup Flash memory: Program, read-only DM area, and PC Setup Battery backup: The read/write DM area, HR area, AR area, and counter values are backed up by a battery. (Battery life is approximately 5 years.) Self-diagnostic functions CPU failure (watchdog timer), I/O bus error, and memory failure, battery error Program checks No END instruction and programming errors are checked at the start of operation. Communications functions Built-in peripheral port: Supports host link, peripheral bus, no-protocol, or Programming Console connections. Built-in RS-232C port: Supports Host Link, No-protocol, 1:1 Slave Unit link, 1:1 Master Unit link, or 1:1 NT Link connections. Functions provided by Expansion Modules Analog I/O Module: Provides 2 analog inputs and 1 analog output. CompoBus/S I/O Link Module: Provides 8 inputs and 8 outputs as a CompoBus/S Slave. Temperature Sensor Modules: Provide 2 or 4 thermocouple inputs, or 2 or 4 temperature-resistance thermometer inputs. Micro Programmable Controller CPM2A A--51 J I/O ALLOCATION Input bits IR 00000 to IR 00915 (Words not used for input bits can be used for work bits.) Output bits IR 01000 to IR 01915 (Words not used for output bits can be used for work bits.) Work bits 928 bits: IR 02000 to IR 04915 (Words IR 020 to IR 049) and IR 20000 to IR 22715 (Words IR 200 to IR 227) Special bits (SR area) 448 bits: SR 22800 to SR 25515 (Words IR 228 to IR 255) Temporary bits (TR area) 8 bits (TR0 to TR7) Holding bits (HR area) 320 bits: HR 0000 to HR 1915 (Words HR 00 to HR 19) Auxiliary bits (AR area) 384 bits: AR 0000 to AR 2315 (Words AR 00 to AR 23) Link bits (LR area) 256 bits: LR 0000 to LR 1515 (Words LR 00 to LR 15) Timers/Counters 256 timers/counters (TIM/CNT 000 to TIM/CNT 255) 1-ms timers: TMHH(----) 10-ms timers: TIMH(15) 100-ms timers: TIM 1-s/10-s timers: TIML(----) Decrementing counters: CNT Reversible counters: CNTR(12) Data memory Read/Write: 2,048 words (DM 0000 to DM 2047) Error Log is contained in DM 2000 to DM 2021 Read-only: 456 words (DM 6144 to DM 6599) PC Setup: 56 words (DM 6600 to DM 6655) Basic interrupts e up s Interrupt processing External interrupts: 4 (Shared by the external interrupt inputs (counter mode) and the quick-response inputs.) Interval timer interrupts 1 (Scheduled Interrupt Mode or Single Interrupt Mode) High-speed counter One high-speed counter: 20 kHz single-phase or 5 kHz two-phase (linear count method) Interrupt inputs (counter mode) Four inputs (Shared with external interrupt inputs (counter mode) and quick-response inputs.) Highspeed counter Pulse output Counter interrupt: 1 (set value comparison or set-value range comparison) Counter interrupts: 4 (Shared by the external interrupt inputs and quick-response inputs.) Two points with no acceleration/deceleration, 10 to 10 kHz each, and no direction control. One point with waveform acceleration/deceleration, 10 to 10 kHz, and direction control. Two points with variable duty-ratio outputs using PWM(----). (Pulse outputs can be used with transistor outputs only, they cannot be used with relay outputs.) Synchronized pulse control One point: A pulse output can be created by combining the high-speed counter with the pulse output and multiplying the frequency of the input pulses from the high-speed counter by a fixed factor. (This output is possible with transistor outputs only, it cannot be used with relay outputs.) Quick-response inputs Four points (Min. input pulse width: 50 µs min.) Analog controls 2 controls, setting range: 0 to 200 Input time constant Can be set for all input points. (1 ms, 2 ms, 3 ms, 5 ms, 10 ms, 20 ms, 40 ms, or 80 ms; default setting: 10 ms) Clock function Shows the year, month, day of the week, day, hour, minute, and second. (Battery backup) A--52 Micro Programmable Controller CPM2A J I/O SPECIFICATIONS CPU Input Item Inputs Specification Input voltage All 24 VDC +10%/-- 15% Input p impedance p IN00000 to IN00001 2.7 kΩ IN00002 to IN00006 3.9 kΩ IN00007 and up 4.7 kΩ IN00000 to IN00001 8 mA typical IN00002 to IN00006 6 mA typical IN00007 and up 5 mA typical IN00000 to IN00001 17 VDC min., 5 mA IN00002 and up 14.4 VDC min., 3 mA OFF voltage/current All 5.0 VDC max., 1 mA ON delay All 1 to 80 ms max. Default: 10 ms (See Note.) OFF delay All 1 to 80 ms max. Default: 10 ms (See Note.) Circuit configuration IN00000 to IN00001 Input p current ON voltage/current g / Input LED 10,000 pF Internal Circuits 2.7 kΩ 680 Ω IN00002 to IN00006 Input LED Internal Circuits 750 Ω 3.9 kΩ IN00007 and up Input LED 750 Ω Internal Circuits 4.7 kΩ Note: The input time constant can be set to 1, 2, 3, 5, 10, 20, 40, or 80 ms in the PLC Setup. High-speed Counter Inputs Inputs IN00000 through IN00002 can be used as high-speed counter inputs, as shown in the following table. The maximum count frequency is 5 kHz in differential phase mode and 20 kHz in the other modes. Input p Function Differential phase mode Pulse + direction input mode Up/down input mode Increment mode IN00000 A-phase pulse input Pulse input Increment pulse input Increment pulse input IN00001 B-phase pulse input Direction input Decrement pulse input Normal input IN00002 Z-phase pulse input/Hardware reset input (IN00002 can be used as a normal input when it is not used as a high-speed counter input.) Interrupt Inputs Inputs IN00003 through IN00006 can be used as interrupt inputs (interrupt input mode or counter mode) and quick-response inputs. The minimum pulse width for these inputs is 0.05 ms. Micro Programmable Controller CPM2A A--53 Expansion I/O Module Input Item Specification Input voltage 24 VDC +10%/-- 15% Input impedance 4.7 kΩ Input current 5 mA typical ON voltage 14.4 VDC min. OFF voltage 5.0 VDC max. ON delay 1 to 80 ms max. Default: 10 ms (See note.) OFF delay 1 to 80 ms max. Default: 10 ms (See note.) Circuit configuration Input LED Internal Circuits 750 Ω 4.7 kΩ Note: The input time constant can be set to 1, 2, 3, 5, 10, 20, 40, or 80 ms in the PLC Setup. J OUTPUT SPECIFICATIONS (CPU AND EXPANSION I/O MODULE) Relay Output Item Specification Max. switching capacity 2 A, 250 VAC (cosφ = 1) 2 A, 24 VDC (4 A/common) Min. switching capacity 10 mA, 5 VDC Service life of relay Electrical: Mechanical: ON delay 15 ms max. OFF delay 15 ms max. 150,000 operations (30 VDC resistive load) 100,000 operations (240 VAC inductive load, cosφ = 4) 20,000,000 operations Circuit configuration Output LED Internal Circuits OUT OUT COM Maximum 250 VAC: 2 A 24 VDC: 2 A A--54 Micro Programmable Controller CPM2A Transistor Output (Sinking) Item Specification 20CDT-D Max. switching capacity 30CDT-D 40CDT-D 60CDT-D 8ET 20EDT1 24 VDC+10%/-- 5%, 0.3 A/output OUT01000, 01001: 4.5 to 30 VDC, 0.2 A/output OUT01002 and up: 4.5 to 30 VDC, 0.3 A/output 0.8 A/common 1.6 A/Unit 0.8 A/common 2.4 A/Unit 0.8 A/common 3.2 A/Unit 0.8 A/common 4.8 A/Unit 0.9 A/common 1.8 A/Unit 0.9 A/common 1.8 A/Unit Leakage current 0.1 mA max. Residual voltage 1.5 V max. ON delay OUT01000 and OUT01001: OUT01002 and up: 20 µs max. 0.1 ms max. 0.1 ms max. OFF delay OUT01000 and OUT01001: 40 µs max. (4.5 to 26.5 V, 10 to 100 mA) 0.1 ms max. (4.5 to 30 V, 10 to 300 mA) 1 ms max. (4.5 to 30 V, 10 to 300 mA) 1 ms max. 24 VDC +10%/-5%, OUT01002 and up: 5 to 300 mA) Fuse (See Note) 1 fuse/output 1 fuse/common Circuit configuration Output LED Internal Circuits OUT OUT 24 VDC COM (--) Note: Cannot be replaced by the user. Transistor Output (Sourcing) Item Specification 20CDT1-D Max. switching capacity 30CDT1-D 40CDT1-D 60CDT1-D 8ET1 20EDT1 24 VDC+10%/-- 5%, 0.3 A/output OUT01000, 01001: 4.5 to 30 VDC, 0.2 A/output OUT01002 and up: 4.5 to 30 VDC, 0.3 A/output 0.8 A/common 1.6 A/Unit 0.8 A/common 2.4 A/Unit 0.8 A/common 3.2 A/Unit 0.8 A/common 4.8 A/Unit 0.9 A/common 1.8 A/Unit 0.9 A/common 1.8 A/Unit Leakage current 0.1 mA max. Residual voltage 1.5 V max. ON delay OUT01000 and OUT01001: OUT01002 and up: 20 µs max. 0.1 ms max. 0.1 ms max. OFF delay OUT01000 and OUT01001: 40 µs max. (4.5 to 26.5 V, 10 to 100 mA) 0.1 ms max. (4.5 to 30 V, 10 to 300 mA) 1 ms max. (4.5 to 30 V, 10 to 300 mA) 1 ms max. 24 VDC+10%/-- 5%, 5 to 300 mA) OUT01002 and up: Fuse (See Note) 1 fuse/output 1 fuse/common Circuit configuration Output LED COM (+) Internal Circuits OUT 24 VDC OUT Note: Cannot be replaced by the user. Micro Programmable Controller CPM2A A--55 J ANALOG I/O MODULE Up to 3 Expansion I/O Modules or Expansion Modules (including the CPM1A-MAD01 Analog I/O Module) can be connected to a CPM2A CPU. CPM1A--MAD01 CPM1A-MAD01 Item CPM1A-MAD11 Voltage I/O Analog g i inputs t Current I/O Voltage I/O Current I/O Number of inputs 2 2 (allocated 2 words) Input signal ranges 0 to 10 V or 1 to 5 V 4 to 20 mA 0 to 5 V, 1 to 5 V, 0 to 10 V, --10 to 10 V 0 to 20 mA, 4 to 20 mA Maximum rated input ±15 V ±30 mA ±15 V ±30 mA External input impedance 1 MΩ min. 250 Ω rated 1 MΩ min. 250 Ω Resolution 1/256 1/6,000 (full scale) Overall precision 1.0% of full scale 25_C: ±0.3% of full scale 0 to 55_C: ±0.6% of full scale Analog g output t t (See Note 1.) 1) CPM1A--MAD11 25_C: ±0.4% of full scale 0 to 55_C: ±0.8% of full scale Converted A/D data 8-bit binary Binary data (4-digit hexadecimal) --10 to 10 V: F448 to 0BB8 Hex full scale Other: 0000 to 1770 Hex full scale Averaging — Supported (set for each input with DIP switch) Disconnected line detection — Supported Number of outputs 1 Output signal ranges 0 to 10 V or --10 to 10 V 4 to 20 mA 1 to 5 V, 0 to 10 V, --10 to 10 V 0 to 20 mA, 4 to 20 mA External output max. current 5 mA — — — External output allowed load resistance — 350 Ω 1 kΩ min. 600 Ω max. External output impedance — 0.5 Ω max. — Resolution 1/256 (1/512 when the output signal range is --10 to 10 V.) 1/6,000 (full scale) Overall precision p 1.0% of full scale 25_C: ±0.4% of full scale 1 (allocated 1 word) 0 to 55_C: ±0.8% of full scale Data setting 8-bit binary with sign bit — D/A data setting — Binary data (4-digit hexadecimal) --10 to 10 V: F448 to 0BB8 Hex full scale Other: 0000 to 1770 Hex full scale Conversion time (See Note 2.) 10 ms/Unit max. 2 ms/point (6 ms/all analog I/O) Isolation method Photocoupler isolation between I/O terminals and PC (There is no isolation between the analog I/O signals.) Photocoupler isolation between analog I/O and internal circuits. (Individual analog I/O signals are not isolated.) Note: 1. The voltage output and current output can be used at the same time, but the total output current cannot exceed 21 mA. 2. The conversion time is the total time for 2 analog inputs and 1 analog output. A--56 Micro Programmable Controller CPM2A J TEMPERATURE SENSOR MODULES By connecting a Temperature Sensor Module (CPM1A-TS001/TS002/TS101/TS101A/TS102) to the CPM2A, inputs can be received from thermocouples or temperatureresistance thermometers. Inputs converted to binary data (4-digit hexadecimal) and stored in the IR area. Specifications Item Specification Model CPM1A-TS001/TS002 CPM1A-TS101/TS102 CPM1A-TS101-DA Number of inputs TS001: 2; TS002: 4 TS101: 2; TS102: 4 2 Input types (See Note 1) Thermocouple types K or J, selectable Platinum resistance thermometer types Pt100 and JPt1100, selectable Input resolution 0.1°C in 2’s complement format 0.1°C in 2’s complement format Input accuracy ±0.5% or ±2% of the stored value whichever is larger ±1 digit max. (See Note 2) ±0.5% or ±1% of the stored value whichever is larger ±1 digit max. (See Note 2) 1.0% max. full scale Number of outputs None None 1 Output types — — Voltage or current output Output resolution — — 1/256 (0 to 10 V) 1/512 (--10 to +10 V) 1/256 (4 to 20 mA) Output accuracy — — 1.0% max. full scale Conversion cycle 250 ms for all points 60 ms max. for all points Converted temperature data Binary data (4-digit hexadecimal) Binary data (8-digit hexadecimal) Isolation method Photocoupler isolation between I/O terminals and the PLC Note: 1. The same input type must be used for all inputs. 2. Accuracy for K thermocouples at temperatures less than --100°C: ±4°C ± 1 digit max. Input Temperature Ranges The input type is selected with a rotary switch. The ranges for each of the input types are shown in the following table. Model CPM1A-TS001/TS002 Input type Thermocouple type K Thermocouple type J Platinum RTD Pt100 Platinum RTD JPt100 Range in °C --200 to 1,300, 0.0 to 500.0 --100 to 850, 0.0 to 400.0 --200.0 to 650.0 --200.0 to 650.0 Range in °F --300 to 2300, 0.0 to 900.0 --100 to 1500, 0.0 to 750.0 --300.0 to 1200.0 --300.0 to 1200.0 CPM1A-TS101/TS101-DA/TS102 Micro Programmable Controller CPM2A A--57 J COMPOBUS/S I/O LINK MODULE The CPM2A PLC can function as a Slave to a CompoBus/S Master Module (or SRM1 CompoBus/S Master Controller) when a CPM1ASRT21 CompoBus/S I/O Link Module is connected. The CompoBus/S I/O Link Module establishes an I/O link of 8 inputs and 8 outputs between the Master Module and the CPM2A. Up to 3 Expansion I/O Modules or Expansion Modules can be connected to a CPM2A CPU. CompoBus/S Master Module (or SRM1 CompoBus/S Master Controller) CPM1A-SRT21 CompoBus/S I/O Link Module CPM2A CPU CS1j, C200Hj, CQM1 (H), or SRM1 PC SCA1-4F10 flat cable or twisted pair Belden #9409 cable Up to 16 Slaves can be connected. (Up to 8 Slaves with the CQM1-SRM21-V1.) Specifications Item Specification Model number CPM1A-SRT21 Master/Slave CompoBus/S Slave Number of I/O bits 8 input bits, 8 output bits Number of words occupied in CPM2A I/O memory 1 input word, 1 output word (Allocated in the same way as other Expansion I/O Units or Expansion Units) Node number setting Set using the DIP switch. Note: See the CompoBus/S section of Omron’s Remote I/O and Wiring Solutions Catalog (GC RIO1)for more details on CompoBus/S communications. J CPM1A-DRT21 DEVICENET I/O LINK MODULE The CPM1A-DRT21 DeviceNet I/O Link Module can be connected to the CPM2A to function as a slave under a DeviceNet Master Module. This enables an I/O Link with the Master Module via 32 input and 32 output points. CPM2A CPU Module CPM1A--DRT21 DeviceNet I/O Link Module DeviceNet Master Module CS1j, C200Hj, CJ1j, CV-series or CVM1 PLC A--58 Micro Programmable Controller Connect up to 63 nodes (with an CS1 Master Module) CPM2A Specifications Item Specification Model number CPM1A-DRT21 Master/slave DeviceNet slave I/O capacity to master 32 input and 32 output points I/O memory allocated in CPM2A 2 input words and 2 output words (same as other Expansion Units) Node address setting DIP switch (Set before turning ON power for the CPU Unit.) Maximum number of nodes (depending on the PC to which Master Unit is mounted) CS1: CJ1: CVM1/CV C200HX/HG/HE: C200HS 63 nodes 63 nodes 32nodes 25 nodes 16 nodes J PROFIBUS-DP SLAVE MODULE The CPM2A controller can function as a Slave to a Profibus-DP Master Module when a CPM1A-PRT21 Profibus-DP Slave Module is connected. The Profibus-DP Slave Module establishes an I/O link of 16 inputs and 16 outputs between the master and the controller. A maximum of 3 Profibus-DP Slave Modules can be connected to a CPM1A or CPM2A to create I/O links for up to 96 points (48 inputs and 48 outputs). Profibus-DP Master Module PLC supporting Profibus-DP Master, e.g., CSI, C200Hj, CJ1j CPM2A CPU Module CPM1A-PRT21 Profibus-DP Slave Module Each module enables remote I/O communications for 16 inputs and 16 output points as a Profibus-DP Slave. PRT21 Shielded twisted pair Belden #3079A cable Up to 124 nodes (using repeaters) Specifications Storage temperature --20 to +75°C Ambient temperature 0 to +55°C Ambient humidity 10 to 90% (non-condensing) EMC compliance EN 50081-2, EN 61131-2 Current consumption 100 mA from the PLC I/O bus Weight 125 g (typical) Control data From CPU to unit: none Status data From unit to CPU: none I/O data (in bytes) 2 bytes input, 2 bytes output Micro Programmable Controller CPM2A A--59 J COMMUNICATIONS ADAPTER RS-232C Adapter and RS-422 Adapter CPM1--CIF01 CPM1--CIF11 Part number CPM1-CIF01 CPM1-CIF11 Functions Level conversion between the CMOS level (CPU side) and the RS-232C (peripheral device side) Level conversion between the CMOS level (CPU side) and the RS-422 (peripheral device side) Insulation The RS-232C (peripheral device side) is insulated by a DC/DC converter and photocoupler. The RS-422 (peripheral device side) is insulated by a DC/DC converter and photocoupler. Power supply Power is supplied by the CPU. Power consumption 0.3 A max. Transmission speed 38.4 kbits/s max. Vibration resistance 10 to 57 Hz with an amplitude of 0.075 mm, and 57 to 150 Hz with an acceleration of 1 G in the X, Y and Z directions for 80 minutes each (i.e. for 8 minutes each, 10 times). Shock resistance Ambient temperature p 1.5 G in the X, Y and Z directions 3 times each. Operating 0°C to 55°C (32°F to 131°F) 0°C to 55°C (32°F to 131°F) Storage --20°C to 75°C (--4°F to 167°F) --20°C to 75°C (--4°F to 167°F) Ambient humidity Operating 10% to 90% RH (with no condensation) Ambient environment Operating With no corrosive gas Weight A--60 200 g max. Micro Programmable Controller CPM2A Dimensions Unit: mm (inch) J CPU CPM2A-20CDj-j/30CDj-j CPUs with DC Power CPUs with AC Power 90 (3.54) 130 (5.12) 55 (2.17) 90 (3.54) CPUs with DC Power CPUs with AC Power CPM2A-40CDj-j 90 (3.54) 150 (5.91) 55 (2.17) 90 (3.54) CPM2A-60CDj-j CPUs with DC Power CPUs with AC Power 90 (3.54) 195 (7.68) 55 (2.17) Micro Programmable Controller 90 (3.54) CPM2A A--61 J EXPANSION I/O AND SPECIAL I/O MODULES CPM1A-20EDj Expansion I/O Modules CPM1A-8jjj Expansion I/O Modules 90 (3.54) 90 (3.54) 86 (3.39) 66 (2.60) 50 (1.97) CPM1A-MAD01 Analog I/O Module 50 (1.97) CPM1A-MAD11 Analog I/O Module 5 100 ± 0.2 90 (3.54) 76 ± 0.2 86 66 (2.60) CPM1A-TSjjj 90 50 (1.97) Two, 4.5 dia. Temperature Sensor Input Modules Two, 10 dia. hole 73 (2.99) 90 (3.54) 43 (1.69) 50 (1.97) 86 (3.39) A--62 Micro Programmable Controller CPM2A 5 8 50 Unit: mm (inch) CPM1A-SRT21 CompoBus/S I/O Link Module CPM1A-DRT21 DeviceNet I/O Link Module 90 (3.54) 66 (2.60) 50 (1.97) CPM1A-PRT21 Profibus-DP Slave Module J COMMUNICATION ADAPTER MODULES CPM1-CIF01 CPM1-CIF11 30 (1.18) 30 (1.18) 21 90 (3.54) 81 56 (2.20) 50 21 61 (2.40) 50 90 (3.54) 81 Micro Programmable Controller CPM2A A--63 Functions J CONFIGURATION The CPM2A PLCs incorporate a variety of features, including synchronized pulse control, interrupt inputs, pulse outputs, analog settings, and a clock function. Use the CPM2A CPU as a stand-alone controller for a broad range of machine control applications. The CPM2A easily communicates with personal computers, other OMRON PLCs, and OMRON Programmable Terminals. These communications capabilities allow the user to design a low-cost distributed production system. The CPU contains 20, 30, 40, or 60 I/O points and Expansion I/O blocks can be added to provide a total I/O capacity of up to 120 I/O points. Analog I/O modules, Temperature Sensor modules, and CompoBus/S I/O Link modules can also be connected. RS-232C Port This port can be used for a Host Link, no-protocol, 1:1 data link, or 1:1 NT Link communications. Peripheral Port Use this port for programming devices (compatible with other OMRON PLCs) as well as Host Link and no-protocol communications. J TIME-PROPORTIONAL CONTROL The CPM2A performs simple-to-program, time-proportional control using up to three Analog I/O modules (maximum 6 analog inputs and 3 analog outputs) and the PID and PWM expansion instructions. These instructions set the parameters for PID control and a pulse output with variable duty ratio. For increased reliability, an open-circuit detection function can be used with the 1 to 5 VDC and 4 to 20 mA analog input settings. For temperature monitoring applications, CPM2A accepts up to 6 inputs (two per module) from Temperature Sensor Input modules. The PID instruction can manipulate the input from either thermocouple or platinum resistance thermometer sensors. J DISTRIBUTED I/O CONTROL Omron’s CompoBus/S Network provides distributed CPU control based on a “PLC + compact PLC” configuration which provides improvements over distributed control based on “PLC + remote I/O” configurations. The distributed CPU control makes equipment module, so designs can be standardized, special needs can be addressed and modules can be replaced easily in the event of breakdown without affecting the main CPU. Master PLC CompoBus/S Master Module CPM2A (Slave) CompoBus/S I/O Link Module CompoBus/S Distributed CPU control J BUILT-IN MOTOR CONTROL CAPABILITY Synchronized Pulse Control (transistor output models only) Synchronized output pulse control provides an easy way to coordinate the operation of a peripheral piece of equipment with the main equipment. The output pulse frequency can be controlled as a multiple of the input pulse frequency, allowing the speed of a peripheral piece of equipment (such as a supply conveyor) to be synchronized with the speed of the main piece of equipment. A--64 Micro Programmable Controller CPM2A 3G3MV Drive Encoder CPM2A Motor Pulses are output as a fixed multiple of the input frequency. J HIGH-SPEED COUNTERS AND INTERRUPTS The CPM2A has a total of five high-speed counter inputs. The one high-speed counter input has a response frequency of 20 kHz/5 kHz, and the four interrupt inputs (in counter mode) have a response frequency of 2 kHz. Easy Position Control with Pulse Outputs (transistor output models only) Four Input Modes When used as single-phase pulse outputs, there can be two outputs with a frequency range of 10 Hz to 10 kHz with a fixed duty ratio or 0.1 to 999.9 Hz with a variable duty ratio (0 to 100% duty ratio). The high-speed counter can be used in any one of the four input modes: differential phase mode (5 kHz), pulse plus direction input mode (20 kHz), up/down pulse mode (20 kHz), or increment mode (20 kHz). Interrupts can be triggered when the count matches a set value or falls within a specified range. Interrupt Inputs The CPM2A PLCs with transistor outputs have two outputs that can produce 10 Hz to 10 kHz pulses (single-phase outputs). When used as pulse plus direction or up/down pulse outputs, there can be just one output with a frequency range of 10 Hz to 10 kHz. The interrupt inputs (counter mode) can be used for incrementing counters or decrementing counters (2 kHz) and trigger an interrupt (executing the interrupt program) when the count matches the target value. Use this for target-value comparison or range comparison control that is unaffected by the cycle time. Counter inputs Reset inputs (for differential phase inputs) Sensor Rotary encoder (such as E6C2-C) Input Response frequency Input mode (count value) Control method 00000 00001 00002 5 kHz Differential phase input mode (-8,388,608 to 8,388,607) 20 kHz Pulse + direction input mode (-8,388,608 to 8,388,607) Up/down pulse input mode (-8,388,608 to 8,388,607) Increment mode (0 to 16,777,215) Target g value comparison p interrupts p R Range comparison i iinterrupts t t Micro Programmable Controller CPM2A A--65 J PULSE OUTPUTS The CPM2A has two pulse outputs. You can configure these outputs as two single-phase outputs without acceleration and deceleration, two variable duty-ratio pulse outputs, or pulse outputs with trapezoidal acceleration/deceleration (one pulse + direction output and one up/down pulse output). The pulse output’s PV coordinate system can also be specified in the PLC Setup as either relative or absolute. Stepping motor SmartStep Servodriver Pulse outputs Single-phase pulse output with trapezoidal acceleration/deceleration Item Single-phase pulse output without t out l i /d l i acceleration/deceleration Variable duty-ratio pulse pu se output Controlling instruction(s) PULS(65) and SPED(64) PWM(----) PULS(65) and ACC(----) Output number u be 01000 Pulse output 0 (See Note.) Pulse output 0 (See Note.) Pulse output ou pu 0 01001 Pulse output 1 (See Note.) Pulse output 1 (See Note.) 10 Hz to 10 kHz 0.1 Hz to 999.9 Hz 10 Hz to 10 kHz 10 Hz to 10 kHz 10 Hz 0.1 Hz 10 Hz 10 Hz 50% 0 to 100% 50% 50% Output frequency range Pitch Duty ratio Pulse + direction output Pulse output Application Example: Adjusting Film/Paper Web Speed in Packaging and Printing SYSDRIVE Inverter Encoder CPM2A PLC Main Motor W-Series Servo Motor/Servo Drive Micro Programmable Controller CPM2A Pulse output ou pu 0 Direction output Note: With single-phase pulse outputs, pulse outputs 0 and 1 can each be output independently. A--66 Up/down pulse output CW pulse output CCW pulse output J HIGH-SPEED INPUT CAPABILITIES FOR MACHINE CONTROL J OTHER FUNCTIONS High-speed Interrupt Input Function There are two controls on the CPU that can be turned to change the analog settings (0 to 200 BCD) of timers and counters. These controls can be used to easily change or fine-tune machine settings such as a conveyor belt’s pause time or feed rate. Analog Settings There are four inputs used for interrupt inputs (shared with quickresponse inputs and interrupt inputs in counter mode) with a minimum input signal width of 50 µs and a response time of 0.3 ms. When an interrupt input goes ON, the main program is stopped and the interrupt program is executed. Calendar/Clock The built-in clock (accuracy within 1 minute/month) can be read from the program to show the current year, month, day, day of the week, and time. The clock can be set from a programming device (such as a Programming Console) or the time can be adjusted by rounding up or down to the nearest minute. Quick-response Input Function There are four inputs used for quick-response inputs (shared with interrupt inputs and interrupt inputs in counter mode) that can reliably read input signals with a signal width as short as 50 µs. Quick-response inputs are received into an internal buffer, so signals that change status within a cycle can be processed. Long-term Timer The long-term timer provides an easy way to control equipment scheduling. Use two instructions to set this up. The long-term timer instruction (TIML) lets you set values up to 99,990 seconds (27 hours, 46 minutes, 30 seconds) and the Seconds-to-Hours conversion instruction (HMS) lets you schedule this with other clock functions. Stabilizing Input Filter Function The input time constant for all inputs can be set to 1 ms, 2 ms, 3 ms, 5 ms, 10 ms, 20 ms, 40 ms, or 80 ms. The effects of chattering and external noise can be reduced by increasing the input time constant. Interval Timer Interrupts The interval timer offers a 0.5 and 319,968 ms range and can be set to generate just one interrupt (one-shot mode) or periodic interrupts (scheduled interrupt mode) to match the application. Communications J NT LINK FOR PROGRAMMABLE TERMINALS The CPM2A can be connected directly to an OMRON NT-Series Programmable Terminal in NT Link mode (1:1) for high-speed transmission of data. No separate drivers are required Use the RS-232C port for the NT Link connection. Serial Port Peripheral Port CBL-804* CBL-803* Operator Interface C200H-CN_0-EU, Terminal NT31C-CN_0-EU, (for NT31C Port B only) * Available in Canada only. Micro Programmable Controller CPM2A A--67 J HOST LINK A Host Link connection can be made through the CPM2A’s RS-232C port or Peripheral port. A personal computer or Programmable Terminal connected in Host Link mode can be used for operations such as reading/writing data in the CPM2A’s I/O memory or reading/changing the controller’s operating mode. 1:1 Host Link Communications 1:N Host Link Communications Computer with RS-422/RS-485 Commands Commands Peripheral port connection* CPM2A using direct RS-232C port connection. Responses CPM1-CIF01* Responses CPM1-CIF11* *Optional communications adapter converts the Peripheral port to RS-232C. CPM2A (RS-232C port connection) *Optional communications adapter converts the Peripheral Port to RS-422/RS-485. (Up to 32 CPM2As can be connected.) No-Protocol Communications The transmit TXD (48) and receive RXD (47) instructions can be used in No-Protocol mode to exchange data with standard serial devices. For example, data can be received from a bar code reader or transmitted to a serial modem. The serial devices can be connected directly to the RS-232C port or the Peripheral port using the CPM1-CIF01 serial communications adapter. Inputting data from a bar code reader Outputting data to a serial modem Bar code reader Serial modem *An RS-232C Adapter is needed to connect to the Peripheral port. CPM2A (RS-232C port connection*) CPM2A (RS-232C port connection*) J 1:1 DATA LINKS A CPM2A can be linked directly to another CPM2A, CQM1H, CPM1, CPM1A, CPM2C, SRM1(-V2), or a C200HS or C200HX/HG/HE programmable controller. The 1:1 PLC Link allows automatic data link connections or sharing of memory between two Omron CPUs. The controller must be connected through the RS-232C port; it cannot be connected through the Peripheral port. Example of a 1:1 Link between CPM2As Master Slave Link bits Link bits LR 00 LR 00 WRITE WRITE area READ area CPM2A (RS-232C port connection) A--68 CPM2A (RS-232C port connection) Micro Programmable Controller READ area READ LR 15 CPM2A READ LR 07 LR 08 LR 07 LR 08 WRITE area WRITE LR 15 J PROGRAM TRANSFER UNIT Use Omron’s EEPROM program transfer unit to update programs in machines or program multiple controllers with the same program. The CPM1-EMU01-V1 Expansion Memory Unit connects to the peripheral port of micro and small PLCs. 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