D2D-1002

D2D Power/Door Switch Door Interlock Power Switch with Minimum Contact gap of 3 mm ● Offers the minimum contact gap of 3 mm required for power switches as standard equipment. D 2 D ● Safety considerations include a double return spring and direct drive positive contact opening feature. ● Pull-on lock model for easy maintenance is also available. RoHS Compliant Model Number Legend Contact Form ●SPST-NO+SPST-NC ●SPST-NO 1 @ 2 0@ 3 D2D- @ D2D-1000 D2D-2000 D2D-1100 D2D-2100 ●SPST-NC D2D-1001 D2D-1101 D2D-1002 D2D-1102 1. Construction 1: Single pole, contact gap 3 mm 2: Pull-on lock, contact gap 1 mm 3: Double pole, contact gap 3 mm 2. Mounting 0: Screw mounting 1: Panel mounting NC NO NO NC NO NO NC NC ●DPST-NO+SPST-NC ●DPST-NO 3. Contact 0: SPST-NO+SPST-NC 1: SPST-NO 2: SPST-NC 3: DPST-NO+SPST-NC 4: DPST-NO D2D-3103 D2D-3104 List of Models NO Mounting Screw mounting Panel mounting * Type Contact gap Contact form Standard Pull-on lock * 3 mm min. 1 mm SPST-NO+SPST-NC D2D-1000 D2D-2000 SPST-NO D2D-1001 - SPST-NC D2D-1002 - SPST-NO+SPST-NC D2D-1100 D2D-2100 SPST-NO D2D-1101 - SPST-NC D2D-1102 - DPST-NO+SPST-NC D2D-3103 - DPST-NO D2D-3104 - Refer to next page for the pull-on lock function. NC NO NO NC NO NO NO NO NO Contact Specifications Item Type Standard Specification Contact Inrush current Material Silver Gap (standard value) 3 mm min. 1 mm NC 30 A max. 24 A max. NO 30 A max. 24 A max. Minimum applicable load (reference value) * * Pull-on lock Rivet 5 VDC 160mA Please refer to "●Using Micro Loads" in "■Precautions" for more information on the minimum applicable load. Ratings Type Item Rated voltage Resistive load Standard 250 VAC 16 A Pull-on lock model 250 VAC 10 A Note. The above rating values apply under the following test conditions. (1) Ambient temperature: 20±2°C (2) Ambient humidity: 65±5% (3) Operating frequency: 30 operations/min Terminal Connection Parts (Sold Separately) Refer to "Basic Switch Common Accessories" 1 D2D Power/Door Switch Characteristics Item Model D2D-1000 models D2D-2000 models Permissible operating speed Permissible Mechanical operating Electrical frequency 300 operations/min 60 operations/min Insulation resistance 100 MΩ min. (at 500 VDC with insulation tester) Contact resistance (initial value) D 2 D Dielectric strength Vibration resistance Shock resistance Durability * D2D-3000 models 10 mm to 1 m/s 50 mΩ max. Between terminals of the same polarity 2,000 VAC 50/60 Hz 1min 1,000 VAC 50/60 Hz 1min 2,000 VAC 50/60 Hz 1min Between current-carrying metal parts and ground 2,000 VAC 50/60 Hz 1min 1,500 VAC 50/60 Hz 1min 2,000 VAC 50/60 Hz 1min Between each terminal and non-current-carrying metal parts 2,500 VAC 50/60 Hz 1min 1,500 VAC 50/60 Hz 1min - Between terminals and actuator 4,000 VAC 50/60 Hz 1min - 4,000 VAC 50/60 Hz 1min Malfunction 10 to 55 Hz, 1.5 mm double amplitude 1,000 m/s2 {approx. 100G} max. Durability 500 m/s2 {approx. 50G} max. Malfunction Mechanical 300 m/s2 {approx. 30G} max. 500 m/s2 {approx. 50G} max. 10,000,000 operations min. (60 operations/min) Electrical 100,000 operations min. (30 operations/min) Degree of protection IEC IP40 Degree of protection against electric shock Class II Proof tracking index (PTI) 175 Ambient operating temperature -25 °C to +85 °C (at ambient humidity 60 % max.) (with no icing or condensation) Ambient operating humidity 85% max. (for +5°C to +35°C) Weight Approx. 14 g (for D2D-1000) Note. The data given above are initial values. * For testing conditions, consult your OMRON sales representative. Pull-on lock function (D2D-2000 models) Direct Contact Opening Mechanism (D2D-1000 models) When opening or closing the door, the power ON state of the Switch can be checked with the door left open when applying normal (momentary) operations. By closing the door after maintenance inspection, the Switch will resume the normal momentary operation. (This feature is ideal for conducting the electrical continuity test, inspection, repair, etc. on the Switch after its assembly.) Pushing the plunger will effectively break the circuit on the NC side even if a contact weld occurs in the Switch. Direct Contact Opening Mechanism is not available in NO connection. Example State Contact NO-NO NC-NC Approved Safety Standard UL (UL1054) /CSA (CSA C22.2 No.55) Rated voltage Model 125 VAC 250 VAC To turn ON the power when the door is closed ON OFF D2D-1000 D2D-2000 D2D-3000 16A 10A 3/4HP 16A 1-1/2HP D2D-1000 D2D-2000 D2D-3000 16 (4) A 10A 16 (4) A VDE (EN61058-1) Rated voltage Model 250 VAC Test conditions: 1E4 (10,000 operations) T85 (0°C to 85°C) Note. The values in parentheses are the motor load ratings. To turn OFF the power when the door is open OFF ON Mounting Holes (Unit: mm) Screw Mounting Hole Dimensions Panel Cutout Dimensions 2-4.3 dia. mounting holes or M4 screw hole To turn ON the power with the door left open ON Four, 1.3R max. OFF Pull 13.5±0.1 22±0.1 A t Double Spring Mechanism (D2D-1000/3000 models) Two return springs are provided for the pin plunger. Thus, if either of the springs is broken, this feature will prevent the Switch from malfunctioning or short-circuiting. 2 t=1.0 : A=36.7±0.1 t=2.5 : A=37.0±0.1 D2D Power/Door Switch Dimensions (Unit: mm) /Operating Characteristics Standard model ●Screw Mounting D2D-1000 D2D-1001 D2D-1002 22±0.1 16 8 dia. FP A Model 13 Operating characteristics 4.3±0.05 dia. Operating Force 1.8 OP TTP OF Max. (NC-OFF) (NO-ON) 5.8 23.6 Total Travel Force TTF Max. Overtravel OT Min. 33.6 0558RN Free Position Operating Position 10.4 25.2 30 ●Panel Mounting D2D-1100 D2D-1101 D2D-1102 4-Quick Connect Terminal (#250) 6.35±0.1 12.4 1.65+0.1 dia. 0 FP Max. OP (NC-OFF) (NO-ON) Total Travel Position TTP Max. D2D -1000 D2D -1001 D2D -1002 2.94 N {300 gf} 5.88 N {600 gf} 7.35 N {750 gf} 5.88 N {600 gf} 7.35 N {750 gf} 2.94 N {300 gf} 7.35 N {750 gf} 2.3 mm 2.3 mm 5.5 mm 16.4 mm 15.9±0.4 mm 12.7±0.4 mm 10 mm 17 mm 12.7±0.4 mm 10 mm 16.4 mm 15.9±0.4 mm 10 mm D2D -1100 D2D -1101 D2D -1102 2.94 N {300 gf} 5.88 N {600 gf} 7.35 N {750 gf} 5.88 N {600 gf} 7.35 N {750 gf} 2.94 N {300 gf} - 2.3 mm 2.3 mm 5.5 mm 12.4 mm 11.9±0.4 mm 8.7±0.4 mm 6 mm 13 mm 8.7±0.4 mm 6 mm 12.4 mm 11.9±0.4 mm 6 mm 40±0.1 8 dia. 21.2 A Model Operating characteristics FP 2.0 OP TTP Operating Force OF Max. (NC-OFF) (NO-ON) 21.8 Total Travel Force TTF Max. Overtravel OT Min. 31.7 Free Position Operating Position 10.4 25.2 30 ●Panel Mounting D2D-3103 4-Quick Connect Terminal (#250) 6.35±0.1 12.4 1.65+0.1 dia. 0 FP Max. OP (NC-OFF) (NO-ON) Total Travel Position TTP Max. 7.35 N {750 gf} 40±0.4 5.6 dia. FP 21.2±0.2 A 2 OP TTP 1858RN 3 31 41.5 Model Operating characteristics 8.8 22.8 31.6 34.4 ●Panel Mounting D2D-3104 6.35±0.1 13 1.65+0.10 dia. FP 21.2±0.2 A 2 OP TTP OF Max. (NC-OFF) (NO-ON) 40±0.4 5.6 dia. Operating Force 6-Quick Connect Terminal (#250) Total Travel Force TTF Max. Overtravel OT Min. D2D -3103 D2D -3104 2.94 N {300 gf} 5.88 N {600 gf} 9.81 N {1,000 gf} 5.88 N {600 gf} 9.81 N {1,000 gf} 2.3 mm 2.3 mm 13.5 mm FP Max. 12.4 mm OP * (NC-OFF) 11.9±0.8 mm (NO-ON) 8.7±0.8 mm 8.7±0.8 mm Total Travel Position TTP Max. 6.4 mm 6.4 mm * Operating sequence of the two circuits are not specified. Free Position Operating Position 3 31 41.5 8.8 31.6 34.4 4-Quick Connect Terminal (#250) 6.35±0.1 13 1.65+0.1 0 dia. Note 1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. 2. The operating characteristics are for operation in the A direction ( ). 3 D 2 D D2D Power/Door Switch Pull-on lock model ●Screw Mounting D2D-2000 22±0.1 *TTP *OP FP D 2 D Momentary Operation (Normal Operation) 16 8 dia. 13 A Model 4.3±0.05 dia. Operating characteristics 1.8 OP TTP Operating Force 5.8 2948RN 23.6 Total Travel Force OF Max. (NC-OFF) (NO-ON) TTF Max. Overtravel OT Min. 33.6 Free Position Operating Position 10.4 25.2 30 ●Panel Mounting D2D-2100 FP Max. OP (NC-OFF) (NO-ON) Total Travel Position TTP Max. 6.35±0.1 12.4 1.65+0.1 dia. 4-Quick Connect 0 Terminal (#250) * In Pull-on lock operation 40±0.1 8 dia. *TTP *OP FP OP Model Operating characteristics 2.0 TTP 21.8 31.7 10.4 25.2 30 D2D -2100 1.96 N {200 gf} 2.94 N {300 gf} 5.88 N {600 gf} 1.96 N {200 gf} 2.94 N {300 gf} 5.88 N {600 gf} 4.5 mm 4.5 mm 14.3 mm 13.5±0.6 mm 12.7±0.6 mm 8.3 mm 10.3 mm 9.5±0.6 mm 8.7±0.6 mm 4.3 mm D2D -2000 D2D -2100 Pull-on lock Operation 21.2 A D2D -2000 19.61 N 19.61 N {2,000 gf} {2,000 gf} Operating Force OF Max. Pretravel Overtravel Movement Differential PT OT MD Max. Min. Max. 2 mm 0.4 mm 1.5 mm 2 mm 0.4 mm 1.5 mm Free Position Operating Position Total Travel Position FP OP TTP Max. 14.3 mm 15.1±0.6 mm 16.5 mm 10.3 mm 11.1±0.6 mm 12.5 mm Max. 6.35±0.1 4-Quick Connect 12.4 1.65+0.1 dia. 0 Terminal (#250) * In Pull-on lock operation Note 1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. 2. The operating characteristics are for operation in the A direction ( ). Precautions ★Please refer to "Basic Switches Common Precautions" for correct use. ●Mounting • Apply operation force to the pin plunger in the direction it operates. Applying forces laterally or from an oblique direction may damage the pin plunger. • Use M4 mounting screw with plane washers or spring washers to securely mount the Switch. Tighten the screws to a torque of 0.49 to 0.69 N·m {5 to 7 kg·cm}. ●Using Micro Loads Using a model for ordinary loads to open or close the contact of a micro load circuit may result in faulty contact. It is recommended to use the Switch in the operation range shown below. The minimum applicable load is the N-level reference value. This value indicates the malfunction reference level for the reliability level of 60% (λ60). (JIS C5003) The equation, λ60=0.5×10-6/operations, indicates that the 1 estimated malfunction rate is less than operations 2,000,000 with a reliability level of 60%. Voltage (V) Correct Use 26 mA 30 24 Operating range ●Wiring • It is recommended to use sleeve receptacles when connecting with the quick connect terminals. • Insert the receptacle straight toward the terminal. • Applying excessive external force horizontally or vertically may cause deformation of terminals and may damage the housings. 4 12 5 160 mA 0 0.1 1 10 100 1,000 Current (mA) D2D Power/Door Switch D 2 D • Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. • Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation ELECTRONIC AND MECHANICAL COMPONENTS COMPANY Contact: www.omron.com/ecb Cat. No. B085-E1-08 0117(0207)(O) 5