D40B-J1

F502-EN2-04.book Seite 197 Dienstag, 26. Juli 2005 5:48 17 Compact Non-contact Door Switch D40B Detects the open/ closed state of doors without making contact and has high resistance to the environment. • Detects the open/closed state of doors without making contact by combining a special magnetic actuator and switch. The switching mechanism is not easily disabled. • The non-contact operation prevents the creation of particles due to abrasion. • The actuator and switch can be washed in water. There are no keyholes where dirt can accumulate, making it easy to keep machinery clean. • Small distortions in the door and mechanical discrepancies can be absorbed in the allowable operating range of the magnetic actuator and switch. • Conforms to Category 3. Model Number Structure Model Number Legend Controller D40B-@@@@ 1 2 3 4 1. Type 1: Standard Sensor 2: Elongated Sensor 3: High-temperature Type Sensor 2. Auxiliary Output B: None D: 1 NC E: 1 NO 3. Cable Length 3: 3m 5: 5m 10: 10 m 4. Wiring Method None: Pre-wired C: Connector (switch side only) F3SL D40B-J@ 1 1. Type 1: One main contact + one auxiliary contact (See note.) 2: Two main contacts + one auxiliary contact (See note.) Note: The auxiliary contacts use non-safety output. D40B Sensor G-197 F502-EN2-04.book Seite 198 Dienstag, 26. Juli 2005 5:48 17 Ordering Information List of Models Sensors (Switches/Actuators) Classification Shape Standard Sensor Auxiliary output None 1 NC W × H × D: 48 × 25 × 12 Elongated Sensor None 1 NC Cable length Model 3m D40B-1B3 10 m D40B-1B10 3m D40B-1D3 10 m D40B-1D10 3m D40B-2B3 10 m D40B-2B10 3m D40B-2D3 10 m D40B-2D10 5m D40B-3D5C W × H × D: 19 × 82 × 19 High-temperature Type Sensor 1 NC 1 NO D40B-3E5C W × H × D: 33.5 × 78.5 × 16 Note: A Sensor used in combination with a Controller is classified Category 3. Controllers Safety contacts Auxiliary contacts/output (See note 2.) Rated voltage Model 1 NO 1 NC (See note 1.) 24 VAC/VDC D40B-J1 2 NO 1 NC 24 VAC/VDC 110/230 VAC D40B-J2 Note: 1. MOS output. 2. Non-safety output. Accessories Classification Fuse G-198 Model D9M-P1 Safety Sensors / Components F502-EN2-04.book Seite 199 Dienstag, 26. Juli 2005 5:48 17 Specifications Sensor (Switch/Actuator) Item Type Standard Sensor Switching distance (See note 1.) (nominal value) OFF→ON: 5 mm ON→OFF: 15 mm Actuator approach speed (See note 2.) 17 mm/s min. Operating temperature −10 to +55°C Operating humidity 90% at +50°C Degree of protection IP67 Material ABS Mounting method M4 screws Mounting screw tightening torque 1 N·m Elongated Sensor High-temperature Type Sensor OFF→ON: 9 mm ON→OFF: 17 mm −25 to +125°C Stainless steel Note: 1. These values represent the distances at which OFF changes to ON (approaching) or ON changes to OFF (separating) when the switch and actuator's target marks are aligned and the sensing surfaces have the same orientation. 2. If the approach speed is less than the specified value, the Controller's safety contact output may not turn ON, even if the distance is less than the switching distance. Controller Ratings Power Supply Item Type D40B-J1 Power supply voltage 24 VAC/DC Allowable voltage range Power supply voltage ±15% Power consumption 2.0 VA max. D40B-J2 24 VAC/DC or 110/230 VAC (selectable) 4.0 VA max. Switch Item Rated load Type D40B-J1 Safety contacts 250 VAC, 4 A, cosφ = 1 30 VDC, 2 A, cosφ = 1 Auxiliary contacts/output (See note.) 230 VAC, 100 mA, cosφ = 1 24 VDC, 100 mA, cosφ = 1 D40B-J2 250 VAC, 4 A, cosφ = 1 30 VDC, 2 A, cosφ = 1 Note: D40B-J1: MOS output; D40B-J2: Contact output. Characteristics Item Type D40B-J1 D40B-J2 Contact resistance 100 mΩ (not including auxiliary output) 100 mΩ Auxiliary output ON resistance 36 Ω (nominal value) --- Response time 25 ms max. Insulation resistance 100 MΩ (at 500 VDC) Dielectric strength 1,500 VAC 1 min. Between output poles Between inputs and outputs Between power supply and outputs 10 to 55 Hz, 1-mm single amplitude, IEC68-2-6 Shock resistance 30G, 11 ms, IEC68-2-27 Durability Mechanical 1,000,000 operations min. Electrical 100,000 operation min. (at the rated load) D40B Vibration resistance Minimum rated current for safety contacts 10 VAC/VDC, 10 mA (reference values) Operating temperature −10 to +55 °C Operating humidity 90% at +50 °C. Mounting method 35 mm DIN Track (Screw mounting is not possible.) Terminal screw tightening torque 1 N·m Weight 147 g F3SL 590 g G-199 F502-EN2-04.book Seite 200 Dienstag, 26. Juli 2005 5:48 17 Approved Standards • EN standards certified by TÜV Nord EN954-1 EN/IEC60204-1 EN/IEC60947-5-3 • UL508, CSA C22.2 No. 14 • EN1088 conformance Internal Connection Diagram D40B-J1 D40B-J2 2 1 A1 13 4 A2 X1 1 NC MOS output Control circuit 3 2 21 X2 14 A1 + 13 23 31 14 24 32 Control circuit 3 22 4 − A2 X1 X2 Note: 1. If a 100/230 VAC power supply is used, connect it to the A1 and A2 terminals. Do not connect the power supply to the + and −terminals. 2. If a 24 VDC power supply is used, connect it to the + and − terminals. Do not connect the power supply to the A1 and A2 terminals. !WARNING Do not connect a 100/230 VAC power supply to the + and −terminals. Doing so may result in electric shock. Engineering Data Detection Ranges Elongated Sensor OFF 14 12 10 8 6 4 High-temperature Type Sensor 16 Distance between the switch and actuator sensing surfaces Y (mm) Distance between the switch and actuator sensing surfaces Y (mm) Distance between the switch and actuator sensing surfaces Y (mm) Standard Sensor 16 OFF 14 12 10 8 6 ON 4 ON 2 25 20 OFF 15 10 ON 5 2 0 −6 −4 −2 0 2 4 Distance from the target mark on the switch X (mm) G-200 6 0 −6 −4 −2 0 2 4 Distance from the target mark on the switch X (mm) 6 0 −6 −4 −2 0 2 4 6 Distance from the target mark on the switch X (mm) Safety Sensors / Components F502-EN2-04.book Seite 201 Dienstag, 26. Juli 2005 5:48 17 Dimensions Note: All units are in millimeters unless otherwise indicated. Sensor (Switch/Actuator) Standard Sensor Target mark D40B-1B3 D40B-1B10 D40B-1D3 D40B-1D10 Target mark 12 12 48 48 4.8 4.8 25 25 22 13 Two, 4.2 dia. Two, 4.2 dia. 13 22 7 7 7 7 5.5 7.8 7.8 Cable diameter: 4.2 dia. (Switch) (Actuator) Elongated Sensor D40B-2B3 D40B-2B10 D40B-2D3 D40B-2D10 19 19 4.2 19 9 4.2 19 9 4.3 9 Target mark Target mark 82 68 54 82 73 64 4.3 9 7 7 4.5 4.5 10 5 5 Cable diameter: 4.2 dia. 10 5 5 (Switch) (Actuator) High-temperature Type Sensor 33.5 19.5 4.4 16 8 33.5 19.5 Target mark 16 8 11.5 78.5 62 11.5 62 78.5 11.5 11.5 8 Note: A cable with connectors is included. 4.4 11.5 10.5 11 F3SL Target mark 4.4 D40B D40B-3D5C D40B-3E5C 10.5 11 (Switch) (Actuator) G-201 F502-EN2-04.book Seite 202 Dienstag, 26. Juli 2005 5:48 17 Controller 1-pole Controller D40B-J1 Terminal Arrangement 99 22.5 82 3 2 A1 1 4 A2 POWER (Green) 75 X1 21 13 OUTPUT (Green) X2 22 14 2-pole Controller D40B-J2 Terminal Arrangement 120 45.5 A1 + X1 2 1 13 23 31 POWER (Green) 73 OUTPUT (Green) A2 − X2 3 4 14 24 32 Application Examples Wiring Example for 1 Sensor and 2 Contactors (with D40B-J1): Auto-reset The configuration in this example is for auto-reset and contactor monitoring. Fuse Switch Actuator Blue* Guard door Operation Flowchart Yellow* 2 1 A1 Switch: NO contact 13 D40B-J1 Controller Switch: NC contact KM1 D40B-J1 safety output 3 4 A2 X1 X2 14 KM2 Green* KM1, KM2: NC contact KM1 Red* KM1, KM2: NO contact KM2 KM1 KM2 See Manual Start on page 9. M Note: The circuit in this example is equivalent to a Category 3 circuit. *This example applies to Standard or Elongated Sensors. The wire colors for the High-temperature Type Sensors are different. Refer to Sensor and Controller Connection Examples on page 10. G-202 Safety Sensors / Components F502-EN2-04.book Seite 203 Dienstag, 26. Juli 2005 5:48 17 Wiring Example for 1 Sensor and 2 Contactors (with D40B-J2): Auto-reset The configuration in this example is for auto-reset and contactor monitoring. Blue* Switch Guard door Actuator Fuse Yellow* 2 1 A1 + Operation Flowchart 13 23 31 Switch: NO contact KM1 D40B-J2 Controller Switch: NC contact 3 4 A2 − X1 X2 14 24 32 KM2 D40B-J2 safety output Green* KM1 KM1, KM2: NC contact Red* KM2 KM1 KM2 KM1, KM2: NO contact See Manual Start on page 9. M Note: The circuit in this example is equivalent to a Category 3 circuit. *This example applies to Standard or Elongated Sensors. The wire colors for the High-temperature Type Sensors are different. Refer to Sensor and Controller Connection Examples on page 10. Wiring Example for 3 Sensors and 2 Contactors (with D40B-J2): Auto-reset The configuration in this example is for auto-reset and contactor monitoring. Switch 1 Guard door Actuator 1 Fuse Blue Blue* Yellow Green Red Yellow* Switch 2 Operation Flowchart 13 23 31 Switch: NO contact Yellow D40B-J2 Controller Green Red KM1 Switch: NC contact 3 4 A2 − X1 X2 Switch 3 Guard door Actuator 3 Guard door Actuator 2 2 1 A1 + Blue Green KM2 D40B-J2 safety output KM1, KM2: NC contact KM1 Blue Yellow 14 24 32 Green* Red KM2 KM1, KM2: NO contact KM1 KM2 Red* See Manual Start below. M D40B Note 1: The circuit in this example is equivalent to a Category 3 circuit. Note 2: If two or more Sensors are connected to one Controller, all of the guard doors must open and close independently. If two or more doors open and close at the same time, it is possible that a fault may not be detected. Note 3: Up to six Sensors can be connected to a single Controller. *This example applies to Standard or Elongated Sensors. The wire colors for the High-temperature Type Sensors are different. Refer to Sensor and Controller Connection Examples on page 10. Manual Start If manual start is required, insert start switch S1 between X1 and X2 as shown below. Monitored start is not possible. X1 X2 KM1 Start switch S1 Operation Flowchart Switch: NO contact Switch: NC contact KM2 Start switch S1 D40B-J1 safety output KM1, KM2: NC contact KM1, KM2: NO contact F3SL G-203 F502-EN2-04.book Seite 204 Dienstag, 26. Juli 2005 5:48 17 Sensor and Controller Connection Examples Connection between Standard or Elongated Sensor and 1-pole Controller Connection between Standard or Elongated Sensor and 2-pole Controller Blue Yellow Green White* Black* * Auxiliary output D40B-1D@ (Standard models) and D40B-2D@ (Elongated models) only 3 2 A1 1 4 A2 Switch D40B-1@@ D40B-2@@ Actuator Switch Actuator D40B-1@@ D40B-2@@ Yellow A1 + X1 2 1 13 23 31 White* Blue Black* Red * Auxiliary output D40B-1D@ (Standard models) and D40B-2D@ (Elongated models) only X1 21 13 Red Green A2 − X2 3 4 14 24 32 X2 22 14 D40B-J2 D40B-J1 Connection between High-temperature Type Sensor and 1-pole Controller Connection between High-temperature Type Sensor and 2-pole Controller Yellow Blue Gray Yellow Black* Green 2 A1 1 4 A2 Switch White* 3 Actuator D40B-3@5C Switch Actuator D40B-3@5C A1 + X1 2 1 13 23 31 White* Black* Blue Green Red * Auxiliary output * Auxiliary output X1 21 13 Red Gray A2 − X2 3 4 14 24 32 X2 22 14 D40B-J2 D40B-J1 G-204 Safety Sensors / Components F502-EN2-04.book Seite 205 Dienstag, 26. Juli 2005 5:48 17 Safety Precautions Mutual Interference !WARNING Be sure to turn OFF the power before performing wiring. Do not touch charge parts (e.g., terminals) while power is ON. Doing so may result in electric shock. If the switch and actuator are mounted in parallel, be sure to separate them by at least 25 mm, as shown below. 25 mm min. Switch Actuator Do not allow the actuator to come close to the switch with the door open. Doing so may cause machinery to start operating and may result in injury. Actuator Guard door Using for Hinged Doors !CAUTION Use guard stops in the way shown below to ensure that the switch and actuator do not make contact when the guard door is closed. Guard door On hinged doors, install the Sensor at an opening edge as shown below. INCORRECT CORRECT Guard Stops Switch Switch 2 mm Actuator Switching Power Supply Voltage (D40B-J2 Only) min. 1 mm max. 3 mm (Standard Sensor) max. 4 mm (Elongated Sensor) • Turn OFF the power to the Controller. • Open the Controller’s front cover with a flat-bladed screwdriver. • Change the power supply voltage as required with the internal power supply selection switch. The switch is factory-set to 230 VAC. Application Precautions Precautions for Safe Use Mounting Direction of Switch and Actuator Internal power supply selection switch Up: 110 VAC Down: 230 VAC Fuse Replacement Method (D40B-J2 Only) Note: The D40B-J1 has an automatic recovery mechanism and so fuse replacement is not necessary. • Turn OFF the power to the Controller. • Open the Controller’s front cover with a flat-bladed screwdriver. • Replace the fuse (D9M-P1). (See page 198.) The Sensor will not operate properly if the switch and actuator come towards each other diagonally. The Sensor will, however, operate properly if the switch and actuator come towards each other headon, horizontally or vertically (as long as the faces have the same orientation). Fuse D40B • Do not use the product in locations subject to explosive or flammable gases. • Do not use load currents exceeding the rated value. • Be sure to wire each conductor correctly. • Be sure to confirm correct operation after completing mounting and adjustment. • Do not drop or attempt to disassemble the product. • Be sure to use the correct combination of switch and actuator. • Use a power supply of the specified voltage. Do not use power supplies with large ripples or power supplies that intermittently generate incorrect voltages. • Capacitors are consumable and require regular maintenance and inspection. Applicable Safety Category (EN954-1) CORRECT CORRECT CORRECT INCORRECT This product can be used in environments classified as Safety Category 3 according to the requirements of European standard EN954-1. This evaluation, however, is based on circuit configuration examples proposed by OMRON. The standard may not apply in some operating conditions. The applicable safety category is determined from the whole safety control system. Make sure that the whole safety control system meets EN954-1 requirements. Handling Do not drop the product or subject it to excessive shocks or vibration. Doing so may result in faults or malfunctions. F3SL G-205 F502-EN2-04.book Seite 206 Dienstag, 26. Juli 2005 5:48 17 Solvents Ensure that solvents, such as alcohol, thinner, trichloroethane, or gasoline do not adhere to the product. Solvents may cause markings to fade and components to deteriorate. Installation Location Do not install the product in the following locations. Doing so may result in product failure or malfunction. • Locations subject to direct sunlight. • Locations subject to temperatures outside the range 25 to 55 °C. • Locations subject to humidity levels outside the range 35% to 85% or subject to condensation due to extreme temperature changes. • Locations subject to corrosive or flammable gases. • Locations subject to shocks or vibration in excess of the product ratings. • Locations subject to exposure to water, oil, or chemicals. • Locations subject to dust (including iron dust) or salts. Take appropriate and sufficient countermeasures when using the product in the following locations. • Locations subject to static electricity or other forms of noise. • Locations subject to possible exposure to radioactivity. • Locations close to power supply lines. Wiring Perform wiring using wire with the following dimensions. Stranded wire: 2.5 mm2 Solid wire: 4.0 mm2 Tighten the terminal screws with the specified torque. Not doing so may result in malfunction or abnormal heat generation. Terminal screw tightening torque: 1 N·m ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. Cat. No. C127-E2-02-X G-206 In the interest of product improvement, specifications are subject to change without notice. Safety Sensors / Components