Safety Interlock Switches
D4BS
D4BS
Rev. 11.12
Safety-Door Switch
• The special operation key activates a direct opening mechanism to
open the contacts and shut off control circuits when protective doors
are opened on machine tools or other equipment
• Conforms to EN (TÜV) standards corresponding to the CE marking.
• Certified by UL and CSA standards.
• The Switch contact is opened by a direct opening mechanism (NCcontacts only) when the protective cover is opened.
• Malfunctions and false operation prevented by special Operation Key
• Wide temperature range specifications: -40 to 80°C
• Degree of protection of the switch box: IP67 (EN60947-5-1)
• Series includes models with gold-plated contacts for handling
microloads
G
S
Specifications
Standards and EC Directives
Certified Standard Ratings
Conforms to the following EC Directives:
• Machinery Directive
• Low Voltage Directive
• EN50041
• EN 1088
TÜV (EN 60947-5-1), CCC (GB14048.5)
Item
Utilization category
2A
Rated operating voltage (Ue)
400 V
Note: Use a 10 A fuse type gI or gG that conforms to IEC 60269 as a shortcircuit protection device.
Certified Standards
Certification
body
Standard
File No.
TÜV Rheinland
EN 60947-5-1
(certified direct opening)
J50084815
UL/CSA (UL 508, CSA C22.2 No. 14)
A600
UL
UL 508
E76675
CSA
CSA C22.2 No. 14
LR45746
CQC (CCC)
GB14048.5
2003010305073833
Rated
voltage
Carry
current
Current (A)
Make
Break
120 VAC
60
6
240 VAC
30
3
15
1.5
12
1.2
480 VAC
600 VAC
G176
AC-15
Rated operating current (Ie)
Omron Scientific Technologies, Inc.
USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 www.sti.com
10 A
Volt-amperes (VA)
Make
Break
7,200
720
D4BS
Safety Interlock Switches
Connections
Contact Form
Diagrams show state with key inserted.
Model
Contact
Contact form
Operating pattern
11 - 12
23 - 24
Zb
D4BS-□5□S
D4BS-□A□S
1NC/1NO
11
12
23
24
2NC
Extraction
completion
position
11 - 12
21 - 22
22
21
Terminals 11-12 and
23-24 can be used as
unlike poles.
NC contacts 11-12 and
21-22 have a certified
direct opening
mechanism.
ON
Stroke
Operation Key
insertion completion
position
12
Only NC contact 11-12
has a certified direct
opening mechanism.
ON
Stroke
Operation Key
insertion completion
position
Zb
11
Remarks
Extraction
completion
position
Terminals 11-12 and
21-22 can be used as
unlike poles.
Note: The terminal numbers are in accordance with EN50013, and the contact symbols are in accordance with IEC60947-5-1.
Dimensions and Operating Characteristics
(mm)
G
Switches
1-conduit
D4BS-1@@S
D4BS-2@@S
D4BS-3@@S
31.4
17
41
16
7
34.5
35
Two, 5.3 dia.
mounting holes
Two, M4 cover
clamping screws
(111.5)
60±0.2
7.3
Cover
15
31.5
43
40+1
0
3-conduit
D4BS-5@@S
D4BS-6@@S
D4BS-7@@S
31.4
17
41
16
7
*
Four, M3.5 head
clamping screws
34.5
5.3
(110)
30±0.2
66.4
50.9
51
28.5
57
63
Six, 5.3 dia.
mounting holes
Four, M3.5 x 10 cover
clamping screws
Two caps
Cover
D4BS-1@@S
D4BS-2@@S
D4BS-3@@S
Key insertion force
Key extraction force
19.61 N max.
19.61 N max.
35.7
38.3
5+0.15
−0
Two,
dia.
holes (6 mm deep)
10±5 mm
Total travel
23 mm min.
Direct opening force
Direct opening stroke
19.61 N min.
20 mm min.
Model
Operating
characteristics
D4BS-5@@S
D4BS-6@@S
D4BS-7@@S
Key insertion force
Key extraction force
19.61 N max.
19.61 N max.
Pretravel (PT)
71.4 75.4
17.2
*
Model
Operating
characteristics
Pretravel (PT)
77
5.3
30±0.1
8
Four, M3.5 head
clamping screws
10±5 mm
Total travel
23 mm min.
Direct opening force
Direct opening stroke
19.61 N min.
20 mm min.
Notes: 1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
2. There are fluctuations in the contact ON/OFF timing for 2NC contacts. Confirm performance before application.
*The conduit thread varies with the model as follows:
D4BS-1□□S, D4BS-5□□S: Pg 13.5
D4BS-2□□S, D4BS-6□□S: G1/2
D4BS-3□□S, D4BS-7□□S: 1/2-14NPT
Omron Scientific Technologies, Inc.
USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 www.sti.com
G177
D4BS
Safety Interlock Switches
Dimensions and Operating Characteristics (continued)
(mm)
With Operation Key Inserted
D4BS-1□□S + D4BS-K1
D4BS-2□□S + D4BS-K1
D4BS-3□□S + D4BS-K1
D4BS-1□□S + D4BS-K2
D4BS-2□□S + D4BS-K2
D4BS-3□□S + D4BS-K2
Operation Key insertion
radius in horizontal
direction: R ≥ 1200
53.5 min.
58 max.
Operation Key insertion
radius in horizontal
direction: R ≥ 1200
54.5 min.
59 max.
(20±0.15)
D4BS-1□□S + D4BS-K3
D4BS-2□□S + D4BS-K3
D4BS-3□□S + D4BS-K3
Operation Key insertion
radius in horizontal
direction: R ≥ 150
81.5 min.
86 max.
(40±0.15)
(41)
(41)
(12)
Operation Key insertion
radius in vertical
direction: R ≥ 1000
G
53.5 min.
58 max.
(30±0.15)
(41)
(13)
54.5 min.
59 max.
Operation Key insertion
radius in vertical
direction: R ≥ 1000
(20±0.15)
(41)
(41)
(40)
Operation Key insertion
radius in vertical
direction: R ≥ 1000
(41)
81.5 min.
86 max.
(35)
(35)
(35)
Operation Keys
D4BS-K1
D4BS-K3
78.7
40.7
20
12
Black
26
15
7.3 15
36
5.3 5.3
Two, 2.65R
7.5
2.5
20
11.4
18°
5
4 dia.
26
18°
D4BS-K2
53.7
13
5.3 × 7.3 mounting long hole
40
30
Black
26
40
15
52.4
5.3 12
7.5
5
4 dia.
2.5
19.5
5
4 dia.
20
11.4
(80.7)
36
Two, 5.3 dia.
mounting hole
11.4
30
36
2.5
Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
G178
40
12 20
15
Omron Scientific Technologies, Inc.
USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 www.sti.com
M4 Allen-head bolt
17.5
34.6
(37.8)
D4BS
Safety Interlock Switches
Ordering
Model Number Structure
Switch
Operation Key
D4BS – □ □ □ S
D4BS-K □
1 2 3
1 Conduit Size
1:
2:
3:
4:
8:
1
1 Operation Key Type
Pg13.5 (1-conduit)
G1/2 (1-conduit)
NPT
M20 (1-conduit)
M20 (2-conduit)
1: Horizontal mounting
2: Vertical mounting
3: Adjustable mounting (horizontal)
2 Built-in Switch
5: 1NC/1NO (slow-action)
A: 2NC (slow-action)
3 Head Mounting Direction
F: Four mounting directions possible (Front-side mounting at shipping)
Type
Horizontal
mounting
Horizonal mounting
Model
D4BS-K1
Vertical mounting
Note: An order for the head part or the switch part alone cannot be accepted.
(The operation key is sold separately.)
Vertical mounting
Adustable mounting
(horizontal)
D4BS-K2
G
D4BS-K3
List of Models
Switches (Operation Keys are sold separately)
Type
Mounting direction
1-conduit
Front-side
mounting
3-conduit
Conduit size
1NC/1NO (Slow-action)
2NC (Slow-action)
Pg13.5
D4BS-15FS
D4BS-1AFS
G1/2
D4BS-25FS
D4BS-2AFS
1/2–14NPT
D4BS-45FS-NPT
D4BS-4AFS-NPT
M20
D4BS-45FS
D4BS-4AFS
M20
D4BS-85FS
D4BS-8AFS
= Highlighted Rapid Delivery products are available for shipment today or within FIVE days.
Omron Scientific Technologies, Inc.
USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766 www.sti.com
G179
Mouser Electronics
Authorized Distributor
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