D4C1641

Enclosed Switch D4C Sealed, Compact, and Slim-bodied Switch Offers Choice of Many Actuators • Liquid- and dust-resistance conforms to IEC IP67 standard. • Triple-sealed construction: Plunger section sealed via nitrile rubber packing seal and diaphragm; switch section sealed via nitrile rubber cap; cable entrance sealed via encapsulating material. • Standard cable (S-FLEX VCTF) in 2-, 3-, or 5-meter lengths offers high flexibility with outstanding oil and extreme temperature resistance. • Low temperature models are available. Limit Switches Model Number Structure ■ Model Number Legend Standard Models D4C-@@@ 1 2 3 1. Rated Current 1: 5 A at 250 VAC, 4 A at 30 VDC 2: 5 A at 125 VAC (with LED indicator) 3: 4 A 30 VDC (with LED indicator) 4: 0.1 A at 125 VAC, 0.1 A at 30 VDC 5: 0.1 A at 125 VAC (with LED indicator) 6: 0.1 A at 30 VDC (with LED indicator) 2. Cable Specifications 2: VCTF oil-resistant cable (3 m) 3: VCTF oil-resistant cable (5 m) 4: VCTF (3 m) 5: VCTF (5 m) 6: SJT(O) (3 m) 7: SJT(O) (5 m) 8: VCTF oil-resistant cable (2 m) 9: VCTF (2 m) 3. Actuator 01: Pin plunger 02: Roller plunger 03: Crossroller plunger 10: Bevel plunger 20: Roller lever 24: Roller lever (high-sensitivity model) 31: Sealed pin plunger 32: Sealed roller plunger 33: Sealed crossroller 41: Panel mount pin plunger 42: Panel mount roller plunger 43: Panel mount crossroller plunger 50: Plastic rod 60: Center roller lever plunger Note 1: Some combinations of the above may not be supported. 2: With standard models, the operation indicator turns OFF when the switch operates. If models with operation indicators that turn ON when the switch operates are required, add "-B” to the end of the model number. Enclosed Switch D4C F-9 Pre-wired Models (Use VCTF Oil-resistant Cable) D4C-@0@@-@@@@@@ 1 2 3 4 1. Operation Indicator Lamp 1: Without operation indicator 2: 1 A at 125 VAC (with operation indicator) 3: 1 A at 30 VDC (with operation indicator) 2. Actuator 01: Pin plunger 02: Roller plunger 31: Sealed plunger 32: Sealed roller plunger 24: Roller lever (high-sensitivity model) 3. Wiring Specifications DK1EJ: Pre-wired models (3 conductors: DC specification, NC wiring) AK1EJ: Pre-wired models (3 conductors: AC specification, NC wiring) M1J: Connector models for ASI devices (2 conductors: NO wiring) 4. Cable length 03: 0.3 m 05: 0.5 m 10: 1 m Wiring Specifications Internal switch Connector COM 3 NC 2 NO 4 Note: Since the above wiring specifications are different from those for the D4CC, be careful not to mistake them. Weather-resistant Models D4C-@@@-P 1 2 3 1. Rated Current 1: 5 A at 250 VAC, 4 A at 30 VDC 2: 5 A at 125 VAC (with LED indicator) 3: 4 A at 30 VDC (with LED indicator) 4: 0.1 A at 125 VAC, 0.1 A at 30 VDC 5: 0.1 A at 125 VAC (with LED indicator) 6: 0.1 A at 30 VDC (with LED indicator) F-10 Enclosed Switch D4C 2. Cable Specifications 2: VCTF oil-resistant cable (3 m) 3: VCTF oil-resistant cable (5 m) 3. Actuator 20: Roller lever 24: Roller lever (high-sensitivity model) 27: Variable roller lever 29: Variable rod lever Ordering Information ■ List of Models Standard Models Actuator Standard cable models S-FLEX VCTF Cable* UL/CSA-approved cable models VCTF Cable** 5 A at 250 VAC without 5 A at 125 VAC with LED LED indicator indicator (100 VAC) SJT(O) Cable*** 2m 3m 5m UL/CSA approved 2m 3m 5m 3m 5m 3m 5m Pin plunger D4C-@801 D4C-@201 D4C-@301 D4C-@901 D4C-@401 D4C-@501 D4C-1601 D4C-1701 D4C-2601 D4C-2701 Sealed plunger D4C-@831 D4C-@231 D4C-@331 D4C-@931 D4C-@431 D4C-@531 D4C-1631 D4C-1731 D4C-2631 D4C-2731 Roller plunger D4C-@802 D4C-@202 D4C-@302 D4C-@902 D4C-@402 D4C-@502 D4C-1602 D4C-1702 D4C-2602 D4C-2702 Sealed roller plunger D4C-@832 D4C-@232 D4C-@332 D4C-@932 D4C-@432 D4C-@532 D4C-1632 D4C-1732 D4C-2632 D4C-2732 Crossroller plunger D4C-@803 D4C-@203 D4C-@303 D4C-@903 D4C-@403 D4C-@503 D4C-1603 D4C-1703 D4C-2603 D4C-2703 Sealed crossroller plunger D4C-@833 D4C-@233 D4C-@333 D4C-@933 D4C-@433 D4C-@533 D4C-1633 D4C-1733 D4C-2633 D4C-2733 Bevel plunger D4C-@810 D4C-@210 D4C-@310 D4C-@910 D4C-@410 D4C-@510 D4C-1610 D4C-1710 D4C-2610 D4C-2710 D4C-@850 D4C-@250 D4C-@350 D4C-@950 D4C-@450 D4C-@550 D4C-1650 D4C-1750 D4C-2650 D4C-2750 Roller lever D4C-@820 D4C-@220 D4C-@320 D4C-@920 D4C-@420 D4C-@520 D4C-1620 D4C-1720 D4C-2620 D4C-2720 Roller lever (high-sensitivity model) D4C-@824 D4C-@224 D4C-@324 D4C-@924 D4C-@424 D4C-@524 D4C-1624 D4C-1724 D4C-2624 D4C-2724 Panel mount pin plunger D4C-@841 D4C-@241 D4C-@341 D4C-@941 D4C-@441 D4C-@541 D4C-1641 D4C-1741 D4C-2641 D4C-2741 Panel mount roller plunger D4C-@842 D4C-@242 D4C-@342 D4C-@942 D4C-@442 D4C-@542 D4C-1642 D4C-1742 D4C-2642 D4C-2742 Panel mount crossroller plunger D4C-@843 D4C-@243 D4C-@343 D4C-@943 D4C-@443 D4C-@543 D4C-1643 D4C-1743 D4C-2643 D4C-2743 Center roller lever plunger D4C-@860 D4C-@260 D4C-@360 D4C-@960 D4C-@460 D4C-@560 D4C-1660 D4C-1760 D4C-2660 D4C-2760 Coil spring Note 1. Cold-resistant models are also available. Order these models with reference to the following example. D4C-1201 → D4C-1201-C 2. Models with viscosity-resistant oil specification (with an oil drain hole) are also available. Order these models with reference to the following example. Applicable only to the plunger models. D4C-1202 → D4C-1202-M 3. Variable roller lever models are also available. * Oil-resistant vinyl cabtire cables. ** Ordinary vinyl cabtire cables. *** Models with SJT(O) Cables (approved by UL and CSA standards) conform to UL and CSA standards. Enclosed Switch D4C F-11 Limit Switches EN60947-5-1 approved Standard Models (Continued) Actuator CENELEC cable models EN60947-5-1 approved 1m 2m 3m 5m Pin plunger D4C-1G01 1M D4C-1G01 2M D4C-1G01 3M D4C-1G01 5M Sealed plunger D4C-1G31 1M D4C-1G31 2M D4C-1G31 3M D4C-1G31 5M Roller plunger D4C-1G02 1M D4C-1G02 2M D4C-1G02 3M D4C-1G02 5M Sealed roller plunger D4C-1G32 1M D4C-1G32 2M D4C-1G32 3M D4C-1G32 5M Crossroller plunger D4C-1G03 1M D4C-1G03 2M D4C-1G03 3M D4C-1G03 5M Sealed crossroller plunger D4C-1G33 1M D4C-1G33 2M D4C-1G33 3M D4C-1G33 5M Bevel plunger D4C-1G10 1M D4C-1G10 2M D4C-1G10 3M D4C-1G10 5M D4C-1G50 1M D4C-1G50 2M D4C-1G50 3M D4C-1G50 5M Roller lever D4C-1G20 1M D4C-1G20 2M D4C-1G20 3M D4C-1G20 5M Roller lever (high-sensitivity model) D4C-1G24 1M D4C-1G24 2M D4C-1G24 3M D4C-1G24 5M Panel mount pin plunger D4C-1G41 1M D4C-1G41 2M D4C-1G41 3M D4C-1G41 5M Panel mount roller plunger D4C-1G42 1M D4C-1G42 2M D4C-1G42 3M D4C-1G42 5M Panel mount crossroller plunger D4C-1G43 1M D4C-1G43 2M D4C-1G43 3M D4C-1G43 5M Coil spring Pre-wired Models (Use VCTF Oil-resistant Cable) Actuator 1 A at 125 VAC without operation indicator 1 A at 125 VAC with operation indicator 1 A at 30 VDC without operation indicator 1 A at 30 VDC with operation indicator Pin plunger D4C-1001-AK1EJ@ D4C-2001-AK1EJ@ D4C-1001-DK1EJ@ D4C-3001-DK1EJ@ Roller plunger D4C-1002-AK1EJ@ D4C-2002-AK1EJ@ D4C-1002-DK1EJ@ D4C-3002-DK1EJ@ Sealed plunger D4C-1031-AK1EJ@ D4C-2031-AK1EJ@ D4C-1031-DK1EJ@ D4C-3031-DK1EJ@ Sealed roller plunger D4C-1032-AK1EJ@ D4C-2032-AK1EJ@ D4C-1032-DK1EJ@ D4C-3032-DK1EJ@ Roller lever (high-sensitivity model) D4C-1024-AK1EJ@ D4C-2024-AK1EJ@ D4C-1024-DK1EJ@ D4C-3024-DK1EJ@ Note 1. The @ contains the length of the cable. For example: 30 cm → D4C-1001-AK1EJ03 2. M1 models are also available. Contact your OMRON sales representative for further information. F-12 Enclosed Switch D4C Weather-resistant Models 5 A at 250 VAC 0.1 A at 125 VAC 4 A at 30 VDC 0.1 A at 30 VDC without without operation operation indicator indicator 5 A at 125 VAC with operation indicator 4 A at 30 VDC 0.1 A at 125 VAC 0.1 A at 30 VDC with operation with operation with operation indicator indicator indicator 3m D4C-1220-P D4C-4220-P D4C-2220-P D4C-3220-P D4C-5220-P D4C-6220-P Roller lever 5m D4C-1320-P D4C-4320-P D4C-2320-P D4C-3320-P D4C-5320-P D4C-6320-P Roller lever (high-sensitivity model) 3m D4C-1224-P D4C-4224-P D4C-2224-P D4C-3224-P D4C-5224-P D4C-6224-P 5m D4C-1324-P D4C-4324-P D4C-2324-P D4C-3324-P D4C-5324-P D4C-6324-P Variable roller lever 3m D4C-1227-P D4C-4227-P D4C-2227-P D4C-3227-P D4C-5227-P D4C-6227-P 5m D4C-1327-P D4C-4327-P D4C-2327-P D4C-3327-P D4C-5327-P D4C-6327-P Variable rod lever 3m D4C-1229-P D4C-4229-P D4C-2229-P D4C-3229-P D4C-5229-P D4C-6229-P 5m D4C-1329-P D4C-4329-P D4C-2329-P D4C-3329-P D4C-5329-P D4C-6329-P Individual Parts (Head/Actuator) Actuator type Head (with actuator) Mounting Plates Actuator Pin plunger D4C-0001 - Roller plunger D4C-0002 - Crossroller plunger D4C-0003 - Bevel plunger D4C-0010 - Roller lever D4C-0020 WL-1A100 Roller lever D4C-0024 WL-1A100 Variable roller lever D4C-0027 HL-1HPA320 Variable rod lever D4C-0029 HL-1HPA500 Sealed pin plunger D4C-0031 - The WL model incorporated by equipment can be replaced with the D4C together with the Mounting Plate without changing the position of the dog or cam. List of Replaceable Models Contact your OMRON representative for the period required for delivery. WL model (Actuator) D4C model (Actuator) →D4C-@@01 (Plunger) D4C-P001 WLD2/WL01D2 (Toproller plunger) →D4C-@@02 (Roller plunger) WLCA2/WL01CA2 (Roller lever) →D4C-@@20 (Roller le- D4C-P020 ver) Sealed roller plunger D4C-0032 - Sealed crossroller plunger D4C-0033 - Panel mount pin plunger D4C-0041 - Panel mount roller plunger D4C-0042 - Panel mount crossroller plunger D4C-0043 - Application Example Plastic rod D4C-0050 - Note: The position of the dog remains unchanged. Center roller lever D4C-0060 - Note 1: The model numbers for heads are of the form D4C-00@@, with the numbers in the squares indicating the type of actuator. 2: Actuators for plunger models, plastic rod models, and center roller lever models cannot be ordered individually. They must be ordered together with the head. 3: Consult your OMRON representative for details on cold-resistant specifications. Plate WLD/WL01D (Top plunger) D4C-P002 Note: The WL01@ is for micro loads. Dog Dog Mounting Plate Enclosed Switch D4C F-13 Limit Switches Actuator Remarks There is no difference in mounting pitch between the Mounting Plate and the WL. The mounting depth of the D4C with the Mounting Plate attached is, however, shorter than that of the panel-mounted WL. WL D4C Plate Specifications ■ Approved Standards Agency Standard TÜV Rheinland File No. EN60947-5-1 R9451333 (see note 1) J9950970 (see note 2) UL UL508 E76675 (see note 3) CSA CSA C22.2 No. 14 LR45746 (see note 3) Note 1: Models with VCTF oil-resistant cables only. 2: Pre-wired models only. 3: SJT(0)-cable models only. ■ Approved Standard Ratings General Ratings Model Rated voltage Non-inductive load Resistive load NC D4C-1@@@ 125 VAC 5A NO 5A Inductive load Lamp load NC 1.5 A Inductive load NO 0.7 A NC 3A NO 3A Inrush current Motor load NC 2.5 A NO 1.3 A 250 VAC 5A 5A 1A 0.5 A 2A 2A 1.5 A 0.8 A 8 VDC 5A 5A 2A 2A 5A 4A 3A 3A 14 VDC 5A 5A 2A 2A 4A 4A 3A 3A 30 VDC 4A 4A 2A 2A 3A 3A 3A 3A 125 VDC 0.4 A 0.4 A 0.05 A 0.05 A 0.4 A 0.4 A 0.05 A 0.05 A 0.03 A 250 VDC 0.2 A 0.2 A 0.03 A 0.03 A 0.2 A 0.2 A 0.03 A 125 VAC 5A 5A 1.5 A 0.7 A 3A 3A 2.5 A 1.3 A 125 VDC 0.4 A 0.4 A 0.05 A 0.05 A 0.4 A 0.4 A 0.05 A 0.05 A D4C-3@@@ 30 VDC 4A 4A 2A 2A 3A 3A 3A 3A D4C-4@@@ 125 VAC 0.1 A 0.1 A --- D4C-2@@@ 8 VDC 0.1 A 0.1 A 14 VDC 0.1 A 0.1 A --- 30 VDC 0.1 A 0.1 A D4C-5@@@ 125 VAC 0.1 A 0.1 A --- --- D4C-6@@@ 30 VDC 0.1 A 0.1 A --- --- F-14 Enclosed Switch D4C NC 20 A max. NO 10 A max. Ratings for Pre-wired Models Rated voltage Non-inductive load Resistive load NC Inductive load Lamp load NO NC Inductive load NO NC Inrush current Motor load NO NC NO 125 VAC 1 1 1 0.7 1 1 1 1 30 VDC 1 1 1 1 1 1 1 1 NC 20 A max. NO 10 A max. Note 1. Inductive loads have a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC). 2. Lamp loads have an inrush current of 10 times the steady-state current. 3. Motor loads have an inrush current of 6 times the steady-state current. UL/CSA Approved Ratings B300 (D4C-16@@, -17@@), B150 (D4C-26@@, -27@@) NEMA B300 (D4C-16@@, -17@@) Rated voltage 120 VAC Carry current 5A 240 VAC Current Make Break 30 A 3A 15 A 1.5 A NEMA B150 (D4C-26@@, -27@@) Volt-amperes Make 3,600 VA Break 360 VA Rated voltage 120 VAC Carry current 5A Current Make 30 A Volt-amperes Break 3A Make 3,600 VA Break 360 VA TÜV Rheinland Approved Ratings (EN60947-5-1) Category and rating I the AC-15 2 A/250 VAC DC-12 2 A/30 VDC 5A 4A Limit Switches Model D4C-1@@@ D4C-2@@@ AC-15 2 A/125 VAC 5A D4C-3@@@ DC-12 2 A/30 VDC 4A D4C-4@@@ AC-14 0.1 A/125 VAC DC-12 0.1 A/30 VDC 0.5 A 0.5 A D4C-5@@@ AC-14 0.1 A/125 VAC 0.5 A D4C-6@@@ DC-12 0.1 A/30 VDC 0.5 A Applicable Load Range D4C-6@@@ D4C-5@@@ D4C-4@@@ Voltage (VDC) D4C-1@@@ D4C-2@@@ D4C-3@@@ 5 mW 0.8 W Current I (mA) Enclosed Switch D4C F-15 ■ Characteristics Degree of protection IP67 Durability (see note 2) Mechanical: 10,000,000 operations min. Electrical: 200,000 operations min. (5A at 250 VAC, resistive load) Operating speed 0.1 mm to 0.5 m/s (in case of plunger) 1 mm to 1 m/s (in case of roller lever) Operating frequency Mechanical: 120 operations/min Electrical: 30 operations/min Rated frequency 50/60 Hz Insulation resistance 100 MΩ min. (at 500 VDC) Contact resistance (initial) 250 mΩ max. (initial value with 2-m VCTF cable) 300 mΩ max. (initial value with 3-m VCTF cable) 400 mΩ max. (initial value with 5-m VCTF cable) Dielectric strength 1,000 VAC, 50/60 Hz for 1 min between terminals of the same polarity 1,500 VAC, 50/60 Hz for 1 min between current-carrying metal part and ground, and between each terminal and non-current-carrying metal part, Uimp: 2.5 kV (EN60947-5-1) Rated insulation voltage (Ui) 300 V (EN60947-5-1) Switching overvoltage 1,000 VAC, 300 VDC max. (EN60947-5-1) Pollution degree (operating environment) 3 (IEC60947-5-1) Short-circuit protective device (SCPD) 10 A fuse type gG (IEC269) Conditional short-circuit current 100 A (EN60947-5-1) Conventional enclosed thermal current 5 A, 4 A, 0.5 A (EN60947-5-1) (Ithe) Protection against electric shock Class I (with grounding wire) Vibration resistance Malfunction: 10 to 55 Hz, 1.5-mm double amplitude Shock resistance Destruction: Approx. 1,000 m/s2 min. Malfunction: Approx. 500 m/s2 min. Ambient temperature (see note) Operating: –10°C to 70°C (with no icing) Ambient humidity Operating: 95% max. Weight With 3-m VCTF cable: 360 g; With 5-m VCTF cable: 540 g Note 1. The above figures are initial values. 2. The values are calculated at an operating temperature of 5°C to 35°C, and an operating humidity of 40% to 70%. Contact your OMRON sales representative for more detailed information on other operating environments. ■ Operating Characteristics Model D4C-@@01 D4C-@001-@K1EJ@ D4C-@@31 D4C-@031-@K1EJ@ D4C-@@02 D4C-@002-@K1EJ@ D4C-@@32 D4C-@032-@K1EJ@ D4C-@@03 OF max. 11.77 N 17.65 N 11.77 N 17.65 N 11.77 N RF min. 4.41 N 4.41 N 4.41 N 4.41 N 4.41 N PT max. 1.8 mm 1.8 mm 1.8 mm 1.8 mm 1.8 mm OT min. 3 mm 3 mm 3 mm 3 mm 3 mm MD max. 0.2 mm 0.2 mm 0.2 mm 0.2 mm 0.2 mm OP 15.7±1 mm 24.9±1 mm 28.5±1 mm 34.3±1 mm 28.5±1 mm TT (5) mm (5) mm (5) mm (5) mm (5) mm Model D4C-@@33 D4C-@@10 D4C-@@50 D4C-@@20 D4C-@@27-P (see note 1) D4C-@@29-P (see note 1) D4C-@@24 D4C-@@24-P D4C-@024-@K1EJ@ OF max. 17.65 N 11.77 N 1.47 N 5.69 N 5.69 N RF min. 4.41 N 4.41 N --- 1.47 N 1.47 N PT max. 1.8 mm 1.8 mm 15° 25° 10±3° OT min. 3 mm 3 mm --- 40° 50° MD max. 0.2 mm 0.2 mm --- 3° 3° OP 34.3±1 mm 28.5±1 mm --- --- --- TT (5) mm (5) mm --- (70°) (70°) F-16 Enclosed Switch D4C Model D4C-@@41 OF max. 11.77 N RF min. PT max. OT min. D4C-@@42 D4C-@@43 D4C-@@60 11.77 N 11.77 N 6.67 N 4.41 N 4.41 N 4.41 N 1.47 N 1.8 mm 1.8 mm 1.8 mm 10±3° 3 mm 3 mm 3 mm 50° 3° MD max. 0.2 mm 0.2 mm 0.2 mm OP 31.2±1 mm 36.8±1 mm 36.8 mm --- TT (5) mm (5) mm (5) mm --- Note 1. The values given for D4C-@@27-P and D4C-@@29-P are for when the length of the lever is 38 mm. 2. The operating characteristics for M1J@ models are the same as those for @K1EJ@ models. ■ Contact Form Standard Models / Weather-resistant Models Without LED Indicator (S-FLEX VCTF Cable) With LED Indicator (S-FLEX VCTF Cable) With LED Indicator (lights when operated) LED Indicator Circuits 100 VAC COM NO NC E (Black) (White) (Red) (Yellow and green striped) COM NO NC E (Black) (White) (Red) (Yellow and green striped) COM NO Limit Switches COM 24 VDC NO COM NO NC E (Black) (White) (Red) (Yellow and green striped) Yellow/green: VCTF resin cable Green: VCTF UL/CSA-approved cable SJT(0) Note 1. "Lights when operated" means that when the actuator is turned or pushed and the Limit Switch contact leaves the NC side, the indicator lights. 2. "Lights when not in operation" means that when the actuator is in the free position, the indicator is lit, and when the actuator is turned or pushed and the contact comes into contact with the NO side, the indicator turns OFF. Wire Color Cable Without LED COM NO NC With LED E COM NO NC E VCTF Black White Red Green Black White Red Green S-FLEX VCTF Black White Red Yellow/ Green Black White Red Yellow/ Green SJT (O) Black Blue Red Green Black Blue Red Green CENELEC CABLE Blue Black Brown Yellow/ Green Blue Black Brown Yellow/ Green Enclosed Switch D4C F-17 Pre-wired Models Without LED Indicator With LED Indicator With LED Indicator (lights when not in operation) (lights when operated) AC DC COM Pin No. NO NC 3 4 E (See note.) COM Pin No. 2 NO NC 4 3 E (See note.) 2 Note: Not connected to the ground. COM NO NC E (Black) (White) (Red) (Yellow and green striped) Yellow/green: VCTF resin cable Green: VCTF UL/CSA-approved cable SJT(0) Note 1. "Lights when operated" means that when the actuator is turned or pushed and the Limit Switch contact leaves the NC side, the indicator lights. 2. "Lights when not in operation" means that when the actuator is in the free position, the indicator is lit, and when the actuator is turned or pushed and the contact comes into contact with the NO side, the indicator turns OFF. Connector Models for ASI Devices With LED Indicator (lights when not in operation) Without LED Indicator With LED Indicator (lights when operated) DC A A COM Pin No. 3 NO NC E (See note.) 4 COM NO NC Pin No. 3 E (See note.) COM NO NC E (Black) (White) (Red) (Yellow and green striped) 4 Note: Not connected to the ground. Yellow/green: VCTF resin cable Green: VCTF UL/CSA-approved cable SJT(0) Note 1. "Lights when operated" means that when the actuator is turned or pushed and the Limit Switch contact leaves the NC side, the indicator lights. 2. "Lights when not in operation" means that when the actuator is in the free position, the indicator is lit, and when the actuator is turned or pushed and the contact comes into contact with the NO side, the indicator turns OFF. F-18 Enclosed Switch D4C Engineering Data ■ Electrical Durability D4C-4@@@, -5@@@, -6@@@ D4C-1@@@, -2@@@, -3@@@ 5,000 Durability (x 103 operations) Durability (x 103 operations) Operating frequency: 30 operations/min (cosφ = 1, L/R = 0) 3,000 1,000 125 VAC 500 300 100 250 VAC 50 30 10 0 1 2 3 4 5 6 10,000 7,000 5,000 3,000 125 VAC 1,000 500 300 100 30 VDC 50 30 0 7 Operating temperature: 5°C to 35°C Operating humidity: 40% to 70% Operating frequency: 30 operations/min (cosφ =1, L/R = 0) Switching current (mA) 20 40 60 80 100 120 Switching current (mA) Model D4C-2@@@ Voltage Leakage current Limit Switches ■ Leakage Current for LED-indicator Models Resistance 125 VAC 1.7 mA 68 kΩ 15 kΩ D4C-3@@@ 30 VDC 1.7 mA D4C-5@@@ 125 VAC 1.7 mA 68 kΩ D4C-6@@@ 30 VDC 1.7 mA 15 kΩ Enclosed Switch D4C F-19 Nomenclature Standard Models Roller Lever Models Without Indicator Roller O ring (NBR) Lever O ring (NBR) Diaphragm (NBR) Built-in switch Protective cap (NBR) Ground terminal Molded resin Cable Weather-resistant Models Roller Lever Models Without Indicator Roller The roller is made of self-lubricating sintered stainless steel and boasts high resistance to wear. Lever The lever forged of anti-corrosive aluminium alloy features high corrosion resistances and outstanding ruggedness. Shaft Section Seal By fitting an O-ring to the rotary shaft and with an appropriate interference of the screws, high-sealing properties are maintained. The O-ring is made of silicone rubber and is resistant to temperature changes and adverse weather conditions. Head-mounting Screw Roller Lever Setscrew This screw is made of stainless steel and has high corrosion resistance. Diaphragm The diaphragm is made of silicone rubber and is resistant to temperature changes and adverse weather conditions. Built-in Switch Both standard load and microload models available. Cable Vinyl cabtire cable and is resistant to adverse weather conditions. F-20 Enclosed Switch D4C Rotary Shaft The shaft is made of stainless steel decreasing the likelihood of rusting. Dimensions Note 1. All units are in millimeters unless otherwise indicated. 2. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. Standard Models 10 dia. stainless steel plunger PT Two, 5.1+0.2 dia. holes 0 Spot facing 10.2 dia. Depth: 6 40 max. 25±0.1 16 2.8 4.5 7.5 8 OP 54.2 max. Correct setting position 49 max. 23 2 VCTF cable, 0.75 mm2, 4 conductor Finishing O.D.: 7.6 Sealed Plunger D4C-@@31 2 1.4 34 1.5 Limit Switches Pin Plunger D4C-@@01 10 dia. stainless steel plunger Rubber cap PT Two, 5.1+0.2 dia. holes 0 Spot facing 10.2 dia. Depth: 6 40 max. 25±0.1 16 OP 4.5 7.5 8 49 max. 2 23 2 1.4 34 1.5 2 VCTF cable, 0.75 mm , 4 conductor Finishing O.D.: 7.6 Roller Plunger D4C-@@02 12 dia. x 5 stainless steel roller 40 max. PT 25±0.1 Two, 5.10+0.2 dia. holes Spot facing 10.2 dia. Depth: 6 Correct setting 16 position 2.8 OP 7 7.5 8 67 max. 51.5 max. 2 VCTF cable, 0.75 mm2, 4 conductor Finishing O.D.: 7.6 23 2 34 1.4 1.5 Enclosed Switch D4C F-21 Sealed Roller Plunger D4C-@@32 PT 12 dia. x 5 stainless Two, 5.10+0.2 dia. holes steel roller Spot facing 10.2 dia. Depth: 6 Rubber cap 40 max. 16 25±0.1 OP 4.5 7.5 8 49 max. 2 2 23 1.4 1.5 34 VCTF cable, 0.75 mm2, 4 conductor Finishing O.D.: 7.6 Crossroller Plunger 12 dia. x 5 stainless steel roller D4C-@@03 Two, 5.1+0.2 dia. holes 0 Spot facing 10.2 dia. Depth: 6 Correct setting 16 position 40 max. PT 25±0.1 2.8 OP 7 7.5 8 67 max. 51.5 max. 2 VCTF cable, 0.75 mm2, 4 conductor Finishing O.D.: 7.6 23 2 1.4 34 Sealed Crossroller Plunger 1.5 12 dia. x 5 stainless steel roller D4C-@@33 Rubber cap PT 40 max. 25±0.1 Two, 5.1+0.2 dia. holes 0 Spot facing 10.2 dia. Depth: 6 16 OP 4.5 7.5 8 49 max. 2 VCTF cable, 0.75 mm2, 4 conductor Finishing O.D.: 7.6 F-22 Enclosed Switch D4C 2 34 23 1.4 1.5 10 dia. stainless steel plunger Two, 5.1+0.2 dia. holes Bevel Plunger D4C-@@10 0 Spot facing 10.2 dia. Depth: 6 40 max. PT Correct setting position 16 25±0.1 2.8 OP 7 7.5 8 67 max. 51.5 max. 2 23 VCTF cable, 0.75 mm2, 4 conductor Finishing O.D.: 7.6 2 34 Coil Spring D4C-@@50 (see note 1) 40 max. 25±0.1 1.4 1.5 Nylon rod 16 (see note 2) 104±2.5 Limit Switches 3.2 dia. 6.6 dia. 38 Rubber cap 42 4.5 7.5 8 Note: 51.5 max. 2 VCTF cable, 0.75 mm2, 4 conductor Finishing O.D.: 7.6 23 2 34 D4C-@@20 D4C-@@20-P 2. The ideal range for operation is between the tip of the rod and 1/3 of the length of the actuator. 1.4 1.5 Two, 5.1+0.2 dia. holes 0 Spot facing 10.2 dia. Depth: 6 17.5 dia. x 7 stainless sintered roller Roller Lever 1. Operation is possible in any direction except in parallel to the axis ↓. 40 max. 25±0.1 50 max. 44±0.8 30.2±0.8 38R 31.5±0.8 16 102.7 max. 11.4 7 7.5 8 65 max. 23 2 M5 (length: 12) Allen-head bolt VCTF cable, 0.75 mm2, 4 conductor Finishing O.D.: 7.6 (see note) Note: S-FLEX VCTF Cables are used for weatherresistant models (D4C-P). 2 34 1.4 1.5 Two, 5.10+0.2 dia. holes Spot facing 10.2 dia. Depth: 6 Enclosed Switch D4C F-23 17.5 dia. x 7 stainless sintered roller Roller Lever (High-Sensitivity Model) 50 max. 40 max. D4C-@@24 D4C-@@24-P 38R 102.7 max. M5 (length: 12) Allen-head bolt Two, 5.1+0.2 dia. holes 0 Spot facing 10.2 dia. Depth: 6 VCTF cable, 0.75 mm2, 4 conductor Finishing O.D.: 7.6 (see note) Note: S-FLEX VCTF Cables are used for weatherresistant models (D4C-P). Center Roller Lever Plunger D4C-@@60 40 max. 17.5 dia. x 7 stainless sintered roller 38R 102.7 max. VCTF cable, 0.75 mm2, 4 conductor Finishing O.D.: 7.6 F-24 Enclosed Switch D4C Two, 5.1+0.2 dia. holes 0 Spot facing 10.2 dia. Depth: 6 65 max. Panel Mount Pin Plunger D4C-@@41 PT 10 dia. stainless Two, 5.1+0.2 dia. holes 0 steel plunger Spot facing 10.2 dia. Depth: 6 Correct setting 40 max. 25±0.1 16 position 2.8 OP 4.5 7.5 M14 x 1 8 49 max. VCTF cable, 0.75 mm2, 4 conductor Finishing O.D.: 7.6 2 23 2 1.4 1.5 34 12 dia. x 5 stainless steel roller Two, 5.10+0.2 dia. holes Spot facing 10.2 dia. 40 max. Depth: 6 Correct setting 25±0.1 16 position Panel Mount Roller Plunger D4C-@@42 PT Limit Switches 2.8 OP 4.5 7.5 8 M14 x 1 49 max. 2 VCTF cable, 0.75 mm2, 4 conductor Finishing O.D.: 7.6 Panel Mount Crossroller Plunger D4C-@@43 PT 2 23 1.4 1.5 34 12 dia. x 5 stainless Two, 5.10+0.2 dia. holes steel roller Spot facing 10.2 dia. Depth: 6 40 max. 16 Correct setting 25±0.1 position 2.8 OP 4.5 7.5 8 M14 x 1 49 max. 2 VCTF cable, 0.75 mm2, 4 conductor Finishing O.D.: 7.6 2 23 1.4 1.5 34 Note: Two nuts (thickness: 2.5; distance across: 17) are included with the D4C-@@41, D4C-@@42 and D4C-@@43. Enclosed Switch D4C F-25 Pre-wired Models Pin Plunger Roller Plunger D4C-@001-@K1EJ@ D4C-@001-M1J@ 10 dia. stainless steel plunger Two, 5.1+0.2 dia. holes 0 40 max. Spot facing 10.2 dia. Depth: 6 54.2 max. 49 max. D4C-@002-@K1EJ@ D4C-@002-M1J@ 12 dia. x 5 stainless steel roller 40 max. Correct setting position Two, 5.1+0.2 dia. holes 0 Spot facing 10.2 dia. Depth: 6 67 max. 51.5 max. XS2H-D421 XS2H-D421 Sealed Pin Plunger Sealed Roller Plunger D4C-@031-@K1EJ@ D4C-@031-M1J@ D4C-@032-@K1EJ@ D4C-@032-M1J@ 10 dia. stainless steel plunger 40 max. Rubber cap 12 dia. x 5 stainless steel roller 40 max. Rubber cap Two, 5.1+0.2 dia. holes 0 Spot facing 10.2 dia. Depth: 6 Two, 5.1+0.2 dia. holes 0 Spot facing 10.2 dia. Depth: 6 49 max. 49 max. XS2H-D421 XS2H-D421 F-26 Enclosed Switch D4C Correct setting position Roller Lever D4C-@024-@K1EJ@ 17.5 dia. x 7 stainless sintered roller 50 max. 40 max. 38R 102.7 max. M5 (length: 12) Allen-head bolt 65 max. Two, 5.1+0.2 dia. holes 0 Spot facing 10.2 dia. Depth: 6 Limit Switches XS2H-D421 Weather-resistant Models Adjustable Roller Lever Adjustable Rod Lever D4C-@@27-P 40 max. D4C-@@29-P 17.5 dia. x 7 stainless steel roller 40 max. 57.7 max. 55 max. 3 dia. x 160 stainless steel lever Two, 5.1+0.2 dia. holes 0 Spot facing 10.2 dia. Depth: 6 30R to 75R (variable) M5 (length: 16) Allen-head bolt 65 max. M5 (length: 16) Allen-head bolt M5 (length: 12) Allen-head bolt Two, 5.1+0.2 dia. holes 0 Spot facing 10.2 dia. Depth: 6 VCTF cable, 0.75 mm2, 4 conductor Finishing O.D.: 7.6 65 max. M5 (length: 12) Allen-head bolt VCTF cable, 0.75 mm2, 4 conductor Finishing O.D.: 7.6 Models with LED Indicator The dimensions of the LED indicator for models equipped with one are shown below. (4) LED Enclosed Switch D4C F-27 Special Mounting Plates (Plates are not provided with Limit Switches.) D4C-P001 Two, M5 x 0.8 tapped hole (see note 2) OP of WLD Note: Four, M5 x 0.8 hexagon pan-head bolts and two M5 x 0.8 Allen-head bolts are provided. 11 dia. Note: 1. Tighten the 5.2+0.2 −0 dia. holes with the M5 x 10 hexagon pan-head screws. 2. Insert the M5 Allen-head bolts into the M5 tapping holes to tighten the Mounting Plate securely. Four, 5.2+0.2 −0 dia. holes (see note 1) D4C-P002 Two, M5 x 0.8 tapped hole (see note 2) Note: Four, M5 x 0.8 hexagon pan-head bolts and two M5 x 0.8 Allen-head bolts are provided. OP of WLD2 Note: 1. Tighten the 5.2+0.2 −0 dia. holes with the M5 x 10 hexagon pan-head screws. 2. Insert the M5 Allen-head bolts into the M5 tapping holes to tighten the Mounting Plate securely. 11 dia. Four, 5.2+0.2 −0 dia. holes (see note 1) D4C-P020 Note: Four, M5 x 0.8 hexagon pan-head bolts and two M5 x 0.8 Allen-head bolts are provided. 4.2+0.12 dia. −0 Two, positioning holes (Press-fit the spring pins.) Note: 1. Tighten the 5.2+0.2 −0 dia. holes with the M5 x 10 hexagon pan-head screws. Four, M5 x 0.8 hexagon pan-head bolts, two M5 x 0.8 Allen-head bolts are provided, and two 4 x 14 spring pins are provided. Spring pins 2. Insert the M5 Allen-head bolts into the M5 tapping holes to tighten the Mounting Plate securely. Two, M5 x 0.8 tapped hole (see note 2) 11 dia. Two, 5.2+0.2 −0 dia. holes (see note 1) Note: Each dimension has a tolerance of ±0.4 mm unless otherwise specified. F-28 Enclosed Switch D4C Precautions ■ Correct Use Handling Operation The bottom of the Switch at the cable outlet is resin-molded. Secure the cable at a point 5 cm from the Switch bottom to prevent exertion of excess force on the cable. Operation method, shapes of cam and dog, operating frequency, and overtravel have a significant effect on the service life and precision of a Limit Switch. For this reason, the dog angle must be 30° max., the surface roughness of the dog must be 6.3S min. and hardness must be Hv400 to 500. When bending the cable, provide a bending radius of 45 mm min. so as not to damage the cable insulation or sheath. Excessive bending may cause fire or leakage current. To allow the plunger-type actuator to travel properly, adjust the dog and cam to the proper setting positions. The proper position is where the plunger groove fits the bushing top. Dog Bushing top Bending radius: (R45 mm min.) 5 cm 2.8 mm To allow the roller lever-type actuator to travel properly, adjust the dog and cam so that the arrow head is positioned between the two convex markers as shown below. Secure here Connections Be sure to connect a fuse with a breaking current 1.5 to 2 times larger than the rated current to the Limit Switch in series in order to protect the Limit Switch from damage due to short-circuiting. When using the Limit Switch for the EN ratings, use the gI or gG 10A fuse. Correct Arrowhead Not correct Convex markers Not correct Correct Enclosed Switch D4C F-29 Limit Switches Groove Mounting Do not expose the Switch to water exceeding 70°C or use it in steam. A maximum of 6 Switches may be group-mounted. In this case, pay attention to the mounting direction so that the convex part of the group-mounting guide on one Switch fits into the concave part of the guide on the other Switch as shown in the figure below. For group mounting, the mounting panel must have a thickness (t) of 6 mm min. Group Mounting Group-mounting guide (Front: convex Rear: concave) When the D4C is used in a circuit of a device to be exported to Europe, classified as Overvoltage Class III as specified in IEC664, provide a contact protection circuit. Tighten each screw to a torque according to the following table. No. Type Torque 1 M5 Allen-head bolt 4.90 to 5.88 N·m 2 M3.5 head mounting screw 0.78 to 0.88 N·m 3 M5 Allen-head bolt 4.90 to 5.88 N·m Note: By removing the two screws from the head, the head direction can be rotated 180°. After changing the head direction, re-tighten to the torque specified above. Be careful not to allow any foreign substance to enter the Switch. Mounting panel 16 mm t Group-mounting guide (Front: convex Rear: concave) Micro-load Models (D4C-4, -5, -6) If the mounting panel is warped or has protruding parts, a malfunction may result. Make sure that the mounting panel is not warped and has even surfaces. Mounting Holes Switching Range Micro-load models can be used for switching in the range shown below. Two, 5.2-dia. or M5 screw holes Voltage (V) 5mW 800mW 0.16mA 30 26mA 24 Use a Switch with a rubber cap when using the plunger type in an environment where malfunction is possible due to environmental conditions such as dust or cutting chips which may not allow resetting. Switching range for micro-load models Switching range for standardload models 12 Switching not possible in this range 5 1mA 100mA 160mA 0 0.1 1 10 100 1,000 Current (mA) ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. Cat. No. C032-E1-08 F-30 In the interest of product improvement, specifications are subject to change without notice. Enclosed Switch D4C