D4V8166Z

Small Limit Switch D4V Compact Vertical Models Sized for Asian Standards • Compact new design approximately 1/3 the size of OMRON vertical Limit Switches. • Structure enables the terminal section to be fully opened for easy wiring. • RoHS complaint. • Degree of protection: IP65 Model Number Structure ■ Model Number Legend D4V-81@@Z 1 1. Actuator type 04: Roller lever 07: Rod lever 08: Adjustable roller lever 11: Push plunger 12: Roller plunger 22: Crossroller plunger 66: Coil spring 69: Wire spring Ordering Information ■ List of Models Actuator type Model Roller lever D4V-8104Z Rod lever D4V-8107Z Adjustable roller lever D4V-8108Z Push plunger D4V-8111Z Roller plunger D4V-8112Z Crossroller plunger D4V-8122Z Coil spring D4V-8166Z Wire spring D4V-8169Z Note: Metallic roller levers and metallic variable roller levers can also be manufactured. Small Limit Switch D4V 1 Specifications ■ Certified Standards Certification body ■ Characteristics Standard CCC GB14048.5 UL (See note.) UL508, CSA C22.2 No. 14 TÜV IEC60947-5-1 File No. Degree of protection Consult your OMRON representative for details. Operating speed Operating frequency Note: Certification equivalent to CSA C22.2 No. 14 has been obtained from UL. ■ Ratings Rated voltage (V) Non-inductive load (A) Resistive load NC NO 125 VAC 250 VAC 5 5 12 VDC 24 VDC 5 5 125 VDC 250 VDC 0.4 0.4 0.2 0.2 Lamp load NC NO 1.5 1 0.7 0.5 NC NO 3 3 NO 2 1.5 1 0.8 3 3 4 4 3 3 ----- ----- ----- Note: 1. The above current ratings are for steady-state current. 2. Inductive load has a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC). 3. Lamp load has an inrush current of 10 times the steadystate current. 4. Motor load has an inrush current of 6 times the steady-state current. Inrush current NC 24 A max. NO 12 A max. ■ Ratings for Safety Standard Certification CCC (GB14048.5), TÜV (EN60947-5-1) UL (UL508, CSA C22.2 No. 14) Ratings 5 A, 250 VAC 0.4 A, 125 VDC 2 Small Limit Switch D4V 30 operations/min 100 MΩ min. (at 500 VDC) 25 mΩ max. (initial value) 1,000 VAC, 50/60 Hz for 1 min Between terminals of the same polarity 1,500 VAC, 50/60 Hz for 1 min Between currentcarrying metal parts and ground Rated insulation voltage (Ui) 250 V Pollution degree 3 (EN 60947-5-1) (application environment) Short-circuit protection device 10-A fuse, gG or gI (IEC 269) Conditional short-circuit current 100 A (EN 60947-5-1) Rated open thermal current (lth) 5 A (EN 60947-5-1) Electric shock protection Class I class Rated frequency 50/60 Hz Vibration resistance Malfunction 10 to 55 Hz, 1.5-mm double amplitude (See note 4.) Shock resistance Destruction 1,000 m/s2 (free position) min. Category and rating AC-12: 250 VAC at 5 A, resistive load DC-12: 125 VDC at 0.4 A, resistive load Electrical Contact resistance Motor load NC 5 mm to 0.5 m/s Mechanical 120 operations/min Insulation resistance Dielectric strength Inductive load (A) Inductive load IP65 Durability Mechanical 10,000,000 operations min. (See note 3.) Electrical 300,000 operations min. (5 A at 250 VAC, resistive load) Malfunction 300 m/s2 (operation limit position) min. (See note 4.) Ambient operating temperature range −20°C to 60°C (with no icing) Ambient operating humidity range 90% max. Weight Approx. 130 to 190 g Note: 1. The above values are initial values. 2. The above characteristics may vary depending on the model. Contact your OMRON representative for further details. 3. Durability values are calculated at an operating temperature of 5°C to 35°C, and an operating humidity of 40% to 70%. 4. Except for the coil spring model and wire spring model Nomenclature ■ Structure ■ Contact Form Resin roller (NO) 4 Za 3 (NO) Lever Head (NC) 1 NO Cover Built-in Switch NC 2 (NC) 4 3 1 2 NO NC Connector Engineering Data Electrical Durability: cos φ = 1 Durability (× 104 operations) (Ambient temperature: 5°C to 35°C; ambient humidity: 40% to 70%) Operating frequencies: 30 operations/min 125 VAC, cos φ = 1 1,000 500 0 1 2 3 4 5 6 Switching current (A) Small Limit Switch D4V 3 Dimensions Note: All units are in millimeters unless otherwise indicated. Roller Lever Rod Lever D4V-8104Z D4V-8107Z 39.6±0.8 34.4±0.8 18-dia. × 6.2 (See note.) R30 5.7 Four, M5, P=0.8, Depth: 7.5 min. Three, M3, P=0.5 (125.3) Four, M5, P=0.8, Depth: 7.5 min. 115 max. Three, M3, P=0.5 M6 (length: 6), hexagonal hole 12.5 18.3 56±0.2 56±0.2 64 64 Four, 4.2-dia mounting holes 4 (10.5) (3.45) 42.8±0.8 35.6±0.8 M4 (length: 10), hexagonal hole 18.3 M4 (length: 13), hexagonal hole 12.5 2.6 dia. × 125.1 (See note.) (10.5) 7.2 21±0.2 (3.45) 14.7 25.4 27.8 (14.3) 7.2 14.7 25.4 21±0.2 27.8 37.5±0.8 Note: Resin Roller Four, 4.2-dia mounting holes 4 (14.3) Note: Stainless steel Adjustable Roller Lever Push Plunger D4V-8108Z D4V-8111Z 46.5±0.8 41.6±0.8 18-dia. × 6.2 (See note.) Four, M5, P=0.8, Depth: 7.5 min. M4 (length: 10), hexagonal hole Adjustable up to R30 to R75 Three, M3, P=0.5 M6 (length: 6), hexagonal hole 12.5 Four, M5, 10.4 P=0.8, Depth: 7.5 min. 6.6 dia. (See note.) R0.2 PT 3-M3*P0.5 18.7 OP 18.3 (113.4) 64 56±0.2 56±0.2 64 Four, 4.2-dia mounting holes 4 (14.3) (10.5) (3.45) 4 Four, 4.2-dia mounting holes (10.5) (3.45) 21±0.2 (14.3) 27.8 7.2 14.7 25.4 Note: Stainless steel 44.7±0.8 Roller Plunger Crossroller Plunger D4V-8112Z D4V-8122Z 12.4-dia. × 3.9 (See note.) PT 10.4 Four, M5, P=0.8, Depth: 7.5 min. Three, M3, P=0.5 OP PT 10.4 12.4 dia. × 3.9 (See note.) Four, M5, P=0.8 Depth: 7.5 min. Three, M3, P=0.5 OP 18.7 18.7 (113.4) (113.4) 64 56±0.2 Four, 4.2-dia mounting holes 4 (10.5) (3.45) (14.3) 7.2 21±0.2 27.8 Note: Stainless steel 4 21±0.2 27.8 14.7 25.4 Note: Resin Roller 7.2 Small Limit Switch D4V 14.7 25.4 64 56±0.2 Four, 4.2-dia mounting holes 4 (10.5) (3.45) (14.3) 7.2 21±0.2 27.8 Note: Stainless steel 14.7 25.4 Coil Spring Wire Spring D4V-8166Z D4V-8169Z PT 3 dia. 41.1 Three, M3, P=0.5 40 83.5 Four, M5, P=0.8, Depth: 7.5 min. 5.8 dia. 100 (See note.) 1.2 dia. (See note.) Four, M5, P=0.8, Depth: 7.5 min. Three, M3, P=0.5 13.6 (176) (177) 56±0.2 (10.5) (3.45) (14.3) (10.5) (3.45) 7.2 21±0.2 14.7 25.4 27.8 Four, 4.2-dia mounting holes 4 Four, 4.2-dia mounting holes 4 64 56±0.2 64 (14.3) 7.2 21±0.2 14.7 25.4 27.8 Note: The range for operation is between the tip of the rod and 1/3 of the length of the actuator. Note: The range for operation is between the tip of the rod and 1/3 of the length of the actuator. Note: Unless otherwise specified, the tolerances are ±0.4 mm for the above dimensions for each model. Operating Characteristics Model D4V-8104Z D4V-8107Z D4V-8108Z 5.88 N 0.49 N 20° 75° 10° 95° 5.88 N 0.69 N 20° 75° 10° 95° 7.84 N 0.49 N 20° 75° 10° 95° --- --- --- D4V-8111Z D4V-8112Z D4V-8122Z D4V-8166Z D4V-8169Z Operating characteristics Operating force Release force Pretravel Overtravel Movement differential Total travel OF max. RF min. PT max. OT min. MD max. TT min. Operating position OP 9.8 N 2.94 N 1.5 mm 4 mm 1.2 mm 5.5 mm 9.8 N 2.94 N 1.5 mm 4 mm 1.2 mm 5.5 mm 9.8 N 2.94 N 1.5 mm 4 mm 1.2 mm 5.5 mm 26±0.8 mm 37±0.8 mm 37±0.8 mm 0.88 N --30 mm ------- 0.88 N --30 mm ------- --- --- Note: The operating characteristics of the D4V-8107 are measured with a lever length of 30 mm. The operating characteristics of the D4V-8108 are measured with a lever length of R30. Small Limit Switch D4V 5 Precautions ■ Precautions for Correct Use Applicable Terminals Wiring The following solderless terminals can be used. (Do not use fork or any other type of terminals, otherwise an accidental disconnection resulting in a ground fault may result.) Wiring Procedure Terminal with insulated grip 1. Loosen the cover mounting screws and remove the cover. 2. Run the wiring through the rubber connector on the cover and then press-fit the solderless terminals. (The following solderless terminals are available.) 3. After inserting the solderless terminal into the Switch, tighten the terminal screws securely. 4. Mount the cover. (Make sure that the rubber connector is securely pressed into the cover slot.) 5. Tighten the three screws evenly. (The optimum tightening torque for each screw is 0.49 to 0.59 N·m.) Cover mounting screw Cover 6.4 max. 6.4 max. 14 max. 14 max. Appropriate Tightening Torque If screws are too loose, they can lead to an early malfunction of the Switch, so ensure that all screws are tightened using the correct torque. No. Rubber connector Terminals Applicable Lead Wires Wire name Applicable wire Number of Conductor conductors size Vinyl cabtire cord (VCTF) 2 conductors 0.75 mm2 3 conductors 4 conductors Finished outside diameter Type Appropriate tightening torque 1 Head mounting screw 2 Cover mounting screw 0.49 to 0.59 N·m 0.49 to 0.59 N·m 3 Lever mounting screw 2.45 to 2.94 N·m 4 Terminal screw (M3) 0.49 to 0.59 N·m 5 Switch mounting screw (M4 Allen-head bolt) 2.45 to 2.94 N·m Note: In particular, when changing the direction of the Head, make sure that all screws are tightened again to the correct torque. Be careful not to allow any foreign substance to enter the Switch. Round, 6 to 9 dia. Vinyl cabtire cable (VCT) 2 conductors 0.75 mm2 600-V vinyl-insulated sheath cable (VVF) 3.0 to 3.7 dia. 3.0 to 3.7 dia. 1 2 conductors 1 dia., 1.2 dia., 1.6 dia. Note: Do not use wires containing silicone, otherwise a contact failure may result. 3 4 2 5 6 Small Limit Switch D4V Mounting 1. Front Surface Mounting 2. Rear Surface Mounting 1. Through-hole Panel Mounting Mounting Hole Diagram Mounting Hole Diagram Four, 4.5 dia. holes M4 mounting nut M4 mounting bolt Four, 5.5 dia. holes M5 mounting bolt 56±0.3 56±0.3 21±0.3 21±0.3 Spring washer Spring washer All units are in millimeters unless otherwise indicated. 2. Tap Panel Mounting Mounting Hole Diagram Four, M4 tapped holes (P=0.7) M4 mounting bolt 56±0.2 21±0.2 Spring washer All units are in millimeters unless otherwise indicated. All units are in millimeters unless otherwise indicated. Note: The tap screws for the body are M5, P=0.8, with a minimum depth of 7.5 mm. Use bolts with a length of the panel thickness t + 7 mm or less. Others • Do not use the Limit Switch outdoors, otherwise the Limit Switch will be damaged by rust or ozone. • The Limit Switch is not suitable in places exposed to the spray of rainwater, seawater, or oily water. Contact your OMRON representative if such specifications are required. • If high-sealing performance is required along with shielded wiring or conduit wiring, use the D4C or WL. Using the Switch Changing the Actuator Mounting Position Changing the Head Direction (D4V-8104Z, D4V-8108Z, D4V-8107Z) By loosening one screw (black) at a time, the head can be changed at 90° increments in any of the four directions. By loosening the Allen-head bolt on the actuator lever, the position of the actuator can be set anywhere within the 360°. Loosen the Allen-head bold. (D4V-8104Z, D4V-8107Z, D4V-8108Z) Rotation screw (black) Operation • Operate the coil spring and wire spring models between the tip of the actuator and 1/3 the length of the actuator and parallel to the direction of operation. • Handling the bottom of the actuator or excessively pushing in the tip may lead to bending damage, deformation, malfunction, and deterioration of service life. • Contact bouncing, chattering, or telegraphing may occur. Take steps so that incorrect signals are not detected on the circuit side if doing so will cause problems with the application. Note: Telegraphing refers to the phenomenon of the actuator being used and bouncing back after the operating body has passed, and moving to the operation point on the opposite side, which causes the contact to operate. Small Limit Switch D4V 7 Terms and Conditions of Sale 1. Offer; Acceptance. 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Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. &RPSOHWH¦7HUPVDQG&RQGLWLRQVRI6DOH§IRUSURGXFWSXUFKDVHDQGXVHDUHRQ2PURQ©VZHEVLWH DWZZZRPURQFRPRHL¤XQGHUWKH¦$ERXW8V§WDELQWKH/HJDO0DWWHUVVHFWLRQ $//',0(16,2166+2:1$5(,10,//,0(7(56 7RFRQYHUWPLOOLPHWHUVLQWRLQFKHVPXOWLSO\E\7RFRQYHUWJUDPVLQWRRXQFHVPXOWLSO\E\ 20521(/(&7521,&6//& 20521&$1$'$,1&   2QH&RPPHUFH'ULYH 6FKDXPEXUJ,/ )RU86WHFKQLFDOVXSSRUWRURWKHULQTXLULHV 0LOQHU$YHQXH 7RURQWR2QWDULR0%9 2052121/,1( *OREDOKWWSZZZRPURQFRP 86$KWWSZZZRPURQFRPRHL &DQDGDKWWSZZZRPURQFD  Cat. No. C139-E1-01 8/06 Specifications subject to change without notice Printed in USA