E3X-DA11

E3X-DA11

  • 厂商:

    OMRON(欧姆龙)

  • 封装:

    -

  • 描述:

    FIBERSENSOR

  • 数据手册
  • 价格&库存
E3X-DA11 数据手册
 Digital Fiber Amplifier E3X-DA Digital Fiber Amplifier Provides High Performance and Ease of Use  First amplifier to offer three user-selectable displays: digital level, percentage and analog display  Flashing LED and digital display of light intensity simplifies optical axis alignment  Reverse mode sets the digital display to read right-side-up regardless of amplifier orientation  Adjustable off-delay timer (0 to 200 ms)  Three setting modes let users choose the ratio of response speed to sensing distance: standard sensing distance (400 mm), long sensing distance (500 mm) and high speed (250 s)  12-bit A/D converter ensures high resolution for precise detection and differentiation  Choose digital or dual analog/digital output models with NPN or PNP output Ordering Information  AMPLIFIER UNITS Item Standard models Monitor-output models Appearance Part number Connections Output NPN output PNP output Pre-leaded ON/OFF output E3X-DA11 E3X-DA41 ON/OFF output Analog output E3X-DA21 E3X-DA51 E3X-DA E3X-DA Specifications  RATINGS/CHARACTERISTICS Amplifier Unit Part number E3X-DA11 E3X-DA41 E3X-DA21 E3X-DA51 NPN output PNP output NPN output PNP output NPN open collector Load current: 50 mA max. Residual voltage: 1 V max. PNP open collector Load current: 50 mA max. Residual voltage: 2 V max. Supply voltage 12 to 24 VDC ± 10%, ripple (p-p) 10% max. Current consumption 75 mA max. Light source (wavelength) Red LED (660 nm) Required fiber optic cables All E32 series Control output ON/OFF output NPN open collector Load current: 50 mA max. Residual voltage: 1 V max. Monitor output ---------------------------------------------------------- Switch selectable Light ON/Dark ON operation Operation mode PNP open collector Load current: 50 mA max. Residual voltage: 2 V max. Load 1 to 5 VDC, 10 kΩ min. Load resistance 10 kΩ min. Circuit protection Reverse polarity, output short-circuit, mutual interference protection Response time High-speed mode: 250 s for operation and reset Standard mode: 1 ms for operation and reset Long-distance mode: 4 ms for operation and reset Sensitivity setting Teaching or manual method Timer function OFF-delay timer, range: 0 to 200 ms (5 ms increment) Indicators 7 segment digital incident level display: RED 7 segment digital incident percentage level display: RED 7 segment digital threshold display: RED 2 color indication bar for threshold and excess gain: GREEN and RED Operation indicator: ORANGE Display timing Switch selectable Normal/peak-hold/bottom-hold Display orientation Switch selectable Normal/reverse Optical axis adjustment Optical axis adjustment possible (flashing function) Ambient illumination Illumination intensity at light-intercepting surface: Incandescent lamp: 3,000 lx max.; Sunlight: 10,000 lx max. Ambient t temperature t Operating –25°C to 55°C (–13°F to 131°F) with no icing or condensation Storage –30C to 70 (–22°F to 158°F) with no icing or condensation Ambient humidity Operating and storage: 35% to 85% (with no condensation) Insulation resistance 20 MΩ min. (at 500 VDC) Dielectric strength 1,000 VAC at 50/60 Hz for 1 minute Vibration resistance 10 to 55 Hz with a 1.5-mm double amplitude or 300 m/s2 for 2 hrs each in X, Y and Z axes Shock resistance 500 m/s2: 3 times each in X, Y and Z axes Degree of protection IEC60529 IP50 (when protective cover is attached) Connections 3 conductor cable, 2 m (6.5ft) Prewired Weight (packed state) Approx. 100 g Material Case PBT Cover Polycarbonate Accessories 2 Mounting bracket, instruction sheet 4 conductor cable, 2 m (6.5ft) E3X-DA E3X-DA Nomenclature  DIGITAL FIBER-OPTIC AMPLIFIER Lock Button Level Display Setting Buttons TEACH MODE Operation Indicator (orange) Operation Mode Selector ON when output is ON. Selectable between Light-ON and Dark-ON modes. OFF when output is OFF. Mode Selector Selectable among SET, ADJ, and RUN modes.  DISPLAY AND SPECIAL FUNCTION SETTINGS Display Setting The E3X-DA offers three display modes, which are Digital Incident Level display, Digital Percent display and Analog display. • • • Digital Incident Level Display: the incident level is digitally displayed. Digital Percent Display: the threshold-based excess gain is displayed in percentage. Analog Display: threshold and excess gain is displayed by two-color (red and green) bar graph. Special Function Setting The E3X-DA series has various functions that give users more flexibility in meeting a variety of application requirements. • • • • • Sensing Function: Enables users to choose either standard sensing distance mode (400 mm), long sensing distance mode (500 mm) or high speed mode (response time = 250 s) Timer Function: Enables users to select various OFF-delay timer settings from (0 to 200 ms). OFF-delay timer lengthens the duration of a short, high-speed signal so that it can be recognized as input to Programmable Controllers during a scan cycle. Flashing Function: Flashing red LED allows easier optical axis adjustment. Display Hold Setting: This function provides easy data reading during optical axis adjustment and high-speed detection by holding the displayed value for a period of time. Displayed data gets updated every 2 seconds. Within the 2-second timeframe, the maximum or minimum value is displayed (data will be flashing). Display Orientation Setting: Reversible digital display provides easy data reading from any mounting orientation. 3 E3X-DA E3X-DA Operation  OUTPUT CIRCUITS Output Part number Mode selector State of output transistor NPN E3X-DA11 LIGHT ON (L/ON) Light ON Output circuit Timing chart Incident received Operation indicator (orange) Interrupted Brown Display Operation indicator ON (orange) OFF Load Black Control output Photoelectric Sensor main circuit Output transistor 12 to 24 VDC Load (relay) Dark ON ON OFF Operate Release (Between brown and black) Blue DARK ON (D/ON) T Incident Interrupted Operation indicator ON (orange) OFF Output transistor Load (relay) T ON OFF Operate Release (Between brown and black) E3X-DA21 LIGHT ON (L/ON) Light ON Incident Operation indicator (orange) Interrupted Brown Display Black Photoelectric Sensor main circuit Control output 47Ω Orange Monitor output 1 to 5 V Load 12 to 24 VDC Output transistor Load (relay) T ON OFF Operate Release (Between brown and black) * Blue DARK ON (D/ON) Operation indicator ON (orange) OFF Load Dark ON Incident Interrupted T Operation indicator ON (orange) OFF *Load resistance: 10 kΩ min. Output transistor Load (relay) ON OFF Operate Release (Between brown and black) PNP E3X-DA41 LIGHT ON (L/ON) Incident Light ON Operation indicator (orange) Interrupted Brown Display Photoelectric Sensor main circuit Control output Black Operation indicator (orange) 12 to 24 VDC Output transistor Load Load (relay) Dark ON T OFF ON OFF Operate Release (Between blue and black) Blue DARK ON (D/ON) ON Incident Interrupted Operation indicator ON (orange) OFF Output transistor Load (relay) T ON OFF Operate Release (Between blue and black) 4 E3X-DA E3X-DA Output Part number Mode selector State of output transistor PNP E3X-DA51 LIGHT ON (L/ON) Light ON Output circuit Timing chart Incident Operation indicator (orange) Interrupted Brown Operation indicator ON (orange) OFF Display Photoelectric Sensor main circuit Control output Black 47Ω Monitor output 1 to 5 V 12 to 24 VDC Output transistor Load Load (relay) * DARK ON (D/ON) Dark ON ON OFF Operate Release (Between blue and black) Orange Blue Load Incident Interrupted *Load resistance: 10 kΩ min. T Operation indicator ON (orange) OFF Output transistor Load (relay) T ON OFF Operate Release (Between blue and black) 5 E3X-DA E3X-DA  CHOOSING THE RIGHT TEACHING METHOD Refer to the following to select the most suitable sensitivity setting method. Using the Sensor at the Maximum Sensitivity Sensing Slight Differences Sensitivity Setting Without Objects Application Examples Application Examples Application Examples • • • • • • • Sensitivity Setting • Detection of a large passing object with through-beam fibers Sensing applications with no background Detection of transparent objects Color discrimination Detection of delicate level difference Detecting IC Chips on Film Sheet Checking IO Tray Arrangements Detection of minute passing objects Detection of lead wires High-precision positioning Detecting Lead Frame Position E3X-DA E32-T16P E3X-DA Film Sheet Lead Frame E32-D32 Maximum Sensitivity Setting Two-point Teach Mode Sensitivity Adjustment (Fine-tuning) Fine-tuning on Production Lines Reason • Marginal sensitivity adjustments is required considering the differences in targets • For high-precision positioning of electronic parts Detecting Lead Frame Rises Detecting Cassette Tape Cases Ensuring reliable detection without being influenced by the difference in color or mark. E32-T24 E3X-DA E3X-DA E32-L25A 3.3 mm One-point Teach Mode (Positioning) 6 One-point Teach Mode E3X-DA E3X-DA  SENSITIVITY SETTING (TEACHING)  TWO-POINT TEACH MODE Set the mode selector to “SET” to start teaching. The red level display will flash if teaching error occurs. In this case, repeat the entire teaching procedure. The E3X-DA has the following four teaching modes. 1. Set the mode selector to “SET”. Maximum Sensitivity Setting 2. Press the “TEACH” button for approximately 1 second when the object is at the sensing position. 1. Set the mode selector to “SET”. 2. Press the “TEACH” button for 3 seconds (min). Object 3. Teaching is complete when the level display changes from red to green. Digital incident level will appear shortly after the display changes from red to green. 3. The red level display is lit. (Red) (Green) (Red) 4. Remove the object from the sensing area, and press the “TEACH” button for approximately 1 second. 1234 4. Set to “RUN” mode.  ONE-POINT TEACH MODE (WITHOUT OBJECT) 1. Set the mode selector to “SET”. 5. Teaching is complete when the green level display is lit. Digital incident level will appear shortly after the green display is lit. (Green) 2. Press the “TEACH” button for approximately 1 second. 1234 6. Set to “RUN” mode. 3. Teaching is complete when the red level display is lit. Digital incident level will appear shortly after the red level display is lit. (Red) 1234 4. Set to “RUN” mode. 5. The threshold is automatically set. Note: Try the two-point teaching mode if the difference in level is too fine. 7 E3X-DA E3X-DA  ONE-POINT TEACH MODE (POSITIONING) 1. First set to “One-point Teach Mode (without object)”. 2. Set the sensor to “ADJ” mode. 3. While in the “ADJ” mode, adjust the threshold by pressing the “TEACH” button until the operation indicator is lit. Pressing the “TEACH” button increases the sensitivity, but lowers the threshold level. Pressing the “MODE” button decreases the sensitivity, but increases the threshold level.  SPECIAL FUNCTION SETTING E3X-DA series has various functions that give users more flexibility in solving a variety of application requirements such as the following: • • • • • • Long sensing distance (Sensing Function) Faster response time (Sensing Function) Off-delay timer (Timer Function) Optical axis alignment (Flashing Function) Digital data display hold setting (Display Hold Setting) Data display orientation (Display Orientation Setting) Sensing Function 1. Set the mode selector to “SET”. Mode selector Object 2. Press the “MODE” button until “fs t” is displayed. The “Standard” sensing function (fs t) is the default setting. The “Standard” sensing function provides the standard detecting distance (400 mm). Response time is 1 ms. Output 4. Set to “RUN” mode.  DISPLAY SETTING E3X-DA can be programmed to display digital incident level, digital percent level or analog display. 3. Press the “TEACH” button to obtain the “Long Distance” sensing function. “F Ld” should appear on the display. The “Long Distance” function provides a sensing distance that is about 1.3 times that of the “Standard” detecting distance (diffuse fiber in use). The “Long Distance” setting has a response time of 4 ms. 1. Set the mode selector to “RUN”. Digital incident level should appear in the display. Mode selector Factory-set to RUN 2. Press the “MODE” button until “123P” is displayed. Digital percent level is now displayed. 4. Press the “TEACH” button to obtain the “High Speed” sensing function. “F HS” Should appear on the display. The “High Speed” function provides a detection distance that is about one-third of the standard distance (diffuse fiber in use). Response time is 0.25 ms. Digital percent 5. Press the “TEACH” button to return to the “Standard” sensing function display. 3. Press the “MODE” button to activate the “Analog Incident Level” display. Two color (red and green) bar graph should appear in the display. Analog incident level and threshold 4. Press the “MODE” button to return to the “Digital Incident Level” display. 8 E3X-DA E3X-DA Timer Function 1. Set the mode selection to “SET”. 4. Press the “TEACH” button to activate “Bottom Hold” display. Displayed data gets updated every 2 seconds. The minimum value is displayed. Mode Selector Bottom 2. Press the “MODE” button until “t––0” is displayed. “t––0 is the default setting. 5. Press the “TEACH” button to return to the default setting. “HOFF”. Off 0 (Factory-set) 3. Press the “TEACH” button to set to the desired time setting (5 ms increment). Adjustable in 5-ms units Display Orientation Setting Function 1. Set the mode selector to “SET”. Mode Selector 200 Flashing Function 2. Press the “MODE” button until “d123” is displayed. “d123 is the standard setting. 1. Set the mode selector to “SET”. Standard (Factory-set) Mode Selector 3. Press the “TEACH” button to change the orientation of the display. “d321 should now appear in the display. 2. Press the “MODE” button until “LOFF” is displayed. “LOFF is the default setting. Off (Factory-set) 4. Press the “TEACH” button to return to the standard setting, “d123”. 3. Press the “TEACH” button to activate the “flashing” function. Display should read “L On” 4. Press the “TEACH” button to return to the “LOFF” mode. Display Hold Setting Function 1. Set the mode to “SET”. Mode Selector 2. Press the “MODE” button until “HOFF” is displayed. “HOFF is the default setting. Off (Factory-set) 3. Press the “TEACH” button to activate “Peak Hold” display. Displayed data get updated every 2 seconds. The maximum value is displayed. Peak 9 E3X-DA E3X-DA Dimensions Unit: mm (inch)  AMPLIFIER E3X-DA1 Operation indicator (orange) Incident level display Threshold level display The mounting bracket can be attached to this side. 8 10 (0.39) 61 (2.40) 6 Two, 2.4 mm-dia. Mounting Holes 3.3 (0.13) Two, M3 16 32.5 (1.28) 8 10.75 10.7 4.1 22.4 13 Two, 3.2-mm-dia. holes 3.4 22.4 2.4 16 34.8 4 Mounting bracket SUS304 stainless steel 4 mm-dia. vinyl-insulated round cable with 3/4 conductors (40/0.12 mm-dia) Standard length: 2 m 4.4 16 Two, mounting holes Installation  CONNECTION Connection with S3D2 Sensor Controller Blue Black IN1 Brown Power supply voltage Output Functions Part number 100 to 240 VAC Relay AND, OR S3D2-AK AND, OR, and timer S3D2-CK Flip-flop S3D2-BK Transistor AND, OR, and timer S3D2-CC Relay 2 inputs, 2 outputs, S3D2-DK 2 inputs, 2 outputs, and timer S3D2-EK AND, OR S3D2-AKD AND, OR, and timer S3D2-CKD +12 V 24 VDC Note: A maximum of two Sensors can be connected. 10 E3X-DA E3X-DA Connection with K3NX-VD2 Process Meter * K3NX-VD2 Monitor output Orange +V Brown Black 10 11 12 13 14 15 12 VDC 80 mA* 16 17 12 to 24 VDC 0 V Blue 1 2 3 4 5 6 E3X-DA21/51 7 8 9 Use this service power supply for the Sensor with reference to the power consumption of each Sensor. Note: 1. Various I/O Units are available for the K3NX. Select an appropriate output type depending on the application. 2. For details about the K3NX, refer to the K3NX Data Sheet in Omron’s Digital Panel Meters catalog. 3. This wiring is for the K3NX with DC power supply specifications and the Monitor (Analog) Sensor with DC power supply specifications. Check respective power supply specifications before wiring them.  MOUNTING Mounting Removal 1. Mount the front part on the mounting bracket (sold together) or on a DIN rail. (See below.) 2. Press the back part onto the mounting bracket or onto the DIN rail. By pulling back the lock (yellow) on the bottom with a flat blade screwdriver, the amplifier can be removed easily. In the case of side mounting, attach the mounting bracket on the amplifier first, and secure the amplifier with M3 screws and washers. The diameter of the washers should be no more than 6 mm. (2) (1) DIN rail Washers (6-mm dia. max.) 11 E3X-DA E3X-DA  FIBER UNIT Mounting Use a proper-sized wrench. Tightening Force The tightening force applied to the sensing head should be as follows: Threaded Model Spring mounting clip Toothed washers Fiber Connection and Disconnection The E3X amplifier has a lock button. Connect or disconnect the fibers to or from the E3X amplifier using the following procedures: 1. Connection Remove the protective cover, insert the fiber into the amplifier, and lower the lock button until a click is heard. Nuts (attachment) Lock button Unthreaded Model Fiber insertion mark Set screw (M 3 max.) Fiber After cutting the fiber using the E39-F4 Fiber Cutter, put an insertion mark on the fiber as a guide for correct insertion into the amplifier, and then insert the fiber up to this mark. Sensing head Tightening torque M3/M4 screw 0.78 N  m max. M6 screw/ 6-mm dia. column 0.98 N  m max. 1.5-mm dia. column 0.2 N  m max. 2-mm dia./3-mm dia. column 0.29 N  m max. E32-T12F 5-mm dia. Teflon model 0.78 N  m max. 2. Disconnection Remove the protective cover and raise the lock button to pull out the fiber. Protective cover Unlocked Locked E32-D12F 6-mm dia. Teflon model E32-T16 0.49 N  m max. E32-R21 0.59 N  m max. E32-M21 Up to 5 mm to the tip: 0.49 N  m max. More than 5 mm from the tip: 0.78 N  m max. E32-L25A 0.78 N  m max. E32-T16P E32-T24S E32-L24L E32-L25L 0.29 N  m max. Note: Remove the protective cover and raise the lock lever to pull out the fiber. (Before removing the fiber, be sure to confirm that the lock is released so as to maintain the fiber properties.) 3. Precautions for Fiber Connection/Disconnection Be sure to lock or unlock the lock button within an ambient temperature range between –10°C and 40°C. 12 E3X-DA E3X-DA  FIBER INSERTION Make sure that the fiber is fully inserted in the amplifier. The sensing distance may decrease if the fiber is not fully inserted. 2.2-mm dia. Fiber Amplifier Insert the fiber into the amplifier up to the insertion mark. Proper fiber performance will not be achieved unless the fiber is inserted all the way to the insertion mark. (This method is applicable to standard, 2.2-mm-dia. fibers only.) 12.6 mm Insertion mark 2.2-mm dia. Fiber Unit 12.6 mm Thin Fiber with the E39-F9 Attachment The portion from the tip to the insertion mark of each fiber into the amplifier. Amplifier The cutting holes cannot be used twice. If the same hole is used twice, the cutting face of the fiber will be rough and the sensing distance will be reduced. Always use a new hole. Use either one of the two holes on the right (refer to the following figure) to cut a thin fiber as follows: 1. An attachment is temporarily fitted to a thin fiber before shipment. Fiber Unit Thin fiber attachment (E39-F9) 12.6 mm Fiber with Fixed Length The portion from the tip to the insertion mark of each fiber into the amplifier. Amplifier Temporarily fitted 2. Secure the attachment after adjusting the position of the thin fiber in the direction indicated by the arrow. 12.6 mm  CUTTING FIBER 3. Insert the fiber to be cut into the E39-F4. Insert a fiber into the Fiber Cutter and determine the length of the fiber to be cut. Press down the Fiber Cutter in a single stroke to cut the fiber. Cutter E39-F4 Two holes for thin fiber An insertion mark can be placed on the fiber to serve as a reference when inserting the fiber into the amplifier. Use the following procedure. Confirm through the cutter hole that the fiber is inserted beyond the insertion mark hole so that the insertion mark is properly indicated, and then press firmly down on the cutter. Three holes for standard fiber (2.2-mm dia.) 4. Finished state (proper cutting state) (2) Approx. 0.5 mm (1) Note: Insert the fiber in the direction indicated by the arrow. 13 E3X-DA E3X-DA Connection Bending Radius Do not pull or press the fiber units. The fiber units have a withstand force of 9.8 N or 29.4 N (pay utmost attention because the fibers are thin). E39-F11 Sleeve Bender Do not bend the fiber unit beyond the permissible bending radius. Do not bend the edge of the fiber units (excluding the E32-TR and E32-DR). The bending radius of the stainless steel tube should be as large as possible. The smaller the bending radius becomes, the shorter the sensing distance will be. Insert the tip of the stainless steel tube to the Sleeve Bender and bend the stainless steel tube slowly along the curve of the Sleeve Bender (refer to the figure). Correct 1.2-mm dia. max. 20 mm min. Amplifier Fiber Unit 1.3-mm dia. min. 1.2-mm dia. max. R 10 R 12.5 R5 R 7.5 Fiber tip position mark 20 mm min. Incorrect Stainless steel tube Note: Do not apply excess force on Fiber units. 10 mm 90o max. Correct 10 mm Fiber Unit Nylon wireholder Do not bend here. E39-F32 Protective Spiral Tubes Insert a fiber to the protective spiral tube from the head connector side (screwed) of the tube. Incorrect Metal holder Protective spiral tube Excessive vibration can break the fiber head. Use the following method to prevent fiber head breakage. Fiber Push the fiber into the protective spiral tube. The tube should be straight so that the fiber is not twisted when inserted. Then turn the end cap of the spiral tube. A one-turn loop can absorb vibrations. Protective spiral tube Fiber Tape Secure the protective spiral tube on a suitable place with the attached nut. Mounting panel Hexagon clamping nut Fiber Protective spiral tube 14 Toothed washer E3X-DA E3X-DA Use the attached saddle to secure the end cap of the protective spiral tube. To secure the protective spiral tube at a position other than the end cap, apply tape to the tube so that the portion becomes thicker in diameter. E39-F10 Fiber Connector Mount the fiber connector as shown in the following illustrations Splice Retention clip Retention clip Saddle Fiber Tube End cap Each fiber unit should be as close as possible before they are connected. Sensing distance will be reduced by approximately 25% when fibers are connected. Only 2.2-mm-dia. fibers can be connected. Precautions  AVOID DAMAGE TO THE E3X-DA  WIRING • • Cable • • • • • • Voltage must not exceed the rated voltage of the E3X-DA. When supplying power to the E3X-DA, make sure that the polarity of the power is correct. Do not short-circuit the load connected to the E3X-DA. Do not impose 100 VAC or more on models that operate with DC. Do not use the E3X-DA in environments where flammable or explosive gas exists. Do not disassemble, repair or modify the E3X-DA. The E3X-DA has an enclosure rating of IP50; do not immerse in water. Load must be connected to the E3X-DA. • • The cable can be extended up to 100 m provided the wire thickness is at least 0.3 mm2. Do not pull cables with pulling force exceeding 50N. Avoid Damage or Malfunction Due to Induction Noise • Never run the E3X-DA cables in the same conduit with power lines or high tension cables. Mutual Interference Protection Function • Perform two-point teaching if two or three fiber units are closely mounted. Only apply power to the unit that is in teaching operation or block the emitters of the fiber units that are not in teaching mode.  INSTALLATION  FURTHER INFORMATION Power Reset Time Correcting an EEPROM Error • • • The E3X-DA is ready to sense objects 100 ms after the unit is turned on. If power is supplied to the E3X-DA and the load independently, make sure to turn ON the E3X-DA first. When the E3X-DA is turned ON or OFF, the operation indicator will be illuminated for an instant, but no control output will be turned ON. • An EEPROM error may result if power failure or static noise occurs. In this case, repeat the whole teaching procedure. Power Supply • • Do not connect the E3X-DA to a full-wave or half-wave rectified power supply. When a standard switching power supply is used, the frame ground (FG) and the ground (G) terminal must be grounded. Otherwise, the E3X-DA may experience noise problem. 15 E3X-DA E3X-DA NOTE: DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters to inches divide by 25.4.  OMRON ELECTRONICS, INC. OMRON CANADA, INC. One East Commerce Drive Schaumburg, IL 60173 885 Milner Avenue Scarborough, Ontario M1B 5V8 1-800-55-OMRON 416-286-6465 Cat. No. CEDSAX3 10/99 Specifications subject to change without notice. Printed in U.S.A.
E3X-DA11 价格&库存

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