EST22CMV4

Basic-type Digital Temperature Controller E5GN (48 x 24 mm) CSM_E5GN_DS_E_7_5 New 48 x 24-mm Basic Temperature Controller with Enhanced Functions and Performance. Improved Indication Accuracy and Preventive Maintenance Function. • Indication Accuracy Thermocouple input: ±0.3% of PV (previous models: ±0.5%) Pt input: ±0.2% of PV (previous models: ±0.5%) Analog input: ±0.2% FS (previous models: ±0.5%) • Models are available with screw terminal blocks or screwless clamp terminal blocks. • A PV/SV-status display function can be set to automatically alternate between displaying the status of the Temperature Controller (auto/ manual, RUN/STOP, and alarms) and the PV or SV. • Preventive maintenance for relays in the Temperature Controller using a Control Output ON/OFF Counter. • Switch the PV display between three colors. • Compatible with Support Software (CX-Thermo version 4.2 or higher). • Eleven-segment displays. • Models are available with one or two alarm outputs. E5GN Models with Screw Terminal Blocks 48 × 24 mm E5GN--@-C Models with Screwless Clamp Terminal Blocks 48 × 24 mm For the most recent information on models that have been certified for safety standards, refer to your OMRON website. Refer to Safety Precautions for E5@N/E5@N-H. Refer to Operation for E5@N/E5@N-H for operating procedures. Main I/O Functions Event Inputs • None • Two E5GN Dual Display: PV and SV Sensor Inputs • Universal thermocouple/Pt inputs (Models with temperature inputs) • Analog current/voltage inputs (Models with analog inputs) Indication Accuracy • Thermocouple input: ±0.3% of PV • Pt input: ±0.2% of PV • Analog input: ±0.2% FS Sampling Period • 250 ms Auxiliary Outputs • None • One • Two Control Output 1 • Relay output • Voltage output (for driving SSR) • Current output 4-digit Display • Auto/manual switching • Temperature Controller status display • Simple program function • Control output ON/OFF count alarm • PV change rate alarm • Models also available with RS-232C communications • Models also available with RS-485 communications This datasheet is provided as a guideline for selecting products. Be sure to refer to the following user manuals for application precautions and other information required for operation before attempting to use the product. E5CN/E5AN/E5EN/E5GN Digital Temperature Controllers User's Manual Basic Type (Cat. No. H156) E5CN/E5AN/E5EN/E5GN Digital Temperature Controllers Communications Manual Basic Type (Cat. No. H158) 1 E5GN Lineup Temperature input 1 control output 0, 1, or 2 auxiliary outputs Analog input 1 control output 0, 1, or 2 auxiliary outputs Temperature input 1 control output 0, 1, or 2 auxiliary outputs Analog input 1 control output 0, 1, or 2 auxiliary outputs Screw terminal block E5GN Basic Type Screwless clamp terminal block Note: Models with one control output and one or two auxiliary outputs can be used for heating/cooling control. Model Number Structure Model Number Legend Controllers E5GN-@@@@@-@-@-@ 1 2 3 4 5 6 7 8 1. Control Output 1 R: Relay output Q: Voltage output (for driving SSR) C: Linear current output 2. Auxiliary Outputs Blank: None 1: One output 2: Two outputs 4. Input Type T: Universal thermocouple/platinum resistance thermometer input L: Analog current/voltage input 5. Power Supply Voltage Blank: 100 to 240 VAC D: 24 VAC/VDC 6. Terminal Type Blank: Models with screw terminal block C: Models with screwless clamp terminal block 7. Case Color Blank: Black 3. Option 8. Communications Protocol Blank: None Blank: None 01: RS-232C communications FLK: CompoWay/F communications 03: RS-485 communications B: Two event inputs H: Heater burnout/Heater short/Heater overcurrent detection (CT1) Note: 1. Models cannot be made for all combinations of options that are possible in the model number legend. Confirm model availability in Ordering Information before ordering. 2. Estimates can be provided for coatings and other specifications that are not given in the datasheet. Ask your OMRON representative for details. * Auxiliary outputs are relay outputs that can be used to output alarms or processing results. 2 E5GN Ordering Information Controllers with Screw Terminal Blocks Models with Temperature Inputs Models with One Control Output and a 100 to 240-VAC Power Supply Case color Control output No. of auxiliary outputs Control mode *1 Standard Detection of heater burnout, SSR failure, and heater overcurrent --- Previous model No. of event inputs Transfer output *2 --- Communications Relay output Standard or heating/ cooling --- --- 2 Standard --- --- --- E5GN-R1BT --- --- E5GNR101T-FLK RS-485 E5GN E5GN -R03TC-FLK -R03P-FLK E5GNR103T-FLK --- --- E5GN-R2T --- --- E5GN-R2HT --- --- E5GN-R2BT --- --- E5GNR203T-FLK E5GN-QTC E5GN-QP RS-485 --- --- 1 Voltage output (for driving SSR) Standard or heating/ cooling --- --- E5GN-Q1T --- --- E5GN-Q1BT RS-232C --- --- E5GNQ101T-FLK RS-485 E5GN E5GN -Q03TC-FLK -Q03P-FLK E5GNQ103T-FLK --- --- E5GN-Q2T 2 --- --- --- E5GN-Q2HT --- --- E5GN-Q2BT RS-485 --- --- E5GNQ203T-FLK --- --- E5GN-C1T --- --- E5GN-C1BT RS-232C --- --- E5GNC101T-FLK RS-485 --- --- E5GNC103T-FLK --- Detection for single-phase heaters 2 --- ----- Current output Standard or heating/ cooling 2 1 ----- --Transfer output using control output E5GN-QT E5GN-Q1TC E5GN-Q1P 2 Black E5GN-RT RS-232C --- --- E5GN-RP E5GN-R1T 2 --- E5GN-RTC New model E5GN-R1TC E5GN-R1P --- Detection for single-phase heaters Resistance thermometer input --- 2 1 Thermocouple input *1. If heating/cooling control mode is used, an auxiliary output is used as a control output for the cooling side. The number of auxiliary outputs that can be used will decrease by one. Also, the signal for the control output for the cooling side will be a relay output. *2. A current control output can be used as the transfer output. In that case, an auxiliary output is used as the control output. (This is not possible for models without an auxiliary output.) The control output will be a relay output. The number of auxiliary outputs that can be used will decrease by one. 3 E5GN Models with One Control Output and a 24-VAC/VDC Power Supply Case color Control output No. of auxiliary outputs Control mode *1 Standard Detection of heater burnout, SSR failure, and heater overcurrent --- Previous model No. of event inputs Transfer output *2 Communications Thermocouple input E5GN-RTC --- --- 2 1 Relay output Standard or heating/ cooling --- 2 Standard --- --- E5GN-R1BTD --- E5GN -R101TD-FLK RS-485 E5GN E5GN -R03TC-FLK -R03P-FLK E5GN -R103TD-FLK --- --- E5GN-R2TD --- --- E5GN-R2HTD --- --- E5GN-R2BTD --- --- E5GN -R203TD-FLK E5GN-QTC E5GN-QP --- --- RS-485 --- E5GN-Q1TD --- --- E5GNQ1BTD RS-232C --- --- E5GNQ101TD-FLK RS-485 E5GN E5GN -Q03TC-FLK -Q03P-FLK E5GN -Q103TD-FLK --- --- E5GN-Q2TD --- --- E5GNQ2HTD --- --- E5GNQ2BTD --- --- E5GN -Q203TD-FLK E5GN-C1TD --Black Voltage output (for driving SSR) Standard or heating/ cooling --- --- 2 --- Detection for single-phase heaters --2 ----- RS-485 --Current output Standard or heating/ cooling 2 1 ----- --- --- --- --- E5GN-C1BTD RS-232C --- --- E5GN -C101TD-FLK RS-485 --- --- E5GN -C103TD-FLK --Transfer output using control output E5GN-QTD E5GN-Q1TC E5GN-Q1P 2 1 E5GN-RTD E5GN-R1TD --- 2 --- New model RS-232C --- Detection for single-phase heaters E5GN-RP E5GN-R1TC E5GN-R1P --- --- Resistance thermometer input *1. If heating/cooling control mode is used, an auxiliary output is used as a control output for the cooling side. The number of auxiliary outputs that can be used will decrease by one. Also, the signal for the control output for the cooling side will be a relay output. *2. A current control output can be used as the transfer output. In that case, an auxiliary output is used as the control output. (This is not possible for models without an auxiliary output.) The control output will be a relay output. The number of auxiliary outputs that can be used will decrease by one. 4 E5GN Models with Analog Inputs Models with One Control Output and a 100 to 240-VAC Power Supply Case color Control output No. of auxiliary outputs Control mode *1 Detection of heater burnout, SSR failure, and heater overcurrent Previous model No. of event inputs Transfer output *2 CommuniThermocoucations ple input Relay output Black Voltage output (for driving SSR) --Standard or heating/ cooling 1 --- Resistance thermometer input --- --- E5GNR103L-FLK --- --- E5GNQ103L-FLK --- --- E5GN-C1L RS-485 --Transfer output using control output Current output --- New model Note: Models with analog inputs do not display the temperature unit. *1. If heating/cooling control mode is used, an auxiliary output is used as a control output for the cooling side. The number of auxiliary outputs that can be used will decrease by one. Also, the signal for the control output for the cooling side will be a relay output. *2. A current control output can be used as the transfer output. In that case, an auxiliary output is used as the control output. (This is not possible for models without an auxiliary output.) The control output will be a relay output. The number of auxiliary outputs that can be used will decrease by one. Models with One Control Output and a 24-VAC/VDC Power Supply Case color Control output No. of auxiliary outputs Control mode *1 Detection of heater burnout, SSR failure, and heater overcurrent Previous model No. of event inputs Transfer output *2 CommuniThermocoucations ple input Relay output Black Voltage output (for driving SSR) Current output Standard or heating/ cooling --1 --- Resistance thermometer input --- --- E5GNR103LD-FLK --- --- E5GN -Q103LD-FLK --- --- E5GN-C1LD RS-485 --Transfer output using control output --- New model Note: Models with analog inputs do not display the temperature unit. *1. If heating/cooling control mode is used, an auxiliary output is used as a control output for the cooling side. The number of auxiliary outputs that can be used will decrease by one. Also, the signal for the control output for the cooling side will be a relay output. *2. A current control output can be used as the transfer output. In that case, an auxiliary output is used as the control output. (This is not possible for models without an auxiliary output.) The control output will be a relay output. The number of auxiliary outputs that can be used will decrease by one. 5 E5GN Controllers with Screwless Clamp Terminal Blocks Models with Temperature Inputs Models with One Control Output and a 100 to 240-VAC Power Supply Case color Control output No. of auxiliary outputs Control mode *1 Standard Detection of heater No. of event burnout, inputs SSR failure, and heater overcurrent --- Previous model Transfer output *2 --- Communic ations Relay output Standard or heating/ cooling --- --- 2 Standard --- E5GN-R1BT-C RS-232C --- --- E5GN -R101T-C-FLK RS-485 E5GN E5GN -R03TC-FLK -R03P-FLK E5GN -R103T-C-FLK --- --- E5GN-R2T-C --- --- E5GN-R2HT-C --- --- E5GN-R2BT-C --- --- E5GN -R203T-C-FLK E5GN-QTC E5GN-QP E5GN-QT-C RS-485 --- --- E5GN-Q1TC E5GN-Q1P E5GN-Q1T-C --- --- E5GN-Q1BT-C RS-232C --- --- E5GN -Q101T-C-FLK RS-485 E5GN E5GN -Q03TC-FLK -Q03P-FLK E5GN -Q103T-C-FLK --- --- E5GN-Q2T-C --- --- --- E5GN-Q2HT-C --- --- E5GN-Q2BT-C RS-485 --- --- E5GN -Q203T-C-FLK --- --- E5GN-C1T-C --- --- E5GN-C1BT-C RS-232C --- --- E5GN -C101T-C-FLK RS-485 --- --- E5GN -C103T-C-FLK 2 Black 1 Voltage Standard or output (for driving SSR) heating/ cooling --- --- 2 --- Detection for singlephase heaters 2 --- ----- Current output Standard or heating/ cooling 2 1 --- --Transfer output using control output E5GN-RT-C E5GN-R1T-C --- --- E5GN-RP --- 2 --- E5GN-RTC New model --- --- Detection for singlephase heaters Resistance thermometer input E5GN-R1TC E5GN-R1P --- 2 1 Thermocouple input *1. If heating/cooling control mode is used, an auxiliary output is used as a control output for the cooling side. The number of auxiliary outputs that can be used will decrease by one. Also, the signal for the control output for the cooling side will be a relay output. *2. A current control output can be used as the transfer output. In that case, an auxiliary output is used as the control output. (This is not possible for models without an auxiliary output.) The control output will be a relay output. The number of auxiliary outputs that can be used will decrease by one. 6 E5GN Models with One Control Output and a 24-VAC/VDC Power Supply Case color Control output No. of auxiliary outputs Control mode *1 Standard Detection of heater burnout, SSR failure, and heater overcurren t --- Previous model No. of event inputs Transfer output *2 --- Communic ations Relay output Standard or heating/ cooling --- --- 2 Standard --- E5GN-R1BTD-C RS-232C --- --- E5GN -R101TD-C-FLK RS-485 E5GN E5GN -R03TC-FLK -R03P-FLK E5GN -R103TD-C-FLK --- --- E5GN-R2TD-C --- --- E5GN-R2HTD-C --- --- E5GN-R2BTD-C --- --- E5GN -R203TD-C-FLK E5GN-QTC E5GN-QP RS-485 --- 1 Voltage output (for driving SSR) Standard or heating/ cooling --- --- E5GN-Q1TC E5GN-Q1P E5GN-Q1TD-C --- --- E5GN-Q1BTD-C RS-232C --- --- E5GN -Q101TD-C-FLK RS-485 E5GN E5GN -Q03TC-FLK -Q03P-FLK E5GN -Q103TD-C-FLK --- --- E5GN-Q2TD-C 2 --- --- --- E5GN-Q2HTD-C --- --- E5GN-Q2BTD-C RS-485 --- --- E5GN -Q203TD-C-FLK --- Detection for singlephase heaters 2 --- ----- Current output Standard or heating/ cooling 2 1 ----- --- --- E5GN-C1TD-C --- --- E5GN-C1BTD-C RS-232C --- --- E5GN -C101TD-C-FLK RS-485 --- --- E5GN -C103TD-C-FLK --Transfer output using control output E5GN-QTD-C --- 2 Black E5GN-RTD-C --- --- --- E5GN-RP --- 2 --- E5GN-RTC New model E5GN-R1TD-C --- Detection for singlephase heaters Resistance thermometer input E5GN-R1TC E5GN-R1P --- 2 1 Thermocouple input *1. If heating/cooling control mode is used, an auxiliary output is used as a control output for the cooling side. The number of auxiliary outputs that can be used will decrease by one. Also, the signal for the control output for the cooling side will be a relay output. *2. A current control output can be used as the transfer output. In that case, an auxiliary output is used as the control output. (This is not possible for models without an auxiliary output.) The control output will be a relay output. The number of auxiliary outputs that can be used will decrease by one. 7 E5GN Models with Analog Inputs Models with One Control Output and a 100 to 240-VAC Power Supply Case color Control output Current output Black No. of auxiliary outputs Control mode *1 Standard or heating/ cooling 1 Detection of heater burnout, SSR failure, and heater overcurrent Previous model No. of event inputs --- --- Transfer output *2 Transfer output using control output Communi cations --- Thermocouple input Resistance thermometer input --- --- New model E5GN-C1L-C Note: Models with analog inputs do not display the temperature unit. *1. If heating/cooling control mode is used, an auxiliary output is used as a control output for the cooling side. The number of auxiliary outputs that can be used will decrease by one. Also, the signal for the control output for the cooling side will be a relay output. *2. A current control output can be used as the transfer output. In that case, an auxiliary output is used as the control output. (This is not possible for models without an auxiliary output.) The control output will be a relay output. The number of auxiliary outputs that can be used will decrease by one. Models with One Control Output and a 24-VAC/VDC Power Supply Case color Black Control output Current output No. of auxiliary outputs Control mode *1 Standard or heating/ cooling 1 Detection of heater burnout, SSR failure, and heater overcurrent Previous model No. of event inputs --- --- Transfer output *2 Transfer output using control output Communi cations --- Thermocouple input Resistance thermometer input --- --- New model E5GN-C1LDC *1. If heating/cooling control mode is used, an auxiliary output is used as a control output for the cooling side. The number of auxiliary outputs that can be used will decrease by one. Also, the signal for the control output for the cooling side will be a relay output. *2. A current control output can be used as the transfer output. In that case, an auxiliary output is used as the control output. (This is not possible for models without an auxiliary output.) The control output will be a relay output. The number of auxiliary outputs that can be used will decrease by one. Accessories (Order Separately) USB-Serial Conversion Cable Model E58-CIFQ1 Waterproof Packing Model Y92S-32 Current Transformers (CTs) Hole diameter Model 5.8 dia. E54-CT1 12.0 dia. E54-CT3 CX-Thermo Support Software Model EST2-2C-MV4 Note: The E5GN is supported by CX-Thermo version 4.2 and higher. 8 E5GN Specifications Ratings Power supply voltage No D in model number: 100 to 240 VAC, 50/60 Hz D in model number: 24 VAC, 50/60 Hz; 24 VDC Operating voltage range 85% to 110% of rated supply voltage Power consumption E5GN Screw terminal block 100 to 240 VAC: 5.5 VA (max.) 24 VAC/VDC: 3 VA/2 W (max.) E5GN-@-C Screwless clamp terminal block 100 to 240 VAC: 5.5 VA (max.) 24 VAC/VDC: 3 VA/2 W (max.) Sensor input Models with temperature inputs Thermocouple: K, J, T, E, L, U, N, R, S, B, W, or PL II Platinum resistance thermometer: Pt100 or JPt100 Infrared temperature sensor (ES1B): 10 to 70°C, 60 to 120°C, 115 to 165°C, or 140 to 260°C Voltage input: 0 to 50 mV Models with analog inputs Current input: 4 to 20 mA or 0 to 20 mA Voltage input: 1 to 5 V, 0 to 5 V, or 0 to 10 V Input impedance Current input: 150 Ω max., Voltage input: 1 MΩ min. (Use a 1:1 connection when connecting the ES2-HB.) Control method ON/OFF control or 2-PID control (with auto-tuning) Control outputs Auxiliary outputs Event inputs Relay output SPST-NO, 250 VAC, 2 A (resistive load), electrical life: 100,000 operations, minimum applicable load: 5 V, 10 mA Voltage output (for driving SSR) Output voltage: 12 VDC ±15% (PNP), max. load current: 21 mA, with short-circuit protection circuit Current output 4 to 20 mA DC/0 to 20 mA DC, load: 500 Ω max., resolution: approx. 10,000 Number of outputs 1 or 2 max. (Depends on the model.) Output specifications Relay output: SPST-NO, 250 VAC, 2 A (resistive load), electrical life: 100,000 operations, minimum applicable load: 5 V, 10 mA Number of inputs 2 External contact input specifications Contact input: ON: 1 kΩ max., OFF: 100 kΩ min. Non-contact input: ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max. Current flow: Approx. 7 mA per contact Setting method Digital setting using front panel keys Indication method 11-segment digital display and individual indicators (7-segment display also possible) Character height: PV: 7.5 mm, SV: 3.6 mm Multi SP Up to four set points (SP0 to SP3) can be saved and selected using event inputs, key operations, or serial communications. Bank switching Not supported Other functions Manual output, heating/cooling control, loop burnout alarm, SP ramp, other alarm functions, heater burnout detection (including SSR failure and heater over current detection), 40% AT, 100% AT, MV limiter, input digital filter, self-tuning, temperature input shift, run/stop, protection functions, control output ON/OFF counter, extraction of square root, MV change rate limit, logic operations, PV/SV status display, simple program, automatic cooling coefficient adjustment Ambient operating temperature −10 to 55°C (with no condensation or icing), for 3-year warranty: −10 to 50°C Ambient operating humidity 25% to 85% Storage temperature −25 to 65°C (with no condensation or icing) 9 E5GN Input Ranges Thermocouple/Platinum Resistance Thermometer (Universal Inputs) Input Type Platinum resistance thermometer Name Pt100 Infrared temperature sensor Thermocouple JPt100 K J T E L U N R S B W PL II 10 to 70°C 60 to 120 °C 115 to 165 °C 140 to 260 °C Analog input 0 to 50 mV 2300 2300 1800 1800 1700 1700 1700 1600 1500 Temperature range (°C) 1400 1300 1300 1300 1300 Usable in the following ranges by scaling: −1999 to 9999 or −199.9 to 999.9 1200 1100 1000 900 850 850 850 800 700 600 600 500.0 500 500.0 500.0 400.0 400 400 400.0 400 400.0 260 300 200 100.0 100 0.0 −100.0 Setting number 165 90 100 0 −200.0 100.0 120 0.0 −20.0 −100 −20.0 −200 −199.9 0 1 −199.9 2 −200 3 4 5 −200 −199.9 −200 6 7 0 0 16 17 0 0 0 0 0 0 24 25 19 20 21 22 −100 8 9 10 11 −200 −199.9 −200 12 13 14 15 18 23 Shaded settings are the default settings. The applicable standards for the input types are as follows: K, J, T, E, N, R, S, B: JIS C 1602-1995, IEC 584-1 L: Fe-CuNi, DIN 43710-1985 U: Cu-CuNi, DIN 43710-1985 W: W5Re/W26Re, ASTM E988-1990 JPt100: JIS C 1604-1989, JIS C 1606-1989 Pt100: JIS C 1604-1997, IEC 751 PL II: According to Platinel II electromotive force charts from BASF (previously Engelhard) Models with Analog Inputs Input Type Current Voltage Input specification 4 to 20 mA 0 to 20 mA Setting range Usable in the following ranges by scaling: −1999 to 9999, −199.9 to 999.9, −19.99 to 99.99 or −1.999 to 9.999 Setting number 0 1 1 to 5 V 2 0 to 5 V 3 0 to 10 V 4 Shaded settings are the default settings. 10 E5GN Alarm Outputs Each alarm can be independently set to one of the following 13 alarm types. The default is 2: Upper limit. Auxiliary outputs are allocated for alarms. ON delays and OFF delays (0 to 999 s) can also be specified. Note: For models with heater burnout, SSR failure, and heater overcurrent detection, alarm 1 will be an OR output of the alarm selected from the following alarm types and the alarms for heater burnout, SSR failure, and heater overcurrent. To output only a heater burnout alarm, SSR failure alarm, and heater overcurrent alarm for alarm 1, set the alarm type to 0 (i.e., no alarm function). Alarm output operation Set value 0 Alarm type Alarm function OFF Output OFF 1 *1 Upper- and lower-limit ON OFF 2 Upper-limit ON OFF 3 4 *1 Upper- and lower-limit range 5 *1 Upper- and lower-limit with standby sequence 11 X ON OFF ON OFF SP L H SP SP *4 A standby sequence is added to the upper- and lower-limit alarm (1). *6 X ON OFF ON OFF Absolute-value lower-limit with standby sequence ON OFF ON OFF SP X ON OFF SP X ON OFF 0 X ON OFF 0 X ON OFF 0 X ON OFF 0 LBA (alarm 1 type only) --- PV change rate alarm --- *1. With set values 1, 4 and 5, the upper and lower limit values can be set independently for each alarm type, and are expressed as “L” and “H.” *2. Set value: 1, Upper- and lower-limit alarm Case 3 (Always ON) H < 0, L < 0 H SP H < 0, L > 0 ⏐H⏐ < ⏐L⏐ H SP L H H > 0, L < 0 ⏐H⏐ > ⏐L⏐ H SP L H < 0, L > 0 ⏐H⏐ ≥ ⏐L⏐ L SP SP H L H > 0, L < 0 ⏐H⏐ ≤ ⏐L⏐ *3. Set value: 4, Upper- and lower-limit range Case 1 Set the downward deviation in the set point by setting the alarm value (X). Set the deviation in the set point by setting the alarm upper limit (H) and alarm lower limit (L). 13 L X SP L H ON OFF Absolute-value upper-limit with standby sequence Case 2 Set the upward deviation in the set point by setting the alarm value (X). SP *3 12 Case 1 X X ON OFF ON OFF Absolute-value lower-limit 10 Set the deviation in the set point by setting the alarm upper limit (H) and alarm lower limit (L). *2 *5 Absolute-value upper-limit 9 No alarm SP ON OFF Lower-limit with standby sequence 8 SP ON OFF Upper-limit with standby sequence 7 L H ON OFF Lower-limit 6 Description of function When alarm value When alarm value X is positive X is negative X A standby sequence is added to the upper-limit alarm (2). *6 SP X A standby sequence is added to the lower-limit alarm (3). *6 SP X 0 The alarm will turn ON if the process value is larger than the alarm value (X) regardless of the set point. 0 The alarm will turn ON if the process value is smaller than the alarm value (X) regardless of the set point. 0 A standby sequence is added to the absolute-value upper-limit alarm (8). *6 0 A standby sequence is added to the absolute-value lower-limit alarm (9). *6 X X X *7 *8 *5. Set value: 5, Upper- and lower-limit with standby sequence Always OFF when the upper-limit and lower-limit hysteresis overlaps. *6. Refer to the E5CN/E5AN/E5EN/E5GN Digital Temperature Controllers User's Manual Basic Type (Cat. No. H156) for information on the operation of the standby sequence. *7. Refer to the E5CN/E5AN/E5EN/E5GN Digital Temperature Controllers User's Manual Basic Type (Cat. No. H156) for information on the loop burnout alarm (LBA). *8. Refer to the E5CN/E5AN/E5EN/E5GN Digital Temperature Controllers User's Manual Basic Type (Cat. No. H156) for information on the PV change rate alarm. Case 3 (Always OFF) Case 2 H < 0, L < 0 L H SP H < 0, L > 0 ⏐H⏐ < ⏐L⏐ SP L H H H > 0, L < 0 ⏐H⏐ > ⏐L⏐ H SP L L SP SP H L H < 0, L > 0 ⏐H⏐ ≥ ⏐L⏐ H > 0, L < 0 ⏐H⏐ ≤ ⏐L⏐ *4. Set value: 5, Upper- and lower-limit with standby sequence For Upper- and Lower-Limit Alarm Described Above • Case 1 and 2 Always OFF when the upper-limit and lower-limit hysteresis overlaps. • Case 3: Always OFF 11 E5GN Characteristics Indication accuracy Influence of temperature *2 Thermocouple: *1 (±0.3% of indicated value or ±1°C, whichever is greater) ±1 digit max. Platinum resistance thermometer input: (±0.2% of indicated value or ±0.8°C, whichever is greater) ±1 digit max. Analog input: ±0.2% FS ±1 digit max. CT input: ±5% FS ±1 digit max. Influence of EMS. (at EN 61326-1) Thermocouple input (R, S, B, W, PL II): (±1% of PV or ±10°C, whichever is greater) ±1 digit max. Other thermocouple input: *3 (±1% of PV or ±4°C, whichever is greater) ±1 digit max. Platinum resistance thermometer input: (±1% of PV or ±2°C, whichever is greater) ±1 digit max. Analog input: (±1%FS) ±1 digit max. Input sampling period 250 ms Hysteresis Models with thermocouple/platinum resistance thermometer input (universal input): 0.1 to 999.9 EU (in units of 0.1 EU) *4 Models with analog input: 0.01 to 99.99% FS (in units of 0.01% FS) Proportional band (P) Models with thermocouple/platinum resistance thermometer input (universal input): 0.1 to 999.9 EU (in units of 0.1 EU) *4 Models with analog input: 0.1 to 999.9% FS (in units of 0.1% FS) Integral time (I) 0 to 3999 s (in units of 1 s) Derivative time (D) 0 to 3999 s (in units of 1 s) *5 Control period 0.5, 1 to 99 s (in units of 1 s) Manual reset value 0.0 to 100.0% (in units of 0.1%) Alarm setting range −1999 to 9999 (decimal point position depends on input type) Affect of signal source resistance Thermocouple: 0.1°C/Ω max. (100 Ω max.) Platinum resistance thermometer: 0.1°C/Ω max. (10 Ω max.) Insulation resistance 20 MΩ min. (at 500 VDC) Dielectric strength 2,300 VAC, 50 or 60 Hz for 1 min (between terminals with different charge) Influence of voltage *2 Vibration resistance Malfunction 10 to 55 Hz, 20 m/s2 for 10 min each in X, Y, and Z directions Destruction 10 to 55 Hz, 0.75-mm single amplitude for 2 hrs each in X, Y, and Z directions Shock resistance Malfunction 100 m/s2, 3 times each in X, Y, and Z directions Destruction 300 m/s2, 3 times each in X, Y, and Z directions Weight Controller: Approx. 90 g, Mounting Bracket: Approx. 10 g Degree of protection Front panel: IP66, Rear case: IP20, Terminals: IP00 Memory protection Non-volatile memory (number of writes: 1,000,000 times) Setup Tool CX-Thermo version 4.2 or higher Setup Tool port Provided on the side of the E5GN. Connect this port to the computer when using the Setup Tool. An E58-CIFQ1 USB-Serial Conversion Cable is required to connect the computer to the port on the side of the E5GN. *6 Standards EMC Approved standards UL 61010-1, CSA C22.2 No. 1010-1 Conformed standards EN 61010-1 (IEC 61010-1): Pollution level 2, overcurrent category II EMI: EN 61326-1 *7 Radiated Interference Electromagnetic Field Strength: EN 55011 Group 1, class A Noise Terminal Voltage: EN 55011 Group 1, class A EMS: EN 61326-1 *7 ESD Immunity: EN 61000-4-2 Electromagnetic Field Immunity: EN 61000-4-3 Burst Noise Immunity: EN 61000-4-4 Conducted Disturbance Immunity: EN 61000-4-6 Surge Immunity: EN 61000-4-5 Power Frequency Magnetic Field Immunity: EN 61000-4-8 Voltage Dip/Interrupting Immunity: EN 61000-4-11 *1. The indication accuracy of K thermocouples in the −200 to 1300°C range, T and N thermocouples at a temperature of −100°C max., and U and L thermocouples at any temperatures is ±2°C ±1 digit max. The indication accuracy of the B thermocouple at a temperature of 400°C max. is not specified. The indication accuracy of B thermocouples in the 400 to 800°C range is ±3°C max. The indication accuracy of the R and S thermocouples at a temperature of 200°C max. is ±3°C ±1 digit max. The indication accuracy of W thermocouples is ±0.3 of PV or ±3°C, whichever is greater, ±1 digit max. The indication accuracy of PL II thermocouples is ±0.3 of PV or ±2°C, whichever is greater, ± 1 digit max. *2. Ambient temperature: −10°C to 23°C to 55°C, Voltage range: −15% to 10% of rated voltage *3. K thermocouple at −100°C max.: ±10° max. *4. “EU” stands for Engineering Unit and is used as the unit after scaling. For a temperature sensor, the EU is °C or °F. *5. When robust tuning (RT) is ON, the differential time is 0.0 to 999.9 (in units of 0.1 s). *6. External serial communications (RS-232C or RS-485) and cable communications for the Setup Tool can be used at the same time. *7. Industrial electromagnetic environment (EN/IEC 61326-1 Table 2) 12 E5GN USB-Serial Conversion Cable Current Transformer (Order Separately) Ratings Applicable OS Windows XP/Vista/7/8 Applicable software CX-Thermo version 4 or higher Dielectric strength Applicable models E5AN/E5EN/E5CN/E5CN-U/E5AN-H/ E5EN-H/E5CN-H/E5GN Vibration resistance 50 Hz, 98 m/s2 DTE speed 38400 bps Connector specifications Computer: USB (type A plug) Temperature Controller: Setup Tool port (on bottom of Controller) Power supply Bus power (Supplied from USB host controller.) Power supply voltage 5 VDC Current consumption 70 mA Ambient operating temperature 0 to 55°C (with no condensation or icing) Ambient operating humidity 10% to 80% Storage temperature −20 to 60°C (with no condensation or icing) Storage humidity 10% to 80% Altitude 2,000 m max. Weight Approx. 100 g Note: A driver must be installed in the personal computer. Refer to installation information in the operation manual for the Conversion Cable. Communications Specifications Transmission line RS-485: Multipoint connection method RS-232C: Point-to-point Communications RS-485 (two-wire, half duplex), RS-232C Synchronization method Start-stop synchronization Protocol CompoWay/F, SYSWAY, or Modbus Baud rate 1200, 2400, 4800, 9600, 19200, 38400, or 57600 bps Transmission code ASCII Data bit length * 7 or 8 bits Stop bit length * 1 or 2 bits Error detection Vertical parity (none, even, odd) Frame check sequence (FCS) with SYSWAY Block check character (BCC) with CompoWay/F or CRC-16 Modbus Weight E54-CT1: Approx. 11.5 g, E54-CT3: Approx. 50 g Accessories (E54-CT3 only) Armatures (2) Plugs (2) Heater Burnout Alarms, SSR Failure Alarms, and Heater Overcurrent Alarms CT input (for heater current detection) Input current indication accuracy ±5% FS ±1 digit max. Heater burnout alarm setting range *1 0.1 to 49.9 A (in units of 0.1 A) Minimum detection ON time: 100 ms SSR failure alarm setting range *2 0.1 to 49.9 A (in units of 0.1 A) Minimum detection OFF time: 100 ms Heater overcurrent 0.1 to 49.9 A (in units of 0.1 A) alarm setting range *3 Minimum detection ON time: 100 ms *1. For heater burnout alarms, the heater current will be measured when the control output is ON, and the output assigned to the alarm 1 function will turn ON if the heater current is lower than the set value (i.e., heater burnout detection current value). *2. For SSR failure alarms, the heater current will be measured when the control output is OFF, and the output assigned to the alarm 1 function will turn ON if the heater current is higher than the set value (i.e., SSR failure detection current value). *3. For heater overcurrent alarms, the heater current will be measured when the control output is ON, and the output assigned to the alarm 1 function will turn ON if the heater current is higher than the set value (i.e., heater overcurrent detection current value). Electrical Life Expectancy Curve for Relays (Reference Values) 500 300 200 100 E5GN 250 VAC, 30 VDC (resistive load) cosφ = 1 50 Flow control None 30 20 Interface RS-485, RS-232C 10 Retry function None Communications buffer 217 bytes Communications 0 to 99 ms response wait time Default: 20 ms * The baud rate, data bit length, stop bit length, and vertical parity can be individually set using the Communications Setting Level. Models with detection for single-phase heaters: One input Maximum heater current 50 A AC Life (× 104 operations) USB interface standard Conforms to USB Specification 1.1. 1,000 VAC for 1 min 5 3 2 1 0.1 0.2 0.3 0.5 1 2 3 5 10 Switching current (A) 13 E5GN External Connections • A voltage output (control output, for driving SSR) is not electrically insulated from the internal circuits. When using a grounding thermocouple, do not connect any of the control output terminals to ground. (If the control output terminals are connected to ground, errors will occur in the measured temperature values as a result of leakage current.) Controllers E5GN Control output 1 Relay output 250 VAC, 2 A (resistive load) Voltage output (for driving SSR) 12 VDC, 21 mA Current output 0 to 20 mA DC 4 to 20 mA DC Load: 500 Ω max. The E5@N-@@@T@ is set for a K thermocouple (input type of 5) by default. If a difference sensor is used, an input error (s.err) will occur. Check the setting of the input type parameter. A (−) B (+) RS-485 communications RS-232C communications DO NOT USE RD SD CT Auxiliary outputs SG DO NOT USE CT input Relay outputs 250 VAC, 2 A (resistive load) mA + DO NOT USE V DO NOT USE A + B Event input • 100 to 240 VAC • 24 VAC/VDC (no polarity) Universal TC/Pt input EV1 + 7 8 9 10 11 12 1 2 3 4 5 6 Input power supply Analog input B EV2 Note: The terminals for auxiliary output 2 are on the bottom of the case. The connection screws for auxiliary output 2 are on the side of the case. (This applies only to models with 2 auxiliary outputs.) A heater burnout alarm, heater short alarm, heater overcurrent alarm, or input error is sent to the output to which the alarm 1 function is assigned. + Control output 1 Auxiliary output 1 Side View of the E5GN Terminal Arrangement Auxiliary output 2 connection screws Models with Screw Terminal Blocks 7 8 9 1 2 3 10 11 12 Models with Screwless Clamp Terminal Blocks 7 8 9 10 11 12 Bottom View of the E5GN 13 14 Auxiliary output 2 4 5 6 1 2 3 4 5 6 Wiring E5GN Models with Screw Terminal Blocks (M3 Screws) E5GN-@-C Models with Screwless Clamp Terminal Blocks M3 Screw Terminal Blocks Models with Screwless Clamp Terminal Blocks • Crimp terminal shape: Forked or round • Wire stripping: 10 mm • Tightening torque for all terminals: 0.5 N•m • Ferrules: 8 to 12 mm 0.8 to 1.4 mm 5.8 mm max. 10 mm 8 to 12 mm 5.8 mm max. 14 E5GN Isolation/Insulation Block Diagrams Input/CT input/Q output (OUT1) Communications/Events C output Power supply R output Auxiliary output 1 Auxiliary output 2 : Reinforced insulation : Functional insulation Nomenclature E5GN The front panel is the same for the E5GN. No.1 display Operation indicators Temperature unit Operation indicators No. 2 display Level Key Mode Key Down Key Up Key 15 E5GN Dimensions (Unit: mm) E5GN Models with Screw Terminal Blocks 2 48 35 44.8 99 35 24 22 22 Flush Mounting Adapter (Provided) Waterproof Packing (Provided) Panel Cutout Group Mounted Mounted Separately 45 +0.6 0 • Recommended panel thickness is 1 to 5 mm. • Group mounting is not possible in the vertical direction. (Maintain the specified mounting space between Controllers.) • To mount the Controller so that it is waterproof, insert the waterproof packing onto the Controller. • When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications. • The terminal screw for auxiliary output 2 cannot be tightened while Controllers are group mounted. • The E58-CIFQ1 cannot be connected when the Temperature Controllers are group mounted. +1.0 0 (48 × number of units − 2.5) +0.3 0 22.2 Group mounting does not allow waterproofing. 40 min. 22.2 E5GN-@-C Models with Screwless Clamp Terminal Blocks +0.3 0 2 48 35 100 44.8 35 24 22 22 Flush Mounting Adapter (Provided) Waterproof Packing (Provided) Panel Cutout Group Mounted Mounted Separately • Recommended panel thickness is 1 to 5 mm. • Group mounting is not possible in the vertical direction. (Maintain the specified mounting space between Controllers.) • When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications. • The E58-CIFQ1 cannot be connected when the Temperature Controllers are group mounted. +1.0 0 +0.6 0 (48 × number of units − 2.5) 45 22.2 +0.3 0 Group mounting does not allow waterproofing. 40 min. +0.3 0 22.2 Accessories (Order Separately) USB-Serial Conversion Cable E58-CIFQ1 250 USB connector (type A plug) (2,100) LED indicator (SD) LED indicator (RD) 1,765 Serial connector Waterproof Packing Y92S-32 (for DIN 48 × 24) Order the Waterproof Packing separately if it becomes lost or damaged. The Waterproof Packing can be used to achieve an IP66 degree of protection. (Deterioration, shrinking, or hardening of the waterproof packing may occur depending on the operating environment. Therefore, periodic replacement is recommended to ensure the level of waterproofing specified in IP66. The time for periodic replacement depends on the operating environment. Be sure to confirm this point at your site. Consider one year a rough standard. OMRON shall not be liable for the level of water resistance if the customer does not perform periodic replacement.) The Waterproof Packing does not need to be attached if a waterproof structure is not required. 16 E5GN Current Transformers E54-CT1 21 15 E54-CT1 Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) 2.8 5.8 dia. Maximum continuous heater current: 50 A (50/60 Hz) Number of windings: 400±2 Winding resistance: 18±2 Ω 7.5 3 Output voltage (Eo) V (r.m.s.) 25 10.5 40 Two, 3.5 dia. 10 30 100 V 50 Hz ∞ 10 Distortion factor 10% 1 kΩ 1 3% 1% 100 mV 100 Ω 10 E54-CT3 RL = 10 Ω 1 2.36 dia. 30 12 dia. 100 μV 9 10 1 10 100 mA 1 Two, M3 (depth: 4) E54-CT3 Accessory Connection Example Armature Plug Lead 18 • Plug E54-CT3 Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) Output voltage (Eo) V (r.m.s.) 30 Approx. 3 dia. 100 1,000 A Maximum continuous heater current: 120 A (50/60 Hz) (Maximum continuous heater current for the Temperature Controller is 50 A.) Number of windings: 400±2 Winding resistance: 8±0.8 Ω 15 • Armature 10 Thru-current (Io) A (r.m.s.) 40 × 40 100 V 50 Hz Distortion factor 10% 3% 1% ∞ 10 1 kΩ 500 Ω 1 100 mV 100 Ω 50 Ω 10 RL = 10 Ω 1 100 μV Approx. 6 dia. (22) 10 1 10 100 mA 1 10 100 1,000 A Thru-current (Io) A (r.m.s.) 17 Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. 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NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 2015.8 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2015 All Right Reserved.