F10-S50R

Pattern Matching Sensor F10 Ordering Information Heads Item Setting distance Detection range Model Red LED (wide field of vision) 100±10 mm 25 ´ 20 mm F10-S30R Green LED (medium field of vision) 50±5 mm 12 ´ 10 mm F10-S15R Green LED (narrow field of vision) (available soon) 33±3 mm 4.5 ´ 3.5 mm F10-S05R Amplifiers Type Standard models Output No. of registered models 1 NPN PNP Models with bank function Models with RS-232C and RS-422 interfaces F10-C25 8 (one model per bank) NPN F10-C30 PNP F10-C35 NPN F10-C50 PNP F10-C55 Cables Type Model RS-232C (cable length: 2 m) F10-VR2 RS-422 (cable length: 2 m) F10-VR4 8 Model F10-C20 F10 F10 Specifications Ratings/Characteristics Heads Optical and Lighting System Specifications Specifications Item F10-S30R Setting distance F10-S15R F10-S05R 100±10 mm 50±5 mm 33±3 mm Sensing area 25 mm ´ 20 mm 12 mm ´ 10 mm 4.5 mm ´ 3.5 mm Guide light projection size A: 25 mm B: 20 mm C: 8 mm D: 6 mm E: 20 mm A: 12 mm B: 10 mm C: 4 mm D: 3 mm E: 10 mm A: 4.5 mm B: 3.5 mm C: 1.5 mm D: 1.0 mm E: 3.5 mm (typ.) (typ.) (typ.) Built-in lens Focus: f9.8 (fixed) Diaphragm: F2.8 (fixed) Focus: f14.8 (fixed) Diaphragm: F3.5 (fixed) Object lighting method Pulse lighting (pulse width is synchronized with electronic shutter in operation) Object light source (emission wavelength) 8 red LEDs (680 nm) 8 green LEDs (540 nm) Main object color combination Black and white, green and white, blue and white, and red and black Black and white, red and white, green and white, blue and white, green and black, and blue and black Guide light projection source (emission wavelength) 1 green LED (540 nm) 1 blue LED (470 nm) Guide light projection method Pulse lighting Camera Image Performance Specifications Specifications Item F10-S30R F10-S15R F10-S05R Camera image element 1/5-inch CCD Shutter function Electronic shutter at a speed range between 1/34722 s and 1/2894 s (automatically set during teaching) General Specifications Item Specification Ambient temperature Operating: Storage: 0°C to 40°C (with no icing or condensation) --25°C to 60°C (with no icing or condensation) Ambient humidity Operating: Storage: 35% to 85% (with no condensation) 35% to 85% (with no condensation) Operating environment With no corrosive gas Input power supply 16.2 to 19.8 VDC (provided from amplifier) Current consumption 150 mA max. Insulation resistance 20 MW min. (at 500 VDC) Dielectric strength 1,000 VAC at 50/60 Hz for 1 min Degree of protection IEC 60529 IP64 Vibration resistance (when using mounting bracket) 10 to 150 Hz, half-amplitude of 0.75 mm max. or 100 m/s2 max. for 32 min each in X, Y, and Z directions Shock resistance (when using mounting bracket) Peak acceleration: 300 m/s2 3 times each in X, Y, and Z directions Connection Prewired (standard cable length: 2 m) Casing material Case: Front cover: Weight (when packed) Approx. 400 g (Unit: approx. 300 g (including cable)) Accessories provided Mounting bracket, 8 x M4 mounting screws, instruction manual Aluminum die cast Acrylic resin 9 F10 F10 Amplifiers Performance Specifications Specification Item Model F10-C20/C30/C50 F10-C25/C35/C55 Output type NPN PNP Measurement item Pattern measurement/plain measurement Number of models C20/C25: 1 model, C30/C35/C50/C55: 1 model per bank Bank selection C20/C25: None, C30/C35/C50/C55: 8 banks Automatic teaching function Yes Model size Normal or wide mode (selectable) Measurement processing time 3.6 ms in normal mode and 10.8 ms in wide mode (continuous operation) Output signal (2 points) Control output and enable output: NPN open collector with load voltage of 30 V max., load current of 50 mA max. and residual voltage of 1.2 V max. Output selection Matching output: ON when image matches the registered model. Control output and enable output: PNP open collector with load voltage of 30 V max., load current of 50 mA max. and residual voltage of 2.0 V max. Not matching output: ON when image does not match the registered model. Input signal C20/C25 (4 points) C30/C35/C50/C55 (7 points) External trigger input (with minimum pulse width of 1 ms), continuous measurement input, moving object teaching input, or stationary object teaching input External trigger input (with minimum pulse width of 1 ms), continuous measurement input, moving object teaching input, or stationary object teaching input Input is ON: Input is ON: Short-circuited to 0 V with short-circuit current of 1 mA max. or 1.5 V max. Input is OFF: Open or input voltage of 5 V min. (Max. input voltage: +26.4 VDC) Short-circuited to Vcc or 9 V min. (Max. input voltage: +26.4 VDC) Input is OFF: Open or input voltage of 5 V max. Head interface (1 channel) Available Head: Indicators Result indicator: Level indicators: Threshold indicators: Status indicators: F10-S30R, F10-S15R, or F10-S05R Operation interface Teach/display button (TEACH/DISPLAY), UP/DOWN selection buttons, mode selector (TEACH/MON/RUN), 5 DIP switch pins: Automatic teaching (OFF/ON), model size (NORMAL/WIDE), OFF-delay timer (OFF/ON), matching/not matching (output ON for matching object/non-matching object), and external input (C50/C55 only) (LINE: To use the input line for external inputs in RUN mode; RS-232C/422: To use serial communications for external inputs in RUN mode) 1 orange LED 8 green LEDs 7 red LEDs 3 on the C20/C25, or 7 on the C30/C35/C50/C55 General Specifications Specification Item Ambient temperature Operating: Storage: 0°C to 50°C (with no icing or condensation) --25°C to 65°C (with no icing or condensation) Ambient humidity Operating: Storage: 35% to 85% (with no condensation) 35% to 85% (with no condensation) Operating environment With no corrosive gas Input power supply 21.6 to 26.4 VDC (with ripple) Current consumption 300 mA max. Insulation resistance 20 MW min. (at 500 VDC) Dielectric strength 1,000 VAC at 50/60 Hz for 1 min Degree of protection IEC 60529 IP40 Vibration resistance 10 Hz to 150 Hz, half-amplitude of 0.75 mm max. or 100 m/s2 max. for 32 min each in X, Y, and Z directions Shock resistance Peak acceleration: 300 m/s2 3 times each in X, Y, and Z directions Connection Prewired (standard cable length: 2 m) Casing material ABS Weight (when packed) Approx. 300 g (Unit: approx. 200 g (including cable)) Accessories provided Instruction manual 10 F10 F10 Engineering Data Data Characteristics F10-S30R Shift angle Rotation · The Head is inclined 15° to the sensing object. Area Position Characteristics (in Y Direction) Area Position Characteristics (in X Direction) Level indicator Level indicator The following data is obtained on the basis of sample sensing objects, each of which is as large as this size (A). (Typical example) Angle of rotation Level indicator Shift angle Rotation Characteristics · In X direction (mm) In Y direction (mm) Distance Characteristics Shift Angle Characteristics (in X Direction) Shift Angle Characteristics (in Y Direction) Level indicator Level indicator (W.D. 100 mm) Level indicator (W.D. 100 mm) W. D. (mm) (W.D. 100 mm) Shift angle in Y direction (°) Shift angle in X direction (°) (W.D. 100 mm) (W.D. 100 mm) F10-S15R Shift angle Rotation Shift angle · The following data is obtained on the basis of sample sensing objects, each of which is as large as this size (A). (Typical example) · The Head is inclined 15° to the sensing object. Area Position Characteristics (in Y Direction) Level indicator Level indicator Level indicator Area Position Characteristics (in X Direction) Rotation Characteristics Angle of rotation Shift Angle Characteristics (in X Direction) (W.D. 50 mm) Shift Angle Characteristics (in Y Direction) Level indicator Level indicator W. D. (mm) In Y direction (mm) (W.D. 50 mm) Level indicator Distance Characteristics In X direction (mm) (W.D. 50 mm) Shift angle in X direction (°) (W.D. 50 mm) Shift angle in Y direction (°) (W.D. 50 mm) 11 F10 F10 F10-S05R available soon 12 F10 F10 Nomenclature Heads F10-S30R Teaching area Guide light (green) F10-S30R with 2-m standard cable Object lighting (red) 100±10 mm Sensing side Sensing area (field of vision) F10-S15R Teaching area Guide light (blue) Object lighting (green) 50±5 mm F10-S15R with 2-m standard cable Sensing area (field of vision) Sensing side F10-S05R Teaching area Guide light (blue) Object lighting (green) 33±3 mm F10-S05R with 2-m standard cable Sensing area (field of vision) Sensing side 13 F10 F10 Amplifiers F10-C20/C25 F10-C30/C35/C50/C55 (1) Level indicators (3) Threshold indicators (5) Teach/ display button (2) Result indicator (1) Level indicators (2) Result indicator (4) Status indicators (3) Threshold indicators (4) Status indicator/bank number display (6) UP/DOWN selection buttons (7) Mode selector (8) Measurement item selection switch (TEACH/ MON/RUN) (5) Teach/ display button F10-C20/C25 PATT (Pattern measurement): Degree of conformity with model PLN (Plain measurement) DEV: Deviation level AVE: Average density F10-C30/C35/C50/C55 p: Pattern measurement: d: Plain measurement: a: Plain measurement: (7) Mode selector (8) Measurement item/bank number selection switch (TEACH/ MON/RUN) Not available with F10-C30/C35. (9) DIP switch (9) DIP switch (1) Displays measurement values (degree of conformity with the registered model). (2) ON: Lit OFF: Not lit (3) Displays the threshold. (4) Displays type of value displayed on the level indicator. (6) UP/DOWN selection buttons (8) S Changing Measurement Items PATT Automatically switches PATTSPLN PATT/BANK between pattern measurement and plain measurement depending on the taught model. Executes pattern PATT PATT/BANK measurement only. PATTSPLN S Bank Selection Mode (F10-C30/C35/C50/C55) PATT/BANK Enters the mode for selecting and setting the bank in TEACH Mode. PATTSPLN Degree of conformity model Deviation level Difference from average density Also displays bank number for F10-C30/C35/C50/C55 (5) Starts teaching. Switches display item. (6) Changes the threshold value. Changes measurement item selection level for plain measurement. Changes bank number for F10-C30/C35/C50/C55. (7) TEACH: Teaching Mode MON: Monitor Mode RUN: Run Mode Pattern Measurement Measures the degree with which the pattern and the detected image match to differentiate OK and NG images. Registered pattern Sensing object Plain Measurement Determines the deviation level and average density to differentiate OK and NG images. Plain Color Stain Pattern Teaching status (plain) 14 OK NG NG NG F10 F10 (9) DIP Switch All the DIP switch pins are set to OFF at the factory. = Automatic Teaching A.T. ON: Teaching area automatically selected A.T. OFF: Teaching area fixed A.T. ON Automatically selects the pattern most suitable for the model. The part within the detection range where the deviation level between the background and the target is taken as the most suitable pattern for the model. Most suitable Too pale Slightly pale Registers the pattern with the greatest deviation level with the background. *If the pattern is at the very edge of, or slightly outside, the detection range, it may not be correctly taught. Make sure the pattern is as close as possible to the center of the detection range. A.T. OFF Registers only the pattern within the teaching area as the model. Model Size Registers the pattern within the frame as the model. Normal Mode Teaching area: Divides the pattern into three, and registers it as three models. Wide Mode WD: Wide mode NM: Normal mode Model 1 Model 2 Detection Range: Teaching Area: Shows the range of Registers this range Model 1 the detection area. as the model. detection range OFF Delay Timer Model 3 Model 2 detection range Model 3 detection range Use wide mode if the pattern in one direction is comparatively long, e.g., a production date. The measuring time for wide mode, however, takes three times longer than Normal Mode, as the pattern is processed as three models instead of one. TMR: Delays the output operation when the control output goes from ON to OFF (Default value is 40 ms. Refer to the Operation Manual for the Unit for changing procedure). No Marking: Timer OFF. Matching/Not Matching Output ON when object does not match registered model. Output ON when object matches registered model. External Input (F10-C50/C55 only) LINE: Executes external input in RUN mode via input line. RS-232C/422: Executes external input in RUN mode via serial communications. 15 F10 F10 Installation Mounting Angle · · Incline the Head by 15° and mount the Head so that no regular reflection light affects the Sensor. Use the provided Mounting Bracket to mount the Head. Simulation Sensor direction F10-S30R F10-S15R F10-S05R F10-S30R: 100±10 mm F10-S15R: 50±5 mm F10-S05R: 33±3 mm 15° 15° 15° Production line direction Line direction Note: Position the sensor perpendicular to the direction of motion of the target object. Connection with Peripherals (F10-C50/C55 Only) You can input the measurement trigger and output the measurement results via an RS-232C port. You can also back up the settings in an IBM PC/AT or compatible. Refer to the Operation Manual for the Unit for details on communications commands. 1:1 Connection System configuration Use F10 products for items marked with an asterisk. *F10-VR2 RS-232C Cable F10-C50/C55 16 IBM PC/AT or compatible F10 F10 Multidrop Connections A maximum of 31 F10-C50/C55 Sensors can communicate with an IBM PC/AT or compatible by connecting though RS-232C/422 converters. Recommended Link Adapters (manufactured by OMRON) Link Adapter: B500-AL004 Branching Link Adapter: B500-AL001 Note: When using a B500-AL004 Branching Link Adapter, be sure to enable terminating resistance and include a terminating resistance in the last link adapter according to the following: Between RDA(--) and RDB(+): 220 W (1/2 W min.) Between SDA(--) and SDB(+): 220 W (1/2 W min.) System configuration Use F10 products for items marked with an asterisk. IBM PC/AT or compatible Link Adapter Branching Link Adapter Branching Link Adapter *F10-VR4 RS-422 Cable F10-C50/C55 Signal *F10-VR4 RS-422 Cable F10-C50/C55 *F10-VR4 RS-422 Cable F10-C50/C55 F10-VR4 RS-422 Cable: D-sub 9-pin connector (2 m) F10-VR2 RS-232C Cable: D-sub 9-pin connector (2 m) Pin No. Branching Link Adapter Name Pin No. Signal Name 2 SD (TXD) Send data 1 RDB (+) Receive data (+) 3 RD (RXD) Receive data 3 SG (GND) Signal ground 5 SG (GND) Signal ground 5 SDB (+) Send data (+) 6 RDA (--) Receive data (--) 9 SDA (--) Send data (--) Note: 1. Signal and name are in reference to the F10. 2. Secure the connector with, for example, binding tape. 17 F10 F10 Operation I/O Circuit Diagram F10-C20 NPN Models F10-C25 PNP Models There are gray, green, and red input lines, but they are not used with this model. Take steps to ensure that these lines will not be short-circuited with other lines. There are gray, green, and red input lines, but they are not used with this model. Take steps to ensure that these lines will not be short-circuited with other lines. Level indicators (8-level green LEDs) Result indicator (1-level orange LED) Amplifier main circuit Status indicators (3-level green LEDs) Threshold indicators (7-level red LEDs) Brown (Vcc) Brown (Vcc) Level indicators (8-level green LEDs) Load Black Load Orange Yellow Purple 21.6 to 26.4 VDC Pink Blue (GND) FG (see note) Brown (Vcc) Load Black Black ENAB Load Orange Load Blue (GND) Shield FG (see note) Brown (Vcc) Level indicators (8-level green LEDs) Load Orange Yellow Purple Yellow Purple Pink Result indicator (1-level orange LED) Pink White CONT Gray BANK1 Green BANK2 Red BANK3 Blue (GND) FG (see note) White Gray Amplifier main circuit 21.6 to 26.4 VDC Threshold indicators (7-level red LEDs) Green 21.6 to 26.4 VDC Red Status indicators (3-level green LEDs) Bank No. indicators (7-level red LEDs) Black Orange Blue (GND) ENAB Load Load Shield FG (see note) For normal operation, ground or connect the shielded cable to 0 V. The shield is not connected to the interior or casing. Signal Function OUTPUT Control output ENAB Enabled output S_TEACH Stationary object teaching input M_TEACH Moving object teaching input TRIG Measurement trigger input CONT Continuous measurement input BANK1 Bank switching input (F10-C30/C35/C50/C55) BANK2 BANK3 18 21.6 to 26.4 VDC F10-C35/C55 PNP Models I/O Signals · White Status indicators (3-level green LEDs) Threshold indicators (7-level red LEDs) White Shield Note: Pink Amplifier main circuit F10-C30/C50 NPN Models Status indicators (3-level green LEDs) Bank No. indicaThresh- tors old indi- (7-levcators el red (7-level LEDs) red LEDs) Purple Result indicator (1-level orange LED) Shield Level indicators (8-level green LEDs) Result indicator (1-level orange LED) Amplifier main circuit Yellow All input signals are enabled in RUN mode only. Switching Banks (F10-C30/C35/C50/C55) You can switch banks by connecting BANK1 to BANK3 as shown below. Bank No. BANK1 BANK2 BANK3 Bank 0 OFF OFF OFF Bank 1 ON OFF OFF Bank 2 OFF ON OFF Bank 3 ON ON OFF Bank 4 OFF OFF ON Bank 5 ON OFF ON Bank 6 OFF ON ON Bank 7 ON ON ON F10 F10 Setting Procedure 1. Pattern Registration (TEACH Mode) Use the following procedure to register measurement criteria. (1) Set the mode selector to TEACH. (2) Make the automatic teaching and model size settings on the DIP switch. If using an F10-C30/C35/C50/C55, go to step (3) to set the bank number. If using an F10-C20/C25, go to step (5). (3) Set the measurement item/bank number selection switch to PATT/BANK. Bank No. 0 will be displayed. POINT Banks Each F10-C30/C35/C50/C55 Sensor has eight banks for storing data, and a different threshold value can be stored in each of the eight banks. Use this function to take measurements under various conditions. You can switch operation simply by switching banks. (4) Press the UP/DOWN select buttons to set the bank number. (5) Use the measurement item (bank number) selection switch to set the measurement method. (6) Press the teach/display button after locating the sensing object in the sensing area. Measurement Items: PATT/BANK Checking the degree of suitability of the model Optimum for a model Not fit for a model 8 7 6 5 4 3 2 1 Teaching successful Press the teach/display button. Locate the sensing object in the sensing area so that the degree of suitability for a model will be indicated. 8 7 6 5 4 3 2 1 Teaching unsuccessful Buzzer sounds The level indicators are all lit for 0.5 s and the buzzer sounds twice. 8 7 6 5 4 3 2 1 Buzzer sounds The threshold indicators all flash while the buzzer sounds four times. The deviation level is insufficient. Change the location of the Sensor and try again. 19 F10 F10 Measurement Item: PATT/PLN Whether measurement is patterned or plain is determined automatically by comparing the deviation level with the background within the detection range. When teaching is finished, all the level indicators will light for 0.5 s, and the buzzer will sound twice. Pattern Measurement Plain Measurement The deviation level will become high if the sensing object has a pattern. If the deviation level is higher than the set level of measurement item selection, pattern measurement will be performed. The deviation level will be set to low if the sensing object has no pattern. If the set level of measurement item selection is higher than the deviation level, plain measurement will be performed. High High 8 8 7 7 A 6 6 Automatic selection 5 Deviation 4 Deviation 2 2 1 Sensing area Low Measurement item selection level The portion with the highest deviation is registered as a model. 4 3 3 Sensing area 5 Approx. 3.0 mm (F10-S30R) Approx. 1.5 mm (F10-S15R) Approx. 0.8 mm (F10-S05R) 1 Low Measurement item selection level The deviation and average density in the area enclosed by dotted lines are registered. The dotted lines are not projected. Plain measurement will be performed if the pattern is close to the edge of the sensing area. Teaching is performed in the area enclosed by dotted lines inside the sensing area. The pattern close to the edge of the sensing area is not registered as a model because such a pattern may not be always located in the sensing area and accurate measurement cannot be performed. In this example, the deviation level in the area enclosed by the dotted lines is small. Therefore, plain measurement will be performed. POINT The set level of measurement item selection is increased or decreased by pressing the SELECT buttons. Adjust the level according to the background and deviation. The level is factory-set between 2 and 3. If the object has some light-color lines or light-color patterns, pattern measurement may be performed. In this case, by increasing the set level of measurement item selection, plain measurement will be performed. Note: Teaching Area The deviation and average density in the teaching area are registered in the above example. In other words, the sensing area is restricted so that the pattern close to the edge will not influence the results of object discrimination. Do not turn OFF the Sensor before the Sensor is set to MONITOR mode, otherwise the teaching data will be lost. 2. Threshold Adjustment/Sample Test (MONITOR Mode) The Sensor operates in MONITOR mode for threshold level adjustments and desktop sample tests for object discrimination with no signal output. No external output operation signal or external input signal is accepted in MONITOR mode. (1) Set the mode selector to MON. Measurement continues as long as the selector is set to MON. Pattern Measurement On the basis of the registered model, the level indicator indicates the degree of conformity of the sensing object. · · Status indicators, F10-C20/C25 Pattern measurement DEV PLN Degree of conformance with model Status indicator, F10-C30/C35/C50/C55 Press the Switch Display Item button Bank No. (Returns to bank number display no operation is performed for 5 seconds.) AVE Pattern measurement Closer to model in appearance Not close to model in appearance The closer to the model in appearance, the higher the level. 20 If no sensing object is within the sensing area or if the sensing object is greatly different from the model, the level will be lower. F10 F10 Plain Measurement Press the teach/display button to change the display (DEV-AVE). · Status indicators (F10-C20/C25) PATT DEV lit Deviation level Plain measurement Deviation level is small Difference from average density during teaching · Status indicator (F10-C30/C35/C50/C55) Plain measurement Deviation level is Increases the smaller great the deviation level. DEV (deviation level) Returns to bank number display if no operation is performed for 5 seconds. Press the teach/ display button Bank No. Displays the mode indicating the current level. Returns to bank number display if no operation is performed for 5 seconds. Difference from registered pattern is small Press the Display Button AVE lit Average density Plain measurement Difference from registered pattern is great AVE (difference from taught average density) Increases the smaller the deviation level compared with the taught average density. (2) Press the UP/DOWN selection buttons to adjust the threshold. Adjust the threshold to the most suitable level by monitoring the level indicator. Altered threshold values will not be saved unless the mode selector is changed once to either RUN or TEACH. Pattern Measurement In wide mode, the pattern with the lowest degree of conformance among the three models is selected. Plain Measurement Set the threshold values for both DEV (deviation level) and AVE (average density). If either is lower than the threshold value, the discrimination result will be set to OFF. Closer to model in appearance Threshold value Threshold value Not closer to model in appearance Turns ON if the measurement value is higher than the threshold. The result indicator and output signal are ON. (See note.) Note: Turns OFF if the measurement value is lower than the threshold. The result indicator and output signal are OFF. (See note.) Use the DIP switch to turn ON and OFF the output signal. Refer to Nomenclature for details. 21 F10 F10 3. Performing Measurement in Response to External Input Signals (RUN Mode) (1) Set the mode selector to RUN. When the switch is set to RUN mode, measurements are made in response to external input signals. Relationship between the F10 I/O terminal operations and ON/OFF indications in the timing charts are as shown in the following table. Indication in timing charts Signal Note: NPN (F10-C20/C30/C50) PNP (F10-C25/C35/C55) Input TRIG (pink) CONT (white) S_TEACH (yellow) M_TEACH (purple) BANK1 (gray) (see note) BANK2 (green) (see note) BANK3 (red) (see note) ON GND Vcc OFF OPEN OPEN Output OUTPUT (black) ENAB (orange) ON GND Vcc OFF Vcc GND F10-C20/C25 do not have banks 1 to 3. CONT Mode In CONT mode, the Sensor is in sensing operation repeatedly while the CONT signal is ON. The measurement result is renewed once per measurement cycle, and output. Measurement cycle: Tout Normal mode: 3.6 ms Wide mode: 10.8 ms Plain measurement: 7.2 ms TRIG Mode The Sensor in TRIG mode is used for object measurement only once in synchronization with the rising edge of the TRIG signal and the result is output. TRIG Normal mode OUTPUT 3.6 ms max. ENAB Wide mode (plain measurement) POINT Turning the Guide Light ON and OFF: In RUN mode, even when synchronous measurement is not being executed, the guide light will normally be ON. It is possible to turn the guide light OFF (and ON again) by pressing the UP selection button as required. While the guide light is being turned ON or OFF, the ENAB signal is turned OFF, and no external inputs can be received. The OUTPUT signal is turned OFF when the UP selection button is pressed. Press and hold down the UP selection button. OUTPUT 3.6 ms max. OUTPUT ENAB Minimum ON width for the trigger signal is 1 ms. ENAB The OUTPUT signal is stored until the measurement results are refreshed. Measurement cycle: Tout ENAB signal: Guide light OFF width is 10 ms in normal mode. Turns ON when the OUTPUT signal is refreshed. 22 0.7 s max. ON: Lit OFF: Unlit Normal mode: 7.2 ms max. Wide mode: 14.4 ms max. Plain measurement: 10.8 ms max. F10 F10 External Teaching in RUN Mode In RUN mode, a model can be registered by external signal input using either of the following methods. Note: The data of the model is stored in the EEPROM when the teaching process of the Sensor completes. Therefore, do not turn OFF the Sensor during the teaching process. If the Sensor is turned OFF, an EEPROM data error will result when the Sensor is turned ON again. In this case, perform proper teaching and threshold level adjustments again. Stationary Object Teaching (S_TEACH) Stationary object teaching is performed with the TRIG signal input or CONT signal input after external S_TEACH signal input. Therefore, do not move the object until teaching is completed. (1) Provide S_TEACH signal input. (1) S_TEACH (2) Check that the ENAB signal is OFF. (4) (3) Check that the stationary object is in the teaching area (or in the sensing area if A.TEACH is set to ON). (4) Provide external CONT or TRIG signal input. (2) (5) After teaching is completed, the ENAB signal will turn ON. At Teaching in process that time, check the status of the OUTPUT signal. (6) The OUTPUT signal will be ON if teaching is successfully completed. (7) The OUTPUT signal will be OFF if teaching is unsuccessful. (8) Turn the S_TEACH signal OFF to complete the teaching process. If teaching has been unsuccessful, the Sensor will remain in the previous status. Therefore, perform teaching again. (8) (5) (6) (7) Moving Object Teaching (M_TEACH) Moving object teaching is performed by using more than one object. Perform this teaching if the sensing objects cannot be stopped. After M_TEACH signal input, this teaching requires six processes in synchronization with external trigger input. The Sensor will not be in detection operation during the teaching process. External trigger input will be ignored after it is turned ON six times. 50 ms min. (1) Provide external M_TEACH signal input. (2) Check that the ENAB signal is OFF. (8) (1) M_TEACH (3) Provide TRIG signal input in synchronization with the mea(4) surement timing of the sensing objects used for teaching. (3) (4) Repeat step 3 six times. (5) After teaching is completed, the ENAB signal will turn ON. At (5) (2) that time, check the status of the OUTPUT signal. Teaching in process (6) The OUTPUT signal will be ON if teaching is successfully (6) completed. (7) (7) The OUTPUT signal will be OFF if teaching is unsuccessful. (8) Turn the M_TEACH signal OFF to complete the teaching process. If the teaching has been unsuccessful, the Sensor will remain in the previous status. Therefore, perform teaching again. The teaching operation will be disabled if the M_TEACH signal is turned OFF during the teaching process. Enable Output Enable output turns ON when the Sensor is ready to be in sensing operation. Therefore, enable output will turn OFF if the mode selector is set to TEACH or MON. Enable output is OFF in the following cases in RUN mode. 1. 2. 3. 4. 5. 6. The Sensor is in teaching process with external teaching input. The Sensor is in sensing operation with TRIG signal input. No teaching data has been registered. The hardware fails. The bank is being switched. The guide light is being turned ON or OFF. RS-232C/422 Command Inputs (F10-C50/C55 Only) Communications with external devices, such as an IBM PC/AT or compatible, is possible via the RS-232/422 port. Refer to the Operation Manual for the unit for details on the communications commands. 23 F10 F10 Troubleshooting Problem Head disconnection error 8 Buzzer sounds The Head is not connected properly and no image signal is obtainable. 7 6 5 4 3 2 1 Hardware error 2 1 If the same error occurs again, the Head may be broken. Consult your OMRON representative. Consult your OMRON representative. Head data read error 1.The EEPROM data of the Head is not readable. 7 6 5 4 3 Note: This LED of the threshold indicators flashes and the buzzer sounds. 8 Buzzer sounds Connect the Head and turn the Sensor OFF and ON. A hardware failure, such as CPU runaway, has resulted. 7 6 5 4 3 Remedy This LED of the threshold indicators flashes and the buzzer sounds. 8 Buzzer sounds Probable cause This LED of the threshold indicators flashes and the buzzer sounds. 2.The data is illegal. 2 1 Buzzer sounds 8 Amplifier data read error Turn the Sensor OFF and ON. 7 6 1.The EEPROM data of the Amplifier is not readable. Note: 2.The data is illegal. Note: 5 4 3 This LED of the threshold indicators flashes and the buzzer sounds. 2 1 Amplifier data write error 8 Buzzer sounds 7 6 5 4 3 All internal data of the Amplifier may be cleared. If the same error occurs again after turning the Sensor OFF and ON, consult your OMRON representative. This LED of the threshold indicators flashes and the buzzer sounds. 1.No EEPROM data is written to the Amplifier. 2.The data is illegal. 2 1 Head type error 8 Buzzer sounds 7 6 5 4 3 This LED of the threshold indicators flashes and the buzzer sounds. An F10-S30/S15 is connected to the head. Connect an F10-S30R/S15R/S05R to the head. 2 1 Buzzer sounds 8 Teaching data setting error 7 6 The Sensor was set to MONITOR or RUN mode before teaching completed. 5 4 3 2 1 24 All the LEDs of the threshold indicators flash and the buzzer sounds three times. Perform the teaching of the Sensor in TEACH mode. Refer to 1. Pattern Registration (TEACH Mode) on page 19. F10 F10 Problem Probable cause 8 Buzzer sounds 7 6 5 4 3 2 1 Remedy Serial buffer overflow error Send buffer overflow Either the send buffer or receive buffer has become full during communications. Change the communications settings. Wait for a response from the F10, then send the command. This LED of the threshold indicators flashes and the buzzer sounds three times. Control output (OUTPUT) and enable output are OFF, and will not turn ON. Receive buffer overflow A current exceeding the rated value has flowed to the output transistor and the overcurrent protective circuit has been triggered. Reduce the current so that it will not exceed the rated value. Note: If the output does not turn ON even after reducing the current below the rated value, contact your OMRON representative. Dimensions Note: All units are in millimeters unless otherwise indicated. Amplifiers F10-Cj F10-C50/C55 only 5.7-dia. 11-core vinyl-insulated round cable, standard length: 2 m (Conductor cross-section: 0.2 mm2, insulator diameter: f 1.0 mm). Mounting Dimensions 2-M4 25 F10 F10 Heads F10-SjR The Mounting Bracket can be attached to this side as well. Ferrite core (75) 14.7-dia. connector (125) 5.8-dia. Vinyl-insulated round cable, standard length: 2 m Mounting hole (16.5) Mounting hole (22) (52) 2-M4 pan-head screw (16.7) Mounting Dimensions Two, M4 37±0.2 Mounting Bracket Protruding part R1 max. 26 F10 F10 Precautions Setup General Precautions The F10-Cj Amplifier radiates heat. If more than one Unit is installed side-by-side, make sure that there is a minimum space of 5 mm between adjacent Units as shown below. The user must operate the product according to the performance specifications described in the brochure. Before using the product under conditions which are not described in the brochure or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines, and equipment that may have a serious influence on lives and property if used improperly, consult your OMRON representative. 5 mm min. Amplifiers Do not disconnect or connect the Head while the Sensor is turned ON. The F10-S30R cannot detect red objects with white backgrounds. Use the F10-S15R instead. The F10-S15R cannot detect green objects with white backgrounds. Use the F10-S30R instead. Make sure that the length of the cable of the Amplifier is no longer than 20 m. Make sure that the tightening torque of each screw on the Head and Amplifier is no greater than 1.2 N S m. The connector on the Amplifier and the metal screws on the bottom of the Amplifier are connected internally to 0-V terminal of the Amplifier. The operating ambient temperature range of the Amplifier is between 0°C and 50°C under the following conditions. 1. Provide enough ventilation to the Amplifier. If more than one Unit is installed side-by-side, provide a ventilation fan for efficient ventilation. 2. Do not install the Amplifier close to heat-radiating devices such as heaters, transformers, and high-capacity resistors. 3. If power lines with high current for motors are wired close to the Amplifier, make sure that the Amplifier operates normally and take proper measures so that the power lines will not have a bad influence on the operation of the Amplifier. Others Application Precautions ! Caution Do not make mistakes in wiring, such as mistakes in polarity. Doing so may cause Sensor damage or malfunction. Do not apply voltage exceeding the rated range. Doing so may cause Sensor damage or malfunction. Do not short-circuit the load. Doing so may cause Sensor damage or malfunction. Organic solvents may damage the casing of the Amplifier, which is made of ABS resin, and the transparent front panel of the Head, which is made of acrylic resin. Do not use paint thinner or any other organic solvent to clean the product. Be sure to set the locking mechanism on the cables and units before use. Do not use the Sensor in an environment where the degree of protection is not satisfied. Do not disassemble the Sensor. Doing so may cause malfunction or breakdown. 27 F10 F10 The product has been produced at OMRON Ayabe which obtained ISO9001-approval for its quality system and ISO14001-approval for its environmental management system from international certification bodies. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company Advanced Sensors Division Sensing Devices and Components Division H.Q. 28th Fl., Crystal Tower Bldg., 1-2-27, Shiromi, Chuo-ku, Osaka 540-6028 Japan Tel: (81)6-6949-6105/Fax: (81)6-6949-6149 Regional Headquarters OMRON EUROPE B.V. Wegalaan 67-69, NL-2132 JD Hoofddorp The Netherlands Tel: (31)2356-81-300/Fax: (31)2356-81-388 OMRON ELECTRONICS, INC. 1 East Commerce Drive, Schaumburg, IL 60173 U.S.A. Tel: (1)847-843-7900/Fax: (1)847-843-8568 Authorized Distributor: OMRON ASIA PACIFIC PTE. LTD. 83 Clemenceau Avenue, #11-01, UE Square, Singapore 239920 Tel: (65)835-3011/Fax: (65)835-2711 OMRON (CHINA) CO. LTD. 21F, Beijing East Ocean Center No. 24A Jian Guo Men Wai Da Jie Chao Yang District, Beijing, 100022 China Tel: (86)10-6515-5778/Fax: (86)10-6515-5810 28 Cat. No. Q120-E1-1 Printed in Japan 0100-10M (0100)