F3W-MA0300P

F3W-MA Smart Muting Actuator ustness Combine with F3SG-R Safety Light Curtains » Compact: Easy installation » Robust: Even in severe environments » Global: Reliable safety solutions New muting functionality Increases both productivity and safety Easily distinguishes between workers and objects Increasing both productivity and safety The F3SG-R provides advanced muting function that detects the zone where workpieces pass or the position of a machine or robot and disable beams of the detected part. This increases both safety and productivity. By adding the smart muting actuator, the F3SG-R provides stable operation even for the production lines where errors occur due to vibration caused by the passing workpiece. Previously… Smart muting actuator reduces adjustment time by 80%* The use of the dedicated actuator can significantly reduce the time required to adjust the sensor to detect workpieces even in unstable conveying conditions. *Compared to the previous model (Based on OMRON investigation in September 2014) Smart muting actuator Previous model ■ Installation ■ Wiring ■ Adjustment F3SG-R The point detection muting sensor mistakenly disabled muting while a workpiece was passing, which led to unexpected machine stops. ■ Troubleshooting ■ Maintenance Reduced by 80% 0 10 Previously… 20 30 40 50 60 70 80 90 100 Many processes including programming and adjustment were required Since bypass processing to disable the safety light curtain was performed via the PLC, F3SG PLC programming before installation The muting actuator detects the surface of a passing workpiece. Even if a workpiece moves due to vibration, muting is kept enabled until the workpiece has passed. This prevents unexpected machine stops. required time and work. It also took a lot of time and work to install and adjust many muting B1 Reflector A2 Sensor A1 sensors (sensors and reflectors). 5 Powerful features Prevent unexpected machine stops Ensure stable operation Auto-configuration of muting zone When workpieces with various heights are conveyed on the same line, partial muting is automatically performed based on the height of the workpiece. This advanced muting function can automatically perform normal detection at the zone where a workpiece does not pass. Automatically minimizes muting zone according to workpiece size 1 When the muting sensor detects that a workpiece passes, all beams are muted. Minimizing setting and detection errors 2 The only beams interrupted by the workpiece are kept muted and The function to log the muting sensor operating conditions of the F3SG-R visualizes the installation position and setting conditions of the sensor to achieve reliable configuration. The stop due to the muting error can be analyzed using the data stored in the F3SG-R. Quick identification of the cause can reduce unexpected machine downtime. other beams are released from the muting state three seconds after the workpiece pass through the safety light curtain. Muting is disabled after the workpiece has passed. Monitors human entry into the zone where a workpiece does not pass. Keeps the zone muted when a workpiece passes. Visualized data makes adjustment smooth! 6 Smart Muting Actuator F3W-MA Integrated muting sensor based on multi-beam photoelectric sensor • A muting system can be configured easily in combination with the F3SG safety light curtain. • Muting functions can be stably performed even when workpieces with holes pass. Ordering Information Smart Muting Actuator Beam Gap between Muting Trigger Beams Number of Beams F3W-MA0100P 100mm 8 F3W-MA0300P 300mm 20 Appearance Model Accessories (Sold separately) Single-ended Connector Cable Appearance Type For emitter For receiver 4 Cable length Model 3m F39-JG3A-L 7m F39-JG7A-L 10 m F39-JG10A-L 15 m F39-JG15A-L 20 m F39-JG20A-L 3m F39-JG3A-D 7m F39-JG7A-D 10 m F39-JG10A-D 15 m F39-JG15A-D 20 m F39-JG20A-D Specifications Emitter cable:M12 connector (5-pin), 5 wires Color: Gray M12 connector (8-pin), 8 wires Color: Black F3W-MA Double-ended Cable Appearance Type Cable length 0.5 m For emitter For receiver Model Specifications F39-JGR5B-L 1m F39-JG1B-L 3m F39-JG3B-L 5m F39-JG5B-L 7m F39-JG7B-L 10 m F39-JG10B-L 15 m F39-JG15B-L 20 m F39-JG20B-L 0.5 m F39-JGR5B-D 1m F39-JG1B-D 3m F39-JG3B-D 5m F39-JG5B-D 7m F39-JG7B-D 10 m F39-JG10B-D 15 m F39-JG15B-D 20 m F39-JG20B-D M12 connector (5-pin) on both ends Color: Gray M12 connector (8-pin) on both ends Color: Black Sensor Mounting Brackets Appearance Specification Model Standard Fixed Bracket F39-LGF Bracket to mount the F3W-MA. Side mounting and backside mounting possible. Two brackets per set F39-LGA Bracket to mount the F3W-MA. Beam alignment after mounting possible.The angle adjustment range is ±15°. Side mounting and backside mounting possible. Two brackets per set Standard Adjustable Bracket Application Remarks 5 F3W-MA Ratings/Specifications F3W-MA0100P Performance Beam Gap between Muting Trigger Beams Number of Beams Standard Detection Object Long Operating Range Short Operation Response Time Reset Effective Aperture Angle Light Source Startup Waiting Time Power Supply Voltage (Vs) Emitter Current Consumption Receiver Electrical Input Voltage 100mm 300mm 8 20 30mm 0.3 to 20.0 m (1 to 65 ft.) 0.3 to 7.0 m (1 to 23 ft.) 13 ms max. 26 ms max. (Synchronized) 78 ms max. (Not synchronized) ±2.5° max., emitter and receiver at operating range of 3 m or greater Infrared LEDs, Wavelength: 870 nm 2 s max. SELV/PELV 24 VDC±20% (ripple p-p 10% max.) 35mA 45mA 75mA 75mA Two PNP transistor outputs. Load current of 300 mA max., Residual voltage of 2 V max. (except for voltage drop due to cable extension)j Muting Outputs Output Operation Mode F3W-MA0300P Muting Output A Dark-ON (Muting Output A is enabled when MuteA trigger beam is blocked.) Muting Output B Dark-ON (Muting Output B is enabled when MuteB trigger beam is blocked.) ON Voltage [MuteEnable] Vs to Vs-3 V (sink current 5 mA max.) * OFF Voltage [Mute Enable] 0 to 1/2 Vs, or open * * The Vs indicates a supply voltage value in your environment. Indicators Protective Circuit Insulation Resistance Dielectric Strength Functional Ambient Humidity Environmental Connections 6 20 MΩ or higher (500 VDC megger) 1,000 VAC, 50/60 Hz (1 min) - Scan Code Selection - Operation Mode Selection (Point to Point Detection/ Chattering and Void Space Prevention) - Off-Delay - Muting Enable - Muting Trigger Beam Allocation - Operating Range Selection Functions Ambient Temperature Refer to page 40. LED Indicator Status Protective Circuit Output short protection, Power supply reverse polarity protection Operating Storage Operating Storage -10 to 55°C (13 to 131°F) (non-icing) -25 to 70°C (-13 to 158°F) 35% to 85% (non-condensing) 35% to 95% Ambient Illuminance Incandescent lamp: 3,000 Ix max. on receiver surface Sunlight: 10,000 Ix max. on receiver surface Degree of Protection (IEC 60529) Vibration Resistance (IEC 61496-1) Shock Resistance (IEC 61496-1) Pollution Degree (IEC 60664-1) IP65/IP67 Extension of Power Cable 100 m max. Note: For T-Shaped configuration with COM lines, the length of cable extension is 30m max. 10 to 55 Hz, Multiple amplitude of 0.7 mm, 20 sweeps for all 3 axes 100 m/s2, 1000 shocks for all 3 axes Pollution Degree 3 Material Housing: Aluminum, Cap: PBT, Front Window: PMMA, Cable: Oil resistant PVC, FE plate: SUS Weight (packaged) Included Accessories 1.8 kg max. Instruction Sheet 2.8 kg max. F3W-MA LED Indicator Status Shown below are indication statuses of F3W-MA LED indicators when you purchased. Emitter Name of Indicator Color Illuminated Operating range LONG Green Long Range mode is selected by DIP Switch. Running RUN Green Power is ON. Error ERR Red Blinking - - Error in emitter. Generic error happens. Receiver Name of Indicator Top-beam-state TOP Muting output A Color Illuminated Blinking Blue The top beam is unblocked. - MUTE A Green Muting Output A is activated. - Muting output B MUTE B Green Muting Output B is activated. - Off-Delay DELAY Yellow Off-Delay function is enabled by DIP Switch. - Chattering/ Void space CHAT Green Chattering and Void Space Prevention mode is selected by DIP Switch. - Muting Enable MUTE DISABLE Red The Muting Enable function is enabled and Muting Enable input is turned OFF by DIP Switch. - Error ERR Red - Stable-state STB Green Incident light level is 170% or higher of ON-threshold Running RUN Green Power is ON. Communication COM Green Bottom-beamstate BTM Blue Synchronization between emitter and receiver is maintained. The bottom beam is unblocked. Error in receiver. Generic error happens. [Primary sensor] - Start-up (for approx. 3 s) - Synchronization between emitter and receiver is lost - 7 F3W-MA Wiring Examples Standard Muting Mode with F3SG-R (T-Shaped Configuration with COM lines) +24 VDC 0 VDC Power Supply CFG In: Black COM+: White COM-: Yellow 0 VDC: Blue F39-JG@A-L Functional Earth COM-: Yellow Functional Earth COM+: White CFG In *2: Black 24 VDC: Brown 0 VDC: Blue F3W-MA Emitter (Secondary) 24 VDC: Brown F3W-MA Emitter (Primary) F39-JG@A-L [DIP Switch settings (F3SG-RA)] Scan Code: Code A [DIP Switch settings (F3W-MA-Primary)] Scan Code: Code B [DIP Switch settings (F3W-MA-Secondary)] Not used F3SG-RA Emitter *1 [Emitter] *1. Signal wiring of the F3W-MA is not required. *2. Do not connect CFG In line to +24 VDC line. Otherwise, F3W-MA enters the error state. [Receiver] +24 VDC 0 VDC Note 1. For the wiring of safety light curtains such as F3SG-R, refer to the applicable user's manual separately. Note 2. For devices connecting to the F3W-MA, the same power supply must be used. 8 Power Supply 0 VDC: Blue 24 VDC: Brown CFG Out: Red COM+: Gray COM-: Pink CFG In: Yellow F39-JG@A-D Functional Earth Muting output B: White Muting output B: White Muting output A: Black COM-: Pink Functional Earth COM+: Gray CFG Out: Red Mute Enable: Yellow 24 VDC: Brown 0 VDC: Blue F39-JG@A-D F3W-MA Receiver (Secondary) Muting output A: Black F3W-MA Receiver (Primary) MUTE A MUTE B F3SG-RA Receiver [DIP Switch settings (F3SG-RA)] Scan Code: Code A [DIP Switch settings (F3W-MA-Primary)] Scan Code: Code B Muting Enable: Disabled [DIP Switch settings (F3W-MA-Secondary)] Not used F3W-MA Exit-Only Muting Mode with F3SG-R (L-Shaped Configuration) F3SG-RA Emitter *1 [Emitter] F3W-MA Emitter [DIP Switch settings (F3W-MA)] Scan Code: Code A +24 VDC 0 VDC Power Supply COM-: Yellow Functional Earth COM+: White CFG *2: Black 24 VDC: Brown 0 VDC: Blue F39-JG@A-L [DIP Switch settings (F3SG-RA)] Scan Code: Code B *1. Signal wiring of the F3W-MA is not required. *2. Do not connect CFG In line to +24 VDC line. Otherwise, F3W-MA enters the error state. F3SG-RA Receiver [Receiver] MUTE A Muting Enable: Enabled Muting output B: White Muting output A: Black COM-: Pink Functional Earth COM+: Gray CFG Out: Red Mute Enable: Yellow 24 VDC: Brown 0 VDC: Blue F39-JG@A-D MUTE B F3W-MA Receiver [DIP Switch settings (F3SG-RA)] Scan Code: Code B [DIP Switch settings (F3W-MA)] Scan Code: Code A +24 VDC 0 VDC S1: Mute Enable Switch Power Supply S1 Note 1. For the wiring of safety light curtains such as F3SG-R, refer to the applicable user's manual separately. Note 2. For devices connecting to the F3W-MA, the same power supply must be used. 9 F3W-MA Standard Muting Mode with Other Safety Component(T-Shaped Configuration) +24 VDC 0 VDC Power Supply CFG In: Black COM+: White COM-: Yellow 0 VDC: Blue F39-JG@A-L Functional Earth COM-: Yellow Functional Earth COM+: White CFG In: Black 24 VDC: Brown 0 VDC: Blue F3W-MA Emitter 2 24 VDC: Brown F3W-MA Emitter 1 F39-JG@A-L [SLC settings] - Muting system - Emitters and receivers of F3W-MA and SLC mounted in alternation [DIP Switch settings (F3W-MA-1)] Scan Code: Code A [DIP Switch settings (F3W-MA-2)] Scan Code: Code B Safety Light Curtain (SLC) Receiver *1 [Emitter] *1. Signal wiring of the F3W-MA is not required. [Receiver] Safety Light Curtain (SLC) Emitter *1 [SLC settings] - Muting system - Emitters and receivers of F3W-MA and SLC mounted back-to-back [DIP Switch settings (F3W-MA-1)] Scan Code: Code A Muting Enable: Enabled [DIP Switch settings (F3W-MA-2)] Scan Code: Code B F3W-MA Receiver 2 0 VDC: Blue CFG Out: Red COM+: Gray COM-: Pink Muting output A: Black Muting output B: White 24 VDC: Brown F39-JG@A-D Functional Earth Muting output B: White Muting output A: Black COM-: Pink Functional Earth COM+: Gray CFG Out: Red Mute Enable: Yellow 24 VDC: Brown 0 VDC: Blue F39-JG@A-D Mute Enable: Yellow F3W-MA Receiver 1 +24 VDC 0 VDC S1: Mute Enable Switch IN1 IN2 Safety Controller *2 *1. Signal wiring of the F3W-MA is not required. *2. Connectable Safety Control Units: NE1A and G9SP series with a muting function Note 1. For the wiring of safety light curtains such as F3SG-R, refer to the applicable user's manual separately. Note 2. For devices connecting to the F3W-MA, the same power supply must be used. 10 Power Supply S1 F3W-MA Input/Output Circuit The entire circuit diagram of the F3W-MA is shown below. The numbers in the circles indicate the connector's pin numbers. Indicator 1 +24 VDC Brown Emitter Main Circuit 3 2 Muting Enable input circuit Receiver Main Circuit 2 1 6 Blue Brown Yellow Muting Enable White Muting Output B Load 5 Black Muting Output A Receiver Main Circuit 1 Load Indicator 7 Blue 0 VDC 11 F3W-MA Mounted with Standard Adjustable Brackets (F39-LGA) 50.35 Mounted with Standard Adjustable Brackets (F39-LGA) Backside Mounting 48.6 35 35 A C1 2-M5 or M6 24.85 18 P 24.85 150 max 9.2 43 150 max 6.4 72 84 Standard Adjustable Bracket (F39-LGA) 72 A D 72 150 max 2-M5 or M6 150 max Standard Adjustable Bracket (F39-LGA) < Screw: M5 or M6 > 12 Model F3W-MA0100P Dimension A 208 F3W-MA0300P 478 Dimension C1 190 430 Dimension D 140 410 Dimension P 20 20 Number of Standard Adjustable Brackets 2 2 (Unit : mm)j F3W-MA 50.35 Side Mounting 48.6 2-M5 or M6 150 max 150 max 2-M5 or M6 150 max 35 35 9.2 18 43 42.35 150 max P 6.4 72 72 Standard Adjustable Bracket (F39-LGA) 84 A A C1 D 72 Standard Adjustable Bracket (F39-LGA) < Screw: M5 or M6 > Model F3W-MA0100P F3W-MA0300P Dimension A 208 478 Dimension C1 190 430 Dimension D 140 410 Dimension P 20 20 Number of Standard Adjustable Brackets 2 2 Standard Adjustable Bracket(F39-LGA) 42 Material: ZDC2, Fluorine-containing lubricant 45.1 34.5 31.8 9.2 8 32.9 84 6.4 72 13 F3W-MA 50.35 Mounted with Standard Fixed Brackets (F39-LGF) Backside Mounting 40 2-M5 or M6 6.4 51 66 Standard Fixed Bracket (F39-LGF) 51 A A C1 D 51 Standard Fixed Bracket (F39-LGF) 150 max 35 150 max 35 18 P 43 150 max 24.85 24.85 < Screw: M5 or M6 > 14 Model F3W-MA0100P F3W-MA0300P Dimension A 208 478 Dimension C1 190 430 Dimension D 140 410 Dimension P 20 20 Number of Standard Fixed Brackets 2 2 150 max 2-M5 or M6 9.2 F3W-MA 50.35 Side Mounting 40 150 max 2-M5 or M6 150 max 35 35 6.4 51 51 Standard Fixed Bracket (F39-LGF) 66 A A C1 D 51 Standard Fixed Bracket (F39-LGF) 18 150 max P 43 42.35 150 max 2-M5 or M6 9.2 < Screw: M5 or M6 > Model F3W-MA0100P F3W-MA0300P Dimension A 208 478 Dimension C1 190 430 Dimension D 140 410 Dimension P 20 20 Number of Standard Fixed Brackets 2 2 15 F3W-MA Standard Fixed Bracket(F39-LGF) 36 (25.8) (23.1) 8 9.2 32.1 66 6.4 Material: ZDC2 51 Accessories Single-Ended Cable for Emitter (F39-JG†A-L, sold separately) L dia.14.9 40.7 Insulated vinyl round cable dia. 6.6, 5-wire (Cross section of conductor: 0.38 mm2/insulator diameter: dia. 1.2 mm) M12 IP67 connector Single-Ended Cable for Receiver (F39-JG†A-D, sold separately) L dia.14.9 40.7 Insulated vinyl round cable dia. 6.6, 8-wire (Cross section of conductor: 0.38 mm2/insulator diameter: dia. 1.2 mm) M12 IP67 connector Emitter cable (Gray) 16 Receiver cable (Black) L (m) F39-JG3A-L F39-JG3A-D F39-JG7A-L F39-JG7A-D 3 7 F39-JG10A-L F39-JG10A-D 10 F39-JG15A-L F39-JG15A-D 15 F39-JG20A-L F39-JG20A-D 20 F3W-MA Double-ended Cable for Emitter: Cable for extension (F39-JG†B-L, sold separately) L 44.7 dia.14.9 dia.14.9 40.7 M12 IP67 connector Emitter cable (Gray) M12 IP67 connector Insulated vinyl round cable dia. 6.6, 5-wire (2-pair + 1) (Cross section of conductor: 0.38 mm2/insulator diameter: dia. 1.2 mm) Receiver cable (Black) L (m) F39-JGR5B-L F39-JGR15B-D F39-JG1B-L F39-JG1B-D 0.5 1 F39-JG3B-L F39-JG3B-D 3 F39-JG5B-L F39-JG5B-D 5 F39-JG7B-L F39-JG7B-D 7 F39-JG10B-L F39-JG10B-D 10 F39-JG15B-L F39-JG15B-D 15 F39-JG20B-L F39-JG20B-D 20 Related Manuals ManNo. Z355 Model F3W-MA Manual name Smart Muting Actuator F3W-MA Series User's Manual 17 Terms and Conditions of Sale 1. 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Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. OMRON AUTOMATION AND SAFETY • THE AMERICAS HEADQUARTERS • Chicago, IL USA • 847.843.7900 • 800.556.6766 • www.omron247.com OMRON CANADA, INC. • HEAD OFFICE Toronto, ON, Canada • 416.286.6465 • 866.986.6766 • www.omron247.com OMRON ARGENTINA • SALES OFFICE Cono Sur • 54.11.4783.5300 OMRON ELECTRONICS DE MEXICO • HEAD OFFICE México DF • 52.55.59.01.43.00 • 01-800-226-6766 • mela@omron.com OMRON CHILE • SALES OFFICE Santiago • 56.9.9917.3920 OMRON ELECTRONICS DE MEXICO • SALES OFFICE Apodaca, N.L. • 52.81.11.56.99.20 • 01-800-226-6766 • mela@omron.com OTHER OMRON LATIN AMERICA SALES 54.11.4783.5300 OMRON ELETRÔNICA DO BRASIL LTDA • HEAD OFFICE São Paulo, SP, Brasil • 55.11.2101.6300 • www.omron.com.br OMRON EUROPE B.V. • Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. • +31 (0) 23 568 13 00 • www.industrial.omron.eu Authorized Distributor: Automation Control Systems • Machine Automation Controllers (MAC) • Programmable Controllers (PLC) • Operator interfaces (HMI) • Distributed I/O • Software Drives & Motion Controls • Servo & AC Drives • Motion Controllers & Encoders Temperature & Process Controllers • Single and Multi-loop Controllers Sensors & Vision • Proximity Sensors • Photoelectric Sensors • Fiber-Optic Sensors • Amplified Photomicrosensors • Measurement Sensors • Ultrasonic Sensors • Vision Sensors Industrial Components • RFID/Code Readers • Relays • Pushbuttons & Indicators • Limit and Basic Switches • Timers • Counters • Metering Devices • Power Supplies Safety • Laser Scanners • Safety Mats • Edges and Bumpers • Programmable Safety Controllers • Light Curtains • Safety Relays • Safety Interlock Switches F98I-E-01 03/15 Note: Specifications are subject to change. 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