Vision colour sensor
FQ2-CLR
Teachable inspection area and RGB
value processing
The vision colour sensor FQ2-CLR provides real colour identification
functionality in combination with the flexibility and functionality of a
vision sensor. The teachable inspection area provides an easy and
flexible set up. The colour processing and evaluation can be carried
out by the FQ2-CLR directly or the RGB values are available via
Ethernet to other devices.
• Teachable inspection area
• Models with single colour detection or up to 32 colour and image
processing tasks
• RGB values via Ethernet
Ordering Information
Type
Single colour
1 to 32 colour and
image processing
tasks
Output
Tolerance adjustment
Connection method
– Object teaching (good sample)
3 m PVC cable
with manual tolerance
Digital colour detected out
or
adjustment
and/or RGB value out (via
3 m Ethernet cable*2
– 2-point teaching
ethernet)
(good and bad sample)
Order code
PNP*1
FQ2-CLR-V1P 3M*3
FQ2-CLR-V32P 3M
*1. NPN models are available. Contact your Omron representative.
*2. Models with 2 m PVC cable or M12 pigtail connector are available. Contact your Omron representative.
*3. Programming device ‘Touch Finder FQ2-D31’ is not included. Order separately incl. AC power supply and battery or use PC Tool to program FQ2-CLR.
Programming device
Type
Touch Finder (included in FQ2-CLR-V32P)*1
Order code
FQ2-D31
AC power supply (plug type c) for FQ2-D31 FQ-AC4
Rechargeable battery for FQ2-D31
FQ-BAT1
*1. The FQ2-CLR can be programmed either with the Touch Finder or via a PC using the FQ2 PC Tool. After programming the FQ2-CLR, the programming device can
be disconnected. Only one programming device is required for programming multiple FQ2-CLR. Contact your OMRON representative for FQ2-CLR-V32P version
without included Touch Finder.
Content list
All products can be ordered separately under the following order codes:
FQ2-CLR-V1P 3M Package content (part list)
1 x FQ2-S15050F
Single function vision sensor
1 x FQ-WN003-E
Ethernet cable 3m
1 x FQ-WD003-E
1 x AFBN0049
I/O cable 3m
FQ2-CLR Quick Start Guide
FQ2-CLR-V32P 3M Package content (part list)
1 x FQ2-S25050F
Multi function vision sensor
1 x FQ-WN003-E
Ethernet cable 3m
1 x FQ-WD003-E
I/O cable 3m
1 x FQ2-D31
Touch Finder - programing device
1 x FQ-AC4
AC power supply (plug type C) for FQ2-D31
1 x FQ-BAT1
Battery for FQ2-D31
1 x AFBN0049
FQ2-CLR Quick Start Guide
For a list of all available components see next page.
1
FQ2-CLR
System Configuration
Standard Configuration
Multiple Connection
Up to 32 Sensors can be connected.
Touch Finder
FQ2-D
or PC Tool
Sensor
FQ2
Trigger
sensor
I/O
Cable
FQ-WD
FQ
Ethernet
Cable
FQ-WN
Sensor control PLC
I/O control PLC
Touch Finder
Switching Hub
FL-STC
Lighting
Controller
FL-series
External
Lighting
Standard RJ45
Ethernet Cables
DC24V
DC24V
FQ Ethernet Cables
Connect the trigger sensor, PLC, and
power supply to each sensor
Note: If you register as a member after purchasing a Sensor, you can download free setup software that runs on a PC and can be used in place of the Touch Finder.
Refer to the member registration sheet for details.
Ordering information for separate components
Accessories
Sensor
Appearance
Name
Order code
33
13
8.2
0
Application
53
Field of vision
56
to
215
For
Sensor
Standard
Type
Single-function models
Standard models
NPN FQ2-S10050F
FQ2-S20050F
PNP FQ2-S15050F
FQ2-S25050F
Note: Tolerance (field of vision): ±10% max.
Mounting Bracket
(enclosed with Sensor)
FQ-XL
Polarizing Filter
Attachment
(enclosed with Sensor)
FQ-XF1
Panel Mounting
Adapter
FQ-XPM
AC Adapter
(for models for DC/AC/
Battery)
FQ-AC@*1
Battery
(for models for DC/AC/
Battery)
FQ-BAT1
Touch Pen
(enclosed with Touch
Finder)
FQ-XT
Strap
FQ-XH
Touch Finder
Type
Order code
FQ2-D30
FQ2-D31*1
DC power supply
AC/DC/battery
*1. AC Adapter and Battery are sold separately.
Cables (Robot cable)
Cable
Type
length
2m
FQ Ethernet Cables
(connect Sensor to Touch Finder, 5 m
Sensor to PC)
10 m
2m
I/O Cables
5m
10 m
Order code
For
Touch
Finder
FQ-WN002-E
FQ-WN005-E
FQ-WN010-E
FQ-WD002-E
FQ-WD005-E
FQ-WD010-E
Industrial Switching Hubs (Recommended)
Appearance
Number of
ports
3
Current
Failure
consumpdetection
tion
None
0.08 A
None
5
*1. AC Adapters for Touch Finder with DC/AC/Battery Power Supply. Select the
model for the country in which the Touch Finder will be used.
Plug type
W4S1-03B
W4S1-05B
0.12 A
Supported
2
Order code
W4S1-05C
A
Voltage
125 V max.
Certified standards
Order code
PSE
FQ-AC1
UL/CSA
FQ-AC2
250 V max.
CCC mark.
FQ-AC3
C
250 V max.
---
FQ-AC4
BF
250 V max.
---
FQ-AC5
O
250 V max.
---
FQ-AC6
FQ2-CLR
Ratings and Performance
Sensor
Item
Model
NPN
PNP
Field of view
FQ2-S20@@@@
FQ2-S15@@@@
FQ2-S25@@@@
56 to 215 mm
Inspection items
Search, shape search II, sensitive search, area, color data, edge position, edge
pitch, edge width, and labeling
Number of simultaneous
measurements
1
Position compensation
Supported (360º Model position compensation, Edge position compensation)
Number of registered scenes
8
Calibration
Supported
Image processing
method
Real color
Image filter
High dynamic range (HDR), image adjustment(Color Gray Filter, Weak smoothing,
Strong smoothing, Dilate, Erosion, Median, Extract edges, Extract horizontal
edges, Extract vertical edges, Enhance edges, Background suppression),
polarizing filter (attachment), and white balance (Sensors with Color Cameras
only)
Image elements
1/3-inch color CMOS
Shutter
Built-in lighting ON: 1/250 to 1/50,000
Built-in lighting OFF: 1/1 to 1/50,000
Processing resolution
752 480
Partial input function
Supported horizontally only.
Lighting method
Pulse
Lighting color
White
Measurement data
In Sensor: 1,000 items (If a Touch Finder is used, results can be saved up to the
capacity of an SD card.)
Images
In Sensor: 20 images (If a Touch Finder is used, images can be saved up to the
capacity of an SD card.)
Image input
Lighting
Standard type
FQ2-S10@@@@
13 × 8.2 to 53 × 33 mm
Installation distance
Main functions
Single-function type
Data logging
32
32
Auxiliary function
Math (arithmetic, calculation functions, trigonometric functions, and logic functions)
Measurement trigger
External trigger (single or continuous)
Communications trigger (Ethernet TCP no-protocol, Ethernet FINS/TCP noprotocol, EtherNet/IP, or PLC Link)
I/O
specifications
Ratings
Input signals
7 signals
Single measurement input (TRIG)
Control command input (IN0 to IN5)
Output signals
3 signals
Control output (BUSY)
Overall judgement output (OR)
Error output (ERROR)
The assignments of the three output signals (OUT0 to OUT2) can be changed to
the individual judgements of the inspection items, the image input ready output
(READY), or the external lighting timing output (STGOUT).
Ethernet specifications
100Base-TX/10Base-T
Communications
Ethernet TCP no-protocol, Ethernet FINS/TCP no-protocol, EtherNet/IP, or PLC
Link
Power supply voltage
21.6 to 26.4 VDC (including ripple)
Current consumption
2.4 A max.
3
FQ2-CLR
Item
Model
Environmental
immunity
Single-function type
Standard type
NPN
FQ2-S10@@@@
FQ2-S20@@@@
PNP
FQ2-S15@@@@
FQ2-S25@@@@
Ambient temperature range
Operating: 0 to 50ºC
Storage: -25 to 65ºC
(with no icing or condensation)
Ambient humidity range
Operating and storage: 35% to 85% (with no condensation)
Ambient atmosphere
No corrosive gas
Vibration resistance
(destruction)
10 to 150 Hz, single amplitude: 0.35 mm, X/Y/Z directions
8 min each, 10 times
Shock resistance
(destruction)
150 m/s2 3 times each in 6 direction (up, down, right, left, forward, and backward)
Degree of protection
IEC 60529 IP67 (Except when Polarizing Filter Attachment is mounted
or connector cap is removed.)
Materials
Sensor: PBT, PC, SUS
Mounting Bracket: PBT
Polarizing Filter Attachment: PBT, PC
Ethernet connector: Oil-resistance vinyl compound
I/O connector: Lead-free heat-resistant PVC
Weight
Narrow View/Standard View:Approx.160 g
Wide View:Approx.150 g
Accessories included with sensor
Mounting Bracket (FQ-XL)(1)
Polarizing Filter Attachment (FQ-XF1) (1)
Instruction Manual , Quick Startup Guide
Member Registration Sheet , Warning Label
LED class
Class 2(Applicable standards: IEC 60825-1:1993 +A1:1997 +A2:2001,
EN 60825-1:1994 +A1:2002 +A2:2001, and JIS C 6802:2005)
Applicable standards
EN standard EN 61326 and EC Directive No.2004/104/EC
Touch Finder
Model with AC/DC/battery power
supply
Model FQ2-D30
FQ2-D31
Number of sensors that can be recognized (switched): 32 max. number or sensor
Number of connectable Sensor
that can displayed on monitor: 8 max.
Types of measurement displays
Last result display, Last NG display, trend monitor, histograms
Types of display images
Through, frozen, zoom-in, and zoom-out images
Main
Data logging
Measurement results, measured images
functions
English, German, French, Italian, Spanish, Traditional Chinese, Simplified
Menu language
Chinese, Korean, Japanese
Display device
3.5-inch TFT color LCD
LCD
Pixels
320 240
Display colors
16.7 million
Indications
Life expectancy*1
50,000 hours at 25ºC
BackBrightness adjustment
Provided
light
Screen saver
Provided
Method
Resistance film
Operation
Touch
interface
screen Life expectancy*2
1,000,000 touch operations
Ethernet
100BASE-TX/10BASE-T
External
interface
SD card
SDHC-compliant, Class 4 or higher recommended
Item
4
Type Model with DC power supply
FQ2-CLR
Model with AC/DC/battery power
supply
Model FQ2-D30
FQ2-D31
DC power connection: 21.6 to
26.4 VDC (including ripple)
AC adapter (manufactured by SinoDC power connection:
American Japan Co., Ltd) connection:
Power supply voltage
21.6 to 26.4 VDC (including ripple)
100 to 240 VAC, 50/60 Hz
Ratings
Battery connection:
FQ-BAT1
Battery (1cell, 3.7 V)
Continuous operation on Battery*3 --1.5 h
DC power connection: 0.2 A max.
Power consumption
DC power connection: 0.2 A max.
Charging battery:
0.4 A max.
Operating:
0 to 50ºC when
mounted to DIN Track or panel
Operating:
0 to 50ºC
Operation on Battery: 0 to 40ºC
Ambient temperature range
Storage:
25 to 65ºC
Storage:
25 to 65ºC
(with no icing or condensation)
(with no icing or condensation)
EnvironAmbient humidity range
Operating and storage: 35% to 85% (with no condensation)
mental
Ambient atmosphere
No corrosive gas
immunity
10 to 150 Hz, single amplitude: 0.35 mm, X/Y/Z directions
Vibration resistance (destruction)
8 min each, 10 times
Shock resistance (destruction)
150 m/s2 3 times each in 6 direction (up, down, right, left, forward, and backward)
Degree of protection
IEC 60529 IP20 (when SD card cover, connector cap, or harness is attached)
Weight
Approx. 270 g (without Battery and hand strap attached)
Materials
Case: ABS
Accessories included with Touch Finder
Touch Pen (FQ-XT), Instruction Manual
Type Model with DC power supply
Item
*1. This is a guideline for the time required for the brightness to diminish to half the initial brightness at room temperature and humidity. The life of the backlight is greatly
affected by the ambient temperature and humidity and will be shorter at lower or higher temperatures.
*2. This value is only a guideline. No guarantee is implied. The value will be affected by operating conditions.
*3. This value is only a guideline. No guarantee is implied. The value will be affected by the operating environment and operating conditions.
Battery Specifications
Item
FQ-BAT1
Battery type
Secondary lithium ion battery
Nominal capacity
1,800 mAh
Rated voltage
3.7 V
Ambient temperature range
Operating: 0 to 40ºC
Storage: –25 to 65ºC (with no icing or condensation)
Ambient humidity range
Operating and storage: 35% to 85% (with no condensation)
Charging method
Charged in Touch Finder (FQ2-D31). AC adapter (FQ-AC@) is required.
Charging time*1
2h
Usage time*1
1.5 h
Battery backup life*2
300 charging cycles
Weight
50 g max.
*1. This value is only a guideline. No guarantee is implied. The value will be affected by operating conditions
*2. This is a guideline for the time required for the capacity of the Battery to be reduced to 60% of the initial capacity. No guarantee is implied. The value will be affected
by the operating environment and operating conditions.
System Requirements for PC tool for FQ2
The following Personal Computer system is required to use the software.
OS
Microsoft Windows XP Home Edition/Professional SP2 or higher (32-bit version)
Microsoft Windows 7 Home Premium or higher (32-bit/64-bit version)
CPU
Core 2 Duo 1.06 GHz or the equivalent or higher
RAM
1GB min.
HDD
500 MB min. available space*1
Monitor
1,024 x 768 dots min.
*1. Available space is also required separately for data logging.
5
FQ2-CLR
(Unit: mm)
Dimensions
Tolerance class IT16 applies to dimensions in this data sheet unless otherwise specified.
Amplifier Units
Sensor
The mounting bracket
FQ-XL(included with Sensor)
Optical
axis
46
44
1
45
90
67.5
32
4-M4
Depth: 6
(108)
11
8
38
(57)
20
1/4-20UNC
Depth: 6
(25)
9
20
38
42
(18)
Mounting hole dimensions
Two, 4.5 dia.
20±0.1
Tightening torque: 1.2 N·m
Touch Finder
FQ2-D30/-D31
Panel mounting adapter
(36.9)
(2)
20
3.5
116
95
44.5
27.9
(133.4)
85
23.8
14
52.9
35.5
116
*
85
95
70
33
12.1
(8.1)
Panel cutout dimensions
13.5 15
111±1
27
111±1
17.3
19.2
10
*
*
6
Provided with FQ2-D31 only.
31.6
Panel
FQ2-CLR
7
Read and Understand This Catalog
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or
comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified)
from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR
FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS
IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS
OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT
SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's
application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the
products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product,
machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible
uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles,
safety equipment, and installations subject to separate industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made.
However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or
establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual
specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the
result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON
Warranty and Limitations of Liability.
ERRORS AND OMISSIONS
The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical,
typographical, or proofreading errors, or omissions.
Cat. No. E76E-EN-02
In the interest of product improvement, specifications are subject to change without notice.
OMRON EUROPE B.V.
Wegalaan 67-69,
NL-2132 JD, Hoofddorp,
The Netherlands
Phone: +31 23 568 13 00
Fax: +31 23 568 13 88
www.industrial.omron.eu