G5RL-1-E-HR-DC12

G5RL PCB Power Relay Low-profile Relay with Various Models • Low profile: 15.7 mm in height. • Creepage distance 8mm between coil and contacts • 10 kV Impulse withstand voltage • Models with AC coil available. • High-Inrush model available (Inrush peak currents up to 100 A) • Low Noise models available (Approx. 10 to 20 dB less sound pressure than standard G5RL-Series Relays) • TV8 Rating models available (TV8 for UL standard) RoHS Compliant ■Model Number Legend ■Application Examples G5RL- @ @-@ - @ • • • • • 1 2 3 4 1. Number of poles 1: 1-pole 3. Classification None: Standard E : High-capacity 2. Contact Form None: SPDT (1c) A : SPST-NO (1a) 4. Additional Models None: Standard HR: High-inrush LN: Low Noise TV8: TV8 rating G 5 R L Housing equipments Audio-visual products Office automation machines Air-conditioners Lighting ■Ordering Information Classification Terminal Shape Contact form Enclosure rating Standard SPST-NO (1a) PCB terminals Flux protection High-capacity Model G5RL-1A-LN G5RL-1A-TV8 G5RL-1A-E-HR G5RL-1A-E-LN G5RL-1A-E-TV8 G5RL-1-E SPDT (1c) Rated coil voltage 5VDC, 12VDC, 24VDC 5VDC, 12VDC, 24VDC, 48VDC 5VDC, 12VDC, 24VDC, 48VDC 5VDC, 12VDC, 24VDC 5VDC, 12VDC, 24VDC, 48VDC 24VAC, 100VAC, 115VAC/120VAC, 200VAC, 230VAC/240VAC 5VDC, 12VDC, 24VDC, 48VDC Minimum packing unit 100 pcs/tray G5RL-1-E-HR Note. When ordering, add the rated coil voltage to the model number. Example: G5RL-1A-LN DC5 Rated coil voltage However, the notation of the coil voltage on the product case as well as on the packing will be marked as @@ VDC. ■Ratings ●Coil Low Noise Models: G5RL-1A(-E)-LN Rated Voltage (VDC) Rated current (mA) Coil resistance (Ω) 5 106 47.2 12 44.2 272 24 22.1 1,086 Must operate voltage (V) Must release voltage (V) Max voltage (V) Power consumption (mW) 110% Approx. 530 % of rated voltage 70% max. 10% min. Note 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%. 2. Be sure to use a diode for surge absorption for the coil. 3. The operating characteristics are measured at a coil temperature of 23°C. 4. The “Max. voltage” is the maximum voltage that can be applied to the relay coil. 1 G5RL PCB Power Relay High-Inrush Models: G5RL-1(A)-E-HR, G5RL-1A(-E)-TV8 Rated Voltage (VDC) Rated current (mA) Coil resistance (Ω) 5 80 62.5 12 33.3 360 24 16.7 1,440 48 8.96 5,358 Must operate voltage (V) Must release voltage (V) Max. voltage (V) % of rated voltage 70% max. 10% min. Power consumption (mW) Approx. 400 130% Approx. 430 Note 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%. 2. The operating characteristics are measured at a coil temperature of 23°C. 3. The “Max. voltage” is the maximum voltage that can be applied to the relay coil. Models with AC Coil: G5RL-1-E Rated Voltage (VAC) Rated current at 50Hz (mA) Rated current at 60Hz (mA) Coil resistance (Ω) 31.3 28.3 443 24 100 115/120 7.5 6.88 8,220 5.85/6.25 5.35/5.70 11,600 3.75 3.45 33,000 3.00/3.13 2.76/2.88 47,600 200 230/240 Must operate voltage Must release voltage (V) (V) Max. voltage (V) % of rated voltage 75% max. 15% min. 110% Power consumption (mW) Approx. 750 Note 1. The rated current tolerance is +15%/-20%. 2. The operating characteristics are measured at a coil temperature of 23°C. G 3. Coil resistances are provided as reference values. 5 4. The “Max. voltage” is the maximum voltage that can be applied to the relay coil. R L ●Contacts Low Noise Models: G5RL-1A(-E)-LN Resistive load Load Standard Contact form Contact Type Contact material Rated load Rated carry current Max. switching voltage Max. switching current High-capacity SPST-NO (1a) Single Ag Alloy 12 A at 250 VAC 12 A at 24 VDC 12 A 16 A at 250 VAC 16 A at 24 VDC 16 A 250 VAC, 24 VDC 12 A 16 A High-Inrush Models: G5RL-1(A)-E-HR, G5RL-1A(-E)-TV8 Load Contact form Contact Type Contact material Rated load Rated carry current Max. switching voltage Max. switching current Resistive load Standard SPST-NO (1a) 12 A at 250 VAC 12 A at 24 VDC 12 A 12 A High-capacity SPST-NO (1a) Single Ag Alloy 16 A at 250 VAC 16 A at 24 VDC 16 A 250 VAC, 24 VDC 16 A Models with AC Coil: G5RL-1-E Load Contact form Contact Type Contact material Rated load Rated carry current Max. switching voltage Max. switching current 2 Resistive load High-capacity SPDT (1c) Single Ag Alloy 16 A at 250 VAC, 24 VDC (NO) 5 A at 250 VAC, 24 VDC (NC) 16 A (NO), 5 A (NC) 250 VAC, 24 VDC 16 A (NO), 5 A (NC) SPDT (1c) 16 A at 250 VAC, 24VDC (NO) 5 A at 250 VAC, 24 VDC (NC) 16 A (NO), 5 A (NC) 16 A (NO), 5 A (NC) G5RL PCB Power Relay ■Characteristics ●Low Noise Models: G5RL-1A(-E)-LN Item Contact resistance Operate time Release time Insulation resistance Classification Standard High-capacity 100 mΩ max. 15 ms max. 15 ms max. 1,000 MΩ min. Between coil and contacts 6,000 VAC, 50/60 Hz for 1 min Dielectric strength Between contacts of the same polarity 1,000 VAC, 50/60 Hz for 1 min Impulse withstand voltage Between coil and contacts 10 kV (1.2 × 50 μs) Insulation distance Between coil and contacts Clearance: 8 mm, Creepage: 8 mm Destruction 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) Vibration resistance Malfunction 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) Destruction 1,000 m/s2 Shock resistance Malfunction 100 m/s2 Mechanical 1,000,000 operation min. (at 18,000 operations/hr) Durability Electrical 100,000 operations min. (at 1,800 operations/hr) 50,000 operations min. (at 1,800 operations/hr) Failure rate (P level) (reference ) 100 mA at 5 VDC Ambient operating temperature -40°C to 85°C (with no icing or condensation) Ambient operating humidity 5% to 85% Weight Approx. 10 g Note 1. Values in the above table are initial values. 2. The contact resistance is measured with 1 A applied at 5 VDC using a fall-of-potential method. 3. The insulation resistance is measured between coil and contacts and between contacts of the same polarity at 500 VDC. 4. The release time is value with a diode attached. 5. Failure rate (P level) was measured at a switching frequency of 120 operations/min. ●High-Inrush Models: G5RL-1(A)-E-HR, G5RL-1A(-E)-TV8 Item Contact resistance Operate time Release time Insulation resistance Classification Standard High-capacity 100 mΩ max. 15 ms max. 5 ms max. 1,000 MΩ min. (at 500 VDC) Between coil and contacts 6,000 VAC, 50/60 Hz for 1 min Dielectric strength Between contacts of the same polarity 1,000 VAC, 50/60 Hz for 1 min Impulse withstand voltage Between coil and contacts 10 kV (1.2 × 50 μs) Insulation distance Between coil and contacts Clearance: 8 mm, Creepage: 8 mm Destruction 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) Vibration resistance Malfunction 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) Destruction 1,000 m/s2 Shock resistance Malfunction 100 m/s2 Mechanical 10,000,000 operation min. (at 18,000 operations/hr) Durability Electrical 100,000 operations min. (at 1,800 operations/hr) 50,000 operations min. (at 1,800 operations/hr) Failure rate (P level) (reference ) 100 mA at 5 VDC Ambient operating temperature -40°C to 85°C (with no icing or condensation) Ambient operating humidity 5% to 85% Weight Approx. 10 g Note 1. Values in the above table are initial values. 2. The contact resistance is measured with 1 A applied at 5 VDC using voltage drop method. 3. The insulation resistance is measured between coil and contacts and between contacts of the same polarity at 500 VDC. 4. The resistive load ratings for NO contact apply when there is no load on NC contact. 5. Failure rate (P level) was measured at a switching frequency of 120 operations/min. ●Models with AC Coil: G5RL-1-E Item Contact resistance Operate time Release time Insulation resistance Classification High-capacity 100 mΩ max. 20 ms max. 20 ms max. 1,000 MΩ min. (at 500 VDC) Between coil and contacts 6,000 VAC, 50/60 Hz for 1 min Dielectric strength Between contacts of the same polarity 1,000 VAC, 50/60 Hz for 1 min Impulse withstand voltage Between coil and contacts 10 kV (1.2 × 50 μs) Insulation distance Between coil and contacts Clearance: 8 mm, Creepage: 8 mm Destruction 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) Vibration resistance Malfunction 10 to 55 to 10 Hz, 0.75 mm single amplitude (1.5 mm double amplitude) Destruction 1,000 m/s2 Shock resistance Malfunction 100 m/s2 Mechanical 10,000,000 operation min. (at 18,000 operations/hr) Durability Electrical 50,000 operations min. (at 720 operations/hr) Failure rate (P level) (reference ) 40 mA at 24 VDC Ambient operating temperature -40°C to 70°C (with no icing or condensation) Ambient operating humidity 5% to 85% Weight Approx. 10 g Note 1. Values in the above table are initial values. 2. The contact resistance is measured with 1 A applied at 5 VDC using voltage drop method. 3. The insulation resistance is measured between coil and contacts and between contacts of the same polarity at 500 VDC. 4. The resistive load ratings for NO contact apply when there is no load on NC contact. 5. Failure rate (P level) was measured at a switching frequency of 120 operations/min. 3 G 5 R L G5RL PCB Power Relay ■Engineering Data 100 Durability (x104 operations) Switching current (A) Low Noise Models: G5RL-1A(-E)-LN ●Maximum Switching Capacity ●Durability G5RL-1A-E-LN 10 10000 G5RL-1A-LN 1000 250 VAC resistive load 100 G5RL-1A-LN 10 G5RL-1A-E-LN 1 1 10 100 1 1000 0 2 4 6 8 10 12 14 16 18 Switching current (A) Switching voltage (V) ●Distribution of Sound Pressure G 5 R L 2. When Releasing 50 Quantity Quantity 1. When Operating Sample: G5RL-1A-LN 12 VDC Number of relays: 100 pcs Range:A weighted sound pressure level, Fast, Max. hold Device connected to coil: Diode Testing environment:Room temperature and humidity Background noise: Approx. 30 dB max. 50 40 40 30 30 20 20 10 10 15 cm Relay Sponge 0 0 ~36 ~38 ~40 ~42 ~44 ~46 ~48 ~50 ~52 ~54 ~56 ~36 ~38 ~40 ~42 ~44 ~46 ~48 ~50 ~52 ~54 ~56 Sound pressure (dB) Sound pressure (dB) 100 Durability (x104 operations) Switching current (A) High-Inrush Models : G5RL-1(A)-E-HR, G5RL-1A(-E)-TV8 Models with AC Coil : G5RL-1-E ●Maximum Switching Capacity ●Durability G5RL-1A-E-HR G5RL-1A-E-TV8 G5RL-1-E(-HR), (NO) 10 10000 G5RL-1A-TV8 1000 250 VAC resistive load 100 G5RL-1A-E-HR G5RL-1A-E-TV8 G5RL-1-E(-HR), (NO) G5RL-1A-TV8 5 G5RL-1-E(-HR), (NC) 1 1 10 100 10 1000 Switching voltage (V) 4 1 0 2 4 6 8 10 12 14 16 18 Switching current (A) Microphone G5RL PCB Power Relay ■Dimensions (Unit: mm) G5RL-1A-LN G5RL-1A-TV8 PCB Mounting Holes (BOTTOM VIEW) Four, 1.3±0.1 dia. 7.5±0.1 29.0 max. (28.8)* 12.7 max. (12.5)* (2.3) 15.7 max. (15.5)* Terminal Arrangement/ Internal Connections (BOTTOM VIEW) 3.5 0.43 @0.5 3.5±0.1 20±0.1 3 1 1 0.33 3.5 7.5 5 20 * Average value G5RL-1A-E-LN G5RL-1A-E-HR G5RL-1A-E-TV8 4 (No coil polarity) PCB Mounting Holes (BOTTOM VIEW) Six, 1.3±0.1 dia. 29.0 max. (28.8)* G 5 R L 7.5±0.1 12.7 max. (12.5)* (2.3) 15.7 max. (15.5)* Terminal Arrangement/ Internal Connections (BOTTOM VIEW) 3.5 @0.5 1 1 0.43 5±0.1 20±0.1 3 4 6 5 0.33 5 7.5 8 20 * Average value (No coil polarity) G5RL-1-E G5RL-1-E-HR PCB Mounting Holes (BOTTOM VIEW) 5 ± 0.1 Eight, 1.3 ± 0.1 dia. 29.0 max. (28.8)* 12.7 max. (12.5)* 7.5 ± 0.1 20 ± 0.1 (2.3) 15.7 max. (15.5)* 3.5 @0.5 0.43 0.43 5 5 1 5 ± 0.1 Terminal Arrangement/ Internal Connections (BOTTOM VIEW) 1 2 3 4 8 7 6 5 7.5 0.33 20 * Average value (No coil polarity) 5 G5RL PCB Power Relay ■Approved Standards ● UL/C-UL Recognized (File No.E41643) Model G5RL-1A-LN G5RL-1A-E-LN Contact form SPST-NO (1a) SPST-NO (1a) Coil ratings Contact ratings 12 A, 250 VAC Resistive, 40°C 12 A, 24 VDC Resistive, 40°C TV-5, 120 VAC, 40°C 16 A, 250 VAC Resistive, 40°C 16 A, 24 VDC Resistive, 40°C TV-5, 120 VAC, 40°C 5 to 24 VDC 5 to 24 VDC Number of test operations 100,000 25,000 50,000 25,000 Note. CSA standards: Certified by C-UL. ● UL Recognized (File No.E41643) and Model G 5 R L Contact form Coil ratings G5RL-1A-TV8 SPST-NO(1a) 5 to 48 VDC G5RL-1A-E-TV8 SPST-NO(1a) 5 to 48 VDC G5RL-1(A)-E-HR SPST-NO (1a) 5 to 48 VDC G5RL-1-E SPDT-NO (1a) 24 to 240 VAC (G5RL-1-E) 5 to 48 VDC 24 to 240 VAC (G5RL-1-E) SPDT-NC (1b) ● CSA Certified (File No. LR31928) 12 A, 277 VAC General, 40°C TV-8, 120 VAC, 40°C A300 Pilot Duty, 720 VA, 240 VAC, 40°C 1/2 Hp, 120 VAC, 40°C 60 LRA/10 FLA, 250 VAC, 40°C 16 A, 277 VAC General, 40°C TV-8, 120 VAC, 40°C A300 Pilot Duty, 720 VA, 240 VAC, 40°C 1/2 Hp, 120 VAC, 40°C 60 LRA/10 FLA, 250 VAC, 40°C 16 A, 277 VAC General, 40°C TV-5, 120 VAC, 40°C A300 Pilot Duty, 720 VA, 240 VAC, 40°C 1/2 Hp, 120 VAC, 40°C 60 LRA/10 FLA, 250 VAC, 40°C 5 A, 250 VAC General, 40°C 5 A, 24 VDC Resistive, 40°C Number of test operations 80,000 25,000 30,000 6,000 6,000 50,000 25,000 30,000 6,000 6,000 50,000 25,000 30,000 6,000 6,000 50,000 50,000 VDE Certified (EN61810-1) (License No. 40007172) Model Contact form Coil ratings G5RL-1A-LN G5RL-1A-E-LN SPST-NO (1a) SPST-NO (1a) 5, 12, 24VDC 5, 12, 24VDC G5RL-1A-TV8 SPST-NO (1a) 5, 12, 24, 48 VDC G5RL-1A-E-TV8 SPST-NO (1a) 5, 12, 24, 48 VDC SPST-NO (1a) G5RL-1(A)-E-HR 5, 12, 24, 48 VDC SPDT-NO (1a) G5RL-1-E SPDT-NO (1a) Creepage distance Clearance distance Insulation material group 24, 100, 115/120, 200, 230/240 VAC (50 Hz) 8 mm min. 8 mm min. IIIa coil-contact circuit Reinforced Type of insulation open contact circuit Micro disconnection Rated Insulation voltage 250 V Pollution degree 3 (Flux protection) Rated voltage system 250 V Over voltage category III Category of protection according to IEC 61810-1 RT II (Flux protection) Tracking Index of relay base PTI 250 V min. (housing parts) 6 Contact ratings Contact ratings 12 A, 250 VAC cosφ=1, 85°C 16 A, 250 VAC cosφ=1, 85°C 12 A, 250 VAC cosφ=1, 85°C 230 VAC 70 A (0-P) Steady 1 A (rms), 85°C 16 A, 250 VAC cosφ=1, 85°C 240 VAC 100 A (0-P) Steady 10 A (rms), 85°C 240 VAC 50 A (0-P) Steady 5 A (rms), 85°C 16 A, 250 VAC cosφ=1, 85°C 240 VAC 100 A (0-P) Steady 10 A (rms), 85°C 240 VAC 50 A (0-P) Steady 5 A (rms), 85°C 16 A, 250 VAC cosφ =1, 70°C Number of test operations 60,000 30,000 40,000 20,000 15,000 50,000 100,000 15,000 50,000 100,000 15,000 G5RL PCB Power Relay ■Precautions ●Please refer to “PCB Relays Common Precautions” for correct use. Correct Use ●Mounting • When mounting a G5RL-LN Relay (Silent Relay) on a PCB, use a diode for surge absorption for the coil. ●Wiring of High-capacity Models (-E) • High-capacity models (-E) have a structure that connects two terminals from one contact. When designing the circuit, use both terminals. If you use only one terminal, the Relay may be unable to satisfy specified performance. ●Others • Do not decrease coil voltage after operation and do not use a pulse wave drive. ●Precautions for Correct Use • This product is not suitable for vehicles such as automobiles (including two-wheeled vehicles). • If the product is used in the following applications, consult your OMRON sales representative to check the necessary items according to the specification sheets.Also make sure the product is used within the specified ratings and performance ranges with an ample margin and implement safety measures, such as designing a safety circuit, to minimize danger should the product fail. a. Outdoor use, uses involving potential chemical contamination or electrical interference. b. Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, safety equipment, and equipment that could present a risk to human life or body. c. Equipment requiring a high level of reliability, such as gas, water, or electrical supply systems. G 5 R L Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product. ·Consult OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad ·systems,your aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or equipment, and be sure to provide the system or equipment with double safety mechanisms. Note: Do not use this document to operate the Unit. OMRON Corporation Electronic and Mechanical Components Company Contact: www.omron.com/ecb Cat. No. K132-E1-10 1216(0307)(O) 7