G6J-2FS-Y-TR-DC5

Surface-mounting Relay G6J-Y Ultra-compact and Slim DPDT Relay • Dimensions of 9H x 5.7W x 10.6L mm provide a mounting area reduction of approx. 56% when compared with the OMRON G6S. • Dielectric strength of 1,500 VAC and an impulse withstand voltage of 2,500 V for 2 x 10 μs (conforms to Telcordia specifications (formerly Bellcore)). • Conforms to FCC Part 68 requirments (1,500 V,10 x 160 μs). • Single-winding latching models to save energy. • UL recognized / CSA certified. • RoHS Compliant. Ordering Information Item Model Terminal Contact form Non-latching Single coil latching PCB through-hole DPDT G6J-2P-Y G6JU-2P-Y SMT Gull-wing G6J-2FL-Y G6JU-2FL-Y SMT Shortened leads G6J-2FS-Y G6JU-2FS-Y . Note 1: When ordering, add the rated coil voltage to the model number. Example: G6J-2P-Y DC12 Rated coil voltage Note 2: When ordering tape packing, add “-TR” to the model number. Example: G6J-2P-Y-TR DC12 Rated coil voltage “-TR” is not part of the relay model number. Therefore it is not marked on the relay case. Model Number Legend: G6J 1 -Y 2 3 DC 4 5 1. Relay Function None: Non-latching, standard U: Single-winding latching 4. Packaging None: Tube packaging TR: Tape and reel packaging 2. Contact Form 2: DPDT 9. Rated Coil Voltage 3, 4.5, 5, 12, 24 3. Terminal Shape P: PCB through-hole terminals FL: SMT Gull-wing FS: SMT shortened leads Application Examples Communications equipment, measurement devices, computer peripheral devices, office automation equipment, and audio-visual products. Surface-mounting Relay G6J-Y 43 Specifications ■ Contact Data Rated load 0.3 A @ 125 VAC 1 A @ 30 VDC Contact material Ag (Au Clad) Max. carry current 1A Max. operating voltage 125 VAC, 110 VDC Max. operating current 1A Max. switching capacity 37.5 VA, 30 W Min. permissible load (see note) 10m VDC, 10μA Note: This value was measured at a switching frequency of 120 operations/min and the criterion of contact resistance is 5% of the load impedance. This value may vary depending on the operating frequency, operating conditions, expected reliability level of the relay, etc. Always doublecheck relay suitability under actual load conditions. ■ Coil Data G6J-Y Standard, Non-latching (G6J-2P-Y, G6J-2FS-Y, G6J-2FL-Y) Rated voltage (VDC) Rated current (mA) Coil resistance Pick-up voltage (Ω) Drop-out voltage Max. voltage Power consumption (mW) % of rated voltage 3 48.0 62.5 75% max. 4.5 32.6 137.9 5 28.9 173.1 12 12.3 976.8 24 9.2 2,600.5 10% min. 150% max. 140 230 Note: 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%. 2. The operating characteristics are measured at a coil temperature of 23°C. 3. The maximum voltage is the highest voltage that can be imposed on the Relay coil instantaneously. G6JU-Y Single coil, Latching (G6JU-2P-Y, G6JU-2FL-Y, G6JU-2FS-Y) Rated voltage (VDC) Rated current (mA) Coil resistance (Ω) 3 33.7 89.0 4.5 22.0 204.3 5 20.4 245.5 12 9.0 1,329.2 Set voltage Reset voltage Max. voltage % of rated voltage 75% max. 75% max. 150% max. Power consumption (mW) 100 Note: 1. The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%. 2. The operating characteristics are measured at a coil temperature of 23°C. 3. The maximum voltage is the highest voltage that can be imposed on the Relay coil instantaneously. 44 Surface-mounting Relay G6J-Y ■ Characteristics Item Standard non-latching relays Single coil latching relays G6J-2P-Y, G6J-2FS-Y, G6J-2FL-Y G6JU-2P-Y, G6JU-2FS-Y, G6JU-2FL-Y Contact resistance (See note 1) 100 mΩ max. Operating (set) time (See note 2) 3 ms max. (approx. 1.6 ms) Release (reset) time (See note 2) 3 ms max. (approx. 1.0 ms) 3 ms max. (approx. 0.9 ms) Minimum set/reset pulse width --- 10 ms min. (at 100% rated coil voltage) Insulation resistance (See note 3) 1,000 MΩ min. (at 500 VDC) Dielectric strength 1,500 VAC, 50/60 Hz for 1 min. between coil and contacts 1,000 VAC, 50/60 Hz for 1 min. between contacts of different polarity 750 VAC, 50/60 Hz for 1 min. between contacts of the same polarity Surge withstand voltage 2,500 VAC, (2 x 10 μs) between coil and contacts 1,500 VAC, (10 x 160 μs) between contacts of the same and different polarity Vibration Shock Service life Mechanical durability 10 to 55 Hz, 5-mm double amplitude Malfunction durability 10 to 55 Hz, 3.3-mm double amplitude Mechanical durability 1,000 m/s2 (approx. 100G) Malfunction durability 750 m/s2 (approx. 75G) Mechanical 50,000,000 operations min. (at 36,000 operations/hour) Electrical 100,000 operations min. (with a rated load at 1,800 operations/hour) Ambient temperature −40 to 85°C with no icing or condensation Humidity 5% to 85% RH Weight Approx. 1.0 g Note: 1. 2. 3. 4. The contact resistance was measured with 10 mA at 1 VDC with a fall-of-potential method. Values in parentheses are typical values unless otherwise stated. The insulation resistance was measured with a 500-VDC Megger Tester applied to the same parts as those for checking the dielectric strength. The above values are initial values. Surface-mounting Relay G6J-Y 45 Switching current (A) 10 7 5 3 Ambient Temperature vs. Maximum Voltage Ambient Temperature vs. Switching Current Switching current (A) Maximum Switching Capacity Maximum voltage (%) Characteristic Data 250 200 1.2 1 0.8 150 AC resistive load 1 0.6 0.7 100 DC resistive load 0.5 0.4 0.3 1 3 5 10 30 50 100 0 −40 300 500 1,000 0.2 −20 0 20 40 Switching voltage (V) Change rate on the basis of rated voltage (%) Switching operations (x104 operations) 1,000 500 300 30 VDC resistive load Ambient temperature: 23°C Switching frequency: 1,800 operations/hour 30 10 125 VAC resistive load Ambient temperature: 23°C Switching frequency: 1,800 operations/hour 5 3 1 0 0.2 0.4 0.6 1 40 60 Number of Relays: 10 Test conditions: 1-A resistive load at 30 VDC with an operation rate of 50% Switching frequency: 1,800 operations/hour max. min. Operate voltage 1,000 max. avg. min. 80 Energized 600 Not energized 400 X 1,000 50 200 40 max. avg. min. 30 20 Operating voltage Release voltage −40 −20 0 20 40 60 Sample: G6J-2P-Y Number of Relays: 10 Test conditions: 1-A resistive load 500 at 30 VDC with an operation rate of 50% Switching frequency: 1,800 operations/hour NO contact NC contact 300 1,000 X' 600 Shock directions X X' Y Z 800 1,000 Unit: m/s2 Sample: G6J-2P-Y Number of Relays: 10 Y' Z' Y' Conditions: Shock is applied in ±X, ±Y, and ±Z directions three times each with and without energizing the Relays to check the number of contact malfunctions. Contact Reliability Test (See note.) Electrical Life Expectancy (Contact resistance) (See note.) 1,000 400 1,000 Z' 80 100 100 min. Release voltage 1,000 Sample: G6J-2P-Y Number of Relays: 10 Test conditions: 10 μA resistive load 500 at 10 m VDC with an operation rate of 50% Switching frequency: 7,200 operations/hour NO contact NC contact 300 100 1 10 Operating frequency Note: 1. 2. 100 (x103 1,000 max. max. min. min. 50 30 20 Z 1,000 200 60 max. 0.1 100 800 70 40 0 0.001 0.01 80 Ambient temperature (°C) Y Ambient temperature (°C) Contact resistance (mΩ) On the basis of rated voltage (%) 100 Sample: G6J-2P-Y 46 20 Maximum estimated value 90 0 −60 1.2 Electrical Life Expectancy (with Must Operate and Must Release Voltage) (See note.) 60 0 100 Switching current (A) 80 −20 “Maximum voltage” is the maximum voltage that can be applied to the Relay coil. 10 0.8 0 −40 100 Ambient Temperature vs. Must Shock Malfunction Operate or Must Release Voltage Electrical Life Expectancy 50 80 Ambient temperature (°C) Note: 100 60 Contact resistance (mΩ) 0.1 50 Contact resistance 10 0.001 0.01 0.1 1 10 100 3 1,000 Operating frequency (x10 operations) operations) max. max. 50 30 min. min. Contact resistance 10 0.001 0.01 0.1 1 10 100 1,000 Operating frequency (x105 operations) The tests were conducted at an ambient temperature of 23°C. The contact resistance data are periodically measured reference values and are not values from each monitoring operation. Contact resistance values will vary according to the switching frequency and operating environment, so be sure to check operation under the actual operating conditions before use Surface-mounting Relay G6J-Y Energized +30 +20 Mutual Magnetic Interference Installed in flush configuration +10 Sample 0 −10 −20 Average value −30 Initial stage Not energized Installed in flush configuration +10 Sample 0 −10 −20 Average value −30 Initial stage Change rate on the basis of initial value (%) Sample Change rate on the basis of initial value (%) Not energized +30 +20 Change rate on the basis of initial value (%) Sample Initial stage +30 +20 Change rate on the basis of initial value (%) Mutual Magnetic Interference +30 +20 Energized Installed in flush configuration +10 0 −10 −20 Average value −30 Initial stage Installed in flush configuration +10 0 −10 −20 Average value −30 Set voltage Reset voltage Set voltage Reset voltage External Magnetic Interference +20 +10 0 −10 −20 Sample: G6J-2P-Y Number of Relays: 5 −30 −1,200 −800 −400 +30 S 400 N +20 +10 0 −10 Sample: G6J-2P-Y Number of Relays: 5 −30 −1,200 800 1,200 +30 S N +20 +10 0 −10 −20 −20 Must Operate voltage Must Release voltage 0 Average value Average value N Change rate on the basis of initial value (%) S Change rate on the basis of initial value (%) Change rate on the basis of initial value (%) Average value +30 −800 −400 External magnetic field (A/m) Sample: G6J-2P-Y Number of Relays: 5 Must Operate voltage Must Release voltage 0 400 −30 −1,200 800 1,200 −800 Must Operate voltage Must Release voltage −400 0 400 800 1,200 External magnetic field (A/m) External magnetic field (A/m) High-frequency Characteristics High-frequency Characteristics High-frequency Characteristics (Return Loss, V.SWR) (Insertion Loss) (Isolation) 0 0.5 20 30 2 poles 1 pole 3.5 10 3 20 2.5 2-pole return loss 1 40 0 V.SWR Return loss (dB) 10 Average value Average value Insertion Loss (dB) Isolation (dB) Average value 0 30 2 poles 2 1-pole return loss 1 pole 50 40 1.5 1.5 60 50 70 1 2-pole V.SWR 2 80 1-pole V.SWR 60 0.5 90 100 1 70 2.5 10 100 1,000 Frequency (MHz) 1 10 100 1,000 0 1 10 Frequency (MHz) 100 1,000 Frequency (MHz) Note: 1. The tests were conducted at an ambient temperature of 23°C. 2. High-frequency characteristics depend on the PCB to which the Relay is mounted. Always check these characteristics, including endurance, in the actual machine before use. Surface-mounting Relay G6J-Y 47 35 Sample: G6J-2P-Y Number of Relays: 30 Must Operate time Must Release time 30 40 40 30 30 25 25 25 20 20 20 15 15 15 10 10 10 5 5 5 0 0.5 1 1.5 2 2.5 3 Must Operate bounce time Must Operate bounce time Must Release bounce time Must Release bounce time 35 35 0 0 0.5 0.5 Time (ms) Note: 48 The tests were conducted at an ambient temperature of 23°C. Surface-mounting Relay G6J-Y 1 1 1.5 1.5 Sample: G6J-2P-Y Sample: G6J-2P-Y Number of Relays: 30 Number of Relays: 30 2 2.5 3 2 2.5 3 Time (ms) Time (ms) Vibration Resistance 5.0 Change rate on the basis of rated value (%) 40 Number Numberofofcontacts contacts Number of contacts Must Operate and Must Release Must Operate and Must Release Bounce Time Distribution Time Distribution (See note.) (See note.) 4.0 3.0 2.0 1.0 Must Operate voltage 0.0 −1.0 Must Release voltage −2.0 −3.0 −4.0 −5.0 Initial After Dimensions Note: All units are in millimeters unless otherwise stated. A tolerance of ±0.3 (±0.01) applies to every dimension in the following drawings unless otherwise stated. G6J-2P-Y G6JU-2P-Y Terminal Arrangement Internal Connections (Bottom View) Mounting Dimensions (Bottom View)* 10.6 5.7 G6J-2P-Y 7.6 5.4 3.2 9 Eight, 0.85-dia. holes Orientation mark 1 2 3 4 7 6 5 + 3.5 3.2 0.3 − 1.5 0.15 0.4 3.2 5.4 7.6 3.2 (1.5) 8 (1.25) *Tolerance ±0.1 mm G6JU-2P-Y Orientation mark 1 2 3 4 7 6 5 + − S R − + 8 G6J-2FS-Y G6JU-2FS-Y Terminal Arrangement/ Internal Connections (Top View) Mounting Dimensions (Top View)* 10.6 7.6 5.4 3.2 5.7 G6J-2FS-Y Orientation mark 2.35 8 10.0 max. 7 6 5 2 3 4 − 4.35 + 1.5 0.4 3.2 5.4 7.6 3.2 5.7 0.8 (1.5) 1 G6JU-2FS-Y *Tolerance ±0.1 mm Orientation mark 8 7 6 5 2 3 4 − + S R + − 1 G6J-2FL-Y G6JU-2FL-Y Terminal Arrangement/ Internal Connections (Top View) Mounting Dimensions (Top View)* 10.6 7.6 5.4 3.2 5.7 G6J-2FL-Y Orientation mark 3.2 8 7 6 5 2 3 4 − 10.0 max. 5.2 1.5 0.4 3.2 5.4 7.6 + 1 3.2 7.4 0.8 (1.5) *Tolerance ±0.1 mm G6JU-2FL-Y Orientation mark 8 7 6 5 2 3 4 − + S R + − 1 Surface-mounting Relay G6J-Y 49 Stick Packing and Tape Packing 1. Stick Packing Carrier Tape Dimensions Relays in stick packing are arranged so that the orientation mark of each Relay is on the left side. G6J-2FS-Y, G6JU-2FS-Y Always confirm that the Relays are in the correct orientation when mounting the Relays to the PCBs. 16±0.1 4±0.1 2±0.1 10.2±0.1 B A 1.5 +0.1 dia. 0 Stopper (green) 5° max. B-B Cross Section B Stick length: 555 mm (stopper not included) 0.4±0.05 11.5±0.1 24±0.2 11.1±0.1 6.3±0.1 Orientation of Relays Stopper (gray) 1.75±0.1 A 6.2±0.1 8.3±0.1 No. of Relays per stick: 50 5° max. 5° max. 2. Tape Packing (Surface-mounting Terminal Relays) When ordering Relays in tape packing, add the prefix “-TR” to the model number, otherwise the Relays in stick packing will be provided. A-A Cross Section G6J-2FL-Y, G6JU-2FL-Y 10.2±0.1 2±0.1 Tape type: TB2412R (EIAJ (Electronic Industrial Association of Japan)) Reel type: R24D (EIAJ (Electronic Industrial Association of Japan)) Relays per reel: 400 16±0.1 4±0.1 A B 1.5 +0.1 dia. 0 A Pulling Direction Orientation mark 5° max. 7.9±0.1 10±0.1 5° max. Top tape (cover tape) Pulling direction Carrier tape Embossed tape Reel Dimensions 25.5±0.5 29.5±1 13±0.2 dia. 2±0.5 21±0.5 dia. A 330 80 R1 Enlarged View of Section A 50 Surface-mounting Relay G6J-Y 0.4±0.05 11.5±0.1 24±0.2 11.1±0.1 6.3±0.1 B Direction of Relay Insertion 1.75±0.1 A-A Cross Section 5° max. B-B Cross Section Recommended Soldering Method Temperature (°C) IRS Method (for Surface-mounting Terminal Relays) 250 max. Top of cover (Peak): 255°C max. Soldering • The thickness of cream solder to be applied should be between 150 and 200 μm on OMRON's recommended PCB pattern. • In order to perform correct soldering, it is recommended that the correct soldering conditions be maintained as shown below on the left-hand side. Correct Soldering 230 180 PCB 150 Incorrect Soldering Relay Insufficient amount of solder Terminal Solder Land Excessive amount of solder Preheating Visually check that the Relay is properly soldered. Surface of the relay terminal 120 max. 30 max. Time (s) Note: Temperatures are given for the surface of the terminal. ■ Approved Standards UL Recognized (File No. E41515) / CSA Certified (File No. LR31928) - - Ambient Temp. = 40°C Contact form DPDT Coil rating Contact rating G6J-2P-Y, 2FS-Y, 2FL-Y: 3 to 24 VDC 1 A at 30 VDC (Resistive) G6JU-2P-Y, 2FS-Y, 2FL-Y: 3 to 24 VDC 0.5 A at 60 VDC (Resistive) 0.3 A at 125 VAC (General purpose) Number of test operations 6000 Surface-mounting Relay G6J-Y 51 Precautions Correct Use Maximum Voltage Long Term Current Carrying Under a long-term current carrying without switching, the insulation resistance of the coil goes down gradually due to the heat generated by the coil itself. Furthermore, the contact resistance of the Relay will gradually become unstable due to the generation of film on the contact surfaces. A Latching Relay can be used to prevent these problems. When using a non-latching relay, the design of the fail-safe circuit provides protection against contact failure and open coils. Handling of Surface-mounting Relays Use the Relay as soon as possible after opening the moisture-proof package. If the Relay is left for a long time after opening the moisture-proof package, the appearance may suffer and seal failure may occur after the solder mounting process. To store the Relay after opening the moisture-proof package, place it into the original package and seal the package with adhesive tape. When washing the product after soldering the Relay to a PCB, use a water-based solvent or alcohol-based solvent, and keep the solvent temperature at less than 40°C. Do not put the relay in a cold cleaning bath immediately after soldering. Soldering • must not cause thermal changes or deterioration of the insulating material. • must not cause damage to other control devices. • must not cause any harmful effect on people. • must not cause fire. Therefore, be sure not to exceed the maximum voltage specified in the catalog. As a rule, the rated voltage must be applied to the coil. A voltage exceeding the rated value, however, can be applied to the coil provided that the voltage is less than the maximum voltage. It must be noted that continuous voltage application to the coil will cause a coil temperature increase which could deteriorate the coil insulation, shorten the relay’s electrical life, or affect various characteristics of the relay. Coating Relays mounted on PCBs may be coated or washed. Do not apply coatings or detergents containing silicone. Solder: JIS Z3282, H63A Soldering temperature: Approx. 250°C (At 260°C if the DWS method is used.) Soldering time: Approx. 5 s max. (Approx. 2 s for the first time and approx. 3 s for the second time if the DWS method is used.) Be sure to adjust the level of the molten solder so that the solder will not overflow onto the PCB. Claw Securing Force During Automatic Insertion During automatic insertion of Relays, make sure to set the securing force of the claws to the following values so that the Relay characteristics will be maintained. C B A Direction A: 4.90 N max. Direction B: 9.80 N max. Direction C: 9.80 N max. Secure the claws to the area indicated by shading. Do not attach them to the center area or to only part of the Relay. Environmental Conditions During Operation, Storage, and Transportation Protect the Relays from direct sunlight and keep the Relays under normal temperature, humidity, and pressure. Mounting Latching Relays The Latching Relays are reset before shipping. If excessive vibration or shock is imposed, however, the Latching Relays may be set accidentally. Be sure to apply a reset signal before use. Make sure that the vibration or shock that is generated by other devices on the same panel does not exceed the rated value of the Latching Relays. 52 The maximum voltage of the coil can be obtained from the coil temperature increase and the heat-resisting temperature of coil insulating sheath material. (Exceeding the heat-resisting temperature may result in burning or short-circuiting.) The maximum voltage also involves important restrictions. Maximum voltage: Surface-mounting Relay G6J-Y Other Handling Dropping the relay may impose excess shock that exceeds the specifications. Do not use any relay that has been dropped. MEMO Surface-mounting Relay G6J-Y All sales are subject to Omron Electronic Components LLC standard terms and conditions of sale, which can be found at http://www.components.omron.com/components/web/webfiles.nsf/sales_terms.html ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. OMRON ON-LINE OMRON ELECTRONIC COMPONENTS LLC Global - http://www.omron.com USA - http://www.components.omron.com 55 E. Commerce Drive, Suite B Schaumburg, IL 60173 847-882-2288 Cat. No. X301-E-1b 09/11 Surface-mounting Relay Specifications subject to change without notice G6J-Y Printed in USA