Low Signal Relay
G6S
Suface Mount DPDT Relay
• High dielectric withstand voltage of 2,000 VAC between coil and contacts (standard type); 1,500 VAC between contacts of different polarity. • Meets FCC Part 68 and Telcordia 2.5 kV surge withstand. • European version certified for EN60950/EN41003 Supplementary Insulation at 250 V at Pollution Degree 2. • Low power consumption of 140 mW (Non-latching) • Available in through-hole and SMT terminals. • Tape and reel or tube packaging. • RoHS Compliant.
Ordering Information
■ Standard Version
. Model Terminal Contact form Gull-wing Inside “L” PCB through-hole DPDT Standard G6S-2F G6S-2G G6S-2 Non-latching European Version* G6S-2F-Y G6S-2G-Y G6S-2-Y Single coil latching G6SU-2F G6SU-2G G6SU-2 Dual coil latching G6SK-2F G6SK-2G G6SK-2
* Certified for EN60950/EN41003 Supplementary Insulation at 250 V (pollution degree 2)
Notes: 1. When ordering, add the rated coil voltage to the model number. Example: G6S-2F DC12 Rated coil voltage 2. When ordering tape packing (surface mount models), add "-TR" to the model number. Example: G6S-2F-TR DC12 Tape packing "-TR" is not part of the relay model number. Therefore, it is not marked on the relay case. 3. Dual coil latching models are available with a High-sensitivity coil. (140 mW; 200 mW for DC24) When ordering High-sensitivity dual coil latching models, add "-H” to the model number. Example: G6SK-2G-H-TR DC5 High-sensitivity coil
Model Number Legend
G6S 1
23
4
5
DC 6
3. Terminal Shape None: Through-hole F: Gull-wing surface mount G: Inside “L” surface mount 5. Packaging None: Tube packaging TR: Tape and reel packaging (Surface mount models)
1. Relay Function None: Non-latching U: Single coil latching K: Dual coil latching 2. Contact Form 2: DPDT
4. Approved Standards 6. Rated Coil Voltage 3, 4.5, 5, 12, 24 VDC None: UL/CSA Y: EN60950/EN41003 (Standard coil models - 5, 12, 24 VDC )
Low Signal Relay
G6S
95
Specification
■ Contact Data
Load Rated load Contact material Max. carry current Max. operating voltage Max. operating current Max. switching capacity Min. permissible load Resistive load (cos φ = 1) 0.5 A at 125 VAC 2 A at 30 VDC Ag (Au clad) 2A 250 VAC, 220 VDC 2A 62.5 VA, 60 W 10 μA, 10 mVDC
Note: P level: λ60 = 0.1 x 10-6/operation This value was measured at a switching frequency of 120 operations/min and the criterion of contact resistance is 50 Ω. This value may vary depending on the operating environment. Always double-check relay suitability under actual operating conditions.
■ Coil Data
G6S - Standard Non-latching (G6S-2F, G6S-2G, G6S-2)
Rated voltage (VDC) 3 4.5 5 12 24 Rated current (mA) 46.7 31.0 28.1 11.7 8.3 Coil resistance (Ω) 64.3 145 178 1,028 2,880 Pick-up voltage 75% max. Dropout Maximum voltage voltage % of rated voltage 10% max. 200% max.@ 23°C Power consumption (mW) Approx. 140
170% max.@ 23°C
Approx. 200
G6SU - Standard Single Coil Latching (G6SU-2F, G6SU-2G, G6SU-2)
Rated voltage (VDC) 3 4.5 5 12 24 Rated current (mA) 33.3 22.2 20.0 8.3 6.3 Coil resistance (Ω) 90 203 250 1,440 3,840 Coil Inductance (H) Set pick-up Reset pick-up Power Maximum volt(ref. value) voltage voltage consumption age (mW) Armature OFF Armature ON % of rated voltage 0.108 0.069 75% max. 75% max. 180% max. Approx. 100 @ 23°C 0.27 0.14 0.36 0.18 2.12 1.14 5.80 3.79 Approx. 150
G6SK - Standard Dual Coil Latching (G6SK-2F, G6SK-2G, G6SK-2)
Rated voltage (VDC) 3 4.5 5 12 24 Rated current (mA) 66.6 44.4 40 16.7 12.5 Coil resistance (Ω) 45 101 125 720 1,920 Coil Inductance (H) Set Reset (ref. value) pick-up pick-up voltage voltage Set Reset Armature Armature Armature Armature % of rated voltage OFF ON OFF ON 0.045 0.035 0.032 0.045 75% max. 75% max. 0.12 0.074 0.082 0.14 0.14 0.088 0.098 0.16 0.60 0.41 0.46 0.54 1.98 1.23 1.34 2.23 Power Maximum consumption voltage (mW) 170% max. Approx. 200 @ 23°C
140% max. Approx. 300 @ 23°C
G6S - European Version, Non-latching (G6S-2F-Y, G6S-2G-Y, G6S-2-Y)
Rated voltage (VDC) 5 12 24 Note: 1. 2. 3. 4. Rated current (mA) 40.0 16.7 9.6 Coil resistance (Ω) 125 720 2,504 Pick-up voltage 75% max. Dropout Maximum voltage voltage % of rated voltage 10% max. 170% max.@ 23°C Power consumption (mW)
Approx. 200 Approx. 230
The rated current and coil resistance are measured at a coil temperature of 23°C with a tolerance of ±10%. The operating characteristics are measured at a coil temperature of 23°C. Pick-up voltage will vary with temperature. The maximum voltage is the highest voltage that can be imposed on the relay coil.
96
Low Signal Relay
G6S
■ Characteristics
Contact resistance (See note 1) Operate (set) time (See note 2) Release (reset) time (See note 2) Bounce time Max. operating frequency Insulation resistance (See note 3) Dielectric strength 75 mΩ max. 4 ms max. (mean value approx. 2.5 ms G6S; 2.0 ms G6SU, G6SK) 4 ms max. (mean value approx. 1.5 ms G6S; 2.0 ms G6SU, G6SK) Approx. 0.5 ms Mechanical: 36,000 operations/hr Electrical: 1,800 operations/hr (under rated load) 1,000 MΩ min. (at 500 VDC) 2,000 VAC, 50/60 Hz for 1 minute (G6S, G6SU) between coil and contacts 1,000 VAC, 50/60 Hz for 1 minute (G6SK) between coil and contacts 1,500 VAC, 50/60 Hz for 1 minute between contacts of different poles 1,000 VAC, 50/60 Hz for 1 minute between contacts of same pole 500 VAC, 50/60 Hz for 1 minute between set and reset coils (G6SK) Conforming to Telcordia specs. Conforming to FCC Part 68 Vibration Shock Ambient temperature Ambient Humidity Service life Mechanical Electrical Mechanical durability Malfunction durability Mechanical durability Malfunction durability 2,500 V (2 x 10 μS) between coil and contacts for G6S and G6SU 2,500 V (2 x 10 μS) between contacts of different poles 1,500 V (10 x 160 μS) between coil and contacts for G6SK 1,500 V (10 x 160 μS) between contacts of same pole 10 to 55 Hz; 5 mm double amplitude 10 to 55 Hz; 3.3 mm double amplitude 1,000 m/s2; approx. 100 G 750 m/s2; approx. 75 G -40 to +85°C with no icing; -40 to +70°C with no icing (G6SK, DC24 coil) 5% to 85% RH 100,000,000 operations min. (at 36,000 operations/hour) 100,000 operations min. (2A@30VDC, resistive; 1,200 ops/hr.) 100,000 operations min. (0.5A@125VAC, resistive) See “Characteristic Data” Approx. 2g
Surge withstand voltage
Weight
Note: 1. The contact resistance was measured with 10 mA at 1 VDC with a voltage drop method. 2. Values in parentheses are typical values unless otherwise stated. 3. The insulation resistance was measured with a 500-VDC megohmmeter applied to the same parts as those used for checking the dielectric strength (except between the set and reset coil). 4. Data shown are of initial value.
■ Characteristic Data
Service Life
1000 1000 1000
500
Contact resistance (mΩ)
500
Contact resistance (mΩ) Contact resistance (mΩ)
500 300 200 100
300 200 100
300 200 100
50 30 20
50 30 20
50 30 20
10
10 0 0.2 0.4
6
10 0 0.1 0.2
6
0.6
0.8
1.0
0.3
0.4
0.5
0
0.2
0.4
0.6
0.8
1.0
Service life (x10 operations) Resistive load: 10 mA, 10 VDC Ambient temperature: +85˚
Service life (x10 operations) Resistive load: 100 mA, 28 VDC Ambient temperature: +85˚
Service life (x106 operations) Resistive load: 100 mA, 50 VDC Ambient temperature: +85˚
Low Signal Relay
G6S
97
Maximum Switching Capacity
Ambient Temperature vs. Maximum Coil Voltage
Non-latching Single Coil Latching Dual Coil Latching
12 VDC max.
Switching current (A)
Maximum coil voltage (%)
Maximum coil voltage (%)
G6SU
AC resistive load
24 VDC (G6S-Y, 12 VDC max.) 24 VDC (G6S-Y)
G6SK 12 VDC max.
G6SK 24 VDC
DC resistive load
Switching voltage (V)
Ambient temperature (°C)
Ambient temperature (°C)
Reference Data Ambient Temperature vs. Switching Current
Non-latching
Note: The maximum coil voltage refers to the maximum value in a varying range of operating power voltage, not a continuous voltage.
Single Coil Latching Dual Coil Latching
Switching current (A)
Operating current (A)
G6SU 12 VDC max. G6SU 24 VDC G6SK 12 VDC max.
12 VDC max.
24 VDC (G6S-Y) 24 VDC (G6S-Y, 12 VDC max.)
G6SK 24 VDC
Ambient temperature (°C)
Ambient temperature (°C)
Electrical Service Life
500 300
Service life (x10 operations)
Dielectric Strength (Standard Version, Non-latching)
Detecting current: 1mA
50 50
100 70 50 30 125 VAC 30 VDC
Number of contacts (pcs.)
Number of contacts (pcs.)
200
40
40
30
30
4
20
20
10
10
10
0
0.4
0.8 1.2 1.6 Rated operating current (A)
2.0
0 1000 1500 2000 2500 3000 Breakdown voltage (V) Between coil and contacts 3500
0
1000
1500
2000 2500 3000 Breakdown voltage (V)
3500
Between contacts of different poles Between contacts of same pole.
98
Low Signal Relay
G6S
Impulse Withstand Voltage (Standard Version, Non-latching)
(2 x 10 ms)
9
(10 x 160 ms)
15
(10 x 160 ms)
9
Number of contacts (pcs.)
Number of contacts (pcs.)
6
10
Number of contacts (pcs.)
6
3
5
3
0
3500
4000 4500 5000 Breakdown voltage (V)
5500
6000
0 1500
2000
Between coil and contacts
2500 3000 3500 Breakdown voltage (V) Between contacts of same pole
4000
0
3500
4000 4500 5000 5500 Breakdown voltage (V)
6000
Between coil and contacts Between contacts of different poles
Impulse Withstand Voltage (European version)
(2 x 10 ms)
9
(10 x 160 ms)
15
(10 x 160 ms)
9
Number of contacts (pcs.)
Number of contacts (pcs.)
Number of contacts (pcs.)
6
10
6
3
5
3
0
4000
4500 5000 5500 6000 Breakdown voltage (V)
6500
0 1500
2000
2500 3000 3500 Breakdown voltage (V) Between contacts of same pole
4000
0
4000
4500 5000 5500 6000 Breakdown voltage (V)
6500
Between coil and contacts Between contacts of different poles
Between coil and contacts Between contacts of different poles
Dielectric Strength (European Version, Non-latching)
Detecting current: 1mA
50 50
40
Number of contacts (pcs.) Number of contacts (pcs.)
40
30
30
20
20
10
10
0 1500 2000 2500 3000 3500 Breakdown voltage (V) Between coil and contacts 4000
0
1500
2000 2500 3000 3500 Breakdown voltage (V)
4000
Between contacts of different poles Between contacts of same pole
Low Signal Relay
G6S
99
Dimensions
Note: 1. All units are in millimeters unless otherwise indicated. 2. Coplanarity is 0.1 mm max.
■ Standard
G6S-2F, G6S-2F-Y Tolerance: ±0.3 Terminal Arrangement/ Internal Connections (Top View)
Orientation mark
Footprint (Top View) Tolerance: ±0.1
G6S-2G, G6S-2G-Y Tolerance: ±0.3 Terminal Arrangement/ Internal Connections (Top View)
Orientation mark
Footprint (Top View) Tolerance: ±0.1
G6S-2, G6S-2-Y Tolerance: ±0.3
Terminal Arrangement/ Internal Connections (Bottom View)
Orientation mark
Footprint (Bottom View) Tolerance: ±0.1
Eight, 1-dia. holes
100
Low Signal Relay
G6S
■ Single Coil Latching
G6SU-2F Tolerance: ±0.3
7.3+0.2
Terminal Arrangement/ Internal Connections (Top View)
Orientation mark
Footprint (Top View) Tolerance: ±0.1
G6SU-2G Tolerance: ±0.3
7.3+0.2
Terminal Arrangement/ Internal Connections (Top View)
Orientation mark
Footprint (Top View) Tolerance: ±0.1
G6SU-2 Tolerance: ±0.3
Terminal Arrangement/ Internal Connections (Bottom View)
Orientation mark
Footprint (Bottom View) Tolerance: ±0.1
Eight, 1-dia. holes
Low Signal Relay
G6S
101
■ Dual Coil Latching
G6SK-2F Tolerance: ±0.3 Terminal Arrangement/ Internal Connections (Top View)
Orientation mark
Footprint (Top View) Tolerance: ±0.1
G6SK-2G Tolerance: ±0.3
7.3+0.2
Terminal Arrangement/ Internal Connections (Top View)
Orientation mark
Footprint (Top View) Tolerance: ±0.1
G6SK-2 Tolerance: ±0.3
Terminal Arrangement/ Internal Connections (Bottom View)
Orientation mark
Footprint (Bottom View) Tolerance: ±0.1
Ten, 1-dia. holes
Recommended Soldering Method
(1) IRS Method (Mounting Solder: Lead) (2) IRS Method (Mounting Solder: Lead-free) Upper surface of case (peak): 255°C max. Temperature (°C) Temperature (°C) 220 to 240 180 to 200 150 Preheating Preheating
Soldering Soldering
250 max. 230 180
Soldering
150
Preheating Relay terminal section 120 max.
90 to 120
20 to 30
Time (s)
30 max. Time (s) Note: The temperature profile indicates the temperature of the relay terminal section.
102
Low Signal Relay
G6S
Packaging
Tube packing Tape packing (Surface mount versions) Standard nomenclature 50 pcs per anti-static tube When ordering, add “TR” before the rated coil voltage (e.g., G6S-2F-TR-DC12) Note: TR is not part of the relay model number and will not be marked on the relay.
■ Tape and Reel Dimensions (Surface Mount Models)
• • • • Tape type: TE2416R (Refer to EIAJ - Electronic Industrial Association of Japan) Reel type: R24E (Refer to EIAJ - Electronic Industrial Association of Japan) Relays per reel: 400 Reels per packing carton: 2 (800 relays)
29.5±1.0 2±0.3 25.5±0.5
G6S-2F, G6SU-2F, G6SK-2F, G6S-2F-Y
2±10.5 80
330
R1.0 13±0.2
G6S-2G, G6SU-2G, G6SK-2G, G6S-2G-Y
Cover tape
Carrier tape
Emboss tape
Orientation mark
Feed direction
■ Approvals
UL Recognized (File No. E41515) / CSA Certified (File No. LR31928) - - Ambient Temp. = 40°C
Type G6S-2, G6S-2F, G6S-2G G6SU-2, G6SU-2F, G6SU-2G G6SK-2, G6SK-2F, G6SK-2G G6SK-2-Y, G6SK-2F-Y, G6SK-2G-Y Contact form DPDT Coil rating 2 to 48 VDC 2 to 24 VDC Contact ratings Number of test operations 6,000 3 A at 30 VDC (Resistive) 0.3 A at 110 VDC (Resistive) 0.5 A at 125 VAC (General Use)
EN60950 / EN41003
Type G6S-2-Y, G6S-2F-Y, G6S-2G-Y DPDT Contact form Isolation Category Supplementary Isolation 250 VAC Voltage
Note: 1. The rated values approved by each of the safety standards (e.g., UL and CSA) may be different from the performance characteristics individually defined in this catalog. 2. In the interest of product improvement, specifications are subject to change.
Low Signal Relay
G6S
103
Precautions
• Use a DC power supply with 5% or less ripple factor to operate the coil. • Do not use the G6S where subject to strong external magnetic fields. • Do not use the G6S where subject to magnetic particles or excessive amounts of dust. • Do not reverse the polarity of the coil (+, −). • Latching types are delivered in the reset position. We recommend that a reset voltage be applied in advance to start operation. • Do not drop the G6S or otherwise subject it to excessive shock. • Remove the relay from the packing immediately prior to usage.
■ Correct use
Long-term Continuously ON Contacts
Using the Relay in a circuit where the Relay will be ON continuously for long periods (without switching) can lead to unstable contacts because the heat generated by the coil itself will affect the insulation, causing a film to develop on the contact surfaces. We recommend using a latching relay (magnetic-holding relay) in this kind of circuit. If a single-side stable model must be used in this kind of circuit, we recommend using a fail-safe circuit design that provides protection against contact failure or coil burnout.
G6S (K) (-U) -2 Soldering
• Soldering temperature: Approx. 250°C (At 260°C if the DWS method is used.) • Soldering time: Approx. 5 s max. (Approx. 2 s for the first time and approx. 3 s for the second time if the DWS method is used.) • Be sure to adjust the level of the molten solder so that the solder will not overflow onto the PCB.
Claw Securing Force During Automatic Mounting
During automatic insertion of Relays, be sure to set the securing force of each claw to the following so that the Relay’s characteristics will be maintained.
C A B
Relay Handling
Use the Relay as soon as possible after opening the moisture-proof package. If the Relay is left for a long time after opening the moisture-proof package, the appearance may suffer and seal failure may occur after the solder mounting process. To store the Relay after opening the moisture-proof package, place it into the original package and sealed the package with adhesive tape. When washing the product after soldering the Relay to a PCB, use a water-based solvent or alcohol-based solvent, and keep the solvent temperature to less than 40°C. Do not put the Relay in a cold cleaning bath immediately after soldering.
Dimension A: 1.96 N max. Dimension B: 4.90 N max. Dimension C: 1.96 N max.
104
Low Signal Relay
G6S
Omron Electronic Components, LLC
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Low Signal Relay
G6S
Certain Precautions on Specifications and Use
1. Suitability for Use. Seller shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in Buyer's application or use of the Product. At Buyer's request, Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer shall take application responsibility in all cases but the following is a nonexhaustive list of applications for which particular attention must be given: (i) Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. (ii) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (iii) Use in consumer products or any use in significant quantities. (iv) Systems, machines and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 2. Programmable Products. Seller shall not be responsible for the user's programming of a programmable product, or any consequence thereof. 3. Performance Data. Performance data given in this publication is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to Seller's Warranty and Limitations of Liability. 4. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Seller representative at any time to confirm actual specifications of purchased Product. 5. Errors and Omissions. The information in this publication has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors, or omissions. 6. RoHS Compliance. Where indicated, our products currently comply, to the best of our knowledge as of the date of this publication, with the requirements of the European Union's Directive on the Restriction of certain Hazardous Substances ("RoHS"), although the requirements of RoHS do not take effect until July 2006. These requirements may be subject to change. Please consult our website for current information.
Complete “Terms and Conditions of Sale” for product purchase and use are on Omron’s website at http://www.components.omron.com – under the “About Us” tab, in the Legal Matters section. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
OMRON ELECTRONIC COMPONENTS LLC
55 E. Commerce Drive, Suite B Schaumburg, IL 60173
OMRON ON-LINE
Global - http://www.omron.com USA - http://www.components.omron.com
847-882-2288
Cat. No. X301-E-1a 03/10 Specifications subject to change without notice Printed in USA
Low Signal Relay
G6S