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K6CM-CIMD-EIP

K6CM-CIMD-EIP

  • 厂商:

    OMRON(欧姆龙)

  • 封装:

    -

  • 描述:

    K6CM-CIMD-EIP

  • 数据手册
  • 价格&库存
K6CM-CIMD-EIP 数据手册
Motor Condition Monitoring Device K6CM-CI Quantifying the status of a three-phase induction motor. • The “comprehensive current diagnosis” can monitor not only for motor problems, but also abnormal load-side conditions. • Simply install a CT on the control panel enables monitoring. • The software tool (set-up and simple monitoring tool) is also provided. • K6CM-CI2M is suitable for use in an excessive noise environment such as using an inverter. Supports Modbus TCP in addition to EtherNet/IP. For the most recent information on models that have been certified for safety standards, refer to your OMRON website. System Configuration Basic Configuration Comprehensive current diagnosis type (K6CM-CI) *1 Three-phase power supply K6CM-CIC (CT) Any type of single-phase measurement Single-phase power supply *2 2.9 m Measurement trigger signal By keeping a computer or PLC continuously connected, you can monitor the state of a motor. (pre-wired cable) *3 Object monitored K6CM-CI Output signal (transistor output) 1.5 kW to 300 kW (400 V) 0.75 kW to 150 kW (200 V) Built-in EtherNet/IP port Dedicated tool EtherNet/IP LAN Modbus TCP Note : 1. Even without a computer, the alarm bar of the main unit notifies you of changes of motor state. 2. The degradation level may appear differently depending on the failure condition of the motor or load, or depending on the installation condition. *1. In an environment where the motor is driven by an inverter, if the degradation level 1 is used as the measurement value, it may not be possible to monitor the motor or load abnormalities. Therefore, it is recommended to use the degradation level 2. Refer to the User's manual (N219) for details. *2. Since the frequency band of the harmonics of the drive frequency and the frequency band in which errors such as load imbalance and misalignment appear are the same frequency band for a 2-pole meter, sensitivity may be reduced with degradation level 2. *3. The CT cable cannot be extended. 1 K6CM-CI Ordering Information List of Models Monitoring type Comprehensive current diagnosis type Power supply voltage Model 100 to 240 VAC K6CM-CI2MA-EIP 24 VAC/VDC K6CM-CI2MD-EIP Applicable Relay Model CT (Order separately) Rated primary-side current 5A K6CM-CICB005 25 A K6CM-CICB025 100 A K6CM-CICB100 K6CM-CI 200 A K6CM-CICB200 400 A K6CM-CICB400 600 A K6CM-CICB600 Note: 1. One sensor is combined with one main unit. A cable for connection is provided with the CT. Select a CT that sets the current of the applicable motor within the measurement range. To calculate the current, refer to Comprehensive Current Diagnosis Type Technical Data (Reference) on page 10. 2. The sensor applicable for CSA certification is K6CM-CICB@@@-C. EtherNet/IP communications cable recommended parts Use a Category 5 or higher STP cable (shielded twisted pair cable). Cable with Connectors Recommended manufacturer Item Wire Gauge and Number of Pairs: AWG26, 4-pair Cable Cable Sheath material: LSZH *2 Cable length (m) 0.3 Cable with Connectors on Both Ends (RJ45/RJ45) Standard RJ45 plug type *1 Cable color: Yellow *3 OMRON Wire Gauge and Number of Pairs: AWG22, 2-pair Cable OMRON XS6W-6LSZH8SS30CM-Y 0.5 XS6W-6LSZH8SS50CM-Y 1 XS6W-6LSZH8SS100CM-Y 2 XS6W-6LSZH8SS200CM-Y 3 XS6W-6LSZH8SS300CM-Y 5 Cable with Connectors on Both Ends (RJ45/RJ45) Rugged RJ45 plug type *1 Cable color: Light blue Model XS6W-6LSZH8SS500CM-Y 0.3 XS5W-T421-AMD-K 0.5 XS5W-T421-BMD-K 1 XS5W-T421-CMD-K 2 XS5W-T421-DMD-K 5 XS5W-T421-GMD-K 10 XS5W-T421-JMD-K *1. Cables with standard RJ45 plugs are available in the following lengths: 0.2 m, 0.3 m, 0.5 m, 1 m, 1.5 m, 2 m, 3 m, 5 m, 7.5 m, 10 m, 15 m, 20 m. Cables with rugged RJ45 plugs are available in the following lengths: 0.3 m, 0.5 m, 1 m, 2 m, 3 m, 5 m, 10 m, 15 m. For details, refer to the Industrial Ethernet Connectors Catalog (Cat. No. G019). *2. The lineup features Low Smoke Zero Halogen cables for in-cabinet use and PUR cables for out-of-cabinet use. *3. Cable colors are available in yellow, green, and blue. The last character of the model changes to "-G" or "-B". Cable/Connector Part name Manufacturer Cable Hitachi Metals, Ltd. NETSTAR-C5E SA 0.5 × 4P * Model RJ45 connector Panduit Corporation MPS588-C * * It is recommended to use the cable and connector in combination described above. Industrial switching hub (recommended parts) Specifications Product name Industrial switching hub 2 Appearance Function Priority control (QoS): EtherNet/IP control data priority Failure detection: Broadcast storm / LSI failure detection 10/100BASE-TX, Auto-Negotiation No. of ports Failure detection function Model 3 No W4S1-03B 5 No W4S1-05B 5 Yes W4S1-05C K6CM-CI Ratings and Specifications List of Models Ratings Power Supply Input Power supply voltage K6CM-@@MA: 100 to 240 VAC, 50/60 Hz K6CM-@@MD: 24 VAC, 50/60 Hz, 24 VDC Allowable operating voltage range 85% to 110% of power supply voltage Power supply frequency range 45 to 65 Hz Power consumption 24 VAC/24 VDC: 3.2 VA/1.7 W max. 100 to 240 VAC: 6.1 VA max. Current, comprehensive current diagnosis (CT) Rated input current Applicable motor type Outputs 5 A, 25 A, 100 A, 200 A, 400 A, 600 A Three-phase induction motor (Rated voltage 600 VAC max) *1 Output form Transistor output Output capacity 3-point Output rating Rated voltage: 24 VDC Max. current: 50 mA, DC Ambient operating temperature -10 to +55°C (with no condensation or icing) Storage temperature -20 to +65°C (with no condensation or icing) Ambient operating humidity 25% to 85% RH (with no condensation) Storage humidity 25% to 85% RH (with no condensation) Case color Black Case material Polycarbonate UL94-V0 Altitude 2,000 m max. Applicable wires Stranded wires, solid wires, or ferrules Applicable wire size 0.25 to 1.5 mm2 (AWG24 to 16) Wire insertion force 8 N max. (AWG20) Screwdriver insertion force 15 N max. Wire stripping length 8 mm Recommended flat-blade screwdriver XW4Z-00B (Omron) Current capacity 10 A (per pole) Number of insertions 50 times Weight Approx. 200 g Mounting Mounts to DIN Track screw mounting Dimensions 45 (W) × 90 (H) × 90 (D) mm Setting method Communications settings from a dedicated tool via EtherNet/IP Other functions Display value selection, self-diagnosis error output, setting value initialization, operation integration Accessories Operation manual, CD-ROM (Motor condition monitoring Tool) *1. Motors other than three-phase induction motors (synchronous motors, single phase motors, servo motors, and stepping motors) are excluded. The rated voltage of the motor applicable for UL certification is 480 VAC. 3 K6CM-CI Characteristics Measurement range Current Rating 5 A: Rating 25 A: Rating 100 A: Rating 200 A: Rating 400 A: Rating 600 A: Rated frequency: 1.00 to 5.00 A 5.0 to 25.0 A 20.0 to 100.0 A 40.0 to 200.0 A 80.0 to 400.0 A 120.0 to 600.0 A 20 to 80 Hz Degradation level 1, degradation level 2: 0 to 999 Recommended frequency: 20 to 80 Hz *1 Measurement absolute accuracy Current Sampling cycle Degradation level 1, degradation level 2, current: 5 s Moving average frequency External trigger 1, 2, 4, 8, 16, 32 times External contact input specification Short-circuit: Residual voltage 1.5 V max. Open: Leakage current 0.1 mA max. Current during shortcircuiting Approx. 7 mA Contact configuration: NPN open collector Rated voltage: 24 VDC (maximum voltage: 26.4 VDC) Max. current: 50 mA, DC Transistor output Alarm ±1.0% FS±1 digit (at 10 to 30°C, CT variation is not included) *2 Parameters that can be output Degradation level 1, degradation level 2, current Expression method Transistor output, alarm bar Setting value Current Rating 5 A: 00.00 to 99.99 A Rating 25 A/100 A/ 200 A/400 A/600 A: 0.0 to 999.9 A Degradation level 1, degradation level 2: 0 to 9999 Hysteresis 10% width of setting value Reset method Manual reset/automatic reset (switchable) * Manual return method: Press the ALMRST button 7-Segment digital display and single-shot display Font height 14 mm LCD display Applicable standards Conforming standards EN61010-2-030 Installation environment: Pollution degree 2, overvoltage category II, measurement category II EMC EN61326-1(EMI: Class A EMS: Industrial Location) Current ± 10% F.S. Safety standards UL61010-2-030 (listing) *5 / CSA 22.2 No.14 Overvoltage category II Korean Radio Waves Act (Act 10564) RCM EAC Insulation resistance 20 MΩ min. Between all external terminals and the case Between all power supply terminals and all other terminals Between all sensor connection terminals and trigger input terminal + output terminal + all EtherNet/IP ports Dielectric strength 2,000 VAC for 1 minute Between all external terminals and the case Between all power supply terminals and all other terminals Between all sensor connection terminals and trigger input terminal + output terminal + all EtherNet/IP ports Vibration resistance Vibration frequency 10 to 55 Hz, slice amplitude 0.35 mm in each of X, Y, Z directions 5 minute × 10 Shock resistance 100 m/s2, 3 times each in 6 directions along 3 axes Degree of protection LED display Alarm bar IP20 Red/Yellow/Green MS, NS *3 Red/Green Number of ports 1 Physical layer Ethernet: Connector RJ45 Type 100BASE-TX Ethernet communications Transmission distance (Maximum cable length) *4 Topology Protocol 100 m (Between hub and node) Star type EtherNet/IP Modbus TCP *1. When used at a frequency higher than 80 Hz, the tendency toward motor degradation is less noticeable. *2. For the frequency characteristics of the CT, refer to the technical data on page 10. *3. MS: Product status display, NS: Network status display. *4. A tag data link timeout may occur with products manufactured on or before April 30, 2019, over a network system including nodes set for multicast communications. Use the multicast blocking function of the switching hub to prevent multicast packets from reaching the K6CM. *5. The rated voltage of the motor applicable for UL certification is 480 VAC. 4 K6CM-CI CT Ratings and Specifications Model *3 Item K6CM-CICB005 K6CM-CICB025 K6CM-CICB100 K6CM-CICB200 K6CM-CICB400 K6CM-CICB600 Construction Indoor split type Primary-side rated current 5A 25 A 100 A 200 A 400 A 600 A Measurement range *1 1 to 5 A 5 to 25 A 20 to 100 A 40 to 200 A 80 to 400 A 120 to 600 A Rated voltage 600 VAC *4 Secondary-side rated current Dedicated current Secondary winding 3000 turns 6000 turns 9000 turns Insulation resistance Between output terminal and case: 50 MΩ min. Dielectric strength Between output terminal and case: 2,000 VAC, 1 minute Protective element 7.5 V clamp element Permissible attachment/removal frequency 100 times Attachable wire diameter *2 7.9 mm dia. max. Operating temperature / humidity range -20 to +60°C, 25 to 85% (with no condensation or icing) Storage temperature / humidity range -30 to +65°C, 25 to 85% (with no condensation or icing) Supplied cable length 2.9 m (pre-wired cable) Supplied cable terminal Main unit side CT side Degree of protection 9.5 mm dia. max. 14.5 mm dia. max. 24.0 mm dia. max. 35.5 mm dia. max. Ferrule terminal Round terminal IP20 *1. Select a CT that brings the current of the applicable motor into the measurement range. To calculate the current, refer to the technical data on page 10. *2. When using a flat wire, be sure to refer to the external dimensions drawing of the CT before selection on page 8. *3. The sensor applicable for CSA certification is K6CM-CICB@@@-C. *4. The rated voltage of the motor applicable for UL certification is 480 VAC. Motor condition monitoring Tool (Software included with main unit) Operating Environment Element Supported OS Specification Windows 7, Windows 8.1, Windows 10 (32 bit/64 bit) (Japanese/English) .NET .NET Framework 4 and .NET Framework 3.5 CPU 1 GHz or more, 32 bit or 64 bit processor Memory 1 GB or more, or 2 GB or more (for 64 bit) HDD Others Available space of 16 GB or more, or 20 GB or more (for 64 bit) Since this software is provided on a CD-ROM, a CD-ROM reading device must be available. If data is to be collected, a LAN I/F must be available. Functions/Specifications (For more details, refer to the catalog of each product.) Item Project Number of files that can be created Log file CSV data format Monitoring cycle Number that can be registered in one project Graphic display Specification No limit 5 second to 366 days Number of motors (device groups) 10 Number of devices per motor (device group) 3 *1 Type of graph Line graph Display period *2 1 hour, 1 day, 1 month, 1 year *1. One vibration and temperature type, one insulation resistance type, and one current comprehensive diagnosis type can be set for one motor. *2. In the software tool version 1.2.0.0 and earlier, the graph display period can be set by selecting the tabs (1 hour, 1 day, 3 months, 6 months, 1 year, 2 years, 5 years, 10 years, 20 years). In the software tool version 1.2.0.0 and later, you can move the graph in the time axis direction using the graph time axis movement. 5 K6CM-CI Connection Diagram Terminal Diagram (Main Unit) K6CM- CI M A -EIP (1) Sensor input (1) Power voltage CT input A: 100 to 240 V AC D: 24 V AC/DC K6CM-CIC (CT) White 1 2 1 2 (No polarity) 1 3 2 4 7 8 9 10 Black 7 8 External trigger input 3 4 5V 680 Ω 0V  + Comparator 13 14 15 16 17 18 Output function Transistor output 13 14 Interior Do not use 6 15 16 Interior 17 18 Interior K6CM-CI Nomenclature Hook Push-in Plus terminal Push-in Plus terminal · Unit power supply · External trigger input · Sensor input 2D code Alarm bar Measurement value units (measurement type) LCD display for measured values and other values Main unit status display Current value, minimum value, and maximum measurement value type [ALM RST] key Front operation part [DISP] key Product status display Network status display Push-in Plus terminal · Transistor output EtherNet/IP port Name Meaning Alarm bar A bar on which the color of the emitted light changes according to the alarm status. It is indicated in the following colors during measurement/monitoring. Green: Alarm status (normal) Yellow: Alarm status (Warning) Red: Alarm status (Critical) The alarm bar is lit out in each of the following states: When the power is OFF, when measurement is not being performed, and when a selfdiagnosis error has occurred, etc. Measurement type Indicates the type of the measured value being displayed. The type can be switched each time the [DISP] key is pressed on the front operation part. “Ci1”: Degradation level 1, “Ci2”: Degradation level2, “A”: Current [ALM RST] key Releases the latched alarm state. The main use of this key is to release the latched and fixed alarm state after returning from the fault state to the normal state. [DISP] key Switches the type of the measured value being displayed. You can switch between display-fixed mode and display auto switching mode by long-pressing for 3 seconds. Others If two keys are simultaneously pressed and held for 5 seconds or longer, all settings of the main unit are reset to factory defaults. Front operation part The status of the main unit is indicated by lighting of the LCD characters. “MON”: Measurement / monitoring is being performed “ERR”: A self-diagnosis error has occurred “AGE”: Running Time notification (it is recommended to replace the product main unit) 13-14 Output of the alarm status (Warning). Can be set to Normally Closed or Normally Open. When measurement/monitoring is in progress, and the output method is Normally Closed ON = Comprehensive alarm: Normal / OFF = Comprehensive alarm: Warning or Critical and the output method is Normally Open OFF = Comprehensive alarm: Normal / ON = Comprehensive alarm: Warning or Critical 15-16 Output of the alarm status (Critical). Can be set to Normally Closed or Normally Open. When measurement/monitoring is in progress, and the output method is Normally Closed ON = Comprehensive alarm: Warning or Normal / OFF = Comprehensive alarm: Critical and the output method is Normally Open OFF = Comprehensive alarm: Warning or Normal / ON = Comprehensive alarm: Critical 17-18 Self-diagnosis error output. OFF: A self-diagnosis error has occurred ON: Other than the above 3-4 Input of the external contact signal to control measurement timing. You can use "Trigger Type" to specify whether measurement/monitoring continue for a set time after starting by the rise or fall of the external contact, or are executed while the external contact is ON. You can also specify settings to enable selection of a trigger mode other than external trigger. *1 Main unit status display Transistor output External trigger input Note: Warning: Indicates that it is time for maintenance. Critical: Indicates that it is time for replacement. *1. Trigger modes other than external trigger Always: Trigger is not used. Measurement/monitoring are performed continuously after the power of the K6CM unit is turned on. Internal trigger: Measurement/monitoring starts based on the relation between the measured value and set value (trigger level). You can use "Trigger Type" to specify whether measurement/monitoring start and continue for a set time when the measured value is over, or under, the set value (trigger level), or are executed while the measured value exceeds the set value (trigger level). Also, the external trigger function can be used only when the insulation resistance type is EIP CPU version 1.1 or higher. 7 K6CM-CI Dimensions (Unit: mm) List of Models K6CM-CI (1.9) 90 (4) 86 45 90 CT K6CM-CICB005 K6CM-CICB025 33 22.9 28.9 39 CT Through-hole Dimensions 25.3 10 7.4 CT Through-hole Dimensions 3 10 R5 8.5 7.9 25.5 3 R5 9.5 R8 R7.5 41.3 5.57 48 7.5 40 40.5 K6CM-CICB100 K6CM-CICB200 44.9 55.9 29.4 37.4 CT Through-hole Dimensions 30.5 16 CT Through-hole Dimensions 3 35.5 24 R8 6 R10 14.511 24 14.2 R9 53.7 46 8 75.7 R8 52.5 K6CM-CI K6CM-CICB400 K6CM-CICB600 Cable supplied with CT CT side Product side Contraction tube 62.5 73.5 CT Through-hole Dimensions 37 35.5 R18.5 6 35.5 92.5 R13 2.9 m The cable supplied with the CT is shipped in the connected state. 54 9 K6CM-CI Comprehensive Current Diagnosis Type Technical Data (Reference) Use one CT per motor to detect current flowing into the motor. Select a CT that matches the motor capacity. Maximum measurement range K6CM-CICB005 1.00 A to 5.00 A 1.00 A to 5.25 A K6CM-CICB025 5.00 A to 25.00 A 5.00 A to 26.25 A K6CM-CICB100 20 A to 100 A 20 A to 105 A K6CM-CICB200 40 A to 200 A 40 A to 210 A K6CM-CICB400 80 A to 400 A 80 A to 420 A K6CM-CICB600 120 A to 600 A 120 A to 630 A Note: At no load, the motor current is at approximately half rated load. Select a CT that can cover the range of 50% to 100% of rated current. CT type Measurement range Applicable motor (200 VAC) 0.75 kW 1.5 kW to 5.5 kW 7.5 kW to 22 kW 30 kW to 45 kW 55 kW to 90 kW 110 kW to 150 kW Applicable motor (400 VAC) 1.5 kW to 2.2 kW 3.7 kW to 11 kW 15 kW to 45 kW 55 kW to 90 kW 110 kW to 200 kW 250 kW to 300 kW Use the following expression when calculating the current value from the motor capacitance. Motor capacitance (kW) × 1000 Current value of motor (A) = Motor voltage (V) × √3 × Power factor (0.9) × Efficiency (0.8) (Example) When a 5.5-kW motor is used at 200 V Current value of motor = 5.5 × 1000 200 × √3 × 0.9 × 0.8 = 22 A Therefore, the CT K6CM-CICB025 in which 22 A is within the measurement range is selected. The measurement range is within 20 and 100 A even in the case of K6CM-CICB100, which means that 22 A is within the range and this model can also be used. However, during selection, priority must be given to a CT having a small rated current value in order to realize more accurate measurement. Note: In the expression shown above, general values must be used for the power factor and efficiency, and the load factor must be 100%. However, depending on the actual operating environment, the actual current value and measured value may be different. If the CT is used at a current value that is below the lower-limit value of the measurement range of the CT, the measurement error of the degradation level will increase. Therefore, if possible, measure the current during a steady-state operation with a clamp meter, etc., and select a CT corresponding to the current value. 10 K6CM-CI List of Parameters Setting values Parameter Content Degradation level alarm threshold value (Critical and Warning) 0 to 9999 Current alarm threshold value (Critical and Warning) CT rating 5 A: 00.00 to 99.99 A CT rating 25 A/100 A/200 A/400 A/600 A: 0.0 to 999.9 A Main unit IP address Sets the IP address of the main unit. The default value is “192.168.250.10” (common to all models) Software reset Restarts the K6CM. Used to enable the settings after changing the setting values. 0 → 1: Execute MAX/MIN reset Initializes the MAX/MIN value. 0 → 1: Execute Display value type Sets which measurement value to display in the 7-segment display at the front of the main unit. 0: PV (Present Value), 1: MIN, 2: MAX Trigger mode *1 Sets the trigger mode. 0: At all times, 1: External trigger, 2: Internal trigger Trigger type Sets Rise, Fall, or Level in the case of an internal trigger or external trigger. 0: Rise, 1: Fall, 2: Level Trigger level Sets the trigger level when “Internal trigger” and the trigger type “Level” have been selected. Monitoring time Sets the time for continuing measurement or monitoring in the case of an internal trigger or external trigger, when the trigger type is either Rise or Fall. Setting value: 0.1 to 600.0 s Alarm latch Sets whether to enable or disable the alarm latch function. 0: Disable (no latch), 1: Enable (latched) Use Running Time Sets whether or not to use the main unit residual amount function. 0: OFF (Do not use), 1: ON (Use) Moving average times Performs the averaging process for the past n-times of data including the sampling data of that time, each time sampling of the measurement value is performed. 0: OFF, 1: 2 times, 2: 4 times, 3: 8 times, 4: 16 times, 5: 32 times Current range Selects the connected CT. 0: 5 A, 1: 25 A, 2: 100 A, 3: 200 A, 4: 400 A, 5: 600 A Transistor output method *2 0: Normally Closed/1: Normally Open Monitoring delay time Set the delay time from the trigger input to the start of measurement. Setting value: 0.0 to 600.0 seconds. *1. The external trigger function can be used only when the insulation resistance type is EIP CPU version 1.1 or higher. *2. Can be used only with EIP CPU version 1.1 or higher. 11 K6CM-CI Measured values / Status data Parameter Degradation level (Present value, MIN, MAX) Current (Present value, MIN, MAX) 10 to 100% of the rated value Degradation level status Current value status Measurement CPU version 12 Content Degradation level of the motor calculated by measuring the current including the high-frequency component. 0 to 999 Bit 00: Present value measurement status Bit 01: Present value input error Bit 04: MAX value measurement status Bit 05: MAX value input error Bit 08: MIN value measurement status Bit 09: MIN value input error Bit 12: Individual alarm threshold value (Warning) setting Bit 13: Individual alarm threshold value (Critical) setting Measurement unit version Main CPU version Main unit version EIP CPU version EtherNet/IP unit version Measurement status 1: Measurement/monitoring in progress, 0: Measurement/monitoring stopped Running time status The product of the operation time and internal temperature is integrated, and ON is set if it reaches the design life. 1: Reached (Operation integration has reached 100%) 0: Not reached (Operation integration has not reached 100%) Trigger input Status of external trigger input. 1: ON, 0: OFF TR1 (Transistor 1 output status) Status of transistor 1. 1: ON, 0: OFF TR2 (Transistor 2 output status) Status of transistor 2. 1: ON, 0: OFF TR3 (Transistor 3 output status) Status of transistor 3. 1: ON, 0: OFF Running time Coefficient showing the extent of life of the main unit based on the product of the operation time and internal temperature. Incremented in units of 10% starting from 0%. 0000 hex to 0064 hex (0 to 100) Trigger frequency Total integrated number of external triggers and internal triggers. Incremented by 1 after every 100 times. 0 to 65535 Threshold value setting of integrated alarm (Warning) State when the measurement value is “Warning”. Threshold value setting of integrated alarm (Critical) State when the measurement value is “Critical”. Degradation level alarm (Critical and Warning) ON, OFF Current alarm (Critical and Warning) ON, OFF Motor Condition Monitoring Device K6CM-VB Quantifying the status of a three-phase induction motor. • Bearing failures can be detected quickly. • Using manual allows you to set the default values for the alarm threshold. • An integrated sensor can measure vibration and temperature simultaneously. • The software tool (set-up and simple monitoring tool) is also provided. • Supports Modbus TCP in addition to EtherNet/IP. For the most recent information on models that have been certified for safety standards, refer to your OMRON website. System Configuration Basic Configuration Vibration & temperature type (K6CM-VB) Inverter *1 (Measurement is also possible without an inverter) Three-phase power supply 2.6 m (pre-wired cable) K6CM-VBS1 (pre-amplifier) Connector Single-phase power supply 0.3 m (pre-wired cable) 1 m (extendable to 100 m) *2 K6CM-VBS1 (Sensor head) Tighten screw perpendicularly directly above rotation shaft (load side) *3 Measurement trigger signal Output signal (transistor output) By keeping a computer or PLC continuously connected, you can monitor the state of a motor. Object monitored K6CM-VB Built-in EtherNet/IP port Dedicated tool EtherNet/IP LAN Modbus TCP *4 Note: Even without a computer, the alarm bar of the main unit notifies you of changes of motor state. *1. When you use an inverter to drive the motor, you may not be able to check the degradation tendency of the motor. In the conditions below, acceleration fluctuations tend to occur more frequently. • The frequency is stable at an inverter drive frequency of 50 Hz or higher. • The inverter carrier frequency is stable at 12.5 KHz or higher. Test in the actual installation environment before use. *2. For extension cable, use shielded twisted pair cable with wire gauges of AWG24 to 16. *3. When using adhesive attachment, sensor head can be attached with adhesive attachment. *4. Can be used only with EIP CPU version 1.2 or higher. 13 K6CM-VB Ordering Information List of Models Monitoring type Vibration & temperature type Power supply voltage Model 100 to 240 VAC K6CM-VBMA-EIP 24 VAC/VDC K6CM-VBMD-EIP Input part Vibration & temperature sensor (Order separately) Appearance (pre-amplifier) Appearance (sensor head) Attachment part Applicable Relay M6 screw K6CM-VB Model K6CM-VBS1 Note: One sensor is combined with one main unit. The vibration and temperature sensor consists of a sensor head and a pre-amplifier. A magnet is provided for the easy attachment of the vibration and temperature sensor. Use to determine the position to be measured. Note that measurement accuracy is not guaranteed in the case of magnet mounting. Vibration and temperature sensor Adhesive attachment (option) Appearance Model K6CM-VBSAT1 14 K6CM-VB EtherNet/IP communications cable recommended parts Use a Category 5 or higher STP cable (shielded twisted pair cable). Cable with Connectors Recommended manufacturer Item Wire Gauge and Number of Pairs: AWG26, 4-pair Cable Cable Sheath material: LSZH *2 Wire Gauge and Number of Pairs: AWG22, 2-pair Cable Cable with Connectors on Both Ends (RJ45/RJ45) Standard RJ45 plug type *1 Cable color: Yellow *3 Cable with Connectors on Both Ends (RJ45/RJ45) Rugged RJ45 plug type *1 Cable color: Light blue Cable length (m) Model 0.3 XS6W-6LSZH8SS30CM-Y 0.5 XS6W-6LSZH8SS50CM-Y 1 XS6W-6LSZH8SS100CM-Y 2 XS6W-6LSZH8SS200CM-Y 3 XS6W-6LSZH8SS300CM-Y 5 XS6W-6LSZH8SS500CM-Y OMRON 0.3 XS5W-T421-AMD-K 0.5 XS5W-T421-BMD-K 1 XS5W-T421-CMD-K OMRON 2 XS5W-T421-DMD-K 5 XS5W-T421-GMD-K 10 XS5W-T421-JMD-K *1. Cables with standard RJ45 plugs are available in the following lengths: 0.2 m, 0.3 m, 0.5 m, 1 m, 1.5 m, 2 m, 3 m, 5 m, 7.5 m, 10 m, 15 m, 20 m. Cables with rugged RJ45 plugs are available in the following lengths: 0.3 m, 0.5 m, 1 m, 2 m, 3 m, 5 m, 10 m, 15 m. For details, refer to the Industrial Ethernet Connectors Catalog (Cat. No. G019). *2. The lineup features Low Smoke Zero Halogen cables for in-cabinet use and PUR cables for out-of-cabinet use. *3. Cable colors are available in yellow, green, and blue. The last character of the model changes to "-G" or "-B". Cable/Connector Part name Cable RJ45 connector Manufacturer Hitachi Metals, Ltd. Panduit Corporation Model NETSTAR-C5E SA 0.5 × 4P * MPS588-C * * It is recommended to use the cable and connector in combination described above. Industrial switching hub (recommended parts) Specifications Product name Industrial switching hub Appearance Function Priority control (QoS): EtherNet/IP control data priority Failure detection: Broadcast storm / LSI failure detection 10/100BASE-TX, Auto-Negotiation No. of ports Failure detection function Model 3 No W4S1-03B 5 No W4S1-05B 5 Yes W4S1-05C 15 K6CM-VB Ratings and Specifications List of Models Ratings Power Supply Input Power supply voltage K6CM-@@MA: 100 to 240 VAC, 50/60 Hz K6CM-@@MD: 24 VAC, 50/60 Hz, 24 VDC Allowable operating voltage range 85% to 110% of power supply voltage Power supply frequency range 45 to 65 Hz Power consumption 24 VAC/24 VDC: 3.8 VA/2.1 W max. 100 to 240 VAC: 7.1 VA max. Vibrations (vibration sensor) Detection frequency 10 Hz to 10 kHz Max. operating acceleration 10 G Applicable motor type Outputs Three-phase induction motor (Rated voltage 600 V or less) * Output form Transistor output Output capacity 3-point Output rating Rated voltage: 24 VDC Max. current: 50 mA, DC Ambient operating temperature -10 to +55°C (with no condensation or icing) Storage temperature -20 to +65°C (with no condensation or icing) Ambient operating humidity 25% to 85% RH (with no condensation) Storage humidity 25% to 85% RH (with no condensation) Case color Black Case material Polycarbonate UL94-V0 Altitude 2,000 m max. Applicable wires Stranded wires, solid wires, or ferrules Applicable wire size 0.25 to 1.5 mm2 (AWG24 to 16) Wire insertion force 8 N max. (AWG20) Screwdriver insertion force 15 N max. Wire stripping length 8 mm Recommended flat-blade screwdriver XW4Z-00B (Omron) Current capacity 10 A (per pole) Number of insertions 50 times Weight Approx. 200 g Mounting Mounts to DIN Track screw mounting Dimensions 45 (W) × 90 (H) × 90 (D) mm Setting method Communications settings from a dedicated tool via EtherNet/IP Other functions Display value selection, self-diagnosis error output, setting value initialization, operation integration Accessories Operation manual, CD-ROM (Motor condition monitoring Tool) * Motors other than three-phase induction motors (synchronous motors, single phase motors, servo motors, and stepping motors) are excluded. 16 K6CM-VB Characteristics Measurement range Measurement absolute accuracy Acceleration Temperature Sampling cycle Moving average frequency External contact input specification External trigger Current during shortcircuiting Parameters that can be output Expression method Setting value Hysteresis Reset method LCD display Conforming standards Applicable standards Short-circuit: Residual voltage 1.5 V max. Open: Leakage current 0.1 mA max. Approx. 7 mA Contact configuration: NPN open collector Rated voltage: 24 VDC (maximum voltage: 26.4 VDC) Max. current: 50 mA, DC Transistor output Alarm Acceleration: 0.05 to 9.99 G, Velocity: 0.90 to 45.00 mm/s, Motor temperature: 0 to 80°C, Differential temperature: 0 to 80°C ±3 dB±2 digit (at 25°C) Motor temperature: ±3°C±2 digit (±6°F±2 digit) *1 Temperature Gap: ±6°C±2 digit (±12°F±2 digit) *1 Acceleration: 50 ms, Velocity: 0.5 s, Temperature: 0.5 s 1, 2, 4, 8, 16, 32 times EMC Safety standards Insulation resistance Dielectric strength Vibration resistance Shock resistance Degree of protection Alarm bar LED display MS, NS *2 Number of ports Physical layer Type Ethernet communications Transmission distance (Maximum cable length) *3 Topology Protocol Degradation level, current Transistor output, alarm bar Acceleration: 0.00 to 99.99 G, Velocity: 0.00 to 99.99 mm/s, Motor temperature: 0 to 9999 deg., Differential temperature: 0 to 9999 deg. 10% width of setting value Manual reset/automatic reset (switchable) * Manual return method: Press the ALMRST button 7-Segment digital display and single-shot display Font height 14 mm EN61010-2-030 Installation environment: Pollution degree 2, overvoltage category II, measurement category II EN61326-1(EMI: Class A EMS: Industrial Location) Acceleration ± 0.1G, Velocity ±2.25mm/s, Temperature ± 6°C UL61010-2-030 (listing) Korean Radio Waves Act (Act 10564) RCM EAC 20 MΩ min. Between all external terminals and the case Between all power supply terminals and all other terminals Between all sensor connection terminals and trigger input terminal + output terminal + all EtherNet/IP ports 2,000 VAC for 1 minute Between all external terminals and the case Between all power supply terminals and all other terminals Between all sensor connection terminals and trigger input terminal + output terminal + all EtherNet/IP ports Vibration frequency 10 to 55 Hz, slice amplitude 0.35 mm in each of X, Y, Z directions 5 minute × 10 100 m/s2, 3 times each in 6 directions along 3 axes IP20 Red/Yellow/Green Red/Green 1 Ethernet: Connector RJ45 100BASE-TX 100 m (Between hub and node) Star type EtherNet/IP Modbus TCP *4 *1. Except when an adhesive attachment is used. *2. MS: Product status display, NS: Network status display. *3. A tag data link timeout may occur with products manufactured on or before April 30, 2019, over a network system including nodes set for multicast communications. Use the multicast blocking function of the switching hub to prevent multicast packets from reaching the K6CM. *4. Can be used only with EIP CPU version 1.2 or higher. 17 K6CM-VB Input part Vibration & temperature sensor Ratings Item Model Power supply voltage Sensor head K6CM-VBS1 Supplied from K6CM-VB Max. acceleration 10 G Ambient operating temperature Pre-amplifier: -10 to +55°C (with no condensation or icing) Sensor head: -10 to +80°C (with no condensation or icing) Storage temperature Pre-amplifier: -20 to +65°C (with no condensation or icing) Sensor head: -20 to +90°C (with no condensation or icing) Ambient operating humidity 25% to 85% RH (with no condensation) Storage humidity 25% to 85% RH (with no condensation) Altitude 2,000 m max. Case color Pre-amplifier: Black Sensor head: Silver Case material Pre-amplifier: Polycarbonate UL94-V0 Sensor head: Aluminum alloy (ADC12) / Zinc die casting (ZDC2) (the threaded part is Steel (S45C)) Weight Pre-amplifier: Approx. 210 g (including cables) Sensor head: Approx. 40 g (including cables) Mounting Pre-amplifier: DIN rail mounting, screw mounting Sensor head: Screw mounting Between pre-amplifier and sensor head: Connector connection (smart click connector) Wire length Between pre-amplifier and sensor head: 2.6 m+0.3 m (cannot be extended) Between pre-amplifier and main unit: 1 m Can be extended up to a maximum length of 100 m * * When extending the cable on the pre-amplifier side, use shielded twisted pair cable with wire gauges of AWG24 to 16. Characteristics Item Model Measurement range Applicable standards Conforming standards EN 61010-2-030 Installation environment: Pollution degree 2, overvoltage category II, measurement category II EMC EN 61326-1 (EMI: Class A EMS: Industrial Location) Safety standards UL 61010-2-030 (listing) RCM EAC Insulation resistance 20 MΩ min. Dielectric strength Vibration resistance Shock resistance Degree of protection LED display 18 K6CM-VBS1 Specified in main unit “Characteristics” 500 VAC for one minute Pre-amplifier Vibration frequency 10 to 55 Hz, slice amplitude 0.35 mm in each of X, Y, Z directions 5 minute × 10 Sensor head Vibration frequency 10 to 55 Hz, slice amplitude 0.35 mm in each of X, Y, Z directions 5 minute × 10 Pre-amplifier 100 m/s2, 3 times each in 6 directions along 3 axes Sensor head 100 m/s2, 3 times each in 6 directions along 3 axes Pre-amplifier IP20 (excluding the sensor-side cable) Sensor head Conforming to IP67G (JIS C 0920 : 2003, Appendix 1) Pre-amplifier PWR: Green, ERR: Red, COM: Orange K6CM-VB Motor condition monitoring Tool (Software included with main unit) Operating Environment Element Supported OS Specification Windows 7, Windows 8.1, Windows 10 (32 bit/64 bit) (Japanese/English) .NET .NET Framework 4 and .NET Framework 3.5 CPU 1 GHz or more, 32 bit or 64 bit processor Memory 1 GB or more, or 2 GB or more (for 64 bit) HDD Others Available space of 16 GB or more, or 20 GB or more (for 64 bit) Since this software is provided on a CD-ROM, a CD-ROM reading device must be available. If data is to be collected, a LAN I/F must be available. Functions/Specifications (For more details, refer to the catalog of each product.) Item Project Number of files that can be created Log file CSV data format Monitoring cycle Number that can be registered in one project Graphic display Specification No limit 5 second to 366 days Number of motors (device groups) 10 Number of devices per motor (device group) 3 *1 Type of graph Line graph Display period *2 1 hour, 1 day, 1 month, 1 year *1. One vibration and temperature type, one insulation resistance type, and one current comprehensive diagnosis type can be set for one motor. *2. In the software tool version 1.2.0.0 and earlier, the graph display period can be set by selecting the tabs (1 hour, 1 day, 3 months, 6 months, 1 year, 2 years, 5 years, 10 years, 20 years). In the software tool version 1.2.0.0 and later, you can move the graph in the time axis direction using the graph time axis movement. 19 K6CM-VB Connection Diagram Terminal Diagram (Main Unit) K6CM- VB M A -EIP (1) (2) (1) Sensor input (2) Power voltage A: 100 to 240 V AC VB: Vibration and temperature sensor input D: 24 V AC/DC K6CM-VBS (pre-amplifier) 1 2 1 2 (No polarity) 1 3 2 4 7 8 9 10 Red/ white Black Red 7 8 9 10 Black /white External trigger input 3 4 5V 680 Ω 0V − + Comparator 13 14 15 16 17 18 Output function Transistor output 13 14 Interior Do not use 20 15 16 Interior 17 18 Interior K6CM-VB Nomenclature Hook Push-in Plus terminal Push-in Plus terminal · Unit power supply · External trigger input · Sensor input 2D code Alarm bar Measurement value units (measurement type) LCD display for measured values and other values Main unit status display Current value, minimum value, and maximum measurement value type [ALM RST] key Front operation part [DISP] key Product status display Network status display Push-in Plus terminal · Transistor output EtherNet/IP port Name Meaning Alarm bar A bar on which the color of the emitted light changes according to the alarm status. It is indicated in the following colors during measurement/monitoring. Green: Alarm status (normal) Yellow: Alarm status (Warning) Red: Alarm status (Critical) The alarm bar is lit out in each of the following states: When the power is OFF, when measurement is not being performed, and when a selfdiagnosis error has occurred, etc. Measurement type Indicates the type of the measured value being displayed. The type can be switched each time the [DISP] key is pressed on the front operation part. “G”: Acceleration, “mm/s”: Velocity, “T”; Motor temperature, “ T”: Temperature Gap (difference between motor temperature and room temperature) [ALM RST] key Releases the latched alarm state. The main use of this key is to release the latched and fixed alarm state after returning from the fault state to the normal state. [DISP] key Switches the type of the measured value being displayed. You can switch between display-fixed mode and display auto switching mode by long-pressing for 3 seconds. *1 Others If two keys are simultaneously pressed and held for 5 seconds or longer, all settings of the main unit are reset to factory defaults. Front operation part The status of the main unit is indicated by lighting of the LCD characters. “MON”: Measurement / monitoring is being performed “ERR”: A self-diagnosis error has occurred “AGE”: Running Time notification (it is recommended to replace the product main unit) 13-14 Output of the alarm status (Warning). Can be set to Normally Closed or Normally Open. When measurement/monitoring is in progress, and the output method is Normally Closed ON = Comprehensive alarm: Normal / OFF = Comprehensive alarm: Warning or Critical and the output method is Normally Open OFF = Comprehensive alarm: Normal / ON = Comprehensive alarm: Warning or Critical 15-16 Output of the alarm status (Critical). Can be set to Normally Closed or Normally Open. When measurement/monitoring is in progress, and the output method is Normally Closed ON = Comprehensive alarm: Warning or Normal / OFF = Comprehensive alarm: Critical and the output method is Normally Open OFF = Comprehensive alarm: Warning or Normal / ON = Comprehensive alarm: Critical 17-18 Self-diagnosis error output. OFF: A self-diagnosis error has occurred ON: Other than the above 3-4 Input of the external contact signal to control measurement timing. You can use "Trigger Type" to specify whether measurement/monitoring continue for a set time after starting by the rise or fall of the external contact, or are executed while the external contact is ON. You can also specify settings to enable selection of a trigger mode other than external trigger. *2 Main unit status display Transistor output External trigger input Note: Warning: Indicates that it is time for maintenance. Critical: Indicates that it is time for replacement. *1. Can be used only with EIP CPU version 1.2 or higher. *2. Trigger modes other than external trigger Always: Trigger is not used. Measurement/monitoring are performed continuously after the power of the K6CM unit is turned on. Internal trigger: Measurement/monitoring starts based on the relation between the measured value and set value (trigger level). You can use "Trigger Type" to specify whether measurement/monitoring start and continue for a set time when the measured value is over, or under, the set value (trigger level), or are executed while the measured value exceeds the set value (trigger level). Also, the external trigger function can be used only when the insulation resistance type is EIP CPU version 1.1 or higher. 21 K6CM-VB Dimensions (Unit: mm) List of Models K6CM-VB (1.9) 90 (4) 86 45 90 Vibration & temperature sensor K6CM-VBS1 Pre-amplifier M12 (smart click connector) 35 90 35 2,400 (40.7) M12 (smart click connector) 31 (4) Sensor head Mounting hole dimensions M6 screw M12 (smart click connector) 17 A A´ M6 Surface finish 20 mm dia. or more 17 8 17 9 mm or more 31 300 (44.7) A-A´ cross section How to Attach the Sensor Head Tap the outer casing (*) of the motor perpendicularly for an M6 screw, and screw the vibration sensor head into the tap. * The position above the bearing on the load side is recommended. K6CM-VBSAT1 Adhesive attachment Use the adhesive attachment if the motor cannot be tapped. Sensor head 22 12 M6 screw How to Attach the Sensor Head Prepare a flat surface with a radius of at least 25 mm on the motor outer casing (*). Attach the attachment to the flat surface you prepared with an adhesive. Screw the vibration sensor head into the attachment. * The position above the bearing on the load side is recommended. 24 dia. Material: Stainless steel 22 C0.5 C0.5 K6CM-VB Vibration & Temperature Type: Technical Data Pairing of sensor head and pre-amplifier The sensor head and the pre-amplifier are calibrated and inspected as a set at the factory shipment. Be sure to use them with the combination shipped. The sensor head cannot be replaced. To verify the combination, check the serial numbers on the label of the sensor head and the label of the pre-amplifier. The same serial number means the correct combination. If you change the combination of factory shipping conditions and then use them, the value of acceleration and the value of velocity will be inconsistent, so measurement cannot be correctly monitored. (01)04549734178730 (21)1342177281 MES:Ver.1.0 (01)04549734178730 (21)1342177281 MES:Ver.1.0 The number following (21) in the second line is the serial number. Make sure that this number on the sensor head's label matches the number on the pre-amplifier's label. OMRON Corporation MADE IN JAPAN 23 K6CM-VB List of Parameters Setting values Parameter Acceleration alarm threshold value (Critical and Warning) Content 0.00 to 99.99 G Velocity alarm threshold value (Critical and Warning) 0.00 to 99.99 mm/s Motor temperature alarm threshold value (Critical and Warning) 0 to 9999 deg. Temperature gap alarm threshold value (Critical and Warning) 0 to 9999 deg. Main unit IP address Sets the IP address of the main unit. The default value is “192.168.250.10” (common to all models) Software reset Restarts the K6CM. Used to enable the settings after changing the setting values. 0 → 1: Execute MAX/MIN reset Initializes the MAX/MIN value. 0 → 1: Execute Display value type Sets which measurement value to display in the 7-segment display at the front of the main unit. 0: PV (Present Value), 1: MIN, 2: MAX Trigger mode *1 Sets the trigger mode. 0: At all times, 1: External trigger, 2: Internal trigger Trigger type Sets Rise, Fall, or Level in the case of an internal trigger or external trigger. 0: Rise, 1: Fall, 2: Level Trigger level Sets the trigger level when “Internal trigger” and the trigger type “Level” have been selected. Monitoring time Sets the time for continuing measurement or monitoring in the case of an internal trigger or external trigger, when the trigger type is either Rise or Fall. Setting value: 0.1 to 600.0 s Alarm latch Sets whether to enable or disable the alarm latch function. 0: Disable (no latch), 1: Enable (latched) Use Running Time Sets whether or not to use the main unit residual amount function. 0: OFF (Do not use), 1: ON (Use) Moving average times Performs the averaging process for the past n-times of data including the sampling data of that time, each time sampling of the measurement value is performed. 0: OFF, 1: 2 times, 2: 4 times, 3: 8 times, 4: 16 times, 5: 32 times Temperature unit Sets the temperature unit. 0: °C, 1: °F Transistor output method *2 0: Normally Closed/1: Normally Open Monitoring delay time *3 Set the delay time from the trigger input to the start of measurement. Set value: 0.0 to 600.0 seconds. *1. The external trigger function can be used only when the insulation resistance type is EIP CPU version 1.1 or higher. *2. Can be used only with EIP CPU version 1.1 or higher. *3. Can be used only with EIP CPU version 1.2 or higher. 24 K6CM-VB Measured values / Status data Parameter Content Acceleration (Present value, MIN, MAX) 0.00 to 9.99 G Velocity (Present value, MIN, MAX) 0.00 to 45.00 mm/s Motor temperature 0 to 80°C (32 to 176°F) Temperature gap (Difference between motor temperature and room temperature) 0 to 80°C (32 to 176°F) Acceleration status Temperature gap status Bit 00: Present value measurement status Bit 01: Present value input error Bit 04: MAX value measurement status Bit 05: MAX value input error Bit 08: MIN value measurement status Bit 09: MIN value input error Bit 12: Individual alarm threshold value (Warning) setting Bit 13: Individual alarm threshold value (Critical) setting Measurement CPU version Measurement unit version Main CPU version Main unit version EIP CPU version EtherNet/IP unit version Measurement status 1: Measurement/monitoring in progress, 0: Measurement/monitoring stopped Running time status The product of the operation time and internal temperature is integrated, and ON is set if it reaches the design life. 1: Reached (Operation integration has reached 100%) 0: Not reached (Operation integration has not reached 100%) Trigger input Status of external trigger input. 1: ON, 0: OFF TR1 (Transistor 1 output status) Status of transistor 1. 1: ON, 0: OFF TR2 (Transistor 2 output status) Status of transistor 2. 1: ON, 0: OFF TR3 (Transistor 3 output status) Status of transistor 3. 1: ON, 0: OFF Running time Coefficient showing the extent of life of the main unit based on the product of the operation time and internal temperature. Incremented in units of 10% starting from 0%. 0000 hex to 0064 hex (0 to 100) Trigger frequency Total integrated number of external triggers and internal triggers. Incremented by 1 after every 100 times. 0 to 65535 Velocity status Motor temperature status Threshold value setting of integrated alarm (Warning) State when the measurement value is “Warning”. Threshold value setting of integrated alarm (Critical) State when the measurement value is “Critical”. Acceleration alarm (Critical and Warning) ON, OFF Velocity alarm (Critical and Warning) ON, OFF Motor temperature alarm (Critical and Warning) ON, OFF Temperature gap alarm (Critical and Warning) ON, OFF 25 MEMO 26 Motor Condition Monitoring Device K6CM-IS Quantifying the status of a three-phase induction motor. * ZCT (IRT) is compatible with UL Recognition • The “insulation resistance” can be always monitored in live wire states. • Simply attaching the ZCT to the control panel enables monitoring. • The insulation resistance can be measured even when an inverter is used. • The software tool (set-up and simple monitoring tool) is also provided. • Supports Modbus TCP in addition to EtherNet/IP. For the most recent information on models that have been certified for safety standards, refer to your OMRON website. 27 K6CM-IS System Configuration Basic Configuration Insulation resistance type (K6CM-IS) Three-phase, three-conductor, S-phase ground Inverter *1 (Measurement is also possible without an inverter) Inverter secondary-side voltage 40 m max. (From ZCT to motor. Extendable in some conditions) *2 Three-phase R S power supply T 1m K6CM-ISZBI52 (pre-wired cable) Single-phase power supply Object monitored Measurement trigger signal 1 m (extendable to 100 m) *3 By keeping a computer or PLC continuously connected, you can monitor the state of a motor. (pre-wired cable) Output signal (transistor output) K6CM-IS Dedicated tool 7.5 kW or less (Measurement error increases when this value is exceeded.) Built-in EtherNet/IP port EtherNet/IP LAN Modbus TCP *4 Note: Even without a computer, the alarm bar of the main unit notifies you of changes of motor state. *1. Measurement may not be possible depending on the drive frequency of the inverter. See the User's Manual (N219) for more information. *2. For details, refer to the technical data on page 36. *3. For extension cable, use shielded twisted pair cable with wire gauges of AWG24 to 16. *4. Can be used only with EIP CPU version 1.2 or higher. Three-phase, four-conductor, N-phase ground Note: When an inverter is used with three-phase, four-conductor, N-phase ground, correct measurement is not possible 40 m max. (From ZCT to motor. Extendable in some conditions) *1 R S T N 1m (pre-wired cable) K6CM-ISZBI52 Object monitored Single-phase power supply Measurement trigger signal 1 m (extendable to 100 m) *2 By keeping a computer or PLC continuously connected, you can monitor the state of a motor. Dedicated tool (pre-wired cable) K6CM-IS Output signal (transistor output) Built-in EtherNet/IP port EtherNet/IP LAN Modbus TCP *3 Note: Even without a computer, the alarm bar of the main unit notifies you of changes of motor state. *1. For details, refer to the technical data on page 36. *2. For extension cable, use shielded twisted pair cable with wire gauges of AWG24 to 16. *3. Can be used only with EIP CPU version 1.2 or higher. 28 7.5 kW or less (Measurement error increases when this value is exceeded.) K6CM-IS Ordering Information List of Models Monitoring type Insulation resistance type Power supply voltage Model 100 to 240 VAC K6CM-ISMA-EIP 24 VAC/VDC K6CM-ISMD-EIP ZCT (IRT) (Order separately) Rated voltage Through hole dia. (mm) Applicable Relay Model 200 to 480 VAC 52 dia. K6CM-IS K6CM-ISZBI52 Note: One sensor is combined with one main unit. ZCT (IRT) is the abbreviation for Zero Current Transfer (Insulation Resistance Transfer). A cable for connection is provided with the ZCT (IRT). EtherNet/IP communications cable recommended parts Use a Category 5 or higher STP cable (shielded twisted pair cable). Cable with Connectors Recommended manufacturer Item Wire Gauge and Number of Pairs: AWG26, 4-pair Cable Cable Sheath material: LSZH *2 Wire Gauge and Number of Pairs: AWG22, 2-pair Cable Cable with Connectors on Both Ends (RJ45/RJ45) Standard RJ45 plug type *1 Cable color: Yellow *3 Cable with Connectors on Both Ends (RJ45/RJ45) Rugged RJ45 plug type *1 Cable color: Light blue Cable length (m) Model 0.3 XS6W-6LSZH8SS30CM-Y 0.5 XS6W-6LSZH8SS50CM-Y 1 XS6W-6LSZH8SS100CM-Y 2 XS6W-6LSZH8SS200CM-Y 3 XS6W-6LSZH8SS300CM-Y 5 XS6W-6LSZH8SS500CM-Y OMRON 0.3 XS5W-T421-AMD-K 0.5 XS5W-T421-BMD-K 1 XS5W-T421-CMD-K OMRON 2 XS5W-T421-DMD-K 5 XS5W-T421-GMD-K 10 XS5W-T421-JMD-K *1. Cables with standard RJ45 plugs are available in the following lengths: 0.2 m, 0.3 m, 0.5 m, 1 m, 1.5 m, 2 m, 3 m, 5 m, 7.5 m, 10 m, 15 m, 20 m. Cables with rugged RJ45 plugs are available in the following lengths: 0.3 m, 0.5 m, 1 m, 2 m, 3 m, 5 m, 10 m, 15 m. For details, refer to the Industrial Ethernet Connectors Catalog (Cat. No. G019). *2. The lineup features Low Smoke Zero Halogen cables for in-cabinet use and PUR cables for out-of-cabinet use. *3. Cable colors are available in yellow, green, and blue. The last character of the model changes to "-G" or "-B". Cable/Connector Part name Cable RJ45 connector Manufacturer Hitachi Metals, Ltd. Panduit Corporation Model NETSTAR-C5E SA 0.5 × 4P * MPS588-C * * It is recommended to use the cable and connector in combination described above. Industrial switching hub (recommended parts) Specifications Product name Industrial switching hub Appearance Function Priority control (QoS): EtherNet/IP control data priority Failure detection: Broadcast storm / LSI failure detection 10/100BASE-TX, Auto-Negotiation No. of ports Failure detection function Model 3 No W4S1-03B 5 No W4S1-05B 5 Yes W4S1-05C 29 K6CM-IS Ratings and Specifications List of Models Ratings Power Supply Input Power supply voltage K6CM-@@MA: 100 to 240 VAC, 50/60 Hz K6CM-@@MD: 24 VAC, 50/60 Hz, 24 VDC Allowable operating voltage range 85% to 110% of power supply voltage Power supply frequency range 45 to 65 Hz Power consumption 24 VAC/24 VDC: 3.7 VA/2.0 W max. 100 to 240 VAC: 6.2 VA max. Insulation resistance (ZCT (IRT)) Rated input voltage Rated path current Applicable motor type Outputs (Line voltage) 200 to 480 VAC, 50 Hz/60 Hz 300 AAC Three-phase induction motor (Rated voltage 480 V or less) * Output form Transistor output Output capacity 3-point Output rating Rated voltage: 24 VDC Max. current: 50 mA, DC Ambient operating temperature -10 to +55°C (with no condensation or icing) Storage temperature -20 to +65°C (with no condensation or icing) Ambient operating humidity 25% to 85% RH (with no condensation) Storage humidity 25% to 85% RH (with no condensation) Case color Black Case material Polycarbonate UL94-V0 Altitude 2,000 m max. Applicable wires Stranded wires, solid wires, or ferrules Applicable wire size 0.25 to 1.5 mm2 (AWG24 to 16) Wire insertion force 8 N max. (AWG20) Screwdriver insertion force 15 N max. Wire stripping length 8 mm Recommended flat-blade screwdriver XW4Z-00B (Omron) Current capacity 10 A (per pole) Number of insertions 50 times Weight Approx. 200 g Mounting Mounts to DIN Track screw mounting Dimensions 45 (W) × 90 (H) × 90 (D) mm Setting method Communications settings from a dedicated tool via EtherNet/IP Other functions Display value selection, self-diagnosis error output, setting value initialization, operation integration Accessories Operation manual, CD-ROM (Motor condition monitoring Tool) * Motors other than three-phase induction motors (synchronous motors, single phase motors, servo motors, and stepping motors) are excluded. 30 K6CM-IS Characteristics Measurement range Measurement Insulation resistance absolute accuracy Sampling cycle Moving average frequency External contact input specification External trigger *2 Current during shortcircuiting Parameters that can be output Expression method Setting value Hysteresis Reset method LCD display Conforming standards Applicable standards ±35% rdg±2 digit (when the insulation resistance is 0.2 MΩ max.), when a 200-V/7.5-kW max. motor is used *1 ±35% rdg±2 digit (when the insulation resistance is 0.4 MΩ max.), when a 400-V/7.5-kW max. motor is used *1 Normal mode: 10 s, Inverter special measurement mode: 60 s 1, 2, 4, 8, 16, 32 times Short-circuit: Residual voltage 1.5 V max. Open: Leakage current 0.1 mA max. Approx. 7 mA Contact configuration: NPN open collector Rated voltage: 24 VDC (maximum voltage: 26.4 VDC) Max. current: 50 mA, DC Transistor output Alarm Insulation resistance: 0.000 M to 1.000 MΩ, Leakage current: 0.0 mA to 200.0 mA EMC Safety standards Insulation resistance Dielectric strength Vibration resistance Shock resistance Degree of protection Alarm bar LED display MS, NS *3 Number of ports Physical layer Type Ethernet communications Transmission distance (Maximum cable length) *4 Topology Protocol Degradation level, current Transistor output, alarm bar Insulation resistance: 0.000 M to 9.999 MΩ 10% width of setting value Manual reset/automatic reset (switchable) * Manual return method: Press the ALMRST button 7-Segment digital display and single-shot display Font height 14 mm EN61010-2-030 Installation environment: Pollution degree 2, overvoltage category II, measurement category II EN61326-1(EMI: Class A EMS: Industrial Location) Acceleration ± 0.1G, Velocity ±2.25mm/s, Temperature ± 6°C, insulation resistance ± 35% rdg UL61010-2-030 (listing) Korean Radio Waves Act (Act 10564) RCM EAC 20 MΩ min. Between all external terminals and the case Between all power supply terminals and all other terminals Between all sensor connection terminals and trigger input terminal + output terminal + all EtherNet/IP ports 2,000 VAC for 1 minute Between all external terminals and the case Between all power supply terminals and all other terminals Between all sensor connection terminals and trigger input terminal + output terminal + all EtherNet/IP ports Vibration frequency 10 to 55 Hz, slice amplitude 0.35 mm in each of X, Y, Z directions 5 minute × 10 100 m/s2, 3 times each in 6 directions along 3 axes IP20 Red/Yellow/Green Red/Green 1 Ethernet: Connector RJ45 100BASE-TX 100 m (Between hub and node) Star type EtherNet/IP Modbus TCP *5 *1. For details, refer to the technical data on page 36. *2. The external trigger function can be used only when the insulation resistance type is EIP CPU version 1.1 or higher. *3. MS: Product status display, NS: Network status display. *4. A tag data link timeout may occur with products manufactured on or before April 30, 2019, over a network system including nodes set for multicast communications. Use the multicast blocking function of the switching hub to prevent multicast packets from reaching the K6CM. *5. Can be used only with EIP CPU version 1.2 or higher. 31 K6CM-IS ZCT (IRT) Ratings and Specifications Item Model K6CM-ISZBI52 Construction Indoor split type Rated path current 300 A Through hole dia. 52 mm dia. Rated voltage 200 to 480 VAC, 50 Hz/60 Hz three phase Measurement range Specified in main unit “Characteristics” Measurement accuracy Specified in main unit “Characteristics” Voltage input terminal 3-terminal lead wire, Length: 1m (pre-wired cable) Output terminal 4-terminal lead wire, Length: 1m (pre-wired cable) Available wire length 100 m max. * Applicable standards Conforming standards EN 61010-2-030 Installation environment: Pollution degree 2, overvoltage category II, measurement category II EMC EN 61326-1 (EMI: Class A EMS: Industrial Location) Safety standards UL 61010-2-030 (Recognition) + CSA C22.2 No. 61010-2-030 RCM EAC Insulation resistance Between Mounting bracket - Secondary winding: 100 MΩ min. Dielectric strength Between Mounting bracket - Secondary winding: 2000 VAC, 1 minute Ambient operating temperature -10 to +55°C (with no condensation or icing) Ambient operating humidity 25 to 85% (with no condensation) Weight Approx. 2.3 kg (including cables) Degree of protection IP20 * When extending the cable on the pre-amplifier side, use shielded twisted pair cable with wire gauges of AWG24 to 16. Motor condition monitoring Tool (Software included with main unit) Operating Environment Element Supported OS Specification Windows 7, Windows 8.1, Windows 10 (32 bit/64 bit) (Japanese/English) .NET .NET Framework 4 and .NET Framework 3.5 CPU 1 GHz or more, 32 bit or 64 bit processor Memory 1 GB or more, or 2 GB or more (for 64 bit) HDD Others Available space of 16 GB or more, or 20 GB or more (for 64 bit) Since this software is provided on a CD-ROM, a CD-ROM reading device must be available. If data is to be collected, a LAN I/F must be available. Functions/Specifications (For more details, refer to the catalog of each product.) Item Project Number of files that can be created Log file CSV data format Monitoring cycle Number that can be registered in one project Graphic display Specification No limit 5 second to 366 days Number of motors (device groups) 10 Number of devices per motor (device group) 3 *1 Type of graph Line graph Display period *2 1 hour, 1 day, 1 month, 1 year *1. One vibration and temperature type, one insulation resistance type, and one current comprehensive diagnosis type can be set for one motor. *2. In the software tool version 1.2.0.0 and earlier, the graph display period can be set by selecting the tabs (1 hour, 1 day, 3 months, 6 months, 1 year, 2 years, 5 years, 10 years, 20 years). In the software tool version 1.2.0.0 and later, you can move the graph in the time axis direction using the graph time axis movement. 32 K6CM-IS Connection Diagram Terminal Diagram (Main Unit) K6CM- IS M A -EIP (1) (2) (1) Sensor input (2) Power voltage IS: ZCT (IRT) input A: 100 to 240 V AC D: 24 V AC/DC K6CM-ISZ (ZCT(IRT)) 1 2 1 2 (No polarity) Red/ white 1 3 2 4 7 8 9 10 Black Red 7 8 9 10 Black /white External trigger input 3 4 5V 680 Ω 0V − + Comparator 13 14 15 16 17 18 Output function Transistor output 13 14 Interior 15 16 Interior 17 18 Interior Do not use 33 K6CM-IS Nomenclature Hook Push-in Plus terminal Push-in Plus terminal · Unit power supply · External trigger input · Sensor input 2D code Alarm bar Measurement value units (measurement type) LCD display for measured values and other values Main unit status display Current value, minimum value, and maximum measurement value type [ALM RST] key Front operation part [DISP] key Product status display Network status display Push-in Plus terminal · Transistor output EtherNet/IP port Name Meaning Alarm bar A bar on which the color of the emitted light changes according to the alarm status. It is indicated in the following colors during measurement/monitoring. Green: Alarm status (normal) Yellow: Alarm status (Warning) Red: Alarm status (Critical) The alarm bar is lit out in each of the following states: When the power is OFF, when measurement is not being performed, and when a selfdiagnosis error has occurred, etc. Measurement type Indicates the type of the measured value being displayed. The type can be switched each time the [DISP] key is pressed on the front operation part. “MΩ”: Insulation resistance, “mA”: Leakage current [ALM RST] key Releases the latched alarm state. The main use of this key is to release the latched and fixed alarm state after returning from the fault state to the normal state. [DISP] key Switches the type of the measured value being displayed. You can switch between display-fixed mode and display auto switching mode by long-pressing for 3 seconds. *1 Others If two keys are simultaneously pressed and held for 5 seconds or longer, all settings of the main unit are reset to factory defaults. Front operation part The status of the main unit is indicated by lighting of the LCD characters. “MON”: Measurement / monitoring is being performed “ERR”: A self-diagnosis error has occurred “AGE”: Running Time notification (it is recommended to replace the product main unit) 13-14 Output of the alarm status (Warning). Can be set to Normally Closed or Normally Open. When measurement/monitoring is in progress, and the output method is Normally Closed ON = Comprehensive alarm: Normal / OFF = Comprehensive alarm: Warning or Critical and the output method is Normally Open OFF = Comprehensive alarm: Normal / ON = Comprehensive alarm: Warning or Critical 15-16 Output of the alarm status (Critical). Can be set to Normally Closed or Normally Open. When measurement/monitoring is in progress, and the output method is Normally Closed ON = Comprehensive alarm: Warning or Normal / OFF = Comprehensive alarm: Critical and the output method is Normally Open OFF = Comprehensive alarm: Warning or Normal / ON = Comprehensive alarm: Critical 17-18 Self-diagnosis error output. OFF: A self-diagnosis error has occurred ON: Other than the above 3-4 Input of the external contact signal to control measurement timing. You can use "Trigger Type" to specify whether measurement/monitoring continue for a set time after starting by the rise or fall of the external contact, or are executed while the external contact is ON. You can also specify settings to enable selection of a trigger mode other than external trigger. *2 Main unit status display Transistor output External trigger input Note: Warning: Indicates that it is time for maintenance. Critical: Indicates that it is time for replacement. *1. Can be used only with EIP CPU version 1.2 or higher. *2. Trigger modes other than external trigger Always: Trigger is not used. Measurement/monitoring are performed continuously after the power of the K6CM unit is turned on. Internal trigger: Measurement/monitoring starts based on the relation between the measured value and set value (trigger level). You can use "Trigger Type" to specify whether measurement/monitoring start and continue for a set time when the measured value is over, or under, the set value (trigger level), or are executed while the measured value exceeds the set value (trigger level). Also, the external trigger function can be used only when the insulation resistance type is EIP CPU version 1.1 or higher. 34 K6CM-IS Dimensions (Unit: mm) List of Models K6CM-IS (1.9) 90 (4) 86 45 90 ZCT (IRT) Indoor split type K6CM-ISZBI52 (159) (150) 36.4 52 dia. Four, M4 (152.5) Two, M5 91 27.1 200 110 170 Mounting hole dimensions Four, M6 53 53 170 35 K6CM-IS Insulation Resistance Type Technical Data (Reference) Method of measuring the value on the insulation resistance meter Leakage current includes two types, namely capacitive leakage current (Ioc) that flows through the earth capacity, and resistive leakage current (Ior) that flows due to the degradation of wiring and devices, and is the cause of electric shock and fire. The leakage current is determined by detecting the value of the zero-phase current Io, which is the combined component of Ioc and Ior. (See the figure below) Motor R ZCT Io U S T Ioc V W Io Ior Ior Ioc Ioc Ior About changes in the measurement accuracy If there is almost no insulation deterioration in the motor, almost the entire constituent of Io becomes Ioc, and the measurement accuracy of Ior declines. Further, if the Ioc based on the motor-specific electrical capacitance is larger than Ior, then the measurement accuracy will similarly decline. Particularly, if the electrical capacitance increases in proportion to the capacitance of the motor, the measurement accuracy changes depending on the motor capacitance. The following items are the possible parameters affecting the measurement accuracy. Increase in Ioc ......................Type of motor (manufacturer, structure), capacitance, number of poles, and the length of wire between ZCT (IRT) and the motor Other noise components.......Through-current, through-position External factors.....................Voltage imbalance Ioc Capacitance Low High No. of poles Less Many Wire length Short Long [Effect of residual current] Another noise component is the residual current* (hereinafter, specified as Ir). Ir increases in proportion to the through-current. * Residual current Residual current refers to the error that occurs as a result of an imbalance in the magnetic flux of each phase inside the core due to the arrangement of the through-wire of ZCT. Errors also occur as a result of the imbalance in the magnetic circuit of ZCT. Ir combines with Io, and is output to the secondary side of ZCT. Ir is the same frequency component as Ior, and the amount of current or the phase difference with respect to Ior changes depending on the through-position of the power line passing through ZCT. Therefore, isolation from Ior, which must essentially be detected, becomes difficult. If the position of ZCT and the through-wire is fixed once, the phase of Ir does not change. Moreover, by fixing the through-wire in the center of ZCT, Ir can be reduced. Fix and install the through-wire in the center as much as possible. Use the following holder to fix the through-wire in the center of ZCT. 36 Part name Manufacturer Model Rubber holder Midori Anzen Co. Ltd. HZ-25 K6CM-IS List of Parameters Setting values Parameter Content Insulation resistance alarm threshold value (Critical and Warning) 0.000 to 9.999 MΩ Main unit IP address Sets the IP address of the main unit. The default value is “192.168.250.10” (common to all models) Software reset Restarts the K6CM. Used to enable the settings after changing the setting values. 0 → 1: Execute MAX/MIN reset Initializes the MAX/MIN value. 0 → 1: Execute Display value type Sets which measurement value to display in the 7-segment display at the front of the main unit. 0: PV (Present Value), 1: MIN, 2: MAX Trigger mode *1 Sets the trigger mode. 0: At all times, 1: External trigger, 2: Internal trigger Trigger type Sets Rise, Fall, or Level in the case of an internal trigger or external trigger. 0: Rise, 1: Fall, 2: Level Trigger level Sets the trigger level when “Internal trigger” and the trigger type “Level” have been selected. Monitoring time Sets the time for continuing measurement or monitoring in the case of an internal trigger or external trigger, when the trigger type is either Rise or Fall. Setting value: 0.1 to 600.0 s Alarm latch Sets whether to enable or disable the alarm latch function. 0: Disable (no latch), 1: Enable (latched) Use Running Time Sets whether or not to use the main unit residual amount function. 0: OFF (Do not use), 1: ON (Use) Moving average times Performs the averaging process for the past n-times of data including the sampling data of that time, each time sampling of the measurement value is performed. 0: OFF, 1: 2 times, 2: 4 times, 3: 8 times, 4: 16 times, 5: 32 times Circuit topology Sets the Circuit topology. 0: Three-phase, three-conductor, S-phase ground 1: Three-phase, four-conductor, N-phase ground, load-side Using inverter Sets the Using inverter. 0: OFF (without inverter), 1: ON (with inverter) Inverter special measurement Sets the inverter special measurement. 0: OFF, 1: ON (Refers to the special calculation performed when the inverter frequency and commercial frequency are close.) Transistor output method *2 0: Normally Closed/1: Normally Open Monitoring delay time *3 Set the delay time from the trigger input to the start of measurement. Set value: 0.0 to 600.0 seconds. connection *1. The external trigger function can be used only when the insulation resistance type is EIP CPU version 1.1 or higher. *2. Can be used only with EIP CPU version 1.1 or higher. *3. Can be used only with EIP CPU version 1.2 or higher. 37 K6CM-IS Measured values / Status data Parameter 0.000 to 1.000 MΩ Leakage current Ior (Present value, MIN, MAX) 0.0 to 200.0 mA Leakage current Ioc (Present value) 0.0 to 200.0 mA Ior status Ioc status Measurement CPU version 38 Content Insulation resistance (Present value, MIN, MAX) Bit 00: Present value measurement status Bit 01: Present value input error Bit 04: MAX value measurement status Bit 05: MAX value input error Bit 08: MIN value measurement status Bit 09: MIN value input error Bit 12: Individual alarm threshold value (Warning) setting Bit 13: Individual alarm threshold value (Critical) setting Measurement unit version Main CPU version Main unit version EIP CPU version EtherNet/IP unit version Measurement status 1: Measurement/monitoring in progress, 0: Measurement/monitoring stopped Running time status The product of the operation time and internal temperature is integrated, and ON is set if it reaches the design life. 1: Reached (Operation integration has reached 100%) 0: Not reached (Operation integration has not reached 100%) Trigger input Status of external trigger input. 1: ON, 0: OFF TR1 (Transistor 1 output status) Status of transistor 1. 1: ON, 0: OFF TR2 (Transistor 2 output status) Status of transistor 2. 1: ON, 0: OFF TR3 (Transistor 3 output status) Status of transistor 3. 1: ON, 0: OFF Running time Coefficient showing the extent of life of the main unit based on the product of the operation time and internal temperature. Incremented in units of 10% starting from 0%. 0000 hex to 0064 hex (0 to 100) Trigger frequency Total integrated number of external triggers and internal triggers. Incremented by 1 after every 100 times. 0 to 65535 Threshold value setting of integrated alarm (Warning) State when the measurement value is “Warning”. Threshold value setting of integrated alarm (Critical) State when the measurement value is “Critical”. Insulation resistance alarm (Critical and Warning) ON, OFF Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). 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