SA19-F1

Safety Interlock Switches TL8012-S Versatile Safety Interlock Switch with Guard Door Locking • High locking force of 2000 N (450 lb.)—locks guard door shut until machine is safe to enter • NEMA 6 enclosure withstands water washdown cleaning • Door and lock monitoring—the TL8012-S has a total of 5 contacts: 2 N/C safety + 1 N/O for door position monitoring plus 1 N/C + 1 N/O for lock monitoring • Lid-mounted status light is on when solenoid is energized, indicating that solenoid has unlocked the guard door • Rotatable head—provides 4 actuator entry positions to simplify installation • Optional key release—this option on power-to-unlock models allows emergency manual unlocking of the guard door Long life—the TL8012, with its variety of stainless steel actuators and stainless • steel guide, is designed for a minimum of one million actuations. Conforms to EN1088, EN60947-5-1, EN292, EN60204-1 UL and C-UL listed Specifications Electrical TL8012-S1 & -S2 All Models Contact Configurations: Safety Contacts: Switching Ability Safety Contact Gap: TL8012-S3 3 N/C + 2 N/O 4 N/C + 1 N/O 3 N/C positive break 4 N/C positive break AC: 500 V–1 A, 250 V–2 A, 100 V–5 A DC: 250 V–0.5 A, 24 V–2 A > 2 mm (0.079 in.) Auxiliary Contacts: 2 N/O (1 solenoid monitoring) Max Switching Current/Volt/Amp: 500 V/500 VA Minimum Current: 5 V 5 mA DC Electrical Life: 1 x 106 minimum Solenoid Supply Voltage: 24 VDC or 24 VAC/DC or 110 VAC or 220 VAC 1 N/O NOTE: 220 VAC not available for S2 and S3 configurations. Solenoid Power: 7 W, approx. 900 mA inrush Solenoid Rating: 100% duty Mechanical Mounting: Any position Mounting Hardware: 4 x M5 screws Actuator Travel for Positive Opening: 7 mm (0.276 in.) Min Operating Radius: Approximately 80 mm (3.25 in.) with flex actuator Approximately 175 mm (7 in.) with standard actuator Max Holding Force: 2000 N (450 lb.) Max Actuation Speed: 160 mm/sec (6.3 in./sec) Max Activation Frequency: 1 cycle/sec Case Material: UL listed, glass-filled polyester Actuator Material: Stainless steel Wiring Entry: 3 x M20 conduit with 0.5 in. NPT adapter Weight: 400 g (14 oz.) Color: Red Mechanical Life: 1 x 106 minimum Note: The safety contacts are described as normally closed (N/C), i.e., with the guard closed, actuator in place, and the machine able to be strarted. Environmental Protection: IP67 (NEMA 6) Operating Temperature: -20 to 60°C (-4 to 176°F) Cleaning: Water washdown Compliance Standards: EN1088, EN60947-5-1, EN292, EN60204-1 www.omron247.com 1 TL8012-S Safety Interlock Switches Operation Actuator Alignment Guide Actuator alignment guide, easily replaced if damaged, provides an ideal letter box feature for mounting the switch behind a fixed panel. TL8012 B A c D 1 2 2 Blanking plug for unused entry. 1 The head rotates 180° to give 4 possible actuator entry points. A distance of 3.0 mm or less is required between face of switch and face of actuator for switch to lock. Locking force = 450 lbs (2000 N) maximum Optional Key Release Version The TL8012-S is available with a key to provide emergency override of the switch locking mechanism by a qualified, responsible person. 2 Optional Flat Actuator Allows mounting to flat surfaces. Flexible rubber mounting bushings also allow for some actuator flexibility. www.omron247.com Optional Flexible 1 Actuator 15° flexibility in any direction. The actuator has 2 set screws for altering and locking adjustable angle. TL8012-S Operation (continued) Contact Arrangements AC/DC A2 A1 34 100% ED. 53 22 54 42 41 12 iven N/C contact TL8012-2 0.26 0.12 6.6 3 0 0.79 20 41/42 11/12 21/22 33/34 53/54 CLOSED WHEN POWER ON Contact Open TL8012-3 0.26 0.12 6.6 3 0 41/42 11/12 21/22 33/34 53/54 OPEN WHEN POWER ON Contact Open Contact Closed CLOSED WHEN POWER ON Contact Closed 0.79 20 41/42 51/52 33/34 11/12 21/22 Contact Open 0.26 0.12 6.6 3 0 Minimum Operating Radius Front-Entry (Std. & Flat Actuators) ) .89 (175 MIN.R 6 Flexible Actuator > 3.15 (80) MIN.R - Contact Closed Minimum Operating Radius End-Entry (Std. & Flat Actuators) ) .89 (175 MIN.R 6 Flexible Actuator > 3.15 (80) MIN.R - Applications 1URB Typical applications are on sliding guard doors and swinging guard doors that must remain locked until a signal is applied to the internal solenoid that unlocks the guard door. 24V DC START K1 K1 MOMENTARY PUSH BUTTON K2 K2 L1 LOCK RELEASE STOP MOMENTARY PUSH BUTTON MOMENTARY PUSH BUTTON FUSES GUARD CLOSED A1 42 54 A2 41 12 22 34 53 11 21 33 TL8012-S 24V CONTACT PROTECTION E.G. THERMAL CUT OUT K1 K2 M E-STOP LATCHING E-STOP BUTTON K1 L2 L3 AUXILIARY CIRCUIT (LOCK STATUS INDICATION) 4 Titan TLS 3 Titan TLS 1 & 2 0.79 20 33 21 11 TL8012 -3 TL8012 -1 & -2 AUXILIARY CIRCUIT (CONTACT STATUS INDICATION) 2 AC/DC A2 A1 34 100% ED. 51 22 52 42 41 12 33 21 11 TL8012-1 2 4 Safety Interlock Switches K2 www.omron247.com 3 TL8012-S Safety Interlock Switches Applications continued L1 L2 L3 24 VAC/DC, 110 VAC, 230 VAC K1(AUX) LOCK RELEASE MOMENTARY PUSH BUTTON START K2(AUX) MOMENTARY PUSH BUTTON K1(a) FUSES (AUX) (AUX) MOMENTARY PUSH BUTTON K2(a) K1(a) K1 K2(a) K2 (AUX) STOP (AUX) (AUX) (AUX) GUARD CLOSED A2 41 53 12 22 54 TL8012-S1 34 A1S13 S23 X1 41 13 23 33 A1 N P N X1 13 23 31 SR06AM SET TO D CHANNEL 11 21 33 SET TOT MODE A2 S14 S24 X2 42 14 24 34 CONTACT PROTECTION E.G. THERMAL CUT OUT SMD02 42 LINK A1 A2 P N P X2 14 24 32 NPN EB SERIES LATCHING E-STOP BUTTON FUSES K1 K2 INDUCTIVE SENSOR M INDUCTIVE SENSOR PNP INDICATION BULB SHOWS STOPPED MOTION ■ Application Monitoring Units SR223SMT Timer Unit Used with the TL8012-S for machines with constant overrun. Gives a timed delay to the lock/release signal. Failsafe and adjustable to a range of times from 1.0 seconds up to 31 seconds. 4 SR125SMS Stop Motion Sensing Unit Used with the TL8012-S for machines with inconstant or variable overrun. Senses back EMF of AC or DC motors. Failsafe and adjustable to a range of 0.01 V to 0.10 V. www.omron247.com Safety Monitoring Relay Units Safety monitoring relays ensure a maximum level of safety by monitoring all wiring in the safety circuit, including switches and contactors. Any fault and the power to the machine is switched off. A variety of safety monitoring relay units are available. TL8012-S Safety Interlock Switches Dimensions 43 1.69 21 0.83 17 0.67 (mm/in.) 6 0.24 5 25.5 0.2 1.0 5.5 0.22 126 4.96 SWITCH 105 4.13 14 0.55 14 0.55 20.5 0.81 5 0.2 3 0.12 37 1.46 33 1.3 6.5 9 M5 0.26 5 0.35 0.2 6.5 0.26 57 2.24 3 0.12 73 2.87 Standard Actuator 6.5 0.26 2 x M5 15 0.6 52.5 2.07 52 2.05 52 2.05 40 1.57 4 0.16 M5 CSK 67.5 2.66 30 1.18 60.5 2.38 4 0.16 Flexible 1 Actuator 40 1.57 14.5 0.57 27 22 1.06 0.87 17 0.67 21 0.83 86 3.39 3.5 0.14 Optional key release 18 0.71 36 1.42 6.8 0.27 31 1.22 8 20 0.31 0.79 Flat Actuator 4 x Ø5.5 0.22 2 x M3 www.omron247.com 57 2.24 17.5 0.69 36 20 1.42 0.8 Adjusting screws 19 0.75 M4 25 0.98 13 0.51 51 2.01 18 0.71 10 0.4 8 0.315 3.5 0.14 5 TL8012-S Safety Interlock Switches Ordering model Solenoid contacts Wiring entry Part no. 24 VAC/DC 3 N/C + 2 N/O 3 x M20 with NPT adapter 44519-1080 POWer tO UnlOck TL8012-S1024SM (90-degree actuator) TL8012-S1110SM (90-degree actuator) 110 VAC 3 N/C + 2 N/O 3 x M20 with NPT adapter 44519-1020 TL8012-S1220SM (90-degree actuator) 220 VAC 3 N/C + 2 N/O 3 x M20 with NPT adapter 44519-1030 TL8012-S1024FM (flex actuator) 24 VAC/DC 3 N/C + 2 N/O 3 x M20 with NPT adapter 44519-1100 TL8012-S1110FM (flex actuator) 110 VAC 3 N/C + 2 N/O 3 x M20 with NPT adapter 44519-1110 TL8012-S1220FM (flex actuator) 220 VAC 3 N/C + 2 N/O 3 x M20 with NPT adapter 44519-1120 TL8012-S1024TM (flat actuator) 24 VAC/DC 3 N/C + 2 N/O 3 x M20 with NPT adapter 44519-1130 TL8012-S1110TM (flat actuator) 110 VAC 3 N/C + 2 N/O 3 x M20 with NPT adapter 44519-1140 TL8012-S1220TM (flat actuator) 220 VAC 3 N/C + 2 N/O 3 x M20 with NPT adapter 44519-1150 POWer tO UnlOck With key TL8012-S1024SKM w/ Key (90-degree actuator) 24 VAC/DC 3 N/C + 2 N/O 3 x M20 with NPT adapter 44519-1160 TL8012-S1110SKM w/ Key (90-degree actuator) 110 VAC 3 N/C + 2 N/O 3 x M20 with NPT adapter 44519-1170 TL8012-S1220SKM w/ Key (90-degree actuator) 220 VAC 3 N/C + 2 N/O 3 x M20 with NPT adapter 44519-1180 TL8012-S1024FKM w/ Key (flex actuator) 24 VAC/DC 3 N/C + 2 N/O 3 x M20 with NPT adapter 44519-1190 TL8012-S1110FKM w/ Key (flex actuator) 110 VAC 3 N/C + 2 N/O 3 x M20 with NPT adapter 44519-1200 TL8012-S1220FKM w/ Key (flex actuator) 220 VAC 3 N/C + 2 N/O 3 x M20 with NPT adapter 44519-1210 TL8012-S1024TKM w/ Key (flat actuator) 24 VAC/DC 3 N/C + 2 N/O 3 x M20 with NPT adapter 44519-1220 TL8012-S1110TKM w/ Key (flat actuator) 110 VAC 3 N/C + 2 N/O 3 x M20 with NPT adapter 44519-1230 TL8012-S1220TKM w/ Key (flat actuator) 220 VAC 3 N/C + 2 N/O 3 x M20 with NPT adapter 44519-1240 TL8012-S2024SM (90-degree actuator) 24 VAC/DC 3 N/C + 2 N/O 3 x M20 with NPT adapter 44519-1040 TL8012-S2110SM (90-degree actuator) 110 VAC 3 N/C + 2 N/O 3 x M20 with NPT adapter 44519-1050 TL8012-S2024FM (flex 1 actuator) 24 VAC/DC 3 N/C + 2 N/O 3 x M20 with NPT adapter 44519-1090 TL8012-S2110FM (flex 1 actuator) 110 VAC 3 N/C + 2 N/O 3 x M20 with NPT adapter 44519-1250 TL8012-S2024TM (flat actuator) 24 VAC/DC 3 N/C + 2 N/O 3 x M20 with NPT adapter 44519-1260 TL8012-S2110TM (flat actuator) 110 VAC 3 N/C + 2 N/O 3 x M20 with NPT adapter 44519-1270 TL8012-S3024SM (90-degree actuator) 24 VAC/DC 4 N/C + 1 N/O 3 x M20 with NPT adapter 44519-1400 TL8012-S3110SM (90-degree actuator) 110 VAC 4 N/C + 1 N/O 3 x M20 with NPT adapter 44519-1410 TL8012-S3024FM (flex 1 actuator) 24 VAC/DC 4 N/C + 1 N/O 3 x M20 with NPT adapter 44519-1430 TL8012-S3110FM (flex 1 actuator) 110 VAC 4 N/C + 1 N/O 3 x M20 with NPT adapter 44519-1440 TL8012-S3024TM (flat actuator) 24 VAC/DC 4 N/C + 1 N/O 3 x M20 with NPT adapter 44519-1460 TL8012-S3110TM (flat actuator) 110 VAC 4 N/C + 1 N/O 3 x M20 with NPT adapter 44519-1470 POWer tO lOck POWer tO UnlOck 6 www.omron247.com TL8012-S Safety Interlock Switches Ordering continued Accessories and Spare Parts Model Part No. Lockoff Actuator Replacement 90-Deg Actuator 44512-0700 44519-0700 Replacement Flex 1 Actuator with Alignment Guide 44519-0710 Replacement Flat Actuator 44519-0720 TL8012-S Replacement Head 44519-0730 Spare TL8012-S Actuator Guide (Plastic) 44519-0740 Spare TL8012-S Actuator Guide (Stainless Steel) 44519-0750 Lid with Lock & Key (Use only with Power to Unlock) 44519-0760 Override Key, Molded Plastic 44530-0700 Spare M20 to NPT Adapter 44512-0110 M20 Cord Grip 44512-0090 www.omron247.com 7 OMRON AUTOMATION AMERICAS HEADQUARTERS • Chicago, IL USA • 847.843.7900 • 800.556.6766 • www.omron247.com OMRON CANADA, INC. • HEAD OFFICE Toronto, ON, Canada • 416.286.6465 • 866.986.6766 • www.omron247.com OMRON ARGENTINA • SALES OFFICE Cono Sur • 54.11.4783.5300 OMRON ELECTRONICS DE MEXICO • HEAD OFFICE México DF • 52.55.59.01.43.00 • 01-800-226-6766 • mela@omron.com OMRON CHILE • SALES OFFICE Santiago • 56.9.9917.3920 OMRON ELECTRONICS DE MEXICO • SALES OFFICE Apodaca, N.L. • 52.81.11.56.99.20 • 01-800-226-6766 • mela@omron.com OTHER OMRON LATIN AMERICA SALES 54.11.4783.5300 OMRON ELETRÔNICA DO BRASIL LTDA • HEAD OFFICE São Paulo, SP, Brasil • 55.11.2101.6300 • www.omron.com.br OMRON EUROPE B.V. • Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. • +31 (0) 23 568 13 00 • www.industrial.omron.eu Authorized Distributor: Controllers & I/O • Machine Automation Controllers (MAC) • Motion Controllers • Programmable Logic Controllers (PLC) • Temperature Controllers • Remote I/O Robotics • Industrial Robots • Mobile Robots Operator Interfaces • Human Machine Interface (HMI) Motion & Drives • Machine Automation Controllers (MAC) • Motion Controllers • Servo Systems • Frequency Inverters Vision, Measurement & Identification • Vision Sensors & Systems • Measurement Sensors • Auto Identification Systems Sensing • Photoelectric Sensors • Fiber-Optic Sensors • Proximity Sensors • Rotary Encoders • Ultrasonic Sensors Safety • Safety Light Curtains • Safety Laser Scanners • Programmable Safety Systems • Safety Mats and Edges • Safety Door Switches • Emergency Stop Devices • Safety Switches & Operator Controls • Safety 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