T4012
Rev. 12.07
R
C
US
Conforms to EN1088, EN292, EN60947-5-1, EN60204-1
UL and C-UL listed, BG approved
safety interlock switches
G
T4012
Universal Tongue-Operated Safety Interlock Switch
■
Strong and versatile—the
compact size of the strong,
glass-filled thermoplastic housing allows this switch to be used
in most applications.
■
■
■
■
NEMA 6 enclosure enables
these switches to withstand
water washdown cleaning.
Rotatable head gives eight possible actuator entry points for
versatile installation. A blanking
plug is supplied for the unused
entry.
■
Long life—these switches, with
their stainless steel actuators,
are designed for a minimum of
two million actuations.
Available in 2 or 4 contact pole
versions. The 4 contact pole
version provides 2 poles for
dual channel safety monitoring
and 2 additional poles for status
monitoring.
An optional stainless steel guide
is available for demanding
applications.
A
N
Omron Scientific Technologies, Inc.
USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766
G158
For the Latest Information
On the Internet: www.sti.com or www.omron.ca
Go to the Engineering Guide
For in-depth information on
safety standards and use.
For More Guarding Products
See Section N for safeguarding
cutting and turning machines
T4012
■
Operation
Optional Slide Bolts
■
■
Allows easy installation of
switch on machine guards
Actuator included (order switch
separately)
■
Integral handle included
■
Robust for use with heavy doors
■
Contact Arrangements
■
Slotted hole in bolt permits
attaching multiple padlocks
Yellow color for easy recognition
safety interlock switches
T4012
Flexible 1 Actuator
15 degree flexibility may be
adjusted with the set screw.
Flexible 2 Actuator
15 degree flexibility may be
adjusted with the set screw.
Metal Slide Bolt
Plastic Slide Bolt
Flat Actuator
Available with and without rubber bushings.
90-Degree Actuator
Available with and without rubber bushings.
W!
NE
Optional SLD Series
Optional switch locking devices
are available. See accessories
section for details.
Optional Alignment Guide
Optional stainless steel alignment guide aids actuator entry
and is easily installed.
Omron Scientific Technologies, Inc.
USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766
G
For the Latest Information
On the Internet: www.sti.com or www.omron.ca
G159
T4012
■
Applications
Typical applications are on
sliding guard doors or swinging
guard doors.
a full explanation of the circuit operating principle and fault detection, see
✎ For
“Common Circuit Examples” in the Engineering Section of this catalog.
safety interlock switches
G
24VAC/DC, 110VAC, 230VAC
K1 (AUX)
GUARDS
CLOSED
11
21
41
33
12
22
42
34
T4012
INTERLOCK
SWITCH
START
MOMENTARY
PUSH
BUTTON
K2 (AUX)
CONDUIT
LIGHT
11
21
41
33
12
22
42
34
T4012
INTERLOCK
SWITCH
A1
S11
S21
L1 L2 L3
STOP
MOMENTARY
PUSH
BUTTON
S12
S14
13
23
RESET
33
41
MOMENTARY
PUSH
BUTTON
relay control and
fault monitoring
Power supply
(S11 = 24 V)
+
K1
K2
CONDUIT
LIGHT
+
K2
K1
Sr103Am
INPUTS
A2
S10
S13
14
PLC
24
m
42
FUSE
FUSE
K1
34
K2
AUXILIARY CIRCUIT
(ALARM OR INDICATION)
A
N
Omron Scientific Technologies, Inc.
USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766
G160
CONTACT
PROTECTION
E.G. THERMAL
CUT OUT
For the Latest Information
On the Internet: www.sti.com or www.omron.ca
Go to the Engineering Guide
For in-depth information on
safety standards and use.
For More Guarding Products
See Section N for safeguarding
cutting and turning machines
T4012
■
Specifications
Electrical
All Models
Contact Configurations:
1 N/C + 1 N/O, 2 N/C, 2 N/C + 2 N/O, 3 N/C + 1 N/O, 4 N/C
Safety Contacts:
2 N/C positive break
Switching Ability
AC:
DC:
230 V, 4 A
24 V, 4 A
Contact Material:
Auxiliary Contacts:
1 N/O, 2 N/O
Minimum Switching Voltage:
12 V at 10 mA
Minimum Switching Current:
1 mA at 24 V
Silver alloy, gold flashed
Mechanical
Mounting:
Mounting Hardware:
2 x M5 screws (not supplied)
Actuator Travel for Positive Opening:
5 mm (0.197 in.)
Min Operating Radius:
Approximately 100 mm (3.9 in.) with flex actuator
G
Approximately 1000 mm (39 in.) with flat or 90-degree actuator
Break Contact Min Force:
safety interlock switches
Any position
25 N (5.6 lb.)
Max Actuation Speed:
20 m/min.
Max Actuation Frequency:
112 cycles/min.
Case Material:
Glass-fibre reinforced thermoplastic
Actuator Material:
Stainless steel
Wiring Entry:
3 x M20 conduit with 0.5 in. NPT adapter
Weight:
141 g (5 oz.)
Color:
Black with red lid
Mechanical Life:
2 x 106 minimum
Environmental
Protection:
Operating Temperature:
-20 to 80°C (-4 to 176°F)
Cleaning:
Water washdown
IP67 (NEMA 6)
Compliance
Standards:
EN1088, EN292, EN60947-5-1, EN60204-1
Approvals/Listings:
CE marked for all applicable directives, UL and C-UL, BG
Specifications are subject to change without notice.
Note: The safety contacts of the Omron STI switches are described as normally closed (N/C)—i.e., with the guard closed, actuator in place, and the
machine able to be started.
Omron Scientific Technologies, Inc.
USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766
For the Latest Information
On the Internet: www.sti.com or www.omron.ca
G161
T4012
Dimensions — mm/in.
31
1.22
h
insertion
depth
■
Overtravel
Flat Actuator
insertion depth
A
35
1.38 58
2.28
V
4.1
0.16
43
3.5 35
1.69
0.14 1.38
m = 0.6nm
125
4.92
30
1.18
31
1.22
32
1.26
*thread (3x)
A
3
0.12
88
3.46
0.3 (0.012)
20
0.79
necessary min. travel + Permissible Overtravel
5.1 **
0.2
Operating Direction
Actuator
(standard)
Actuator
travel
horizontal (h)
28 + 2
1.10 + 0.08
28 + 7
1.10 + 0.28
Vertical (v)
29.5 + 1
1.16 + 0.04
29.5 + 7
1.16 + 0.28
15
0.59
min. door radius 1000
39.4
Overtravel
90-Degree Actuator
22
0.87
42
1.65
safety interlock switches
G
** fixed position for
40
1.57
16
0.63
16
0.63
All non-overtravel
actuators
30
1.18
safety-related applications
(screw m5)
m = 0.6nm
15
0.59
B
B
29
4 1.14
0.16
0.3 (0.012)
Adjustment
Screw
40
1.57
■
28 +7
1.1 +0.28
min. door radius 1000
39.4
20
0.79
r> 90
3.54
Adjustment
Screw
min. door radius 90
3.54
Adjustment
Screw
8
0.315
16
0.63
35
1.38
23
0.91
min. door radius 100
3.94
50
1.97
40
1.575
r> 100
3.94
Adjustment
Screw
Ø5.5
0.216
26
1.02
30
1.2
35
1.38
18
0.7
48
1.89
Flexible 2 Actuator
33.2
1.31
5.5
0.22
20
0.8
Flexible 1 Actuator
50
1.97
40
1.575
47
1.85
3
0.12
35
1.38
* m20 x 1.5
14
0.55
3
0.12
5.5
0.22
16
0.63
54
2.13
Ø5.3
0.21
19
0.75
8
0.315
18
0.71
10
0.39
28 +7
1.1 +0.28
35
1.38
16
0.63
Ordering
T4012 90-DEGREE ACTUATOR Contacts
T4012-011SM
1 N/C + 1 N/O
Wiring Entry
Part No.
M20/NPT adapter
44538-0010
T4012-020SM
2 N/C
M20/NPT adapter
44538-0020
T4012-031SM
3 N/C + 1 N/O
M20/NPT adapter
44538-0030
T4012-022SM
2 N/C + 2 N/O
M20/NPT adapter
44538-0040
T4012-040SM
4 N/C
M20/NPT adapter
44538-0050
1 N/C + 1 N/O
M20/NPT adapter
44538-0110
Go to the Engineering Guide
44538-0120
For in-depth
information on
T4012 FLAT ACTUATOR
T4012-011TM
T4012-020TM
2 N/C
M20/NPT adapter
T4012-031TM
3 N/C + 1 N/O
M20/NPT adapter
T4012-022TM
2 N/C + 2 N/O
M20/NPT adapter
T4012-040TM
4 N/C
M20/NPT adapter
Omron Scientific Technologies, Inc.
USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766
G162
For the Latest Information
On the Internet: www.sti.com or www.omron.ca
A
N
safety 44538-0130
standards and use.
44538-0140
For More Guarding Products
44538-0150
See Section N for safeguarding
cutting and turning machines
T4012
■
Ordering (continued)
T4012 FLEX 2 ACTUATOR Contacts
Wiring Entry
Part No.
T4012-011F2M
1 N/C + 1 N/O
M20/NPT adapter
44538-0210
T4012-020F2M
2 N/C
M20/NPT adapter
44538-0220
T4012-031F2M
3 N/C + 1 N/O
M20/NPT adapter
44538-0230
T4012-022F2M
2 N/C + 2 N/O
M20/NPT adapter
44538-0240
T4012-040F2M
4 N/C
M20/NPT adapter
44538-0250
T4012 FLEX 1 ACTUATOR
T4012-011F1M
1 N/C + 1 N/O
M20/NPT adapter
44538-0310
T4012-020F1M
2 N/C
M20/NPT adapter
44538-0320
T4012-031F1M
3 N/C + 1 N/O
M20/NPT adapter
44538-0330
T4012-022F1M
2 N/C + 2 N/O
M20/NPT adapter
44538-0340
T4012-040F1M
4 N/C
M20/NPT adapter
44538-0350
SWITCH ONLY MODELS (no actuators and no adapters included)
1 N/C + 1 N/O
M20
44538-2010
T4012-020
2 N/C
M20
44538-2020
T4012-031
3 N/C + 1 N/O
M20
44538-2030
T4012-022
2 N/C + 2 N/O
M20
44538-2040
T4012-040
4 N/C
M20
44538-2050
G
safety interlock switches
T4012-011
ACCESSORIES
Standard Actuators
Replacement flat actuator
44534-0700
Replacement 90-degree actuator
44534-0710
Replacement flex 2 actuator
44534-0720
Replacement flex 1 actuator
44534-0730
Standard Actuators with Rubber Bushing
Replacement flat actuator RB
44534-0740
Replacement 90-degree actuator RB
44534-0750
Overtravel Actuators
Replacement flat actuator OT
44534-0701
Replacement 90-degree actuator OT
44534-0711
Replacement flex 2 actuator OT
44534-0721
Replacement flex 1 actuator OT
44534-0731
Overtravel Actuators with Rubber Bushing
Replacement flat actuator OTRB
44534-0741
Replacement 90-degree actuator OTRB
44534-0751
Slide Bolts
Bracket with handle for right-hung door (yellow metal)
44534-8130
Bracket with handle for left-hung door (yellow metal)
44534-8140
Bracket (galvanized)
44534-8020
Plastic slide bolt for right or left-hung doors for T4012 (yellow)
44534-8070
Handle without snap-in (use with 44534-8020 bracket) (galvanized)
44534-8000
Handle with snap-in (use with 44534-8020 bracket) (galvanized)
44534-8010
Miscellaneous
Stainless steel alignment guide (must use with overtravel Actuators)
44534-0780
Latch spring (provides greater retention force for actuator)
44534-0760
Lockout bar (prevents insertion of actuator into switch)
44534-0770
Replacement head for T4012
44534-0790
Omron Scientific Technologies, Inc.
USA Tel. 1/888/510-4357 Canada Tel. 1/866/986-6766
For the Latest Information
On the Internet: www.sti.com or www.omron.ca
G163
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