Machine & Process Safeguarding
Solution Selection Guide
2015-2016
»» Expert Area
»» Light Curtains
»» Laser Scanners
»» Programmable Safety Systems
»» Mats and Edges
»» Door Switches
»» Emergency Stop Devices
»» Switches and Operator Controls
»» Monitoring Relays
»» Safeguard Integration Services
Safety Door Switches
Contents
Selection Guide
F-2
Tongue Switches
D4NS
F-6
T5009 & T5009-6
F-14
T4012
F-20
T4016
F-20
T2008
F-21
D4GS-N
F-26
Guardlocking Switches
D4SL-N
F-27
D4NL
F-45
TL4019
F-55
TL4024
F-63
D4JL
F-64
Non-Contact Switches
CM Series
F-73
MA Series
F-85
D40Z/D40A/G9SX-NS
F-91
EC Series
F-108
MA-S Series
F-108
MFS
F-109
Hinged Door Switches
D4NH
F-109
Explosion-Proof Switch
XT5009
F-110
Accessories
D4NS-SK/D4JL-SK
F-110
Accessories
F-111
F-1
Safety Door Switches
Selection Guide
Selecting the Proper Safety Door Switch for Your Application
1
Selecting the Correct
Safety Door Switch is Easy
Our selection guide will help you with the selection
process. First, determine if your application will include the
use of mechanical guards. If not, please review the Safety
Light Curtain, Safety Mat, or Two-Hand Control products in
this catalog.
The following questions will guide you to the appropriate
models. Contact OMRON Automation and Safety for
assistance.
2
Does it need
to operate in
an explosive
atmosphere?
no
Tongue (Key) Operated
For complete specifications and additional models and accessories visit www.omron247.com
no
yes
yes
• XT5009
F-2
Do you
require a safety
selector switch?
H
Safety Switches and
Operator Controls
See Section H of this
catalog for Safety Selector
Switches.
Selection Guide
Safety Door Switches
Selection Guide (continued)
3
no
4
Do you need
an emergency
stop switch?
Do you
require guard
door locking?
no
yes
G
5
Do you need
non-contact
operation?
no
yes
no
(continued on
next page)
yes
Stainless Steel Housing
Emergency Stop Devices
See Section G of this
catalog for Emergency Stop
Devices.
• MA-S Series
(non-coded magnetic)
• CM Series
(coded magnetic)
Ferroresonant
• MFS
Solenoid operating switches
(stand-alone)
Electronically Coded
• EC Series
Plastic body switches
Metal body switches
(Category 4)
2 Safety + 2 Auxiliary Contacts
1 Safety + 2 Auxiliary Contacts
3 Safety + 1 Auxiliary Contact
Magnetically Coded
• TL4024
• D4NL
• D4JL
• CM Series
(slim shape)
(square shape)
(square shape)
(plastic housing)
• D4SL-N
• D4NL
• D40Z/G9SX-NS
(slim shape)
2 Safety + 1 Auxiliary Contact
• D4NL
(square shape)
• D4SL-N
(slim shape)
(square shape)
(Category 4/PLe)
Magnetically Actuated
• MA Series
(plastic housing)
F
• D4SL-N
• MA-S Series
(slim shape)
(stainless steel housing)
2 Safety + 2 Auxiliary Contacts
• D4JL
(square shape)
• D4NL
(square shape)
• D4SL-N
(slim shape)
• TL4019
(slim shape)
For complete specifications and additional models and accessories visit www.omron247.com
F-3
Selection Guide
Safety Door Switches
Selection Guide (continued)
6
(continued from
previous page)
7
Do you need
tongue (key)
operated?
no
yes
2 Safety + 1 Auxiliary Contact
• D4GS-N
• D4GS-N
• D4NS
• T5009
• T4012
(plastic, 50 x 90 mm)
• D4NS
(plastic, 30 x 50 mm)
2 Safety + 0 Auxiliary Contacts
• D4GS-N
• T4012
(plastic, 30 x 80 mm)
(plastic, 40 x 120 mm)
• D4NS
• T4016
(plastic, 30 x 50 mm)
(metal, 40 x 160 mm)
• T2008
• T5009-6
(plastic, 20 x 80 mm)
• T4012
(plastic, 40 x 80 mm)
(plastic 30 x 80 mm)
2 Safety + 2 Auxiliary Contacts
(plastic, 40 x 80 mm)
(plastic, 50 x 90 mm)
3 Safety + 0 Auxiliary Contacts
• D4NS
(plastic, 30 x 50 mm)
F-4
Do you need
limit type?
yes
• D4NH
(plastic, 30 x 50 mm)
• T2008
(plastic, 20 x 80 mm)
no
(plastic, 30 x 80 mm)
• D4NS
(plastic, 30 x 50 mm)
Do you need
hinge operated?
yes
1 Safety + 1 Auxiliary Contact
(plastic, 30 x 80 mm)
8
For complete specifications and additional models and accessories visit www.omron247.com
H
Safety Switches and
Operator Controls
See Section H of this
catalog for Plastic and
Metal Safety Limit Switches.
Selection Guide
Safety Door Switches
Optional Safety Door Switch Products
Several of our safety interlocks switches can be customized to
suit specific application requirements.
Status Indication
Slide Bolt Assemblies
The following switches are available with LED status indicators.
The indicator lights provide a visual indication of whether the
switch is open or closed. LED Conduit Beacons may also be
installed as an alternative means of providing status indication
to most all switches with conduit openings.
The following switches may be installed with a slide bolt assembly.
The use of a slide bolt assembly simplifies the installation of the
switch on many machine guarding applications and provides an
integral handle for operation of the guard door.
Guard-Locking Switches
Guard-Locking Switches
• D4JL
• D4JL
(solenoid operating, plastic, square shape)
• D4NL
• D4SL-N
(solenoid operating, plastic, square shape)
TL4019 with
Metal Slide Bolt
• D4SL-N
(solenoid operating, plastic, square shape)
(solenoid operating, plastic, slim shape)
(solenoid operating, plastic, slim shape)
• TL4019
(solenoid operating, plastic, slim shape)
• TL4019
• TL4024
(solenoid operating, plastic, slim shape)
• TL4024
Tongue Switches
(solenoid operating, metal, slim shape)
• D4NS
(plastic, 30 x 50 mm)
Tongue Switches
• T4016
• T2008
T4016 with
LED Indication
(metal, 40 x 160 mm)
• T4012
• D40Z/D40A/G9SX-NS
(magnetically coded, plastic housing)
• T4016
(metal, 40 x 160 mm)
• MFS
(plastic, 20 x 80 mm)
For safety measures on large doors
(plastic, 40 x 120 mm)
that are potentially dangerous
because their movement
cannot be
immediately stopped.
Non-Contact Switches
(solenoid operating, metal, slim shape)
(stand-alone)
D4JL model
with rear release button (sold separately)
D4JL-SK40
D4JL
Slide Bolt Assembly
with special slide key
Additional Accessories
From spare actuators to our switch locking devices, OMRON
Automation and Safety has you covered when it comes to
outfitting your safety interlocking needs.
F
• Slide Mounting Key for D4SL-N
• Slide Mounting Key for D4NS or D4JL
• Replacement Contact Blocks
Conduit LED Beacons
• Micro Style Cables
• Cabling Components
• Conduit LED Beacons
• Conduit Lights and Remote Indicator
• Security Bits/Drives
Switch Locking Devices
• Universal Mounting Brackets
• Switch Locking Devices
Universal Mounting Brackets
For complete specifications and additional models and accessories visit www.omron247.com
F-5
Safety Door Switches
D4NS
S244
Safety-Door Switch
• Multi-contact, labor-saving, environment-friendly, next-generation
safety-door switch
• Lineup includes three contact models with 2NC/1NO and 3NC
contact forms and MBB models in addition to the previous contact
forms 1NC/1NO, and 2NC
• M12-connector models are available, saving on labor and simplifying replacement.
• Standardized gold-clad contacts provide high contact reliability.
Applicable to both standard loads and microloads.
• Variety of metallic heads available
S
Specifications
Standards and EC Directives
Certified Standard Ratings
Conforms to the following EC Directives:
• Machinery Directive
• Low Voltage Directive
• EN50047
• EN 1088
• EN 60204-1
• GS-ET-15
TÜV (EN 60947-5-1), CCC (GB14048.5)
Item
AC-15
DC-13
Rated operating current (Ie)
Utilization category
3A
0.27 A
Rated operating voltage (Ue)
240 V
250 V
Note: Use a 10 A fuse type gI or gG that conforms to IEC 60269 as a shortcircuit protection device. This fuse is not built into the Switch.
Certified Standards
UL/CSA (UL 508, CSA C22.2 No. 14)
Certification
body
Standard
File No.
TÜV SÜD
EN 60947-5-1
(certified direct opening)
Consult your
representative for
details.
UL *1
UL 508, CSA C22.2 No.14
E76675
CQC (CCC)
GB14048.5
2003010305077330
KOSHA *2
EN60947-5-1
2005-197
*1. Certification for CSA C22.2 No. 14 is authorized by the UL mark.
*2. Only certain models have been certified.
A300
Rated
voltage
120 VAC
240 VAC
10 A
Current (A)
Make
Break
60
6
30
3
Volt-amperes (VA)
Make
Break
7,200
720
Q300
Rated
voltage
125 VDC
250 VDC
F-6
Carry
current
Carry
current
2.5 A
Current (A)
Make
Break
0.55
0.55
0.27
0.27
For complete specifications and additional models and accessories visit www.omron247.com
Volt-amperes (VA)
Make
Break
69
69
D4NS
Safety Door Switches
Specifications (continued)
Characteristics
Degree of protection *1
Durability *2
IP67 (EN60947-5-1)
Mechanical
1,000,000 operations min.
Electrical
500,000 operations min. (3 A resistive load at 250 VAC) *3
300,000 operations min. (10 A resistive load at 250 VAC)
Operating speed
0.05 to 0.5 m/s
Operating frequency
30 operations/minute max.
Direct opening force *4
60 N min.
Direct opening travel *4
10 mm min.
Contact resistance
25 mΩ max.
Minimum applicable load *5
1 mA resistive load at 5 VDC (N-level reference value)
Rated insulation voltage (Ui)
300 V
Rated frequency
50/60 Hz
Protection against electric shock
Class II (double insulation)
Pollution degree (operating environment)
3 (EN60947-5-1)
Impulse
withstand voltage
(EN60947-5-1)
Between terminals of
same polarity
Between terminals of
different polarity
Between each
terminals and
non-current carrying
metallic parts.
2.5 kV
4 kV
6 kV
Insulation resistance
100 MΩ min.
Contact gap
2 x 2 mm min.
Vibration resistance
Shock resistance
10 to 55 Hz, 0.75 mm single amplitude
Destruction
1,000 m/s2 min.
Malfunction
300 m/s2min.
Conditional short-circuit current
100 A (EN60947-5-1)
Conventional free air thermal current (Ith)
10 A (EN60947-5-1)
Ambient operating temperature
-30 to +70°C (with no icing)
Ambient operating humidity
95% max.
Weight
Approx. 96 g (D4NS-1CF)
Notes: The above values are initial values.
The Switch contacts can be used with either standard loads or microloads. Once the contacts have been used to
switch a load, however, they cannot be used to switch smaller loads. The contact surfaces will become rough once
they have been used and contact reliability for smaller loads may be reduced.
*1. The degree of protection is tested using the method specified by the standard (EN60947-5-1). Confirm that
sealing properties are sufficient for the operating conditions and environment beforehand. Although the switch
box is protected from dust or water penetration, do not use the D4NS in places where foreign material may enter
through the key hole on the head, otherwise Switch damage or malfunctioning may occur.
*2. The durability is for an ambient temperature of 5 to 35°C and an ambient humidity of 40% to 70%. For further
conditions, consult your sales representative.
*3. Do not pass a 3 A, 250 VAC load through more than two circuits.
*4. These figures are minimum requirements for safe operation.
*5. This value will vary with the switching frequency, environment, and reliability level. Confirm that correct operation
is possible with the actual load beforehand.
For complete specifications and additional models and accessories visit www.omron247.com
F
F-7
D4NS
Safety Door Switches
Connections
Contact Form
Diagrams show state with key inserted.
Model
Contact
Contact form
Zb
D4NS-□A□
1NC/1NO
11
12
33
34
2NC
11
12
31
32
Zb
D4NS-□C□
2NC/1NO
11
12
21
22
33
34
Zb
D4NS-□D□
3NC
11
12
21
22
31
32
Zb
D4NS-□E□
1NC/1NO MBB*
11
12
33
34
Zb
D4NS-□F□
2NC/1NO MBB*
11-12
33-34
11
12
21
22
33
34
Remarks
ON
Stroke
Extraction
completion
position
Operation
Key insertion
completion
position
11-12
31-32
Zb
D4NS-□B□
Operating pattern
The terminals 11-12 and 33-34
can be used as unlike poles.
ON
Stroke
Operation
Key insertion
completion
position
Extraction
completion
position
11-12
21-22
33-34
ON
Stroke
Operation
Key insertion
completion
position
Extraction
completion
position
11-12
21-22
31-32
ON
Stroke
Operation
Key insertion
completion
position
ON
Stroke
Operation
Key insertion
completion
position
Extraction
completion
position
11-12
21-22
33-34
Operation
Key insertion
completion
position
NC contacts 11-12 and 21-22
have a certified direct
opening mechanism.
The terminals 11-12, 21-22, and
33-34 can be used as unlike
poles.
NC contacts 11-12, 21-22, and
31-32 have a certified direct
opening mechanism.
Only NC contacts 11-12 have a
certified direct opening
mechanism.
The terminals 11-12 and 33-34
can be used as unlike poles.
ON
Stroke
NC contacts 11-12 and 31-32
have a certified direct
opening mechanism.
The terminals 11-12 and 31-32
can be used as unlike poles.
The terminals 11-12, 21-22, and
31-32 can be used as unlike
poles.
Extraction
completion
position
11-12
33-34
Only NC contacts 11-12 have a
certified direct opening
mechanism.
Extraction
completion
position
NC contacts 11-12 and 21-22
have a certified direct opening
mechanism.
The terminals 11-12, 21-22 and
33-34 can be used as unlike poles.
*MBB (Make Before Break) contacts have an overlapping structure, so that before the normally closed contact (NC) opens, the normally open contact
(NO) closes.
F-8
For complete specifications and additional models and accessories visit www.omron247.com
D4NS
Safety Door Switches
Dimensions and Operating Characteristics
(mm)
1-Conduit Models
Head cap
D4NS-1 F
D4NS-2 F
D4NS-4 F
7.5
Operating
characteristics
D4NS-1@F
D4NS-2@F
D4NS-3@F
D4NS-4@F
Key insertion force
Key extraction force
15 N max.
30 N max.
Model
30.6
15.5
30.2
15.3
Red
4.4
41 33.5
2.5
Black
55
47±0.2
21.5
20±0.1
22±0.1
31.5
2.15±0.05R
mounting holes
Two, 4+0.15
dia. holes
0
depth: 5
6±3 mm
(28 mm)
Direct opening force *
Direct opening stroke *
60 N min.
10 mm min.
* Always maintain the above operating characteristics
for safe use.
14.2
30
22±0.2
31
Pretravel (PT)
Total travel (TT)
2-Conduit Models
Head cap
D4NS-6 F
D4NS-8 F
7.5
31.5
30.6
42±0.1
40±0.1
30.2
15.3
Red
41
21.5
15.5
47
33.5 5.4
2.5
9±0.2
20.5
20±0.1
39±0.2
25 dia.
22±0.1
Cap
42±0.2
56 max.
2.15±0.05R
mounting holes
14.2
3
30
D4NS-5@F
D4NS-6@F
D4NS-7@F
D4NS-8@F
Key insertion force
Key extraction force
15 N max.
30 N max.
Model
4.4
Black
Operating
characteristics
Two, 4+0.15
dia. holes
0
depth: 5
Pretravel (PT)
6±3 mm
Total travel (TT)
(28 mm)
Direct opening force *
Direct opening stroke *
60 N min.
10 mm min.
* Always maintain the above operating characteristics
for safe use.
1-Conduit Connector Models
Head cap
D4NS-9@F
7.5
Red
F
30.6
15.5
30.2
15.3
Operating
characteristics
Key insertion force
Key extraction force
4.4
Black
41 33.5
2.5
55
47±0.2
21.5
20±0.1
22±0.1
31.5
2.15±0.05R
mounting holes
M12 × 1
Two, 4+0.15
dia. holes
0
depth: 5
D4NS-9@F
15 N max.
30 N max.
Pretravel (PT)
6±3 mm
Total travel (TT)
(28 mm)
Direct opening force *
Direct opening stroke *
60 N min.
10 mm min.
* Always maintain the above operating characteristics
for safe use.
(14)
22±0.2
31
Model
14.2
30
Notes:
1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
2. There are fluctuations in the contact ON/OFF timing for Switches with multiple poles (2NC, 2NC/1NO, or 3NC). Confirm performance before application.
For complete specifications and additional models and accessories visit www.omron247.com
F-9
D4NS
Safety Door Switches
Dimensions and Operating Characteristics (continued)
(mm)
With Operation Key Inserted (Relationship between Insertion Radius and Key Hole)
D4NS-1@F + D4DS-K1
(with Top-inserted Operation Key)
D4NS-1@F + D4DS-K1
(with Front-inserted Operation Key)
44 to 46.5
Key insertion face
Red
Horizontal key
insertion radius
R ≥ 200
(30.6)
Horizontal key insertion
radius R ≥ 200
Red
(15)
(15)
Black
Permissible difference
in center lines between
the Operation Key and
key hole is ±1.
(30.6)
54.5 to 57.0 Key
(41) insertion face
Black
The permissible difference
in center lines between
the Operation Key
and key hole is ±1.
Vertical key
insertion radius
R ≥ 200
44 to 46.5
Key insertion face
Vertical key insertion
radius R ≥ 200
(33.5)
(8)
Permissible difference
in center lines between
the Operation Key and
key hole is ±1.
54.5 to 57.0 Key
(41) insertion face
The permissible difference
in center lines between
the Operation Key
and key hole is ±1.
D4NS-1@F + D4DS-K2
(with Front-inserted Operation Key)
Red
40 to 42.5
Key insertion face
(30.6)
D4NS-1@F + D4DS-K2
(with Top-inserted Operation Key)
Horizontal key
insertion radius
R ≥ 200
Horizontal key insertion
radius R ≥ 200
Red
(15)
(15)
Black
Permissible difference
in center lines between
the Operation Key and
key hole is ±1.
50.5 to 53.0 Key
(41) insertion face
Black
The permissible difference
in center lines between
the Operation Key
and key hole is ±1.
(30.6)
40 to 42.5
Key insertion face
Vertical key
insertion radius
R ≥ 200
(33.5)
(27.5)
Permissible difference
in center lines between
the Operation Key and
key hole is ±1.
Vertical key insertion
radius R ≥ 200
(6)
(8)
50.5 to 53.0 Key
(41) insertion face
The permissible difference
in center lines between
the Operation Key
and key hole is ±1.
Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
F-10
For complete specifications and additional models and accessories visit www.omron247.com
D4NS
Safety Door Switches
Dimensions and Operating Characteristics (continued)
D4NS-1@F + D4DS-K3
(with Top-inserted Operation Key)
D4NS-1@F + D4DS-K3
(with Front-inserted Operation Key)
Red
(mm)
45 to 47.5
Key insertion face
Horizontal key
insertion radius
R ≥ 50
(30.6)
40
(40±0.15)
Black
Black
Permissible difference
in center lines between
the Operation Key and
key hole is ±1.
(30.6)
45 to 47.5
Key insertion face
Vertical key
insertion radius
R ≥ 200
Horizontal key insertion
radius R ≥ 50
Red
55.5 to 58.0 Key
insertion face
(41)
The permissible difference
in center lines between
the Operation Key
and key hole is ±1.
Horizontal key insertion
radius R ≥ 200
(8)
(33.5)
Permissible difference
in center lines between
the Operation Key and
key hole is ±1.
55.5 to 58.0 Key
(41) insertion face
The permissible difference
in center lines between
the Operation Key
and key hole is ±1.
D4NS-1@F + D4DS-K5
(with Front-inserted Operation Key)
Red
D4NS-1@F + D4DS-K5
(with Top-inserted Operation Key)
51.9 to 54.4
Key insertion face
43 ± 0.1
41 ± 0.1
Red
(30.6)
(43±0.1)
(41±0.1)
Black
Black
Horizontal key
insertion radius
R ≥ 50
(30.6)
51.9 to 54.4
Key insertion face
Permissible difference
in center lines between
the Operation Key and
key hole is ±1.
62.4 to 64.9 Key
insertion face
Horizontal key insertion
radius R ≥ 50
(41)
The permissible difference
in center lines between
the Operation Key
and key hole is ±1.
F
Vertical key
insertion radius
R ≥ 50
(33.5)
Horizontal key insertion
radius R ≥ 50
Permissible difference
in center lines between
the Operation Key and
key hole is ±1.
For complete specifications and additional models and accessories visit www.omron247.com
(8)
(41)
62.4 to 64.9 Key
insertion face
The permissible difference
in center lines between
the Operation Key
and key hole is ±1.
F-11
D4NS
Safety Door Switches
Dimensions and Operating Characteristics (continued)
(mm)
Operation Keys
D4DS-K1
17.5
D4DS-K3
28
13
7
30
14
28
8 dia.
4
4.5 dia.
4.3
15
13
13
7
30
2
D4DS-K5
10.5
28
30
6
7
13
2 4.3
56
2
6.3
9
40
20°
Black
Four, 2.15R
D4DS-K2
Angle adjustment bolt
9 dia.
15
20.9
28
Mounting Holes
(Enlargement)
24.6
22.5
4
17
15
15
15°
43
7
30
41
13
Four, 2.15R
8
55
41
18°
Black
6.5
18
4.5
43
(7)
M20-NPT Adapter
Ordering
Model Number Structure
Switch
Operation Key
D4NS – □ □ □ – □
D4DS-K □
1 2 3 4
1 Conduit Size
1:
2:
4:
6:
8:
9:
Pg13.5 (1-conduit)
G1/2 (1-conduit)
M20 (1-conduit)
G1/2 (2-conduit)
M20 (2-conduit)
M12 connector (1-conduit)
(only 4-pin is available)
2 Built-in Switch (with Door Open/Closed
Detection Switch and Lock Monitor
Switch Contacts)
A: 1NC/1NO (slow-action)
B: 2NC (slow-action)
C: 2NC/1NO (slow-action)
D: 3NC (slow-action)
E: 1NC/1NO (MBB contact)
F: 2NC/1NO (MBB contact)
3 Head Mounting Direction
F: Four mounting directions possible
(Front-side mounting at shipping)/
plastic
D: Four mounting directions possible
(Front-side mounting at shipping)/
metal
4 M20-to-NPT Adapter
Blank: Adapter is not included
NPT: Adapter is included*
1
1 Operation Key Type
1:
2:
3:
5:
Horizontal mounting
Vertical mounting
Adjustable mounting (horizontal)
Adjustable mounting (horizontal/
vertical)
Type
Horizontal
mounting
Horizontal mounting
Model
D4DS-K1
Note: An order for the head part or the Vertical mounting
Vertical mounting
switch part alone cannot be accepted.
(The operation key is sold separately.)
D4DS-K2
*Not available with 2-conduit models.
Adjustable mounting
Adjustable mounting
(Horizontal) (horizontal)
D4DS-K3
Adjustable mounting
Adjustable mounting
(Horizontal/Vertical)
(horizontal/vertical)
D4DS-K5
F-12
For complete specifications and additional models and accessories visit www.omron247.com
D4NS
Safety Door Switches
Ordering (continued)
List of Models
Switches with certified direct opening mechanisms (Operation Keys are sold separately)
Type
Contact configuration
Conduit opening/Connector
Pg13.5
1NC/1NO
2NC
1-Conduit
3NC
1NC/1NO
Slow-action MBB contact
2NC/1NO
1NC/1NO
2NC
Slow-action
2NC/1NO
2-Conduit
3NC
1NC/1NO
Slow-action MBB contact
2NC/1NO
Slow-action
Slow-action MBB contact
D4NS-2AF *
NPT
D4NS-4AF-NPT
M20
D4NS-4AF
Pg13.5
D4NS-1BF *
G1/2
D4NS-2BF *
NPT
D4NS-4BF-NPT
Pg13.5
2NC/1NO
1-Conduit, with
connector
G1/2
M20
Slow-action
D4NS-4BF
D4NS-1CF *
G1/2
D4NS-2CF *
NPT
D4NS-4CF-NPT
M20
D4NS-4CF
Pg13.5
D4NS-1DF *
G1/2
D4NS-2DF *
NPT
D4NS-4DF-NPT
M20
D4NS-4DF
Pg13.5
D4NS-1EF
G1/2
D4NS-2EF
NPT
D4NS-4EF-NPT
M20
D4NS-4EF
Pg13.5
D4NS-1FF
G1/2
D4NS-2FF
NPT
D4NS-4FF-NPT
M20
D4NS-4FF
G1/2
D4NS-6AF
M20
D4NS-8AF
G1/2
D4NS-6BF
M20
D4NS-8BF
G1/2
D4NS-6CF
M20
D4NS-8CF
G1/2
D4NS-6DF
M20
D4NS-8DF
G1/2
D4NS-6EF
M20
D4NS-8EF
G1/2
D4NS-6FF
M20
1NC/1NO
2NC
Model
D4NS-1AF *
D4NS-8FF
D4NS-9AF
M12 connector
1NC/1NO
D4NS-9BF
D4NS-9EF
F
1. The recommended models for equipment and machinery being exported to
Europe are those with an M20 or Pg13.5 conduit sizes, and for North America,
the recommended models are those with a NPT conduit sizes.
2. Resin is used as the material for the D4NS housing and head. Use the metal
D4BS Safety-door Switch for applications requiring greater mechanical strength.
*Models with Korean S-mark certification.
For complete specifications and additional models and accessories visit www.omron247.com
F-13
Safety Door Switches
T5009 & T5009-6
S249
Universal Tongue-Operated
Safety Interlock Switch
• Strong and versatile—the compact size of the strong, glassfilled polyester housing and metal reinforced cam allows this
popular switch to be used in most applications
• NEMA 6 enclosure enables these switches to withstand water
washdown cleaning.
• Rotatable head gives four possible actuator entry points for versatile installation. A blanking plug is supplied for the unused entry.
• Small swing radius allows use on doors with a swing radius as
small as 2.5 in. when using the optional flexible actuators
• Hi-Hold models reduce nuisance rips and allow the switch to
also serve as the gate catch without the need to mount any
additional hardware.
• The 4 contact poles provide 2 poles for dual channel safety
monitoring and 2 additional poles for status monitoring
• Optional connector makes installation easy
• An optional stainless steel head is available
HI-HOLD
MODELS
AVAILABLE
R
C
Specifications
Electrical
Contact Configurations:
Safety Contacts:
Switching Ability
US
Conforms to EN1088, EN292,
EN60947-5-1, EN60204-1
UL and C-UL listed
All Models
2 N/C positive break
AC: 500 V–1 A, 240 V–3 A, 120 V–6 A
DC: 250 V–0.5 A, 24 V–2.5 A
> 2 mm (0.079 in.)
T5009
2 N/C + 1 N/O
T5009-6
2 N/C + 2 N/O, 3 N/C + 1 N/O, 4 N/C
Safety Contact Gap:
Auxiliary Contacts:
1 N/O
1 N/C + 1 N/O, 2 N/C, 2 N/O
Max Switching Current/Volt/Amp:
500 V/500 VA
Minimum Current:
5 V 5 mA DC
Electrical Life:
1 x 106 minimum
Mechanical
Mounting:
Any position
Mounting Hardware:
2 x M5 screws
Actuator Travel for Positive Opening:
7 mm (0.275 in.)
Min Operating Radius:
60 mm (2.5 in.) with Flex 1 actuator; 175 mm (6.89 in.) with standard actuator
Break Contact Min Force:
12 N (2.7 lb.); Hi-Hold models are 50 N (11.2 lbs.)
Max Actuation Speed:
160 mm/sec (6.30 in./sec)
Max Actuation Frequency:
2 cycles/sec
Case Material:
UL listed, glass-filled polyester, optional stainless steel head
Actuator Material:
Stainless steel
Wiring Entry:
M20 with 1/2 in. NPT adapter included, 1/2 in. NPT, 6-pin micro AC connector 1/2 in.– 20
Weight:
160 g (5.6 oz.)
Color:
Red
Mechanical Life:
1 x 106 minimum
Environmental
Protection:
IP67 (NEMA 6)
Operating Temperature:
-25 to 80°C (-13 to 176°F)
Cleaning:
Water washdown
Compliance
Standards:
EN1088, EN292, EN60947-5-1, EN60204-1, UL508
Approvals/Listings:
CE marked for all applicable directives, UL and C-UL
Specifications are subject to change without notice.
Note: The safety contacts of the STI switches are described as normally closed (N/C)—
i.e., with the guard closed, actuator in place, and the machine able to be started.
F-14
For complete specifications and additional models and accessories visit www.omron247.com
T5009 & T5009-6
Safety Door Switches
Operation
Removable terminal block
for field service
The head
rotates 180° to
give 4 possible
actuator entry
points.
Blanking plug
for unused entry.
Optional SLD Series
Flex 1
15° flexibility in
any direction.
Optional Connector
for 3-Pole Switches
Optional switch locking
devices are available. See
accessories section for details.
6-Pin Male, Micro AC, 1/2-20 UN2A
Safety Circuit 1 (N/C)
11
1
Flex 2
15° flexibility in
two directions.
2
22
1/2" UNF
12
6
3
21
5
4
33
34
Safety Circuit 2 (N/C)
Auxiliary Circuit (N/O)
Contact Arrangements
Minimum Allowable Radius for Actuator Entry
F
44501-0755
44501 -0785
44501-0790
44501-0765
44501-0760
T5009-6
175 mm
175 mm
175 mm
175 mm
60 mm
175 mm
175 mm
175 mm
50 mm
60 mm
175 mm
175 mm
175 mm
60 mm
60 mm
175 mm
175 mm
175 mm
175 mm
60 mm
T5009-6
Contact Block Operation at Withdrawl of Actuator
2N/C + 1 N/O Version
7
0.28
3N/C + 1N/O Version
0
11/12
21/22
33/34
7.8
0.31
Contact Open
Contact Closed
11/12
21/22
31/32
41/42
Contact Open
7
0.28
4 N/C Version
0
7.8
0.31
Contact Closed
11/12
21/22
31/32
41/42
Contact Open
2N/C + 2N/O version
7
0.28
0
Contact Closed
11/12
21/22
33/34
43/44
Contact Open
7
0.28
0
7.8
0.31
Contact Closed
For complete specifications and additional models and accessories visit www.omron247.com
F-15
T5009 & T5009-6
Safety Door Switches
Applications
Typical applications are on
sliding guard doors or swinging guard doors with a 2.5 in.
minimum swing radius when
using the flexible actuators.
24VAC/DC, 110VAC, 230VAC
K1 (AUX)
GUARDS
CLOSED
11
21
33
43
12
22
34
44
T5009-6
INTERLOCK
SWITCH
START
MOMENTARY
PUSH
BUTTON
K2 (AUX)
CONDUIT
LIGHT
11
21
33
43
12
22
34
44
T5009-6
INTERLOCK
SWITCH
A1
S11
S21
L1 L2 L3
STOP
MOMENTARY
PUSH
BUTTON
S12
S14
13
23
RESET
33
41
Relay control and
fault monitoring
Power supply
(S11 = 24 V)
+
K1
K2
CONDUIT
LIGHT
MOMENTARY
PUSH
BUTTON
+
K2
K1
SR103AM
INPUTS
A2
S10
S13
14
PLC
24
42
FUSE
FUSE
K1
34
K2
AUXILIARY CIRCUIT
(ALARM OR INDICATION)
a full explanation of the circuit operating principle and fault detection,
✎ For
see “Common Circuit Examples” in the Expert Area Section of this catalog on page A-27
F-16
M
For complete specifications and additional models and accessories visit www.omron247.com
CONTACT
PROTECTION
E.G. THERMAL
CUT OUT
T5009 & T5009-6
Dimensions
Safety Door Switches
(mm/in.)
T5009, T5009-6 Switch with Plastic Head
T5009, T5009-6 Switch with Plastic Head
3.78 (96.0)
3.46 (88.0)
1.83 (46.5)
M5 fixing holes
2.05 (52.0)
1.57 (40.0)
.82 (21)
2.30 (58.4)
.59 (15.0)
.20 (5.0)
.31 (8.0)
.83 (21.0)
.09 (2.4)
.98 (25.0)
.22 (5.5)
.55 (14.0)
1.32 (33.5)
1.35 (34.4)
.20 (5.0)
M20 or 1/2" NPT
3.95 (100.4)
T5009, T5009-6 Switch with Stainless Steel Head
T5009, T5009-6 with Stainless Steel Head
2.05 (52.0)
1.48 (37.5)
.83 (21.0)
.22 (5.5)
4.07 (103.5)
.20 (5.0)
.22 (5.5)
.55 (14.0)
.22 (5.5)
.98 (25.0)
F
.20 (5.0)
.31 (8.0)
1.32 (33.5)
M5 fixing holes
1.57 (40.0)
.83 (21.0)
2.30 (58.4)
3.78 (96.0)
3.46 (88.0)
1.83 (46.5)
.59 (15.0)
For complete specifications and additional models and accessories visit www.omron247.com
F-17
T5009 & T5009-6
Safety Door Switches
Dimensions (continued)
(mm/in.)
Standard & Flat Actuator
Selections:
& Flat
Actuator Selections:
Standard & FlatStandard
Actuator Selections
SA01-SSTD
SAO1-SSTD
SAO1-FSTD
SAO1-SSTD
44501-0785
(for use with stainless steel headed switches)
1.57 (40.0)
2
(5
2
.72 (18.4)
.14 (3.5)
.28 (7.0)
2.09 (53.0)
.79 (20.0)
2.87 (73.0)
3.15 (80.0)
1.40 (35.5)
.30 (7.7)
9(
.3
0)
.
10
0)
0.
1
9(
.59 (15.0)
.37 (9.5)
.55 (14.0)
.55 (14.0)
.59 (15.0)
1.40 (35.5)
.37 (9.5)
2.17 (55.0)
)
.31 (8.0)
.24 (6.0)
.77 (19.5)
.22 (5.5)
.43 (11.0)
.14 (3.5)
.14 (3.5)
5
(5.
)
5
(5.
.31 (8.0)
.72 (18.4)
.3
8)
2.
(R
)
.8
.26 (6.5)
2.17 (55.0)
.22
.14 (3.5)
.72 (18.4)
11
1.57 (40.0)
44501-0760 (for use with plastic or S.S
44501-0760 (for use with plastic or S.S
headed switches)
headed switches)
F-18
.14 (3.5)
R.
1.57 (40.0)
2
(R
.26 (6.5)
1.57 (40.0)
2.03 (51.5)
11
R.
.14 (3.5)
.14 (3.5)
.22
1.57 (40.0)
2.03 (51.5)
.72 (18.4)
.22 (5.5)
.43 (11.0)
1.44 (36.5)
2.20 (56.0)
1.44 (36.5)
2.20 (56.0)
.72 (18.4)
SAO1-FLX2
44501-0765
(for use with plastic or stainless steel headed switches)
SAO1-FLX2
1.40 (35.5)
.37 (9.5.)
SAO1-FLX1
SA01-FLX2
.37 (9.5.)
or(for
S.S
headed
44501-0760
useSAO1-FLX1
with plasticswitches)
or stainless steel headed switches)
1.99 (50.5)
44501-0790 (for use with plastic
SA01-FLX1
.77 (19.5)
1.99 (50.5)
)
.5
.57 (14.5)
1.40 (35.5)
.24 (6.0)
.16 (4.0)
.13 (3.4)
ith S.S
.28 (7.0)
2.09 (53.0)
44501-0785 (for use with S.S
44501-0790 (for use with plastic
44501-0785 (for use with S.S
44501-0790 (for use
headed switches)
or S.S headed switches)
headed switches)
or S.S headed switche
44501-0790 (for use with plastic
or stainless steel(for
headed
44501-0755
useswitches)
with plastic
.55 (14.0)
2.87 (73.0)
.57 (14.5)
1.40 (35.5)
)
.5
)
(5
.5
)
.5
)
(5
.5
44501-0755 (for use with plastic
SAO1-FSTD
headed
switches)
headed switches)
.57 (14.5)
1.40 (35.5)
.2
2
(5
SA01-FSTD
.30 (7
.2
1.57 (40.0)
.2
2
1.57 (40.0)
.55 (14.0)
.14 (3.5
.79 (20.0)
.16 (4.0)
2.13
(54.0)
.55 (14.0)
.55 (14.0)
.2
1.57 (40.0)
1.40 (35.6)
1.57 (40.0)
1.57 (40.0)
.16 (4.0)
2.13 (54.0)
.55 (14.0)
2.13
(54.0)
.72 (18.4)
.13 (3.4)
3.15 (80.0)
2.09
(53.0)
1.40
(35.5)
2.13 (54.0)
.72 (18.2).13 (3.4)
.13 (3.4)
.16 (4.0)
1.40 (35.5)
1.40 (35.5)
.72 (18.2) .13 (3.4)
.79 (20.0)
.72 (18.2)
.72 (18.2)
SAO1-FSTD
.72 (18.4)
3.15 (80.0)
1.40 (35.5)
.16 (4.0)
SAO1-STD
44501-0755 (for use with plastic
headed switches)
1.40 (35.6)
SA01-STD
SAO1-STD
44501-0765 (for use with plastic or S.S headed
44501-0765 (for use with plastic or S.S headed
switches)
switches)
For complete specifications and additional models and accessories visit www.omron247.com
T5009 & T5009-6
Safety Door Switches
Ordering
Model
T5009 Switch Only
T5009-021M
T5009-021MHH (High-Hold Model)
T5009-021N
T5009-021NHH (High-Hold Model)
T5009-021QD
T5009-021QDHH (High-Hold Model)
T5009-021SSM (Stainless Steel Head)
T5009-021SSMHH (Stainless Steel Head, High-Hold Model)
T5009-021SSN (Stainless Steel Head)
T5009-021SSNHH (Stainless Steel Head, High-Hold Model)
T5009-021SSCC (Stainless Steel Head)
T5009-021SSCCHH (Stainless Steel Head, High-Hold Model)
T5009 Standard Actuator
T5009-021SM
T5009-021SMHH (High-Hold Model)
T5009-021SN
T5009-021SCC
T5009-021FSSM (Stainless Steel Head)
T5009-021FSSN (Stainless Steel Head)
T5009 Flex 1 Actuator
T5009-021F1M
T5009-021F1MHH (High-Hold Model)
T5009-021F1N
T5009 Flex 2 Actuator
T5009-021F2M
T5009-021F2N
T5009-6 Switch Only
T5009-6022M
T5009-6022N
T5009-6031M
T5009-6031N
T5009-6040M
T5009-6040N
T5009-6022SSM (Stainless Steel Head)
T5009-6022SSN (Stainless Steel Head)
T5009-6031SSM (Stainless Steel Head)
T5009-6031SSN (Stainless Steel Head)
T5009-6040SSM (Stainless Steel Head)
T5009-6040SSN (Stainless Steel Head)
T5009-6 Standard Actuator
T5009-6022SM
T5009-6022SN
T5009-6031SM
T5009-6031SN
T5009-6040SM
T5009-6040SN
Actuators For Plastic Headed T5009, T5009-6 Switches
SA01-STD, Standard Actuator T5009, T5009-6, Plastic Head Switches
Actuators For Stainless Steel Headed T5009, T5009-6 Switches
SA01-SSTD, Standard Actuator for T5009, T5009-6 Stainless Steel Head Switches
Actuators Compatible with both
Plastic and Stainless Steel Headed T5009, T5009-6 Switches
SA01-FLX1, Flex 1 Actuator T5009, T5009-6, Plastic or SS Headed Switches
SA01-FSTD, Flat Actuator T5009, T5009-6, Plastic or SS Headed Switches
SA01-FLX2, Flex 2 Actuator T5009, T5009-6, Plastic Head Switches
Accessories
Spare M20 to 1/2” NPT Adapter
M20 Cord Grip
BBM = Break Before Make Contacts
Contacts
Wiring Entry
Part No.
2NC+1NO BBM
2NC+1NO BBM
2NC+1NO BBM
2NC+1NO BBM
2NC+1NO BBM
2NC+1NO BBM
2NC+1NO BBM
2NC+1NO BBM
2NC+1NO BBM
2NC+1NO BBM
2NC+1NO BBM
2NC+1NO BBM
3 x M20/NPT
3 x M20/NPT
3 X 1/2 NPT
3 x 1/2 NPT
6-pin Micro AC Conn.
6-pin Micro AC Conn.
3 x M20/NPT
3 x M20/NPT
3 X 1/2 NPT
3 x 1/2 NPT
6-pin Micro AC Conn.
6-pin Micro AC Conn.
44501-0010
44501-5010
44501-0020
44501-5020
44501-0030
44501-5030
44501-0040
44501-5040
44501-0050
44501-5050
44501-0060
44501-5060
2NC+1NO BBM
2NC+1NO BBM
2NC+1NO BBM
2NC+1NO BBM
2NC+1NO BBM
2NC+1NO BBM
3 x M20/NPT
3 x M20/NPT
3 X 1/2 NPT
6-pin Micro AC Conn.
3 x M20/NPT
3 X 1/2 NPT
44501-0110
44501-5110
44501-0450
44501-0410
44501-0500
44501-0520
2NC+1NO BBM
2NC+1NO
2NC+1NO BBM
3 x M20/NPT
3 x M20/NPT
3 X 1/2 NPT
44501-0120
44501-5120
44501-0170
2NC+1NO BBM
2NC+1NO BBM
3 x M20/NPT
3 X 1/2 NPT
44501-0440
44501-0470
2NC+2NO BBM
2NC+2NO BBM
3NC+1NO BBM
3NC+1NO BBM
4NC BBM
4NC BBM
2NC+2NO BBM
2NC+2NO BBM
3NC+1NO BBM
3NC+1NO BBM
4NC BBM
4NC BBM
3 x M20/NPT
3 X 1/2 NPT
3 x M20/NPT
3 X 1/2 NPT
3 x M20/NPT
3 X 1/2 NPT
3 x M20/NPT
3 X 1/2 NPT
3 x M20/NPT
3 X 1/2 NPT
3 x M20/NPT
3 X 1/2 NPT
44501-1020
44501-1025
44501-1030
44501-1035
44501-1040
44501-1045
44501-2020
44501-2025
44501-2030
44501-2035
44501-2040
44501-2045
2NC+2NO BBM
2NC+2NO BBM
3NC+1NO BBM
3NC+1NO BBM
4NC BBM
4NC BBM
3 x M20/NPT
3 X 1/2 NPT
3 x M20/NPT
3 X 1/2 NPT
3 x M20/NPT
3 X 1/2 NPT
44501-3020
44501-3025
44501-3030
44501-3035
44501-3040
44501-3045
For complete specifications and additional models and accessories visit www.omron247.com
F
44501-0755
44501-0785
44501-0760
44501-0790
44501-0765
44512-0110
44512-0090
F-19
Safety Door Switches
T4012
S252
Universal Tongue-Operated
Safety Interlock Switch
• Strong and versatile—the compact size of the strong, glassfilled thermoplastic housing allows this switch to be used in
most applications
• NEMA 6 enclosure enables these switches to withstand water
washdown cleaning
• Rotatable head gives eight possible actuator entry points for
versatile installation. A blanking plug is supplied for the unused
entry.
• Long life—these switches, with their stainless steel actuators,
are designed for a minimum of two million actuations
• Available in 2 or 4 contact pole versions. The 4 contact pole
version provides 2 poles for dual channel safety monitoring and
2 additional poles for status monitoring.
• An optional stainless steel guide is available for demanding
applications
Safety Door Switches
T4016
Heavy-Duty Metal-Body Safety
Interlock Switch
• Rugged enclosure—the all metal housing and stainless steel
actuator of the T4016 makes it suitable for harsh environments
• NEMA 6/IP67 enclosure enables these switches to withstand
water washdown cleaning.
• Rotatable head gives eight possible actuator entry points for
versatile installation. A blanking plug is supplied for the unused
entry.
• Long life—these switches, with their stainless steel actuators,
are designed for a minimum of two million actuations
• A variety of 4 contact pole versions provides 2 poles for dual
channel safety monitoring and 2 additional poles for status
monitoring
F-20
For complete specifications and additional models and accessories visit www.omron247.com
S253
Safety Door Switches
T2008
S254
Small Tongue-Operated Safety
Interlock Switch
• Small size—these switches are ideal for guarding applications with
space restrictions. Fits on 1 inch square tubing.
• NEMA 6 (IP67) enclosure enables these switches to withstand water
washdown cleaning
• Rotatable head gives eight possible actuator entry points for versatile
installation. A blanking plug is supplied for the unused entry.
• Long life—these switches, with their stainless steel actuators, are
designed for a minimum of one million actuations
• Available with two contact poles. Contact configurations of 1 N/O and 1
N/C or 2 N/C are available to meet requirements of dual channel safety
monitoring
• An optional stainless steel guide is available for demanding
applications
R
C
Specifications
Electrical
Contact Configurations:
Safety Contacts:
Switching Ability:
US
Conforms to EN60947-5-1, EN1088,
EN ISO 13849-1
UL and C-UL listed
DGUV approved
All Models
1 N/O + 1 N/C, 2 N/C
1 N/C positive break, 2 N/C positive break
AC: 230 V, 4 A
DC: 24 V, 4 A
Silver alloy, gold flashed
1 N/O (T2008-11 models only)
12 V at 10 mA
1 mA at 24 V
Contact Material:
Auxiliary Contacts:
Minimum Switching Voltage:
Minimum Switching Current:
Mechanical
Mounting:
Any position
Mounting Hardware:
2 x M4 screws (not supplied)
Min Operating Radius:
150 to 200 mm based upon orientation of actuator to switch
Break Contact Min Force:
6 N (0.23 lb.)
Max Actuation Speed:
20 m/min.
Max Actuation Frequency:
7000 cycles/hour
Case Material:
Glass-fibre reinforced thermoplastic
Actuator Material:
Stainless steel
Wiring Entry:
1 x M16
Weight:
55 g (1.8 oz.)
Color:
Black with red lid
Mechanical Life:
1 x 106 minimum
Environmental
Protection:
IP67 (NEMA 6)
Operating Temperature:
-20 to 80°C (-4 to 176°F)
Cleaning:
Water washdown
Compliance
Standards:
EN60947-5-1, EN1088, EN ISO 13849-1
Approvals/Listings:
CE marked for all applicable directives, UL and C-UL, DGUV
Specifications are subject to change without notice.
Note: The safety contacts of the STI switches are described as normally closed (N/C)—
i.e., with the guard closed, actuator in place, and the machine able to be started.
For complete specifications and additional models and accessories visit www.omron247.com
Actual Size
25 mm
0.98 in.
82 mm
3.23 in.
F
F-21
T2008
Safety Door Switches
Operation
Optional Slide Bolts
• Allows easy installation of switch on
machine guards
• Actuator included (order switch
separately)
• Integral handle included
• Metal construction is suitable for
demanding applications
• Yellow color for easy recognition
Head Position 1
Head Position 2
Head Position 3
Head Position 4
Top & side entry
Top & side entry
Top & front entry
Top & back entry
Contact Arrangements
T2008
F-22
Optional Alignment Guide
Optional SLD Series
Optional stainless steel alignment guide
aids actuator entry and is easily installed.
Optional switch locking devices are available. See accessories section for details.
For complete specifications and additional models and accessories visit www.omron247.com
T2008
Safety Door Switches
Applications
Typical applications are on
sliding guard doors or swinging guard doors.
24VAC/DC, 110VAC, 230VAC
K1 (AUX)
START
MOMENTARY
PUSH
BUTTON
EB SERIES
LATCHING
E-STOP
BUTTON
GUARD
CLOSED
A1
T2008
31
32
21
S11
S21
L1 L2 L3
K2 (AUX)
STOP
MOMENTARY
PUSH
BUTTON
S12
S14
13
23
RESET
33
41
MOMENTARY
PUSH
BUTTON
K1
Relay control and
fault monitoring
Power supply
(S11 = 24 V)
+
K2
K2
22
CONTACT
PROTECTION
E.G. THERMAL
CUT OUT
+
K1
SR103AM
A2
S10
S13
14
24
42
M
FUSE
FUSE
K1
34
K2
F
For complete specifications and additional models and accessories visit www.omron247.com
F-23
T2008
Safety Door Switches
Dimensions
(mm/in.)
Insertion Depth
Insertion Depth
20 +1.0
0.78 +0.04
R> 150
5.91
R> 200
7.87
R> 200
7.87
36.5
1.43
31
1.22
82
3.23
1.5
0.06
20 +1.0
0.78 +0.04
A
A
17*
0.67
Ø5
0.2
Ø4.2
0.165
16.5
0.65
18
0.71
115
4.53
10
0.39
0.4 (0.016)
For M6 Screw
(also used for M5 screw)
6
0.24
* Fixed positioning
for safety-related
applications (M5)
15
15 0.59
0.59
15
0.59
Safety
Guard
A
60
2.36
7
0.28
A
40
1.57
30
1.18
12.5
0.49
32
1.26
25
0.98
25
0.98
Torque =
0.6 N-m
5.36 lb-in
26
1.02
M 16 x 1.5
180
7.08
D
B
2 x DIN 912-M4 x 30
0.9 (0.035)
12.5
0.49
C
For M6 screw
168
6.6
For M6 Screw
(also used for M5 screw)
30
Guard 30
Frame 1.18 X 1.18
A
Standard
B
4
0.16
3
7 0.12
0.28
Torque = 0.6 N-m
5.36 lb-in
Right-Hung Door
40
1.57
B
74
2.91
16
0.63
32
1.26
34
1.34
2
0.078
30
1.18
15
0.59
2
0.078
23.5
0.925
24
0.94
41
1.61
Flat Actuator
F-24
Ø4.5
0.18
15
0.59
31
1.22
34
1.34
11
0.43
52
2.05
80
3.15
15
0.59
23.5
0.925
24
0.94
Ø4.5
0.18
22
0.87
30
1.18
24
0.94
15
0.59
15
0.59
2
8*
0.08
0.31
23.5
0.925
* Dimension 8 is related
to the fitted condition.
90-Degree Actuator
52
2.04
Ø4.4
0.173
Flat Actuator w/Rubber Bushing
For complete specifications and additional models and accessories visit www.omron247.com
T2008
Safety Door Switches
Ordering
Model
T2008 90-Degree Actuator
T2008-11SM
T2008-02SM
T2008 Flat Actuator
T2008-11TM
T2008-02TM
T2008 Flat Actuator with Rubber Bushing
T2008-11TRM
T2008-02TRM
T2008 Switch Only (no actuators and no adapters included)
T2008-11
T2008-02
Accessories
Spare Actuators
SA40-S00 90-degree actuator
SA40-T10 flat actuator
SA40-TR20 flat actuator with rubber bushings
Stainless Steel Guide
SM40-SG50 stainless steel guide
Slide Bolt
SB40-M00 slide bolt left or right hand door with bracket
Mounting Bracket
SB40-M10 right angle bracket only for mounting T2008/T2011 switches
Adapter
SC12-M16A00 M16 to 1/2 in. NPT adapter
Contacts
Wiring Entry
Part No.
1 N/C + 1 N/O
2 N/C
1 x M16 + NPT adapter
1 x M16 + NPT adapter
44540-0010
44540-0020
1 N/C + 1 N/O
2 N/C
1 x M16 + NPT adapter
1 x M16 + NPT adapter
44540-0110
44540-0120
1 N/C + 1 N/O
2 N/C
1 x M16 + NPT adapter
1 x M16 + NPT adapter
44540-0210
44540-0220
1 N/C + 1 N/O
2 N/C
1 x M16
1 x M16
44540-2010
44540-2020
44540-0700
44540-0710
44540-0720
44540-0750
44540-8000
44540-8010
44512-0300
F
For complete specifications and additional models and accessories visit www.omron247.com
F-25
Safety Door Switches
D4GS-N
Slim Safety Door Switches
with IP67 Rating
• Slim design with a width of only 17 mm (three-contact models).
• Reversible design allowing either front or rear mounting.
• Built-in Switches with two- or three-terminal contact construction are
available.
• Operation Key with rubber mounting hole to absorb vibration and
shock.
• IP67 degree of protection.
F-26
For complete specifications and additional models and accessories visit www.omron247.com
S237
Safety Door Switches
D4SL-N
S245
Super Small Class 6-Contact
Guard Lock Safety-Door Switch
D4SL-N Guard Lock Safety-door Switch
• Wiring time is reduced with two types of wiring methods capable
of one-touch attachment and removal.
• A wide variety of built-in switches can be used for various devices.
(4-, 5-, and 6-contact models are available)
• Key holding force of 1,300 N.
• It is possible to change the key insertion point without detaching
the head.
• Drive solenoids directly from the Controller.
D4SL-NSK10-LK□ Slide Key
• Lockout Key to prevent workers from becoming trapped inside the
hazardous area.
• The vertical D4SL Guard Lock Safety-door Switch can be easily
mounted on 40 x 40 mm aluminum frames.
• The plastic material makes the Key suitable for lightweight doors.
Slide Key
Terminal
Block Type
Connector
Type
Specifications
Standards and EC Directives
UL/CSA (UL 508, CSA C22.2 No. 14)
C150
Conforms to the following EC Directives:
• Machinery Directive
• Low Voltage Directive
• EMC Directive
• EN 1088
• EN 60204-1
• GS-ET-19
Volt-amperes (VA)
Carry
current
Make
Break
Make
Break
120 VAC
2.5 A
15
1.5
1,800
180
Rated
voltage
Carry
current
Make
Break
Make
Break
125 VDC
1.0 A
0.22
0.22
28
28
R150
Certified Standards
Certification
body
Standard
File No.
TÜV SÜD
EN 60947-5-1
(certified direct opening)
Consult your
representative for
details.
UL *1
UL 508, CSA C22.2 No.14
E76675
CQC (CCC)
GB14048.5
KOSHA *2
EN60947-5-1
Current (A)
Item
24 VDC
Rated operating
voltage (100% ED)
Current consumption*
+10%
24 VDC -15%
Power ON:
6-contact type Approx. 6.4 W at 0.26 A
4-contact/5-contact type Approx. 4.8 W at
0.2 A
Constant: Approx. 2.6 W (average) at 0.2 A
(max.)
Insulation Class
Certified Standard Ratings
Volt-amperes (VA)
Solenoid Coil Characteristics
pending
*1. Certification has been obtained for UL CSA C22.2 No. 14.
F
Class E (120°C max.)
*A starting current is applied to the solenoid for approx. 10 seconds. After
this, the internal circuit switches to constant current.
TÜV (EN 60947-5-1)
Utilization category
AC-15
DC-13
Rated operating current (Ie)
1.5 A *1
1 A *2
0.22 A
Rated operating voltage (Ue)
120 V
125 V
Note: Use a 4 A fuse that conforms to IEC 60127 as a short-circuit
protection device. This fuse is not included with the switch.
*1. 11-42, 21-42, 21-22
Current (A)
Rated
voltage
Indicator
Item
Rated voltage
Current consumption
Color (LED)
LED Type
24 VDC
Approx. 10 mA
Orange
*2. Other terminals
For complete specifications and additional models and accessories visit www.omron247.com
F-27
D4SL-N
Specifications (continued)
Structure
Characteristics
Structure
Degree of protection *1
Durability *2
D4SL-N□□□□D-□N Connector Type
IP67 (EN60947-5-1)
Mechanical
1,000,000 operations min.
Electrical
150,000 operations min.
(1 A resistive load at 125 VAC) *3
Operating speed
0.05 to 1 m/s
Operating frequency
5 operations/minute max.
Direct opening force *4
60 N min. (EN60947-5-1)
Direct opening travel *4
15 mm min. (EN60947-5-1)
Holding force *5
1,300 N min.
Contact resistance
200 mΩ max.
Minimum applicable load *6
1 mA resistive load at 5 VDC
(N-level reference value)
Rated insulation voltage (Ui)
150 V (EN60947-5-1)
Rated frequency
50/60 Hz
Protection against electric shock
Class II (double insulation)
Pollution degree
(operating environment)
Between
terminals of
same polarity
Between
Impulse
terminals
of different
withstand
voltage
polarity
(EN60947-5-1)
Between other
terminals and
non-current
carrying
metallic parts.
Shock
resistance
The switch has
a release key
on the back of
the switch as well.
Conditional short-circuit current
Conventional free air thermal
current (Ith)
Ambient operating temperature
Can be mounted
from four directions.
3 (EN60947-5-1)
1
1.5 kV
2
3
4
5
6
10
Notched side is No. 1
1.5 kV
2.5 kV
D4SL-N□□□□D-□ Terminal Block Type
Two operation key holes
Two operation key holes
The switch has
a release key
on the back of
the switch as well.
Can be mounted
from four directions.
1,000 m/s2min.
100 A (EN60947-5-1)
The switch has an
indicator on the back
of the switch as well.
The switch has an
2.5 A (11-42, 21-52, 21-22)
indicator on the back
1A (Others)
of the switch as well.
-10 to +55°C (with no icing)
Ambient operating humidity
95% max.
Weight
Head: Resin
Approx. 290 g (Connector model)
Approx. 330 g (Terminal block model)
Head: Metal
Approx. 370 g (Connector model)
1
2
Approx. 410 g (Terminal block model)
3
4
5
6
10
Notes: 1. The above values are initial values.
Notched side is No. 1
2. The Switch contacts can be used with either standard loads or
microloads. Once the contacts have been used to switch a load,
however, they cannot be used to switch smaller loads.
The contact surfaces will become rough once they have been
Terminal Arrangement
used and contact reliability for smaller loads may be reduced.
*1 The degree of protection is tested using the method specified by the
standard (EN60947-5-1). Confirm that sealing properties are sufficient for
D4SL-N□N□□-D□
the operating conditions and environment beforehand. Although the switch
box is protected from dust, oil or water penetration, do not use the D4SL
in places where cutting chips, oil, water or chemicals may enter through
9 E1 (+)
the key hole on the head, otherwise Switch damage or malfunctioning may
occur.
10 E2 (−)
*2 The durability is for an ambient temperature of 5 to 35°C and an
41 12
2 42
ambient humidity of 40% to 70%. For more details, consult your OMRON
4 52
representative.
51 22
ORANGE
*3 Do not pass the 1 A, 125 VAC load through more than 3 circuits.
8 64
63 34
*4 These figures are minimum requirements for safe operation.
7
6
*5 This figure is based on the GS-ET-19 evaluation method.
*6 This value will vary with the switching frequency, environment, and
Note: Numbers inside the boxes are
reliability level. Confirm that correct operation is possible with the actual
terminal numbers printed on the product.
load beforehand.
F-28
The switch has
a release key
on the back of
the switch as well.
The switch has an
indicator on the back
of the switch as well.
The switch has100 MΩ min. (at 500 VDC)
a release key 10 to 55 Hz,
Malfunction
on the back of 0.35 mm single amplitude
Can be mounted
the switch as well. 2
Malfunction
80 m/s min.
from four directions.
Destruction
Two o
Two operation key holes
Insulation resistance
Vibration
resistance
Safety Door Switches
For complete specifications and additional models and accessories visit www.omron247.com
1
2
11
1
21
3
33
5
3
4
5
6
7 9
8 10
C
f
D4SL-N
Safety Door Switches
Structure (continued)
Operating Cycle Examples for Standard Models
D4SL-N□□□A-□ (Mechanical Lock Models)
Condition 1
Condition 2
Turning the special
release key
Condition 3
Return to
condition 1
Terminal No. and
Contact No.
Function
[9]E1-[10]E2
[2]42-[1]11 (NC)
[4]52-[3]21 (NC)
[3]21-[4]22 (NC)
[5]31-[6]32 (NC)
[5]33-[6]34 (NO)
[1]41-[2]42 (NC)
[7]61-[8]62 (NC)
[7]63-[8]64 (NO)
Door open.
The door will lock
when the door closes.
Door closed.
The door is locked.
Door closed.
The door can be
opened.
Door closed.
No power is supplied to
the solenoid. The door
is unlocked manually.
Solenoid ON
Door open/
closed
detection
and lock
monitor
contacts
Door open/
closed
detection
contact
Door open/
closed
detection
contact
Lock monitor
contact
Lock monitor
contact
D4SL-N□□□G-□ (Solenoid Lock Models)
Terminal No. and
Contact No.
Function
[9]E1-[10]E2
[2]42-[1]11 (NC)
[4]52-{3]21 (NC)
[3]21-[4]22 (NC)
[5]31-[6]32 (NC)
[5]33-[6]34 (NO)
[1]41-[2]42 (NC)
[7]61-[8]62 (NC)
[7]63-[8]64 (NO)
Even when the door
is closed, it does
not lock until power
is supplied to the
solenoid.
Door closed.
The door is locked.
Door closed.
The door can be
opened.
Solenoid ON
Door open/
closed
detection
and lock
monitor
contacts
Door open/
closed
detection
contact
Door open/
closed
detection
contact
Lock monitor
contact
Lock monitor
contact
The shaded areas indicate the
contact is closed and power is
supplied to the solenoid.
Door open/closed detection
and lock monitor contacts:
Can be used in safety
circuits because of the direct
opening mechanisms.
Door open/closed detection
contact:
Can be used to confirm
whether the key is inserted
and to monitor the open/
closed status of a door.
F
Lock monitor contact:
Can be used to confirm
whether power is supplied to
the solenoid and to monitor
whether or not a door can be
opened or closed.
Note: The door open/closed detection and lock monitor contact configuration depends on the model.
Caution!: For solenoid-to-lock 6-contact models (contact configuration: N,P,Q,R), if a current is detected in the solenoid
before the door is closed, the door might remain unlocked. Apply power to the solenoid AFTER the door is
closed to ensure proper locking function.
For complete specifications and additional models and accessories visit www.omron247.com
F-29
D4SL-N
Applicable Door Switches
D4SL-NSK10-LK
+
D4SL-NSK10-LK
=
D4SL-N
D4SL-NSK10-LKH
+
D4SL-NSK10-LKH
F-30
=
D4SL-N
For complete specifications and additional models and accessories visit www.omron247.com
Safety Door Switches
D4SL-N
Safety Door Switches
Door Switch Features
The lockout key prevents workers from becoming trapped without using a padlock.
Note: Using LEDs of D4SL-N enables confirming whether the door is open or closed and locked or unlocked.
F
For complete specifications and additional models and accessories visit www.omron247.com
F-31
D4SL-N
Safety Door Switches
Connections
Internal Circuit Diagram
Circuit Connection Example
• Direct opening contacts used as safety-circuit input are indicated with
the mark.
• Do not switch circuits for three or more standard loads at the same time.
Doing so may adversely affect insulation performance.
• DC solenoids have polarity. (E1: Positive, E2: Negative)
Confirm terminal polarity before wiring.
• If a lock is required for safety, design the system so that the closing of
the NC contacts on both the door open/closed detection switch and the
lock monitor switch is detected.
Without Indicator
24VDC
E1 (+)
D
ZD
Control
circuit
D
E2 (−)
Connection Example for D4SL-N□AF□-□
With Indicator
24VDC
E1 (+)
Contacts 12 and 41 are internally connected.
D
R
ZD
LED
Control
circuit
D
9
E1
(+)
10
E2
(−)
E2 (−)
2
Door open/
closed detection
switch
42
41
12
11
(Not use) 4
8
1
3
64
63
34
7
6
Lock monitor
switch
33
5
To safety circuit
(Not use)
To control circuit
To control circuit
Connection Example for D4SL-N□EF□-D□
Contacts 12 and 41 are internally connected.
9
E1
(+)
10
E2
(−)
2
Door open/
closed detection
switch
LED
42
4
22
8
64
Lock monitor
switch
41
12
11
21
63
34
7
6
33
1
To safety circuit
3
To safety circuit
5
To control circuit
To control circuit
Connection Example for D4SL-N□SF□-□
There is no internal connection, so connect contacts 22 and 42 externally.
9
E1
(+)
10
E2
(-)
2
Shortcircuit
Door open/
closed detection
switch
42
4
22
8
64
Lock monitor
switch
1
To safety circuit
21
3
To safety circuit
33
5
To control circuit
41
63
34
7
6
To control circuit
Connection Example for D4SL-N□NF□-D□
Contacts 12 and 41 and contacts 22 and 51 are internally connected.
9
E1
(+)
10
E2
(−)
Door open/
closed detection
switch
LED
2
42
41
12
11
1
To safety circuit
4
52
51
22
21
3
To safety circuit
8
64
63
34
33
5
To control circuit
7
6
Lock monitor
switch
To control circuit
F-32
For complete specifications and additional models and accessories visit www.omron247.com
D4SL-N
Safety Door Switches
Connections (continued)
Contact Form
Indicates conditions where the Key is inserted and the lock is applied.
Model
Contact form
Door open/
Lock
closed
monitor
detection
Contact
(door open/
closed detection
and lock monitor)
Lock monitor
2
D4SL-N□A□□-□
1NC/1NO+
1NC/1NO
41 12
11
64
63 34
7 6
33
5
1NC/1NO+2NC
Door open/closed
detection
Lock monitor
42
D4SL-N□B□□-□
1
8
2
41 12
61 34
7 6
Lock monitor
33
41 12
11
64
63 32
7 6
31
2NC+1NC/1NO
8
2NC+2NC
41 12
11
62
61 32
7 6
31
8
2
D4SL-N□S□□-□
1NC/1NO+
1NC/1NO
Lock monitor
42
8
2
Lock monitor
42
1NC/1NO+2NC
8
2
5
21
42
5
3
5
62
Stroke
Operation Key Insertion
completion position
3
22
21
61 32
7 6
31
Extraction
completion position
42-41
22-21
34-33
62-61
On
Stroke
Operation Key Insertion
completion position
Extraction
completion position
42-41
22-21
32-31
64-63
On
Stroke
Operation Key Insertion
completion position
Extraction
completion position
Lock position
Door open/closed
detection
4
8
On
Lock position
Door open/closed
detection
31
1
41
42-41
22-21
34-33
64-63
33
21
Extraction
completion position
Lock position
3
22
Lock monitor
Stroke
33
63 32
7 6
8
2
2NC+2NC
1
41
3
21
4
64
D4SL-N□V□□-□
61 34
7 6
Lock monitor
42
2NC+1NC/1NO
1
41
Extraction
completion position
Lock position
Door open/closed
detection
4
22
62
D4SL-N□U□□-□
63 34
7 6
On
Only NC contact 11-12 and
31-32 have a certified direct
opening mechanism.
On
Operation Key Insertion
completion position
Door open/closed
detection
4
22
64
D4SL-N□T□□-□
1
41
The terminals 42-11, 34-33,
and 62-61 can be used as
unlike poles.
42-11
32-31
62-61
5
5
42-41
22-21
32-31
62-61
On
Stroke
Operation Key Insertion
completion position
Only NC contact 11-12 has a
certified direct opening
mechanism.
Extraction
completion position
Lock position
1
42
Stroke
Operation Key Insertion
completion position
Door open/closed
detection
2
On
42-11
32-31
64-63
5
Lock monitor
D4SL-N□D□□-□
42-11
34-33
62-61
Stroke
Only NC contact 11-12 has a
certified direct opening
mechanism.
The terminals 42-11, 34-33,
and 64-63 can be used as
Extraction
completion position unlike poles.
Lock position
1
42
Stroke
Operation Key Insertion
completion position
Door open/closed
detection
2
D4SL-N□C□□-□
On
Lock position
1
5
62
42-11
34-33
64-63
Operation Key Insertion
completion position
11
8
Remarks
Lock position
Door open/closed
detection
42
Operating pattern
Extraction
completion position
For complete specifications and additional models and accessories visit www.omron247.com
The terminals 42-11, 32-31,
and 64-63 can be used as
unlike poles.
Only NC contact 11-12 and
31-32 have a certified direct
opening mechanism.
The terminals 42-11, 32-31,
and 62-61 can be used as
unlike poles.
Only NC contact 21-22 has a
certified direct opening
mechanism.
The terminals 42-41, 22-21,
34-33, and 64-63 can be
used as unlike poles.
Only NC contact 21-22 has a
certified direct opening
mechanism.
The terminals 42-41, 22-21,
34-33, and 62-61 can be
used as unlike poles.
F
Only NC contact 21-22, and
31-32 have a certified direct
opening mechanism.
The terminals 42-41, 22-21,
32-31, and 64-63 can be
used as unlike poles.
Only NC contact 21-22, and
31-32 have a certified direct
opening mechanism.
The terminals 42-41, 22-21,
32-31, and 62-61 can be
used as unlike poles.
F-33
D4SL-N
Safety Door Switches
Connections (continued)
Contact Form (continued)
Indicates conditions where the Key is inserted and the lock is applied.
Model
Contact form
Door open/
Lock
closed
monitor
detection
Contact
(door open/
closed detection
and lock monitor)
2
D4SL-N□E□□-□
2NC/1NO+
1NC/1NO
Lock monitor
41 12
11
4
22
21
8
64
63 34
7 6
Remarks
Lock position
Door open/closed
detection
1
42
Operating pattern
3
42-11
22-21
34-33
64-63
Stroke
33
5
On
Operation Key Insertion
completion position
Extraction
completion position
Lock position
2
D4SL-N□F□□-□
Lock monitor
1
42
2NC/1NO+2NC
Door open/closed
detection
41 12
4
22
8
62
61 34
7 6
11
3
21
42-11
22-21
34-33
62-61
On
Stroke
33
5
Operation Key Insertion
completion position
Extraction
completion position
Lock position
2
D4SL-N□G□□-□
Lock monitor
1
42
3NC+1NC/1NO
Door open/closed
detection
41 12
4
22
8
64
63 32
7 6
11
3
21
42-11
22-21
32-31
64-63
On
Stroke
31
5
Operation Key Insertion
completion position
2
D4SL-N□H□□-□
1
42
3NC+2NC
41 12
4
22
8
62
2
D4SL-N□N□□-□
2NC/1NO+
2NC/1NO
Door open/closed
detection
61 32
7 6
Lock monitor
11
3
21
5
1
42
41 12
8
11
3
52
51 22
21
64
63 34
7 6
33
On
Operation Key Insertion
completion position
5
Operation Key Insertion
completion position
2
D4SL-N□P□□-□
2NC/1NO+3NC
42
4
8
2
D4SLN□Q□□-□
2
52
51 22
21
62
61 34
7 6
33
Lock monitor
Extraction
completion position
The terminals 42-11, 52-21,
34-33, and 62-61 can be
used as unlike poles.
On
Only NC contact 11-12 and
21-22 has a certified direct
opening mechanism.
Extraction
completion position
The terminals 42-11, 52-21,
34-33, and 62-61 can be
used as unlike poles.
41 12
11
3
52
51 22
21
64
63 32
7 6
31
Lock monitor
5
1
11
3
52
51 22
21
62
61 32
7 6
31
42-11
52-21
32-31
64-63
On
Stroke
Operation Key Insertion
completion position
Extraction
completion position
Lock position
Door open/closed
detection
41 12
Operation Key Insertion
completion position
Lock position
Door open/closed
detection
4
8
F-34
5
42-11
52-21
32-31
62-61
On
Stroke
5 Operation Key Insertion
completion position
Only NC contact 11-12,
21-22, and 31-32 has a
certified direct opening
mechanism.
On
42-11
52-21
34-33
62-61
Stroke
1
42
3NC+3NC
11
4
8
D4SL-N□R□□-□
41 12
1
3
42
3NC+2NC/1NO
Door open/closed
detection
Only NC contact 11-12,
21-22, and 31-32 has a
certified direct opening
mechanism.
Only NC contact 11-12 and
21-22 has a certified direct
opening mechanism.
Lock position
Lock monitor
The terminals 42-11, 22-21,
34-33, and 62-61 can be
used as unlike poles.
The terminals 42-11, 22-21,
32-31, and 62-61 can be
used as unlike poles.
42-11
52-21
34-33
64-63
Stroke
Only NC contact 11-12 and
21-22 has a certified direct
opening mechanism.
Extraction
completion position
Lock position
Door open/closed
detection
4
42-11
22-21
32-31
62-61
Stroke
31
The terminals 42-11, 22-21,
34-33, and 64-63 can be
used as unlike poles.
The terminals 42-11, 22-21,
32-31, and 64-63 can be
Extraction
completion position used as unlike poles.
Lock position
Lock monitor
Only NC contact 11-12 and
21-22 has a certified direct
opening mechanism.
Extraction
completion position
For complete specifications and additional models and accessories visit www.omron247.com
Only NC contact 11-21,
21-22, and 31-32 have a
certified direct opening
mechanism.
The terminals 42-11, 52-21,
32-31, and 64-63 can be
used as unlike poles.
Only NC contact 11-12,
21-22, and 31-32 have a
certified direct opening
mechanism.
The terminals 42-11, 52-21,
32-31, and 62-61 can be
used as unlike poles.
D4SL-N
Safety Door Switches
Dimensions and Operating Characteristics
(mm)
Switches
D4SL-N□□□□-□N (Connector Type)
29.2
29.2
Head cap
9
Pre-travel distance
Front-side mounting
Two, 4.3 dia.
Mounting hole
26.3
26.3
Spacers
(73.5)
41.7±0.2
4.5 dia.
(depth: 1.6)
22±0.2
Release key
A-A
A
D4SL-N□□□□- □N
Operating characteristics
Key insertion force
Key extraction force
42.9
38.7±0.2
Side mounting
Three, 4.3 dia.
Mounting hole
38.5
41.7±0.2
Label
LED indicators
4.5 dia.
(depth: 1.6)
(10.85) (1) (8)
(10.85)
B-B
4 31.5
(62.75)
(73.5)
112.1±0.8
4.5 dia.
(depth: 1.6)
LED indicators
Release key
10
41.7±0.2
(155)
39
37
22±0.2
39
4.5 dia.
(depth: 1.6)
41.7±0.2
(62.75)
B
Operation Key
A
B
26 dia.
One, Conduit
Conduit cap
15 N max.
30 N max.
Pre-travel distance
15 mm max.
Movement before being locked
Two, Cover mounting screw
3 mm min.
D4SL-N□□□□-□ (Terminal Block Type)
Head cap
29.2
29.2
9
Pre-travel distance
26.3
26.3
Front-side mounting
Two, 4.3 dia.
Mounting hole
Spacers
(73.5)
4.5 dia.
(depth: 1.6)
41.7±0.2
(62.75)
41.7±0.2
LED indicators
41.7±0.2
4
31.5
(62.75)
(73.5)
A-A
D4SL-N□□□□- □N
38.7±0.2
B
Side mounting
Three, 4.3 dia.
Mounting hole
38.5
F
41.7±0.2
4.5 dia.
(depth: 1.6)
LED indicators
(10.85) (1) (8)
B-B
42.9
137±0.8
Release key
(10.85)
Operating characteristics
22±0.2
(179.9)
Release key
Key insertion force
Key extraction force
10
39
4.5 dia.
(depth: 1.6)
4.5 dia.
(depth: 1.6)
39
37
22±0.2
Operation Key
A
B
A
26 dia.
One, Conduit
Conduit cap
15 N max.
30 N max.
Pre-travel distance
15 mm max.
Movement before being locked
Two, Cover mounting screw
3 mm min.
Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
For complete specifications and additional models and accessories visit www.omron247.com
F-35
D4SL-N
Safety Door Switches
Dimensions and Operating Characteristics (continued)
(mm)
Operation Keys
D4SL-NK1
D4SL-NK1S
28
21.5
19.5
29
13
7
35
22.7
15
7
29
7
4.3
35
22.7
15
7
Four, R2.15
4.3
Four, R2.15
2
2
D4SL-NK2
D4SL-NK1G
28
21.5
15.6
29
14.5
29
8
7
35
20
12
22.7
Two, 4.3 dia.
15
22.7
35
Two, 9 dia.
7
4.3
Four, R2.15
(5.2)
2
2
Mounting rubber
D4SL-NK2G
D4SL-NK3
17.2
14.5
29
8
22.7
35
20
12
Two, 4.3 dia.
17.7
Two, 9 dia.
29
4.5 dia.
4
15
Angle adjustment bolt
8 dia.
2
22.7
20°
Mounting rubber
Connector Cable
D4SL-CN□
10
9
8
7
6
5
4
3
2
1
Connector pin No.
(30)
L ±40
(150)
(5)
*
Cable
AWG22, 10 conductors
Model
D4SL-CN1
D4SL-CN3
D4SL-CN5
L size
1m
3m
5m
Connector
* All 10 lead wires laid bare.
M20-NPT Adapter
Connector No.
1
2
3
4
6
Lead wire color
Black
Black/White
Red
Red/White
Green
Connector No.
6
7
8
9
10
Lead wire color
Green/White
Yellow
Yellow/White
Brown
Brown White
Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
F-36
For complete specifications and additional models and accessories visit www.omron247.com
9 dia.
30
40
56
D4SL-N
Safety Door Switches
Dimensions and Operating Characteristics
(mm)
Slide Key
D4SL-NSK10-LK
Open door
Close door
10
40×40
12.5
Lockout key
11.5
B
(232.2)
8
SLIDE
SLIDE
LOCK
17
LOCK
SLIDE
50
SLIDE
FREE
20
FREE
(64)
(90.4)
Guide
38.7 (32.5)
D4SL-NK1S
Operation Key
22
(330)
(71.8)
19.1
Shot bolt
B
(56.5)
(76.2)
(81.8)
(30.2)
(112)
(147)
107
(20)
(35)
15+10
−5 (Between Slide Key)
(26.8)
(314)
(35)
Slide base
Three, M4
Four, M6
mounting holes
4
Cross-sectional view A-A
4
17
A
A
Guard Lock Safety-door Switch
D4SL-N
Cross-sectional view B-B
(19.5)
11.5
11.6
Two, M6
mounting holes
12.5
Switch base
D4SL-NSK10-LKH
Open door
Close door
10
Aluminum frame
40×40
12.5
Lockout key
(323)
(35)
15+10
−5 (Between
(35)
Slide Key)
11.5
40
B
B
(56.5)
(81.8)
(241.2)
19.1
(39.2)
8
Shot bolt
SLIDE
(115)
(78)
SLIDE
LOCK
17
LOCK
50 (64)
90.4
SLIDE
FREE
20
SLIDE
FREE
12 dia.
(76.2)
38.7 (32.5)
Guide
D4SL-NK1S
Operation Key
22
330
F
(71.8)
(26.8)
(121)
(147)
107
(20)
Slide base
40 dia.
Inner Lever
Four, M6
mounting holes
Three, M4
4
Cross-sectional view B-B
4
17
A
A
(19.5)
Guard Lock Safety-door Switch
D4SL-N@@@@-@@
11.5
Guard Lock Safety-door Switch
D4SL-N@@@@-@@N
Cross-sectional view A-A
12.5
11.6
Two, M6
mounting holes
Switch base
For complete specifications and additional models and accessories visit www.omron247.com
F-37
D4SL-N
Safety Door Switches
Dimensions and Operating Characteristics (continued)
(mm)
Operating Key Mounting
D4SL-N+D4SL-NK1
With Front-inserted Operation Key
59 min.
61.5 max.
Key insertion
position
(37)
Horizontal
insertion radius
R>
=180
With Top-Inserted Operation Key
Horizontal
insertion radius
R>
=180
(15)
(15)
Center tolerance of
key hole: ±0.8
59 min.
61.5 max.
Key insertion
position
(37)
(38.5)
Center tolerance of
key hole: ±0.8
60.5 min.
63 max.
Key insertion
position
Vertical
insertion radius
R>
=200
Center tolerance of
key hole: ±0.8
9
60.5 min.
63 max.
Key insertion
position
(38.5)
Vertical
insertion radius
>200
R=
31.5
Center tolerance of
key hole: ±0.8
D4SL-N+D4SL-NK1S
With Front-inserted Operation Key
50.5 min.
53 max.
Key insertion
position
(37)
Horizontal
insertion radius
>180
R=
With Top-Inserted Operation Key
Horizontal
insertion radius
R>
=180
Center tolerance of
(15) key hole: ±0.8
52 min.
54.5 max.
Key insertion
position
(15)
Center tolerance of
key hole: ±0.8
50.5 min.
53 max.
Key insertion
position
(37)
(38.5)
Vertical
insertion radius
R>
=200
Center tolerance of
key hole: ±0.8
9
(38.5)
52 min.
54.5 max.
Key insertion
position
Vertical
insertion radius
>200
R=
31.5
Center tolerance of
key hole: ±0.8
D4SL-N+D4SL-NK1G
With Front-inserted Operation Key
59 min.
61.5 max.
Key insertion
position
(37)
Horizontal
insertion radius
>120
Pitch 12 mm R=
>170
Pitch 20 mm R=
(Pitch 12 mm) Center tolerance of
(Pitch 20 mm) key hole: ±0.8
59 min.
61.5max.
Key insertion
position
(37)
With Top-Inserted Operation Key
Horizontal
insertion radius
>120
Pitch 12 mm R=
Pitch 20 mm R>
=170
(38.5)
Center tolerance of
key hole: ±0.8
(Pitch 12 mm)
(Pitch 20 mm)
60.5 min.
63 max.
Key insertion
position
Vertical
insertion radius
>140
R=
(28.9) 31.5
Center tolerance of
key hole: ±0.8
F-38
For complete specifications and additional models and accessories visit www.omron247.com
Vertical
insertion radius
>140
R=
(38.5)
Center tolerance of
key hole: ±0.8
9
(6.4)
60.5 min.
63 max.
Key insertion
position
D4SL-N
Safety Door Switches
Dimensions and Operating Characteristics (continued)
(mm)
Operating Key Mounting (continued)
D4SL-N+D4SL-NK2
With Front-inserted Operation Key
53.1 min.
55.6 max.
Key insertion
position
Horizontal
insertion radius
R>
=180
(37)
(15) Center tolerance of
key hole: ±0.8
53.1 min.
55.6 max
With Top-Inserted Operation Key
Horizontal
insertion radius
>180
R=
Center tolerance of
(15) key hole: ±0.8
Vertical
insertion radius
R>
=200
Center tolerance of
key hole: ±0.8
(17)
9
54.6 min.
57.1 max.
Key insertion
position
(38.5)
(38.5)
54.6 min.
57.1 max.
Key insertion
position
Vertical
insertion radius
R>
=200
(37)
Key insertion
position
31.5 (39.5)
Center tolerance of
key hole: ±0.8
D4SL-N+D4SL-NK2G
With Front-inserted Operation Key
54.7 min.
57.2 max.
Key insertion
position
Horizontal
insertion radius
>120
Pitch 12 mm R=
Pitch 20 mm R>
=170
(37)
(Pitch 12 mm)
(Pitch 20 mm)
54.7 min.
57.2 max.
(37)
With Top-Inserted Operation Key
Horizontal
insertion radius
Pitch 12 mm R>
=120
Pitch 20 mm R>
=170
Center tolerance of
key hole: ±0.8
Center tolerance of
key hole: ±0.8
(Pitch 12 mm)
(Pitch 20 mm)
(38.5)
56.2 min.
58.7 max.
Key insertion
position
Vertical
insertion radius
R>
=140
Center tolerance of
key hole: ±0.8
(21.5)
9
(38.5)
56.2 min.
58.7 max.
Key insertion
position
Vertical
insertion radius
>140
R=
Key insertion
position
31.5 (39.5)
Center tolerance of
key hole: ±0.8
D4SL-N+D4SL-NK3
With Front-inserted Operation Key
55.2 min.
55.7 max.
Key insertion
position
(37)
Horizontal
insertion radius
>50
R=
With Top-Inserted Operation Key
Horizontal
insertion radius
>50
R=
Center tolerance of
key hole: ±0.8
Vertical
insertion radius
R>
=200
Center tolerance of
key hole: ±0.8
F
(9)
(40±0.15)
Center tolerance of
key hole: ±0.8
55.2 min.
55.7 max.
Key insertion
position
(40±0.15)
(37)
(38.5)
56.7 min.
59.2 max.
Key insertion
position
(38.5)
56.7 min.
59.2 max.
Key insertion
position
Vertical
insertion radius
R>
=200
31.5
Center tolerance of
key hole: ±0.8
For complete specifications and additional models and accessories visit www.omron247.com
F-39
D4SL-N
Safety Door Switches
Application Examples
D4SL-N Application Example
PL/Safety Category
Applied models
Stop category
Reset method
Equivalent to PLe/4
D4SL-N□R□A-□ Compact
Safety Door Switch with Magnetic Lock (mechanical lock)
G9SA-301 (24 VAC/DC)
Safety Relay Unit
0
Manual
Application Overview
• If the guard is opened, it is detected with S2 and the power supply to the motor (M) is shut OFF.
• When the guard is closed, the lock status can be detected and the power supply to the motor (M) remains shut OFF until limit switch
S3 is pressed.
Lock release signal
KM1
KM2
S4
S1: Safety Limit Switch with direct opening mechanism
9
S2
10
(D4B-N, D4N, D4F) →
S2: D4SL-N
S3: Reset switch
S4: Lock release switch
KM1 and KM2: Magnetic Contactor
M: 3-phase motor
42
41
12
11
1
2
3
4
5
6
7
8
to PLC
to PLC
Guard
S1
Feedback loop
OPEN
KM1
S3
KM2
Stop signal
A1 A2 T11
T31
T12
T32
1
TH
a
K1
K1 K2
SA
K2
K1
b
Timing Chart
K2
a
b
Control
Circuit
2
5
JP
1
2
3
4
5
6
6
Guard opens
Limit switch
13 23 33 41
3
4
PE T21
T23 T22
A
B
S1
14 24 34 42
KM1 KM2
Guard Lock
Safety-door Switch S2
Lock release signal
S4
Guard can be opened
Stop signal
Reset switch S3
K1 and K2 (NC)
Notes: 1. The above circuit diagram is for Category 3.
2. Numbers inside the boxes are terminal
numbers printed on the product.
KM1
KM2
K1 and K2 (NO)
KM1 and KM2 (NC)
KM1 and KM2 (NO)
F-40
M
For complete specifications and additional models and accessories visit www.omron247.com
D4SL-N
Safety Door Switches
Ordering
Model Number Structure
Switch
D4SL – N □ □ □ □ – □ □ □
1 2 3 4 5 6 7
Operation Key
D4SL-NK □ □
1 2
1 Conduit Size
1 Operation Key Type
2 Built-in Switch
1 Key Type
2: G1/2 (conduit)
3: 1/2-14 NPT (M20, includes M20-to-1/2-14NPT conversion adapter)
4: M20
4-contact Model: Door monitor and lock monitors are connected in series
internally
A:
B:
C:
D:
1NC/1NO + 1NC/1NO
1NC/1NO + 2NC
2NC + 1NC/1NO
2NC + 2NC
1: Horizontal mounting
2: Vertical mounting
3: Adjustable mounting (horizontal)
Blank: No cushion rubber
G: Cushion rubber
S: No cushion rubber, short type
4-contact Model: Door monitor and lock monitors are NOT connected in
series internally
S:
T:
U:
V:
1NC/1NO + 1NC/1NO
1NC/1NO + 2NC
2NC + 1NC/1NO
2NC + 2NC
5-contact Model
E:
F:
G:
H:
2NC/1NO + 1NC/1NO
2NC/1NO + 2NC
3NC + 1NC/1NO
3NC + 2NC
6-contact Model
N:
P:
Q:
R:
2NC/1NO + 2NC/1NO
2NC/1NO + 3NC
3NC + 2NC/1NO
3NC + 3NC
3 Head Material
4-contact Model
F: Resin
5- or 6-contact Model (common)
F:
D:
Resin
Metal
4 Door Lock and Release
A: Mechanical lock/24 VDC solenoid release
G: 24 VDC solenoid lock/mechanical release
5 Indicator
4-contact Model
Blank: None
5- or 6-contact Model (common)
D: 24 VDC (orange LED indicator)
6 Release Key Type
4-contact Model
Blank: Standard release key (metal)
5- or 6-contact Model (common)
Blank: Special release key (metal)
4: Special release key (resin) (Note: Release keys are provided)
7 Connection Method
Blank: Terminal block
N: Connector *1
Note:
F
*1. Connector cables are not included with the
connector type and are to be purchased
separately.
Caution!: For solenoid-to-lock 6-contact models
(contact configuration: N,P,Q,R), if a current
is detected in the solenoid before the door
is closed, the door might remain unlocked.
Apply power to the solenoid AFTER the door
is closed to ensure proper locking function.
For complete specifications and additional models and accessories visit www.omron247.com
F-41
D4SL-N
Safety Door Switches
Ordering (continued)
List of Models
Release
Key Type
Wiring
method
Solenoid voltage/ Lock and
Indicator
release type
Contact configuration
(door open/closed detection switch
and lock monitor switch contacts)
6-contact Model
Insert the built-in switch (N, P, Q or R) into
the blank □.
24 VDC
(Orange)
5-contact Model
Insert the built-in switch (E, F, G or H) into
the blank □.
Connector
4-contact Model
Insert the built-in switch (A, B, C, D, S, T, U
or V) into the blank □.
24 VDC
(without indicator)
Mechanical lock
Solenoid release
Terminal
block
6-contact Model
Insert the built-in switch (N, P, Q or R) into
the blank □.
24 VDC
(Orange)
5-contact Model
Insert the built-in switch (E, F, G or H) into
the blank □.
4-contact Model
Insert the built-in switch (A, B, C, D, S, T, U
or V) into the blank □.
24 VDC
(without indicator)
Standard
(metal)
6-contact Model
Insert the built-in switch (N, P, Q or R) into
the blank □.
24 VDC
(Orange)
5-contact Model
Insert the built-in switch (E, F, G or H) into
the blank □.
Connector
24 VDC
(without indicator)
Terminal
block
24 VDC
(Orange)
Solenoid lock
Mechanical
release
4-contact Model
Insert the built-in switch (A, B, C, D, S, T, U
or V) into the blank □.
6-contact Model
Insert the built-in switch (N, P, Q or R) into
the blank □.
5-contact Model
Insert the built-in switch (E, F, G or H) into
the blank □.
24 VDC
(without indicator)
4-contact Model
Insert the built-in switch (A, B, C, D, S, T, U
or V) into the blank □.
Note: The recommended models for equipment and machinery being exported to Europe are those with an M20
conduit sizes, and for North America, the recommended models are those with a 1/2-14NPT conduit sizes.
F-42
For complete specifications and additional models and accessories visit www.omron247.com
Conduit
size
(See Note.)
Model
G1/2
D4SL-N2□FA-DN
1/2-14NPT
D4SL-N3□FA-DN
1/2-14NPT
D4SL-N3NFA-DN
M20
D4SL-N4□FA-DN
G1/2
D4SL-N2□FA-DN
1/2-14NPT
D4SL-N3□FA-DN
M20
D4SL-N4□FA-DN
G1/2
D4SL-N2□FA-N
1/2-14NPT
D4SL-N3□FA-N
M20
D4SL-N4□FA-N
G1/2
D4SL-N2□FA-D
1/2-14NPT
D4SL-N3□FA-D
1/2-14NPT
D4SL-N3NFA-D
1/2-14NPT
D4SL-N3QFA-D
M20
D4SL-N4□FA-D
G1/2
D4SL-N2□FA-D
1/2-14NPT
D4SL-N3□FA-D
M20
D4SL-N4□FA-D
G1/2
D4SL-N2□FA
1/2-14NPT
D4SL-N3□FA
M20
D4SL-N4□FA
G1/2
D4SL-N2□FG-DN
1/2-14NPT
D4SL-N3□FG-DN
1/2-14NPT
D4SL-N3NFG-DN
M20
D4SL-N4□FG-DN
G1/2
D4SL-N2□FG-DN
1/2-14NPT
D4SL-N3□FG-DN
1/2-14NPT
D4SL-N3HFG-DN
M20
D4SL-N4□FG-DN
G1/2
D4SL-N2□FG-N
1/2-14NPT
D4SL-N3□FG-N
M20
D4SL-N4□FG-N
G1/2
D4SL-N2□FG-D
1/2-14NPT
D4SL-N3□FG-D
1/2-14NPT
D4SL-N3NFG-D
M20
D4SL-N4□FG-D
G1/2
D4SL-N2□FG-D
1/2-14NPT
D4SL-N3□FG-D
M20
D4SL-N4□FG-D
G1/2
D4SL-N2□FG
1/2-14NPT
D4SL-N3□FG
M20
D4SL-N4□FG
D4SL-N
Safety Door Switches
Ordering (continued)
List of Models (continued)
Release
Key Type
Wiring
method
Solenoid voltage/ Lock and
Indicator
release type
Contact configuration
(door open/closed detection switch
and lock monitor switch contacts)
6-contact Model
Insert the built-in switch (N, P, Q or R) into
the blank □.
Connector
5-contact Model
Insert the built-in switch (E, F, G or H) into
the blank □.
Mechanical lock
Solenoid release
Terminal
block
6-contact Model
Insert the built-in switch (N, P, Q or R) into
the blank □.
5-contact Model
Insert the built-in switch (E, F, G or H) into
the blank □.
Special
(resin)
24 VDC
(Orange)
6-contact Model
Insert the built-in switch (N, P, Q or R) into
the blank □.
Connector
Solenoid lock
Mechanical
release
Terminal
block
5-contact Model
Insert the built-in switch (E, F, G or H) into
the blank □.
6-contact Model
Insert the built-in switch (N, P, Q or R) into
the blank □.
5-contact Model
Insert the built-in switch (E, F, G or H) into
the blank □.
Conduit size
(See Note.)
Model
G1/2
D4SL-N2□FA-D4N
1/2-14NPT
D4SL-N3□FA-D4N
M20
D4SL-N4□FA-D4N
G1/2
D4SL-N2□FA-D4N
1/2-14NPT
D4SL-N3□FA-D4N
M20
D4SL-N4□FA-D4N
G1/2
D4SL-N2□FA-D4
1/2-14NPT
D4SL-N3□FA-D4
1/2-14NPT
D4SL-N3NFA-D4
M20
D4SL-N4□FA-D4
G1/2
D4SL-N2□FA-D4
1/2-14NPT
D4SL-N3□FA-D4
M20
D4SL-N4□FA-D4
G1/2
D4SL-N2□FG-D4N
G1/2
D4SL-N2NFG-D4N
1/2-14NPT
D4SL-N3□FG-D4N
M20
D4SL-N4□FG-D4N
G1/2
D4SL-N2□FG-D4N
1/2-14NPT
D4SL-N3□FG-D4N
M20
D4SL-N4□FG-D4N
G1/2
D4SL-N2□FG-D4
1/2-14NPT
D4SL-N3□FG-D4
1/2-14NPT
D4SL-N3NFG-D4
M20
D4SL-N4□FG-D4
G1/2
D4SL-N2□FG-D4
1/2-14NPT
D4SL-N3□FG-D4
M20
D4SL-N4□FG-D4
Note: The recommended models for equipment and machinery being exported to Europe are those with an M20
conduit sizes, and for North America, the recommended models are those with a 1/2-14NPT conduit sizes.
F
For complete specifications and additional models and accessories visit www.omron247.com
F-43
D4SL-N
Safety Door Switches
Ordering (continued)
Operation Keys
Type
Model
Horizontal mounting
D4SL-NK1
Horizontal mounting
(Short)
D4SL-NK1S
Vertical mounting
(Cushion rubber)
D4SL-NK2G
Adjustable (Horizontal)
D4SL-NK3
Notes:
D4SL-NK□□ actuators are compatible with both D4SL & D4SL-N switches
D4SL-K□□ actuators are also compatible with both D4SL & D4SL-N switches
Horizontal mounting
(Cushion rubber)
D4SL-NK1G
Connector Cables
Vertical mounting
Type
1m
3m
5m
D4SL-NK2
Model
D4SL-CN1
D4SL-CN3
D4SL-CN5
Slide Key
Type
Specifications
Weight: Approx. 0.6 kg
Mechanical durability: 20,000
operations min.
Weight: Approx. 0.1 kg
Weight: Approx. 0.7 kg
Mechanical durability:
20,000 operations min.
F-44
Contents
Model
Applicable Door
Switch
Slide Key: 1 (not yet mounted)
D4SL-N mounting plate: 1
Door Switch special mounting screws: 3
D4SL-NK1 (operation key): 1
D4SL-NK1 special mounting screws: 2
Lockout keys: 2
Lockout key strap: 1
Caution labels (stickers): 2 sheets
(English and Japanese)
D4SL-NSK10-LK
D4SL-N
Inner Lever: 1
D4SL-SK10H *
---
Slide Key: 1 (not yet mounted)
Inner Lever: 1
D4SL-N mounting plate: 1
Door Switch special mounting screws: 3
D4SL-NK1 (operation key): 1
D4SL-NK1 special mounting screws: 2
Lockout keys: 2
Lockout key strap: 1
Caution labels (stickers): 2 sheets
(English and Japanese)
D4SL-NSK10-LKH
D4SL-N
For complete specifications and additional models and accessories visit www.omron247.com
Safety Door Switches
D4NL
S243
Guard Lock Safety-Door Switch
• Best-selling guard lock safety-door switch available in several
compact, multi-contact models
• Selectable Operation Key insertion direction and adjustable
mounting ensure installation flexibility
• Built-in switches with multiple-contact construction are available
• Key holding force of 1,300 N minimum
• Can be used for either standard loads or microloads
• Lineup includes models with a conduit size of M20
• IP67 degree of protection
• Variety of metallic heads available
S
Specifications
Standards and EC Directives
UL/CSA (UL 508, CSA C22.2 No. 14)
A300
Conforms to the following EC Directives:
• Machinery Directive
• Low Voltage Directive
• EN 1088
• EN 60204-1
• GS-ET-19
Rated
voltage
Carry
current
120 VAC
Rated
voltage
Carry
current
Standard
TÜV SÜD
EN 60947-5-1
(certified direct opening)
Consult your
representative for
details.
UL *1
UL 508, CSA C22.2 No.14
E76675
CQC (CCC)
GB14048.5
2003010305064267
Item
2005-196
Rated operating
voltage (100% ED)
File No.
125 VDC
250 VDC
2.5 A
Type
3
Current (A)
7,200
720
Volt-amperes (VA)
Make
Break
0.55
0.55
0.27
0.27
24 VDC
24 VDC
Current consumption
+10%
-15%
Approx.
200 mA
Insulation Class
Certified Standard Ratings
Make
Break
69
69
110 VAC
230 VAC
110 VAC
±10%
230 VAC
±10%
Approx.
50 mA
Approx.
30 mA
F
Class F (130°C max.)
Indicator Characteristics
TÜV (EN 60947-5-1), CCC (GB14048.5)
Utilization category
6
30
Break
Solenoid Coil Characteristics
*1. Certification for CSA C22.2 No. 14 is certified by the UL mark.
*2. Only certain models have been certified.
Item
60
Make
Q300
Certification
body
EN60947-5-1
Volt-amperes (VA)
Break
10 A
240 VAC
Certified Standards
KOSHA *2
Current (A)
Make
AC-15
DC-13
Rated operating current (Ie)
3A
0.27 A
Rated operating voltage (Ue)
240 V
250 V
Note: Use a 10 A fuse type gI or gG that conforms to IEC 60269 as a shortcircuit protection device. This fuse is not built into the Switch.
Item
Type
Rated voltage
Current consumption
Color (LED)
For complete specifications and additional models and accessories visit www.omron247.com
LED
10 to 115 VAC/VDC
Approx. 1 mA
Orange
F-45
D4NL
Safety Door Switches
Connections
Contact Form
Indicates conditions where the Key is inserted and the lock is applied. Terminals 12 and 41 are connected internally (as per GS-ET-19).
Model
Contact
(door open/closed
detection and lock
monitor)
Contact form
Door open/
Lock
closed
monitor
detection
Door open/
closed detection
D4NL-□AF□-□
1NC/1NO + 1NC/1NO
Lock monitor
Zb
Zb
11
12
41
42
33
34
53
54
Operating pattern
Remarks
Lock position
11-42
33-34
53-54
ON
Stroke
Operation
Key insertion
completion position
Extraction
completion
position
Lock position
Door open/
closed detection
D4NL-□BF□-□
1NC/1NO + 2NC
11
Zb
Lock monitor
12
41
34
51
Zb
42
11-42
33-34
51-52
ON
52
Operation
Key insertion
completion position
Extraction
completion
position
Lock position
Door open/
closed detection
D4NL-□CF□-□
2NC + 1NC/1NO
11
Zb
31
Lock monitor
Zb
12
41
42
32
53
54
11-42
31-32
53-54
ON
Stroke
Operation
Key insertion
completion position
Extraction
completion
position
Lock position
Door open/
closed detection
D4NL-□DF□-□
2NC + 2NC
Lock monitor
Zb
Zb
11
12
41
42
31
32
51
52
11-42
31-32
51-52
ON
Extraction
completion
position
Lock position
D4NL-□EF□-□
2NC/1NO + 1NC/1NO
Door open/
closed detection
Lock monitor
Zb
Zb
11
12
41
42
21
22
53
54
33
34
11-42
21-22
33-34
53-54
ON
Extraction
completion
position
Lock position
D4NL-□FF□-□
2NC/1NO + 2NC
Door open/
closed detection
Lock monitor
Zb
Zb
11
12
41
42
21
22
51
52
33
34
11-42
21-22
33-34
51-52
ON
Extraction
completion
position
Lock position
Door open/
closed detection
D4NL-□GF□-□
3NC + 1NC/1NO
Lock monitor
Zb
Zb
11
12
41
42
21
22
53
54
31
11-42
21-22
31-32
53-54
ON
32
D4NL-□HF□-□
F-46
3NC + 2NC
Lock monitor
Zb
Zb
11
12
41
42
21
22
51
52
31
32
Extraction
completion
position
Only NC contacts 11-12,
21-22, and 31-32 have a
certified direct opening
mechanism.
The terminals 11-42,
21-22, 31-32, and 51-52
can be used as unlike
poles.
11-42
21-22
31-32
51-52
ON
Stroke
Operation
Key insertion
completion position
Only NC contacts 11-12,
21-22, and 31-32 have a
certified direct opening
mechanism.
Extraction
completion
position
Lock position
Door open/
closed detection
Only NC contacts 11-12
and 21-22 have a
certified direct opening
mechanism.
The terminals 11-42,
21-22, 31-32, and 53-54
can be used as unlike
poles.
Stroke
Operation
Key insertion
completion position
Only NC contacts 11-12
and 21-22 have a
certified direct opening
mechanism.
The terminals 11-42,
21-22, 33-34, and 51-52
can be used as unlike
poles.
Stroke
Operation
Key insertion
completion position
The terminals 11-42,
31-32, and 53-54 can be
used as unlike poles.
Only NC contacts 11-12
and 31-32 have a
certified direct opening
mechanism.
The terminals 11-42,
21-22, 33-34, and 53-54
can be used as unlike
poles.
Stroke
Operation
Key insertion
completion position
Only NC contacts 11-12
and 31-32 have a
certified direct opening
mechanism.
The terminals 11-42,
31-32, and 51-52 can be
used as unlike poles.
Stroke
Operation
Key insertion
completion position
Only NC contacts 11-12
have a certified direct
opening mechanism.
The terminals 11-42,
33-34, and 51-52 can be
used as unlike poles.
Stroke
33
Only NC contacts 11-12
have a certified direct
opening mechanism.
The terminals 11-42,
33-34, and 53-54 can be
used as unlike poles.
For complete specifications and additional models and accessories visit www.omron247.com
D4NL
Safety Door Switches
Dimensions and Operating Characteristics
(mm)
Switches
D4NL-□□□□-B
Red
15.5
30.5
8
Pre-travel distance
Black
Four, head mounting screws
Operation Key
15.3
29
Three, 4.3-dia. holes
10.0
6.5
4
Dummy cap
Indicator
28.5 4.4
UNLOCK
6.5
32±0.2
(13.3)
(95)
(32.3)
55±0.2
LOCK
29
(55.8)
59
0.5
Five, cover
mounting screws
Operating
characteristics
D4NL-□□□□BS
Key insertion force
Key extraction
force
15 N max.
30 N max.
Pre-travel distance
9 mm max.
Movement before
being locked
3 mm min.
(3)
4
(30.7)
0.5
5
6.5
Cap screw
(57.9)
79±0.2
35.5
4.5
(15.3)
29
(88.5)
Conduit cap
Release key
(10)
UNLOCK
LOCK
Conduit opening
D4NL-□□□□-B4
Red
15.5
30.5
8
Pre-travel distance
Black
Four, head mounting screws
Operation Key
15.3
Three, 4.3-dia. holes
10.0
29
6.5
4
Dummy cap
Indicator
28.5 4.4
UNLOCK
6.5
(13.3)
(55.8)
59
0.5
Five, cover
mounting screws
35.5
5
(57.9)
79±0.2
Key insertion force
Key extraction force
15 N max.
30 N max.
Pre-travel distance
9 mm max.
Movement before
being locked
3 mm min.
4
6.5
Cap screw
4.5
(15.3)
29
F
(88.5)
Releasing tool
Release key
(provided)
8
D4NL-□□□□B4
(3)
(30.7)
0.5
M8 hexagonal material
or equivalent
(95)
(32.3)
55±0.2
LOCK
29
32±0.2
Operating
characteristics
Conduit cap
10.5
21
(10)
UNLOCK
LOCK
Conduit opening
Notes:
1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions.
2. There are fluctuations in the contact ON/OFF timing for Switches with multiple poles (2NC, 2NC/1NO, or 3NC). Confirm performance before application.
For complete specifications and additional models and accessories visit www.omron247.com
F-47
D4NL
Safety Door Switches
Dimensions and Operating Characteristics (continued)
D4NL-□□□□-BS
15.5
30.5
(mm)
8
Pre-travel distance
Red
Black
Four, head mounting screws
Operation Key
Three, 4.3-dia. holes
15.3
10.0
29
6.5
Operating
characteristics
4
Release key
Indicator
28.5 4.4
UNLOCK
6.5
(13.3)
LOCK
29
(31.5)
(55.8)
59
0.5
Five, cover
mounting screws
32±0.2
(95)
(32.3)
55±0.2
(3)
5
15 N max.
30 N max.
Pre-travel distance
9 mm max.
Movement before
being locked
3 mm min.
6.5
Cap screw
(57.9)
79±0.2
35.5
Key insertion force
Key extraction
force
4
(30.7)
0.5
D4NL-□□□□BS
(15.3)
4.5
29
(88.5)
Dummy cap
Conduit cap
UNLOCK
LOCK
Conduit opening
D4NL-□□□□-B4S
15.5
30.5
8
Pre-travel distance
Four, head mounting screws
Operation Key
Three, 4.3-dia. holes
15.3
Red
10.0
Black
29
6.5
4
Release key
Indicator
28.5 4.4
UNLOCK
6.5
LOCK
29
(31.5)
(55.8)
Five, cover
mounting screws
59
0.5
(3)
4
6.5
Cap screw
(57.9)
79±0.2
5
Releasing tool
Dummy
(provided)
cap
8
(95)
(32.3)
55±0.2
(30.7)
0.5
35.5
M8 hexagonal material
or equivalent
(13.3)
32±0.2
(15.3)
4.5
29
(88.5)
Conduit cap
Operating
characteristics
D4NL-□□□□B4S
Key insertion force
Key extraction force
15 N max.
30 N max.
Pre-travel distance
9 mm max.
Movement before
being locked
3 mm min.
Notes:
1. Unless otherwise specified, a tolerance
of ±0.4 mm applies to all dimensions.
2. There are fluctuations in the contact
ON/OFF timing for Switches with multiple
poles (2NC, 2NC/1NO, or 3NC). Confirm
performance before application.
10.5
UNLOCK
21
LOCK
Conduit opening
Operation Keys
D4DS-K1
17.5
D4DS-K3
28
13
7
30
14
28
8 dia.
4
4.5 dia.
4.3
15
13
13
7
30
2
30
6
7
13
2 4.3
F-48
D4DS-K5
10.5
28
56
2
6.3
9
40
20°
Black
Four, 2.15R
D4DS-K2
Angle adjustment bolt
9 dia.
15
20.9
28
17
15
15
15°
43
7
Four, 2.15R
Mounting Holes
(Enlargement)
24.6
22.5
4
30
41
13
Black
18°
For complete specifications and additional models and accessories visit www.omron247.com
8
55
41
6.5
18
(7)
4.5
43
D4NL
Safety Door Switches
Dimensions and Operating Characteristics (continued)
(mm)
With Operating Key Inserted
D4NL + D4DS-K1
(with Front-inserted Operation Key)
D4NL + D4DS-K1
(with Top-inserted Operation Key)
Red
Red
Black
44 min 46.5 max
Key insertion position
Vertical
insertion radius:
R ≥ 200
Black
Horizontal
insertion radius:
R ≥ 200
Center
tolerance of
key hole: ± 1
(30.5)
(8)
49.5 min 52.0 max
Key insertion position (36)
15 Center
tolerance of
key hole: ± 1
Vertical
insertion radius:
R ≥ 200
44 min 46.5 max
Key insertion position
Horizontal
insertion radius:
R ≥ 200
(30.5)
(28.5)
Center
tolerance of
key hole: ± 1
Center
tolerance of
key hole: ± 1
15
49.5 min 52.0 max
Key insertion position (36)
D4NL + D4DS-K2
(with Front-inserted Operation Key)
Red
Black 40 min 42.5 max
Key insertion position
D4NL + D4DS-K2
(with Top-inserted Operation Key)
Horizontal
insertion radius:
R ≥ 200
Red
Vertical
insertion radius:
R ≥ 200
Black
(30.5)
Center
tolerance of
key hole: ± 1
15 Center
tolerance of
key hole: ± 1
(8)
(6)
45.5 min 48.0 max
Key insertion position (36)
F
Vertical
insertion radius:
R ≥ 200
40 min 42.5 max
Key insertion position
(30.5)
(6)
(22.5)
Horizontal
insertion radius:
R ≥ 200
Center
tolerance of
key hole: ± 1
Center
tolerance of
key hole: ± 1
(28.5)
15
45.5 min 48.0 max
Key insertion position (36)
For complete specifications and additional models and accessories visit www.omron247.com
F-49
D4NL
Safety Door Switches
Dimensions and Operating Characteristics (continued)
D4NL + D4DS-K3
(with Front-inserted Operation Key)
Red
(mm)
D4NL + D4DS-K3
(with Top-inserted Operation Key)
45 min 47.5 max
Key insertion position
Horizontal
insertion radius:
R ≥ 50
Black
(30.5)
Red
Vertical
insertion radius:
R ≥ 200
Black
Center
tolerance of
key hole: ± 1
(40)
Center
tolerance of
key hole: ± 1
50.5 min 53.0 max
Key insertion position
(8)
(36)
Vertical
insertion radius:
R ≥ 200
45 min 47.5 max
Key insertion position
(30.5)
Center
tolerance of
key hole: ± 1
Center
(28.5) tolerance of
key hole: ± 1
Horizontal
insertion radius:
R ≥ 50
40
50.5 min 53.0 max
Key insertion position (36)
D4NL + D4DS-K5
(with Front-inserted Operation Key)
Red
Black
51.9 min 54.4 max
Key insertion position
(30.5)
(41 or 43)
55
Center
tolerance of
key hole: ± 1
20.9
Horizontal
insertion radius:
R ≥ 50
Vertical
insertion radius:
R ≥ 50
51.9 min 54.4 max
Key insertion position
D4NL + D4DS-K5
(with Top-inserted Operation Key)
Red
Center
tolerance of
key hole: ± 1
Black
(8)
Horizontal
insertion radius:
R ≥ 50
57.4 min 59.9 max
Key insertion position
(36)
(30.5)
Center
tolerance of
key hole: ± 1
Center
tolerance of
key hole: ± 1
(28.5)
M20-NPT Adapter
57.4 min 59.9 max
Key insertion position
(36)
F-50
For complete specifications and additional models and accessories visit www.omron247.com
43±0.1
Horizontal
insertion radius:
R ≥ 50
D4NL
Safety Door Switches
Application Examples
G9SA-321-T□ (24 VAC/VDC) + D4NL-□A□A-□, -□A□B-□, -□A□C-□
(Mechanical Lock Type) Circuit Diagram (Manual Reset)
Lock release signal
KM1
KM2
S2
S4
42
54
41
53
12
34
11
33
S1:
Safety Limit Switch
with direct opening mechanism
(D4B-N, D4N, D4F)
S2:
Guard Lock Safety-door Switch
S3:
Reset switch
S4:
Lock release switch
KM1 and KM2: Magnetic Contactor
M:
3-phase motor
PLC
PLC
Guard
S1
Feedback loop
OPEN
KM1
S3
KM2
Stop signal
A1 A2 T11
T12
T31
T32
13 23 33 43 53 61
1
TH
a
K1
K2
K3
SA
a
K1
b
K2
K4
3
4
K3
OffDelay
Timer
K4
Control
Circuit
b
2 K1
5
K2
JP
1
2
3
4
5
6
6
PE T21
T23 T22
A
14 24 34 44 54 62
B
KM1 KM2
Guard opens
Timing Chart
Limit switch S1
Guard Lock
Safety-door
Switch S2
Lock release
signal
Operation
instruction
Motor controller
KM1
S4
F
Guard can be opened
KM2
Stop signal
Reset switch
S3
K1 and K2
(NC)
K1 and K2
(NO)
K3 and K4
(NC)
K3 and K4
(NO)
KM1 and KM2
(NC)
KM1 and KM2
(NO)
M
Note: The above example circuit is for Category 3.
Operation
instruction
Motor rotation
OFF-delay time
For complete specifications and additional models and accessories visit www.omron247.com
F-51
D4NL
Safety Door Switches
Ordering
Model Number Structure
Switch
Operation Key
D4NL – □ □ □ □ – □ □ □– □
1 2 3 4 5 6 7 8
1 Conduit Size
D4DS-K □
1
1 Operation Key Type
1: Pg13.5
2: G1/2
4: M20
2 Built-in Switch (with Door Open/Closed Detection Switch and Lock Monitor
Switch Contacts)
A: 1NC/1NO (slow-action contacts) + 1NC/1NO (slow-action contacts)
B: 1NC/1NO (slow-action contacts) + 2NC (slow-action contacts)
C: 2NC (slow-action contacts) + 1NC/1NO (slow-action contacts)
D: 2NC (slow-action contacts) + 2NC (slow-action contacts)
E: 2NC/1NO (slow-action contacts) + 1NC/1NO (slow-action contacts)
F: 2NC/1NO (slow-action contacts) + 2NC (slow-action contacts)
G: 3NC (slow-action contacts) + 1NC/1NO (slow-action contacts)
H: 3NC (slow-action contacts) + 2NC (slow-action contacts)
1:
2:
3:
5:
Horizontal mounting
Vertical mounting
Adjustable mounting (horizontal)
Adjustable mounting (horizontal/vertical)
Type
Horizontal
mounting
Horizontal mounting
D4DS-K1
Vertical mounting
Vertical mounting
D4DS-K2
3 Head Mounting Direction and Material
F: Four mounting directions possible (Front-side
mounting
at shipping)/plastic
The head
can
be
D: Four mounting directions possible (Front-side
mounting
shipping)/metal
mounted
in 4atdirections.
AdjustableAdjustable
mountingmounting
(horizontal)
(Horizontal)
4 Door Lock and Release
A:
B:
G:
H:
Mechanical lock/24 VDC solenoid release
Mechanical lock/110 VAC solenoid release*
24 VDC solenoid lock/mechanical release
110 VAC solenoid lock/mechanical release*
7 Release Key Position
Blank: Bottom
S: Front
8 M20-to-NPT Adapter
Special Release Key
Type
Special Release Key
for D4GL, D4JL, D4NL,
and D4SL Switches
Blank: Adapter is not included
NPT: Adapter is included
* 110 VAC version is not available for -4□-NPT models.
F-52
D4DS-K3
D4DS-K5
B: 10 to 115 VAC/VDC (orange LED indicator)
Blank: Standard
4: Special release key
Back-mounting is also
Adjustable
mounting
Adjustable
mounting
(Horizontal/Vertical)
(horizontal/vertical)
5 Indicator
6 Release Key Type
Model
For complete specifications and additional models and accessories visit www.omron247.com
Two conduits
(horizontal and vertica
Model
D4NL-RK
Special release key
D4NL
Safety Door Switches
Ordering (continued)
List of Models
Switches with direct opening mechanisms (Operation Keys are sold separately)
Head
material
Release
Release
key
key type
position
Solenoid voltage/
indicator
Contact configuration
(door open/closed
detection switch and
Lock and release
lock monitor switch
types
contacts) (slow-action)
Certified direct opening
NC contact
1NC/1NO+1NC/1NO
1NC/1NO+2NC
2NC+1NC/1NO
Mechanical lock
Solenoid release
2NC+2NC
2NC/1NO+1NC/1NO
2NC/1NO+2NC
3NC+1NC/1NO
Plastic
Bottom
Standard
3NC+2NC
Solenoid:
24 VDC
Orange LED:
10 to 115 VAC/VDC
1NC/1NO+1NC/1NO
1NC/1NO+2NC
2NC+1NC/1NO
Solenoid lock
Mechanical
release
2NC+2NC
2NC/1NO+1NC/1NO
2NC/1NO+2NC
3NC+1NC/1NO
3NC+2NC
Conduit opening
Model
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
D4NL-4AFA-B
D4NL-4AFA-B-NPT
D4NL-4BFA-B
D4NL-4BFA-B-NPT
D4NL-4CFA-B
D4NL-4CFA-B-NPT
D4NL-4DFA-B
D4NL-4DFA-B-NPT
D4NL-4EFA-B
D4NL-4EFA-B-NPT
D4NL-4FFA-B
D4NL-4FFA-B-NPT
D4NL-4GFA-B
D4NL-4GFA-B-NPT
D4NL-4HFA-B
D4NL-4HFA-B-NPT
D4NL-4AFG-B
D4NL-4AFG-B-NPT
D4NL-4BFG-B
D4NL-4BFG-B-NPT
D4NL-4CFG-B
D4NL-4CFG-B-NPT
D4NL-4DFG-B
D4NL-4DFG-B-NPT
D4NL-4EFG-B
D4NL-4EFG-B-NPT
D4NL-4FFG-B
F
D4NL-4FFG-B-NPT
D4NL-4GFG-B
D4NL-4GFG-B-NPT
D4NL-4HFG-B
D4NL-4HFG-B-NPT
(Continued on next page)
For complete specifications and additional models and accessories visit www.omron247.com
F-53
D4NL
Safety Door Switches
Ordering (continued)
List of Models (continued)
Switches with direct opening mechanisms (Operation Keys are sold separately)
Head
material
Release
Release
key
key type
position
Solenoid voltage/
indicator
Contact configuration
(door open/closed
detection switch and
Lock and release
lock monitor switch
types
contacts) (slow-action)
Certified direct opening
NC contact
1NC/1NO+1NC/1NO
1NC/1NO+2NC
2NC+1NC/1NO
Mechanical lock
Solenoid release
2NC+2NC
2NC/1NO+1NC/1NO
2NC/1NO+2NC
3NC+1NC/1NO
3NC+2NC
Plastic
1NC/1NO+1NC/1NO
Bottom
Special
release
key
Solenoid: 24 VDC
Orange LED:
10 to 115 VAC/VDC
1NC/1NO+2NC
2NC+1NC/1NO
Solenoid lock
Mechanical release
2NC+2NC
2NC/1NO+1NC/1NO
2NC/1NO+2NC
3NC+1NC/1NO
3NC+2NC
Mechanical lock
Solenoid release
Metal
Solenoid lock
Mechanical release
2NC/1NO+1NC/1NO
3NC+1NC/1NO
2NC/1NO+1NC/1NO
3NC+1NC/1NO
Conduit opening
Model
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20
M20 with 1/2” NPT
adaptor
M20 with 1/2” NPT
adaptor
M20 with 1/2” NPT
adaptor
M20 with 1/2” NPT
adaptor
M20 with 1/2” NPT
adaptor
D4NL-4AFA-B4
Note: Consult factor for models with Korean S-mark certification.
F-54
For complete specifications and additional models and accessories visit www.omron247.com
D4NL-4AFA-B4-NPT
D4NL-4BFA-B4
D4NL-4BFA-B4-NPT
D4NL-4CFA-B4
D4NL-4CFA-B4-NPT
D4NL-4DFA-B4
D4NL-4DFA-B4-NPT
D4NL-4EFA-B4
D4NL-4EFA-B4-NPT
D4NL-4FFA-B4
D4NL-4FFA-B4-NPT
D4NL-4GFA-B4
D4NL-4GFA-B4-NPT
D4NL-4HFA-B4
D4NL-4HFA-B4-NPT
D4NL-4AFG-B4
D4NL-4AFG-B4-NPT
D4NL-4BFG-B4
D4NL-4BFG-B4-NPT
D4NL-4CFG-B4
D4NL-4CFG-B4-NPT
D4NL-4DFG-B4
D4NL-4DFG-B4-NPT
D4NL-4EFG-B4
D4NL-4EFG-B4-NPT
D4NL-4FFG-B4
D4NL-4FFG-B4-NPT
D4NL-4GFG-B4
D4NL-4GFG-B4-NPT
D4NL-4HFG-B4
D4NL-4HFG-B4-NPTt
D4NL-4EDA-B4-NPT
D4NL-4GDA-B4-NPT
D4NL-4EDG-B4-NPT
D4NL-4GDG-B4-NPT
Safety Door Switches
TL4019
S256
Safety Interlock Switch with Guard Door Locking
• High locking force of 1,200 N (270 lb.) locks guard door shut until machine is safe to enter
• IP67 (NEMA 6) enclosure enables the TL4019 to withstand water washdown
• Door and lock monitoring—the TL4019 has a total of 4 contacts: 2 N/C safety + 1
contact for door position monitoring + 1 contact for lock monitoring
• Rear manual release—allows unlocking of switch from inside of guarded area per
ANSI/RIA R15.06
• Narrow profile enables mounting to 2 in. square tubing or in applications with
space restrictions
• Rotatable head—the rotatable head of the TL4019 provides 8 actuator entry positions to satisfy most installation requirements
• Optional key release—this option on power-to-unlock models allows manual
unlocking of the guard door
• Optional slide bolt with integral door handle aids installation on sliding and swinging guard doors
R
C
Specifications
Electrical
Safety Contacts:
Auxiliary Contacts:
All Models
Switching Ability
AC: 230 V – 4 A
DC: 24 V – 4 A
Silver alloy with gold flash
24 V 1 mA
24 VAC/DC or 110 VAC (all -15% / +10%)
8W
100% duty
Safety Contact Material:
Minimum Current:
Solenoid Supply Voltage:
Solenoid Power:
Solenoid Rating:
Mechanical
Mounting:
Mounting Hardware:
Min Operating Radius:
TL4019-1 & -2
2 N/C
2 N/O
TL4019-3 & -4
2 N/C
1 N/O + 1 N/O
1 N/O + 1 N/C
1 N/C + 1 N/O
TL4019-5
1 N/C
1 N/C + 1 N/O
Any position
4 x M5 screws (not supplied)
Approximately 100 mm (3.9 in.) with flex actuators
Approximately 1000 mm (39 in.) with flat and 90-degree actuators
1200 N (270 lb.)
20 m/min.
Reinforced thermoplastic
Stainless steel
3 x M20 conduit with 0.5 in. NPT adapter
500 g (17 oz.)
Red
1 x 106 minimum
Max Holding Force:
Max Actuation Speed:
Case Material:
Actuator Material:
Wiring Entry:
Weight:
Color:
Mechanical Life:
Environmental
Protection:
IP67 (NEMA 6)
Operating Temperature:
-20 to 55°C (-4 to 131°F)
Cleaning:
Water washdown
Compliance
Standards:
EN60947-5-1, EN1088, EN ISO 13849-1
Approvals/Listings:
CE marked for all applicable directives, UL and C-UL, DGUV
Specifications are subject to change without notice.
Note: The safety contacts of the STI switches are described as normally closed (N/C)—
i.e., with the guard closed, actuator in place, and the machine able to be started.
For complete specifications and additional models and accessories visit www.omron247.com
US
Conforms to EN60947-5-1, EN1088,
EN ISO 13849-1
UL and C-UL listed
DGUV approved
F
F-55
TL4019
Safety Door Switches
Operation
Optional Slide Bolts
• Allows easy installation of
switch on machine guards
• Actuator included (order
switch separately)
Metal Slide Bolt
• Integral handle included
• Metal is ideal for heavy
doors; plastic is suitable for
smaller and lighter doors
• Slotted hole in bolt permits
attaching multiple padlocks
• Yellow color for easy
recognition
Plastic
Slide Bolt
Alignment Guide
Flat Actuator
90-Degree Actuator
Optional Rear Release
Optional stainless steel alignment guide aids actuator entry
and is easily installed.
Available with and without
rubber bushings.
Available with and without
rubber bushings.
• Allows manual rear release
of a locked switch from
inside a guarded area per
ANSI/RIA R15.06
• May be installed on switch in
conjunction with or without
the use of a slide bolt
• Must use with Rear Release
Switch Models only
Optional Key Release
Flexible 1 Actuator
Flexible 2 Actuator
A key release unit is easily attached to the TL4019 to
provide emergency override of
the switch locking mechanism
by a qualified, responsible
person.
15 degree flexibility may be
adjusted with the set screw.
15 degree flexibility may be
adjusted with the set screw.
Rear Release Actuator
(Included with Rear
Release Switches)
Rear Release T-Handle
(Order separately)
F-56
Optional SLD Series
Optional LED Lid Kit
Optional switch locking
devices are available. See
accessories section for details.
Provides red
and green LED
indicators with
user-configured
operation.
For complete specifications and additional models and accessories visit www.omron247.com
Optional Interior
Lever Kit
Use with
metal rear
release slide
bolts.
TL4019
Safety Door Switches
Operation (continued)
Contact Arrangements
With Unlock Request Contact
With Door Contact
1UR
1WD
2WD
3WD
1 positively driven N/C contact as door unlock request contact
1 positively driven N/C contact + 1 N/O (without door contact)
Actuator
Completely Inserted.
Closed
Actuator
Removed.
Unlocked
Request
2 positively driven N/C contacts + 1 N/O + 1 N/O as door contact
2 positively driven N/C contacts + 1 N/O + 1 N/C as door contact
2 positively driven N/C contacts + 1 N/C + 1 N/O as door contact
Actuator
Removed
Actuator Inserted
Locked
Unlocked
E1
E2
E1
E2
E1
E2
31
32
31
32
31
32
21
22
21
22
21
22
13
14
13
14
13
14
E1
E2
2 positively driven N/C contacts + 2 N/O
Locked
Actuator
Removed
Actuator Inserted
Unlocked
E1
E2
E1
E2
E1
E2
1UR
Without Door Contact
1ND
E1
E2
E1
E2
41
42
41
42
41
42
33
34
33
34
33
34
21
22
21
22
21
22
13
14
13
14
13
14
41
42
41
42
41
42
33
34
33
34
33
34
21
22
21
22
21
22
11
12
11
12
11
12
41
42
41
42
41
42
41
42
41
42
41
42
33
34
33
34
33
34
31
32
31
32
31
32
21
22
21
22
21
22
21
22
21
22
21
22
13
14
13
14
13
14
13
14
13
14
13
14
1ND
For complete specifications and additional models and accessories visit www.omron247.com
1WD
2WD
3WD
F
F-57
TL4019
Applications
Typical applications are on
sliding guard doors and swinging guard doors that must
remain locked until a signal is
applied to the internal solenoid
that unlocks the guard door.
a wiring example of the TL4019 switch with a
✎ For
SR209AD delayed output safety monitoring relay see
“Common Circuit Examples” in the Expert Area Section
of this catalog.
Application Monitoring Units
SR223SMT
Timer Unit
Used with the TL4019 for
machines with constant overrun. Gives a timed delay to the
lock/release signal. Failsafe
and adjustable to a range of
times from 1.0 seconds up to
31 seconds.
F-58
SR125SMS45
Stop Motion
Sensing Unit
Used with the TL4019 for
machines with inconstant or
variable overrun. Senses back
EMF of AC or DC motors.
Failsafe and adjustable to a
range of 0.01 V to 0.10 V.
Safety Monitoring
Relay Units
Safety monitoring relays ensure a
maximum level of safety by monitoring
all wiring in the safety circuit, including
switches and contactors. Any fault and
the power to the machine is switched off.
A variety of safety monitoring relay units
are available.
For complete specifications and additional models and accessories visit www.omron247.com
Safety Door Switches
TL4019
Safety Door Switches
Dimensions
(mm/in.)
TL4019
Optional Metal Slide Bolt for TL4019
h
31
1.22
3.5
0.14
20
0.79
Travel
Travel
18
0.71
30
For
1.18 Screw
M6
V
35 43
1.38 1.69
192
7.56
42 60
1.65 2.36
76
3
Mechanical
unlocking
screw
M20 (3x)
14
0.55
35
1.38
Adjusting screw
safeguarded
For Screw M6
171.5
6.75
Mechanical
unlocking
mechanism
(except
TL4019-5)
144
5.67
Slot provided
for rear
release model
Optional slide bolt interior
kit PN 44534-8050 must be
ordered separately
144
5.67
283
11.14
Overtravel
Flat Actuator
16
0.63
30
1.18
40
1.57
All non-overtravel
actuators
30
1.18
35
1.38 58
2.28
88
3.46
3
0.12
35
1.38
20
0.79
15
0.59
3
0.12
5.5
0.22
For Screw
M6
Overtravel
90-Degree Actuator
M5 (4x)
16 8
0.63 0.31
47
1.85
33 10
1.3 0.39
5.5
0.22
69
2.72
20
0.8
Min. door radius 1000
39.4
Guard frame
40
40
X
1.57 1.57
30
1.18
305
12
19.5
0.77
40
1.57
110
4.33
20
0.79
For Screw
M6
0.3
0.012
For M5
> 35
1.38
ISO 1207
(DIN 84)
ISO 4762
(DIN 912)
15
0.59
15
0.59
40
1.57
58
2.28
18
0.7
62
2.44
Door hung on right
✎
48
1.89
135
5.31
See website for the
optional Plastic Slide Bolt Dimensions
Min. door radius 1000
39.4
Flexible 1 Actuator
50
1.97
40
1.575
14
0.55
29
4 1.14
0.16
Min. door radius 100
3.94
33.2
1.31
50
1.97
40
1.575
R> 100
3.94
Adjustment
Screw
Ø5.5
0.216
Adjustment
Screw
40
1.57
20
0.79
R> 90
3.54
Adjustment
Screw
Adjustment
Screw
8
0.315
26
1.02
30
1.2
35
1.38
Min. door radius 90
3.54
16
0.63
35
1.38
23
0.91
28 +7
1.1 +0.28
F
Flexible 2 Actuator
16
0.63
54
2.13
Ø5.3
0.21
19
0.75
8
0.315
18
0.71
10
0.39
28 +7
1.1 +0.28
For complete specifications and additional models and accessories visit www.omron247.com
35
1.38
16
0.63
F-59
TL4019
Safety Door Switches
Ordering
Model
Power to Lock (without door contact)
TL4019-20241TM (flat actuator)
TL4019-20241SM (90-degree actuator)
TL4019-20241F2M (flex 2 actuator)
TL4019-20241F1M (flex 1 actuator)
TL4019-21101TM (flat actuator)
TL4019-21101SM (90-degree actuator)
TL4019-21101F2M (flex 2 actuator)
TL4019-21101F1M (flex 1 actuator)
Power to Lock (with door contact)
TL4019-40241TM (flat actuator)
TL4019-40241SM (90-degree actuator)
TL4019-40241F2M (flex 2 actuator)
TL4019-40241F1M (flex 1 actuator)
TL4019-41101TM (flat actuator)
TL4019-41101SM (90-degree actuator)
TL4019-41101F2M (flex 2 actuator)
TL4019-41101F1M (flex 1 actuator)
TL4019-40242TM (flat actuator)
TL4019-40242SM (90-degree actuator)
TL4019-40242F2M (flex 2 actuator)
TL4019-40242F1M (flex 1 actuator)
TL4019-41102TM (flat actuator)
TL4019-41102SM (90-degree actuator)
TL4019-41102F2M (flex 2 actuator)
TL4019-41102F1M (flex 1 actuator)
TL4019-40243TM (flat actuator)
TL4019-40243SM (90-degree actuator)
TL4019-40243F2M (flex 2 actuator)
TL4019-40243F1M (flex 1 actuator)
TL4019-41103TM (flat actuator)
TL4019-41103SM (90-degree actuator)
TL4019-41103F2M (flex 2 actuator)
TL4019-41103F1M (flex 1 actuator)
Power to Unlock (without door contact)
TL4019-10241TM (flat actuator)
TL4019-10241SM (90-degree actuator)
TL4019-10241F2M (flex 2 actuator)
TL4019-10241F1M (flex 1 actuator)
TL4019-11101TM (flat actuator)
TL4019-11101SM (90-degree actuator)
TL4019-11101F2M (flex 2 actuator)
TL4019-11101F1M (flex 1 actuator)
TL4019-10241SKM w/key (90-degree actuator)
TL4019-11101SKM w/key (90-degree actuator)
Power to Unlock (with door contact)
TL4019-30241TM (flat actuator)
TL4019-30241SM (90-degree actuator)
TL4019-30241F2M (flex 2 actuator)
TL4019-30241F1M (flex 1 actuator)
TL4019-31101TM (flat actuator)
TL4019-31101SM (90-degree actuator)
TL4019-31101F2M (flex 2 actuator)
TL4019-31101F1M (flex 1 actuator)
TL4019-30242TM (flat actuator)
TL4019-30242SM (90-degree actuator)
TL4019-30242F2M (flex 2 actuator)
TL4019-30242F1M (flex 1 actuator)
Solenoid
Contacts
Wiring Entry
Part No.
24 VAC/DC
24 VAC/DC
24 VAC/DC
24 VAC/DC
110 VAC
110 VAC
110 VAC
110 VAC
2 N/C + 2 N/O
2 N/C + 2 N/O
2 N/C + 2 N/O
2 N/C + 2 N/O
2 N/C + 2 N/O
2 N/C + 2 N/O
2 N/C + 2 N/O
2 N/C + 2 N/O
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
44534-0030
44534-0130
44534-0230
44534-0330
44534-0040
44534-0140
44534-0240
44534-0340
24 VAC/DC
24 VAC/DC
24 VAC/DC
24 VAC/DC
110 VAC
110 VAC
110 VAC
110 VAC
24 VAC/DC
24 VAC/DC
24 VAC/DC
24 VAC/DC
110 VAC
110 VAC
110 VAC
110 VAC
24 VAC/DC
24 VAC/DC
24 VAC/DC
24 VAC/DC
110 VAC
110 VAC
110 VAC
110 VAC
2 N/C + 1 N/O +1 N/O
2 N/C + 1 N/O +1 N/O
2 N/C + 1 N/O +1 N/O
2 N/C + 1 N/O +1 N/O
2 N/C + 1 N/O +1 N/O
2 N/C + 1 N/O +1 N/O
2 N/C + 1 N/O +1 N/O
2 N/C + 1 N/O +1 N/O
2 N/C + 1 N/O +1 N/C
2 N/C + 1 N/O +1 N/C
2 N/C + 1 N/O +1 N/C
2 N/C + 1 N/O +1 N/C
2 N/C + 1 N/O +1 N/C
2 N/C + 1 N/O +1 N/C
2 N/C + 1 N/O +1 N/C
2 N/C + 1 N/O +1 N/C
2 N/C + 1 N/C +1 N/O
2 N/C + 1 N/C +1 N/O
2 N/C + 1 N/C +1 N/O
2 N/C + 1 N/C +1 N/O
2 N/C + 1 N/C +1 N/O
2 N/C + 1 N/C +1 N/O
2 N/C + 1 N/C +1 N/O
2 N/C + 1 N/C +1 N/O
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
44534-0410
44534-0510
44534-0610
44534-1710
44534-0420
44534-0520
44534-0620
44534-1720
44534-0430
44534-0530
44534-0630
44534-1730
44534-0440
44534-0540
44534-0640
44534-1740
44534-0450
44534-0550
44534-0650
44534-1750
44534-0460
44534-0560
44534-0660
44534-1760
24 VAC/DC
24 VAC/DC
24 VAC/DC
24 VAC/DC
110 VAC
110 VAC
110 VAC
110 VAC
24 VAC/DC
110 VAC
2 N/C + 2 N/O
2 N/C + 2 N/O
2 N/C + 2 N/O
2 N/C + 2 N/O
2 N/C + 2 N/O
2 N/C + 2 N/O
2 N/C + 2 N/O
2 N/C + 2 N/O
2 N/C + 2 N/O
2 N/C + 2 N/O
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
44534-0010
44534-0110
44534-0210
44534-0310
44534-0020
44534-0120
44534-0220
44534-0320
44534-1110
44534-1120
24 VAC/DC
24 VAC/DC
24 VAC/DC
24 VAC/DC
110 VAC
110 VAC
110 VAC
110 VAC
24 VAC/DC
24 VAC/DC
24 VAC/DC
24 VAC/DC
2 N/C + 1 N/O +1 N/O
2 N/C + 1 N/O +1 N/O
2 N/C + 1 N/O + 1N/O
2 N/C + 1 N/O + 1N/O
2 N/C + 1 N/O + 1N/O
2 N/C + 1 N/O + 1N/O
2 N/C + 1 N/O + 1N/O
2 N/C + 1 N/O + 1N/O
2 N/C + 1 N/O + 1N/C
2 N/C + 1 N/O + 1N/C
2 N/C + 1 N/O + 1N/C
2 N/C + 1 N/O + 1N/C
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
44534-0050
44534-0150
44534-0250
44534-0350
44534-0060
44534-0160
44534-0260
44534-0360
44534-0070
44534-0170
44534-0270
44534-0370
(Continued on next page)
F-60
For complete specifications and additional models and accessories visit www.omron247.com
TL4019
Safety Door Switches
Ordering (continued)
Model
TL4019-31102TM (flat actuator)
TL4019-31102SM (90-degree actuator)
TL4019-31102F2M (flex 2 actuator)
TL4019-31102F1M (flex 1 actuator)
TL4019-30243TM (flat actuator)
TL4019-30243SM (90-degree actuator)
TL4019-30243F2M (flex 2 actuator)
TL4019-30243F1M (flex 1 actuator)
TL4019-31103TM (flat actuator)
TL4019-31103SM (90-degree actuator)
TL4019-31103F2M (flex 2 actuator)
TL4019-31103F1M (flex 1 actuator)
TL4019-30241SKM w/key (90-degree actuator)
TL4019-31101SKM w/key (90-degree actuator)
TL4019-30242SKM w/key (90-degree actuator)
TL4019-31102SKM w/key (90-degree actuator)
TL4019-30243SKM w/key (90-degree actuator)
TL4019-31103SKM w/key (90-degree actuator)
Power to Unlock (with unlock request contact) (mechanical
unlocking is not available on these switches)
TL4019-50241TM (flat actuator)
TL4019-50241SM (90-degree actuator)
TL4019-50241F2M (flex 2 actuator)
TL4019-50241F1M (flex 1 actuator)
Switch Only (no actuators or adapters included)
Power to Unlock (without door contact)
TL4019-10241
TL4019-11101
Power to Unlock (with door contact)
TL4019-30241
TL4019-31101
TL4019-30242
TL4019-31102
TL4019-30243
TL4019-31103
Power to Unlock (with unlock request contact)
TL4019-50241
Power to Lock (without door contact)
TL4019-20241
TL4019-21101
Power to Lock (with door contact)
TL4019-40241
TL4019-41101
TL4019-40242
TL4019-41102
TL4019-40243
TL4019-41103
Rear Release (no actuators or adapters included; rear release
actuator included; order T-handle separately)
Power to Unlock (without door contact)
TL4019-10241RR
Power to Unlock (with door contact)
TL4019-30241RR
TL4019-30242RR
TL4019-30243RR
Power to Lock (without door contact)
TL4019-20241RR
Power to Lock (with door contact)
TL4019-40241RR
TL4019-40242RR
TL4019-40243RR
Solenoid
110 VAC
110 VAC
110 VAC
110 VAC
24 VAC/DC
24 VAC/DC
24 VAC/DC
24 VAC/DC
110 VAC
110 VAC
110 VAC
110 VAC
24 VAC/DC
110 VAC
24 VAC/DC
110 VAC
24 VAC/DC
110 VAC
Contacts
2 N/C + 1 N/O + 1N/C
2 N/C + 1 N/O + 1N/C
2 N/C + 1 N/O + 1N/C
2 N/C + 1 N/O + 1N/C
2 N/C + 1 N/C + 1N/O
2 N/C + 1 N/C +1 N/O
2 N/C + 1 N/C +1 N/O
2 N/C + 1 N/C +1 N/O
2 N/C + 1 N/C +1 N/O
2 N/C + 1 N/C +1 N/O
2 N/C + 1 N/C +1 N/O
2 N/C + 1 N/C +1 N/O
2 N/C + 1 N/O +1 N/O
2 N/C + 1 N/O +1 N/O
2 N/C + 1 N/O +1 N/C
2 N/C + 1 N/O +1 N/C
2 N/C + 1 N/C +1 N/O
2 N/C + 1 N/C +1 N/O
Wiring Entry
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
Part No.
44534-0080
44534-0180
44534-0280
44534-0380
44534-0090
44534-0190
44534-0290
44534-0390
44534-0400
44534-0500
44534-0600
44534-1700
44534-1150
44534-1160
44534-1170
44534-1180
44534-1190
44534-1500
24 VAC/DC
24 VAC/DC
24 VAC/DC
24 VAC/DC
1 N/C + 1 N/C + 1 N/O
1 N/C + 1 N/C + 1 N/O
1 N/C + 1 N/C + 1 N/O
1 N/C + 1 N/C + 1 N/O
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
3 x M20 with NPT adapter
44534-0470
44534-0570
44534-0670
44534-1770
24 VAC/DC
110 VAC
2 N/C + 2 N/O
2 N/C + 2 N/O
3 x M20
3 x M20
44534-2010
44534-2020
24 VAC/DC
110 VAC
24 VAC/DC
110 VAC
24 VAC/DC
110 VAC
2 N/C + 1 N/O + 1 N/O
2 N/C + 1 N/O + 1 N/O
2 N/C + 1 N/O +1 N/C
2 N/C + 1 N/O +1 N/C
2 N/C + 1 N/C +1 N/O
2 N/C + 1 N/C + 1 N/O
3 x M20
3 x M20
3 x M20
3 x M20
3 x M20
3 x M20
44534-2050
44534-2060
44534-2070
44534-2080
44534-2090
44534-2100
24 VAC/DC
1 N/C + 1 N/C + 1 N/O
3 x M20
44534-2170
24 VAC/DC
110 VAC
2 N/C + 2 N/O
2 N/C + 2 N/O
3 x M20
3 x M20
44534-2030
44534-2040
24 VAC/DC
110 VAC
24 VAC/DC
110 VAC
24 VAC/DC
110 VAC
2 N/C + 1 N/O + 1 N/O
2 N/C + 1 N/O + 1 N/O
2 N/C + 1 N/O +1 N/C
2 N/C + 1 N/O +1 N/C
2 N/C + 1 N/C +1 N/O
2 N/C + 1 N/C +1 N/O
3 x M20
3 x M20
3 x M20
3 x M20
3 x M20
3 x M20
44534-2110
44534-2120
44534-2130
44534-2140
44534-2150
44534-2160
24 VAC/DC
2 N/C + 2 N/O
3 x M20
44534-3010
24 VAC/DC
24 VAC/DC
24 VAC/DC
2 N/C + 1 N/O + 1 N/O
2 N/C + 1 N/O +1 N/C
2 N/C + 1 N/C +1 N/O
3 x M20
3 x M20
3 x M20
44534-3050
44534-3070
44534-3090
24 VAC/DC
2 N/C + 2 N/O
3 x M20
44534-3030
24 VAC/DC
24 VAC/DC
24 VAC/DC
2 N/C + 1 N/O + 1 N/O
2 N/C + 1 N/O +1 N/C
2 N/C + 1 N/C +1 N/O
3 x M20
3 x M20
3 x M20
44534-3110
44534-3130
44534-3150
F
(Continued on next page)
For complete specifications and additional models and accessories visit www.omron247.com
F-61
TL4019
Safety Door Switches
Ordering (continued)
Accessories
Standard Actuators
Replacement flat actuator for TL4019
Replacement 90-degree actuator for TL4019
Replacement flex 2 actuator for TL4019
Replacement flex 1 actuator for TL4019
Standard Actuators with Rubber Bushing
Replacement flat actuator RB for TL4019
Replacement 90-degree actuator RB for TL4019
Overtravel Actuators
Replacement flat actuator OT for TL4019
Replacement 90-degree actuator OT for TL4019
Replacement flex 2 actuator OT for TL4019
Replacement flex 1 actuator OT for TL4019
Overtravel Actuators with Rubber Bushing
Replacement flat actuator OTRB for TL4019
Replacement 90-degree actuator OTRB for TL4019
Slide Bolts
Bolt for right-hung door for TL4019 with/without rear release (yellow
metal)
Bolt for left-hung door for TL4019 with/without rear release (yellow
metal)
Plastic slide bolt for right or left-hung door for TL4019 (yellow) (okay
for rear release switches)
Slide bolt interior lever kit (use with rear release slide bolts only)
Rear release T-handle (use with rear release switches only)
Bracket for TL4019 (galvanized)
Handle without snap-in (use with 44534-8020 bracket) (galvanized)
Handle with snap-in (use with 44534-8020 bracket) (galvanized)
Miscellaneous
Stainless steel alignment guide for TL4019 (must use with Overtravel
Actuator)
Latch spring for TL4019 (provides greater retention force for
actuator)
Lockout bar for TL4019 (prevents insertion of actuator into switch)
Key lock release for TL4019 (2 keys included) (Do not use with
TL4019-5)
Spare keys for key lock above (44534-0802) for TL4019
Spare keys for key lock (44534-0800, no longer available)
Unique key lock release for TL4019 (2 unique keys included) (Do not
use with TL4019-5)
Replacement head for TL4019
LED lid kit (for 24 VAC/DC switches only)
F-62
For complete specifications and additional models and accessories visit www.omron247.com
Part No.
44534-0700
44534-0710
44534-0720
44534-0730
44534-0740
44534-0750
44534-0701
44534-0711
44534-0721
44534-0731
44534-0741
44534-0751
44534-8130
44534-8140
44534-8070
44534-8050
44534-8060
44534-8020
44534-8000
44534-8010
44534-0780
44534-0760
44534-0770
44534-0802
44534-0812
44534-0810
44534-0820
44534-0790
44534-0761
Safety Door Switches
TL4024
S257
Safety Interlock Switch
with Guard Door Locking
• High locking force of 1,500 N (337 lb.) locks guard door shut until machine is
safe to enter
• IP67 (NEMA 6) enclosure withstands water washdown
• Door and lock monitoring—the TL4024 has a total of 4 contacts: 2 N/C safety + 1
contact for door position monitoring + 1 contact for lock monitoring
• Unlocking is possible with a back load on the door to satisfy the demands of high
cycle time applications
• Narrow profile enables mounting to 2 in. square tubing or in applications with
space restrictions
• Rotatable head—the rotatable head provides 8 actuator entry positions to satisfy
most installation requirements
• Optional key release—this option on power-to-unlock models allows manual
unlocking of the guard door
• Optional slide bolt with integral door handle aids installation on sliding and
swinging guard doors
• Two LED (red/green) status indicators on the lid may be wired to suit the
application
Specifications
Electrical
Safety Contacts:
Auxiliary Contacts:
Switching Ability
Safety Contact Material:
Minimum Current:
Solenoid Supply Voltage:
Solenoid Power:
Solenoid Rating:
Mechanical
Mounting:
Mounting Hardware:
Min Operating Radius:
Max Holding Force:
Max Actuation Speed:
Case Material:
Actuator Material:
Wiring Entry:
Weight:
Color:
Mechanical Life:
Environmental
Protection:
Operating Temperature:
Cleaning:
Compliance
Standards:
Approvals/Listings:
R
C
US
Conforms to EN60947-5-1, EN1088,
EN ISO 13849-1
UL and C-UL listed
DGUV approved
2 N/C
1 N/O + 1 N/C
1 N/O + 1 N/O
AC: 230 V – 4 A
DC: 24 V – 4 A
Silver alloy with gold flash
12 V 10 mA, 24 V 1 mA
24 VAC/DC or 110 VAC (all -15% / +10%)
8W
100% duty
Any position
4 x M5 screws (not supplied)
Approximately 300 mm (12 in.) with 90-degree actuator
1500 N (337 lb.)
20 m/min.
Anodized die-cast alloy
Stainless steel
3 x 0.5 in. NPT
800 g (28 oz.)
Red
1 x 106 minimum
IP67 (NEMA 6)
-20 to 80°C (-4 to 176°F)
Water washdown
EN60947-5-1, EN1088, EN ISO 13849-1
CE marked for all applicable directives, UL and C-UL, DGUV
For complete specifications and additional models and accessories visit www.omron247.com
F
Specifications are subject to
change without notice.
Note: The safety contacts of the STI
switches are described as normally
closed (N/C)—
i.e., with the guard closed, actuator
in place, and the machine able to
be started.
F-63
Safety Door Switches
D4JL
S247
Guard Lock Safety-Door Switch
• Holding force of 3,000 N
• Two safety circuits and two monitor contacts provide an array of
monitoring patterns.
• Standard gold-clad contacts enable use with ordinary loads
and microloads.
• Models with trapped keys prevent workers from being locked in
hazardous work areas.
• Models with rear release buttons allow people to unlock the
Switch and escape if they are locked into hazardous areas.
• IP67 degree of protection
Features
Plastic Guard Lock Safety-door Switches Rank
Among the Strongest in the World
A holding force of 3,000 N makes these Switches suitable for
large, heavy doors.
Models with Trapped Keys
OMRON Automation and Safety also offers Trapped Key
Switches (on mechanical lock models only).
As long as a person has the trapped key when he enters a hazardous area, he does not have to worry about somebody locking
the door and trapping him inside. The door can be opened only
by supplying power to the solenoid and then turning the trapped
key to unlock the D4JL.
There are thirty different types of trapped keys available for use
in applications with adjacent hazardous areas.
Two Safety Circuits and Two Monitor Contacts
The D4JL has two safety circuits. It also has two contacts to
separately monitor the open/closed status of the door and the
status of the lock.
Lock Monitor Switch
Door Open/Closed
Detection Switch
12
41
42
11
51
52
21
64
33
34
Monitoring the open/
closed status of the door
63
Monitoring
the door lock
To safety circuit
To control circuit
Models with
Rear Release
Buttons
A Switch with a
rear release button
allows the door to be
unlocked from inside
a hazardous area in
an emergency. STI
also offers Switches
with Special Slide
Keys. Refer to the
D4NS-SK/D4JL-SK
for details.
F-64
22
To safety circuit
For complete specifications and additional models and accessories visit www.omron247.com
Rear release button
Special slide key
D4JL
Safety Door Switches
Specifications
Standards and EC Directives
Characteristics
Conforms to the following EC Directives:
• Machinery Directive
• Low Voltage Directive
• EN 1088
• EN 60204-1
• GS-ET-19
• CCC
Degree of protection *1
Durability *2
Mechanical
Electrical
Certified Standards
IP67 (EN60947-5-1)
1,000,000 operations min. (trapped
key: 10,000 operations min., rear
release button: 3,000 operations min.)
500,000 operations min. (3 A resistive
load at 250 VAC) *3
Operating speed
0.05 to 0.5 m/s
Operating frequency
30 operations/minute max.
Direct opening force *4
60 N min. (EN60947-5-1)
Direct opening travel *4
15 mm min. (EN60947-5-1)
Holding force *5
3,000 N min.
Contact resistance
25 mΩ max. (per contact)
Minimum applicable load *6
1 mA resistive load at 5 VDC (N-level
reference value)
Certification
body
Standard
TÜV Product
Service
EN 60947-5-1
(certified direct opening)
UL *1
UL 508, CSA C22.2 No.14
Consult your
representative for
details.
CQC (CCC)
GB14048.5
2005010305167533
Rated insulation voltage (Ui)
300 V (EN60947-5-1)
KOSHA *2
EN60947-5-1
2005-196
Rated frequency
50/60 Hz
Protection against electric shock
Class II (double insulation)
File No.
*1. CSA C22.2 No. 14 was certified by UL.
*2. Only certain models have been certified.
Certified Standard Ratings
TÜV (EN 60947-5-1)
Item
Utilization category
AC-15
DC-13
Rated operating current (Ie)
3A
0.27 A
Rated operating voltage (Ue)
240 V
250 V
Note: Use a 10 A fuse type gI or gG that conforms to IEC 60269 as a shortcircuit protection device. This fuse is not built into the Switch.
UL/CSA (UL 508, CSA C22.2 No. 14)
Insulation resistance
A300
Rated
voltage
120 VAC
240 VAC
Carry
current
Current (A)
Make
10 A
Volt-amperes (VA)
Break
60
6
30
3
Make
Break
7,200
720
Q300
Rated
voltage
125 VDC
250 VDC
Carry
current
2.5 A
Current (A)
Volt-amperes (VA)
Make
Break
0.55
0.55
0.27
0.27
Make
Break
69
69
Solenoid Coil Characteristics
Item
Type
24 VDC
Rated operating voltage
(100% ED)
+10%
24 VDC -15%
Current consumption
Approx. 200 mA
Insulation Class
Class F (130°C max.)
Indicator Characteristics
Item
Type
Rated voltage
Current consumption
Color (LED)
Pollution degree (operating
environment)
Between
terminals of
same polarity
Between
Impulse
terminals
of different
withstand
voltage
polarity
(EN60947-5-1)
Between other
terminals and
non-current
carrying
metallic parts.
LED
24 VDC
24 VDC
Approx. 1 mA
Approx. 8 mA
Orange
Green
3 (EN60947-5-1)
2.5 kV
4 kV
6 kV
100 MΩ min. (at 500 VDC)
Contact gap
2 x 2 mm min.
Vibration
resistance
Shock
resistance
Malfunction
10 to 55 Hz, 0.75 mm single
amplitude
Destruction
1,000 m/s2 min.
Malfunction
80 m/s2min.
Conditional short-circuit current
100 A (EN60947-5-1) *7
Conventional free air thermal
current (Ith)
10 A (between terminals 12 and 41),
3 A (between all other terminals)
(EN60947-5-1)
Ambient operating temperature
-10 to +55°C (with no icing)
Ambient operating humidity
95% max.
Weight
Approx. 650 g (D4JL-4NFA-C7-01)
Notes: The above values are initial values.
*1. The degree of protection is tested using the method specified by the
standard (EN60947-5-1). Confirm that sealing properties are sufficient for
the operating conditions and environment beforehand. Although the switch
box is protected from dust or water penetration, do not use the D4JL in
places where foreign material may enter through the key hole on the head,
otherwise Switch damage or malfunctioning may occur.
*2. The durability is for an ambient temperature of 5 to 35°C and an
ambient humidity of 40% to 70%. For further conditions, consult your sales
representative.
*3. Do not pass a 3 A, 250 VAC load through more than two circuits.
*4. These figures are minimum requirements for safe operation.
*5. This figure is based on the GS-ET-19 evaluation method.
*6. This value will vary with the switching frequency, environment, and
reliability level. Confirm that correct operation is possible with the actual
load beforehand.
*7. Use a 10 A fuse type gI or gG that conforms to IEC 60269 as a shortcircuit protection device.
For complete specifications and additional models and accessories visit www.omron247.com
F
F-65
D4JL
Safety Door Switches
Connections
Contact Forms
Indicates conditions where the Key is inserted and the lock is applied. Terminals 42-11 and terminals 52-21 are connected internally (as per BIA GS-ET-19).
Model
Contact
(door open/closed
detection and lock
monitor)
Contact form
Door open/
closed
detection
Lock monitor
Lock monitor
D4JL-□NF□-□
2NC/1NO+2NC/1NO
Door open/
closed detection
11
12
41
42
51
52
21
22
63
64
33
34
Operating pattern
Remarks
Lock position
41-12
51-22
33-34
63-64
ON
Stroke
Operation Key insertion
completion position
Extraction
completion position
NC contacts 11-12 and
21-22 have a certified direct
opening mechanism ([]).
The terminals 41-12, 51-22,
33-34, and 63-64 can be
used as unlike poles.
Lock position
Lock monitor
D4JL-□PF□-□
2NC/1NO+3NC
41
42
Door open/
closed detection
11
12
51
52
21
22
61
62
33
34
41-12
51-22
33-34
61-62
ON
Stroke
Operation Key insertion
completion position
Extraction
completion position
Lock position
Lock monitor
D4JL-□QF□-□
3NC+2NC/1NO
Door open/
closed detection
41
42
51
52
21
22
63
64
31
32
11
12
41-12
51-22
31-32
63-64
ON
Stroke
Operation Key insertion
completion position
Extraction
completion position
Lock position
Lock monitor
D4JL-□RF□-□
F-66
3NC+3NC
41
42
51
61
Door open/
closed detection
11
12
52
21
22
62
31
32
41-12
51-22
31-32
61-62
Stroke
Operation Key insertion
completion position
ON
Extraction
completion position
For complete specifications and additional models and accessories visit www.omron247.com
NC contacts 11-12 and
21-22 have a certified direct
opening mechanism ([]).
The terminals 41-12, 51-22,
33-34, and 61-62 can be
used as unlike poles.
NC contacts 11-12, 21-22
and 31-32 have a certified
direct opening mechanism
([]).
The terminals 41-12,
51-22, 31-32, and 63-64
can be used as unlike
poles.
NC contacts 11-12, 21-22,
and 31-32 have a certified
direct opening mechanism
([]).
The terminals 41-12, 51-22,
31-32, and 61-62 can be
used as unlike poles.
D4JL
Safety Door Switches
Application Examples
G9SA-321-T□ (24 VAC/VDC) + D4JL-□□□A-□□ (Mechanical Lock Models)/Manual Reset
Lock
release
signal
Application Example
Stopping a Robot on a Conveyor Line
KM1
KM2
S2
S4
41
51
42
52
11
21
12
22
Door
S1
OPEN
D4NH
Safety-door Hinge Switches
S2
S5
D4JL
Guard Lock Safety-door Switches
41
51
42
52
11
21
12
22
Door
Feedback loop
S1
KM1
OPEN
S3
KM2
Stop signal
A1 A2 T11
T12
T31
T32
13 23 33 43 53 61
1
TH
a
K1
K2
K3
a
K1
b
K2
K4
3
4
K3
SA
Off Delay
Timer
K4
Control
Circuit
b
2 K1
5
K2
JP
1
2
3
4
5
6
6
PE T21
T23 T22
A
B
14 24 34 44 54 62
KM1 KM2
S1:
Safety-door Switch with direct opening contact
S2:
Guard Lock Safety-door Switch
S3:
Reset switch
S4 and S5:
Lock release switches
KM1 and KM2: Magnetic contactors
M:
F
Operation
instruction
Motor controller
KM1
KM2
3-phase motor
Notes:
M
1. This circuit conforms to EN954-1 Safety Category 3.
2. When the release button is pressed on rear release models, the solenoid
contacts are turned OFF.
3. With Trapped Key Models, the door will not lock when it is closed with
the trapped key removed.
For complete specifications and additional models and accessories visit www.omron247.com
F-67
D4JL
Safety Door Switches
Dimensions and Operating Characteristics
(mm)
Dimensions and Operating Characteristics
Switches
Head cap
D4JL-□□F□-C5
D4JL-□□F□-D5
Black
7.5
10
0.8
(Thickness of the auxiliary mounting tool)
Operation Key
Auxiliary mounting tool
Red
3.3
Set zone
Operation Key
Four,
5.4-dia.
holes
A
0.5
Six cover mounting screws
50±0.3
23.6
21
36.5
B
5
49.5
43.5±0.3
(12.6)
2±0.3
Indicator
23.5
±0.3
81.9
76.5
40
(56)
Release
key
B
(42.5)
(46.1)
(78.7)
89±0.3
105
(114)
A
29
35.5
51
10.0±0.3 (132.9)
(5.8)
26±0.3
10
Cross-sectional view A-A
2 conduits
(15.3)
Cross-sectional view B-B
5
9
(3)
Operating
characteristics
Key insertion force
Key extraction force
Pre-travel distance
Movement before being
locked
Conduit cap
D4JL-□□F□-C5
D4JL-□□F□-D5
20 N max.
Approx. 6 N
14 mm max.
3.3 mm min.
12.4
(When the rear release button is pressed)
Rear release button
D4JL-□□FA-C6
D4JL-□□FA-D6
17
(When the rear
release button
is pulled out)
Red
10
Operation Key
Auxiliary mounting tool
Four,
5.4-dia.
holes
A
Six cover mounting screws
3.3
Set zone
50±0.3
23.6
21
36.5
B
2±0.3
Indicator
23.5
±0.3
29
35.5
Cross-sectional view A-A
40
44.2
51
18.5
10.0±0.3 (132.9)
(5.8)
81.9 26±0.3
76.5
10
10
5
49.5
43.5±0.3
(12.6)
19 dia.
0.8
(Thickness of the auxiliary mounting tool)
7.5
Operation Key
(56)
Release
key
A
B
(42.5)
(46.1)
(78.7)
89±0.3
105
(114)
2 conduits
(1) Cap screw
(15.3)
Cross-sectional view B-B
5
9
(3)
Conduit cap
(15.3)
F-68
Cap screw
(1)
(15.3)
Black
10
Operating
characteristics
Key insertion force
Key extraction force
Pre-travel distance
Movement before being
locked
For complete specifications and additional models and accessories visit www.omron247.com
D4JL-□□FA-C6
D4JL-□□FA-D6
20 N max.
Approx. 6 N
14 mm max.
3.3 mm min.
D4JL
Safety Door Switches
Dimensions and Operating Characteristics (continued)
Dimensions and Operating Characteristics
Switches (continued)
7.5
10
D4JL-□□FA-C7
D4JL-□□FA-D7
Black
Head cap
(mm)
0.8
(Thickness of the auxiliary mounting tool)
42
(74)
3.3
Set zone
Red
Operation Key Operation Key
A
Six cover mounting screws
49.5
43.5±0.3
(13)
Four,
5.4-dia.
holes
50±0.3
23.6
21
Auxiliary mounting tool
36.5
B
5
2±0.3
Indicator
23.5
25
±0.3
10.0±0.3 (132.9)
(5.8)
Manual release A
screw
29
35.5
Cross-sectional view A-A
51
40
(56)
81.9 26±0.3
76.5
10
10
B
(42.5)
(46.1)
(78.7)
89±0.3
105
(114)
(15.3)
Cross-sectional view B-B
5
9
(3)
(15.3)
2 conduits
Cap screw
(1)
Trapped key
Conduit cap
Operating
characteristics
Key insertion force
Key extraction force
Pre-travel distance
Movement before being
locked
D4JL-□□FA-C7
D4JL-□□FA-D7
20 N max.
Approx. 6 N
14 mm max.
3.3 mm min.
Operation Keys
D4JL-K3
D4JL-K1
33.5
3
36.5
28
33.5
28
18.5
40
22
22
30
Two, 5.4 dia.
Two, 5.3 dia.
mounting holes
D4JL-K2
F
3
16.2
40
40
22
30±0.15
(24)
17
(43.6)
34.6
3
33.5
22
M20-NPT Adapter
21
11.5
11.5
40
22
Two, 5.4 dia.
Note: Unless otherwise specified, a tolerance of ±0.8 mm applies to all Switch
dimensions and a tolerance of ±0.4 mm applies to Operation Key dimensions.
For complete specifications and additional models and accessories visit www.omron247.com
F-69
D4JL
Safety Door Switches
Ordering
Release key position
Release key type
Front
Front and rear release button
Front
Special release key
Special release key
Trapped key
The head can be Front
mounted in 4 directions.
Rear
Back-mounting is also possible.
Switch appearance
Operation Keys
Special Release Key
Type
Model
Type
Horizontal mounting
D4JL-K1
Special Release Key
for D4GL, D4JL, D4NL,
and D4SL Switches
Vertical mounting
D4JL-K2
Adjustable mounting (horizontal)
D4JL-K3
Two conduits
(horizontal and vertical)
Model
D4NL-RK
Special release key
Model Number Structure
Switch
Operation Key
D4JL – □ □ □ □ – □ □ – □□– □
1 2 3 4 5 6 7 8
1
1 Operation Key Type
1 Conduit Size
1: Horizontal mounting
2: Vertical mounting
3: Adjustable mounting (horizontal)
2: G1/2
4: M20
2 Built-in Switch
N:
P:
Q:
R:
D4JL-K □
2NC/1NO + 2NC/1NO (slow-action contacts)
2NC/1NO + 3NC (slow-action contacts)
3NC + 2NC/1NO (slow-action contacts)
3NC + 3NC (slow-action contacts)
3 Head Material
F: Plastic
4 Door Lock and Release
A: Mechanical lock/24 VDC solenoid release
G: 24 VDC Solenoid lock/Mechanical release
5 Indicator
C: 24 VDC (green LED indicator)
D: 24 VDC (orange LED indicator)
6 Release Key Type
5: Special release key. *1
6: Special release key + rear release button. *1
7: Trapped key
7 Trapped Key Type
01 to 30: 30 types *2
8 M20-to-NPT Adapter
Notes:
A 24 VDC solenoid lock cannot be combined with a trapped key.
A 24 VDC solenoid lock cannot be combined with a special release key
and rear release button.
*1. Release keys are provided.
*2. Thirty types of trapped keys can be manufactured. Specify the trapped
key type in numerical order starting from 01 when ordering.
Blank: Adapter is not included
NPT: Adapter is included
F-70
For complete specifications and additional models and accessories visit www.omron247.com
D4JL
Safety Door Switches
Ordering (continued)
Switches (Operation keys are sold separately.)
Standard Models with certified direct opening mechanisms
Release
key type
Indicator
Lock and release types
Contact configuration
(door open/closed detection switch and
lock monitor switch contacts)
2NC/1NO+2NC/1NO
Mechanical lock
Solenoid release
2NC/1NO+3NC
3NC+2NC/1NO
3NC+3NC
Green
2NC/1NO+2NC/1NO
Solenoid lock
Mechanical release
2NC/1NO+3NC
3NC+2NC/1NO
3NC+3NC
2NC/1NO+2NC/1NO
Mechanical lock
Solenoid release
Special
release key
2NC/1NO+3NC
3NC+2NC/1NO
3NC+3NC
Orange
2NC/1NO+2NC/1NO
Solenoid lock
Mechanical release
2NC/1NO+3NC
3NC+2NC/1NO
3NC+3NC
2NC/1NO+2NC/1NO
2NC/1NO+3NC
Green
3NC+2NC/1NO
Mechanical lock
Solenoid release
Orange
3NC+3NC
2NC/1NO+2NC/1NO
2NC/1NO+3NC
3NC+2NC/1NO
3NC+3NC
Conduit opening
NPT
M20
NPT
M20
NPT
M20
NPT
M20
NPT
M20
NPT
M20
NPT
M20
NPT
M20
NPT
M20
NPT
M20
NPT
M20
NPT
M20
NPT
M20
NPT
M20
NPT
M20
NPT
M20
NPT
M20
NPT
M20
NPT
M20
NPT
M20
NPT
M20
NPT
M20
NPT
M20
NPT
M20
Model
D4JL-4NFA-C5-NPT
D4JL-4NFA-C5
D4JL-4PFA-C5-NPT
D4JL-4PFA-C5
D4JL-4QFA-C5-NPT
D4JL-4QFA-C5
D4JL-4RFA-C5-NPT
D4JL-4RFA-C5
D4JL-4NFG-C5-NPT
D4JL-4NFG-C5
D4JL-4PFG-C5-NPT
D4JL-4PFG-C5
D4JL-4QFG-C5-NPT
D4JL-4QFG-C5
D4JL-4RFG-C5-NPT
D4JL-4RFG-C5
D4JL-4NFA-D5-NPT
D4JL-4NFA-D5
D4JL-4PFA-D5-NPT
D4JL-4PFA-D5
D4JL-4QFA-D5-NPT
D4JL-4QFA-D5
D4JL-4RFA-D5-NPT
D4JL-4RFA-D5
D4JL-4NFG-D5-NPT
D4JL-4NFG-D5
D4JL-4PFG-D5-NPT
D4JL-4PFG-D5
D4JL-4QFG-D5-NPT
D4JL-4QFG-D5
D4JL-4RFG-D5-NPT
D4JL-4RFG-D5
D4JL-4NFA-C6-NPT
D4JL-4NFA-C6
D4JL-4PFA-C6-NPT
D4JL-4PFA-C6
D4JL-4QFA-C6
D4JL-4QFA-C6
D4JL-4RFA-C6-NPT
D4JL-4RFA-C6
D4JL-4NFA-D6-NPT
D4JL-4NFA-D6
D4JL-4PFA-D6-NPT
D4JL-4PFA-D6
D4JL-4QFA-D6-NPT
D4JL-4QFA-D6
D4JL-4RFA-D6-NPT
D4JL-4RFA-D6
F
(Continued on next page)
For complete specifications and additional models and accessories visit www.omron247.com
F-71
D4JL
Safety Door Switches
Ordering (continued)
Switches (continued) (Operation keys are sold separately.)
Models with Trapped Keys and certified direct opening mechanisms
Release
key type
Indicator
Lock and release types
Contact configuration
(door open/closed detection switch and
lock monitor switch contacts)
2NC/1NO+2NC/1NO
2NC/1NO+3NC
Green
Trapped
key *1
3NC+2NC/1NO
Mechanical lock
Solenoid release
Orange
3NC+3NC
2NC/1NO+2NC/1NO
2NC/1NO+3NC
3NC+2NC/1NO
3NC+3NC
Conduit
opening
NPT
M20
NPT
M20
NPT
M20
NPT
M20
NPT
M20
NPT
D4JL-4NFA-C7-01-NPT
D4JL-4NFA-C7-01
D4JL-4PFA-C7-01-NPT
D4JL-4PFA-C7-01
D4JL-4QFA-C7-01-NPT
D4JL-4QFA-C7-01
D4JL-4RFA-C7-01-NPT
D4JL-4RFA-C7-01
D4JL-4NFA-D7-01-NPT
D4JL-4NFA-D7-01
D4JL-4PFA-D7-01-NPT
M20
NPT
M20
NPT
M20
D4JL-4PFA-D7-01
D4JL-4QFA-D7-01-NPT
D4JL-4QFA-D7-01
D4JL-4RFA-D7-01-NPT
D4JL-4RFA-D7-01
*1. Thirty types of trapped keys can be manufactured. Specify the trapped key type in numerical order starting from 01 when ordering.
F-72
Model
For complete specifications and additional models and accessories visit www.omron247.com
Safety Door Switches
CM Series
S282
Most Diverse and Flexible Line of
Coded Magnetic Safety Interlock
Switches and Controllers
• Combine door switch monitoring and E-stop monitoring by using
the CM-S41 controller
• Monitor is single switch to CAT4 with the CM-S30 controller
• Monitor multiple switches to CAT3 using CM-S4 or CM-S30
controllers
• Monitoring multiple switches on individual channels can be
achieved by using the CM-S21 or CM-S41 controllers. Easily
expand your system by using the CM-SE expansion module.
• All CM switches are rated IP67
• Stainless steel switches are available for harsh environments
R
C
US
Conforms to EN292, EN60204-1, EN954-1,
EN1088, EN60947-5-3, EN947-5-3,
EN50081, EN50082, EN61000-6-2,
ISO 13849-1
UL and C-UL listed, TUV certified
Description
The CM series of controllers and coded magnetic switches
offers the most flexibility and widest range of options available.
The CM series is comprised of two basic technologies.
Controller Technologies
2-Wire Single Channel Controllers
The CM-S41 and CM-S21 controllers monitor the 2-wire
magnetically coded switches. The CM-S41 and CM-S21 controllers use a patented technology which allows them to monitor the
2-wire or single channel switches up to Category 3. The ability to
monitor just a single channel enables the CM-S41 and CM-S21 to
easily monitor multiple switches and provide individual status of
each channel. Both of these controllers are compatible with the
CM-SE expansion module.
Dual Channel Controllers
The CM-S4 and CM-S30 controllers are designed to monitor
conventional read-style, magnetically-coded switches with 1 N/O
+ 1 N/C contacts. The CM-S4 controller can monitor up to four
switches to category 3. The CM-S4 controller offers status indication for each individual switch. The CM-S30 controller can monitor
one switch to category 4, or two switches to category 3. The CMS30 control unit is capable of monitoring up to 30 conventional
read style switches in series, but does not conform to category 3
when used with more than two switches.
Switch Categories
The CM series of switches are all magnetically coded.
The CM series of switches fall into three main categories:
1. 2-wire Coded Magnetic
2. Conventional Read Style 1 N/C + 1 N/O contacts
3. Universal Read Style 2 N/C + 1 N/O contacts
The 2-wire Coded Magnetic Switches are only compatible with
the CM-S21, CM-S41 and CM-SE control units and expansion
module. The Conventional Read Style Switches are compatible
with the CM-S4 and CM-S30 controllers. The Universal Read
Style Switches are unique in design, all three contacts are rated
for safety. This means that Universal Read Style switches can
be used with the CM-S4 or CM-S30 Controllers, or conventional
safety monitoring relays such as the G9SA, SR103 or G9SX-AD,
-BC. This allows the Universal Read Style Switches to be run in
series with E-stop switches or other mechanical door switches.
Typically a category 2 rating would be applied to a system that
incorporates multiple switches wired in series to a standard safety
monitoring relay. A risk assessment should always be performed
by properly trained and authorized personnel.
For complete specifications and additional models and accessories visit www.omron247.com
F
F-73
CM Series
Safety Door Switches
Switch Specifications
CM-S1, CM-S2,
CM-S3
1 N/C + 1 N/O
Electrical
Safety Contacts:
N/C Operating Distance:
CM-S5, CM-S6
1 N/C + 1 N/O
CM-S221, CMS521, CM-S621
2 N/C + 1 N/O
CM-S11
Current Sensing
Circuit
On = 5-7 mm; Off
= 8-12 m
CM-S31
Current Sensing
Circuit
On = 5-7 mm; Off
= 8-12 mm
CM-S1 —
On = 3 mm;
Off = 8 mm
CM-S2 and
CM-S3 —
On = 6 mm;
Off = 13 mm
1 mm
500 mA / 24 V
On = 7 mm;
Off = 10 mm
On = 7 mm;
Off = 10 mm
1 mm
300 mA / 24 V
1 mm
300 mA / 24 V
1 mm
1 mm
1 mm
300 mA / 24 V
2 x M4
screws supplied
Glass filled PPS
2 x M4
screws supplied
ABS
2 x M4
screws supplied
ABS
2 x M4
screws supplied
ABS
Max Wire Size:
Pre-wired cable
to 5 m
Pre-wired cable
to 10 m
Pre-wired cable
to 10 m
Pre-wired cable
to 10 m
2 x M4
screws supplied
316 stainless
steel
Pre-wired cable
to 10 m
Weight:
Color:
Mechanical Life:
Environmental
Protection:
Operating Temperature:
230 g (8.1 oz.)
Red
106
207 g (8.1 oz.)
Red
106
230 g (8.1 oz.)
Red
106
207 g (7.3 oz.)
Red
106
265 g (9.3 oz.)
Stainless
106
3 x M4
screws supplied
316 stainless
steel
Pre-wired
cable to 5 m,
6-pin micro AC
connector
545 g (19.2 oz.)
Stainless
106
IP67 (NEMA 6)
-10 to 55°C
(14 to 131°F)
IP67 (NEMA 6)
-10 to 55°C
(14 to 131°F)
IP67 (NEMA 6)
-10 to 55°C
(14 to 131°F)
IP67 (NEMA 6)
-10 to 55°C
(14 to 131°F)
IP67 (NEMA 6)
-10 to 55°C
(14 to 131°F)
Humidity:
Compliance
Standards:
Approvals/Listings:
95% RH at 55°C (131°F)
Minimum Gap:
Max Switched
Current/Voltage:
Mechanical
Mounting:
Case Material:
EN292, EN60204-1, EN954-1, EN1088, EN60947-5-3, EN947-5-3, EN50081, EN50082, EN61000-6-2
CE marked for all applicable directives, UL and C-UL.
TUV certified: CM-S1, CM-S2, CM-S3, CM-S11 and CM-S31.
Specifications are subject to change without notice.
Note: The safety contacts of the STI switches are described as normally closed (N/C) i.e., with the guard closed, actuator in place, and
the machine able to be started.
F-74
CM-S321,
CM-S421
2 N/C + 1 N/O
For complete specifications and additional models and accessories visit www.omron247.com
On = 7 mm;
Off = 10 mm
IP67 (NEMA 6)
Connector
Models:
-10 to 55°C
(14 to 131°F)
Integrated
Cables:
-10 to 95°C
(14 to 203°F)
CM Series
Safety Door Switches
Control Unit Specifications
Electrical
Power Supply:
CM-S4
24 VAC/DC ± 10%
CM-S30
24 VAC/DC ± 10%
Power Consumption:
2.4 VA typical, 0.25 A quick acting
120 mA
Input Fuse:
Safety Inputs:
500 mA resetable
1 N/O + 1 N/C
750 mA resetable
1 N/O + 1 N/C
Max Cable Length:
Max Input Resistance:
Relay Outputs:
—
Contact factory
1 N/O safety + 1 N/O aux.
—
Contact factory
2 N/O safety + 1 N/C aux.
Max Switched Current/Voltage:
Min Switched Current/Voltage:
Impulse Withstand Voltage:
Max Drop-Out Time:
Max Output Fuse:
Reset Mode:
External Device Monitoring:
Mechanical
Mounting:
Case Material:
Max Wire Size:
Weight:
4 A / 24 VAC/DC
4 mA / 12 V
250 V
18 ms
4 A quick acting
Automatic
N/C loop between Y1 and Y2
3 A / 24 VAC/DC
4 mA / 12 V
250 V
18 ms
4 A quick acting
Automatic/Manual, monitored
Between Y1, Y2, Y3
35 mm (1.38 in.) DIN rail
Polyamid PA6.6
2 x 2.5 mm2 (12 AWG)
240 g (8.5 oz.)
35 mm (1.38 in.) DIN rail
Polyamid PA6.6
1 x 2.5 mm2 (14 AWG)
230 g (8.1 oz.)
Color:
Indication:
Grey
U: Green = On
Outputs Open: Red = On
Outputs Closed: Green = On
D11, D12, D21, D22: Green = Gate closed
D31, D32, D41, D42: Red = Gate open
3 x 107
Red/Grey
Green = Power On
Green = K1 On
Green = K2 On
1 x 107
35 mm (1.38 in.) DIN rail
Polycarbonate
1 x 2.5 mm2 stranded, 1 x 4 mm2 solid
CM-S41 — 575 g (20.3 oz.)
CM-S21 — 183 g (6.5 oz.)
CM-SE — 135 g (4.8 oz.)
Red
Power = Red
Outputs Closed: Green = On
Outputs Open: No Light = Off
Gate Closed: Yellow = On
Gate Open: No Light = Off
1 x 106
Housing IP40, Terminals IP20
0 to 50°C (32 to 122°F)
95%
Housing IP40, Terminals IP20
0 to 55°C (32 to 131°F)
93%
Housing IP40, Terminals IP20
10 to 55°C (50 to 131°F)
85%
Mechanical Life:
Environmental
Protection:
Operating Temperature:
Humidity:
Compliance
Standards:
Approvals/Listings:
Safety Category:
EN292, EN60204-1, ISO 13849-1, EN1088, EN60947-5-3, EN947-5-3,
EN50081, EN50082, EN61000-6-2
CM-S41, CM-S21 & CM-SE
CM-S41 — 24 VAC/DC, 110/230 VAC
CM-S21 & CM-SE — 24 VAC/DC
CM-S41 — 6 VA;
CM-S21 & CM-SE — 3 VA
500 mA resetable
CM-S41 —
4 CM-S11 or CM-S31 switches
CM-S21 —
2 CM-S11 or CM-S31 switches
CM-SE — 5 CM-S11 or CM-S31 switches
100 m (328 ft.)
Contact factory
CM-S41 & CM-S21 — 2 N/O;
CM-SE — N/A
4 A / 230 VAC; 2 A / 24 VDC (resistive)
10 V / 10 mA
250 V
Deactivation by sensor 13 mS
AC = 5 A; DC = 2.5 A; quick acting
Monitored manual or automatic
N/C loop between X1 and X2
EN292, EN60204-1, EN954-1,EN1088,
EN60947-5-3, EN947-5-3, EN50081,
EN50082, EN61000-6-2
CE marked for all applicable directives, UL and C-UL, TUV (TUV pending for CM-S30)
Cat 3 per EN954-1
Cat 4 per ISO 13894-1
Cat 3 per EN954-1
(internal operation)
(internal operation)
(internal operation)
Specifications are subject to change without notice.
Note: The safety contacts of the STI switches are described as normally closed (N/C) i.e., with the guard closed, actuator in place, and the machine able to
be started.
For complete specifications and additional models and accessories visit www.omron247.com
F
F-75
CM Series
Safety Door Switches
Applications
2-Wire Single Channel Controllers
CM-S41 Control Unit
The CM-S41 is a combined Safety Switch and E-Stop control
unit. Along with the ability to monitor up to four, 2-wire CM Series
safety switches, it can also monitor the normally closed contacts
of emergency stop buttons or mechanical safety switches in dual
channel control circuits.
The CM-S41 has 2 normally open safety contact outputs and 1
normally closed auxiliary output, an external reset/proving circuit
and LED indication for “Power”, “Run” and the status of each
activated gate switch.
CM-S21 Control Unit
The CM-S21 control unit is a 24 VAC/DC system that can monitor up to 2 CM Series safety switches.
The CM-S21 has 2 normally open safety contact outputs and 1
normally closed auxiliary output, an external reset/proving circuit
and LED indication for “Power”, “Run” and the status of each
activated gate switch.
CM-S21 Application Diagram
24V
(+ve)
CM-SE Extender Module
The CM-SE expansion module is a 24 VAC/DC unit that can be
added to either the CM-S41 or CM-S21 to monitor an additional
5 CM Series safety switches. Connection to the main control
unit is by a simple 2-wire bus connection. The status of each
guard switch is shown by the YELLOW LED’s. Additional CMS-E
modules can be added to monitor larger systems.
GS1
A1 X1 BL DR 31 13 23
K1
GATE 1
K2
POWER
IND 1
IND 2
MANUAL
RE-SET
RUN
GATE 2
F2
F1
A2 X2 BL DR 32 14 24
GS2
0V
(-ve)
CM-S41 Application Diagram
24 V
+ve
GS1 GS2
A1 S13 S23 X1 BL DR BL DR 31 13 23
RUN 2
DE-SELECT
GATE 2
3
GATE 3
4
GATE 4
POWER
IND 2
IND 4
MANUAL
RE-SET
IND 5
GATE 4 GATE 5
F2
F1
ISIS-4
or ISIS-2
CM-S41
/ CM-S21
Control
CONTROL UNIT
Units:
Connect
the CM-SE
Bus
Connect
the ISIS-E
connection
to an active to
Bus connection
gate input.
A2
GS4 GS5
GS3 GS4
F-76
A1
BUS
A2 DR BL DR BL DR BL
GATE 3 GATE 4
A2 S14 S24 X2 BL DR BL DR 32 14 24
N (-ve)
IND 1
IND 3
K1
Control Unit
GATE 1 GATE 2 GATE 3
K2
1
Extender Module
GS1 GS2 GS3
A1 DR BL DR BL DR BL
K1
GATE 1 GATE 2
POWER
K1
K2
K2
CM-SE Application Diagram
L (+ve)
MECHANICAL
SAFETY
SWITCHES
or
EMERGENCY
STOP
K1
K2
K1
K2
0V
-ve
2-WIRE BUS CONNECTION
For complete specifications and additional models and accessories visit www.omron247.com
BL DR
CM Series
Safety Door Switches
Applications (continued)
Dual Channel Controllers
CM-S4 Control Unit
The CM-S4 controller is capable of monitoring up to four,
magnetically coded switches with 1 N/O + 1 N/C contacts up to
category 3 according to EN954-1. The CM-S4 has a dedicated
dual channel input for each switch and has LED status indicators
for each channel. The CM-S4 has 1 N/O safety contact and 1 N/O
Aux contact. External Device Monitoring (EDM) is available using
Y1,Y2 inputs.
CM-S30 Control Unit
The CM-S30 controller is capable of monitoring one magnetically coded switch with 1 N/O + 1 N/C contacts up to category
4, or two switches to category 3 according to ISO 13489-1. The
CM-S30 control unit is capable of monitoring up to 30 conventional read style switches in series, but does not conform to category
4 when used with more than two switches. The CM-S30 controller
has 2 N/O safety contacts and 1 N/C Auxiliary contact. External
Device Monitoring (EDM) is available using Y1,Y2 inputs.
CM-S4 Application Diagram
CM-S30 Application Diagram (Cat 3)
24VAC/DC
24VAC/DC
READ HEAD 1
READ HEAD 2
A1 A2
YE
GN
WH BN
YE
GN
WH BN
WH
HL1 HL2 H22
BRN
2
3
4
5
6
7
GN
GN
GN
GN
BN
H73 H74
Y1
ID
D42
RD
GN
BN
16
WH YE
FEEEDBACK LOOP
17
GN
18
Y1
Y2
READ HEAD 4
CM-S30 Application Diagram (Cat 4)
14
24VAC/DC
24
F
K1
K2
A1 A2
K1
READ HEAD 3
K2
K4
RD
15
32
F2
N (0 Volt)
K3
OUT
CHANNEL 4
12
K1
K1
K2
GN
D41
24
Y3
K1
MONITORED AUTO
RESTART
control logic
D31
11
Y2
K1
D21
14
CHANNEL 21 START/
FEEDBACK LOOP
CM-S30
K1
D12
WH YE
GN
K3
CHANNEL 2
D11
CHANNEL 3
10
GN
K2
READ HEAD 1
GN
9
23
YE
RD
CHANNEL 1
CM-S4
13
YE
UB
D12
D12
RD
UB
8
MONITORED AUTO RESTART
1
31
GN
K2
GN
A2
23
GN
K1
BRN
A1
13
CHANNEL 1
WH
HL1 HL2 H22
13
23
14
24
31
CHANNEL 1
WH
BRN
K1
UB
YE
GN
GN
K2
GN
K3
CHANNEL 21 START/
FEEDBACK LOOP
GN
CMS-S30
N (0 Volt)
H73 H74
Y1
Y2
K1
*23-24 should not be used as safety output.
Y3
K1
K1
32
F2
MONITORED AUTO
RESTART
K1
K2
N (0 Volt)
For complete specifications and additional models and accessories visit www.omron247.com
F-77
CM Series
Dimensions
2-Wire Coded Magnetic Switches
(mm/in.)
CM-S11 Switch
CM-S11
52
2.04
22
0.86
28
1.1
6.4
0.25
Ø4.2
0.16
Ø8.1
0.32
3
0.11
14
0.55
SIDE
CM-S31 Switch
CM-S31
53
2.08
22
0.86
28
1.1
6.4
0.25
Ø4.2
0.16
Ø8.1
0.32
3
0.11
F-78
Safety Door Switches
13.5
0.53
SIDE
For complete specifications and additional models and accessories visit www.omron247.com
CM Series
Safety Door Switches
Dimensions (continued)
Conventional Read Style Switches
(mm/in.)
CM-S1 Switch
CM-S1
5
0.2
8.5
0.334
13
0.51
0.34
0.013
NOTE: Actuator is same
dimension as switch.
ca. Ø5.8
0.23
Actuator
4.5
in
Center Offset m at s = 3
0.12
2.5
2.5
0.1
0.1
Son
Active Area
19.2
0.755 26.2
1.03
42
1.65
CM-S2
22
0.87
36
1.42
7
0.28
CM-S2 Switch
67.5
2.66
87.5
3.44
6
0.24
13
0.51
Active Area
12
0.47 9.5
0.374
24.5
0.97 6
0.24
NOTE: Actuator is same
dimension as switch.
2.5
0.1
Center Offset m at s = 3
0.12
2.5
2.5
0.1
0.1
Actuator
Son
Ø5.5
0.22
0.34
0.013
ca. Ø5.8
0.23
42
1.65
78 ± 1
3.07 ± 0.04
F
CM-S3 Switch
CM-S3
M30 x 1.5
0.06
42
1.65
36
1.42
8
0.31
ca. Ø5.8
0.23
Son
2.5
0.1
2.5
0.1
SW15
SW40
For complete specifications and additional models and accessories visit www.omron247.com
Active Area
Actuator
Center Offset m at s = 3
0.12
0.34
0.013
20
0.79
F-79
CM Series
Safety Door Switches
Dimensions (continued)
(mm/in.)
Conventional Read Style Switches (continued)
CM-S5
CM-S5 and CM-S521
52.0
2.05
22.0
0.87
14.0
0.55
3.0
0.12
28.0
1.10
SIDE VIEW
4.2
dia.
0.17
8.1
dia.
0.32
6.4
0.25
CM-S6
CM-S6 and CM-S621
19.0
0.75
4.9
0.19
19.0
0.75
4.9
0.19
82.5
3.25
82.5 68.0
3.25 2.68
5.0
0.20
5.0
0.20
SWITCH
F-80
19.0
0.75
For complete specifications and additional models and accessories visit www.omron247.com
7.2
0.28
19.0
0.75
73.0
2.87
7.2
0.28
ACTUATOR
CM Series
Safety Door Switches
Dimensions (continued)
(mm/in.)
Universal Read Style Switches
CM-S221 Switch
CM-S221
13.5
0.53
78.0
3.07
27.2
1.07
Switch
9.8
0.39
87.5
3.44
9.8
0.39
27.2
1.07
Actuator
6.6
0.26
78.0
3.07
13.5
0.53
CM-S321/CM-S421
CM-S321 and CM-S421
Note: The CM-S321 includes a backing plate (not shown).
17.8 with backing
0.70 plate
33.0
1.30
19.5
0.77
5.3
0.21
60.0
2.36
9.5
0.37
33.0
1.30
19.5
0.77
16.0
0.63
4.0
0.16
79.0
3.11
5.3
0.21
SWITCH
16.0
0.63
4.0
0.16
79.0
3.11
60.0
2.36
9.5
0.37
4.4
0.17
17.8 with backing
0.70 plate
4.4
0.17
ACTUATOR
F
CM-S521
CM-S621
CM-S521 dimensions, please refer to the
✎ For
CM-S5 dimensions on the previous page.
CM-S621 dimensions, please refer to the
✎ For
CM-S6 dimensions on the previous page.
For complete specifications and additional models and accessories visit www.omron247.com
F-81
CM Series
Safety Door Switches
Dimensions (continued)
(mm/in.)
Control Units
CM-S4
CM-S4
CM-S4
75
2.95
75
75
2.95
2.95
45
1.77
45
45
1.77
1.77
105
4.13
105
105
4.13114.7
4.13
4.515
114.7
114.7
4.515
4.515
For 35 DIN rail
1.38
35 DIN rail
For 35
For
1.38 DIN rail
1.38
CM-S41
CM-S41
CM-S41
75
2.95
75
75
2.95
2.95
74
2.91
74
74
2.91
2.91
75
2.95
75
75
2.95
2.95
74
2.91
74
74
2.91
2.91
119
4.68
119
119
4.68
4.68
CM-S21 & CM-SE
CM-S21/SE
CM-S21/SE
22.5
0.88
22.5
22.5
0.88
0.88
84
3.3
84
84
3.3
3.3
119
4.68
119
119
4.68
4.68
F-82
For complete specifications and additional models and accessories visit www.omron247.com
22.5
0.88
22.5
22.5
0.88
0.88
84
3.3
84
84
3.3
3.3
CM Series
Safety Door Switches
Dimensions (continued)
Control Units (continued)
CM-S30
(mm/in.)
CM-S30
114
4.5
22.5
0.885
99
3.9
35
DIN RAIL MOUNTING
1.38
F
For complete specifications and additional models and accessories visit www.omron247.com
F-83
CM Series
Safety Door Switches
Ordering
Switch
Model
Construction
Contacts
Wiring Entry
Part No.
Control Units for 2-Wire Switches
CM-S21-24 (24 VAC/DC)
44536-0120
CM-S41-24 (24 VAC/DC)
44536-0140
CM-S41-110 (110 VAC or 230 VAC)
44536-0141
CM-SE-24 (24 VAC/DC)
44536-0170
2-Wire Switches
CM-S11-PC3
Plastic
2-wire system
3 m cable
44536-1100
CM-S11-PC5
Plastic
2-wire system
5 m cable
44536-1105
CM-S11-PC10
Plastic
2-wire system
10 m cable
44536-1110
CM-S11-PCC5
Plastic
2-wire system
connector + 5 m cable
44536-1159
CM-S31SC3
Stainless Steel
2-wire system
3 m cable
44536-3100
CM-S31SC5
Stainless Steel
2-wire system
5 m cable
44536-3105
CM-S31SCC5
Stainless Steel
2-wire system
connector + 5 m cable
44536-3159
Control Units for 1 N/C + 1 N/O Reed Style Switches
CM-S30 (24 VAC/DC)
44536-0030
CM-S4 (24 VAC/DC)
44536-0040
1 N/C + 1 N/O Reed Style Switches
CM-S1PC3
Plastic
1 N/C + 1 N/O
3 m cable
44536-0100
CM-S1PC5
Plastic
1 N/C + 1 N/O
5 m cable
44536-0105
CM-S2PC3
Plastic
1 N/C + 1 N/O
3 m cable
44536-0200
CM-S2PC5
Plastic
1 N/C + 1 N/O
5 m cable
44536-0205
CM-S3PC3
Plastic
1 N/C + 1 N/O
3 m cable
44536-0300
CM-S3PC5
Plastic
1 N/C + 1 N/O
5 m cable
44536-0305
CM-S5PC5
Plastic
1 N/C + 1 N/O
5 m cable
44536-0505
CM-S5PC10
Plastic
1 N/C + 1 N/O
10 m cable
44536-0510
CM-S6PC5
Plastic
1 N/C + 1 N/O
5 m cable
44536-0605
CM-S6PC10
Plastic
1 N/C + 1 N/O
10 m cable
44536-0610
Universal Reed Style Switches
(can be used with safety monitoring relays that accept 1N/C + 1N/O or 2NC switch contacts except the SR203, SR208, SR209)
CAUTION! Universal reed switches may be operated with a coded or non-coded actuator when using 2 NC contacts with a safety monitoring relay.
CM-S221PC5
Plastic
2 N/C + 1 N/O
5 m cable
44536-0221
CM-S221PCC5
Plastic
2 N/C + 1 N/O
connector + 5 m cable
44536-0225
CM-S221PCC
Plastic
2 N/C + 1 N/O
no cable
44536-0226
CM-S521PC5
Plastic
2 N/C + 1 N/O
5 m cable
44536-0521
CM-S521PC10
Plastic
2 N/C + 1 N/O
10 m cable
44536-1521
CM-S621PC5
Plastic
2 N/C + 1 N/O
5 m cable
44536-0621
CM-S621PC10
Plastic
2 N/C + 1 N/O
10 m cable
44536-1621
CM-S321SC5
Stainless Steel
2 N/C + 1 N/O
5 m cable
44536-3221
Stainless Steel,
M12 connector
CM-S321SCC5
2 N/C + 1 N/O
44536-3229
backing plate
+ 5 m cable
Stainless Steel,
M12 connector,
CM-S321SCC
2 N/C + 1 N/O
44536-3220
backing plate
no cable
Stainless Steel, No
CM-S421SC5
2 N/C + 1 N/O
5 m cable
44536-4221
backing plate
Stainless Steel, No
M12 connector
CM-S421SCC5
2 N/C + 1 N/O
44536-4229
backing plate
+ 5 m cable
Recommended Safety Monitoring Relays for Universal Reed Style Switches
CM-S4, CM-S30, G9SA series, G9SX-AD, G9SX-BC, SR series
Spare Actuators/Accessories
Replacement Actuator for CM-S1, Red ABS Plastic
44536-0710
Replacement Actuator for CM-S2, Red ABS Plastic
44536-0720
Replacement Actuator for CM-S3, Red ABS Plastic
44536-0730
Replacement Actuator for CM-S5,CM-S521 Red ABS Plastic
44536-0750
Replacement Actuator for CM-S6, CM-S621 Red ABS Plastic
44536-0760
Replacement Actuator for CM-S11, Red ABS Plastic
44536-0711
Replacement Actuator for CM-S31, Red ABS Plastic
44536-0731
Replacement Actuator for CM-S221, Red ABS Plastic
44536-0721
Replacement Actuator for CM-S321, Stainless Steel, backing plate
44536-0741
Replacement Actuator for CM-S421, Stainless Steel, No backing Plate
44536-0751
Mounting Bracket for CM-S3
44536-0800
F-84
For complete specifications and additional models and accessories visit www.omron247.com
Safety Door Switches
MA Series
S283
Magnetically Actuated
Safety Interlock Switches
• Large selection—choose from a large selection of contact configurations
housed in plastic to satisfy most application requirements
• NEMA 6 enclosure enables the MA Series switches to satisfy most
application requirements (MA 3, 4, 5 are NEMA 4)
• Misalignment tolerant—the non-contact actuation of the switches makes
them very tolerant to misalignment of up to 10 mm (0.39 in.)
• Variety of terminations—select various cable lengths or terminal strip
termination for easy installation. Cable connector on selected models.
• Long life—the MA Series is designed for a minimum of one million actuations
R
C
Specifications
Electrical
Safety Contacts:
Safety Contact Operating Distance:
Auxiliary Contacts:
Aux. Contact Operating Distance:
Safety Rated Voltage:
Safety Rated Current:
Internal Fuse:
External Fuse (Customer Supplied):
Electrical Life:
Mechanical—Special Safety Reed
Closing Time:
Drop-Out Time:
Bounce Time:
Shock:
Vibration:
Mechanical
Mounting:
Case & Actuator Material:
Wiring Connection:
Weight:
Color:
Mechanical Life:
Environmental
Protection:
Operating Temperature:
Compliance
Standards:
Approvals/Listings:
US
Conforms to EN1088, EN292, EN60204-1
UL and C-UL listed
All Models Unless Indicated
AC models
DC models
MA-2, 4, 12, 13, 14, 15, 16, 21
MA-3
MA-2, 4, 16, 21
MA-3
AC models: All except MA-10
AC models: MA-10
DC models
AC models: All except MA-3
AC model: MA-3
DC models: All except MA-15
DC model: MA-15
AC models
DC models
AC models
DC models: All except MA-15
MA-1 thru 5, 10, 12, 13, 16 — 1 N/C
MA-13, 16, 21 — 2 N/C
MA-12, 13, 14, 16 — 1 N/C
MA-13, 15, 16, 20, 21 — 2 N/C
Make 7-12 mm (0.28-0.47in.); Break 12-25 mm (0.47-0.98 in.)
1 N/O
1 N/C
Make 8-13 mm (0.39-0.51 in.); Break 8-10 mm (0.31-0.39 in.)
Make 21 mm (0.83 in.); Break 24 mm (0.94 in.)
230 VAC
110 VAC
30 VDC
2 A, fuse externally 1.6 A quick acting
3 A, fuse externally 2.5 A quick acting
1 A, fuse externally 800 mA quick acting
0.3 A max., fuse externally 0.2 A quick acting
2 A fast acting
1 A fast acting
1.6 A fast acting
0.8 A fast acting
1 x 106
Safety
Aux.
3.0 mS
0.5 mS
2.1 mS
0.3 mS
0.7 mS
0.7 mS
10 G
10 G
10 G, 50 to 100 Hz
F
Any position
Molded ABS
Various lengths or male M12 micro connector
Approx. 384 g (14 oz.)
Red
10 x 106
All models except MA-3, 4, 5
MA-3, 4, 5
All models except MA-3, 4, 5
MA-3, 4, 5
IP67 (NEMA 6)
IP65 (NEMA 4)
-10 to 55°C (14 to 131°F)
-10 to 65°C (14 to 149°F)
EN1088, EN292, EN60204-1
CE marked for all applicable directives
All models: except MA-3, 4, 5
UL and C-UL
MA-3, 4, 5
cCSAus
Specifications are subject to change without notice. Note: The safety contacts of the STI switches are described as normally closed (N/C) i.e., with the
guard closed, actuator in place, and the machine able to be started.
For complete specifications and additional models and accessories visit www.omron247.com
F-85
MA Series
Safety Door Switches
Basic Body Styles
MA-1, MA-2, MA-20 and MA-21
MA-10 and MA-16
MA-12 and MA-13
MA-14 and MA-15
MA-3, MA-4 and Door
MA-5Closed, Machine RUN
2mm
SLIDING DOOR
Operation
2mm
Operating Principle
Mounting Examples
Door Closed, Machine RUN
✘
✔
Door 2mm
Closed, Machine RUN
SLIDING DOOR
Min 50mm
2mm
2mmSLIDING DOOR
Switch
Actuator
Door 1
✔
2mm
✔
Switch
Actuator
Door 1
Switch
Actuator
Door 1
MA-1, 5, 10, 11,
12, 13, 14, 16
✘
✘
Min 50mm
Door
Switch
Actuator
Encapsulated in the MA Series
is a unique high-power industrial
reed which is de-rated by a
non-resetable overload protection
circuit depending on switch type.
On presenting the actuator to the
switch, the high intensity magnetic
field from the actuator causes the
contacts to close. On removing the
actuator (opening the door), the
safety contacts open, isolating the
machine.
Contact Arrangement
2
Switch
Min 50mm
MA-2, 4, 11, 12, 13, 14, 16
Actuator
Door 2
Switch
Actuator
MA-3, 11, 13, 16, 20
Door 2
It is advisable, where possible, to
mount the switch and actuator on
non-ferrous materials otherwise it
may affect the operating distances.
Door Closed, Machine RUN
Door Closed, Machine RUN
2mm
SLIDING DOOR
2mm
SLIDING DOOR
MA-11, 13, 15, 16, 21
Door Open, Machine STOP, Door Covering Switch
Door Open, Machine STOP, Door Covering Switch
No access to switch
Noattempts
access to switch
thus preventing
thusinterlock
preventing attempts
to defeat the
to defeat the interlock
SLIDING DOOR
SLIDING DOOR
Wherever possible the units should be mounted so that no access can be obtained to the switch when
Door
Machine
RUN to defeat the safety system.
Door Open, Machine STOP, Door Covering Switch
the guard door is open,
thusClosed,
preventing
attempts
2mm
SLIDING DOOR
F-86
No access to switch
thus preventing attempts
to defeat the interlock
For complete specifications and additional models and accessories visit www.omron247.com
SLIDING DOOR
MA Series
Safety Door Switches
Applications
Typical Application of MA Series with a Safety Monitoring Relay
Typical applications are on
sliding guard doors or swinging guard doors.
24 VAC/DC, 110 VAC
K1 (AUX)
START
L1 L2 L3
K2 (AUX)
MOMENTARY
PUSH
BUTTON
L1 L2 L3
STOP
MOMENTARY
PUSH
BUTTON
A1
S21
13
+
K1
K2
MA SERIES
INTERLOCK
SWITCH
+
K2
CONTACT PROTECTION e.g. THERMAL CUT OUT
K1
BROWN
SR101A
EB SERIES
A2
LATCHING
E-STOP
BUTTON
14
24
FUSE
FUSE
K1
K2
CONTACT PROTECTION e.g. THERMAL CUT OUT
BLUE
23
Relay control and
fault monitoring
Power supply
(S11 = 24 V)
FUSE
GUARD
CLOSED
S11
M
M
Pin Assignments with Connector Option
1
6-pin Micro AC 1/2”-20
3
4
2
6
1
5
5
6
Safety N.C.
5
1
2
2
MA 21 QD
Safety N.C.
6
3
4
4
3
Aux N.O.
F
1
3
2
4
2
4
1
3
1
3
MA 2 QD
MA 16 QD
MA 20 QD
4-pin Micro DC M12
2
MA 2, 16, 20 QD
Safety N.C.
1
3
2
1
3
4
4
Aux
MA 2 QD N.O.
MA 20 QD N.C.
For complete specifications and additional models and accessories visit www.omron247.com
F-87
MA Series
Safety Door Switches
Dimensions
(mm/in.)
MA-10
MA-1, 2, 20, 21
30.3
1.19
19.5
0.77
30.3
1.19
19.5
0.77
16.0
0.63
4.0
0.16
19
0.75
7
0.28
16.0
0.63
4.0
0.16
54
2.13
84
3.31
76.3
3.00
60.0
2.36
46
1.81
76.3
3.00
60.0
2.36
6
0.24
19
0.75
8.15
0.32
4.4
0.17
SWITCH
MA-11
17
0.67
7.5
0.29
16
0.63
4
0.16
73
2.87
4
11 0.16
0.43
19
0.75
4
0.16
82
3.23
73
2.87
=
= =
4.5
0.18
ACTUATOR
52
2.05
MA-14, 15
5
0.2
4.5
0.18
7
0.28
4.5
0.18
=
46
0.81
SWITCH
4.4
0.17
ACTUATOR
4.5
0.18
12
0.47
19
0.75
7
0.28
22
0.87
28
1.10
63
2.48
87
3.43
78
3.07
Ø8.1
0.32
16.5
0.65
24
0.94
SWITCH
6.4
0.25
Ø4.2
0.165
MA-12
24
0.94
ACTUATOR
4.5
0.18
17
0.67
14
0.55
3
0.12
SIDE VIEW
MA-13
18
0.71
24
0.94
27
1.06
80
3.15
30
1.18
36
1.42
42
1.65
18
0.71
80
3.15
19.0
0.75
11.0
0.43
30
1.18
57
2.24
MA-16
17.0
0.67
54.0
2.13
19.0
0.75
82.5
3.25
45
1.77
SWITCH
SWITCH
F-88
ACTUATOR
SWITCH
ACTUATOR
For complete specifications and additional models and accessories visit www.omron247.com
19.0
0.75
73.0
2.87
82.5
3.25
7.2
0.28
7.2
0.28
ACTUATOR
4.5
0.18
MA Series
Safety Door Switches
Ordering
Model
AC Only
MA-1APC2 (AC only)
MA-1APC4 (AC only)
MA-1APC8 (AC only)
MA-1APCC (AC only)
MA-2APC2 (AC only)
MA-2APC4 (AC only)
MA-2APC6 (AC only)
MA-2APC10 (AC only)
MA-2APC15 (AC only)
MA-2APCC (AC only)
MA-3APTC (AC only)
MA-4APTC (AC only)
MA-5APTC (AC only)
MA-10APC2 (110 VAC, 3A max)
MA-10APC4 (110 VAC, 3A max)
MA-11AP10C3
MA-11AP11C3
MA-11AP11C10
MA-11AP20C3
MA-11AP21C3
MA-12AP10C3
MA-12AP11C3
MA-13AP10C3
MA-13AP11C3
MA-13AP20C3
MA-13AP21C3
MA-16AP10C3 (AC only)
MA-16AP10C6 (AC only)
MA16AP10C10 (AC only)
MA16AP10CC
MA-16AP11C3 (AC only)
MA-16AP11C6 (AC only)
MA-16AP20C3 (AC only)
MA-16AP20C6 (AC only)
MA-16AP21C3 (AC only)
MA-16AP21C6 (AC only)
MA-20APC4 (AC only)
MA-20APCC (AC only)
MA-21APC2 (AC only)
MA-21APC4 (AC only)
MA-21APC6 (AC only)
MA-21APC10 (AC only)
MA-21APC15
MA-21APCC
Contacts
Wiring Entry
Part No.
1 N/C
1 N/C
1 N/C
1 N/C
1 N/C + 1 N/O
1 N/C + 1 N/O
1 N/C + 1 N/O
1 N/C + 1 N/O
1 N/C + 1 N/O
1 N/C + 1 N/O
1 N/C + 1 N/C
1 N/C + 1 N/O
1 N/C
1 N/C
1 N/C
1 N/C
1 N/C + 1 N/O
1 N/C + 1 N/O
2 N/C
2 N/C + 1 N/O
1 N/C
1 N/C + 1 N/O
1 N/C
1 N/C + 1 N/O
2 N/C
2 N/C + 1 N/O
1 N/C
1 N/C
1 N/C
1 N/C
1 N/C + 1 N/O
1 N/C + 1 N/O
2 N/C
2 N/C
2 N/C + 1 N/O
2 N/C + 1 N/O
2 N/C
2 N/C
2 N/C + 1 N/O
2 N/C + 1 N/O
2 N/C + 1 N/O
2 N/C + 1 N/O
2 N//C + 1 N/O
2 N/C + 1 N/O
2 m cable, pre-wired
4 m cable, pre-wired
8 m cable, pre-wired
4 pin micro DC M12
2 m cable, pre-wired
4 m cable, pre-wired
6 m cable, pre-wired
10 m cable, pre-wired
15 m cable, pre-wired
4-pin micro DC M12
Terminal connections
Terminal connections
Terminal connections
2 m cable, pre-wired
4 m cable, pre-wired
3 m cable, pre-wired
3 m cable, pre-wired
10 m cable, pre-wired
3 m cable, pre-wired
3 m cable, pre-wired
3 m cable, pre-wired
3 m cable, pre-wired
3 m cable, pre-wired
3 m cable, pre-wired
3 m cable, pre-wired
3 m cable, pre-wired
3 m cable, pre-wired
6 m cable, pre-wired
10 m cable, pre-wired
4-pin micro DC M12
3 m cable, pre-wired
6 m cable, pre-wired
3 m cable, pre-wired
6 m cable, pre-wired
3 m cable, pre-wired
6 m cable, pre-wired
4 m cable, pre-wired
4-pin micro DC M12
2 m cable, pre-wired
4 m cable, pre-wired
6 m cable, pre-wired
10 m cable, pre-wired
15 m cable, pre-wired
6-pin micro DC M12
44507-0010
44507-0020
44507-0180
44507-0619
44507-0030
44507-0040
44507-0150
44507-0750
44507-0740
44507-0600
44507-0050
44507-0060
44507-0070
44507-0110
44507-0330
44507-1150
44507-1160
44507-1161
44507-1170
44507-1180
44507-1250
44507-1260
44507-1350
44507-1360
44507-1370
44507-1380
44507-1650
44507-1651
44507-1659
44507-1652
44507-1660
44507-1661
44507-1670
44507-1671
44507-1680
44507-1681
44507-0345
44507-0640
44507-0160
44507-0260
44507-0250
44507-0170
44507-0175
44507-0660
(Continued on next page)
For complete specifications and additional models and accessories visit www.omron247.com
F
F-89
MA Series
Safety Door Switches
Ordering (continued)
Model
Contacts
DC Only
MA-1DPC2
1 N/C
MA-1DPC4
1 N/C
MA-1DPC8
1 N/C
MA-1DPCC
1 N/C
MA-2DPC2
1 N/C + 1 N/O
MA-2DPC4
1 N/C + 1 N/O
MA-2DPC6
1 N/C + 1 N/O
MA-2DPC10
1 N/C + 1 N/O
MA-2DPC15
1 N/C + 1 N/O
MA-2DPCC
1 N/C + 1 N/O
MA-11DP10C3
1 N/C
MA-11DP11C3
1 N/C + 1 N/O
MA-11DP20C3
2 N/C
MA-11DP20C5
2 N/C
MA-11DP21C3
2 N/C + 1 N/O
MA-12DP10C3
1 N/C
MA-12DP11C3
1 N/C + 1 N/O
MA-13DP10C3
1 N/C
MA-13DP11C3
1 N/C + 1 N/O
MA-13DP20C3
2 N/C
MA-13DP21C3
2 N/C + 1 N/O
MA-13DP21C10
2 N/C + 1 N/O
MA-14DP10C3
1 N/C
MA-14DP11C3
1 N/C + 1 N/O
MA-15DP21C3*
2 N/C + 1 N/O
MA-15DP21C5*
2 N/C + 1 N/O
MA-15DP21CC*
2 N/C + 1 N/O
MA-16DP10C3 (DC only)
1 N/C
MA-16DP10C6 (DC only)
1 N/C
MA16DP10C10 (DC only)
1 N/C
MA16DP10CC (DC only)
1 N/C
MA-16DP11C3 (DC only)
1 N/C + 1 N/O
MA-16DP11C6 (DC only)
1 N/C + 1 N/O
MA-16DP20C3 (DC only)
2 N/C
MA-16DP20C6 (DC only)
2 N/C
MA-16DP21C3 (DC only)
2 N/C + 1 N/O
MA-16DP21C6 (DC only)
2 N/C + 1 N/O
MA-20DPC4 (24 VDC only)
2 N/C
MA-20DPCC (24 VDC only)
2 N/C
MA-21DPC2 (24 VDC only)
2 N/C + 1 N/O
MA-21DPC4 (24 VDC only)
2 N/C + 1 N/O
MA-21DPC6 (24 VDC only)
2 N/C + 1 N/O
MA-21DPC10 (24 VDC only)
2 N/C + 1 N/O
MA-21DPC15 (24 VDC only)
2 N/C + 1 N/O
MA-21DPCC
2 N/C + 1 N/O
Accessories
Spare Actuator (1–5 & 20, 21), Red ABS Plastic
Replacement Actuator for MA-11, Red ABS Plastic
Replacement Actuator for MA-12, Red ABS Plastic
Replacement Actuator for MA-13, Red ABS Plastic
Replacement Actuator for MA-14, Red ABS Plastic
Replacement Actuator for MA-15, Red ABS Plastic
Replacement Actuator for MA-16, -10 Red ABS Plastic
*MA-15 switches are not compatible with the following STI safety relays: SR203M,
SR203AM, SR208AD, SR209AD and all Legacy Relays.
F-90
Wiring Entry
Part No.
2 m cable, pre-wired
4 m cable, pre-wired
8 m cable, pre-wird
4p-pin micro DC M12
2 m cable, pre-wired
4 m cable, pre-wired
6 m cable, pre-wired
10 m cable, pre-wired
15 m cable, pre-wired
4-pin micro DC M12
3 m cable, pre-wired
3 m cable, pre-wired
5 m cable, pre-wired
3 m cable, pre-wired
3 m cable, pre-wired
3 m cable, pre-wired
3 m cable, pre-wired
3 m cable, pre-wired
3 m cable, pre-wired
3 m cable, pre-wired
3 m cable, pre-wired
10 m cable, pre-wired
3 m cable, pre-wired
3 m cable, pre-wired
3 m cable, pre-wired (300 mA max.)
5 m cable, pre-wired (300 mA max.)
6-pin micro DC M12
3 m cable, pre-wired
6 m cable, pre-wired
10 m cable, pre-wired
4-pin micro DC M12
3 m cable, pre-wired
6 m cable, pre-wired
3 m cable, pre-wired
6 m cable, pre-wired
3 m cable, pre-wired
6 m cable, pre-wired
4 m cable, pre-wired
4-pin micro DC M12
2 m cable, pre-wired
4 m cable, pre-wired
6 m cable, pre-wired
10 m cable, pre-wired
15 m cable, pre-wired
6-pin micro DC M12
44507-0022
44507-0024
44507-0028
44507-0629
44507-0392
44507-0390
44507-0396
44507-0380
44507-0370
44507-0650
44507-1110
44507-1120
44507-1130
44507-1131
44507-1140
44507-1210
44507-1220
44507-1310
44507-1320
44507-1330
44507-1340
44507-1341
44507-1410
44507-1420
44507-1540
44507-1541
44507-1549
44507-1610
44507-1611
44507-1612
44507-1619
44507-1620
44507-1621
44507-1630
44507-1631
44507-1640
44507-1641
44507-0340
44507-0630
44507-0270
44507-0280
44507-0290
44507-0350
44507-0360
44507-0670
For complete specifications and additional models and accessories visit www.omron247.com
44507-0700
44507-0711
44507-0712
44507-0713
44507-0714
44507-0715
44507-0716
Safety Door Switches
D40Z/D40A/G9SX-NS
S222
Compact Non-contact Door Switch/
Flexible Safety Unit
D40Z
• Supports ISO 13849-1 (Safety Category 4/PLe).
Can be used on higher risk level applications by connecting to
Safety Controllers.
• Supports a wide range of applications in combination with Safety
Controller G9SP or G9SX-NS□.
• Up to 30 units can be connected to a single G9SX (15 units with
G9SP) Controller and maintain Cat 4/PLe. Ideal for middle to large
scale device applications.
• Troubleshooting is made easy with the switch’s two-color diagnostic
LED display patterns.
• Photocoupler monitor output allows connection to a general-purpose
PLC (NPN type).
• Similar size as the D40A allows standardization of machine design.
• Compact non-contact door switch can be mounted from both sides.
D40A
• Stable operation reduces controller errors caused by unstable doors
• Connect up to 30 non-contact door switches with LED indicators to
one controller
• Reversible switch provides flexibility in installation
• Two-color LED indicator enables easier maintenance by identification of door status and cable disconnections
• Safety category 3 (EN13849-1)
• Both non-contact door switches and conventional key-type safetydoor switches can be input to one controller, saving space
• OFF-delay output provided for stop category 1
• Easily construct partial stop and complete stop systems with the
logical AND connection function, using G9SX as the controller
D40Z
D40A
F
For complete specifications and additional models and accessories visit www.omron247.com
F-91
D40Z/D40A/G9SX-NS
Safety Door Switches
Specifications
Ratings and Characteristics (Non-Contact Door Switches)
Item
Model
Operating distance OFF ➔ ON
Operating distance ON ➔ OFF
Differential travel
D40Z-1C□
5 mm min. *1
15 mm max. *1
Refer to ”Detection Ranges”
Operating
characteristics
Influence of temperature
Refer to “Detection Ranges”
±20% of operating distance at 23°C, within
temperature range of -10 to 55°C
—
—
±10% of operating distance at 23°C
25 ms max.
100 ms max. (Distance between the switch
Operating time OFF ➔ ON *2
—
and actuator is 5 mm)
Ambient operating temperature
-10 to 65°C (with no icing or condensation)
-10 to 55°C (no icing or condensation)
Ambient operating humidity
25% to 85%
Insulation resistance (between charged parts and case)
50 MΩ max. (at 500 VDC)
Dielectric strength (between charged parts and case)
1,000 VAC for 1 min
Degree of contamination
3
—
Dielectric strength (between charged parts and case)
—
1,000 VAC for 1 min
Electromagnetic compatibility
IEC/EN 60497-5-3 compliant
—
Vibration resistance
10 to 55 to 10 Hz (single amplitude: 0.75 mm, double amplitude: 1.5 mm)
Shock resistance
300 m/s2 min.
Degree of protection
IP67
Material
PBT resin
Mounting method
M4 screws
Terminal screw tightening torque
1 N·m
Power supply voltage
24 VDC +10%/-15%
Power consumption *3
0.5 W max.
0.6 W max.
Photocoupler output: 24 VDC, load current:
24 VDC,
Auxiliary monitoring output
10 mA
10 mA (PNP open-collector outputs) *4
Actuator not detected (lights in red); error
occurred (blinks in red), actuator detected
Actuator not detected (red); actuator
(lights in yellow), actuator detected and
LED indicators
detected (yellow)
Non-contact Door Switch input OFF (blinks
in yellow)
Connecting cables
2 m, 5 m
Number of connectable switches *5
30 max. (wiring length: 100 m max.)
Switch: approx. 175 g, actuator:
Switch: approx. 145 g, actuator:
Weight
approx. 20 g (D40Z-1C5)
approx. 20 g (D40A-1C2)
*1. This is the distance where the switch operates from OFF to ON when approaching and the distance
where the switch operates from ON to OFF when separating when the switch and actuator target marks
are on the same axis, and the sensing surface coincide.
*2. Indicates the value of the non-contact door switch output.
*3. Power to be provided to the load is not included.
*4. Turns ON when the actuator is approaching. The G3R series of the SSR can be driven at an auxiliary
output of 10 mA. Contact your Omron representative for details.
*5. For details, contact factory.
F-92
Repeat accuracy
Response time ON ➔ OFF *2
D40A-1C□
For complete specifications and additional models and accessories visit www.omron247.com
D40Z/D40A/G9SX-NS
Safety Door Switches
Specifications (continued)
Ratings (Non-contact Door Switch Controllers)
Power Inputs
G9SX-NS202-□
Item
Rated supply voltage
Operating voltage range
Rated power consumption *
* Power consumption of loads not included.
G9SX-NSA222-T03-□
24 V DC
-15% to 10% of rated supply voltage
4 W max.
3 W max.
G9SX-EX-□
2 W max.
Inputs
Item
G9SX-NS202-□/G9SX-NSA222-T03-□
Safety input *
Operating voltage: 20.4 VDC to 26.4 VDC, internal impedance: approx. 2.8 kW
Feedback/reset input
* Only applies to the G9SX-NSA222-T03-□. Refers to input other than that from the Non-contact Door Switch.
Outputs
G9SX-NS202-□/G9SX-NSA222-T03-□
P channel MOS FET transistor output
Load current: 0.8 A DC max. *2
PNP transistor output
Auxiliary output
Load current: 100 mA max.
*1. While safety outputs are in the ON state, the following signal sequence is output continuously for diagnosis.
When using the safety outputs as input signals to control devices (i.e. Programmable Controllers), consider the OFF pulse shown below.
Item
Instantaneous safety output *1
OFF-delayed safety output *1
Approx.100 ms
ON
OFF
360 µs max.
*2. The following derating is required when Units are mounted side-by-side. G9SX-NS202-□/G9SX-NSA222-T03-□: 0.4 A max. load current
Expansion Unit
G9SX-EX-□
250 VAC, 3 A/30 VDC, 3 A
(resistive load)
3A
250 VAC, 125 VDC
Item
Rated load
Rated carry current
Maximum switching voltage
Response Time and Operating Time
G9SX-NS□
Logical AND input
Non-contact Door
Switch input
Max. response time
Max. operating time
(excluding Expansion Units) *1 (excluding Expansion Units) *2
Non-contact door switch input
Logical AND input
45 ms *3
200 ms *4
15 ms
100 ms
*1. The maximum response time is the time it takes the output to switch from ON to OFF after the input
switches from ON to OFF.
*2. The maximum operating time is the time it takes the output to switch from OFF to ON after the input
switches from OFF to ON.
*3. The value is the sum of D40Z’s response time and G9SX-NS□’s response time.
*4. The value is the sum of D40Z’s operating time and G9SX-NS□’s operating time.
G9SX-NSA□
Non-contact Door
Switch input
Logical AND input
D4NS
Safety input
F
Max. response time
Max. operating time
(excluding Expansion Units) *1 (excluding Expansion Units) *2
Non-contact door switch input
45 ms *3
200 ms *4
Safety inputs
15 ms
50 ms
Logical AND input
15 ms
100 ms
*1. The maximum response time is the time it takes the output to switch from ON to OFF after the input
switches from ON to OFF.
*2. The maximum operating time is the time it takes the output to switch from OFF to ON after the input
switches from OFF to ON.
*3. The value is the sum of D40Z’s response time and G9SX-NSA□’s response time.
*4. The value is the sum of D40Z’s operating time and G9SX-NSA□’s operating time.
Note: The response time and operating time on the G9SP varies depending on the cycle time. For details, contact factory.
For complete specifications and additional models and accessories visit www.omron247.com
F-93
D40Z/D40A/G9SX-NS
Safety Door Switches
Specifications (continued)
Characteristics
G9SX-NS202-□
Item
G9SX-NSA222-T03-□
Over-voltage category
(IEC/EN 60664-1)
II
Operating time (OFF to ON state) *1
100 ms max. (Logical AND
connection input ON and
Non-contact Door Switch input
ON)
Response time (ON to OFF state) *1
15 ms max. (Logical AND
connection input: OFF)
20 ms max. (Non-contact Door
Switch input OFF) *6
ON-state residual voltage
3.0 V max. (safety output, auxiliary output)
OFF-state leakage current
0.1 mA max. (safety output, auxiliary output)
Maximum wiring length of safety input,
logical AND connection input, and Noncontact Door Switch input
Reset input time
(Reset button pressing time)
Accuracy of OFF-delay time *5
Insulation
resistance
Dielectric
strength
Between logical AND
connection terminals,
and power supply input
terminals and other input
and output terminals
connected together
Between all terminals
connected together and
DIN rail
Between logical AND
connection terminals,
and power supply input
terminals and other input
and output terminals
connected together
Between all terminals
connected together and
DIN rail
Between different poles of
outputs
Between relay outputs
connected together and
other terminals connected
together
Vibration resistance
Shock
resistance
Durability
50 ms max. (Safety input: ON) *2
100 ms max. (Logical AND
connection input ON and
Non-contact Door Switch input
ON) *3
15 ms max. (Safety input OFF and
logical AND connection input OFF)
20 ms max. (Non-contact Door
Switch input: OFF) *6
G9SX-EX-□
II (Relay outputs 13 to 43 and
14 to 44: III)
30 ms max. *4
10 ms max. *4
100 m max. (External connection impedance: 100 Ω max. and 10 nF max.)
100 ms min.
---
Within ±5% of the set value
Within ±5% of the set value
--20 MΩ min. (at 100 VDC)
100 MΩ min.
(at 500 VDC)
--500 VAC for 1 min.
1,200 VAC for 1 min
---
2,200 VAC for 1 min
10 to 55 to 10 Hz, 0.375 mm single amplitude (0.75 mm double amplitude)
Destruction
Malfunction
300 m/s2
100 m/s2
Electrical
---
Mechanical
---
Ambient operating temperature
-10 to 55°C (no icing or condensation)
Ambient operating humidity
25% to 85%
100,000 cycles min. rated load,
switching frequency: 1,800 cycles/
hour)
5,000,000 cycles min. (switching
frequency: 7,200 cycles/hour)
Terminal tightening torque
0.5 N·m (For the G9SX-NS□-RT (with screw terminals) only)
Weight
Approx. 125 g
Approx. 200 g
Approx. 165 g
*1. When two or more Units are connected by logical AND, the operating time and response time are the sum total of the operating times and response
times, respectively, of all the Units connected by logical AND.
*2. Represents the operating time when the safety input turns ON with all other conditions set.
*3. Represents the operating time when the logical AND input and the Non-contact Door Switch input turn ON with all other conditions set.
*4. This does not include the operating time or response time of G9SX-NS□ that are connected.
*5. This does not include the operating time or response time of internal relays in the G9SX-EX-□.
*6. The failure detection time for 24 V short-circuit failure on the input to Non-contact Door Switches is 35 ms max.
If using the Switch for an application other than as a Door Switch, calculate the safe distance using a failure detection time of 35 ms.
F-94
For complete specifications and additional models and accessories visit www.omron247.com
D40Z/D40A/G9SX-NS
Safety Door Switches
Specifications (continued)
Cable with Connector
Ratings and Characteristics
Rated current
Rated voltage
Materials and Finish
Degree of protection
3A
For DC 125 VDC, for AC 250 VAC
40 mΩ max. (20 mV max., 100 mA
max.)
1,000 mΩ min (at 500 VDC)
1,500 VAC for 1 min (leakage current
1 mA max.)
IP67 (IEC529)
Insertion tolerance
200 times min.
Contact resistance (Connector)
Insulation resistance
Dielectric strength (Connector)
Assembled fixture strength
Cable holding strength
Ambient operating temp range
Ambient humidity range
Tensile: 98 N/15 s
Torsion: 0.98 N m/15 s
Cable diameter: 6 mm 98 N/15 s
Operating: -25°C to 70°C
20% to 80%
Item
XS2F/H/W
Phosphor bronze
Nickel base, 0.4-µm gold plating
Brass
Nickel plated
PBT resin (UL94V-0)
For DC: light gray; for AC: dark gray
Rubber
PBT resin (UL94V-0)
Materials
Contacts
Finish
Materials
Thread bracket
Finish
Materials
Pin block
Finish
O-ring/rubber bushing
Cover
Logical AND Connection
Item
G9SX-NSA222-T03-□
G9SX-NS202-□
Number of Units connected per logical AND output
4 Units max.
Total number of Units connected by logical AND *1
20 Units max.
Number of Units connected in series by logical AND
5 Units max.
Max. number of Expansion Units connected *2
--Maximum cable length for logical AND input
100 m max.
Note: See Logical AND Connection Combinations below for details.
*1. The number of G9SX-EX401-□ Expansion Units or G9SX-EX041-T-□ Expansion Units (OFF-delayed Model) not included.
*2. G9SX-EX401-□ Expansion Units and G9SX-EX041-T-□ Expansion Units (OFF-delayed Model) can be mixed.
G9SX-EX-□
------5 Units max.
---
Logical AND Connection Combinations
1. One logical AND connection output from a G9SX-NS□ Controller can be
logical AND connected to up to four Controllers.
G9SX-NS@
G9SX-NS@
G9SX-NS@
G9SX-NS@
G9SX-NS@
3. The largest possible system configuration contains a total of 20 G9SXNS□ Controllers, G9SX-AD□ Advanced Units, and G9SX-BC Basic Units.
In this configuration, each Controller or Advanced Unit can have up to five
Expansion Units.
G9SX-@
G9SX-AD@
or
G9SX-NS@
G9SX-AD@
or
G9SX-NS@
G9SX-AD@
or
G9SX-NS@
G9SX-AD@
or
G9SX-NS@
G9SX-AD@
or
G9SX-NS@
G9SX-AD@
or
G9SX-NS@
G9SX-AD@
or
G9SX-NS@
G9SX-AD@
or
G9SX-NS@
G9SX-AD@
or
G9SX-NS@
G9SX-AD@
or
G9SX-NS@
G9SX-NS@
G9SX-AD@
or
G9SX-NS@
G9SX-AD@
or
G9SX-NS@
G9SX-AD@
or
G9SX-NS@
G9SX-NS@
G9SX-AD@
or
G9SX-NS@
G9SX-AD@
or
G9SX-NS@
G9SX-AD@
or
G9SX-NS@
2. Any G9SX-NS□ Controller that receives a logical AND connection input
can be logically connected to other Controllers on up to five layers.
G9SX-NS@
G9SX-NS@
G9SX-NS@
Note: The G9SX-NS□ in the above diagram can be replaced by the
G9SX-AD□ Advanced Unit.
Number of Units connected
in series by logical AND: 5
Units max.
For complete specifications and additional models and accessories visit www.omron247.com
G9SX-AD@
or
G9SX-NS@
F
Number of Units connected
per logical AND output: 4
Units max.
G9SX-AD@
or
G9SX-NS@
G9SX-AD@
or
G9SX-NS@
Total number of Units
connected by logical AND:
20 Units max.
F-95
D40Z/D40A/G9SX-NS
Safety Door Switches
Engineering Data
D40Z Detection Ranges (Typical Characteristics Data)
16
16
14
12
Operating distance Y (mm)
Operating distance Y (mm)
14
OFF
10
8
ON
6
4
Side lobe
2
Side lobe
OFF
12
10
ON
8
6
4
2
0
0
–35 –30 –25 –20 –15 –10 –5
0
5
10
15 20
25
30
35
–30 –25 –20 –15 –10 –5
Distance from the target mark on the switch X (mm)
Operating distance Y (mm)
14
0
5
10
15 20
25
30
Distance from the target mark on the switch Z (mm)
X
OFF
Sensing surface
12
ON
10
*The movement of the arrow
direction indicates the positive
direction on the graph.
8
Z*
6
Y
4
X=0, Z=0
2
Target marks
0
–10°C
23°C
65°C
Effect of ambient temperature (°C)
Notes:
1. The operating distance is the distance between the switch and actuator sensing surfaces.
2. Data in the diagram is typical data at an ambient temperature of 23°C. Actual operating values may vary. The
operating distance may be affected by ambient metal, magnet catches, and temperature.
3. Detection may occur other than on the detection surfaces of the switch and actuator. Before you use the switch
and actuator, refer to manual to set the detection surfaces of the switch and actuator face to face.
16
X
Sensing surface
14
OFF
12
10
Y
8
Operating distance Y (mm)
Operating distance Y (mm)
D40A Detection Ranges (Typical Characteristics Data)
14
Sensing surface
12
OFF
10
Z
8
6
6
Target marks
ON
2
2
0
−6
−4
−2
0
2
4
Distance from the target mark on the switch X (mm)
6
0
−15
−10
−5
0
5
10
15
Distance from the target mark on the switch Z (mm)
Notes: 1. The operating distance is the distance between the switch and actuator sensing surfaces.
2. Data in the diagram is typical data at an ambient temperature of 23°C. Actual operating values may vary.
The operating distance may be affected by ambient metal, magnet catches, and temperature.
F-96
Target marks
ON
4
4
For complete specifications and additional models and accessories visit www.omron247.com
Y
D40Z/D40A/G9SX-NS
Safety Door Switches
Connections
Internal Connections
D40Z-1C□
Brown
Brown
Blue
Blue
Internal circuit
Internal circuit
D40A-1C□
White
Black
Yellow
White
Black
Yellow
Gray
G9SX-NS202-□ (Non-contact Door Switch Controller)
*1. Internal power supply circuit is not isolated.
*2. Logical AND input is isolated.
*3. Outputs S14 to S24 are internally redundant.
A1
D1 D2 D3 D4 T31 T32 T33
T41 T42
Non-contact Door Reset/Feedback
Input
Switch control
*2
Logical AND
input
G9SX-NSA222-T03-□
(Non-contact Door Switch Controller)
*1. Internal power supply circuit is not isolated.
*2. Logical AND input is isolated.
*3. Outputs S14 to S54 are internally redundant.
A1
Power
supply
circuit
*1
A2
S14 S24
*2
Power
supply
circuit
*1
Auxiliary
output control
Safety output control
L1
X1
T11 T12 T21 T22 T31 T32 T33 Y1 D1 D2 D3 D4 T41 T42
Safety
input 1
Safety
input 2
fault Non-contact Door
Reset/Feedback Cross
detection
Input
Switch control
input
Safety output control
Auxiliary
output control
Logical
AND input
Expansion Unit
output control
X2
A2
*3
S14 S24 S44 S54 L1
X1
X2
*3
G9SX-EX401-□/G9SX-EX041-T-□
(Expansion Unit/Expansion Unit OFF-delayed Model)
*1. Internal power supply circuit is not isolated.
*2. Relay outputs are isolated.
A1
13 23 33 43
*1
Exp.
sig.
IN
Safety
output
Power control
supply
Auxiliary
circuit
output
control
A2
X2
*2
K1
Exp.
sig.
OUT
K2
14 24 34 44
F
For complete specifications and additional models and accessories visit www.omron247.com
F-97
D40Z/D40A/G9SX-NS
Safety Door Switches
D40Z Troubleshooting
LED indicator
Causes and corrective actions *1
Power supply input may be improperly wired. Check and correct wiring of brown and blue lines.
OFF
Fault in power supply input
(brown/blue)
The wiring length or size of the wire may not be to the specification.
Check the wiring length and size of the wire..
Noise or
D40Z failure
Red
continuously
blinking
Red blinks
once for 2s
Red blinks
twice for 2s
Red blinks
thrice for 2s
Yellow
blinking
Red
Solid-ON *2
Yellow
Solid-ON *3
Power supply voltage to D40Z may be insufficient.
Check the power supply voltage (between brown and blue lines) of D40Z fills ratings.
Fault in power supply input
(brown/blue)
There may be excessive noise. Check and correct ambient noise environment.
There may be a failure in internal circuit. Replace with a new D40Z.
Power supply voltage to D40Z may be insufficient.
Check the power supply voltage (between brown and blue cables) of D40Z fills ratings..
The wiring length or size of the wire may not be to the specification.
Check the wiring length and size of the wire.
Fault in Non-contact door
switch output (black)
Black line may be shorted to other line.
Check and correct wiring of black line if the black line is shorted to other lines..
Sensing fault
Invalid actuator may be in a close range to switch.
Use the dedicated actuator.
Fault in Non-contact door
switch input (white)
Faulty signal may be input to white line.
Check and correct wiring of white line.
OFF state of another D40Z
Another D40Z may be in OFF state.
Check status of another D40Z connected to the white line and the wiring.
Fault in Non-contact door
switch input (white)
White line may be disconnected.
Check and correct wiring of white line..
Actuator fault
There may be a failure in actuator. Replace with a new D40Z.
Fault in Non-contact door
switch input (white)
White line connected to D1 terminal (test output terminal of G9SP) of G9SX-NS□ may be shorted
to other line. Check and correct wiring of white line connected to D1 terminal (test output terminal of
G9SP) of G9SX-NS□ if the white line is shorted to other lines.
Fault in Non-contact door
switch output (black)
Black line connected to D2 terminal (safety input terminal of G9SP) of G9SX-NS□ may be
disconnected. Check and correct wiring of black line connected to D2 terminal (safety input terminal of
G9SP) of G9SX-NS□.
*1. Another possible cause is a failure in internal circuit. In this case, replace with a new D40Z. Yet another possible cause is excessive noise. In this case,
check and correct ambient noise environment.
*2. The case where the guard door is closed (Switch detects actuator) is indicated.
*3. The case where the system stops though the guard door is closed (Switch detects actuator) is indicated.
F-98
For complete specifications and additional models and accessories visit www.omron247.com
D40Z/D40A/G9SX-NS
Safety Door Switches
Dimensions and Wiring
(mm)
Non-contact Door Switch (Switch/Actuator)
D40Z-1C2
D40Z-1C5
Indicator
Cable diameter:
4.2 dia.
Target mark
Sensing surface
Sensing surface
Target mark
1.5
2
12 17
Two 4.2 dia.
38
48
20 25
(7.2 dia.)
(7.2 dia.)
Two 7.2 dia.
16
7
Two 7.2 dia.
38
48
(Actuator)
Two 4.2 dia.
16
5.5
10.5
(Switch)
Non-contact Door Switch and Non-contact Door Switch Controller or Safety Controller Wiring
Example of connection to G9SX-NS@ (Single connection)
Blue
Brown
Black
White
D40Z-1C@
D1 D2 D3 D4
G9SX-NS202
G9SX-NSA222
Example of connection to multiple switches
Connect up to 30 non-contact door switches.
Example of auxiliary outputs
Blue
Brown
White
Black
Blue
Black
Brown
White
Blue
Brown
Black
White
Yellow
24 VDC
COM
PLC etc.
Gray
IN
Yellow
IN
PLC etc.
Gray
COM
24 VDC
Note:
1. The auxiliary output load current must be 10 mA max.
Wrong connection may lead to a failure of the auxiliary output circuit.
2. For details on other wiring, refer to Application Examples.
D1 D2 D3 D4
G9SX-NS202
G9SX-NSA222
F
Wiring of Inputs and Outputs
Signal name
Cable color
Non-contact Door Switch
power supply input
+
Brown
-
Blue
Description of operation
Supplies power to the D40Z.
Non-contact door switch input
White
To set non-contact door switch output in ON state,
non-contact door switch signal input must be in ON state.
Non-contact door switch output
Black
Output status depends on statuses of actuator and non-contact door switch signal input.
Yellow
Output status depends on status of actuator.
When a fault is detected, turns into OFF state regardless of actuator status.
Auxiliary monitoring output
Gray
For complete specifications and additional models and accessories visit www.omron247.com
F-99
D40Z/D40A/G9SX-NS
Safety Door Switches
Dimensions and Wiring (continued)
(mm)
Non-contact Door Switch (Switch/Actuator)
D40A-1C2
D40A-1C5
D40A-1C015-F
Indicator
(1.5)
2-4.2 dia.
9.5
7.2 dia.
38
7.2 dia.
48
48
7.2 dia.
12
7.2 dia.
Sensing
surface
6
13
17
38
(150)
(2)
2-4.2 dia.
20
25
Vinyl-insulated round cable:
Diameter 4 mm, 5-wire
(Conductor cross-sectional area: 0.2 mm2/
Insulator diameter: 1.0 mm)
Standard length: 2 m/5 m
(46) (15 dia.)
M12
13
Non-contact Door Switch and Non-contact Door Switch Controller Wiring
Example: Wiring a Single Switch
Example: Wiring Multiple Switches
D1 D2 D3 D4
Blue
Brown
Black
White
Blue
Brown
Black
White
Blue
Brown
Auxiliary output load *
Black
White
Blue
Yellow
Black
Brown
White
D40A-1C@
A2
G9SX-NS202-@
G9SX-NSA222-T03-@
*The auxiliary output load current must be 10 mA max
D1 D2 D3 D4
G9SX-NS202-@
G9SX-NSA222-T03-@
Wiring of Inputs and Outputs
Signal name
F-100
Non-contact Door Switch
power supply input
Wire color
Brown
Blue
Pin No.
1
3
Non-contact Door Switch input
White
2
Non-contact Door Switch output
Black
4
Auxiliary output
Yellow
5
Description of operation
Supplies power to the D40A.
Connect to the D3 and D4 terminal of the G9SX-NS□.
Inputs signals from the G9SX-NS□.
The Non-contact Door Switch input must be ON as a required
condition for the Non-contact Door Switch output to be ON.
Turns ON and OFF according to actuator detection and the
status of the Non-contact Door Switch input.
Turns ON when actuator is detected.
For complete specifications and additional models and accessories visit www.omron247.com
4
3
5
1
2
D40Z/D40A/G9SX-NS
Safety Door Switches
Dimensions and Wiring (continued)
(mm)
Non-contact Door Switch Controller
G9SX-NS202-□
(6) (See note 2.)
Terminal arrangement
T31 T32 T33 D3
D1 D2 X1 A1
T31 T32 T33 D3
D1 D2 X1 A1
G9SX-NS202
24VDC
PWR
FB
AND
NS
EI
100 max.
ERR
PWR
FB
AND
NS
EI
ERR
No.
T41 T42 X2
S14 S24 L1
A2
D4
T41 T42 X2 A2
S14 S24 L1 D4
23 max.
115 max.
(22.5) *
(6) (See note 2.)
Notes: 1. Above outline drawing is for models with spring-cage terminals (-RC).
2. For models with spring-cage terminals (-RC) only.
*Typical dimension
Non-contact Door Switch Controller
G9SX-NSA222-T03-□
(6) (See note 2.)
Terminal arrangement
T31 T32 T33 D1 D2 D3
T11 T12 Y1 X1 X2 A1
T31 T32 T33 D1
T11 T12 Y1 X1
D2
X2
D3
A1
G9SX-NSA222-T03
24VDC
PWR
0.7
0.6
0.5
0.4
0.3
0.2
FB
T1
T2
AND
NS
EI
ED
0.8 0.91.0
1.2
1.4
1.8
2.0
2.5
0 3.0
OFF-DELAY
100 max.
PWR
FB
T1
T2
AND
NS
EI
ED
ERR
ERR
No.
T21 T22
T41 T42
S14 S24 S44 S54 L1
A2
D4
T21 T22
T41 T42 A2
S14 S24 S44 S54 L1 D4
35.5 max.
(35) *
(10)
115 max.
(6) (See note 2.)
Notes: 1. Above outline drawing is for models with spring-cage terminals (-RC).
2. For models with spring-cage terminals (-RC) only.
*Typical dimension
F
For complete specifications and additional models and accessories visit www.omron247.com
F-101
D40Z/D40A/G9SX-NS
Safety Door Switches
Dimensions and Wiring (continued)
(mm)
Expansion Unit
G9SX-EX401-□
Expansion Unit (OFF-delayed Model)
G9SX-EX041-T-□
Terminal arrangement
(6) (See note 2.)
100 max.
23 max.
115 max.
(22.5) *
(6) (See note 2.)
G9SX-EX401-@
(Expansion Unit)
G9SX-EX041-T-@
(Expansion Unit
with OFF Delay)
13 23 33 43
13 23 33 43
PWR
PWR
EI
ED
ERR
ERR
A1 X2 A2
A1 X2 A2
14 24 34 44
14 24 34 44
Notes: 1. Above outline drawing is for models with spring-cage terminals (-RC).
2. For models with spring-cage terminals (-RC) only.
*Typical dimension
Accessories (sold separately)
Socket on One Cable End
(5-Pole Connectors)
XS2F-D521-DG0-A (L = 2 m)
XS2F-D521-GG0-A (L = 5 m)
XS2F-D521-JG0-A (L = 10 m)
XS2F-D521-KG0-A (L = 15 m)
XS2F-D521-LG0-A (L = 20 m)
M12
5 dia.
45°
Straight Connectors
6 dia.
14.9 dia.
30
40.7
L
Wiring Diagram
Cable lead
colors
Contact No.
2
4
5
50
Pin Arrangements
(Engagement Side)
Brown
White
Blue
Black
Gray
1
3
5
2
5
3
1
4
Socket and Plugs on Cable Ends
(5-Pole Connectors)
XS2W-D521-DG1-A (L = 2 m)
XS2W-D521-GG1-A (L = 5 m)
XS2W-D521-JG1-A (L = 10 m)
XS2W-D521-KG1-A (L = 15 m)
XS2W-D521-LG1-A (L = 20 m)
Straight/Straight Connectors
6 dia.
14.9 dia.
14.9 dia.
40.7
Wiring Diagram for 5 Cores
Contact No.
1
2
3
4
5
F-102
44.7
L
For complete specifications and additional models and accessories visit www.omron247.com
Cable lead
colors
1
Brown
2
White
3
Blue
4
Black
5
Gray
D40Z/D40A/G9SX-NS
Safety Door Switches
Application Examples
G9SP-N20S (24 VDC)
(2-channel Emergency Stop Switch Inputs + Non-contact Door Switch/Manual Reset)
S1: Emergency Stop Switch
S2: Non-contact Door Switch (D40Z)
S3: Reset Switch
KM1, KM2: Contactor
M1: 3-phase motor
Notes:
1. The PL and category that correspond to this circuit example vary depending on the program configured to the G9SP-N20S.
For details, refer to the G9SP Series User’s Manual.
2. For details on terminal arrangement, refer to G9SP Series User’s Manual.
3. Wire auxiliary outputs correctly. Incorrect wiring may lead to a failure of the auxiliary output circuit.
G9SX-NSA222-T03-□ (24 VDC)
(2-channel Emergency Stop Switch Inputs + Non-contact Door Switch/Manual Reset)
F
Timing Chart
Emergency stop
switch operation
Emergency stop switch S1
D40Z
Reset switch S3
KM1, KM2 N.C. contact
S1: Emergency Stop Switch
S2: Non-contact Door Switch (D40Z)
S3: Reset Switch
KM1, KM2: Contactor
M1: 3-phase motor
KM1, KM2 N.O. contact
Operation command
Rotation of motor
Notes: 1. This example corresponds to category 4.
2. For details, contact factory.
For complete specifications and additional models and accessories visit www.omron247.com
OFF-delay time
OFF-delay time
F-103
D40Z/D40A/G9SX-NS
Safety Door Switches
Application Examples (continued)
G9SX-BC202 (24 VDC) (2-channel Emergency Stop Switch Inputs/Manual Reset) +
G9SX-NS202-□ (24 VDC) (Non-contact Door Switch/Auto Reset)
S1: Emergency Stop Switch
S2: Reset switch
KM1, KM2: Contactor
M1: 3-phase motor
S3: Non-contact Door Switch (D40Z)
KM3, KM4: Contactor
M2: 3-phase motor
Timing Chart
G9SX-BC202 (Upper unit)
Emergency stop switch S1
Reset switch S2
KM1, KM2 N.C. contact
KM1, KM2 N.O. contact
Logical AND output L1
Rotation of motor M1
G9SX-NS202-@(Lower unit)
Logical AND input T41
D40Z
KM3, KM4 N.C. contact
KM3, KM4 N.O. contact
Rotation of motor M2
Notes: 1. This example corresponds to category 4.
2. For details, contact factory.
F-104
For complete specifications and additional models and accessories visit www.omron247.com
Emergency stop
switch operation
D40Z/D40A/G9SX-NS
Safety Door Switches
Ordering
Model Number Structure
D40Z
Non-Contact Door Switch
(Switch/Actuator)
D40A
Non-Contact Door Switch
(Switch/Actuator)
D40Z – □ □ □
D40A – □ □ □
1 Type
1 Type
2 Auxiliary Outputs
2 Auxiliary Outputs
3 Cable Length
3 Cable Length
1 2 3
1: Standard model (Switch/Actuator)
C: 1 NO (Photocoupler output)
2: 2 m
5: 5 m
1 2 3
1: Standard model
C: 1NO (PNP transistor output)
2: 2 m
5: 5 m
015-F: connector (cable length 0.15 m)
Note: Must be used in combination with a G9SP
Safety Controller
or G9SX-NS□ Non-Contact Door Switch
Controller.
G9SX
Non-Contact Door Switch
Controller
G9SX – □ □ □ □ – □ □
1 2 3 4 5 6
1 Functions
NS/NSA: D40A Controller
EX:
Expansion Unit
2 Output Configuration (Instantaneous
Safety Outputs)
2: 2 outputs
4: 4 outputs
3 Output Configuration (OFF-delayed
Safety Outputs)
0: None
2: 2 outputs
4 Output Configuration (Auxiliary
Outputs)
1: 1 output
2: 2 outputs
5 Max. OFF-delay Time
D40A Controller
T03: 3 s (variable)
Expansion Unit
Blank: No OFF delay
T: OFF delay
6 Terminal Block Type
RT: Screw terminals
RC: Spring-cage terminal
F
For complete specifications and additional models and accessories visit www.omron247.com
F-105
D40Z/D40A/G9SX-NS
Safety Door Switches
Ordering (continued)
List of Models
D40Z Non-Contact Door Switches (Switch/Actuator)*1
Classification
Appearance
Auxiliary outputs
Standard models
Cable length
Model
2m
D40Z-1C2
5m
D40Z-1C5
---
2m
D40Z-1C2-S
---
5m
D40Z-1C5-S
---
---
Photocoupler outputs *2
Switch only
Actuator only
D40Z-1CA
Note: Must be used in combination with a G9SP Safety Controller or a G9SX-NS□ Non-contact Door Switch Contact Controller.
D40A Non-Contact Door Switches (Switch/Actuator)*3
Classification
Appearance
Auxiliary outputs
Cable length
Model
2m
D40A-1C2
5m
D40A-1C5
Standard models *4
Semiconductor outputs *5
Connector model
0.15 m
D40A-1C015-F
Note: Must be used in combination with a G9SX-NS□ Non-contact Door Switch Controller or a G9SP safety controller.
Cable with Connector
Connector Type
Single End
F-106
Cable Length
Model
Packing
Unit
Cable Length
Model
Packing
Unit
2m
XS2F-D521-DG0-A
5
2m
XS2W-D521-DG1-A
5
5m
XS2F-D521-GG0-A
5
5m
XS2W-D521-GG1-A
5
Connector Type
Double End
10 m
XS2F-D521-JG0-A
1
10 m
XS2W-D521-JG1-A
1
15 m
XS2F-D521-KG0-A
1
15 m
XS2W-D521-KG1-A
1
20 m
XS2F-D521-LG0-A
1
20 m
XS2W-D521-LG1-A
1
For complete specifications and additional models and accessories visit www.omron247.com
D40Z/D40A/G9SX-NS
Safety Door Switches
Ordering (continued)
List of Models (continued)
G9SX-NS□ Series
Safety outputs *6
Instantaneous
2
(Semiconductors)
OFFdelayed *7
0
2
(Semiconductors)
Logical
Logical
Auxiliary
OFF-delayed
AND
AND
monitoring
Max. OFF-delay
connection connection
output *8
time *9
input
output
2
(Semiconductors)
Rated
voltage
--1
1
24 VDC
3.0 s
Terminal block type
Model
Screw terminals
G9SX-NS202-RT
Spring-cage terminals
G9SX-NS202-RC
Screw terminals
G9SX-NSA222-T03-RT
Spring-cage terminals
G9SX-NSA222-T03-RC
Terminal block type
Model
Screw terminals
G9SX-EX401-RT
Spring-cage terminals
G9SX-EX401-RC
Screw terminals
G9SX-EX041-T-RT
Spring-cage terminals
G9SX-EX041-T-RC
G9SX-EX Expansion Units
Safety outputs
Instantaneous
OFF-delayed
4PST-NO
---
---
4PST-NO
Auxiliary
outputs
OFF-delay time
1
(Semiconductor)
*8
Rated
voltage
--24 VDC
*10
G9SP Series
No. of I/O Points
Name
Safety Controller
Safety
Inputs
Test
Outputs
Safety Outputs
Standard
Outputs
10
4
Semiconductor outputs: 4
4
10
6
Semiconductor outputs: 16
—
20
6
Semiconductor outputs: 8
—
*1. Must be used in combination with a G9SP Safety Controller or a
G9SX-NS□ Non-contact Door Switch Contact Controller.
*2. Photocoupler output. Load current: 10 mA
*3. Must be used in combination with a G9SX-NS□ Non-contact Door
Switch Controller.
*4. Contact factory for the connector models.
Unit
Version
Model
G9SP-N10S
Ver. 1.0
G9SP-N10D
G9SP-N20S
*5. PNP open-collector semiconductor output.
*6. P channel MOS FET transitor output.
*7. The OFF-delayed output becomes an instantaneous output by setting
the OFF-delay time to 0 s.
*8. PNP transistor output
*9. The OFF-delay time can be set in 16 steps as follows: 0/0.2/0.3/0.4/0.5/
0.6/0.7/0.8/0.9/1.0/1.2/1.4/1.8/2.0/2.5/3.0 s
*10. The OFF-delay time is synchronized to the OFF-delay time setting in the
connected Controller (G9SX-NSA222-T03-□).
F
For complete specifications and additional models and accessories visit www.omron247.com
F-107
Safety Door Switches
EC Series
S284
Electrically Coded Interlock Switch & Control Unit
• The EC Series Control Units individually monitor one to four read heads to provide a
Category 4 system for applications with up to four guard doors
• Uniquely coded actuators are a highly tamper resistance
• Misalignment of nearly 1/2 inch allows application on machine doors with a high level of
vibration or alignment issues
• Manual or automatic start is switch selectable
• External Device Monitoring (EDM) allows the EC Series Control Unit to function as a
safety monitoring relay
• The 6 A/24 VDC switching capability of the Control Unit allows connection directly to
power contactors
• Individual guard door status may be monitored with the semiconductor outputs from the
Control Unit; an additional output gives status of the Control Unit
• Guarding applications with more than four doors may be achieved by combining two or
more Control Units in series while continuing to satisfy Category 4 according to EN954‑1
Safety Door Switches
MA-S Series
Stainless Steel Magnetically Actuated
Safety Interlock Switches and Actuators
• Stainless steel cases—both switch and actuator are housed in stainless steel
for applications that require the use of this robust and corrosion resistant
material
• Large selection—choose from a variety of contact configurations housed in
stainless steel to satisfy the most demanding applications
• NEMA 6 enclosure enables the MA-S Series switches to satisfy most application requirements
• Misalignment tolerant—the non-contact actuation of the MA-S Series switches
makes them very tolerant to misalignment of up to 10 mm (0.39 in.)
• High temperature—the MA-S switches and cables are designed to operate in
temperatures up to 125°C (257°F)
• Long life—the MA-S Series safety interlock switches are designed for a
minimum of one million actuations
F-108
For complete specifications and additional models and accessories visit www.omron247.com
S285
Safety Door Switches
MFS
S286
Magnetic Ferroresonant StandAlone Safety Interlock Switch
• Tamper resistant—the combination of magnetic and ferroresonant
signals required to close the safety contacts makes the MFS very
tamper resistant
• Stand-alone—use for lower risk applications as a stand-alone
safety switch allowing direct switching of relays and contactors up
to 2 A at 230 VAC
• MFS-11 provides a visible LED which illuminates green when the
actuator is in range and contacts are closed
• MFS-12 provides a dual color LED indicator. The LED illuminates
green when the actuator is in range and the contacts are closed.
The LED illuminates Red when the actuator is out of range and
contacts are open.
• Compact size—mounts easily on 1-in. square tubing
• Use with safety monitoring relays in applications requiring a higher
level of safety reliability
• NEMA 4 enclosure enables water washdown cleaning
Safety Door Switches
D4NH
S242
Safety-door Hinge Switch
• Compact, plastic-body safety-door hinge switch designed for
saving space in machines
• Lineup includes three contact models with 2NC/1NO and
3NC contact forms in addition to the previous contact forms
1NC/1NO, and 2NC. Models with MBB contacts are also
available
• M12-connector models are available, saving on labor and
simplifying replacement
• Standardized gold-clad contacts provide high contact reliability.
Can be used with both standard loads and microloads.
For complete specifications and additional models and accessories visit www.omron247.com
F
F-109
Safety Door Switches
XT5009
S427
Universal Tongue-Operated Safety
Interlock Switch
• Strong and versatile—the compact size of the strong, glass-filled polyester housing allows this popular switch to be used in most applications
• NEMA 6 enclosure enables the XT5009 to withstand water washdown
cleaning
• Rotatable head gives four possible actuator entry points for versatile
installation. A blanking plug is supplied for the unused entry.
• Small swing radius allows use on doors with a swing radius as small as
2.5 in. when using the optional flexible actuator with alignment guide
• Vibration resistant—preventing unwanted opening of guard doors on
vibrating machines
• Long life—the XT5009, with its stainless steel actuator, is designed for a
minimum of two million actuations
Safety Door Switches
D4NS-SK/D4JL-SK
S246
D4NS/D4JL-mounting Slide Key
• Safety-door switch attachments fit doors on aluminum frames
as small as 20 mm2 and frames that are large enough to
enclose robotics
• Shortens the lead time for safety-door switch mounting design
• Enables applications in compliance with ANSI/RIA U.S. robot
standards (excluding the D4NS-SK01)
Note: Safety-door switches
are sold separately.
F-110
For complete specifications and additional models and accessories visit www.omron247.com
Safety Door Switches
Accessories
OMRON Automation and Safety has a complete line of accessory products for your safety interlock needs. For specific part numbers for replacement actuators or fuses, please refer to the specific
product datasheet. Contact Omron for any concerns or questions.
Replacement Contact Blocks
M20 to NPT Adapter
44512-0110
Part No.
M20 to NPT Adapter (steel)
44512-0310
BL6009, 2 N/C + 1 N/O, Rear
Mounting
44512-0400
M20 Cord Grip (4-5 mm ID)
44512-0090
ER6019, 2 N/C + 1 N/O, Side
Mounting
44512-0390
M20 Cord Grip (7-10 mm ID)
44512-0410
M20 Blanking Plug
44512-0100
ER1022, ER1032, ER5018,
ER6022, 2 N/C + 1 N/O terminals
(11/12, 21/22, 33/34)
44512-2020
M20 Plastic Nut 10-Pack
44512-0105
NPT to M20 Adapter
44512-1010
ER1022, ER1032, 2 N/C + 1 N/O
terminals (41/42, 51/52, 63/64)
44512-2021
ER5018, ER6022, 3 N/C
44512-2030
ER6022, 2 N/C + 2 N/O
44512-2221
ER6022, 3 N/C + 1 N/O
44512-2311
Conduit LED, M20, Amber, 24 VDC
44512-0500
ER6022, 4 N/C
44512-2400
Conduit LED, M20, Amber, 110 VAC
44512-0510
HP6009, 2 N/C + 1 N/O, Side
Mounting
44512-0390
Conduit LED, M20, Red, 24 VDC
44512-0520
T5009, 2 N/C + 1 N/O
44512-3210
Conduit LED, M20, Red, 110 VAC
44512-0530
T5009-6, 3 N/C + 1 N/O
44512-3310
Conduit LED, M20, Green, 24 VDC
44512-0540
T5009-6, 4 N/C
44512-3400
Conduit LED, M20, Green, 110 VAC
44512-0550
Conduit LED Beacons
(High-Intensity)
Part No.
Conduit LED Beacons
Micro Style Cables
Part No.
MA-2, 6, 9, 20, MC-S3, HP2007, T2007,
Plastic SL Series, D4NS
5 m Cable with 4-Pin Female
Connector Micro DC
44512-0600
10 m Cable with 4-Pin Female
Connector Micro DC
44512-0610
CM & MC Series
5 m Cable with 8-Pin Female
Connector
44512-0620
10 m Cable with 8-Pin Female
Connector
44512-0630
HP3009, T3009, T5009, MA-21, Plastic SL
Series, MA-15, MA-35, MFS
5 m Cable with 6-Pin Female
Connector (Dual Keyway)
44512-0640
10 m Cable with 6-Pin Female
connector (Dual Keyway)
44512-0650
Part No.
Conduit LED, M20, Amber, 24 VDC
44512-1500
Conduit LED, M20, Red, 24 VDC
44512-1520
Conduit LED, M20, Green, 24 VDC
44512-1540
Conduit Lights and Remote
Indicator
Part No.
Conduit Light, M20, Amber, no bulb
44512-0130
Conduit Light, M20, Red, no bulb
44512-0290
Conduit Light, NPT, Amber, no bulb
44512-0260
Conduit Light, NPT, Red, no bulb
44512-0420
Bulb for Conduit Light, 24 VAC/DC
44512-0200
Bulb for Conduit Light, 110 VAC
44512-0140
Bulb for Conduit Light, 220 VAC
44512-0190
F
Security Bits/Drives
Cabling Components
Part No.
M16 to NPT Adapter
44512-0300
M16 Cord Grip (4-7 mm ID)
44512-0080
M20 to PG11
44512-0120
Part No.
Spare Bit for Security Screw
44512-0050
Screwdriver for Security Bit
44512-0040
Lockoff Actuator for T4011, T5009,
TL5012, TL8012-S
44512-0700
For complete specifications and additional models and accessories visit www.omron247.com
Lockoff Actuator
F-111
Accessories
Safety Door Switches
Universal Mounting Brackets
• Quickly and easily mounts non-contact
switches and actuators to structural
aluminum profiles
• Quickly and easily mounts tongue
actuated safety interlock switches to
structural aluminum profiles
• Quickly and easily mounts hinge
operated safety interlock switches to
structural aluminum profiles
• Use the universal mounting brackets to
mount non-contact switches to Ferrous
metals with minimal loss of range
• Designed to allow for easy
alignment of switch to actuator
• Constructed from 6060-T5 aluminum,
these brackets are resistant to harsh
environments
7.11
0.28
25.78
1.02
M4 x8
5.31
0.21
91.25
3.59
UMB-THP30 mounting bracket kit, being used to
mount a T2008 interlock switch.
Mounting slots
are designed for
29.34
sizeto
#10 or M5
UMB-NC10
1.16 mounting bracket kit, being used
hardware
mount a CM-S2 switch and actuator.
The brackets are designed to allow for
movement along two axis.
29.64
1.17
7.11
0.28
25.78
1.02
UMB Universal
Mounting Bracket
Long bracket included with kit UMB-NC10
Bracket, Mounting
Kit #UMB-NC10
M4x8
5.31
0.21
91.25
3.59
7.11
0.28
25.78
1.02
Mounting slots
are designed for
size #10 or M5
hardware
29.34
1.16
15.24
0.60
51.56
2.03
M4x8
Mounting slots
are designed for
size #10 or M5
hardware
29.64
1.17
Short bracket included with kits UMB-NC20
and UMB-THP30
Long bracket included with kit UMB-NC10
Description
M4x 8
29.21
UMB-NC10
1.15
#10 or M5
Universal Mounting size
Bracket
Kit for
hardware
non-contact switches
and actuators
(Includes long bracket)
Mounting slots
are designed for
UMB-NC20
Universal
Mounting Bracket Kit for
Short
bracket included with
kits UMB-NC20
and UMB-THP30
non-contact switches and actuators
(Includes short bracket)
UMB-THP30
Non-Contact
Bracket, Mounting
Kit #UMB-NC20
Kit #UMB-THP30
5.31
0.21
Model
51.56
2.03
Switch or Actuator
7.11
0.28
25.78
1.02
15.24
0.60
Universal Mounting Bracket Kit for hinge
pins and tongue-actuated switches
(Includes short bracket)
Compatible Switches & Actuators
Mounting Capability
Part No.
CM-S2, CM-S221, CM-S6, CM-S621, MA-6,
MA-9, MA-10, MA-11, MA-16, MA-S36,
MC-S2, MF-1, MFS-12
Capable of 1 switch and
1 actuator
44512-3010
CM-S1, CM-S11, CM-S31, CM-S5, CM-S521,
MA-14, MA-15, MA-S34, MA-S35, MC-S1,
MC-S31
Capable of 1 switch
and 1 actuator
44512-3020
HP2011, T2008, T2011
(switches only)
Capable of 1 switch
(no actuator)
44512-3030
Note: Tamper-proof hardware is included with each kit to mount the switch or actuator to the Universal Mounting Bracket. No hardware is supplied to
mount the Universal Mounting Bracket to the aluminum profile.
F-112
Aluminum
Structural
Profile
Screw, M4, Tamper-Proof
(OSTI Supplied)
5.31
0.21
29.21
1.15
T-Nut
(User Supplied)
Bolt, M5 or #10
(User Supplied)
For complete specifications and additional models and accessories visit www.omron247.com
Accessories
Safety Door Switches
SLD Series — Switch Locking Devices
• Allows personnel to quickly lock a safety
interlock switch to a safe position allowing for certain types of maintenance
• Intended for use as an alternate control
method while performing tasks that
are routine, repetitive or integral to the
production process (ANSI/ASSE Z244.12003 (R2008) section 5.4)
• Robust design and construction blocks
all access points to the actuation
mechanism of the safety interlock switch
• Designed to accept locks with standard
shackle diameters of 5/16” or 7 mm;
standard expansion devices may also
be used in conjunction with the SLD
• The SLD series will work for designated
switches with or without the optional
stainless steel guide. If the optional
stainless steel guide is used on a switch
that is integrated with a slide bolt assembly, it will not be possible to attach a
Switch Locking Device
✎ See website for SLD dimensions
Warning: The SLD Series is intended for use
as an alternative control method provided for
by ANSI/ASSE Z244.1-2003 (R2008) section
5.4. This device does not protect against
malicious tampering.
Model
Compatible Interlock Switches
Part No.
SLD26-01*
T4011, T5009, TL8012-S, D4SL-N
44526-0801
SLD34-01**
T2008, T2011, T4012, TL4019
44534-0801
SLD35-01***
T4016, TL4024
44535-0801
Optional stainless
steel guide
Notes:
*The SLD26-01 will not work with optional latch on T4011.
**The SLD34-01 is only compatible with slide bolt assemblies 44534-8130, -8140, -8070.
***The SLD35-01 is not compatible with slide bolt assemblies.
F
For complete specifications and additional models and accessories visit www.omron247.com
F-113
F-114
For complete specifications and additional models and accessories visit www.omron247.com