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T2011-021QD

T2011-021QD

  • 厂商:

    OMRON(欧姆龙)

  • 封装:

  • 描述:

    T2011-021 2N/C+1N/O 6-MICRO CONN

  • 数据手册
  • 价格&库存
T2011-021QD 数据手册
Machine & Process Safeguarding Solution Selection Guide 2015-2016 »» Expert Area »» Light Curtains »» Laser Scanners »» Programmable Safety Systems »» Mats and Edges »» Door Switches »» Emergency Stop Devices »» Switches and Operator Controls »» Monitoring Relays »» Safeguard Integration Services Safety Door Switches Contents Selection Guide F-2 Tongue Switches D4NS F-6 T5009 & T5009-6 F-14 T4012 F-20 T4016 F-20 T2008 F-21 D4GS-N F-26 Guardlocking Switches D4SL-N F-27 D4NL F-45 TL4019 F-55 TL4024 F-63 D4JL F-64 Non-Contact Switches CM Series F-73 MA Series F-85 D40Z/D40A/G9SX-NS F-91 EC Series F-108 MA-S Series F-108 MFS F-109 Hinged Door Switches D4NH F-109 Explosion-Proof Switch XT5009 F-110 Accessories D4NS-SK/D4JL-SK F-110 Accessories F-111 F-1 Safety Door Switches Selection Guide Selecting the Proper Safety Door Switch for Your Application 1 Selecting the Correct Safety Door Switch is Easy Our selection guide will help you with the selection process. First, determine if your application will include the use of mechanical guards. If not, please review the Safety Light Curtain, Safety Mat, or Two-Hand Control products in this catalog. The following questions will guide you to the appropriate models. Contact OMRON Automation and Safety for assistance. 2 Does it need to operate in an explosive atmosphere? no Tongue (Key) Operated For complete specifications and additional models and accessories visit www.omron247.com no yes yes • XT5009 F-2 Do you require a safety selector switch? H Safety Switches and Operator Controls See Section H of this catalog for Safety Selector Switches. Selection Guide Safety Door Switches Selection Guide (continued) 3 no 4 Do you need an emergency stop switch? Do you require guard door locking? no yes G 5 Do you need non-contact operation? no yes no (continued on next page) yes Stainless Steel Housing Emergency Stop Devices See Section G of this catalog for Emergency Stop Devices. • MA-S Series (non-coded magnetic) • CM Series (coded magnetic) Ferroresonant • MFS Solenoid operating switches (stand-alone) Electronically Coded • EC Series Plastic body switches Metal body switches (Category 4) 2 Safety + 2 Auxiliary Contacts 1 Safety + 2 Auxiliary Contacts 3 Safety + 1 Auxiliary Contact Magnetically Coded • TL4024 • D4NL • D4JL • CM Series (slim shape) (square shape) (square shape) (plastic housing) • D4SL-N • D4NL • D40Z/G9SX-NS (slim shape) 2 Safety + 1 Auxiliary Contact • D4NL (square shape) • D4SL-N (slim shape) (square shape) (Category 4/PLe) Magnetically Actuated • MA Series (plastic housing) F • D4SL-N • MA-S Series (slim shape) (stainless steel housing) 2 Safety + 2 Auxiliary Contacts • D4JL (square shape) • D4NL (square shape) • D4SL-N (slim shape) • TL4019 (slim shape) For complete specifications and additional models and accessories visit www.omron247.com F-3 Selection Guide Safety Door Switches Selection Guide (continued) 6 (continued from previous page) 7 Do you need tongue (key) operated? no yes 2 Safety + 1 Auxiliary Contact • D4GS-N • D4GS-N • D4NS • T5009 • T4012 (plastic, 50 x 90 mm) • D4NS (plastic, 30 x 50 mm) 2 Safety + 0 Auxiliary Contacts • D4GS-N • T4012 (plastic, 30 x 80 mm) (plastic, 40 x 120 mm) • D4NS • T4016 (plastic, 30 x 50 mm) (metal, 40 x 160 mm) • T2008 • T5009-6 (plastic, 20 x 80 mm) • T4012 (plastic, 40 x 80 mm) (plastic 30 x 80 mm) 2 Safety + 2 Auxiliary Contacts (plastic, 40 x 80 mm) (plastic, 50 x 90 mm) 3 Safety + 0 Auxiliary Contacts • D4NS (plastic, 30 x 50 mm) F-4 Do you need limit type? yes • D4NH (plastic, 30 x 50 mm) • T2008 (plastic, 20 x 80 mm) no (plastic, 30 x 80 mm) • D4NS (plastic, 30 x 50 mm) Do you need hinge operated? yes 1 Safety + 1 Auxiliary Contact (plastic, 30 x 80 mm) 8 For complete specifications and additional models and accessories visit www.omron247.com H Safety Switches and Operator Controls See Section H of this catalog for Plastic and Metal Safety Limit Switches. Selection Guide Safety Door Switches Optional Safety Door Switch Products Several of our safety interlocks switches can be customized to suit specific application requirements. Status Indication Slide Bolt Assemblies The following switches are available with LED status indicators. The indicator lights provide a visual indication of whether the switch is open or closed. LED Conduit Beacons may also be installed as an alternative means of providing status indication to most all switches with conduit openings. The following switches may be installed with a slide bolt assembly. The use of a slide bolt assembly simplifies the installation of the switch on many machine guarding applications and provides an integral handle for operation of the guard door. Guard-Locking Switches Guard-Locking Switches • D4JL • D4JL (solenoid operating, plastic, square shape) • D4NL • D4SL-N (solenoid operating, plastic, square shape) TL4019 with Metal Slide Bolt • D4SL-N (solenoid operating, plastic, square shape) (solenoid operating, plastic, slim shape) (solenoid operating, plastic, slim shape) • TL4019 (solenoid operating, plastic, slim shape) • TL4019 • TL4024 (solenoid operating, plastic, slim shape) • TL4024 Tongue Switches (solenoid operating, metal, slim shape) • D4NS (plastic, 30 x 50 mm) Tongue Switches • T4016 • T2008 T4016 with LED Indication (metal, 40 x 160 mm) • T4012 • D40Z/D40A/G9SX-NS (magnetically coded, plastic housing) • T4016 (metal, 40 x 160 mm) • MFS (plastic, 20 x 80 mm) For safety measures on large doors (plastic, 40 x 120 mm) that are potentially dangerous because their movement cannot be immediately stopped. Non-Contact Switches (solenoid operating, metal, slim shape) (stand-alone) D4JL model with rear release button (sold separately) D4JL-SK40 D4JL Slide Bolt Assembly with special slide key Additional Accessories From spare actuators to our switch locking devices, OMRON Automation and Safety has you covered when it comes to outfitting your safety interlocking needs. F • Slide Mounting Key for D4SL-N • Slide Mounting Key for D4NS or D4JL • Replacement Contact Blocks Conduit LED Beacons • Micro Style Cables • Cabling Components • Conduit LED Beacons • Conduit Lights and Remote Indicator • Security Bits/Drives Switch Locking Devices • Universal Mounting Brackets • Switch Locking Devices Universal Mounting Brackets For complete specifications and additional models and accessories visit www.omron247.com F-5 Safety Door Switches D4NS S244 Safety-Door Switch • Multi-contact, labor-saving, environment-friendly, next-generation safety-door switch • Lineup includes three contact models with 2NC/1NO and 3NC contact forms and MBB models in addition to the previous contact forms 1NC/1NO, and 2NC • M12-connector models are available, saving on labor and simplifying replacement. • Standardized gold-clad contacts provide high contact reliability. Applicable to both standard loads and microloads. • Variety of metallic heads available S Specifications Standards and EC Directives Certified Standard Ratings Conforms to the following EC Directives: • Machinery Directive • Low Voltage Directive • EN50047 • EN 1088 • EN 60204-1 • GS-ET-15 TÜV (EN 60947-5-1), CCC (GB14048.5) Item AC-15 DC-13 Rated operating current (Ie) Utilization category 3A 0.27 A Rated operating voltage (Ue) 240 V 250 V Note: Use a 10 A fuse type gI or gG that conforms to IEC 60269 as a shortcircuit protection device. This fuse is not built into the Switch. Certified Standards UL/CSA (UL 508, CSA C22.2 No. 14) Certification body Standard File No. TÜV SÜD EN 60947-5-1 (certified direct opening) Consult your representative for details. UL *1 UL 508, CSA C22.2 No.14 E76675 CQC (CCC) GB14048.5 2003010305077330 KOSHA *2 EN60947-5-1 2005-197 *1. Certification for CSA C22.2 No. 14 is authorized by the UL mark. *2. Only certain models have been certified. A300 Rated voltage 120 VAC 240 VAC 10 A Current (A) Make Break 60 6 30 3 Volt-amperes (VA) Make Break 7,200 720 Q300 Rated voltage 125 VDC 250 VDC F-6 Carry current Carry current 2.5 A Current (A) Make Break 0.55 0.55 0.27 0.27 For complete specifications and additional models and accessories visit www.omron247.com Volt-amperes (VA) Make Break 69 69 D4NS Safety Door Switches Specifications (continued) Characteristics Degree of protection *1 Durability *2 IP67 (EN60947-5-1) Mechanical 1,000,000 operations min. Electrical 500,000 operations min. (3 A resistive load at 250 VAC) *3 300,000 operations min. (10 A resistive load at 250 VAC) Operating speed 0.05 to 0.5 m/s Operating frequency 30 operations/minute max. Direct opening force *4 60 N min. Direct opening travel *4 10 mm min. Contact resistance 25 mΩ max. Minimum applicable load *5 1 mA resistive load at 5 VDC (N-level reference value) Rated insulation voltage (Ui) 300 V Rated frequency 50/60 Hz Protection against electric shock Class II (double insulation) Pollution degree (operating environment) 3 (EN60947-5-1) Impulse withstand voltage (EN60947-5-1) Between terminals of same polarity Between terminals of different polarity Between each terminals and non-current carrying metallic parts. 2.5 kV 4 kV 6 kV Insulation resistance 100 MΩ min. Contact gap 2 x 2 mm min. Vibration resistance Shock resistance 10 to 55 Hz, 0.75 mm single amplitude Destruction 1,000 m/s2 min. Malfunction 300 m/s2­min. Conditional short-circuit current 100 A (EN60947-5-1) Conventional free air thermal current (Ith) 10 A (EN60947-5-1) Ambient operating temperature -30 to +70°C (with no icing) Ambient operating humidity 95% max. Weight Approx. 96 g (D4NS-1CF) Notes: The above values are initial values. The Switch contacts can be used with either standard loads or microloads. Once the contacts have been used to switch a load, however, they cannot be used to switch smaller loads. The contact surfaces will become rough once they have been used and contact reliability for smaller loads may be reduced. *1. The degree of protection is tested using the method specified by the standard (EN60947-5-1). Confirm that sealing properties are sufficient for the operating conditions and environment beforehand. Although the switch box is protected from dust or water penetration, do not use the D4NS in places where foreign material may enter through the key hole on the head, otherwise Switch damage or malfunctioning may occur. *2. The durability is for an ambient temperature of 5 to 35°C and an ambient humidity of 40% to 70%. For further conditions, consult your sales representative. *3. Do not pass a 3 A, 250 VAC load through more than two circuits. *4. These figures are minimum requirements for safe operation. *5. This value will vary with the switching frequency, environment, and reliability level. Confirm that correct operation is possible with the actual load beforehand. For complete specifications and additional models and accessories visit www.omron247.com F F-7 D4NS Safety Door Switches Connections Contact Form Diagrams show state with key inserted. Model Contact Contact form Zb D4NS-□A□ 1NC/1NO 11 12 33 34 2NC 11 12 31 32 Zb D4NS-□C□ 2NC/1NO 11 12 21 22 33 34 Zb D4NS-□D□ 3NC 11 12 21 22 31 32 Zb D4NS-□E□ 1NC/1NO MBB* 11 12 33 34 Zb D4NS-□F□ 2NC/1NO MBB* 11-12 33-34 11 12 21 22 33 34 Remarks ON Stroke Extraction completion position Operation Key insertion completion position 11-12 31-32 Zb D4NS-□B□ Operating pattern The terminals 11-12 and 33-34 can be used as unlike poles. ON Stroke Operation Key insertion completion position Extraction completion position 11-12 21-22 33-34 ON Stroke Operation Key insertion completion position Extraction completion position 11-12 21-22 31-32 ON Stroke Operation Key insertion completion position ON Stroke Operation Key insertion completion position Extraction completion position 11-12 21-22 33-34 Operation Key insertion completion position NC contacts 11-12 and 21-22 have a certified direct opening mechanism. The terminals 11-12, 21-22, and 33-34 can be used as unlike poles. NC contacts 11-12, 21-22, and 31-32 have a certified direct opening mechanism. Only NC contacts 11-12 have a certified direct opening mechanism. The terminals 11-12 and 33-34 can be used as unlike poles. ON Stroke NC contacts 11-12 and 31-32 have a certified direct opening mechanism. The terminals 11-12 and 31-32 can be used as unlike poles. The terminals 11-12, 21-22, and 31-32 can be used as unlike poles. Extraction completion position 11-12 33-34 Only NC contacts 11-12 have a certified direct opening mechanism. Extraction completion position NC contacts 11-12 and 21-22 have a certified direct opening mechanism. The terminals 11-12, 21-22 and 33-34 can be used as unlike poles. *MBB (Make Before Break) contacts have an overlapping structure, so that before the normally closed contact (NC) opens, the normally open contact (NO) closes. F-8 For complete specifications and additional models and accessories visit www.omron247.com D4NS Safety Door Switches Dimensions and Operating Characteristics (mm) 1-Conduit Models Head cap D4NS-1 F D4NS-2 F D4NS-4 F 7.5 Operating characteristics D4NS-1@F D4NS-2@F D4NS-3@F D4NS-4@F Key insertion force Key extraction force 15 N max. 30 N max. Model 30.6 15.5 30.2 15.3 Red 4.4 41 33.5 2.5 Black 55 47±0.2 21.5 20±0.1 22±0.1 31.5 2.15±0.05R mounting holes Two, 4+0.15 dia. holes 0 depth: 5 6±3 mm (28 mm) Direct opening force * Direct opening stroke * 60 N min. 10 mm min. * Always maintain the above operating characteristics for safe use. 14.2 30 22±0.2 31 Pretravel (PT) Total travel (TT) 2-Conduit Models Head cap D4NS-6 F D4NS-8 F 7.5 31.5 30.6 42±0.1 40±0.1 30.2 15.3 Red 41 21.5 15.5 47 33.5 5.4 2.5 9±0.2 20.5 20±0.1 39±0.2 25 dia. 22±0.1 Cap 42±0.2 56 max. 2.15±0.05R mounting holes 14.2 3 30 D4NS-5@F D4NS-6@F D4NS-7@F D4NS-8@F Key insertion force Key extraction force 15 N max. 30 N max. Model 4.4 Black Operating characteristics Two, 4+0.15 dia. holes 0 depth: 5 Pretravel (PT) 6±3 mm Total travel (TT) (28 mm) Direct opening force * Direct opening stroke * 60 N min. 10 mm min. * Always maintain the above operating characteristics for safe use. 1-Conduit Connector Models Head cap D4NS-9@F 7.5 Red F 30.6 15.5 30.2 15.3 Operating characteristics Key insertion force Key extraction force 4.4 Black 41 33.5 2.5 55 47±0.2 21.5 20±0.1 22±0.1 31.5 2.15±0.05R mounting holes M12 × 1 Two, 4+0.15 dia. holes 0 depth: 5 D4NS-9@F 15 N max. 30 N max. Pretravel (PT) 6±3 mm Total travel (TT) (28 mm) Direct opening force * Direct opening stroke * 60 N min. 10 mm min. * Always maintain the above operating characteristics for safe use. (14) 22±0.2 31 Model 14.2 30 Notes: 1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. 2. There are fluctuations in the contact ON/OFF timing for Switches with multiple poles (2NC, 2NC/1NO, or 3NC). Confirm performance before application. For complete specifications and additional models and accessories visit www.omron247.com F-9 D4NS Safety Door Switches Dimensions and Operating Characteristics (continued) (mm) With Operation Key Inserted (Relationship between Insertion Radius and Key Hole) D4NS-1@F + D4DS-K1 (with Top-inserted Operation Key) D4NS-1@F + D4DS-K1 (with Front-inserted Operation Key) 44 to 46.5 Key insertion face Red Horizontal key insertion radius R ≥ 200 (30.6) Horizontal key insertion radius R ≥ 200 Red (15) (15) Black Permissible difference in center lines between the Operation Key and key hole is ±1. (30.6) 54.5 to 57.0 Key (41) insertion face Black The permissible difference in center lines between the Operation Key and key hole is ±1. Vertical key insertion radius R ≥ 200 44 to 46.5 Key insertion face Vertical key insertion radius R ≥ 200 (33.5) (8) Permissible difference in center lines between the Operation Key and key hole is ±1. 54.5 to 57.0 Key (41) insertion face The permissible difference in center lines between the Operation Key and key hole is ±1. D4NS-1@F + D4DS-K2 (with Front-inserted Operation Key) Red 40 to 42.5 Key insertion face (30.6) D4NS-1@F + D4DS-K2 (with Top-inserted Operation Key) Horizontal key insertion radius R ≥ 200 Horizontal key insertion radius R ≥ 200 Red (15) (15) Black Permissible difference in center lines between the Operation Key and key hole is ±1. 50.5 to 53.0 Key (41) insertion face Black The permissible difference in center lines between the Operation Key and key hole is ±1. (30.6) 40 to 42.5 Key insertion face Vertical key insertion radius R ≥ 200 (33.5) (27.5) Permissible difference in center lines between the Operation Key and key hole is ±1. Vertical key insertion radius R ≥ 200 (6) (8) 50.5 to 53.0 Key (41) insertion face The permissible difference in center lines between the Operation Key and key hole is ±1. Note: Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. F-10 For complete specifications and additional models and accessories visit www.omron247.com D4NS Safety Door Switches Dimensions and Operating Characteristics (continued) D4NS-1@F + D4DS-K3 (with Top-inserted Operation Key) D4NS-1@F + D4DS-K3 (with Front-inserted Operation Key) Red (mm) 45 to 47.5 Key insertion face Horizontal key insertion radius R ≥ 50 (30.6) 40 (40±0.15) Black Black Permissible difference in center lines between the Operation Key and key hole is ±1. (30.6) 45 to 47.5 Key insertion face Vertical key insertion radius R ≥ 200 Horizontal key insertion radius R ≥ 50 Red 55.5 to 58.0 Key insertion face (41) The permissible difference in center lines between the Operation Key and key hole is ±1. Horizontal key insertion radius R ≥ 200 (8) (33.5) Permissible difference in center lines between the Operation Key and key hole is ±1. 55.5 to 58.0 Key (41) insertion face The permissible difference in center lines between the Operation Key and key hole is ±1. D4NS-1@F + D4DS-K5 (with Front-inserted Operation Key) Red D4NS-1@F + D4DS-K5 (with Top-inserted Operation Key) 51.9 to 54.4 Key insertion face 43 ± 0.1 41 ± 0.1 Red (30.6) (43±0.1) (41±0.1) Black Black Horizontal key insertion radius R ≥ 50 (30.6) 51.9 to 54.4 Key insertion face Permissible difference in center lines between the Operation Key and key hole is ±1. 62.4 to 64.9 Key insertion face Horizontal key insertion radius R ≥ 50 (41) The permissible difference in center lines between the Operation Key and key hole is ±1. F Vertical key insertion radius R ≥ 50 (33.5) Horizontal key insertion radius R ≥ 50 Permissible difference in center lines between the Operation Key and key hole is ±1. For complete specifications and additional models and accessories visit www.omron247.com (8) (41) 62.4 to 64.9 Key insertion face The permissible difference in center lines between the Operation Key and key hole is ±1. F-11 D4NS Safety Door Switches Dimensions and Operating Characteristics (continued) (mm) Operation Keys D4DS-K1 17.5 D4DS-K3 28 13 7 30 14 28 8 dia. 4 4.5 dia. 4.3 15 13 13 7 30 2 D4DS-K5 10.5 28 30 6 7 13 2 4.3 56 2 6.3 9 40 20° Black Four, 2.15R D4DS-K2 Angle adjustment bolt 9 dia. 15 20.9 28 Mounting Holes (Enlargement) 24.6 22.5 4 17 15 15 15° 43 7 30 41 13 Four, 2.15R 8 55 41 18° Black 6.5 18 4.5 43 (7) M20-NPT Adapter Ordering Model Number Structure Switch Operation Key D4NS – □ □ □ – □ D4DS-K □ 1 2 3 4 1 Conduit Size 1: 2: 4: 6: 8: 9: Pg13.5 (1-conduit) G1/2 (1-conduit) M20 (1-conduit) G1/2 (2-conduit) M20 (2-conduit) M12 connector (1-conduit) (only 4-pin is available) 2 Built-in Switch (with Door Open/Closed Detection Switch and Lock Monitor Switch Contacts) A: 1NC/1NO (slow-action) B: 2NC (slow-action) C: 2NC/1NO (slow-action) D: 3NC (slow-action) E: 1NC/1NO (MBB contact) F: 2NC/1NO (MBB contact) 3 Head Mounting Direction F: Four mounting directions possible (Front-side mounting at shipping)/ plastic D: Four mounting directions possible (Front-side mounting at shipping)/ metal 4 M20-to-NPT Adapter Blank: Adapter is not included NPT: Adapter is included* 1 1 Operation Key Type 1: 2: 3: 5: Horizontal mounting Vertical mounting Adjustable mounting (horizontal) Adjustable mounting (horizontal/ vertical) Type Horizontal mounting Horizontal mounting Model D4DS-K1 Note: An order for the head part or the Vertical mounting Vertical mounting switch part alone cannot be accepted. (The operation key is sold separately.) D4DS-K2 *Not available with 2-conduit models. Adjustable mounting Adjustable mounting (Horizontal) (horizontal) D4DS-K3 Adjustable mounting Adjustable mounting (Horizontal/Vertical) (horizontal/vertical) D4DS-K5 F-12 For complete specifications and additional models and accessories visit www.omron247.com D4NS Safety Door Switches Ordering (continued) List of Models Switches with certified direct opening mechanisms (Operation Keys are sold separately) Type Contact configuration Conduit opening/Connector Pg13.5 1NC/1NO 2NC 1-Conduit 3NC 1NC/1NO Slow-action MBB contact 2NC/1NO 1NC/1NO 2NC Slow-action 2NC/1NO 2-Conduit 3NC 1NC/1NO Slow-action MBB contact 2NC/1NO Slow-action Slow-action MBB contact D4NS-2AF * NPT D4NS-4AF-NPT M20 D4NS-4AF Pg13.5 D4NS-1BF * G1/2 D4NS-2BF * NPT D4NS-4BF-NPT Pg13.5 2NC/1NO 1-Conduit, with connector G1/2 M20 Slow-action D4NS-4BF D4NS-1CF * G1/2 D4NS-2CF * NPT D4NS-4CF-NPT M20 D4NS-4CF Pg13.5 D4NS-1DF * G1/2 D4NS-2DF * NPT D4NS-4DF-NPT M20 D4NS-4DF Pg13.5 D4NS-1EF G1/2 D4NS-2EF NPT D4NS-4EF-NPT M20 D4NS-4EF Pg13.5 D4NS-1FF G1/2 D4NS-2FF NPT D4NS-4FF-NPT M20 D4NS-4FF G1/2 D4NS-6AF M20 D4NS-8AF G1/2 D4NS-6BF M20 D4NS-8BF G1/2 D4NS-6CF M20 D4NS-8CF G1/2 D4NS-6DF M20 D4NS-8DF G1/2 D4NS-6EF M20 D4NS-8EF G1/2 D4NS-6FF M20 1NC/1NO 2NC Model D4NS-1AF * D4NS-8FF D4NS-9AF M12 connector 1NC/1NO D4NS-9BF D4NS-9EF F 1. The recommended models for equipment and machinery being exported to Europe are those with an M20 or Pg13.5 conduit sizes, and for North America, the recommended models are those with a NPT conduit sizes. 2. Resin is used as the material for the D4NS housing and head. Use the metal D4BS Safety-door Switch for applications requiring greater mechanical strength. *Models with Korean S-mark certification. For complete specifications and additional models and accessories visit www.omron247.com F-13 Safety Door Switches T5009 & T5009-6 S249 Universal Tongue-Operated Safety Interlock Switch • Strong and versatile—the compact size of the strong, glassfilled polyester housing and metal reinforced cam allows this popular switch to be used in most applications • NEMA 6 enclosure enables these switches to withstand water washdown cleaning. • Rotatable head gives four possible actuator entry points for versatile installation. A blanking plug is supplied for the unused entry. • Small swing radius allows use on doors with a swing radius as small as 2.5 in. when using the optional flexible actuators • Hi-Hold models reduce nuisance rips and allow the switch to also serve as the gate catch without the need to mount any additional hardware. • The 4 contact poles provide 2 poles for dual channel safety monitoring and 2 additional poles for status monitoring • Optional connector makes installation easy • An optional stainless steel head is available HI-HOLD MODELS AVAILABLE R C Specifications Electrical Contact Configurations: Safety Contacts: Switching Ability US Conforms to EN1088, EN292, EN60947-5-1, EN60204-1 UL and C-UL listed All Models 2 N/C positive break AC: 500 V–1 A, 240 V–3 A, 120 V–6 A DC: 250 V–0.5 A, 24 V–2.5 A > 2 mm (0.079 in.) T5009 2 N/C + 1 N/O T5009-6 2 N/C + 2 N/O, 3 N/C + 1 N/O, 4 N/C Safety Contact Gap: Auxiliary Contacts: 1 N/O 1 N/C + 1 N/O, 2 N/C, 2 N/O Max Switching Current/Volt/Amp: 500 V/500 VA Minimum Current: 5 V 5 mA DC Electrical Life: 1 x 106 minimum Mechanical Mounting: Any position Mounting Hardware: 2 x M5 screws Actuator Travel for Positive Opening: 7 mm (0.275 in.) Min Operating Radius: 60 mm (2.5 in.) with Flex 1 actuator; 175 mm (6.89 in.) with standard actuator Break Contact Min Force: 12 N (2.7 lb.); Hi-Hold models are 50 N (11.2 lbs.) Max Actuation Speed: 160 mm/sec (6.30 in./sec) Max Actuation Frequency: 2 cycles/sec Case Material: UL listed, glass-filled polyester, optional stainless steel head Actuator Material: Stainless steel Wiring Entry: M20 with 1/2 in. NPT adapter included, 1/2 in. NPT, 6-pin micro AC connector 1/2 in.– 20 Weight: 160 g (5.6 oz.) Color: Red Mechanical Life: 1 x 106 minimum Environmental Protection: IP67 (NEMA 6) Operating Temperature: -25 to 80°C (-13 to 176°F) Cleaning: Water washdown Compliance Standards: EN1088, EN292, EN60947-5-1, EN60204-1, UL508 Approvals/Listings: CE marked for all applicable directives, UL and C-UL Specifications are subject to change without notice. Note: The safety contacts of the STI switches are described as normally closed (N/C)— i.e., with the guard closed, actuator in place, and the machine able to be started. F-14 For complete specifications and additional models and accessories visit www.omron247.com T5009 & T5009-6 Safety Door Switches Operation Removable terminal block for field service The head rotates 180° to give 4 possible actuator entry points. Blanking plug for unused entry. Optional SLD Series Flex 1 15° flexibility in any direction. Optional Connector for 3-Pole Switches Optional switch locking devices are available. See accessories section for details. 6-Pin Male, Micro AC, 1/2-20 UN2A Safety Circuit 1 (N/C) 11 1 Flex 2 15° flexibility in two directions. 2 22 1/2" UNF 12 6 3 21 5 4 33 34 Safety Circuit 2 (N/C) Auxiliary Circuit (N/O) Contact Arrangements Minimum Allowable Radius for Actuator Entry F 44501-0755 44501 -0785 44501-0790 44501-0765 44501-0760 T5009-6 175 mm 175 mm 175 mm 175 mm 60 mm 175 mm 175 mm 175 mm 50 mm 60 mm 175 mm 175 mm 175 mm 60 mm 60 mm 175 mm 175 mm 175 mm 175 mm 60 mm T5009-6 Contact Block Operation at Withdrawl of Actuator 2N/C + 1 N/O Version 7 0.28 3N/C + 1N/O Version 0 11/12 21/22 33/34 7.8 0.31 Contact Open Contact Closed 11/12 21/22 31/32 41/42 Contact Open 7 0.28 4 N/C Version 0 7.8 0.31 Contact Closed 11/12 21/22 31/32 41/42 Contact Open 2N/C + 2N/O version 7 0.28 0 Contact Closed 11/12 21/22 33/34 43/44 Contact Open 7 0.28 0 7.8 0.31 Contact Closed For complete specifications and additional models and accessories visit www.omron247.com F-15 T5009 & T5009-6 Safety Door Switches Applications Typical applications are on sliding guard doors or swinging guard doors with a 2.5 in. minimum swing radius when using the flexible actuators. 24VAC/DC, 110VAC, 230VAC K1 (AUX) GUARDS CLOSED 11 21 33 43 12 22 34 44 T5009-6 INTERLOCK SWITCH START MOMENTARY PUSH BUTTON K2 (AUX) CONDUIT LIGHT 11 21 33 43 12 22 34 44 T5009-6 INTERLOCK SWITCH A1 S11 S21 L1 L2 L3 STOP MOMENTARY PUSH BUTTON S12 S14 13 23 RESET 33 41 Relay control and fault monitoring Power supply (S11 = 24 V) + K1 K2 CONDUIT LIGHT MOMENTARY PUSH BUTTON + K2 K1 SR103AM INPUTS A2 S10 S13 14 PLC 24 42 FUSE FUSE K1 34 K2 AUXILIARY CIRCUIT (ALARM OR INDICATION) a full explanation of the circuit operating principle and fault detection, ✎ For see “Common Circuit Examples” in the Expert Area Section of this catalog on page A-27 F-16 M For complete specifications and additional models and accessories visit www.omron247.com CONTACT PROTECTION E.G. THERMAL CUT OUT T5009 & T5009-6 Dimensions Safety Door Switches (mm/in.) T5009, T5009-6 Switch with Plastic Head T5009, T5009-6 Switch with Plastic Head 3.78 (96.0) 3.46 (88.0) 1.83 (46.5) M5 fixing holes 2.05 (52.0) 1.57 (40.0) .82 (21) 2.30 (58.4) .59 (15.0) .20 (5.0) .31 (8.0) .83 (21.0) .09 (2.4) .98 (25.0) .22 (5.5) .55 (14.0) 1.32 (33.5) 1.35 (34.4) .20 (5.0) M20 or 1/2" NPT 3.95 (100.4) T5009, T5009-6 Switch with Stainless Steel Head T5009, T5009-6 with Stainless Steel Head 2.05 (52.0) 1.48 (37.5) .83 (21.0) .22 (5.5) 4.07 (103.5) .20 (5.0) .22 (5.5) .55 (14.0) .22 (5.5) .98 (25.0) F .20 (5.0) .31 (8.0) 1.32 (33.5) M5 fixing holes 1.57 (40.0) .83 (21.0) 2.30 (58.4) 3.78 (96.0) 3.46 (88.0) 1.83 (46.5) .59 (15.0) For complete specifications and additional models and accessories visit www.omron247.com F-17 T5009 & T5009-6 Safety Door Switches Dimensions (continued) (mm/in.) Standard & Flat Actuator Selections: & Flat Actuator Selections: Standard & FlatStandard Actuator Selections SA01-SSTD SAO1-SSTD SAO1-FSTD SAO1-SSTD 44501-0785 (for use with stainless steel headed switches) 1.57 (40.0) 2 (5 2 .72 (18.4) .14 (3.5) .28 (7.0) 2.09 (53.0) .79 (20.0) 2.87 (73.0) 3.15 (80.0) 1.40 (35.5) .30 (7.7) 9( .3 0) . 10 0) 0. 1 9( .59 (15.0) .37 (9.5) .55 (14.0) .55 (14.0) .59 (15.0) 1.40 (35.5) .37 (9.5) 2.17 (55.0) ) .31 (8.0) .24 (6.0) .77 (19.5) .22 (5.5) .43 (11.0) .14 (3.5) .14 (3.5) 5 (5. ) 5 (5. .31 (8.0) .72 (18.4) .3 8) 2. (R ) .8 .26 (6.5) 2.17 (55.0) .22 .14 (3.5) .72 (18.4) 11 1.57 (40.0) 44501-0760 (for use with plastic or S.S 44501-0760 (for use with plastic or S.S headed switches) headed switches) F-18 .14 (3.5) R. 1.57 (40.0) 2 (R .26 (6.5) 1.57 (40.0) 2.03 (51.5) 11 R. .14 (3.5) .14 (3.5) .22 1.57 (40.0) 2.03 (51.5) .72 (18.4) .22 (5.5) .43 (11.0) 1.44 (36.5) 2.20 (56.0) 1.44 (36.5) 2.20 (56.0) .72 (18.4) SAO1-FLX2 44501-0765 (for use with plastic or stainless steel headed switches) SAO1-FLX2 1.40 (35.5) .37 (9.5.) SAO1-FLX1 SA01-FLX2 .37 (9.5.) or(for S.S headed 44501-0760 useSAO1-FLX1 with plasticswitches) or stainless steel headed switches) 1.99 (50.5) 44501-0790 (for use with plastic SA01-FLX1 .77 (19.5) 1.99 (50.5) ) .5 .57 (14.5) 1.40 (35.5) .24 (6.0) .16 (4.0) .13 (3.4) ith S.S .28 (7.0) 2.09 (53.0) 44501-0785 (for use with S.S 44501-0790 (for use with plastic 44501-0785 (for use with S.S 44501-0790 (for use headed switches) or S.S headed switches) headed switches) or S.S headed switche 44501-0790 (for use with plastic or stainless steel(for headed 44501-0755 useswitches) with plastic .55 (14.0) 2.87 (73.0) .57 (14.5) 1.40 (35.5) ) .5 ) (5 .5 ) .5 ) (5 .5 44501-0755 (for use with plastic SAO1-FSTD headed switches) headed switches) .57 (14.5) 1.40 (35.5) .2 2 (5 SA01-FSTD .30 (7 .2 1.57 (40.0) .2 2 1.57 (40.0) .55 (14.0) .14 (3.5 .79 (20.0) .16 (4.0) 2.13 (54.0) .55 (14.0) .55 (14.0) .2 1.57 (40.0) 1.40 (35.6) 1.57 (40.0) 1.57 (40.0) .16 (4.0) 2.13 (54.0) .55 (14.0) 2.13 (54.0) .72 (18.4) .13 (3.4) 3.15 (80.0) 2.09 (53.0) 1.40 (35.5) 2.13 (54.0) .72 (18.2).13 (3.4) .13 (3.4) .16 (4.0) 1.40 (35.5) 1.40 (35.5) .72 (18.2) .13 (3.4) .79 (20.0) .72 (18.2) .72 (18.2) SAO1-FSTD .72 (18.4) 3.15 (80.0) 1.40 (35.5) .16 (4.0) SAO1-STD 44501-0755 (for use with plastic headed switches) 1.40 (35.6) SA01-STD SAO1-STD 44501-0765 (for use with plastic or S.S headed 44501-0765 (for use with plastic or S.S headed switches) switches) For complete specifications and additional models and accessories visit www.omron247.com T5009 & T5009-6 Safety Door Switches Ordering Model T5009 Switch Only T5009-021M T5009-021MHH (High-Hold Model) T5009-021N T5009-021NHH (High-Hold Model) T5009-021QD T5009-021QDHH (High-Hold Model) T5009-021SSM (Stainless Steel Head) T5009-021SSMHH (Stainless Steel Head, High-Hold Model) T5009-021SSN (Stainless Steel Head) T5009-021SSNHH (Stainless Steel Head, High-Hold Model) T5009-021SSCC (Stainless Steel Head) T5009-021SSCCHH (Stainless Steel Head, High-Hold Model) T5009 Standard Actuator T5009-021SM T5009-021SMHH (High-Hold Model) T5009-021SN T5009-021SCC T5009-021FSSM (Stainless Steel Head) T5009-021FSSN (Stainless Steel Head) T5009 Flex 1 Actuator T5009-021F1M T5009-021F1MHH (High-Hold Model) T5009-021F1N T5009 Flex 2 Actuator T5009-021F2M T5009-021F2N T5009-6 Switch Only T5009-6022M T5009-6022N T5009-6031M T5009-6031N T5009-6040M T5009-6040N T5009-6022SSM (Stainless Steel Head) T5009-6022SSN (Stainless Steel Head) T5009-6031SSM (Stainless Steel Head) T5009-6031SSN (Stainless Steel Head) T5009-6040SSM (Stainless Steel Head) T5009-6040SSN (Stainless Steel Head) T5009-6 Standard Actuator T5009-6022SM T5009-6022SN T5009-6031SM T5009-6031SN T5009-6040SM T5009-6040SN Actuators For Plastic Headed T5009, T5009-6 Switches SA01-STD, Standard Actuator T5009, T5009-6, Plastic Head Switches Actuators For Stainless Steel Headed T5009, T5009-6 Switches SA01-SSTD, Standard Actuator for T5009, T5009-6 Stainless Steel Head Switches Actuators Compatible with both Plastic and Stainless Steel Headed T5009, T5009-6 Switches SA01-FLX1, Flex 1 Actuator T5009, T5009-6, Plastic or SS Headed Switches SA01-FSTD, Flat Actuator T5009, T5009-6, Plastic or SS Headed Switches SA01-FLX2, Flex 2 Actuator T5009, T5009-6, Plastic Head Switches Accessories Spare M20 to 1/2” NPT Adapter M20 Cord Grip BBM = Break Before Make Contacts Contacts Wiring Entry Part No. 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 3 x M20/NPT 3 x M20/NPT 3 X 1/2 NPT 3 x 1/2 NPT 6-pin Micro AC Conn. 6-pin Micro AC Conn. 3 x M20/NPT 3 x M20/NPT 3 X 1/2 NPT 3 x 1/2 NPT 6-pin Micro AC Conn. 6-pin Micro AC Conn. 44501-0010 44501-5010 44501-0020 44501-5020 44501-0030 44501-5030 44501-0040 44501-5040 44501-0050 44501-5050 44501-0060 44501-5060 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 2NC+1NO BBM 3 x M20/NPT 3 x M20/NPT 3 X 1/2 NPT 6-pin Micro AC Conn. 3 x M20/NPT 3 X 1/2 NPT 44501-0110 44501-5110 44501-0450 44501-0410 44501-0500 44501-0520 2NC+1NO BBM 2NC+1NO 2NC+1NO BBM 3 x M20/NPT 3 x M20/NPT 3 X 1/2 NPT 44501-0120 44501-5120 44501-0170 2NC+1NO BBM 2NC+1NO BBM 3 x M20/NPT 3 X 1/2 NPT 44501-0440 44501-0470 2NC+2NO BBM 2NC+2NO BBM 3NC+1NO BBM 3NC+1NO BBM 4NC BBM 4NC BBM 2NC+2NO BBM 2NC+2NO BBM 3NC+1NO BBM 3NC+1NO BBM 4NC BBM 4NC BBM 3 x M20/NPT 3 X 1/2 NPT 3 x M20/NPT 3 X 1/2 NPT 3 x M20/NPT 3 X 1/2 NPT 3 x M20/NPT 3 X 1/2 NPT 3 x M20/NPT 3 X 1/2 NPT 3 x M20/NPT 3 X 1/2 NPT 44501-1020 44501-1025 44501-1030 44501-1035 44501-1040 44501-1045 44501-2020 44501-2025 44501-2030 44501-2035 44501-2040 44501-2045 2NC+2NO BBM 2NC+2NO BBM 3NC+1NO BBM 3NC+1NO BBM 4NC BBM 4NC BBM 3 x M20/NPT 3 X 1/2 NPT 3 x M20/NPT 3 X 1/2 NPT 3 x M20/NPT 3 X 1/2 NPT 44501-3020 44501-3025 44501-3030 44501-3035 44501-3040 44501-3045 For complete specifications and additional models and accessories visit www.omron247.com F 44501-0755 44501-0785 44501-0760 44501-0790 44501-0765 44512-0110 44512-0090 F-19 Safety Door Switches T4012 S252 Universal Tongue-Operated Safety Interlock Switch • Strong and versatile—the compact size of the strong, glassfilled thermoplastic housing allows this switch to be used in most applications • NEMA 6 enclosure enables these switches to withstand water washdown cleaning • Rotatable head gives eight possible actuator entry points for versatile installation. A blanking plug is supplied for the unused entry. • Long life—these switches, with their stainless steel actuators, are designed for a minimum of two million actuations • Available in 2 or 4 contact pole versions. The 4 contact pole version provides 2 poles for dual channel safety monitoring and 2 additional poles for status monitoring. • An optional stainless steel guide is available for demanding applications Safety Door Switches T4016 Heavy-Duty Metal-Body Safety Interlock Switch • Rugged enclosure—the all metal housing and stainless steel actuator of the T4016 makes it suitable for harsh environments • NEMA 6/IP67 enclosure enables these switches to withstand water washdown cleaning. • Rotatable head gives eight possible actuator entry points for versatile installation. A blanking plug is supplied for the unused entry. • Long life—these switches, with their stainless steel actuators, are designed for a minimum of two million actuations • A variety of 4 contact pole versions provides 2 poles for dual channel safety monitoring and 2 additional poles for status monitoring F-20 For complete specifications and additional models and accessories visit www.omron247.com S253 Safety Door Switches T2008 S254 Small Tongue-Operated Safety Interlock Switch • Small size—these switches are ideal for guarding applications with space restrictions. Fits on 1 inch square tubing. • NEMA 6 (IP67) enclosure enables these switches to withstand water washdown cleaning • Rotatable head gives eight possible actuator entry points for versatile installation. A blanking plug is supplied for the unused entry. • Long life—these switches, with their stainless steel actuators, are designed for a minimum of one million actuations • Available with two contact poles. Contact configurations of 1 N/O and 1 N/C or 2 N/C are available to meet requirements of dual channel safety monitoring • An optional stainless steel guide is available for demanding applications R C Specifications Electrical Contact Configurations: Safety Contacts: Switching Ability: US Conforms to EN60947-5-1, EN1088, EN ISO 13849-1 UL and C-UL listed DGUV approved All Models 1 N/O + 1 N/C, 2 N/C 1 N/C positive break, 2 N/C positive break AC: 230 V, 4 A DC: 24 V, 4 A Silver alloy, gold flashed 1 N/O (T2008-11 models only) 12 V at 10 mA 1 mA at 24 V Contact Material: Auxiliary Contacts: Minimum Switching Voltage: Minimum Switching Current: Mechanical Mounting: Any position Mounting Hardware: 2 x M4 screws (not supplied) Min Operating Radius: 150 to 200 mm based upon orientation of actuator to switch Break Contact Min Force: 6 N (0.23 lb.) Max Actuation Speed: 20 m/min. Max Actuation Frequency: 7000 cycles/hour Case Material: Glass-fibre reinforced thermoplastic Actuator Material: Stainless steel Wiring Entry: 1 x M16 Weight: 55 g (1.8 oz.) Color: Black with red lid Mechanical Life: 1 x 106 minimum Environmental Protection: IP67 (NEMA 6) Operating Temperature: -20 to 80°C (-4 to 176°F) Cleaning: Water washdown Compliance Standards: EN60947-5-1, EN1088, EN ISO 13849-1 Approvals/Listings: CE marked for all applicable directives, UL and C-UL, DGUV Specifications are subject to change without notice. Note: The safety contacts of the STI switches are described as normally closed (N/C)— i.e., with the guard closed, actuator in place, and the machine able to be started. For complete specifications and additional models and accessories visit www.omron247.com Actual Size 25 mm 0.98 in. 82 mm 3.23 in. F F-21 T2008 Safety Door Switches Operation Optional Slide Bolts • Allows easy installation of switch on machine guards • Actuator included (order switch separately) • Integral handle included • Metal construction is suitable for demanding applications • Yellow color for easy recognition Head Position 1 Head Position 2 Head Position 3 Head Position 4 Top & side entry Top & side entry Top & front entry Top & back entry Contact Arrangements T2008 F-22 Optional Alignment Guide Optional SLD Series Optional stainless steel alignment guide aids actuator entry and is easily installed. Optional switch locking devices are available. See accessories section for details. For complete specifications and additional models and accessories visit www.omron247.com T2008 Safety Door Switches Applications Typical applications are on sliding guard doors or swinging guard doors. 24VAC/DC, 110VAC, 230VAC K1 (AUX) START MOMENTARY PUSH BUTTON EB SERIES LATCHING E-STOP BUTTON GUARD CLOSED A1 T2008 31 32 21 S11 S21 L1 L2 L3 K2 (AUX) STOP MOMENTARY PUSH BUTTON S12 S14 13 23 RESET 33 41 MOMENTARY PUSH BUTTON K1 Relay control and fault monitoring Power supply (S11 = 24 V) + K2 K2 22 CONTACT PROTECTION E.G. THERMAL CUT OUT + K1 SR103AM A2 S10 S13 14 24 42 M FUSE FUSE K1 34 K2 F For complete specifications and additional models and accessories visit www.omron247.com F-23 T2008 Safety Door Switches Dimensions (mm/in.) Insertion Depth Insertion Depth 20 +1.0 0.78 +0.04 R> 150 5.91 R> 200 7.87 R> 200 7.87 36.5 1.43 31 1.22 82 3.23 1.5 0.06 20 +1.0 0.78 +0.04 A A 17* 0.67 Ø5 0.2 Ø4.2 0.165 16.5 0.65 18 0.71 115 4.53 10 0.39 0.4 (0.016) For M6 Screw (also used for M5 screw) 6 0.24 * Fixed positioning for safety-related applications (M5) 15 15 0.59 0.59 15 0.59 Safety Guard A 60 2.36 7 0.28 A 40 1.57 30 1.18 12.5 0.49 32 1.26 25 0.98 25 0.98 Torque = 0.6 N-m 5.36 lb-in 26 1.02 M 16 x 1.5 180 7.08 D B 2 x DIN 912-M4 x 30 0.9 (0.035) 12.5 0.49 C For M6 screw 168 6.6 For M6 Screw (also used for M5 screw) 30 Guard 30 Frame 1.18 X 1.18 A Standard B 4 0.16 3 7 0.12 0.28 Torque = 0.6 N-m 5.36 lb-in Right-Hung Door 40 1.57 B 74 2.91 16 0.63 32 1.26 34 1.34 2 0.078 30 1.18 15 0.59 2 0.078 23.5 0.925 24 0.94 41 1.61 Flat Actuator F-24 Ø4.5 0.18 15 0.59 31 1.22 34 1.34 11 0.43 52 2.05 80 3.15 15 0.59 23.5 0.925 24 0.94 Ø4.5 0.18 22 0.87 30 1.18 24 0.94 15 0.59 15 0.59 2 8* 0.08 0.31 23.5 0.925 * Dimension 8 is related to the fitted condition. 90-Degree Actuator 52 2.04 Ø4.4 0.173 Flat Actuator w/Rubber Bushing For complete specifications and additional models and accessories visit www.omron247.com T2008 Safety Door Switches Ordering Model T2008 90-Degree Actuator T2008-11SM T2008-02SM T2008 Flat Actuator T2008-11TM T2008-02TM T2008 Flat Actuator with Rubber Bushing T2008-11TRM T2008-02TRM T2008 Switch Only (no actuators and no adapters included) T2008-11 T2008-02 Accessories Spare Actuators SA40-S00 90-degree actuator SA40-T10 flat actuator SA40-TR20 flat actuator with rubber bushings Stainless Steel Guide SM40-SG50 stainless steel guide Slide Bolt SB40-M00 slide bolt left or right hand door with bracket Mounting Bracket SB40-M10 right angle bracket only for mounting T2008/T2011 switches Adapter SC12-M16A00 M16 to 1/2 in. NPT adapter Contacts Wiring Entry Part No. 1 N/C + 1 N/O 2 N/C 1 x M16 + NPT adapter 1 x M16 + NPT adapter 44540-0010 44540-0020 1 N/C + 1 N/O 2 N/C 1 x M16 + NPT adapter 1 x M16 + NPT adapter 44540-0110 44540-0120 1 N/C + 1 N/O 2 N/C 1 x M16 + NPT adapter 1 x M16 + NPT adapter 44540-0210 44540-0220 1 N/C + 1 N/O 2 N/C 1 x M16 1 x M16 44540-2010 44540-2020 44540-0700 44540-0710 44540-0720 44540-0750 44540-8000 44540-8010 44512-0300 F For complete specifications and additional models and accessories visit www.omron247.com F-25 Safety Door Switches D4GS-N Slim Safety Door Switches with IP67 Rating • Slim design with a width of only 17 mm (three-contact models). • Reversible design allowing either front or rear mounting. • Built-in Switches with two- or three-terminal contact construction are available. • Operation Key with rubber mounting hole to absorb vibration and shock. • IP67 degree of protection. F-26 For complete specifications and additional models and accessories visit www.omron247.com S237 Safety Door Switches D4SL-N S245 Super Small Class 6-Contact Guard Lock Safety-Door Switch D4SL-N Guard Lock Safety-door Switch • Wiring time is reduced with two types of wiring methods capable of one-touch attachment and removal. • A wide variety of built-in switches can be used for various devices. (4-, 5-, and 6-contact models are available) • Key holding force of 1,300 N. • It is possible to change the key insertion point without detaching the head. • Drive solenoids directly from the Controller. D4SL-NSK10-LK□ Slide Key • Lockout Key to prevent workers from becoming trapped inside the hazardous area. • The vertical D4SL Guard Lock Safety-door Switch can be easily mounted on 40 x 40 mm aluminum frames. • The plastic material makes the Key suitable for lightweight doors. Slide Key Terminal Block Type Connector Type Specifications Standards and EC Directives UL/CSA (UL 508, CSA C22.2 No. 14) C150 Conforms to the following EC Directives: • Machinery Directive • Low Voltage Directive • EMC Directive • EN 1088 • EN 60204-1 • GS-ET-19 Volt-amperes (VA) Carry current Make Break Make Break 120 VAC 2.5 A 15 1.5 1,800 180 Rated voltage Carry current Make Break Make Break 125 VDC 1.0 A 0.22 0.22 28 28 R150 Certified Standards Certification body Standard File No. TÜV SÜD EN 60947-5-1 (certified direct opening) Consult your representative for details. UL *1 UL 508, CSA C22.2 No.14 E76675 CQC (CCC) GB14048.5 KOSHA *2 EN60947-5-1 Current (A) Item 24 VDC Rated operating voltage (100% ED) Current consumption* +10% 24 VDC -15% Power ON: 6-contact type Approx. 6.4 W at 0.26 A 4-contact/5-contact type Approx. 4.8 W at 0.2 A Constant: Approx. 2.6 W (average) at 0.2 A (max.) Insulation Class Certified Standard Ratings Volt-amperes (VA) Solenoid Coil Characteristics pending *1. Certification has been obtained for UL CSA C22.2 No. 14. F Class E (120°C max.) *A starting current is applied to the solenoid for approx. 10 seconds. After this, the internal circuit switches to constant current. TÜV (EN 60947-5-1) Utilization category AC-15 DC-13 Rated operating current (Ie) 1.5 A *1 1 A *2 0.22 A Rated operating voltage (Ue) 120 V 125 V Note: Use a 4 A fuse that conforms to IEC 60127 as a short-circuit protection device. This fuse is not included with the switch. *1. 11-42, 21-42, 21-22 Current (A) Rated voltage Indicator Item Rated voltage Current consumption Color (LED) LED Type 24 VDC Approx. 10 mA Orange *2. Other terminals For complete specifications and additional models and accessories visit www.omron247.com F-27 D4SL-N Specifications (continued) Structure Characteristics Structure Degree of protection *1 Durability *2 D4SL-N□□□□D-□N Connector Type IP67 (EN60947-5-1) Mechanical 1,000,000 operations min. Electrical 150,000 operations min. (1 A resistive load at 125 VAC) *3 Operating speed 0.05 to 1 m/s Operating frequency 5 operations/minute max. Direct opening force *4 60 N min. (EN60947-5-1) Direct opening travel *4 15 mm min. (EN60947-5-1) Holding force *5 1,300 N min. Contact resistance 200 mΩ max. Minimum applicable load *6 1 mA resistive load at 5 VDC (N-level reference value) Rated insulation voltage (Ui) 150 V (EN60947-5-1) Rated frequency 50/60 Hz Protection against electric shock Class II (double insulation) Pollution degree (operating environment) Between terminals of same polarity Between Impulse terminals of different withstand voltage polarity (EN60947-5-1) Between other terminals and non-current carrying metallic parts. Shock resistance The switch has a release key on the back of the switch as well. Conditional short-circuit current Conventional free air thermal current (Ith) Ambient operating temperature Can be mounted from four directions. 3 (EN60947-5-1) 1 1.5 kV 2 3 4 5 6 10 Notched side is No. 1 1.5 kV 2.5 kV D4SL-N□□□□D-□ Terminal Block Type Two operation key holes Two operation key holes The switch has a release key on the back of the switch as well. Can be mounted from four directions. 1,000 m/s2­min. 100 A (EN60947-5-1) The switch has an indicator on the back of the switch as well. The switch has an 2.5 A (11-42, 21-52, 21-22) indicator on the back 1A (Others) of the switch as well. -10 to +55°C (with no icing) Ambient operating humidity 95% max. Weight Head: Resin Approx. 290 g (Connector model) Approx. 330 g (Terminal block model) Head: Metal Approx. 370 g (Connector model) 1 2 Approx. 410 g (Terminal block model) 3 4 5 6 10 Notes: 1. The above values are initial values. Notched side is No. 1 2. The Switch contacts can be used with either standard loads or microloads. Once the contacts have been used to switch a load, however, they cannot be used to switch smaller loads. The contact surfaces will become rough once they have been Terminal Arrangement used and contact reliability for smaller loads may be reduced. *1 The degree of protection is tested using the method specified by the standard (EN60947-5-1). Confirm that sealing properties are sufficient for D4SL-N□N□□-D□ the operating conditions and environment beforehand. Although the switch box is protected from dust, oil or water penetration, do not use the D4SL in places where cutting chips, oil, water or chemicals may enter through 9 E1 (+) the key hole on the head, otherwise Switch damage or malfunctioning may occur. 10 E2 (−) *2 The durability is for an ambient temperature of 5 to 35°C and an 41 12 2 42 ambient humidity of 40% to 70%. For more details, consult your OMRON 4 52 representative. 51 22 ORANGE *3 Do not pass the 1 A, 125 VAC load through more than 3 circuits. 8 64 63 34 *4 These figures are minimum requirements for safe operation. 7 6 *5 This figure is based on the GS-ET-19 evaluation method. *6 This value will vary with the switching frequency, environment, and Note: Numbers inside the boxes are reliability level. Confirm that correct operation is possible with the actual terminal numbers printed on the product. load beforehand. F-28 The switch has a release key on the back of the switch as well. The switch has an indicator on the back of the switch as well. The switch has100 MΩ min. (at 500 VDC) a release key 10 to 55 Hz, Malfunction on the back of 0.35 mm single amplitude Can be mounted the switch as well. 2 Malfunction 80 m/s min. from four directions. Destruction Two o Two operation key holes Insulation resistance Vibration resistance Safety Door Switches For complete specifications and additional models and accessories visit www.omron247.com 1 2 11 1 21 3 33 5 3 4 5 6 7 9 8 10 C f D4SL-N Safety Door Switches Structure (continued) Operating Cycle Examples for Standard Models D4SL-N□□□A-□ (Mechanical Lock Models) Condition 1 Condition 2 Turning the special release key Condition 3 Return to condition 1 Terminal No. and Contact No. Function [9]E1-[10]E2 [2]42-[1]11 (NC) [4]52-[3]21 (NC) [3]21-[4]22 (NC) [5]31-[6]32 (NC) [5]33-[6]34 (NO) [1]41-[2]42 (NC) [7]61-[8]62 (NC) [7]63-[8]64 (NO) Door open. The door will lock when the door closes. Door closed. The door is locked. Door closed. The door can be opened. Door closed. No power is supplied to the solenoid. The door is unlocked manually. Solenoid ON Door open/ closed detection and lock monitor contacts Door open/ closed detection contact Door open/ closed detection contact Lock monitor contact Lock monitor contact D4SL-N□□□G-□ (Solenoid Lock Models) Terminal No. and Contact No. Function [9]E1-[10]E2 [2]42-[1]11 (NC) [4]52-{3]21 (NC) [3]21-[4]22 (NC) [5]31-[6]32 (NC) [5]33-[6]34 (NO) [1]41-[2]42 (NC) [7]61-[8]62 (NC) [7]63-[8]64 (NO) Even when the door is closed, it does not lock until power is supplied to the solenoid. Door closed. The door is locked. Door closed. The door can be opened. Solenoid ON Door open/ closed detection and lock monitor contacts Door open/ closed detection contact Door open/ closed detection contact Lock monitor contact Lock monitor contact The shaded areas indicate the contact is closed and power is supplied to the solenoid. Door open/closed detection and lock monitor contacts: Can be used in safety circuits because of the direct opening mechanisms. Door open/closed detection contact: Can be used to confirm whether the key is inserted and to monitor the open/ closed status of a door. F Lock monitor contact: Can be used to confirm whether power is supplied to the solenoid and to monitor whether or not a door can be opened or closed. Note: The door open/closed detection and lock monitor contact configuration depends on the model. Caution!: For solenoid-to-lock 6-contact models (contact configuration: N,P,Q,R), if a current is detected in the solenoid before the door is closed, the door might remain unlocked. Apply power to the solenoid AFTER the door is closed to ensure proper locking function. For complete specifications and additional models and accessories visit www.omron247.com F-29 D4SL-N Applicable Door Switches D4SL-NSK10-LK + D4SL-NSK10-LK = D4SL-N D4SL-NSK10-LKH + D4SL-NSK10-LKH F-30 = D4SL-N For complete specifications and additional models and accessories visit www.omron247.com Safety Door Switches D4SL-N Safety Door Switches Door Switch Features The lockout key prevents workers from becoming trapped without using a padlock. Note: Using LEDs of D4SL-N enables confirming whether the door is open or closed and locked or unlocked. F For complete specifications and additional models and accessories visit www.omron247.com F-31 D4SL-N Safety Door Switches Connections Internal Circuit Diagram Circuit Connection Example • Direct opening contacts used as safety-circuit input are indicated with the mark. • Do not switch circuits for three or more standard loads at the same time. Doing so may adversely affect insulation performance. • DC solenoids have polarity. (E1: Positive, E2: Negative) Confirm terminal polarity before wiring. • If a lock is required for safety, design the system so that the closing of the NC contacts on both the door open/closed detection switch and the lock monitor switch is detected. Without Indicator 24VDC E1 (+) D ZD Control circuit D E2 (−) Connection Example for D4SL-N□AF□-□ With Indicator 24VDC E1 (+) Contacts 12 and 41 are internally connected. D R ZD LED Control circuit D 9 E1 (+) 10 E2 (−) E2 (−) 2 Door open/ closed detection switch 42 41 12 11 (Not use) 4 8 1 3 64 63 34 7 6 Lock monitor switch 33 5 To safety circuit (Not use) To control circuit To control circuit Connection Example for D4SL-N□EF□-D□ Contacts 12 and 41 are internally connected. 9 E1 (+) 10 E2 (−) 2 Door open/ closed detection switch LED 42 4 22 8 64 Lock monitor switch 41 12 11 21 63 34 7 6 33 1 To safety circuit 3 To safety circuit 5 To control circuit To control circuit Connection Example for D4SL-N□SF□-□ There is no internal connection, so connect contacts 22 and 42 externally. 9 E1 (+) 10 E2 (-) 2 Shortcircuit Door open/ closed detection switch 42 4 22 8 64 Lock monitor switch 1 To safety circuit 21 3 To safety circuit 33 5 To control circuit 41 63 34 7 6 To control circuit Connection Example for D4SL-N□NF□-D□ Contacts 12 and 41 and contacts 22 and 51 are internally connected. 9 E1 (+) 10 E2 (−) Door open/ closed detection switch LED 2 42 41 12 11 1 To safety circuit 4 52 51 22 21 3 To safety circuit 8 64 63 34 33 5 To control circuit 7 6 Lock monitor switch To control circuit F-32 For complete specifications and additional models and accessories visit www.omron247.com D4SL-N Safety Door Switches Connections (continued) Contact Form Indicates conditions where the Key is inserted and the lock is applied. Model Contact form Door open/ Lock closed monitor detection Contact (door open/ closed detection and lock monitor) Lock monitor 2 D4SL-N□A□□-□ 1NC/1NO+ 1NC/1NO 41 12 11 64 63 34 7 6 33 5 1NC/1NO+2NC Door open/closed detection Lock monitor 42 D4SL-N□B□□-□ 1 8 2 41 12 61 34 7 6 Lock monitor 33 41 12 11 64 63 32 7 6 31 2NC+1NC/1NO 8 2NC+2NC 41 12 11 62 61 32 7 6 31 8 2 D4SL-N□S□□-□ 1NC/1NO+ 1NC/1NO Lock monitor 42 8 2 Lock monitor 42 1NC/1NO+2NC 8 2 5 21 42 5 3 5 62 Stroke Operation Key Insertion completion position 3 22 21 61 32 7 6 31 Extraction completion position 42-41 22-21 34-33 62-61 On Stroke Operation Key Insertion completion position Extraction completion position 42-41 22-21 32-31 64-63 On Stroke Operation Key Insertion completion position Extraction completion position Lock position Door open/closed detection 4 8 On Lock position Door open/closed detection 31 1 41 42-41 22-21 34-33 64-63 33 21 Extraction completion position Lock position 3 22 Lock monitor Stroke 33 63 32 7 6 8 2 2NC+2NC 1 41 3 21 4 64 D4SL-N□V□□-□ 61 34 7 6 Lock monitor 42 2NC+1NC/1NO 1 41 Extraction completion position Lock position Door open/closed detection 4 22 62 D4SL-N□U□□-□ 63 34 7 6 On Only NC contact 11-12 and 31-32 have a certified direct opening mechanism. On Operation Key Insertion completion position Door open/closed detection 4 22 64 D4SL-N□T□□-□ 1 41 The terminals 42-11, 34-33, and 62-61 can be used as unlike poles. 42-11 32-31 62-61 5 5 42-41 22-21 32-31 62-61 On Stroke Operation Key Insertion completion position Only NC contact 11-12 has a certified direct opening mechanism. Extraction completion position Lock position 1 42 Stroke Operation Key Insertion completion position Door open/closed detection 2 On 42-11 32-31 64-63 5 Lock monitor D4SL-N□D□□-□ 42-11 34-33 62-61 Stroke Only NC contact 11-12 has a certified direct opening mechanism. The terminals 42-11, 34-33, and 64-63 can be used as Extraction completion position unlike poles. Lock position 1 42 Stroke Operation Key Insertion completion position Door open/closed detection 2 D4SL-N□C□□-□ On Lock position 1 5 62 42-11 34-33 64-63 Operation Key Insertion completion position 11 8 Remarks Lock position Door open/closed detection 42 Operating pattern Extraction completion position For complete specifications and additional models and accessories visit www.omron247.com The terminals 42-11, 32-31, and 64-63 can be used as unlike poles. Only NC contact 11-12 and 31-32 have a certified direct opening mechanism. The terminals 42-11, 32-31, and 62-61 can be used as unlike poles. Only NC contact 21-22 has a certified direct opening mechanism. The terminals 42-41, 22-21, 34-33, and 64-63 can be used as unlike poles. Only NC contact 21-22 has a certified direct opening mechanism. The terminals 42-41, 22-21, 34-33, and 62-61 can be used as unlike poles. F Only NC contact 21-22, and 31-32 have a certified direct opening mechanism. The terminals 42-41, 22-21, 32-31, and 64-63 can be used as unlike poles. Only NC contact 21-22, and 31-32 have a certified direct opening mechanism. The terminals 42-41, 22-21, 32-31, and 62-61 can be used as unlike poles. F-33 D4SL-N Safety Door Switches Connections (continued) Contact Form (continued) Indicates conditions where the Key is inserted and the lock is applied. Model Contact form Door open/ Lock closed monitor detection Contact (door open/ closed detection and lock monitor) 2 D4SL-N□E□□-□ 2NC/1NO+ 1NC/1NO Lock monitor 41 12 11 4 22 21 8 64 63 34 7 6 Remarks Lock position Door open/closed detection 1 42 Operating pattern 3 42-11 22-21 34-33 64-63 Stroke 33 5 On Operation Key Insertion completion position Extraction completion position Lock position 2 D4SL-N□F□□-□ Lock monitor 1 42 2NC/1NO+2NC Door open/closed detection 41 12 4 22 8 62 61 34 7 6 11 3 21 42-11 22-21 34-33 62-61 On Stroke 33 5 Operation Key Insertion completion position Extraction completion position Lock position 2 D4SL-N□G□□-□ Lock monitor 1 42 3NC+1NC/1NO Door open/closed detection 41 12 4 22 8 64 63 32 7 6 11 3 21 42-11 22-21 32-31 64-63 On Stroke 31 5 Operation Key Insertion completion position 2 D4SL-N□H□□-□ 1 42 3NC+2NC 41 12 4 22 8 62 2 D4SL-N□N□□-□ 2NC/1NO+ 2NC/1NO Door open/closed detection 61 32 7 6 Lock monitor 11 3 21 5 1 42 41 12 8 11 3 52 51 22 21 64 63 34 7 6 33 On Operation Key Insertion completion position 5 Operation Key Insertion completion position 2 D4SL-N□P□□-□ 2NC/1NO+3NC 42 4 8 2 D4SLN□Q□□-□ 2 52 51 22 21 62 61 34 7 6 33 Lock monitor Extraction completion position The terminals 42-11, 52-21, 34-33, and 62-61 can be used as unlike poles. On Only NC contact 11-12 and 21-22 has a certified direct opening mechanism. Extraction completion position The terminals 42-11, 52-21, 34-33, and 62-61 can be used as unlike poles. 41 12 11 3 52 51 22 21 64 63 32 7 6 31 Lock monitor 5 1 11 3 52 51 22 21 62 61 32 7 6 31 42-11 52-21 32-31 64-63 On Stroke Operation Key Insertion completion position Extraction completion position Lock position Door open/closed detection 41 12 Operation Key Insertion completion position Lock position Door open/closed detection 4 8 F-34 5 42-11 52-21 32-31 62-61 On Stroke 5 Operation Key Insertion completion position Only NC contact 11-12, 21-22, and 31-32 has a certified direct opening mechanism. On 42-11 52-21 34-33 62-61 Stroke 1 42 3NC+3NC 11 4 8 D4SL-N□R□□-□ 41 12 1 3 42 3NC+2NC/1NO Door open/closed detection Only NC contact 11-12, 21-22, and 31-32 has a certified direct opening mechanism. Only NC contact 11-12 and 21-22 has a certified direct opening mechanism. Lock position Lock monitor The terminals 42-11, 22-21, 34-33, and 62-61 can be used as unlike poles. The terminals 42-11, 22-21, 32-31, and 62-61 can be used as unlike poles. 42-11 52-21 34-33 64-63 Stroke Only NC contact 11-12 and 21-22 has a certified direct opening mechanism. Extraction completion position Lock position Door open/closed detection 4 42-11 22-21 32-31 62-61 Stroke 31 The terminals 42-11, 22-21, 34-33, and 64-63 can be used as unlike poles. The terminals 42-11, 22-21, 32-31, and 64-63 can be Extraction completion position used as unlike poles. Lock position Lock monitor Only NC contact 11-12 and 21-22 has a certified direct opening mechanism. Extraction completion position For complete specifications and additional models and accessories visit www.omron247.com Only NC contact 11-21, 21-22, and 31-32 have a certified direct opening mechanism. The terminals 42-11, 52-21, 32-31, and 64-63 can be used as unlike poles. Only NC contact 11-12, 21-22, and 31-32 have a certified direct opening mechanism. The terminals 42-11, 52-21, 32-31, and 62-61 can be used as unlike poles. D4SL-N Safety Door Switches Dimensions and Operating Characteristics (mm) Switches D4SL-N□□□□-□N (Connector Type) 29.2 29.2 Head cap 9 Pre-travel distance Front-side mounting Two, 4.3 dia. Mounting hole 26.3 26.3 Spacers (73.5) 41.7±0.2 4.5 dia. (depth: 1.6) 22±0.2 Release key A-A A D4SL-N□□□□- □N Operating characteristics Key insertion force Key extraction force 42.9 38.7±0.2 Side mounting Three, 4.3 dia. Mounting hole 38.5 41.7±0.2 Label LED indicators 4.5 dia. (depth: 1.6) (10.85) (1) (8) (10.85) B-B 4 31.5 (62.75) (73.5) 112.1±0.8 4.5 dia. (depth: 1.6) LED indicators Release key 10 41.7±0.2 (155) 39 37 22±0.2 39 4.5 dia. (depth: 1.6) 41.7±0.2 (62.75) B Operation Key A B 26 dia. One, Conduit Conduit cap 15 N max. 30 N max. Pre-travel distance 15 mm max. Movement before being locked Two, Cover mounting screw 3 mm min. D4SL-N□□□□-□ (Terminal Block Type) Head cap 29.2 29.2 9 Pre-travel distance 26.3 26.3 Front-side mounting Two, 4.3 dia. Mounting hole Spacers (73.5) 4.5 dia. (depth: 1.6) 41.7±0.2 (62.75) 41.7±0.2 LED indicators 41.7±0.2 4 31.5 (62.75) (73.5) A-A D4SL-N□□□□- □N 38.7±0.2 B Side mounting Three, 4.3 dia. Mounting hole 38.5 F 41.7±0.2 4.5 dia. (depth: 1.6) LED indicators (10.85) (1) (8) B-B 42.9 137±0.8 Release key (10.85) Operating characteristics 22±0.2 (179.9) Release key Key insertion force Key extraction force 10 39 4.5 dia. (depth: 1.6) 4.5 dia. (depth: 1.6) 39 37 22±0.2 Operation Key A B A 26 dia. One, Conduit Conduit cap 15 N max. 30 N max. Pre-travel distance 15 mm max. Movement before being locked Two, Cover mounting screw 3 mm min. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. For complete specifications and additional models and accessories visit www.omron247.com F-35 D4SL-N Safety Door Switches Dimensions and Operating Characteristics (continued) (mm) Operation Keys D4SL-NK1 D4SL-NK1S 28 21.5 19.5 29 13 7 35 22.7 15 7 29 7 4.3 35 22.7 15 7 Four, R2.15 4.3 Four, R2.15 2 2 D4SL-NK2 D4SL-NK1G 28 21.5 15.6 29 14.5 29 8 7 35 20 12 22.7 Two, 4.3 dia. 15 22.7 35 Two, 9 dia. 7 4.3 Four, R2.15 (5.2) 2 2 Mounting rubber D4SL-NK2G D4SL-NK3 17.2 14.5 29 8 22.7 35 20 12 Two, 4.3 dia. 17.7 Two, 9 dia. 29 4.5 dia. 4 15 Angle adjustment bolt 8 dia. 2 22.7 20° Mounting rubber Connector Cable D4SL-CN□ 10 9 8 7 6 5 4 3 2 1 Connector pin No. (30) L ±40 (150) (5) * Cable AWG22, 10 conductors Model D4SL-CN1 D4SL-CN3 D4SL-CN5 L size 1m 3m 5m Connector * All 10 lead wires laid bare. M20-NPT Adapter Connector No. 1 2 3 4 6 Lead wire color Black Black/White Red Red/White Green Connector No. 6 7 8 9 10 Lead wire color Green/White Yellow Yellow/White Brown Brown White Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. F-36 For complete specifications and additional models and accessories visit www.omron247.com 9 dia. 30 40 56 D4SL-N Safety Door Switches Dimensions and Operating Characteristics (mm) Slide Key D4SL-NSK10-LK Open door Close door 10 40×40 12.5 Lockout key 11.5 B (232.2) 8 SLIDE SLIDE LOCK 17 LOCK SLIDE 50 SLIDE FREE 20 FREE (64) (90.4) Guide 38.7 (32.5) D4SL-NK1S Operation Key 22 (330) (71.8) 19.1 Shot bolt B (56.5) (76.2) (81.8) (30.2) (112) (147) 107 (20) (35) 15+10 −5 (Between Slide Key) (26.8) (314) (35) Slide base Three, M4 Four, M6 mounting holes 4 Cross-sectional view A-A 4 17 A A Guard Lock Safety-door Switch D4SL-N Cross-sectional view B-B (19.5) 11.5 11.6 Two, M6 mounting holes 12.5 Switch base D4SL-NSK10-LKH Open door Close door 10 Aluminum frame 40×40 12.5 Lockout key (323) (35) 15+10 −5 (Between (35) Slide Key) 11.5 40 B B (56.5) (81.8) (241.2) 19.1 (39.2) 8 Shot bolt SLIDE (115) (78) SLIDE LOCK 17 LOCK 50 (64) 90.4 SLIDE FREE 20 SLIDE FREE 12 dia. (76.2) 38.7 (32.5) Guide D4SL-NK1S Operation Key 22 330 F (71.8) (26.8) (121) (147) 107 (20) Slide base 40 dia. Inner Lever Four, M6 mounting holes Three, M4 4 Cross-sectional view B-B 4 17 A A (19.5) Guard Lock Safety-door Switch D4SL-N@@@@-@@ 11.5 Guard Lock Safety-door Switch D4SL-N@@@@-@@N Cross-sectional view A-A 12.5 11.6 Two, M6 mounting holes Switch base For complete specifications and additional models and accessories visit www.omron247.com F-37 D4SL-N Safety Door Switches Dimensions and Operating Characteristics (continued) (mm) Operating Key Mounting D4SL-N+D4SL-NK1 With Front-inserted Operation Key 59 min. 61.5 max. Key insertion position (37) Horizontal insertion radius R> =180 With Top-Inserted Operation Key Horizontal insertion radius R> =180 (15) (15) Center tolerance of key hole: ±0.8 59 min. 61.5 max. Key insertion position (37) (38.5) Center tolerance of key hole: ±0.8 60.5 min. 63 max. Key insertion position Vertical insertion radius R> =200 Center tolerance of key hole: ±0.8 9 60.5 min. 63 max. Key insertion position (38.5) Vertical insertion radius >200 R= 31.5 Center tolerance of key hole: ±0.8 D4SL-N+D4SL-NK1S With Front-inserted Operation Key 50.5 min. 53 max. Key insertion position (37) Horizontal insertion radius >180 R= With Top-Inserted Operation Key Horizontal insertion radius R> =180 Center tolerance of (15) key hole: ±0.8 52 min. 54.5 max. Key insertion position (15) Center tolerance of key hole: ±0.8 50.5 min. 53 max. Key insertion position (37) (38.5) Vertical insertion radius R> =200 Center tolerance of key hole: ±0.8 9 (38.5) 52 min. 54.5 max. Key insertion position Vertical insertion radius >200 R= 31.5 Center tolerance of key hole: ±0.8 D4SL-N+D4SL-NK1G With Front-inserted Operation Key 59 min. 61.5 max. Key insertion position (37) Horizontal insertion radius >120 Pitch 12 mm R= >170 Pitch 20 mm R= (Pitch 12 mm) Center tolerance of (Pitch 20 mm) key hole: ±0.8 59 min. 61.5max. Key insertion position (37) With Top-Inserted Operation Key Horizontal insertion radius >120 Pitch 12 mm R= Pitch 20 mm R> =170 (38.5) Center tolerance of key hole: ±0.8 (Pitch 12 mm) (Pitch 20 mm) 60.5 min. 63 max. Key insertion position Vertical insertion radius >140 R= (28.9) 31.5 Center tolerance of key hole: ±0.8 F-38 For complete specifications and additional models and accessories visit www.omron247.com Vertical insertion radius >140 R= (38.5) Center tolerance of key hole: ±0.8 9 (6.4) 60.5 min. 63 max. Key insertion position D4SL-N Safety Door Switches Dimensions and Operating Characteristics (continued) (mm) Operating Key Mounting (continued) D4SL-N+D4SL-NK2 With Front-inserted Operation Key 53.1 min. 55.6 max. Key insertion position Horizontal insertion radius R> =180 (37) (15) Center tolerance of key hole: ±0.8 53.1 min. 55.6 max With Top-Inserted Operation Key Horizontal insertion radius >180 R= Center tolerance of (15) key hole: ±0.8 Vertical insertion radius R> =200 Center tolerance of key hole: ±0.8 (17) 9 54.6 min. 57.1 max. Key insertion position (38.5) (38.5) 54.6 min. 57.1 max. Key insertion position Vertical insertion radius R> =200 (37) Key insertion position 31.5 (39.5) Center tolerance of key hole: ±0.8 D4SL-N+D4SL-NK2G With Front-inserted Operation Key 54.7 min. 57.2 max. Key insertion position Horizontal insertion radius >120 Pitch 12 mm R= Pitch 20 mm R> =170 (37) (Pitch 12 mm) (Pitch 20 mm) 54.7 min. 57.2 max. (37) With Top-Inserted Operation Key Horizontal insertion radius Pitch 12 mm R> =120 Pitch 20 mm R> =170 Center tolerance of key hole: ±0.8 Center tolerance of key hole: ±0.8 (Pitch 12 mm) (Pitch 20 mm) (38.5) 56.2 min. 58.7 max. Key insertion position Vertical insertion radius R> =140 Center tolerance of key hole: ±0.8 (21.5) 9 (38.5) 56.2 min. 58.7 max. Key insertion position Vertical insertion radius >140 R= Key insertion position 31.5 (39.5) Center tolerance of key hole: ±0.8 D4SL-N+D4SL-NK3 With Front-inserted Operation Key 55.2 min. 55.7 max. Key insertion position (37) Horizontal insertion radius >50 R= With Top-Inserted Operation Key Horizontal insertion radius >50 R= Center tolerance of key hole: ±0.8 Vertical insertion radius R> =200 Center tolerance of key hole: ±0.8 F (9) (40±0.15) Center tolerance of key hole: ±0.8 55.2 min. 55.7 max. Key insertion position (40±0.15) (37) (38.5) 56.7 min. 59.2 max. Key insertion position (38.5) 56.7 min. 59.2 max. Key insertion position Vertical insertion radius R> =200 31.5 Center tolerance of key hole: ±0.8 For complete specifications and additional models and accessories visit www.omron247.com F-39 D4SL-N Safety Door Switches Application Examples D4SL-N Application Example PL/Safety Category Applied models Stop category Reset method Equivalent to PLe/4 D4SL-N□R□A-□ Compact Safety Door Switch with Magnetic Lock (mechanical lock) G9SA-301 (24 VAC/DC) Safety Relay Unit 0 Manual Application Overview • If the guard is opened, it is detected with S2 and the power supply to the motor (M) is shut OFF. • When the guard is closed, the lock status can be detected and the power supply to the motor (M) remains shut OFF until limit switch S3 is pressed. Lock release signal KM1 KM2 S4 S1: Safety Limit Switch with direct opening mechanism 9 S2 10 (D4B-N, D4N, D4F) → S2: D4SL-N S3: Reset switch S4: Lock release switch KM1 and KM2: Magnetic Contactor M: 3-phase motor 42 41 12 11 1 2 3 4 5 6 7 8 to PLC to PLC Guard S1 Feedback loop OPEN KM1 S3 KM2 Stop signal A1 A2 T11 T31 T12 T32 1 TH a K1 K1 K2 SA K2 K1 b Timing Chart K2 a b Control Circuit 2 5 JP 1 2 3 4 5 6 6 Guard opens Limit switch 13 23 33 41 3 4 PE T21 T23 T22 A B S1 14 24 34 42 KM1 KM2 Guard Lock Safety-door Switch S2 Lock release signal S4 Guard can be opened Stop signal Reset switch S3 K1 and K2 (NC) Notes: 1. The above circuit diagram is for Category 3. 2. Numbers inside the boxes are terminal numbers printed on the product. KM1 KM2 K1 and K2 (NO) KM1 and KM2 (NC) KM1 and KM2 (NO) F-40 M For complete specifications and additional models and accessories visit www.omron247.com D4SL-N Safety Door Switches Ordering Model Number Structure Switch D4SL – N □ □ □ □ – □ □ □ 1 2 3 4 5 6 7 Operation Key D4SL-NK □ □ 1 2 1 Conduit Size 1 Operation Key Type 2 Built-in Switch 1 Key Type 2: G1/2 (conduit) 3: 1/2-14 NPT (M20, includes M20-to-1/2-14NPT conversion adapter) 4: M20 4-contact Model: Door monitor and lock monitors are connected in series internally A: B: C: D: 1NC/1NO + 1NC/1NO 1NC/1NO + 2NC 2NC + 1NC/1NO 2NC + 2NC 1: Horizontal mounting 2: Vertical mounting 3: Adjustable mounting (horizontal) Blank: No cushion rubber G: Cushion rubber S: No cushion rubber, short type 4-contact Model: Door monitor and lock monitors are NOT connected in series internally S: T: U: V: 1NC/1NO + 1NC/1NO 1NC/1NO + 2NC 2NC + 1NC/1NO 2NC + 2NC 5-contact Model E: F: G: H: 2NC/1NO + 1NC/1NO 2NC/1NO + 2NC 3NC + 1NC/1NO 3NC + 2NC 6-contact Model N: P: Q: R: 2NC/1NO + 2NC/1NO 2NC/1NO + 3NC 3NC + 2NC/1NO 3NC + 3NC 3 Head Material 4-contact Model F: Resin 5- or 6-contact Model (common) F: D: Resin Metal 4 Door Lock and Release A: Mechanical lock/24 VDC solenoid release G: 24 VDC solenoid lock/mechanical release 5 Indicator 4-contact Model Blank: None 5- or 6-contact Model (common) D: 24 VDC (orange LED indicator) 6 Release Key Type 4-contact Model Blank: Standard release key (metal) 5- or 6-contact Model (common) Blank: Special release key (metal) 4: Special release key (resin) (Note: Release keys are provided) 7 Connection Method Blank: Terminal block N: Connector *1 Note: F *1. Connector cables are not included with the connector type and are to be purchased separately. Caution!: For solenoid-to-lock 6-contact models (contact configuration: N,P,Q,R), if a current is detected in the solenoid before the door is closed, the door might remain unlocked. Apply power to the solenoid AFTER the door is closed to ensure proper locking function. For complete specifications and additional models and accessories visit www.omron247.com F-41 D4SL-N Safety Door Switches Ordering (continued) List of Models Release Key Type Wiring method Solenoid voltage/ Lock and Indicator release type Contact configuration (door open/closed detection switch and lock monitor switch contacts) 6-contact Model Insert the built-in switch (N, P, Q or R) into the blank □. 24 VDC (Orange) 5-contact Model Insert the built-in switch (E, F, G or H) into the blank □. Connector 4-contact Model Insert the built-in switch (A, B, C, D, S, T, U or V) into the blank □. 24 VDC (without indicator) Mechanical lock Solenoid release Terminal block 6-contact Model Insert the built-in switch (N, P, Q or R) into the blank □. 24 VDC (Orange) 5-contact Model Insert the built-in switch (E, F, G or H) into the blank □. 4-contact Model Insert the built-in switch (A, B, C, D, S, T, U or V) into the blank □. 24 VDC (without indicator) Standard (metal) 6-contact Model Insert the built-in switch (N, P, Q or R) into the blank □. 24 VDC (Orange) 5-contact Model Insert the built-in switch (E, F, G or H) into the blank □. Connector 24 VDC (without indicator) Terminal block 24 VDC (Orange) Solenoid lock Mechanical release 4-contact Model Insert the built-in switch (A, B, C, D, S, T, U or V) into the blank □. 6-contact Model Insert the built-in switch (N, P, Q or R) into the blank □. 5-contact Model Insert the built-in switch (E, F, G or H) into the blank □. 24 VDC (without indicator) 4-contact Model Insert the built-in switch (A, B, C, D, S, T, U or V) into the blank □. Note: The recommended models for equipment and machinery being exported to Europe are those with an M20 conduit sizes, and for North America, the recommended models are those with a 1/2-14NPT conduit sizes. F-42 For complete specifications and additional models and accessories visit www.omron247.com Conduit size (See Note.) Model G1/2 D4SL-N2□FA-DN 1/2-14NPT D4SL-N3□FA-DN 1/2-14NPT D4SL-N3NFA-DN M20 D4SL-N4□FA-DN G1/2 D4SL-N2□FA-DN 1/2-14NPT D4SL-N3□FA-DN M20 D4SL-N4□FA-DN G1/2 D4SL-N2□FA-N 1/2-14NPT D4SL-N3□FA-N M20 D4SL-N4□FA-N G1/2 D4SL-N2□FA-D 1/2-14NPT D4SL-N3□FA-D 1/2-14NPT D4SL-N3NFA-D 1/2-14NPT D4SL-N3QFA-D M20 D4SL-N4□FA-D G1/2 D4SL-N2□FA-D 1/2-14NPT D4SL-N3□FA-D M20 D4SL-N4□FA-D G1/2 D4SL-N2□FA 1/2-14NPT D4SL-N3□FA M20 D4SL-N4□FA G1/2 D4SL-N2□FG-DN 1/2-14NPT D4SL-N3□FG-DN 1/2-14NPT D4SL-N3NFG-DN M20 D4SL-N4□FG-DN G1/2 D4SL-N2□FG-DN 1/2-14NPT D4SL-N3□FG-DN 1/2-14NPT D4SL-N3HFG-DN M20 D4SL-N4□FG-DN G1/2 D4SL-N2□FG-N 1/2-14NPT D4SL-N3□FG-N M20 D4SL-N4□FG-N G1/2 D4SL-N2□FG-D 1/2-14NPT D4SL-N3□FG-D 1/2-14NPT D4SL-N3NFG-D M20 D4SL-N4□FG-D G1/2 D4SL-N2□FG-D 1/2-14NPT D4SL-N3□FG-D M20 D4SL-N4□FG-D G1/2 D4SL-N2□FG 1/2-14NPT D4SL-N3□FG M20 D4SL-N4□FG D4SL-N Safety Door Switches Ordering (continued) List of Models (continued) Release Key Type Wiring method Solenoid voltage/ Lock and Indicator release type Contact configuration (door open/closed detection switch and lock monitor switch contacts) 6-contact Model Insert the built-in switch (N, P, Q or R) into the blank □. Connector 5-contact Model Insert the built-in switch (E, F, G or H) into the blank □. Mechanical lock Solenoid release Terminal block 6-contact Model Insert the built-in switch (N, P, Q or R) into the blank □. 5-contact Model Insert the built-in switch (E, F, G or H) into the blank □. Special (resin) 24 VDC (Orange) 6-contact Model Insert the built-in switch (N, P, Q or R) into the blank □. Connector Solenoid lock Mechanical release Terminal block 5-contact Model Insert the built-in switch (E, F, G or H) into the blank □. 6-contact Model Insert the built-in switch (N, P, Q or R) into the blank □. 5-contact Model Insert the built-in switch (E, F, G or H) into the blank □. Conduit size (See Note.) Model G1/2 D4SL-N2□FA-D4N 1/2-14NPT D4SL-N3□FA-D4N M20 D4SL-N4□FA-D4N G1/2 D4SL-N2□FA-D4N 1/2-14NPT D4SL-N3□FA-D4N M20 D4SL-N4□FA-D4N G1/2 D4SL-N2□FA-D4 1/2-14NPT D4SL-N3□FA-D4 1/2-14NPT D4SL-N3NFA-D4 M20 D4SL-N4□FA-D4 G1/2 D4SL-N2□FA-D4 1/2-14NPT D4SL-N3□FA-D4 M20 D4SL-N4□FA-D4 G1/2 D4SL-N2□FG-D4N G1/2 D4SL-N2NFG-D4N 1/2-14NPT D4SL-N3□FG-D4N M20 D4SL-N4□FG-D4N G1/2 D4SL-N2□FG-D4N 1/2-14NPT D4SL-N3□FG-D4N M20 D4SL-N4□FG-D4N G1/2 D4SL-N2□FG-D4 1/2-14NPT D4SL-N3□FG-D4 1/2-14NPT D4SL-N3NFG-D4 M20 D4SL-N4□FG-D4 G1/2 D4SL-N2□FG-D4 1/2-14NPT D4SL-N3□FG-D4 M20 D4SL-N4□FG-D4 Note: The recommended models for equipment and machinery being exported to Europe are those with an M20 conduit sizes, and for North America, the recommended models are those with a 1/2-14NPT conduit sizes. F For complete specifications and additional models and accessories visit www.omron247.com F-43 D4SL-N Safety Door Switches Ordering (continued) Operation Keys Type Model Horizontal mounting D4SL-NK1 Horizontal mounting (Short) D4SL-NK1S Vertical mounting (Cushion rubber) D4SL-NK2G Adjustable (Horizontal) D4SL-NK3 Notes: D4SL-NK□□ actuators are compatible with both D4SL & D4SL-N switches D4SL-K□□ actuators are also compatible with both D4SL & D4SL-N switches Horizontal mounting (Cushion rubber) D4SL-NK1G Connector Cables Vertical mounting Type 1m 3m 5m D4SL-NK2 Model D4SL-CN1 D4SL-CN3 D4SL-CN5 Slide Key Type Specifications Weight: Approx. 0.6 kg Mechanical durability: 20,000 operations min. Weight: Approx. 0.1 kg Weight: Approx. 0.7 kg Mechanical durability: 20,000 operations min. F-44 Contents Model Applicable Door Switch Slide Key: 1 (not yet mounted) D4SL-N mounting plate: 1 Door Switch special mounting screws: 3 D4SL-NK1 (operation key): 1 D4SL-NK1 special mounting screws: 2 Lockout keys: 2 Lockout key strap: 1 Caution labels (stickers): 2 sheets (English and Japanese) D4SL-NSK10-LK D4SL-N Inner Lever: 1 D4SL-SK10H * --- Slide Key: 1 (not yet mounted) Inner Lever: 1 D4SL-N mounting plate: 1 Door Switch special mounting screws: 3 D4SL-NK1 (operation key): 1 D4SL-NK1 special mounting screws: 2 Lockout keys: 2 Lockout key strap: 1 Caution labels (stickers): 2 sheets (English and Japanese) D4SL-NSK10-LKH D4SL-N For complete specifications and additional models and accessories visit www.omron247.com Safety Door Switches D4NL S243 Guard Lock Safety-Door Switch • Best-selling guard lock safety-door switch available in several compact, multi-contact models • Selectable Operation Key insertion direction and adjustable mounting ensure installation flexibility • Built-in switches with multiple-contact construction are available • Key holding force of 1,300 N minimum • Can be used for either standard loads or microloads • Lineup includes models with a conduit size of M20 • IP67 degree of protection • Variety of metallic heads available S Specifications Standards and EC Directives UL/CSA (UL 508, CSA C22.2 No. 14) A300 Conforms to the following EC Directives: • Machinery Directive • Low Voltage Directive • EN 1088 • EN 60204-1 • GS-ET-19 Rated voltage Carry current 120 VAC Rated voltage Carry current Standard TÜV SÜD EN 60947-5-1 (certified direct opening) Consult your representative for details. UL *1 UL 508, CSA C22.2 No.14 E76675 CQC (CCC) GB14048.5 2003010305064267 Item 2005-196 Rated operating voltage (100% ED) File No. 125 VDC 250 VDC 2.5 A Type 3 Current (A) 7,200 720 Volt-amperes (VA) Make Break 0.55 0.55 0.27 0.27 24 VDC 24 VDC Current consumption +10% -15% Approx. 200 mA Insulation Class Certified Standard Ratings Make Break 69 69 110 VAC 230 VAC 110 VAC ±10% 230 VAC ±10% Approx. 50 mA Approx. 30 mA F Class F (130°C max.) Indicator Characteristics TÜV (EN 60947-5-1), CCC (GB14048.5) Utilization category 6 30 Break Solenoid Coil Characteristics *1. Certification for CSA C22.2 No. 14 is certified by the UL mark. *2. Only certain models have been certified. Item 60 Make Q300 Certification body EN60947-5-1 Volt-amperes (VA) Break 10 A 240 VAC Certified Standards KOSHA *2 Current (A) Make AC-15 DC-13 Rated operating current (Ie) 3A 0.27 A Rated operating voltage (Ue) 240 V 250 V Note: Use a 10 A fuse type gI or gG that conforms to IEC 60269 as a shortcircuit protection device. This fuse is not built into the Switch. Item Type Rated voltage Current consumption Color (LED) For complete specifications and additional models and accessories visit www.omron247.com LED 10 to 115 VAC/VDC Approx. 1 mA Orange F-45 D4NL Safety Door Switches Connections Contact Form Indicates conditions where the Key is inserted and the lock is applied. Terminals 12 and 41 are connected internally (as per GS-ET-19). Model Contact (door open/closed detection and lock monitor) Contact form Door open/ Lock closed monitor detection Door open/ closed detection D4NL-□AF□-□ 1NC/1NO + 1NC/1NO Lock monitor Zb Zb 11 12 41 42 33 34 53 54 Operating pattern Remarks Lock position 11-42 33-34 53-54 ON Stroke Operation Key insertion completion position Extraction completion position Lock position Door open/ closed detection D4NL-□BF□-□ 1NC/1NO + 2NC 11 Zb Lock monitor 12 41 34 51 Zb 42 11-42 33-34 51-52 ON 52 Operation Key insertion completion position Extraction completion position Lock position Door open/ closed detection D4NL-□CF□-□ 2NC + 1NC/1NO 11 Zb 31 Lock monitor Zb 12 41 42 32 53 54 11-42 31-32 53-54 ON Stroke Operation Key insertion completion position Extraction completion position Lock position Door open/ closed detection D4NL-□DF□-□ 2NC + 2NC Lock monitor Zb Zb 11 12 41 42 31 32 51 52 11-42 31-32 51-52 ON Extraction completion position Lock position D4NL-□EF□-□ 2NC/1NO + 1NC/1NO Door open/ closed detection Lock monitor Zb Zb 11 12 41 42 21 22 53 54 33 34 11-42 21-22 33-34 53-54 ON Extraction completion position Lock position D4NL-□FF□-□ 2NC/1NO + 2NC Door open/ closed detection Lock monitor Zb Zb 11 12 41 42 21 22 51 52 33 34 11-42 21-22 33-34 51-52 ON Extraction completion position Lock position Door open/ closed detection D4NL-□GF□-□ 3NC + 1NC/1NO Lock monitor Zb Zb 11 12 41 42 21 22 53 54 31 11-42 21-22 31-32 53-54 ON 32 D4NL-□HF□-□ F-46 3NC + 2NC Lock monitor Zb Zb 11 12 41 42 21 22 51 52 31 32 Extraction completion position Only NC contacts 11-12, 21-22, and 31-32 have a certified direct opening mechanism. The terminals 11-42, 21-22, 31-32, and 51-52 can be used as unlike poles. 11-42 21-22 31-32 51-52 ON Stroke Operation Key insertion completion position Only NC contacts 11-12, 21-22, and 31-32 have a certified direct opening mechanism. Extraction completion position Lock position Door open/ closed detection Only NC contacts 11-12 and 21-22 have a certified direct opening mechanism. The terminals 11-42, 21-22, 31-32, and 53-54 can be used as unlike poles. Stroke Operation Key insertion completion position Only NC contacts 11-12 and 21-22 have a certified direct opening mechanism. The terminals 11-42, 21-22, 33-34, and 51-52 can be used as unlike poles. Stroke Operation Key insertion completion position The terminals 11-42, 31-32, and 53-54 can be used as unlike poles. Only NC contacts 11-12 and 31-32 have a certified direct opening mechanism. The terminals 11-42, 21-22, 33-34, and 53-54 can be used as unlike poles. Stroke Operation Key insertion completion position Only NC contacts 11-12 and 31-32 have a certified direct opening mechanism. The terminals 11-42, 31-32, and 51-52 can be used as unlike poles. Stroke Operation Key insertion completion position Only NC contacts 11-12 have a certified direct opening mechanism. The terminals 11-42, 33-34, and 51-52 can be used as unlike poles. Stroke 33 Only NC contacts 11-12 have a certified direct opening mechanism. The terminals 11-42, 33-34, and 53-54 can be used as unlike poles. For complete specifications and additional models and accessories visit www.omron247.com D4NL Safety Door Switches Dimensions and Operating Characteristics (mm) Switches D4NL-□□□□-B Red 15.5 30.5 8 Pre-travel distance Black Four, head mounting screws Operation Key 15.3 29 Three, 4.3-dia. holes 10.0 6.5 4 Dummy cap Indicator 28.5 4.4 UNLOCK 6.5 32±0.2 (13.3) (95) (32.3) 55±0.2 LOCK 29 (55.8) 59 0.5 Five, cover mounting screws Operating characteristics D4NL-□□□□BS Key insertion force Key extraction force 15 N max. 30 N max. Pre-travel distance 9 mm max. Movement before being locked 3 mm min. (3) 4 (30.7) 0.5 5 6.5 Cap screw (57.9) 79±0.2 35.5 4.5 (15.3) 29 (88.5) Conduit cap Release key (10) UNLOCK LOCK Conduit opening D4NL-□□□□-B4 Red 15.5 30.5 8 Pre-travel distance Black Four, head mounting screws Operation Key 15.3 Three, 4.3-dia. holes 10.0 29 6.5 4 Dummy cap Indicator 28.5 4.4 UNLOCK 6.5 (13.3) (55.8) 59 0.5 Five, cover mounting screws 35.5 5 (57.9) 79±0.2 Key insertion force Key extraction force 15 N max. 30 N max. Pre-travel distance 9 mm max. Movement before being locked 3 mm min. 4 6.5 Cap screw 4.5 (15.3) 29 F (88.5) Releasing tool Release key (provided) 8 D4NL-□□□□B4 (3) (30.7) 0.5 M8 hexagonal material or equivalent (95) (32.3) 55±0.2 LOCK 29 32±0.2 Operating characteristics Conduit cap 10.5 21 (10) UNLOCK LOCK Conduit opening Notes: 1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. 2. There are fluctuations in the contact ON/OFF timing for Switches with multiple poles (2NC, 2NC/1NO, or 3NC). Confirm performance before application. For complete specifications and additional models and accessories visit www.omron247.com F-47 D4NL Safety Door Switches Dimensions and Operating Characteristics (continued) D4NL-□□□□-BS 15.5 30.5 (mm) 8 Pre-travel distance Red Black Four, head mounting screws Operation Key Three, 4.3-dia. holes 15.3 10.0 29 6.5 Operating characteristics 4 Release key Indicator 28.5 4.4 UNLOCK 6.5 (13.3) LOCK 29 (31.5) (55.8) 59 0.5 Five, cover mounting screws 32±0.2 (95) (32.3) 55±0.2 (3) 5 15 N max. 30 N max. Pre-travel distance 9 mm max. Movement before being locked 3 mm min. 6.5 Cap screw (57.9) 79±0.2 35.5 Key insertion force Key extraction force 4 (30.7) 0.5 D4NL-□□□□BS (15.3) 4.5 29 (88.5) Dummy cap Conduit cap UNLOCK LOCK Conduit opening D4NL-□□□□-B4S 15.5 30.5 8 Pre-travel distance Four, head mounting screws Operation Key Three, 4.3-dia. holes 15.3 Red 10.0 Black 29 6.5 4 Release key Indicator 28.5 4.4 UNLOCK 6.5 LOCK 29 (31.5) (55.8) Five, cover mounting screws 59 0.5 (3) 4 6.5 Cap screw (57.9) 79±0.2 5 Releasing tool Dummy (provided) cap 8 (95) (32.3) 55±0.2 (30.7) 0.5 35.5 M8 hexagonal material or equivalent (13.3) 32±0.2 (15.3) 4.5 29 (88.5) Conduit cap Operating characteristics D4NL-□□□□B4S Key insertion force Key extraction force 15 N max. 30 N max. Pre-travel distance 9 mm max. Movement before being locked 3 mm min. Notes: 1. Unless otherwise specified, a tolerance of ±0.4 mm applies to all dimensions. 2. There are fluctuations in the contact ON/OFF timing for Switches with multiple poles (2NC, 2NC/1NO, or 3NC). Confirm performance before application. 10.5 UNLOCK 21 LOCK Conduit opening Operation Keys D4DS-K1 17.5 D4DS-K3 28 13 7 30 14 28 8 dia. 4 4.5 dia. 4.3 15 13 13 7 30 2 30 6 7 13 2 4.3 F-48 D4DS-K5 10.5 28 56 2 6.3 9 40 20° Black Four, 2.15R D4DS-K2 Angle adjustment bolt 9 dia. 15 20.9 28 17 15 15 15° 43 7 Four, 2.15R Mounting Holes (Enlargement) 24.6 22.5 4 30 41 13 Black 18° For complete specifications and additional models and accessories visit www.omron247.com 8 55 41 6.5 18 (7) 4.5 43 D4NL Safety Door Switches Dimensions and Operating Characteristics (continued) (mm) With Operating Key Inserted D4NL + D4DS-K1 (with Front-inserted Operation Key) D4NL + D4DS-K1 (with Top-inserted Operation Key) Red Red Black 44 min 46.5 max Key insertion position Vertical insertion radius: R ≥ 200 Black Horizontal insertion radius: R ≥ 200 Center tolerance of key hole: ± 1 (30.5) (8) 49.5 min 52.0 max Key insertion position (36) 15 Center tolerance of key hole: ± 1 Vertical insertion radius: R ≥ 200 44 min 46.5 max Key insertion position Horizontal insertion radius: R ≥ 200 (30.5) (28.5) Center tolerance of key hole: ± 1 Center tolerance of key hole: ± 1 15 49.5 min 52.0 max Key insertion position (36) D4NL + D4DS-K2 (with Front-inserted Operation Key) Red Black 40 min 42.5 max Key insertion position D4NL + D4DS-K2 (with Top-inserted Operation Key) Horizontal insertion radius: R ≥ 200 Red Vertical insertion radius: R ≥ 200 Black (30.5) Center tolerance of key hole: ± 1 15 Center tolerance of key hole: ± 1 (8) (6) 45.5 min 48.0 max Key insertion position (36) F Vertical insertion radius: R ≥ 200 40 min 42.5 max Key insertion position (30.5) (6) (22.5) Horizontal insertion radius: R ≥ 200 Center tolerance of key hole: ± 1 Center tolerance of key hole: ± 1 (28.5) 15 45.5 min 48.0 max Key insertion position (36) For complete specifications and additional models and accessories visit www.omron247.com F-49 D4NL Safety Door Switches Dimensions and Operating Characteristics (continued) D4NL + D4DS-K3 (with Front-inserted Operation Key) Red (mm) D4NL + D4DS-K3 (with Top-inserted Operation Key) 45 min 47.5 max Key insertion position Horizontal insertion radius: R ≥ 50 Black (30.5) Red Vertical insertion radius: R ≥ 200 Black Center tolerance of key hole: ± 1 (40) Center tolerance of key hole: ± 1 50.5 min 53.0 max Key insertion position (8) (36) Vertical insertion radius: R ≥ 200 45 min 47.5 max Key insertion position (30.5) Center tolerance of key hole: ± 1 Center (28.5) tolerance of key hole: ± 1 Horizontal insertion radius: R ≥ 50 40 50.5 min 53.0 max Key insertion position (36) D4NL + D4DS-K5 (with Front-inserted Operation Key) Red Black 51.9 min 54.4 max Key insertion position (30.5) (41 or 43) 55 Center tolerance of key hole: ± 1 20.9 Horizontal insertion radius: R ≥ 50 Vertical insertion radius: R ≥ 50 51.9 min 54.4 max Key insertion position D4NL + D4DS-K5 (with Top-inserted Operation Key) Red Center tolerance of key hole: ± 1 Black (8) Horizontal insertion radius: R ≥ 50 57.4 min 59.9 max Key insertion position (36) (30.5) Center tolerance of key hole: ± 1 Center tolerance of key hole: ± 1 (28.5) M20-NPT Adapter 57.4 min 59.9 max Key insertion position (36) F-50 For complete specifications and additional models and accessories visit www.omron247.com 43±0.1 Horizontal insertion radius: R ≥ 50 D4NL Safety Door Switches Application Examples G9SA-321-T□ (24 VAC/VDC) + D4NL-□A□A-□, -□A□B-□, -□A□C-□ (Mechanical Lock Type) Circuit Diagram (Manual Reset) Lock release signal KM1 KM2 S2 S4 42 54 41 53 12 34 11 33 S1: Safety Limit Switch with direct opening mechanism (D4B-N, D4N, D4F) S2: Guard Lock Safety-door Switch S3: Reset switch S4: Lock release switch KM1 and KM2: Magnetic Contactor M: 3-phase motor PLC PLC Guard S1 Feedback loop OPEN KM1 S3 KM2 Stop signal A1 A2 T11 T12 T31 T32 13 23 33 43 53 61 1 TH a K1 K2 K3 SA a K1 b K2 K4 3 4 K3 OffDelay Timer K4 Control Circuit b 2 K1 5 K2 JP 1 2 3 4 5 6 6 PE T21 T23 T22 A 14 24 34 44 54 62 B KM1 KM2 Guard opens Timing Chart Limit switch S1 Guard Lock Safety-door Switch S2 Lock release signal Operation instruction Motor controller KM1 S4 F Guard can be opened KM2 Stop signal Reset switch S3 K1 and K2 (NC) K1 and K2 (NO) K3 and K4 (NC) K3 and K4 (NO) KM1 and KM2 (NC) KM1 and KM2 (NO) M Note: The above example circuit is for Category 3. Operation instruction Motor rotation OFF-delay time For complete specifications and additional models and accessories visit www.omron247.com F-51 D4NL Safety Door Switches Ordering Model Number Structure Switch Operation Key D4NL – □ □ □ □ – □ □ □– □ 1 2 3 4 5 6 7 8 1 Conduit Size D4DS-K □ 1 1 Operation Key Type 1: Pg13.5 2: G1/2 4: M20 2 Built-in Switch (with Door Open/Closed Detection Switch and Lock Monitor Switch Contacts) A: 1NC/1NO (slow-action contacts) + 1NC/1NO (slow-action contacts) B: 1NC/1NO (slow-action contacts) + 2NC (slow-action contacts) C: 2NC (slow-action contacts) + 1NC/1NO (slow-action contacts) D: 2NC (slow-action contacts) + 2NC (slow-action contacts) E: 2NC/1NO (slow-action contacts) + 1NC/1NO (slow-action contacts) F: 2NC/1NO (slow-action contacts) + 2NC (slow-action contacts) G: 3NC (slow-action contacts) + 1NC/1NO (slow-action contacts) H: 3NC (slow-action contacts) + 2NC (slow-action contacts) 1: 2: 3: 5: Horizontal mounting Vertical mounting Adjustable mounting (horizontal) Adjustable mounting (horizontal/vertical) Type Horizontal mounting Horizontal mounting D4DS-K1 Vertical mounting Vertical mounting D4DS-K2 3 Head Mounting Direction and Material F: Four mounting directions possible (Front-side mounting at shipping)/plastic The head can be D: Four mounting directions possible (Front-side mounting shipping)/metal mounted in 4atdirections. AdjustableAdjustable mountingmounting (horizontal) (Horizontal) 4 Door Lock and Release A: B: G: H: Mechanical lock/24 VDC solenoid release Mechanical lock/110 VAC solenoid release* 24 VDC solenoid lock/mechanical release 110 VAC solenoid lock/mechanical release* 7 Release Key Position Blank: Bottom S: Front 8 M20-to-NPT Adapter Special Release Key Type Special Release Key for D4GL, D4JL, D4NL, and D4SL Switches Blank: Adapter is not included NPT: Adapter is included * 110 VAC version is not available for -4□-NPT models. F-52 D4DS-K3 D4DS-K5 B: 10 to 115 VAC/VDC (orange LED indicator) Blank: Standard 4: Special release key Back-mounting is also Adjustable mounting Adjustable mounting (Horizontal/Vertical) (horizontal/vertical) 5 Indicator 6 Release Key Type Model For complete specifications and additional models and accessories visit www.omron247.com Two conduits (horizontal and vertica Model D4NL-RK Special release key D4NL Safety Door Switches Ordering (continued) List of Models Switches with direct opening mechanisms (Operation Keys are sold separately) Head material Release Release key key type position Solenoid voltage/ indicator Contact configuration (door open/closed detection switch and Lock and release lock monitor switch types contacts) (slow-action) Certified direct opening NC contact 1NC/1NO+1NC/1NO 1NC/1NO+2NC 2NC+1NC/1NO Mechanical lock Solenoid release 2NC+2NC 2NC/1NO+1NC/1NO 2NC/1NO+2NC 3NC+1NC/1NO Plastic Bottom Standard 3NC+2NC Solenoid: 24 VDC Orange LED: 10 to 115 VAC/VDC 1NC/1NO+1NC/1NO 1NC/1NO+2NC 2NC+1NC/1NO Solenoid lock Mechanical release 2NC+2NC 2NC/1NO+1NC/1NO 2NC/1NO+2NC 3NC+1NC/1NO 3NC+2NC Conduit opening Model M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor D4NL-4AFA-B D4NL-4AFA-B-NPT D4NL-4BFA-B D4NL-4BFA-B-NPT D4NL-4CFA-B D4NL-4CFA-B-NPT D4NL-4DFA-B D4NL-4DFA-B-NPT D4NL-4EFA-B D4NL-4EFA-B-NPT D4NL-4FFA-B D4NL-4FFA-B-NPT D4NL-4GFA-B D4NL-4GFA-B-NPT D4NL-4HFA-B D4NL-4HFA-B-NPT D4NL-4AFG-B D4NL-4AFG-B-NPT D4NL-4BFG-B D4NL-4BFG-B-NPT D4NL-4CFG-B D4NL-4CFG-B-NPT D4NL-4DFG-B D4NL-4DFG-B-NPT D4NL-4EFG-B D4NL-4EFG-B-NPT D4NL-4FFG-B F D4NL-4FFG-B-NPT D4NL-4GFG-B D4NL-4GFG-B-NPT D4NL-4HFG-B D4NL-4HFG-B-NPT (Continued on next page) For complete specifications and additional models and accessories visit www.omron247.com F-53 D4NL Safety Door Switches Ordering (continued) List of Models (continued) Switches with direct opening mechanisms (Operation Keys are sold separately) Head material Release Release key key type position Solenoid voltage/ indicator Contact configuration (door open/closed detection switch and Lock and release lock monitor switch types contacts) (slow-action) Certified direct opening NC contact 1NC/1NO+1NC/1NO 1NC/1NO+2NC 2NC+1NC/1NO Mechanical lock Solenoid release 2NC+2NC 2NC/1NO+1NC/1NO 2NC/1NO+2NC 3NC+1NC/1NO 3NC+2NC Plastic 1NC/1NO+1NC/1NO Bottom Special release key Solenoid: 24 VDC Orange LED: 10 to 115 VAC/VDC 1NC/1NO+2NC 2NC+1NC/1NO Solenoid lock Mechanical release 2NC+2NC 2NC/1NO+1NC/1NO 2NC/1NO+2NC 3NC+1NC/1NO 3NC+2NC Mechanical lock Solenoid release Metal Solenoid lock Mechanical release 2NC/1NO+1NC/1NO 3NC+1NC/1NO 2NC/1NO+1NC/1NO 3NC+1NC/1NO Conduit opening Model M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 M20 with 1/2” NPT adaptor M20 with 1/2” NPT adaptor M20 with 1/2” NPT adaptor M20 with 1/2” NPT adaptor M20 with 1/2” NPT adaptor D4NL-4AFA-B4 Note: Consult factor for models with Korean S-mark certification. F-54 For complete specifications and additional models and accessories visit www.omron247.com D4NL-4AFA-B4-NPT D4NL-4BFA-B4 D4NL-4BFA-B4-NPT D4NL-4CFA-B4 D4NL-4CFA-B4-NPT D4NL-4DFA-B4 D4NL-4DFA-B4-NPT D4NL-4EFA-B4 D4NL-4EFA-B4-NPT D4NL-4FFA-B4 D4NL-4FFA-B4-NPT D4NL-4GFA-B4 D4NL-4GFA-B4-NPT D4NL-4HFA-B4 D4NL-4HFA-B4-NPT D4NL-4AFG-B4 D4NL-4AFG-B4-NPT D4NL-4BFG-B4 D4NL-4BFG-B4-NPT D4NL-4CFG-B4 D4NL-4CFG-B4-NPT D4NL-4DFG-B4 D4NL-4DFG-B4-NPT D4NL-4EFG-B4 D4NL-4EFG-B4-NPT D4NL-4FFG-B4 D4NL-4FFG-B4-NPT D4NL-4GFG-B4 D4NL-4GFG-B4-NPT D4NL-4HFG-B4 D4NL-4HFG-B4-NPTt D4NL-4EDA-B4-NPT D4NL-4GDA-B4-NPT D4NL-4EDG-B4-NPT D4NL-4GDG-B4-NPT Safety Door Switches TL4019 S256 Safety Interlock Switch with Guard Door Locking • High locking force of 1,200 N (270 lb.) locks guard door shut until machine is safe to enter • IP67 (NEMA 6) enclosure enables the TL4019 to withstand water washdown • Door and lock monitoring—the TL4019 has a total of 4 contacts: 2 N/C safety + 1 contact for door position monitoring + 1 contact for lock monitoring • Rear manual release—allows unlocking of switch from inside of guarded area per ANSI/RIA R15.06 • Narrow profile enables mounting to 2 in. square tubing or in applications with space restrictions • Rotatable head—the rotatable head of the TL4019 provides 8 actuator entry positions to satisfy most installation requirements • Optional key release—this option on power-to-unlock models allows manual unlocking of the guard door • Optional slide bolt with integral door handle aids installation on sliding and swinging guard doors R C Specifications Electrical Safety Contacts: Auxiliary Contacts: All Models Switching Ability AC: 230 V – 4 A DC: 24 V – 4 A Silver alloy with gold flash 24 V 1 mA 24 VAC/DC or 110 VAC (all -15% / +10%) 8W 100% duty Safety Contact Material: Minimum Current: Solenoid Supply Voltage: Solenoid Power: Solenoid Rating: Mechanical Mounting: Mounting Hardware: Min Operating Radius: TL4019-1 & -2 2 N/C 2 N/O TL4019-3 & -4 2 N/C 1 N/O + 1 N/O 1 N/O + 1 N/C 1 N/C + 1 N/O TL4019-5 1 N/C 1 N/C + 1 N/O Any position 4 x M5 screws (not supplied) Approximately 100 mm (3.9 in.) with flex actuators Approximately 1000 mm (39 in.) with flat and 90-degree actuators 1200 N (270 lb.) 20 m/min. Reinforced thermoplastic Stainless steel 3 x M20 conduit with 0.5 in. NPT adapter 500 g (17 oz.) Red 1 x 106 minimum Max Holding Force: Max Actuation Speed: Case Material: Actuator Material: Wiring Entry: Weight: Color: Mechanical Life: Environmental Protection: IP67 (NEMA 6) Operating Temperature: -20 to 55°C (-4 to 131°F) Cleaning: Water washdown Compliance Standards: EN60947-5-1, EN1088, EN ISO 13849-1 Approvals/Listings: CE marked for all applicable directives, UL and C-UL, DGUV Specifications are subject to change without notice. Note: The safety contacts of the STI switches are described as normally closed (N/C)— i.e., with the guard closed, actuator in place, and the machine able to be started. For complete specifications and additional models and accessories visit www.omron247.com US Conforms to EN60947-5-1, EN1088, EN ISO 13849-1 UL and C-UL listed DGUV approved F F-55 TL4019 Safety Door Switches Operation Optional Slide Bolts • Allows easy installation of switch on machine guards • Actuator included (order switch separately) Metal Slide Bolt • Integral handle included • Metal is ideal for heavy doors; plastic is suitable for smaller and lighter doors • Slotted hole in bolt permits attaching multiple padlocks • Yellow color for easy recognition Plastic Slide Bolt Alignment Guide Flat Actuator 90-Degree Actuator Optional Rear Release Optional stainless steel alignment guide aids actuator entry and is easily installed. Available with and without rubber bushings. Available with and without rubber bushings. • Allows manual rear release of a locked switch from inside a guarded area per ANSI/RIA R15.06 • May be installed on switch in conjunction with or without the use of a slide bolt • Must use with Rear Release Switch Models only Optional Key Release Flexible 1 Actuator Flexible 2 Actuator A key release unit is easily attached to the TL4019 to provide emergency override of the switch locking mechanism by a qualified, responsible person. 15 degree flexibility may be adjusted with the set screw. 15 degree flexibility may be adjusted with the set screw. Rear Release Actuator (Included with Rear Release Switches) Rear Release T-Handle (Order separately) F-56 Optional SLD Series Optional LED Lid Kit Optional switch locking devices are available. See accessories section for details. Provides red and green LED indicators with user-configured operation. For complete specifications and additional models and accessories visit www.omron247.com Optional Interior Lever Kit Use with metal rear release slide bolts. TL4019 Safety Door Switches Operation (continued) Contact Arrangements With Unlock Request Contact With Door Contact 1UR 1WD 2WD 3WD 1 positively driven N/C contact as door unlock request contact 1 positively driven N/C contact + 1 N/O (without door contact) Actuator Completely Inserted. Closed Actuator Removed. Unlocked Request 2 positively driven N/C contacts + 1 N/O + 1 N/O as door contact 2 positively driven N/C contacts + 1 N/O + 1 N/C as door contact 2 positively driven N/C contacts + 1 N/C + 1 N/O as door contact Actuator Removed Actuator Inserted Locked Unlocked E1 E2 E1 E2 E1 E2 31 32 31 32 31 32 21 22 21 22 21 22 13 14 13 14 13 14 E1 E2 2 positively driven N/C contacts + 2 N/O Locked Actuator Removed Actuator Inserted Unlocked E1 E2 E1 E2 E1 E2 1UR Without Door Contact 1ND E1 E2 E1 E2 41 42 41 42 41 42 33 34 33 34 33 34 21 22 21 22 21 22 13 14 13 14 13 14 41 42 41 42 41 42 33 34 33 34 33 34 21 22 21 22 21 22 11 12 11 12 11 12 41 42 41 42 41 42 41 42 41 42 41 42 33 34 33 34 33 34 31 32 31 32 31 32 21 22 21 22 21 22 21 22 21 22 21 22 13 14 13 14 13 14 13 14 13 14 13 14 1ND For complete specifications and additional models and accessories visit www.omron247.com 1WD 2WD 3WD F F-57 TL4019 Applications Typical applications are on sliding guard doors and swinging guard doors that must remain locked until a signal is applied to the internal solenoid that unlocks the guard door. a wiring example of the TL4019 switch with a ✎ For SR209AD delayed output safety monitoring relay see “Common Circuit Examples” in the Expert Area Section of this catalog. Application Monitoring Units SR223SMT Timer Unit Used with the TL4019 for machines with constant overrun. Gives a timed delay to the lock/release signal. Failsafe and adjustable to a range of times from 1.0 seconds up to 31 seconds. F-58 SR125SMS45 Stop Motion Sensing Unit Used with the TL4019 for machines with inconstant or variable overrun. Senses back EMF of AC or DC motors. Failsafe and adjustable to a range of 0.01 V to 0.10 V. Safety Monitoring Relay Units Safety monitoring relays ensure a maximum level of safety by monitoring all wiring in the safety circuit, including switches and contactors. Any fault and the power to the machine is switched off. A variety of safety monitoring relay units are available. For complete specifications and additional models and accessories visit www.omron247.com Safety Door Switches TL4019 Safety Door Switches Dimensions (mm/in.) TL4019 Optional Metal Slide Bolt for TL4019 h 31 1.22 3.5 0.14 20 0.79 Travel Travel 18 0.71 30 For 1.18 Screw M6 V 35 43 1.38 1.69 192 7.56 42 60 1.65 2.36 76 3 Mechanical unlocking screw M20 (3x) 14 0.55 35 1.38 Adjusting screw safeguarded For Screw M6 171.5 6.75 Mechanical unlocking mechanism (except TL4019-5) 144 5.67 Slot provided for rear release model Optional slide bolt interior kit PN 44534-8050 must be ordered separately 144 5.67 283 11.14 Overtravel Flat Actuator 16 0.63 30 1.18 40 1.57 All non-overtravel actuators 30 1.18 35 1.38 58 2.28 88 3.46 3 0.12 35 1.38 20 0.79 15 0.59 3 0.12 5.5 0.22 For Screw M6 Overtravel 90-Degree Actuator M5 (4x) 16 8 0.63 0.31 47 1.85 33 10 1.3 0.39 5.5 0.22 69 2.72 20 0.8 Min. door radius 1000 39.4 Guard frame 40 40 X 1.57 1.57 30 1.18 305 12 19.5 0.77 40 1.57 110 4.33 20 0.79 For Screw M6 0.3 0.012 For M5 > 35 1.38 ISO 1207 (DIN 84) ISO 4762 (DIN 912) 15 0.59 15 0.59 40 1.57 58 2.28 18 0.7 62 2.44 Door hung on right ✎ 48 1.89 135 5.31 See website for the optional Plastic Slide Bolt Dimensions Min. door radius 1000 39.4 Flexible 1 Actuator 50 1.97 40 1.575 14 0.55 29 4 1.14 0.16 Min. door radius 100 3.94 33.2 1.31 50 1.97 40 1.575 R> 100 3.94 Adjustment Screw Ø5.5 0.216 Adjustment Screw 40 1.57 20 0.79 R> 90 3.54 Adjustment Screw Adjustment Screw 8 0.315 26 1.02 30 1.2 35 1.38 Min. door radius 90 3.54 16 0.63 35 1.38 23 0.91 28 +7 1.1 +0.28 F Flexible 2 Actuator 16 0.63 54 2.13 Ø5.3 0.21 19 0.75 8 0.315 18 0.71 10 0.39 28 +7 1.1 +0.28 For complete specifications and additional models and accessories visit www.omron247.com 35 1.38 16 0.63 F-59 TL4019 Safety Door Switches Ordering Model Power to Lock (without door contact) TL4019-20241TM (flat actuator) TL4019-20241SM (90-degree actuator) TL4019-20241F2M (flex 2 actuator) TL4019-20241F1M (flex 1 actuator) TL4019-21101TM (flat actuator) TL4019-21101SM (90-degree actuator) TL4019-21101F2M (flex 2 actuator) TL4019-21101F1M (flex 1 actuator) Power to Lock (with door contact) TL4019-40241TM (flat actuator) TL4019-40241SM (90-degree actuator) TL4019-40241F2M (flex 2 actuator) TL4019-40241F1M (flex 1 actuator) TL4019-41101TM (flat actuator) TL4019-41101SM (90-degree actuator) TL4019-41101F2M (flex 2 actuator) TL4019-41101F1M (flex 1 actuator) TL4019-40242TM (flat actuator) TL4019-40242SM (90-degree actuator) TL4019-40242F2M (flex 2 actuator) TL4019-40242F1M (flex 1 actuator) TL4019-41102TM (flat actuator) TL4019-41102SM (90-degree actuator) TL4019-41102F2M (flex 2 actuator) TL4019-41102F1M (flex 1 actuator) TL4019-40243TM (flat actuator) TL4019-40243SM (90-degree actuator) TL4019-40243F2M (flex 2 actuator) TL4019-40243F1M (flex 1 actuator) TL4019-41103TM (flat actuator) TL4019-41103SM (90-degree actuator) TL4019-41103F2M (flex 2 actuator) TL4019-41103F1M (flex 1 actuator) Power to Unlock (without door contact) TL4019-10241TM (flat actuator) TL4019-10241SM (90-degree actuator) TL4019-10241F2M (flex 2 actuator) TL4019-10241F1M (flex 1 actuator) TL4019-11101TM (flat actuator) TL4019-11101SM (90-degree actuator) TL4019-11101F2M (flex 2 actuator) TL4019-11101F1M (flex 1 actuator) TL4019-10241SKM w/key (90-degree actuator) TL4019-11101SKM w/key (90-degree actuator) Power to Unlock (with door contact) TL4019-30241TM (flat actuator) TL4019-30241SM (90-degree actuator) TL4019-30241F2M (flex 2 actuator) TL4019-30241F1M (flex 1 actuator) TL4019-31101TM (flat actuator) TL4019-31101SM (90-degree actuator) TL4019-31101F2M (flex 2 actuator) TL4019-31101F1M (flex 1 actuator) TL4019-30242TM (flat actuator) TL4019-30242SM (90-degree actuator) TL4019-30242F2M (flex 2 actuator) TL4019-30242F1M (flex 1 actuator) Solenoid Contacts Wiring Entry Part No. 24 VAC/DC 24 VAC/DC 24 VAC/DC 24 VAC/DC 110 VAC 110 VAC 110 VAC 110 VAC 2 N/C + 2 N/O 2 N/C + 2 N/O 2 N/C + 2 N/O 2 N/C + 2 N/O 2 N/C + 2 N/O 2 N/C + 2 N/O 2 N/C + 2 N/O 2 N/C + 2 N/O 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 44534-0030 44534-0130 44534-0230 44534-0330 44534-0040 44534-0140 44534-0240 44534-0340 24 VAC/DC 24 VAC/DC 24 VAC/DC 24 VAC/DC 110 VAC 110 VAC 110 VAC 110 VAC 24 VAC/DC 24 VAC/DC 24 VAC/DC 24 VAC/DC 110 VAC 110 VAC 110 VAC 110 VAC 24 VAC/DC 24 VAC/DC 24 VAC/DC 24 VAC/DC 110 VAC 110 VAC 110 VAC 110 VAC 2 N/C + 1 N/O +1 N/O 2 N/C + 1 N/O +1 N/O 2 N/C + 1 N/O +1 N/O 2 N/C + 1 N/O +1 N/O 2 N/C + 1 N/O +1 N/O 2 N/C + 1 N/O +1 N/O 2 N/C + 1 N/O +1 N/O 2 N/C + 1 N/O +1 N/O 2 N/C + 1 N/O +1 N/C 2 N/C + 1 N/O +1 N/C 2 N/C + 1 N/O +1 N/C 2 N/C + 1 N/O +1 N/C 2 N/C + 1 N/O +1 N/C 2 N/C + 1 N/O +1 N/C 2 N/C + 1 N/O +1 N/C 2 N/C + 1 N/O +1 N/C 2 N/C + 1 N/C +1 N/O 2 N/C + 1 N/C +1 N/O 2 N/C + 1 N/C +1 N/O 2 N/C + 1 N/C +1 N/O 2 N/C + 1 N/C +1 N/O 2 N/C + 1 N/C +1 N/O 2 N/C + 1 N/C +1 N/O 2 N/C + 1 N/C +1 N/O 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 44534-0410 44534-0510 44534-0610 44534-1710 44534-0420 44534-0520 44534-0620 44534-1720 44534-0430 44534-0530 44534-0630 44534-1730 44534-0440 44534-0540 44534-0640 44534-1740 44534-0450 44534-0550 44534-0650 44534-1750 44534-0460 44534-0560 44534-0660 44534-1760 24 VAC/DC 24 VAC/DC 24 VAC/DC 24 VAC/DC 110 VAC 110 VAC 110 VAC 110 VAC 24 VAC/DC 110 VAC 2 N/C + 2 N/O 2 N/C + 2 N/O 2 N/C + 2 N/O 2 N/C + 2 N/O 2 N/C + 2 N/O 2 N/C + 2 N/O 2 N/C + 2 N/O 2 N/C + 2 N/O 2 N/C + 2 N/O 2 N/C + 2 N/O 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 44534-0010 44534-0110 44534-0210 44534-0310 44534-0020 44534-0120 44534-0220 44534-0320 44534-1110 44534-1120 24 VAC/DC 24 VAC/DC 24 VAC/DC 24 VAC/DC 110 VAC 110 VAC 110 VAC 110 VAC 24 VAC/DC 24 VAC/DC 24 VAC/DC 24 VAC/DC 2 N/C + 1 N/O +1 N/O 2 N/C + 1 N/O +1 N/O 2 N/C + 1 N/O + 1N/O 2 N/C + 1 N/O + 1N/O 2 N/C + 1 N/O + 1N/O 2 N/C + 1 N/O + 1N/O 2 N/C + 1 N/O + 1N/O 2 N/C + 1 N/O + 1N/O 2 N/C + 1 N/O + 1N/C 2 N/C + 1 N/O + 1N/C 2 N/C + 1 N/O + 1N/C 2 N/C + 1 N/O + 1N/C 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 44534-0050 44534-0150 44534-0250 44534-0350 44534-0060 44534-0160 44534-0260 44534-0360 44534-0070 44534-0170 44534-0270 44534-0370 (Continued on next page) F-60 For complete specifications and additional models and accessories visit www.omron247.com TL4019 Safety Door Switches Ordering (continued) Model TL4019-31102TM (flat actuator) TL4019-31102SM (90-degree actuator) TL4019-31102F2M (flex 2 actuator) TL4019-31102F1M (flex 1 actuator) TL4019-30243TM (flat actuator) TL4019-30243SM (90-degree actuator) TL4019-30243F2M (flex 2 actuator) TL4019-30243F1M (flex 1 actuator) TL4019-31103TM (flat actuator) TL4019-31103SM (90-degree actuator) TL4019-31103F2M (flex 2 actuator) TL4019-31103F1M (flex 1 actuator) TL4019-30241SKM w/key (90-degree actuator) TL4019-31101SKM w/key (90-degree actuator) TL4019-30242SKM w/key (90-degree actuator) TL4019-31102SKM w/key (90-degree actuator) TL4019-30243SKM w/key (90-degree actuator) TL4019-31103SKM w/key (90-degree actuator) Power to Unlock (with unlock request contact) (mechanical unlocking is not available on these switches) TL4019-50241TM (flat actuator) TL4019-50241SM (90-degree actuator) TL4019-50241F2M (flex 2 actuator) TL4019-50241F1M (flex 1 actuator) Switch Only (no actuators or adapters included) Power to Unlock (without door contact) TL4019-10241 TL4019-11101 Power to Unlock (with door contact) TL4019-30241 TL4019-31101 TL4019-30242 TL4019-31102 TL4019-30243 TL4019-31103 Power to Unlock (with unlock request contact) TL4019-50241 Power to Lock (without door contact) TL4019-20241 TL4019-21101 Power to Lock (with door contact) TL4019-40241 TL4019-41101 TL4019-40242 TL4019-41102 TL4019-40243 TL4019-41103 Rear Release (no actuators or adapters included; rear release actuator included; order T-handle separately) Power to Unlock (without door contact) TL4019-10241RR Power to Unlock (with door contact) TL4019-30241RR TL4019-30242RR TL4019-30243RR Power to Lock (without door contact) TL4019-20241RR Power to Lock (with door contact) TL4019-40241RR TL4019-40242RR TL4019-40243RR Solenoid 110 VAC 110 VAC 110 VAC 110 VAC 24 VAC/DC 24 VAC/DC 24 VAC/DC 24 VAC/DC 110 VAC 110 VAC 110 VAC 110 VAC 24 VAC/DC 110 VAC 24 VAC/DC 110 VAC 24 VAC/DC 110 VAC Contacts 2 N/C + 1 N/O + 1N/C 2 N/C + 1 N/O + 1N/C 2 N/C + 1 N/O + 1N/C 2 N/C + 1 N/O + 1N/C 2 N/C + 1 N/C + 1N/O 2 N/C + 1 N/C +1 N/O 2 N/C + 1 N/C +1 N/O 2 N/C + 1 N/C +1 N/O 2 N/C + 1 N/C +1 N/O 2 N/C + 1 N/C +1 N/O 2 N/C + 1 N/C +1 N/O 2 N/C + 1 N/C +1 N/O 2 N/C + 1 N/O +1 N/O 2 N/C + 1 N/O +1 N/O 2 N/C + 1 N/O +1 N/C 2 N/C + 1 N/O +1 N/C 2 N/C + 1 N/C +1 N/O 2 N/C + 1 N/C +1 N/O Wiring Entry 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter Part No. 44534-0080 44534-0180 44534-0280 44534-0380 44534-0090 44534-0190 44534-0290 44534-0390 44534-0400 44534-0500 44534-0600 44534-1700 44534-1150 44534-1160 44534-1170 44534-1180 44534-1190 44534-1500 24 VAC/DC 24 VAC/DC 24 VAC/DC 24 VAC/DC 1 N/C + 1 N/C + 1 N/O 1 N/C + 1 N/C + 1 N/O 1 N/C + 1 N/C + 1 N/O 1 N/C + 1 N/C + 1 N/O 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 3 x M20 with NPT adapter 44534-0470 44534-0570 44534-0670 44534-1770 24 VAC/DC 110 VAC 2 N/C + 2 N/O 2 N/C + 2 N/O 3 x M20 3 x M20 44534-2010 44534-2020 24 VAC/DC 110 VAC 24 VAC/DC 110 VAC 24 VAC/DC 110 VAC 2 N/C + 1 N/O + 1 N/O 2 N/C + 1 N/O + 1 N/O 2 N/C + 1 N/O +1 N/C 2 N/C + 1 N/O +1 N/C 2 N/C + 1 N/C +1 N/O 2 N/C + 1 N/C + 1 N/O 3 x M20 3 x M20 3 x M20 3 x M20 3 x M20 3 x M20 44534-2050 44534-2060 44534-2070 44534-2080 44534-2090 44534-2100 24 VAC/DC 1 N/C + 1 N/C + 1 N/O 3 x M20 44534-2170 24 VAC/DC 110 VAC 2 N/C + 2 N/O 2 N/C + 2 N/O 3 x M20 3 x M20 44534-2030 44534-2040 24 VAC/DC 110 VAC 24 VAC/DC 110 VAC 24 VAC/DC 110 VAC 2 N/C + 1 N/O + 1 N/O 2 N/C + 1 N/O + 1 N/O 2 N/C + 1 N/O +1 N/C 2 N/C + 1 N/O +1 N/C 2 N/C + 1 N/C +1 N/O 2 N/C + 1 N/C +1 N/O 3 x M20 3 x M20 3 x M20 3 x M20 3 x M20 3 x M20 44534-2110 44534-2120 44534-2130 44534-2140 44534-2150 44534-2160 24 VAC/DC 2 N/C + 2 N/O 3 x M20 44534-3010 24 VAC/DC 24 VAC/DC 24 VAC/DC 2 N/C + 1 N/O + 1 N/O 2 N/C + 1 N/O +1 N/C 2 N/C + 1 N/C +1 N/O 3 x M20 3 x M20 3 x M20 44534-3050 44534-3070 44534-3090 24 VAC/DC 2 N/C + 2 N/O 3 x M20 44534-3030 24 VAC/DC 24 VAC/DC 24 VAC/DC 2 N/C + 1 N/O + 1 N/O 2 N/C + 1 N/O +1 N/C 2 N/C + 1 N/C +1 N/O 3 x M20 3 x M20 3 x M20 44534-3110 44534-3130 44534-3150 F (Continued on next page) For complete specifications and additional models and accessories visit www.omron247.com F-61 TL4019 Safety Door Switches Ordering (continued) Accessories Standard Actuators Replacement flat actuator for TL4019 Replacement 90-degree actuator for TL4019 Replacement flex 2 actuator for TL4019 Replacement flex 1 actuator for TL4019 Standard Actuators with Rubber Bushing Replacement flat actuator RB for TL4019 Replacement 90-degree actuator RB for TL4019 Overtravel Actuators Replacement flat actuator OT for TL4019 Replacement 90-degree actuator OT for TL4019 Replacement flex 2 actuator OT for TL4019 Replacement flex 1 actuator OT for TL4019 Overtravel Actuators with Rubber Bushing Replacement flat actuator OTRB for TL4019 Replacement 90-degree actuator OTRB for TL4019 Slide Bolts Bolt for right-hung door for TL4019 with/without rear release (yellow metal) Bolt for left-hung door for TL4019 with/without rear release (yellow metal) Plastic slide bolt for right or left-hung door for TL4019 (yellow) (okay for rear release switches) Slide bolt interior lever kit (use with rear release slide bolts only) Rear release T-handle (use with rear release switches only) Bracket for TL4019 (galvanized) Handle without snap-in (use with 44534-8020 bracket) (galvanized) Handle with snap-in (use with 44534-8020 bracket) (galvanized) Miscellaneous Stainless steel alignment guide for TL4019 (must use with Overtravel Actuator) Latch spring for TL4019 (provides greater retention force for actuator) Lockout bar for TL4019 (prevents insertion of actuator into switch) Key lock release for TL4019 (2 keys included) (Do not use with TL4019-5) Spare keys for key lock above (44534-0802) for TL4019 Spare keys for key lock (44534-0800, no longer available) Unique key lock release for TL4019 (2 unique keys included) (Do not use with TL4019-5) Replacement head for TL4019 LED lid kit (for 24 VAC/DC switches only) F-62 For complete specifications and additional models and accessories visit www.omron247.com Part No. 44534-0700 44534-0710 44534-0720 44534-0730 44534-0740 44534-0750 44534-0701 44534-0711 44534-0721 44534-0731 44534-0741 44534-0751 44534-8130 44534-8140 44534-8070 44534-8050 44534-8060 44534-8020 44534-8000 44534-8010 44534-0780 44534-0760 44534-0770 44534-0802 44534-0812 44534-0810 44534-0820 44534-0790 44534-0761 Safety Door Switches TL4024 S257 Safety Interlock Switch with Guard Door Locking • High locking force of 1,500 N (337 lb.) locks guard door shut until machine is safe to enter • IP67 (NEMA 6) enclosure withstands water washdown • Door and lock monitoring—the TL4024 has a total of 4 contacts: 2 N/C safety + 1 contact for door position monitoring + 1 contact for lock monitoring • Unlocking is possible with a back load on the door to satisfy the demands of high cycle time applications • Narrow profile enables mounting to 2 in. square tubing or in applications with space restrictions • Rotatable head—the rotatable head provides 8 actuator entry positions to satisfy most installation requirements • Optional key release—this option on power-to-unlock models allows manual unlocking of the guard door • Optional slide bolt with integral door handle aids installation on sliding and swinging guard doors • Two LED (red/green) status indicators on the lid may be wired to suit the application Specifications Electrical Safety Contacts: Auxiliary Contacts: Switching Ability Safety Contact Material: Minimum Current: Solenoid Supply Voltage: Solenoid Power: Solenoid Rating: Mechanical Mounting: Mounting Hardware: Min Operating Radius: Max Holding Force: Max Actuation Speed: Case Material: Actuator Material: Wiring Entry: Weight: Color: Mechanical Life: Environmental Protection: Operating Temperature: Cleaning: Compliance Standards: Approvals/Listings: R C US Conforms to EN60947-5-1, EN1088, EN ISO 13849-1 UL and C-UL listed DGUV approved 2 N/C 1 N/O + 1 N/C 1 N/O + 1 N/O AC: 230 V – 4 A DC: 24 V – 4 A Silver alloy with gold flash 12 V 10 mA, 24 V 1 mA 24 VAC/DC or 110 VAC (all -15% / +10%) 8W 100% duty Any position 4 x M5 screws (not supplied) Approximately 300 mm (12 in.) with 90-degree actuator 1500 N (337 lb.) 20 m/min. Anodized die-cast alloy Stainless steel 3 x 0.5 in. NPT 800 g (28 oz.) Red 1 x 106 minimum IP67 (NEMA 6) -20 to 80°C (-4 to 176°F) Water washdown EN60947-5-1, EN1088, EN ISO 13849-1 CE marked for all applicable directives, UL and C-UL, DGUV For complete specifications and additional models and accessories visit www.omron247.com F Specifications are subject to change without notice. Note: The safety contacts of the STI switches are described as normally closed (N/C)— i.e., with the guard closed, actuator in place, and the machine able to be started. F-63 Safety Door Switches D4JL S247 Guard Lock Safety-Door Switch • Holding force of 3,000 N • Two safety circuits and two monitor contacts provide an array of monitoring patterns. • Standard gold-clad contacts enable use with ordinary loads and microloads. • Models with trapped keys prevent workers from being locked in hazardous work areas. • Models with rear release buttons allow people to unlock the Switch and escape if they are locked into hazardous areas. • IP67 degree of protection Features Plastic Guard Lock Safety-door Switches Rank Among the Strongest in the World A holding force of 3,000 N makes these Switches suitable for large, heavy doors. Models with Trapped Keys OMRON Automation and Safety also offers Trapped Key Switches (on mechanical lock models only). As long as a person has the trapped key when he enters a hazardous area, he does not have to worry about somebody locking the door and trapping him inside. The door can be opened only by supplying power to the solenoid and then turning the trapped key to unlock the D4JL. There are thirty different types of trapped keys available for use in applications with adjacent hazardous areas. Two Safety Circuits and Two Monitor Contacts The D4JL has two safety circuits. It also has two contacts to separately monitor the open/closed status of the door and the status of the lock. Lock Monitor Switch Door Open/Closed Detection Switch 12 41 42 11 51 52 21 64 33 34 Monitoring the open/ closed status of the door 63 Monitoring the door lock To safety circuit To control circuit Models with Rear Release Buttons A Switch with a rear release button allows the door to be unlocked from inside a hazardous area in an emergency. STI also offers Switches with Special Slide Keys. Refer to the D4NS-SK/D4JL-SK for details. F-64 22 To safety circuit For complete specifications and additional models and accessories visit www.omron247.com Rear release button Special slide key D4JL Safety Door Switches Specifications Standards and EC Directives Characteristics Conforms to the following EC Directives: • Machinery Directive • Low Voltage Directive • EN 1088 • EN 60204-1 • GS-ET-19 • CCC Degree of protection *1 Durability *2 Mechanical Electrical Certified Standards IP67 (EN60947-5-1) 1,000,000 operations min. (trapped key: 10,000 operations min., rear release button: 3,000 operations min.) 500,000 operations min. (3 A resistive load at 250 VAC) *3 Operating speed 0.05 to 0.5 m/s Operating frequency 30 operations/minute max. Direct opening force *4 60 N min. (EN60947-5-1) Direct opening travel *4 15 mm min. (EN60947-5-1) Holding force *5 3,000 N min. Contact resistance 25 mΩ max. (per contact) Minimum applicable load *6 1 mA resistive load at 5 VDC (N-level reference value) Certification body Standard TÜV Product Service EN 60947-5-1 (certified direct opening) UL *1 UL 508, CSA C22.2 No.14 Consult your representative for details. CQC (CCC) GB14048.5 2005010305167533 Rated insulation voltage (Ui) 300 V (EN60947-5-1) KOSHA *2 EN60947-5-1 2005-196 Rated frequency 50/60 Hz Protection against electric shock Class II (double insulation) File No. *1. CSA C22.2 No. 14 was certified by UL. *2. Only certain models have been certified. Certified Standard Ratings TÜV (EN 60947-5-1) Item Utilization category AC-15 DC-13 Rated operating current (Ie) 3A 0.27 A Rated operating voltage (Ue) 240 V 250 V Note: Use a 10 A fuse type gI or gG that conforms to IEC 60269 as a shortcircuit protection device. This fuse is not built into the Switch. UL/CSA (UL 508, CSA C22.2 No. 14) Insulation resistance A300 Rated voltage 120 VAC 240 VAC Carry current Current (A) Make 10 A Volt-amperes (VA) Break 60 6 30 3 Make Break 7,200 720 Q300 Rated voltage 125 VDC 250 VDC Carry current 2.5 A Current (A) Volt-amperes (VA) Make Break 0.55 0.55 0.27 0.27 Make Break 69 69 Solenoid Coil Characteristics Item Type 24 VDC Rated operating voltage (100% ED) +10% 24 VDC -15% Current consumption Approx. 200 mA Insulation Class Class F (130°C max.) Indicator Characteristics Item Type Rated voltage Current consumption Color (LED) Pollution degree (operating environment) Between terminals of same polarity Between Impulse terminals of different withstand voltage polarity (EN60947-5-1) Between other terminals and non-current carrying metallic parts. LED 24 VDC 24 VDC Approx. 1 mA Approx. 8 mA Orange Green 3 (EN60947-5-1) 2.5 kV 4 kV 6 kV 100 MΩ min. (at 500 VDC) Contact gap 2 x 2 mm min. Vibration resistance Shock resistance Malfunction 10 to 55 Hz, 0.75 mm single amplitude Destruction 1,000 m/s2 min. Malfunction 80 m/s2­min. Conditional short-circuit current 100 A (EN60947-5-1) *7 Conventional free air thermal current (Ith) 10 A (between terminals 12 and 41), 3 A (between all other terminals) (EN60947-5-1) Ambient operating temperature -10 to +55°C (with no icing) Ambient operating humidity 95% max. Weight Approx. 650 g (D4JL-4NFA-C7-01) Notes: The above values are initial values. *1. The degree of protection is tested using the method specified by the standard (EN60947-5-1). Confirm that sealing properties are sufficient for the operating conditions and environment beforehand. Although the switch box is protected from dust or water penetration, do not use the D4JL in places where foreign material may enter through the key hole on the head, otherwise Switch damage or malfunctioning may occur. *2. The durability is for an ambient temperature of 5 to 35°C and an ambient humidity of 40% to 70%. For further conditions, consult your sales representative. *3. Do not pass a 3 A, 250 VAC load through more than two circuits. *4. These figures are minimum requirements for safe operation. *5. This figure is based on the GS-ET-19 evaluation method. *6. This value will vary with the switching frequency, environment, and reliability level. Confirm that correct operation is possible with the actual load beforehand. *7. Use a 10 A fuse type gI or gG that conforms to IEC 60269 as a shortcircuit protection device. For complete specifications and additional models and accessories visit www.omron247.com F F-65 D4JL Safety Door Switches Connections Contact Forms Indicates conditions where the Key is inserted and the lock is applied. Terminals 42-11 and terminals 52-21 are connected internally (as per BIA GS-ET-19). Model Contact (door open/closed detection and lock monitor) Contact form Door open/ closed detection Lock monitor Lock monitor D4JL-□NF□-□ 2NC/1NO+2NC/1NO Door open/ closed detection 11 12 41 42 51 52 21 22 63 64 33 34 Operating pattern Remarks Lock position 41-12 51-22 33-34 63-64 ON Stroke Operation Key insertion completion position Extraction completion position NC contacts 11-12 and 21-22 have a certified direct opening mechanism ([]). The terminals 41-12, 51-22, 33-34, and 63-64 can be used as unlike poles. Lock position Lock monitor D4JL-□PF□-□ 2NC/1NO+3NC 41 42 Door open/ closed detection 11 12 51 52 21 22 61 62 33 34 41-12 51-22 33-34 61-62 ON Stroke Operation Key insertion completion position Extraction completion position Lock position Lock monitor D4JL-□QF□-□ 3NC+2NC/1NO Door open/ closed detection 41 42 51 52 21 22 63 64 31 32 11 12 41-12 51-22 31-32 63-64 ON Stroke Operation Key insertion completion position Extraction completion position Lock position Lock monitor D4JL-□RF□-□ F-66 3NC+3NC 41 42 51 61 Door open/ closed detection 11 12 52 21 22 62 31 32 41-12 51-22 31-32 61-62 Stroke Operation Key insertion completion position ON Extraction completion position For complete specifications and additional models and accessories visit www.omron247.com NC contacts 11-12 and 21-22 have a certified direct opening mechanism ([]). The terminals 41-12, 51-22, 33-34, and 61-62 can be used as unlike poles. NC contacts 11-12, 21-22 and 31-32 have a certified direct opening mechanism ([]). The terminals 41-12, 51-22, 31-32, and 63-64 can be used as unlike poles. NC contacts 11-12, 21-22, and 31-32 have a certified direct opening mechanism ([]). The terminals 41-12, 51-22, 31-32, and 61-62 can be used as unlike poles. D4JL Safety Door Switches Application Examples G9SA-321-T□ (24 VAC/VDC) + D4JL-□□□A-□□ (Mechanical Lock Models)/Manual Reset Lock release signal Application Example Stopping a Robot on a Conveyor Line KM1 KM2 S2 S4 41 51 42 52 11 21 12 22 Door S1 OPEN D4NH Safety-door Hinge Switches S2 S5 D4JL Guard Lock Safety-door Switches 41 51 42 52 11 21 12 22 Door Feedback loop S1 KM1 OPEN S3 KM2 Stop signal A1 A2 T11 T12 T31 T32 13 23 33 43 53 61 1 TH a K1 K2 K3 a K1 b K2 K4 3 4 K3 SA Off Delay Timer K4 Control Circuit b 2 K1 5 K2 JP 1 2 3 4 5 6 6 PE T21 T23 T22 A B 14 24 34 44 54 62 KM1 KM2 S1: Safety-door Switch with direct opening contact S2: Guard Lock Safety-door Switch S3: Reset switch S4 and S5: Lock release switches KM1 and KM2: Magnetic contactors M: F Operation instruction Motor controller KM1 KM2 3-phase motor Notes: M 1. This circuit conforms to EN954-1 Safety Category 3. 2. When the release button is pressed on rear release models, the solenoid contacts are turned OFF. 3. With Trapped Key Models, the door will not lock when it is closed with the trapped key removed. For complete specifications and additional models and accessories visit www.omron247.com F-67 D4JL Safety Door Switches Dimensions and Operating Characteristics (mm) Dimensions and Operating Characteristics Switches Head cap D4JL-□□F□-C5 D4JL-□□F□-D5 Black 7.5 10 0.8 (Thickness of the auxiliary mounting tool) Operation Key Auxiliary mounting tool Red 3.3 Set zone Operation Key Four, 5.4-dia. holes A 0.5 Six cover mounting screws 50±0.3 23.6 21 36.5 B 5 49.5 43.5±0.3 (12.6) 2±0.3 Indicator 23.5 ±0.3 81.9 76.5 40 (56) Release key B (42.5) (46.1) (78.7) 89±0.3 105 (114) A 29 35.5 51 10.0±0.3 (132.9) (5.8) 26±0.3 10 Cross-sectional view A-A 2 conduits (15.3) Cross-sectional view B-B 5 9 (3) Operating characteristics Key insertion force Key extraction force Pre-travel distance Movement before being locked Conduit cap D4JL-□□F□-C5 D4JL-□□F□-D5 20 N max. Approx. 6 N 14 mm max. 3.3 mm min. 12.4 (When the rear release button is pressed) Rear release button D4JL-□□FA-C6 D4JL-□□FA-D6 17 (When the rear release button is pulled out) Red 10 Operation Key Auxiliary mounting tool Four, 5.4-dia. holes A Six cover mounting screws 3.3 Set zone 50±0.3 23.6 21 36.5 B 2±0.3 Indicator 23.5 ±0.3 29 35.5 Cross-sectional view A-A 40 44.2 51 18.5 10.0±0.3 (132.9) (5.8) 81.9 26±0.3 76.5 10 10 5 49.5 43.5±0.3 (12.6) 19 dia. 0.8 (Thickness of the auxiliary mounting tool) 7.5 Operation Key (56) Release key A B (42.5) (46.1) (78.7) 89±0.3 105 (114) 2 conduits (1) Cap screw (15.3) Cross-sectional view B-B 5 9 (3) Conduit cap (15.3) F-68 Cap screw (1) (15.3) Black 10 Operating characteristics Key insertion force Key extraction force Pre-travel distance Movement before being locked For complete specifications and additional models and accessories visit www.omron247.com D4JL-□□FA-C6 D4JL-□□FA-D6 20 N max. Approx. 6 N 14 mm max. 3.3 mm min. D4JL Safety Door Switches Dimensions and Operating Characteristics (continued) Dimensions and Operating Characteristics Switches (continued) 7.5 10 D4JL-□□FA-C7 D4JL-□□FA-D7 Black Head cap (mm) 0.8 (Thickness of the auxiliary mounting tool) 42 (74) 3.3 Set zone Red Operation Key Operation Key A Six cover mounting screws 49.5 43.5±0.3 (13) Four, 5.4-dia. holes 50±0.3 23.6 21 Auxiliary mounting tool 36.5 B 5 2±0.3 Indicator 23.5 25 ±0.3 10.0±0.3 (132.9) (5.8) Manual release A screw 29 35.5 Cross-sectional view A-A 51 40 (56) 81.9 26±0.3 76.5 10 10 B (42.5) (46.1) (78.7) 89±0.3 105 (114) (15.3) Cross-sectional view B-B 5 9 (3) (15.3) 2 conduits Cap screw (1) Trapped key Conduit cap Operating characteristics Key insertion force Key extraction force Pre-travel distance Movement before being locked D4JL-□□FA-C7 D4JL-□□FA-D7 20 N max. Approx. 6 N 14 mm max. 3.3 mm min. Operation Keys D4JL-K3 D4JL-K1 33.5 3 36.5 28 33.5 28 18.5 40 22 22 30 Two, 5.4 dia. Two, 5.3 dia. mounting holes D4JL-K2 F 3 16.2 40 40 22 30±0.15 (24) 17 (43.6) 34.6 3 33.5 22 M20-NPT Adapter 21 11.5 11.5 40 22 Two, 5.4 dia. Note: Unless otherwise specified, a tolerance of ±0.8 mm applies to all Switch dimensions and a tolerance of ±0.4 mm applies to Operation Key dimensions. For complete specifications and additional models and accessories visit www.omron247.com F-69 D4JL Safety Door Switches Ordering Release key position Release key type Front Front and rear release button Front Special release key Special release key Trapped key The head can be Front mounted in 4 directions. Rear Back-mounting is also possible. Switch appearance Operation Keys Special Release Key Type Model Type Horizontal mounting D4JL-K1 Special Release Key for D4GL, D4JL, D4NL, and D4SL Switches Vertical mounting D4JL-K2 Adjustable mounting (horizontal) D4JL-K3 Two conduits (horizontal and vertical) Model D4NL-RK Special release key Model Number Structure Switch Operation Key D4JL – □ □ □ □ – □ □ – □□– □ 1 2 3 4 5 6 7 8 1 1 Operation Key Type 1 Conduit Size 1: Horizontal mounting 2: Vertical mounting 3: Adjustable mounting (horizontal) 2: G1/2 4: M20 2 Built-in Switch N: P: Q: R: D4JL-K □ 2NC/1NO + 2NC/1NO (slow-action contacts) 2NC/1NO + 3NC (slow-action contacts) 3NC + 2NC/1NO (slow-action contacts) 3NC + 3NC (slow-action contacts) 3 Head Material F: Plastic 4 Door Lock and Release A: Mechanical lock/24 VDC solenoid release G: 24 VDC Solenoid lock/Mechanical release 5 Indicator C: 24 VDC (green LED indicator) D: 24 VDC (orange LED indicator) 6 Release Key Type 5: Special release key. *1 6: Special release key + rear release button. *1 7: Trapped key 7 Trapped Key Type 01 to 30: 30 types *2 8 M20-to-NPT Adapter Notes: A 24 VDC solenoid lock cannot be combined with a trapped key. A 24 VDC solenoid lock cannot be combined with a special release key and rear release button. *1. Release keys are provided. *2. Thirty types of trapped keys can be manufactured. Specify the trapped key type in numerical order starting from 01 when ordering. Blank: Adapter is not included NPT: Adapter is included F-70 For complete specifications and additional models and accessories visit www.omron247.com D4JL Safety Door Switches Ordering (continued) Switches (Operation keys are sold separately.) Standard Models with certified direct opening mechanisms Release key type Indicator Lock and release types Contact configuration (door open/closed detection switch and lock monitor switch contacts) 2NC/1NO+2NC/1NO Mechanical lock Solenoid release 2NC/1NO+3NC 3NC+2NC/1NO 3NC+3NC Green 2NC/1NO+2NC/1NO Solenoid lock Mechanical release 2NC/1NO+3NC 3NC+2NC/1NO 3NC+3NC 2NC/1NO+2NC/1NO Mechanical lock Solenoid release Special release key 2NC/1NO+3NC 3NC+2NC/1NO 3NC+3NC Orange 2NC/1NO+2NC/1NO Solenoid lock Mechanical release 2NC/1NO+3NC 3NC+2NC/1NO 3NC+3NC 2NC/1NO+2NC/1NO 2NC/1NO+3NC Green 3NC+2NC/1NO Mechanical lock Solenoid release Orange 3NC+3NC 2NC/1NO+2NC/1NO 2NC/1NO+3NC 3NC+2NC/1NO 3NC+3NC Conduit opening NPT M20 NPT M20 NPT M20 NPT M20 NPT M20 NPT M20 NPT M20 NPT M20 NPT M20 NPT M20 NPT M20 NPT M20 NPT M20 NPT M20 NPT M20 NPT M20 NPT M20 NPT M20 NPT M20 NPT M20 NPT M20 NPT M20 NPT M20 NPT M20 Model D4JL-4NFA-C5-NPT D4JL-4NFA-C5 D4JL-4PFA-C5-NPT D4JL-4PFA-C5 D4JL-4QFA-C5-NPT D4JL-4QFA-C5 D4JL-4RFA-C5-NPT D4JL-4RFA-C5 D4JL-4NFG-C5-NPT D4JL-4NFG-C5 D4JL-4PFG-C5-NPT D4JL-4PFG-C5 D4JL-4QFG-C5-NPT D4JL-4QFG-C5 D4JL-4RFG-C5-NPT D4JL-4RFG-C5 D4JL-4NFA-D5-NPT D4JL-4NFA-D5 D4JL-4PFA-D5-NPT D4JL-4PFA-D5 D4JL-4QFA-D5-NPT D4JL-4QFA-D5 D4JL-4RFA-D5-NPT D4JL-4RFA-D5 D4JL-4NFG-D5-NPT D4JL-4NFG-D5 D4JL-4PFG-D5-NPT D4JL-4PFG-D5 D4JL-4QFG-D5-NPT D4JL-4QFG-D5 D4JL-4RFG-D5-NPT D4JL-4RFG-D5 D4JL-4NFA-C6-NPT D4JL-4NFA-C6 D4JL-4PFA-C6-NPT D4JL-4PFA-C6 D4JL-4QFA-C6 D4JL-4QFA-C6 D4JL-4RFA-C6-NPT D4JL-4RFA-C6 D4JL-4NFA-D6-NPT D4JL-4NFA-D6 D4JL-4PFA-D6-NPT D4JL-4PFA-D6 D4JL-4QFA-D6-NPT D4JL-4QFA-D6 D4JL-4RFA-D6-NPT D4JL-4RFA-D6 F (Continued on next page) For complete specifications and additional models and accessories visit www.omron247.com F-71 D4JL Safety Door Switches Ordering (continued) Switches (continued) (Operation keys are sold separately.) Models with Trapped Keys and certified direct opening mechanisms Release key type Indicator Lock and release types Contact configuration (door open/closed detection switch and lock monitor switch contacts) 2NC/1NO+2NC/1NO 2NC/1NO+3NC Green Trapped key *1 3NC+2NC/1NO Mechanical lock Solenoid release Orange 3NC+3NC 2NC/1NO+2NC/1NO 2NC/1NO+3NC 3NC+2NC/1NO 3NC+3NC Conduit opening NPT M20 NPT M20 NPT M20 NPT M20 NPT M20 NPT D4JL-4NFA-C7-01-NPT D4JL-4NFA-C7-01 D4JL-4PFA-C7-01-NPT D4JL-4PFA-C7-01 D4JL-4QFA-C7-01-NPT D4JL-4QFA-C7-01 D4JL-4RFA-C7-01-NPT D4JL-4RFA-C7-01 D4JL-4NFA-D7-01-NPT D4JL-4NFA-D7-01 D4JL-4PFA-D7-01-NPT M20 NPT M20 NPT M20 D4JL-4PFA-D7-01 D4JL-4QFA-D7-01-NPT D4JL-4QFA-D7-01 D4JL-4RFA-D7-01-NPT D4JL-4RFA-D7-01 *1. Thirty types of trapped keys can be manufactured. Specify the trapped key type in numerical order starting from 01 when ordering. F-72 Model For complete specifications and additional models and accessories visit www.omron247.com Safety Door Switches CM Series S282 Most Diverse and Flexible Line of Coded Magnetic Safety Interlock Switches and Controllers • Combine door switch monitoring and E-stop monitoring by using the CM-S41 controller • Monitor is single switch to CAT4 with the CM-S30 controller • Monitor multiple switches to CAT3 using CM-S4 or CM-S30 controllers • Monitoring multiple switches on individual channels can be achieved by using the CM-S21 or CM-S41 controllers. Easily expand your system by using the CM-SE expansion module. • All CM switches are rated IP67 • Stainless steel switches are available for harsh environments R C US Conforms to EN292, EN60204-1, EN954-1, EN1088, EN60947-5-3, EN947-5-3, EN50081, EN50082, EN61000-6-2, ISO 13849-1 UL and C-UL listed, TUV certified Description The CM series of controllers and coded magnetic switches offers the most flexibility and widest range of options available. The CM series is comprised of two basic technologies. Controller Technologies 2-Wire Single Channel Controllers The CM-S41 and CM-S21 controllers monitor the 2-wire magnetically coded switches. The CM-S41 and CM-S21 controllers use a patented technology which allows them to monitor the 2-wire or single channel switches up to Category 3. The ability to monitor just a single channel enables the CM-S41 and CM-S21 to easily monitor multiple switches and provide individual status of each channel. Both of these controllers are compatible with the CM-SE expansion module. Dual Channel Controllers The CM-S4 and CM-S30 controllers are designed to monitor conventional read-style, magnetically-coded switches with 1 N/O + 1 N/C contacts. The CM-S4 controller can monitor up to four switches to category 3. The CM-S4 controller offers status indication for each individual switch. The CM-S30 controller can monitor one switch to category 4, or two switches to category 3. The CMS30 control unit is capable of monitoring up to 30 conventional read style switches in series, but does not conform to category 3 when used with more than two switches. Switch Categories The CM series of switches are all magnetically coded. The CM series of switches fall into three main categories: 1. 2-wire Coded Magnetic 2. Conventional Read Style 1 N/C + 1 N/O contacts 3. Universal Read Style 2 N/C + 1 N/O contacts The 2-wire Coded Magnetic Switches are only compatible with the CM-S21, CM-S41 and CM-SE control units and expansion module. The Conventional Read Style Switches are compatible with the CM-S4 and CM-S30 controllers. The Universal Read Style Switches are unique in design, all three contacts are rated for safety. This means that Universal Read Style switches can be used with the CM-S4 or CM-S30 Controllers, or conventional safety monitoring relays such as the G9SA, SR103 or G9SX-AD, -BC. This allows the Universal Read Style Switches to be run in series with E-stop switches or other mechanical door switches. Typically a category 2 rating would be applied to a system that incorporates multiple switches wired in series to a standard safety monitoring relay. A risk assessment should always be performed by properly trained and authorized personnel. For complete specifications and additional models and accessories visit www.omron247.com F F-73 CM Series Safety Door Switches Switch Specifications CM-S1, CM-S2, CM-S3 1 N/C + 1 N/O Electrical Safety Contacts: N/C Operating Distance: CM-S5, CM-S6 1 N/C + 1 N/O CM-S221, CMS521, CM-S621 2 N/C + 1 N/O CM-S11 Current Sensing Circuit On = 5-7 mm; Off = 8-12 m CM-S31 Current Sensing Circuit On = 5-7 mm; Off = 8-12 mm CM-S1 — On = 3 mm; Off = 8 mm CM-S2 and CM-S3 — On = 6 mm; Off = 13 mm 1 mm 500 mA / 24 V On = 7 mm; Off = 10 mm On = 7 mm; Off = 10 mm 1 mm 300 mA / 24 V 1 mm 300 mA / 24 V 1 mm 1 mm 1 mm 300 mA / 24 V 2 x M4 screws supplied Glass filled PPS 2 x M4 screws supplied ABS 2 x M4 screws supplied ABS 2 x M4 screws supplied ABS Max Wire Size: Pre-wired cable to 5 m Pre-wired cable to 10 m Pre-wired cable to 10 m Pre-wired cable to 10 m 2 x M4 screws supplied 316 stainless steel Pre-wired cable to 10 m Weight: Color: Mechanical Life: Environmental Protection: Operating Temperature: 230 g (8.1 oz.) Red 106 207 g (8.1 oz.) Red 106 230 g (8.1 oz.) Red 106 207 g (7.3 oz.) Red 106 265 g (9.3 oz.) Stainless 106 3 x M4 screws supplied 316 stainless steel Pre-wired cable to 5 m, 6-pin micro AC connector 545 g (19.2 oz.) Stainless 106 IP67 (NEMA 6) -10 to 55°C (14 to 131°F) IP67 (NEMA 6) -10 to 55°C (14 to 131°F) IP67 (NEMA 6) -10 to 55°C (14 to 131°F) IP67 (NEMA 6) -10 to 55°C (14 to 131°F) IP67 (NEMA 6) -10 to 55°C (14 to 131°F) Humidity: Compliance Standards: Approvals/Listings: 95% RH at 55°C (131°F) Minimum Gap: Max Switched Current/Voltage: Mechanical Mounting: Case Material: EN292, EN60204-1, EN954-1, EN1088, EN60947-5-3, EN947-5-3, EN50081, EN50082, EN61000-6-2 CE marked for all applicable directives, UL and C-UL. TUV certified: CM-S1, CM-S2, CM-S3, CM-S11 and CM-S31. Specifications are subject to change without notice. Note: The safety contacts of the STI switches are described as normally closed (N/C) i.e., with the guard closed, actuator in place, and the machine able to be started. F-74 CM-S321, CM-S421 2 N/C + 1 N/O For complete specifications and additional models and accessories visit www.omron247.com On = 7 mm; Off = 10 mm IP67 (NEMA 6) Connector Models: -10 to 55°C (14 to 131°F) Integrated Cables: -10 to 95°C (14 to 203°F) CM Series Safety Door Switches Control Unit Specifications Electrical Power Supply: CM-S4 24 VAC/DC ± 10% CM-S30 24 VAC/DC ± 10% Power Consumption: 2.4 VA typical, 0.25 A quick acting 120 mA Input Fuse: Safety Inputs: 500 mA resetable 1 N/O + 1 N/C 750 mA resetable 1 N/O + 1 N/C Max Cable Length: Max Input Resistance: Relay Outputs: — Contact factory 1 N/O safety + 1 N/O aux. — Contact factory 2 N/O safety + 1 N/C aux. Max Switched Current/Voltage: Min Switched Current/Voltage: Impulse Withstand Voltage: Max Drop-Out Time: Max Output Fuse: Reset Mode: External Device Monitoring: Mechanical Mounting: Case Material: Max Wire Size: Weight: 4 A / 24 VAC/DC 4 mA / 12 V 250 V 18 ms 4 A quick acting Automatic N/C loop between Y1 and Y2 3 A / 24 VAC/DC 4 mA / 12 V 250 V 18 ms 4 A quick acting Automatic/Manual, monitored Between Y1, Y2, Y3 35 mm (1.38 in.) DIN rail Polyamid PA6.6 2 x 2.5 mm2 (12 AWG) 240 g (8.5 oz.) 35 mm (1.38 in.) DIN rail Polyamid PA6.6 1 x 2.5 mm2 (14 AWG) 230 g (8.1 oz.) Color: Indication: Grey U: Green = On Outputs Open: Red = On Outputs Closed: Green = On D11, D12, D21, D22: Green = Gate closed D31, D32, D41, D42: Red = Gate open 3 x 107 Red/Grey Green = Power On Green = K1 On Green = K2 On 1 x 107 35 mm (1.38 in.) DIN rail Polycarbonate 1 x 2.5 mm2 stranded, 1 x 4 mm2 solid CM-S41 — 575 g (20.3 oz.) CM-S21 — 183 g (6.5 oz.) CM-SE — 135 g (4.8 oz.) Red Power = Red Outputs Closed: Green = On Outputs Open: No Light = Off Gate Closed: Yellow = On Gate Open: No Light = Off 1 x 106 Housing IP40, Terminals IP20 0 to 50°C (32 to 122°F) 95% Housing IP40, Terminals IP20 0 to 55°C (32 to 131°F) 93% Housing IP40, Terminals IP20 10 to 55°C (50 to 131°F) 85% Mechanical Life: Environmental Protection: Operating Temperature: Humidity: Compliance Standards: Approvals/Listings: Safety Category: EN292, EN60204-1, ISO 13849-1, EN1088, EN60947-5-3, EN947-5-3, EN50081, EN50082, EN61000-6-2 CM-S41, CM-S21 & CM-SE CM-S41 — 24 VAC/DC, 110/230 VAC CM-S21 & CM-SE — 24 VAC/DC CM-S41 — 6 VA; CM-S21 & CM-SE — 3 VA 500 mA resetable CM-S41 — 4 CM-S11 or CM-S31 switches CM-S21 — 2 CM-S11 or CM-S31 switches CM-SE — 5 CM-S11 or CM-S31 switches 100 m (328 ft.) Contact factory CM-S41 & CM-S21 — 2 N/O; CM-SE — N/A 4 A / 230 VAC; 2 A / 24 VDC (resistive) 10 V / 10 mA 250 V Deactivation by sensor 13 mS AC = 5 A; DC = 2.5 A; quick acting Monitored manual or automatic N/C loop between X1 and X2 EN292, EN60204-1, EN954-1,EN1088, EN60947-5-3, EN947-5-3, EN50081, EN50082, EN61000-6-2 CE marked for all applicable directives, UL and C-UL, TUV (TUV pending for CM-S30) Cat 3 per EN954-1 Cat 4 per ISO 13894-1 Cat 3 per EN954-1 (internal operation) (internal operation) (internal operation) Specifications are subject to change without notice. Note: The safety contacts of the STI switches are described as normally closed (N/C) i.e., with the guard closed, actuator in place, and the machine able to be started. For complete specifications and additional models and accessories visit www.omron247.com F F-75 CM Series Safety Door Switches Applications 2-Wire Single Channel Controllers CM-S41 Control Unit The CM-S41 is a combined Safety Switch and E-Stop control unit. Along with the ability to monitor up to four, 2-wire CM Series safety switches, it can also monitor the normally closed contacts of emergency stop buttons or mechanical safety switches in dual channel control circuits. The CM-S41 has 2 normally open safety contact outputs and 1 normally closed auxiliary output, an external reset/proving circuit and LED indication for “Power”, “Run” and the status of each activated gate switch. CM-S21 Control Unit The CM-S21 control unit is a 24 VAC/DC system that can monitor up to 2 CM Series safety switches. The CM-S21 has 2 normally open safety contact outputs and 1 normally closed auxiliary output, an external reset/proving circuit and LED indication for “Power”, “Run” and the status of each activated gate switch. CM-S21 Application Diagram 24V (+ve) CM-SE Extender Module The CM-SE expansion module is a 24 VAC/DC unit that can be added to either the CM-S41 or CM-S21 to monitor an additional 5 CM Series safety switches. Connection to the main control unit is by a simple 2-wire bus connection. The status of each guard switch is shown by the YELLOW LED’s. Additional CMS-E modules can be added to monitor larger systems. GS1 A1 X1 BL DR 31 13 23 K1 GATE 1 K2 POWER IND 1 IND 2 MANUAL RE-SET RUN GATE 2 F2 F1 A2 X2 BL DR 32 14 24 GS2 0V (-ve) CM-S41 Application Diagram 24 V +ve GS1 GS2 A1 S13 S23 X1 BL DR BL DR 31 13 23 RUN 2 DE-SELECT GATE 2 3 GATE 3 4 GATE 4 POWER IND 2 IND 4 MANUAL RE-SET IND 5 GATE 4 GATE 5 F2 F1 ISIS-4 or ISIS-2 CM-S41 / CM-S21 Control CONTROL UNIT Units: Connect the CM-SE Bus Connect the ISIS-E connection to an active to Bus connection gate input. A2 GS4 GS5 GS3 GS4 F-76 A1 BUS A2 DR BL DR BL DR BL GATE 3 GATE 4 A2 S14 S24 X2 BL DR BL DR 32 14 24 N (-ve) IND 1 IND 3 K1 Control Unit GATE 1 GATE 2 GATE 3 K2 1 Extender Module GS1 GS2 GS3 A1 DR BL DR BL DR BL K1 GATE 1 GATE 2 POWER K1 K2 K2 CM-SE Application Diagram L (+ve) MECHANICAL SAFETY SWITCHES or EMERGENCY STOP K1 K2 K1 K2 0V -ve 2-WIRE BUS CONNECTION For complete specifications and additional models and accessories visit www.omron247.com BL DR CM Series Safety Door Switches Applications (continued) Dual Channel Controllers CM-S4 Control Unit The CM-S4 controller is capable of monitoring up to four, magnetically coded switches with 1 N/O + 1 N/C contacts up to category 3 according to EN954-1. The CM-S4 has a dedicated dual channel input for each switch and has LED status indicators for each channel. The CM-S4 has 1 N/O safety contact and 1 N/O Aux contact. External Device Monitoring (EDM) is available using Y1,Y2 inputs. CM-S30 Control Unit The CM-S30 controller is capable of monitoring one magnetically coded switch with 1 N/O + 1 N/C contacts up to category 4, or two switches to category 3 according to ISO 13489-1. The CM-S30 control unit is capable of monitoring up to 30 conventional read style switches in series, but does not conform to category 4 when used with more than two switches. The CM-S30 controller has 2 N/O safety contacts and 1 N/C Auxiliary contact. External Device Monitoring (EDM) is available using Y1,Y2 inputs. CM-S4 Application Diagram CM-S30 Application Diagram (Cat 3) 24VAC/DC 24VAC/DC READ HEAD 1 READ HEAD 2 A1 A2 YE GN WH BN YE GN WH BN WH HL1 HL2 H22 BRN 2 3 4 5 6 7 GN GN GN GN BN H73 H74 Y1 ID D42 RD GN BN 16 WH YE FEEEDBACK LOOP 17 GN 18 Y1 Y2 READ HEAD 4 CM-S30 Application Diagram (Cat 4) 14 24VAC/DC 24 F K1 K2 A1 A2 K1 READ HEAD 3 K2 K4 RD 15 32 F2 N (0 Volt) K3 OUT CHANNEL 4 12 K1 K1 K2 GN D41 24 Y3 K1 MONITORED AUTO RESTART control logic D31 11 Y2 K1 D21 14 CHANNEL 21 START/ FEEDBACK LOOP CM-S30 K1 D12 WH YE GN K3 CHANNEL 2 D11 CHANNEL 3 10 GN K2 READ HEAD 1 GN 9 23 YE RD CHANNEL 1 CM-S4 13 YE UB D12 D12 RD UB 8 MONITORED AUTO RESTART 1 31 GN K2 GN A2 23 GN K1 BRN A1 13 CHANNEL 1 WH HL1 HL2 H22 13 23 14 24 31 CHANNEL 1 WH BRN K1 UB YE GN GN K2 GN K3 CHANNEL 21 START/ FEEDBACK LOOP GN CMS-S30 N (0 Volt) H73 H74 Y1 Y2 K1 *23-24 should not be used as safety output. Y3 K1 K1 32 F2 MONITORED AUTO RESTART K1 K2 N (0 Volt) For complete specifications and additional models and accessories visit www.omron247.com F-77 CM Series Dimensions 2-Wire Coded Magnetic Switches (mm/in.) CM-S11 Switch CM-S11 52 2.04 22 0.86 28 1.1 6.4 0.25 Ø4.2 0.16 Ø8.1 0.32 3 0.11 14 0.55 SIDE CM-S31 Switch CM-S31 53 2.08 22 0.86 28 1.1 6.4 0.25 Ø4.2 0.16 Ø8.1 0.32 3 0.11 F-78 Safety Door Switches 13.5 0.53 SIDE For complete specifications and additional models and accessories visit www.omron247.com CM Series Safety Door Switches Dimensions (continued) Conventional Read Style Switches (mm/in.) CM-S1 Switch CM-S1 5 0.2 8.5 0.334 13 0.51 0.34 0.013 NOTE: Actuator is same dimension as switch. ca. Ø5.8 0.23 Actuator 4.5 in Center Offset m at s = 3 0.12 2.5 2.5 0.1 0.1 Son Active Area 19.2 0.755 26.2 1.03 42 1.65 CM-S2 22 0.87 36 1.42 7 0.28 CM-S2 Switch 67.5 2.66 87.5 3.44 6 0.24 13 0.51 Active Area 12 0.47 9.5 0.374 24.5 0.97 6 0.24 NOTE: Actuator is same dimension as switch. 2.5 0.1 Center Offset m at s = 3 0.12 2.5 2.5 0.1 0.1 Actuator Son Ø5.5 0.22 0.34 0.013 ca. Ø5.8 0.23 42 1.65 78 ± 1 3.07 ± 0.04 F CM-S3 Switch CM-S3 M30 x 1.5 0.06 42 1.65 36 1.42 8 0.31 ca. Ø5.8 0.23 Son 2.5 0.1 2.5 0.1 SW15 SW40 For complete specifications and additional models and accessories visit www.omron247.com Active Area Actuator Center Offset m at s = 3 0.12 0.34 0.013 20 0.79 F-79 CM Series Safety Door Switches Dimensions (continued) (mm/in.) Conventional Read Style Switches (continued) CM-S5 CM-S5 and CM-S521 52.0 2.05 22.0 0.87 14.0 0.55 3.0 0.12 28.0 1.10 SIDE VIEW 4.2 dia. 0.17 8.1 dia. 0.32 6.4 0.25 CM-S6 CM-S6 and CM-S621 19.0 0.75 4.9 0.19 19.0 0.75 4.9 0.19 82.5 3.25 82.5 68.0 3.25 2.68 5.0 0.20 5.0 0.20 SWITCH F-80 19.0 0.75 For complete specifications and additional models and accessories visit www.omron247.com 7.2 0.28 19.0 0.75 73.0 2.87 7.2 0.28 ACTUATOR CM Series Safety Door Switches Dimensions (continued) (mm/in.) Universal Read Style Switches CM-S221 Switch CM-S221 13.5 0.53 78.0 3.07 27.2 1.07 Switch 9.8 0.39 87.5 3.44 9.8 0.39 27.2 1.07 Actuator 6.6 0.26 78.0 3.07 13.5 0.53 CM-S321/CM-S421 CM-S321 and CM-S421 Note: The CM-S321 includes a backing plate (not shown). 17.8 with backing 0.70 plate 33.0 1.30 19.5 0.77 5.3 0.21 60.0 2.36 9.5 0.37 33.0 1.30 19.5 0.77 16.0 0.63 4.0 0.16 79.0 3.11 5.3 0.21 SWITCH 16.0 0.63 4.0 0.16 79.0 3.11 60.0 2.36 9.5 0.37 4.4 0.17 17.8 with backing 0.70 plate 4.4 0.17 ACTUATOR F CM-S521 CM-S621 CM-S521 dimensions, please refer to the ✎ For CM-S5 dimensions on the previous page. CM-S621 dimensions, please refer to the ✎ For CM-S6 dimensions on the previous page. For complete specifications and additional models and accessories visit www.omron247.com F-81 CM Series Safety Door Switches Dimensions (continued) (mm/in.) Control Units CM-S4 CM-S4 CM-S4 75 2.95 75 75 2.95 2.95 45 1.77 45 45 1.77 1.77 105 4.13 105 105 4.13114.7 4.13 4.515 114.7 114.7 4.515 4.515 For 35 DIN rail 1.38 35 DIN rail For 35 For 1.38 DIN rail 1.38 CM-S41 CM-S41 CM-S41 75 2.95 75 75 2.95 2.95 74 2.91 74 74 2.91 2.91 75 2.95 75 75 2.95 2.95 74 2.91 74 74 2.91 2.91 119 4.68 119 119 4.68 4.68 CM-S21 & CM-SE CM-S21/SE CM-S21/SE 22.5 0.88 22.5 22.5 0.88 0.88 84 3.3 84 84 3.3 3.3 119 4.68 119 119 4.68 4.68 F-82 For complete specifications and additional models and accessories visit www.omron247.com 22.5 0.88 22.5 22.5 0.88 0.88 84 3.3 84 84 3.3 3.3 CM Series Safety Door Switches Dimensions (continued) Control Units (continued) CM-S30 (mm/in.) CM-S30 114 4.5 22.5 0.885 99 3.9 35 DIN RAIL MOUNTING 1.38 F For complete specifications and additional models and accessories visit www.omron247.com F-83 CM Series Safety Door Switches Ordering Switch Model Construction Contacts Wiring Entry Part No. Control Units for 2-Wire Switches CM-S21-24 (24 VAC/DC) 44536-0120 CM-S41-24 (24 VAC/DC) 44536-0140 CM-S41-110 (110 VAC or 230 VAC) 44536-0141 CM-SE-24 (24 VAC/DC) 44536-0170 2-Wire Switches CM-S11-PC3 Plastic 2-wire system 3 m cable 44536-1100 CM-S11-PC5 Plastic 2-wire system 5 m cable 44536-1105 CM-S11-PC10 Plastic 2-wire system 10 m cable 44536-1110 CM-S11-PCC5 Plastic 2-wire system connector + 5 m cable 44536-1159 CM-S31SC3 Stainless Steel 2-wire system 3 m cable 44536-3100 CM-S31SC5 Stainless Steel 2-wire system 5 m cable 44536-3105 CM-S31SCC5 Stainless Steel 2-wire system connector + 5 m cable 44536-3159 Control Units for 1 N/C + 1 N/O Reed Style Switches CM-S30 (24 VAC/DC) 44536-0030 CM-S4 (24 VAC/DC) 44536-0040 1 N/C + 1 N/O Reed Style Switches CM-S1PC3 Plastic 1 N/C + 1 N/O 3 m cable 44536-0100 CM-S1PC5 Plastic 1 N/C + 1 N/O 5 m cable 44536-0105 CM-S2PC3 Plastic 1 N/C + 1 N/O 3 m cable 44536-0200 CM-S2PC5 Plastic 1 N/C + 1 N/O 5 m cable 44536-0205 CM-S3PC3 Plastic 1 N/C + 1 N/O 3 m cable 44536-0300 CM-S3PC5 Plastic 1 N/C + 1 N/O 5 m cable 44536-0305 CM-S5PC5 Plastic 1 N/C + 1 N/O 5 m cable 44536-0505 CM-S5PC10 Plastic 1 N/C + 1 N/O 10 m cable 44536-0510 CM-S6PC5 Plastic 1 N/C + 1 N/O 5 m cable 44536-0605 CM-S6PC10 Plastic 1 N/C + 1 N/O 10 m cable 44536-0610 Universal Reed Style Switches (can be used with safety monitoring relays that accept 1N/C + 1N/O or 2NC switch contacts except the SR203, SR208, SR209) CAUTION! Universal reed switches may be operated with a coded or non-coded actuator when using 2 NC contacts with a safety monitoring relay. CM-S221PC5 Plastic 2 N/C + 1 N/O 5 m cable 44536-0221 CM-S221PCC5 Plastic 2 N/C + 1 N/O connector + 5 m cable 44536-0225 CM-S221PCC Plastic 2 N/C + 1 N/O no cable 44536-0226 CM-S521PC5 Plastic 2 N/C + 1 N/O 5 m cable 44536-0521 CM-S521PC10 Plastic 2 N/C + 1 N/O 10 m cable 44536-1521 CM-S621PC5 Plastic 2 N/C + 1 N/O 5 m cable 44536-0621 CM-S621PC10 Plastic 2 N/C + 1 N/O 10 m cable 44536-1621 CM-S321SC5 Stainless Steel 2 N/C + 1 N/O 5 m cable 44536-3221 Stainless Steel, M12 connector CM-S321SCC5 2 N/C + 1 N/O 44536-3229 backing plate + 5 m cable Stainless Steel, M12 connector, CM-S321SCC 2 N/C + 1 N/O 44536-3220 backing plate no cable Stainless Steel, No CM-S421SC5 2 N/C + 1 N/O 5 m cable 44536-4221 backing plate Stainless Steel, No M12 connector CM-S421SCC5 2 N/C + 1 N/O 44536-4229 backing plate + 5 m cable Recommended Safety Monitoring Relays for Universal Reed Style Switches CM-S4, CM-S30, G9SA series, G9SX-AD, G9SX-BC, SR series Spare Actuators/Accessories Replacement Actuator for CM-S1, Red ABS Plastic 44536-0710 Replacement Actuator for CM-S2, Red ABS Plastic 44536-0720 Replacement Actuator for CM-S3, Red ABS Plastic 44536-0730 Replacement Actuator for CM-S5,CM-S521 Red ABS Plastic 44536-0750 Replacement Actuator for CM-S6, CM-S621 Red ABS Plastic 44536-0760 Replacement Actuator for CM-S11, Red ABS Plastic 44536-0711 Replacement Actuator for CM-S31, Red ABS Plastic 44536-0731 Replacement Actuator for CM-S221, Red ABS Plastic 44536-0721 Replacement Actuator for CM-S321, Stainless Steel, backing plate 44536-0741 Replacement Actuator for CM-S421, Stainless Steel, No backing Plate 44536-0751 Mounting Bracket for CM-S3 44536-0800 F-84 For complete specifications and additional models and accessories visit www.omron247.com Safety Door Switches MA Series S283 Magnetically Actuated Safety Interlock Switches • Large selection—choose from a large selection of contact configurations housed in plastic to satisfy most application requirements • NEMA 6 enclosure enables the MA Series switches to satisfy most application requirements (MA 3, 4, 5 are NEMA 4) • Misalignment tolerant—the non-contact actuation of the switches makes them very tolerant to misalignment of up to 10 mm (0.39 in.) • Variety of terminations—select various cable lengths or terminal strip termination for easy installation. Cable connector on selected models. • Long life—the MA Series is designed for a minimum of one million actuations R C Specifications Electrical Safety Contacts: Safety Contact Operating Distance: Auxiliary Contacts: Aux. Contact Operating Distance: Safety Rated Voltage: Safety Rated Current: Internal Fuse: External Fuse (Customer Supplied): Electrical Life: Mechanical—Special Safety Reed Closing Time: Drop-Out Time: Bounce Time: Shock: Vibration: Mechanical Mounting: Case & Actuator Material: Wiring Connection: Weight: Color: Mechanical Life: Environmental Protection: Operating Temperature: Compliance Standards: Approvals/Listings: US Conforms to EN1088, EN292, EN60204-1 UL and C-UL listed All Models Unless Indicated AC models DC models MA-2, 4, 12, 13, 14, 15, 16, 21 MA-3 MA-2, 4, 16, 21 MA-3 AC models: All except MA-10 AC models: MA-10 DC models AC models: All except MA-3 AC model: MA-3 DC models: All except MA-15 DC model: MA-15 AC models DC models AC models DC models: All except MA-15 MA-1 thru 5, 10, 12, 13, 16 — 1 N/C MA-13, 16, 21 — 2 N/C MA-12, 13, 14, 16 — 1 N/C MA-13, 15, 16, 20, 21 — 2 N/C Make 7-12 mm (0.28-0.47in.); Break 12-25 mm (0.47-0.98 in.) 1 N/O 1 N/C Make 8-13 mm (0.39-0.51 in.); Break 8-10 mm (0.31-0.39 in.) Make 21 mm (0.83 in.); Break 24 mm (0.94 in.) 230 VAC 110 VAC 30 VDC 2 A, fuse externally 1.6 A quick acting 3 A, fuse externally 2.5 A quick acting 1 A, fuse externally 800 mA quick acting 0.3 A max., fuse externally 0.2 A quick acting 2 A fast acting 1 A fast acting 1.6 A fast acting 0.8 A fast acting 1 x 106 Safety Aux. 3.0 mS 0.5 mS 2.1 mS 0.3 mS 0.7 mS 0.7 mS 10 G 10 G 10 G, 50 to 100 Hz F Any position Molded ABS Various lengths or male M12 micro connector Approx. 384 g (14 oz.) Red 10 x 106 All models except MA-3, 4, 5 MA-3, 4, 5 All models except MA-3, 4, 5 MA-3, 4, 5 IP67 (NEMA 6) IP65 (NEMA 4) -10 to 55°C (14 to 131°F) -10 to 65°C (14 to 149°F) EN1088, EN292, EN60204-1 CE marked for all applicable directives All models: except MA-3, 4, 5 UL and C-UL MA-3, 4, 5 cCSAus Specifications are subject to change without notice. Note: The safety contacts of the STI switches are described as normally closed (N/C) i.e., with the guard closed, actuator in place, and the machine able to be started. For complete specifications and additional models and accessories visit www.omron247.com F-85 MA Series Safety Door Switches Basic Body Styles MA-1, MA-2, MA-20 and MA-21 MA-10 and MA-16 MA-12 and MA-13 MA-14 and MA-15 MA-3, MA-4 and Door MA-5Closed, Machine RUN 2mm SLIDING DOOR Operation 2mm Operating Principle Mounting Examples Door Closed, Machine RUN ✘ ✔ Door 2mm Closed, Machine RUN SLIDING DOOR Min 50mm 2mm 2mmSLIDING DOOR Switch Actuator Door 1 ✔ 2mm ✔ Switch Actuator Door 1 Switch Actuator Door 1 MA-1, 5, 10, 11, 12, 13, 14, 16 ✘ ✘ Min 50mm Door Switch Actuator Encapsulated in the MA Series is a unique high-power industrial reed which is de-rated by a non-resetable overload protection circuit depending on switch type. On presenting the actuator to the switch, the high intensity magnetic field from the actuator causes the contacts to close. On removing the actuator (opening the door), the safety contacts open, isolating the machine. Contact Arrangement 2 Switch Min 50mm MA-2, 4, 11, 12, 13, 14, 16 Actuator Door 2 Switch Actuator MA-3, 11, 13, 16, 20 Door 2 It is advisable, where possible, to mount the switch and actuator on non-ferrous materials otherwise it may affect the operating distances. Door Closed, Machine RUN Door Closed, Machine RUN 2mm SLIDING DOOR 2mm SLIDING DOOR MA-11, 13, 15, 16, 21 Door Open, Machine STOP, Door Covering Switch Door Open, Machine STOP, Door Covering Switch No access to switch Noattempts access to switch thus preventing thusinterlock preventing attempts to defeat the to defeat the interlock SLIDING DOOR SLIDING DOOR Wherever possible the units should be mounted so that no access can be obtained to the switch when Door Machine RUN to defeat the safety system. Door Open, Machine STOP, Door Covering Switch the guard door is open, thusClosed, preventing attempts 2mm SLIDING DOOR F-86 No access to switch thus preventing attempts to defeat the interlock For complete specifications and additional models and accessories visit www.omron247.com SLIDING DOOR MA Series Safety Door Switches Applications Typical Application of MA Series with a Safety Monitoring Relay Typical applications are on sliding guard doors or swinging guard doors. 24 VAC/DC, 110 VAC K1 (AUX) START L1 L2 L3 K2 (AUX) MOMENTARY PUSH BUTTON L1 L2 L3 STOP MOMENTARY PUSH BUTTON A1 S21 13 + K1 K2 MA SERIES INTERLOCK SWITCH + K2 CONTACT PROTECTION e.g. THERMAL CUT OUT K1 BROWN SR101A EB SERIES A2 LATCHING E-STOP BUTTON 14 24 FUSE FUSE K1 K2 CONTACT PROTECTION e.g. THERMAL CUT OUT BLUE 23 Relay control and fault monitoring Power supply (S11 = 24 V) FUSE GUARD CLOSED S11 M M Pin Assignments with Connector Option 1 6-pin Micro AC 1/2”-20 3 4 2 6 1 5 5 6 Safety N.C. 5 1 2 2 MA 21 QD Safety N.C. 6 3 4 4 3 Aux N.O. F 1 3 2 4 2 4 1 3 1 3 MA 2 QD MA 16 QD MA 20 QD 4-pin Micro DC M12 2 MA 2, 16, 20 QD Safety N.C. 1 3 2 1 3 4 4 Aux MA 2 QD N.O. MA 20 QD N.C. For complete specifications and additional models and accessories visit www.omron247.com F-87 MA Series Safety Door Switches Dimensions (mm/in.) MA-10 MA-1, 2, 20, 21 30.3 1.19 19.5 0.77 30.3 1.19 19.5 0.77 16.0 0.63 4.0 0.16 19 0.75 7 0.28 16.0 0.63 4.0 0.16 54 2.13 84 3.31 76.3 3.00 60.0 2.36 46 1.81 76.3 3.00 60.0 2.36 6 0.24 19 0.75 8.15 0.32 4.4 0.17 SWITCH MA-11 17 0.67 7.5 0.29 16 0.63 4 0.16 73 2.87 4 11 0.16 0.43 19 0.75 4 0.16 82 3.23 73 2.87 = = = 4.5 0.18 ACTUATOR 52 2.05 MA-14, 15 5 0.2 4.5 0.18 7 0.28 4.5 0.18 = 46 0.81 SWITCH 4.4 0.17 ACTUATOR 4.5 0.18 12 0.47 19 0.75 7 0.28 22 0.87 28 1.10 63 2.48 87 3.43 78 3.07 Ø8.1 0.32 16.5 0.65 24 0.94 SWITCH 6.4 0.25 Ø4.2 0.165 MA-12 24 0.94 ACTUATOR 4.5 0.18 17 0.67 14 0.55 3 0.12 SIDE VIEW MA-13 18 0.71 24 0.94 27 1.06 80 3.15 30 1.18 36 1.42 42 1.65 18 0.71 80 3.15 19.0 0.75 11.0 0.43 30 1.18 57 2.24 MA-16 17.0 0.67 54.0 2.13 19.0 0.75 82.5 3.25 45 1.77 SWITCH SWITCH F-88 ACTUATOR SWITCH ACTUATOR For complete specifications and additional models and accessories visit www.omron247.com 19.0 0.75 73.0 2.87 82.5 3.25 7.2 0.28 7.2 0.28 ACTUATOR 4.5 0.18 MA Series Safety Door Switches Ordering Model AC Only MA-1APC2 (AC only) MA-1APC4 (AC only) MA-1APC8 (AC only) MA-1APCC (AC only) MA-2APC2 (AC only) MA-2APC4 (AC only) MA-2APC6 (AC only) MA-2APC10 (AC only) MA-2APC15 (AC only) MA-2APCC (AC only) MA-3APTC (AC only) MA-4APTC (AC only) MA-5APTC (AC only) MA-10APC2 (110 VAC, 3A max) MA-10APC4 (110 VAC, 3A max) MA-11AP10C3 MA-11AP11C3 MA-11AP11C10 MA-11AP20C3 MA-11AP21C3 MA-12AP10C3 MA-12AP11C3 MA-13AP10C3 MA-13AP11C3 MA-13AP20C3 MA-13AP21C3 MA-16AP10C3 (AC only) MA-16AP10C6 (AC only) MA16AP10C10 (AC only) MA16AP10CC MA-16AP11C3 (AC only) MA-16AP11C6 (AC only) MA-16AP20C3 (AC only) MA-16AP20C6 (AC only) MA-16AP21C3 (AC only) MA-16AP21C6 (AC only) MA-20APC4 (AC only) MA-20APCC (AC only) MA-21APC2 (AC only) MA-21APC4 (AC only) MA-21APC6 (AC only) MA-21APC10 (AC only) MA-21APC15 MA-21APCC Contacts Wiring Entry Part No. 1 N/C 1 N/C 1 N/C 1 N/C 1 N/C + 1 N/O 1 N/C + 1 N/O 1 N/C + 1 N/O 1 N/C + 1 N/O 1 N/C + 1 N/O 1 N/C + 1 N/O 1 N/C + 1 N/C 1 N/C + 1 N/O 1 N/C 1 N/C 1 N/C 1 N/C 1 N/C + 1 N/O 1 N/C + 1 N/O 2 N/C 2 N/C + 1 N/O 1 N/C 1 N/C + 1 N/O 1 N/C 1 N/C + 1 N/O 2 N/C 2 N/C + 1 N/O 1 N/C 1 N/C 1 N/C 1 N/C 1 N/C + 1 N/O 1 N/C + 1 N/O 2 N/C 2 N/C 2 N/C + 1 N/O 2 N/C + 1 N/O 2 N/C 2 N/C 2 N/C + 1 N/O 2 N/C + 1 N/O 2 N/C + 1 N/O 2 N/C + 1 N/O 2 N//C + 1 N/O 2 N/C + 1 N/O 2 m cable, pre-wired 4 m cable, pre-wired 8 m cable, pre-wired 4 pin micro DC M12 2 m cable, pre-wired 4 m cable, pre-wired 6 m cable, pre-wired 10 m cable, pre-wired 15 m cable, pre-wired 4-pin micro DC M12 Terminal connections Terminal connections Terminal connections 2 m cable, pre-wired 4 m cable, pre-wired 3 m cable, pre-wired 3 m cable, pre-wired 10 m cable, pre-wired 3 m cable, pre-wired 3 m cable, pre-wired 3 m cable, pre-wired 3 m cable, pre-wired 3 m cable, pre-wired 3 m cable, pre-wired 3 m cable, pre-wired 3 m cable, pre-wired 3 m cable, pre-wired 6 m cable, pre-wired 10 m cable, pre-wired 4-pin micro DC M12 3 m cable, pre-wired 6 m cable, pre-wired 3 m cable, pre-wired 6 m cable, pre-wired 3 m cable, pre-wired 6 m cable, pre-wired 4 m cable, pre-wired 4-pin micro DC M12 2 m cable, pre-wired 4 m cable, pre-wired 6 m cable, pre-wired 10 m cable, pre-wired 15 m cable, pre-wired 6-pin micro DC M12 44507-0010 44507-0020 44507-0180 44507-0619 44507-0030 44507-0040 44507-0150 44507-0750 44507-0740 44507-0600 44507-0050 44507-0060 44507-0070 44507-0110 44507-0330 44507-1150 44507-1160 44507-1161 44507-1170 44507-1180 44507-1250 44507-1260 44507-1350 44507-1360 44507-1370 44507-1380 44507-1650 44507-1651 44507-1659 44507-1652 44507-1660 44507-1661 44507-1670 44507-1671 44507-1680 44507-1681 44507-0345 44507-0640 44507-0160 44507-0260 44507-0250 44507-0170 44507-0175 44507-0660 (Continued on next page) For complete specifications and additional models and accessories visit www.omron247.com F F-89 MA Series Safety Door Switches Ordering (continued) Model Contacts DC Only MA-1DPC2 1 N/C MA-1DPC4 1 N/C MA-1DPC8 1 N/C MA-1DPCC 1 N/C MA-2DPC2 1 N/C + 1 N/O MA-2DPC4 1 N/C + 1 N/O MA-2DPC6 1 N/C + 1 N/O MA-2DPC10 1 N/C + 1 N/O MA-2DPC15 1 N/C + 1 N/O MA-2DPCC 1 N/C + 1 N/O MA-11DP10C3 1 N/C MA-11DP11C3 1 N/C + 1 N/O MA-11DP20C3 2 N/C MA-11DP20C5 2 N/C MA-11DP21C3 2 N/C + 1 N/O MA-12DP10C3 1 N/C MA-12DP11C3 1 N/C + 1 N/O MA-13DP10C3 1 N/C MA-13DP11C3 1 N/C + 1 N/O MA-13DP20C3 2 N/C MA-13DP21C3 2 N/C + 1 N/O MA-13DP21C10 2 N/C + 1 N/O MA-14DP10C3 1 N/C MA-14DP11C3 1 N/C + 1 N/O MA-15DP21C3* 2 N/C + 1 N/O MA-15DP21C5* 2 N/C + 1 N/O MA-15DP21CC* 2 N/C + 1 N/O MA-16DP10C3 (DC only) 1 N/C MA-16DP10C6 (DC only) 1 N/C MA16DP10C10 (DC only) 1 N/C MA16DP10CC (DC only) 1 N/C MA-16DP11C3 (DC only) 1 N/C + 1 N/O MA-16DP11C6 (DC only) 1 N/C + 1 N/O MA-16DP20C3 (DC only) 2 N/C MA-16DP20C6 (DC only) 2 N/C MA-16DP21C3 (DC only) 2 N/C + 1 N/O MA-16DP21C6 (DC only) 2 N/C + 1 N/O MA-20DPC4 (24 VDC only) 2 N/C MA-20DPCC (24 VDC only) 2 N/C MA-21DPC2 (24 VDC only) 2 N/C + 1 N/O MA-21DPC4 (24 VDC only) 2 N/C + 1 N/O MA-21DPC6 (24 VDC only) 2 N/C + 1 N/O MA-21DPC10 (24 VDC only) 2 N/C + 1 N/O MA-21DPC15 (24 VDC only) 2 N/C + 1 N/O MA-21DPCC 2 N/C + 1 N/O Accessories Spare Actuator (1–5 & 20, 21), Red ABS Plastic Replacement Actuator for MA-11, Red ABS Plastic Replacement Actuator for MA-12, Red ABS Plastic Replacement Actuator for MA-13, Red ABS Plastic Replacement Actuator for MA-14, Red ABS Plastic Replacement Actuator for MA-15, Red ABS Plastic Replacement Actuator for MA-16, -10 Red ABS Plastic *MA-15 switches are not compatible with the following STI safety relays: SR203M, SR203AM, SR208AD, SR209AD and all Legacy Relays. F-90 Wiring Entry Part No. 2 m cable, pre-wired 4 m cable, pre-wired 8 m cable, pre-wird 4p-pin micro DC M12 2 m cable, pre-wired 4 m cable, pre-wired 6 m cable, pre-wired 10 m cable, pre-wired 15 m cable, pre-wired 4-pin micro DC M12 3 m cable, pre-wired 3 m cable, pre-wired 5 m cable, pre-wired 3 m cable, pre-wired 3 m cable, pre-wired 3 m cable, pre-wired 3 m cable, pre-wired 3 m cable, pre-wired 3 m cable, pre-wired 3 m cable, pre-wired 3 m cable, pre-wired 10 m cable, pre-wired 3 m cable, pre-wired 3 m cable, pre-wired 3 m cable, pre-wired (300 mA max.) 5 m cable, pre-wired (300 mA max.) 6-pin micro DC M12 3 m cable, pre-wired 6 m cable, pre-wired 10 m cable, pre-wired 4-pin micro DC M12 3 m cable, pre-wired 6 m cable, pre-wired 3 m cable, pre-wired 6 m cable, pre-wired 3 m cable, pre-wired 6 m cable, pre-wired 4 m cable, pre-wired 4-pin micro DC M12 2 m cable, pre-wired 4 m cable, pre-wired 6 m cable, pre-wired 10 m cable, pre-wired 15 m cable, pre-wired 6-pin micro DC M12 44507-0022 44507-0024 44507-0028 44507-0629 44507-0392 44507-0390 44507-0396 44507-0380 44507-0370 44507-0650 44507-1110 44507-1120 44507-1130 44507-1131 44507-1140 44507-1210 44507-1220 44507-1310 44507-1320 44507-1330 44507-1340 44507-1341 44507-1410 44507-1420 44507-1540 44507-1541 44507-1549 44507-1610 44507-1611 44507-1612 44507-1619 44507-1620 44507-1621 44507-1630 44507-1631 44507-1640 44507-1641 44507-0340 44507-0630 44507-0270 44507-0280 44507-0290 44507-0350 44507-0360 44507-0670 For complete specifications and additional models and accessories visit www.omron247.com 44507-0700 44507-0711 44507-0712 44507-0713 44507-0714 44507-0715 44507-0716 Safety Door Switches D40Z/D40A/G9SX-NS S222 Compact Non-contact Door Switch/ Flexible Safety Unit D40Z • Supports ISO 13849-1 (Safety Category 4/PLe). Can be used on higher risk level applications by connecting to Safety Controllers. • Supports a wide range of applications in combination with Safety Controller G9SP or G9SX-NS□. • Up to 30 units can be connected to a single G9SX (15 units with G9SP) Controller and maintain Cat 4/PLe. Ideal for middle to large scale device applications. • Troubleshooting is made easy with the switch’s two-color diagnostic LED display patterns. • Photocoupler monitor output allows connection to a general-purpose PLC (NPN type). • Similar size as the D40A allows standardization of machine design. • Compact non-contact door switch can be mounted from both sides. D40A • Stable operation reduces controller errors caused by unstable doors • Connect up to 30 non-contact door switches with LED indicators to one controller • Reversible switch provides flexibility in installation • Two-color LED indicator enables easier maintenance by identification of door status and cable disconnections • Safety category 3 (EN13849-1) • Both non-contact door switches and conventional key-type safetydoor switches can be input to one controller, saving space • OFF-delay output provided for stop category 1 • Easily construct partial stop and complete stop systems with the logical AND connection function, using G9SX as the controller D40Z D40A F For complete specifications and additional models and accessories visit www.omron247.com F-91 D40Z/D40A/G9SX-NS Safety Door Switches Specifications Ratings and Characteristics (Non-Contact Door Switches) Item Model Operating distance OFF ➔ ON Operating distance ON ➔ OFF Differential travel D40Z-1C□ 5 mm min. *1 15 mm max. *1 Refer to ”Detection Ranges” Operating characteristics Influence of temperature Refer to “Detection Ranges” ±20% of operating distance at 23°C, within temperature range of -10 to 55°C — — ±10% of operating distance at 23°C 25 ms max. 100 ms max. (Distance between the switch Operating time OFF ➔ ON *2 — and actuator is 5 mm) Ambient operating temperature -10 to 65°C (with no icing or condensation) -10 to 55°C (no icing or condensation) Ambient operating humidity 25% to 85% Insulation resistance (between charged parts and case) 50 MΩ max. (at 500 VDC) Dielectric strength (between charged parts and case) 1,000 VAC for 1 min Degree of contamination 3 — Dielectric strength (between charged parts and case) — 1,000 VAC for 1 min Electromagnetic compatibility IEC/EN 60497-5-3 compliant — Vibration resistance 10 to 55 to 10 Hz (single amplitude: 0.75 mm, double amplitude: 1.5 mm) Shock resistance 300 m/s2 min. Degree of protection IP67 Material PBT resin Mounting method M4 screws Terminal screw tightening torque 1 N·m Power supply voltage 24 VDC +10%/-15% Power consumption *3 0.5 W max. 0.6 W max. Photocoupler output: 24 VDC, load current: 24 VDC, Auxiliary monitoring output 10 mA 10 mA (PNP open-collector outputs) *4 Actuator not detected (lights in red); error occurred (blinks in red), actuator detected Actuator not detected (red); actuator (lights in yellow), actuator detected and LED indicators detected (yellow) Non-contact Door Switch input OFF (blinks in yellow) Connecting cables 2 m, 5 m Number of connectable switches *5 30 max. (wiring length: 100 m max.) Switch: approx. 175 g, actuator: Switch: approx. 145 g, actuator: Weight approx. 20 g (D40Z-1C5) approx. 20 g (D40A-1C2) *1. This is the distance where the switch operates from OFF to ON when approaching and the distance where the switch operates from ON to OFF when separating when the switch and actuator target marks are on the same axis, and the sensing surface coincide. *2. Indicates the value of the non-contact door switch output. *3. Power to be provided to the load is not included. *4. Turns ON when the actuator is approaching. The G3R series of the SSR can be driven at an auxiliary output of 10 mA. Contact your Omron representative for details. *5. For details, contact factory. F-92 Repeat accuracy Response time ON ➔ OFF *2 D40A-1C□ For complete specifications and additional models and accessories visit www.omron247.com D40Z/D40A/G9SX-NS Safety Door Switches Specifications (continued) Ratings (Non-contact Door Switch Controllers) Power Inputs G9SX-NS202-□ Item Rated supply voltage Operating voltage range Rated power consumption * * Power consumption of loads not included. G9SX-NSA222-T03-□ 24 V DC -15% to 10% of rated supply voltage 4 W max. 3 W max. G9SX-EX-□ 2 W max. Inputs Item G9SX-NS202-□/G9SX-NSA222-T03-□ Safety input * Operating voltage: 20.4 VDC to 26.4 VDC, internal impedance: approx. 2.8 kW Feedback/reset input * Only applies to the G9SX-NSA222-T03-□. Refers to input other than that from the Non-contact Door Switch. Outputs G9SX-NS202-□/G9SX-NSA222-T03-□ P channel MOS FET transistor output Load current: 0.8 A DC max. *2 PNP transistor output Auxiliary output Load current: 100 mA max. *1. While safety outputs are in the ON state, the following signal sequence is output continuously for diagnosis. When using the safety outputs as input signals to control devices (i.e. Programmable Controllers), consider the OFF pulse shown below. Item Instantaneous safety output *1 OFF-delayed safety output *1 Approx.100 ms ON OFF 360 µs max. *2. The following derating is required when Units are mounted side-by-side. G9SX-NS202-□/G9SX-NSA222-T03-□: 0.4 A max. load current Expansion Unit G9SX-EX-□ 250 VAC, 3 A/30 VDC, 3 A (resistive load) 3A 250 VAC, 125 VDC Item Rated load Rated carry current Maximum switching voltage Response Time and Operating Time G9SX-NS□ Logical AND input Non-contact Door Switch input Max. response time Max. operating time (excluding Expansion Units) *1 (excluding Expansion Units) *2 Non-contact door switch input Logical AND input 45 ms *3 200 ms *4 15 ms 100 ms *1. The maximum response time is the time it takes the output to switch from ON to OFF after the input switches from ON to OFF. *2. The maximum operating time is the time it takes the output to switch from OFF to ON after the input switches from OFF to ON. *3. The value is the sum of D40Z’s response time and G9SX-NS□’s response time. *4. The value is the sum of D40Z’s operating time and G9SX-NS□’s operating time. G9SX-NSA□ Non-contact Door Switch input Logical AND input D4NS Safety input F Max. response time Max. operating time (excluding Expansion Units) *1 (excluding Expansion Units) *2 Non-contact door switch input 45 ms *3 200 ms *4 Safety inputs 15 ms 50 ms Logical AND input 15 ms 100 ms *1. The maximum response time is the time it takes the output to switch from ON to OFF after the input switches from ON to OFF. *2. The maximum operating time is the time it takes the output to switch from OFF to ON after the input switches from OFF to ON. *3. The value is the sum of D40Z’s response time and G9SX-NSA□’s response time. *4. The value is the sum of D40Z’s operating time and G9SX-NSA□’s operating time. Note: The response time and operating time on the G9SP varies depending on the cycle time. For details, contact factory. For complete specifications and additional models and accessories visit www.omron247.com F-93 D40Z/D40A/G9SX-NS Safety Door Switches Specifications (continued) Characteristics G9SX-NS202-□ Item G9SX-NSA222-T03-□ Over-voltage category (IEC/EN 60664-1) II Operating time (OFF to ON state) *1 100 ms max. (Logical AND connection input ON and Non-contact Door Switch input ON) Response time (ON to OFF state) *1 15 ms max. (Logical AND connection input: OFF) 20 ms max. (Non-contact Door Switch input OFF) *6 ON-state residual voltage 3.0 V max. (safety output, auxiliary output) OFF-state leakage current 0.1 mA max. (safety output, auxiliary output) Maximum wiring length of safety input, logical AND connection input, and Noncontact Door Switch input Reset input time (Reset button pressing time) Accuracy of OFF-delay time *5 Insulation resistance Dielectric strength Between logical AND connection terminals, and power supply input terminals and other input and output terminals connected together Between all terminals connected together and DIN rail Between logical AND connection terminals, and power supply input terminals and other input and output terminals connected together Between all terminals connected together and DIN rail Between different poles of outputs Between relay outputs connected together and other terminals connected together Vibration resistance Shock resistance Durability 50 ms max. (Safety input: ON) *2 100 ms max. (Logical AND connection input ON and Non-contact Door Switch input ON) *3 15 ms max. (Safety input OFF and logical AND connection input OFF) 20 ms max. (Non-contact Door Switch input: OFF) *6 G9SX-EX-□ II (Relay outputs 13 to 43 and 14 to 44: III) 30 ms max. *4 10 ms max. *4 100 m max. (External connection impedance: 100 Ω max. and 10 nF max.) 100 ms min. --- Within ±5% of the set value Within ±5% of the set value --20 MΩ min. (at 100 VDC) 100 MΩ min. (at 500 VDC) --500 VAC for 1 min. 1,200 VAC for 1 min --- 2,200 VAC for 1 min 10 to 55 to 10 Hz, 0.375 mm single amplitude (0.75 mm double amplitude) Destruction Malfunction 300 m/s2 100 m/s2 Electrical --- Mechanical --- Ambient operating temperature -10 to 55°C (no icing or condensation) Ambient operating humidity 25% to 85% 100,000 cycles min. rated load, switching frequency: 1,800 cycles/ hour) 5,000,000 cycles min. (switching frequency: 7,200 cycles/hour) Terminal tightening torque 0.5 N·m (For the G9SX-NS□-RT (with screw terminals) only) Weight Approx. 125 g Approx. 200 g Approx. 165 g *1. When two or more Units are connected by logical AND, the operating time and response time are the sum total of the operating times and response times, respectively, of all the Units connected by logical AND. *2. Represents the operating time when the safety input turns ON with all other conditions set. *3. Represents the operating time when the logical AND input and the Non-contact Door Switch input turn ON with all other conditions set. *4. This does not include the operating time or response time of G9SX-NS□ that are connected. *5. This does not include the operating time or response time of internal relays in the G9SX-EX-□. *6. The failure detection time for 24 V short-circuit failure on the input to Non-contact Door Switches is 35 ms max. If using the Switch for an application other than as a Door Switch, calculate the safe distance using a failure detection time of 35 ms. F-94 For complete specifications and additional models and accessories visit www.omron247.com D40Z/D40A/G9SX-NS Safety Door Switches Specifications (continued) Cable with Connector Ratings and Characteristics Rated current Rated voltage Materials and Finish Degree of protection 3A For DC 125 VDC, for AC 250 VAC 40 mΩ max. (20 mV max., 100 mA max.) 1,000 mΩ min (at 500 VDC) 1,500 VAC for 1 min (leakage current 1 mA max.) IP67 (IEC529) Insertion tolerance 200 times min. Contact resistance (Connector) Insulation resistance Dielectric strength (Connector) Assembled fixture strength Cable holding strength Ambient operating temp range Ambient humidity range Tensile: 98 N/15 s Torsion: 0.98 N m/15 s Cable diameter: 6 mm 98 N/15 s Operating: -25°C to 70°C 20% to 80% Item XS2F/H/W Phosphor bronze Nickel base, 0.4-µm gold plating Brass Nickel plated PBT resin (UL94V-0) For DC: light gray; for AC: dark gray Rubber PBT resin (UL94V-0) Materials Contacts Finish Materials Thread bracket Finish Materials Pin block Finish O-ring/rubber bushing Cover Logical AND Connection Item G9SX-NSA222-T03-□ G9SX-NS202-□ Number of Units connected per logical AND output 4 Units max. Total number of Units connected by logical AND *1 20 Units max. Number of Units connected in series by logical AND 5 Units max. Max. number of Expansion Units connected *2 --Maximum cable length for logical AND input 100 m max. Note: See Logical AND Connection Combinations below for details. *1. The number of G9SX-EX401-□ Expansion Units or G9SX-EX041-T-□ Expansion Units (OFF-delayed Model) not included. *2. G9SX-EX401-□ Expansion Units and G9SX-EX041-T-□ Expansion Units (OFF-delayed Model) can be mixed. G9SX-EX-□ ------5 Units max. --- Logical AND Connection Combinations 1. One logical AND connection output from a G9SX-NS□ Controller can be logical AND connected to up to four Controllers. G9SX-NS@ G9SX-NS@ G9SX-NS@ G9SX-NS@ G9SX-NS@ 3. The largest possible system configuration contains a total of 20 G9SXNS□ Controllers, G9SX-AD□ Advanced Units, and G9SX-BC Basic Units. In this configuration, each Controller or Advanced Unit can have up to five Expansion Units. G9SX-@ G9SX-AD@ or G9SX-NS@ G9SX-AD@ or G9SX-NS@ G9SX-AD@ or G9SX-NS@ G9SX-AD@ or G9SX-NS@ G9SX-AD@ or G9SX-NS@ G9SX-AD@ or G9SX-NS@ G9SX-AD@ or G9SX-NS@ G9SX-AD@ or G9SX-NS@ G9SX-AD@ or G9SX-NS@ G9SX-AD@ or G9SX-NS@ G9SX-NS@ G9SX-AD@ or G9SX-NS@ G9SX-AD@ or G9SX-NS@ G9SX-AD@ or G9SX-NS@ G9SX-NS@ G9SX-AD@ or G9SX-NS@ G9SX-AD@ or G9SX-NS@ G9SX-AD@ or G9SX-NS@ 2. Any G9SX-NS□ Controller that receives a logical AND connection input can be logically connected to other Controllers on up to five layers. G9SX-NS@ G9SX-NS@ G9SX-NS@ Note: The G9SX-NS□ in the above diagram can be replaced by the G9SX-AD□ Advanced Unit. Number of Units connected in series by logical AND: 5 Units max. For complete specifications and additional models and accessories visit www.omron247.com G9SX-AD@ or G9SX-NS@ F Number of Units connected per logical AND output: 4 Units max. G9SX-AD@ or G9SX-NS@ G9SX-AD@ or G9SX-NS@ Total number of Units connected by logical AND: 20 Units max. F-95 D40Z/D40A/G9SX-NS Safety Door Switches Engineering Data D40Z Detection Ranges (Typical Characteristics Data) 16 16 14 12 Operating distance Y (mm) Operating distance Y (mm) 14 OFF 10 8 ON 6 4 Side lobe 2 Side lobe OFF 12 10 ON 8 6 4 2 0 0 –35 –30 –25 –20 –15 –10 –5 0 5 10 15 20 25 30 35 –30 –25 –20 –15 –10 –5 Distance from the target mark on the switch X (mm) Operating distance Y (mm) 14 0 5 10 15 20 25 30 Distance from the target mark on the switch Z (mm) X OFF Sensing surface 12 ON 10 *The movement of the arrow direction indicates the positive direction on the graph. 8 Z* 6 Y 4 X=0, Z=0 2 Target marks 0 –10°C 23°C 65°C Effect of ambient temperature (°C) Notes: 1. The operating distance is the distance between the switch and actuator sensing surfaces. 2. Data in the diagram is typical data at an ambient temperature of 23°C. Actual operating values may vary. The operating distance may be affected by ambient metal, magnet catches, and temperature. 3. Detection may occur other than on the detection surfaces of the switch and actuator. Before you use the switch and actuator, refer to manual to set the detection surfaces of the switch and actuator face to face. 16 X Sensing surface 14 OFF 12 10 Y 8 Operating distance Y (mm) Operating distance Y (mm) D40A Detection Ranges (Typical Characteristics Data) 14 Sensing surface 12 OFF 10 Z 8 6 6 Target marks ON 2 2 0 −6 −4 −2 0 2 4 Distance from the target mark on the switch X (mm) 6 0 −15 −10 −5 0 5 10 15 Distance from the target mark on the switch Z (mm) Notes: 1. The operating distance is the distance between the switch and actuator sensing surfaces. 2. Data in the diagram is typical data at an ambient temperature of 23°C. Actual operating values may vary. The operating distance may be affected by ambient metal, magnet catches, and temperature. F-96 Target marks ON 4 4 For complete specifications and additional models and accessories visit www.omron247.com Y D40Z/D40A/G9SX-NS Safety Door Switches Connections Internal Connections D40Z-1C□ Brown Brown Blue Blue Internal circuit Internal circuit D40A-1C□ White Black Yellow White Black Yellow Gray G9SX-NS202-□ (Non-contact Door Switch Controller) *1. Internal power supply circuit is not isolated. *2. Logical AND input is isolated. *3. Outputs S14 to S24 are internally redundant. A1 D1 D2 D3 D4 T31 T32 T33 T41 T42 Non-contact Door Reset/Feedback Input Switch control *2 Logical AND input G9SX-NSA222-T03-□ (Non-contact Door Switch Controller) *1. Internal power supply circuit is not isolated. *2. Logical AND input is isolated. *3. Outputs S14 to S54 are internally redundant. A1 Power supply circuit *1 A2 S14 S24 *2 Power supply circuit *1 Auxiliary output control Safety output control L1 X1 T11 T12 T21 T22 T31 T32 T33 Y1 D1 D2 D3 D4 T41 T42 Safety input 1 Safety input 2 fault Non-contact Door Reset/Feedback Cross detection Input Switch control input Safety output control Auxiliary output control Logical AND input Expansion Unit output control X2 A2 *3 S14 S24 S44 S54 L1 X1 X2 *3 G9SX-EX401-□/G9SX-EX041-T-□ (Expansion Unit/Expansion Unit OFF-delayed Model) *1. Internal power supply circuit is not isolated. *2. Relay outputs are isolated. A1 13 23 33 43 *1 Exp. sig. IN Safety output Power control supply Auxiliary circuit output control A2 X2 *2 K1 Exp. sig. OUT K2 14 24 34 44 F For complete specifications and additional models and accessories visit www.omron247.com F-97 D40Z/D40A/G9SX-NS Safety Door Switches D40Z Troubleshooting LED indicator Causes and corrective actions *1 Power supply input may be improperly wired. Check and correct wiring of brown and blue lines. OFF Fault in power supply input (brown/blue) The wiring length or size of the wire may not be to the specification. Check the wiring length and size of the wire.. Noise or D40Z failure Red continuously blinking Red blinks once for 2s Red blinks twice for 2s Red blinks thrice for 2s Yellow blinking Red Solid-ON *2 Yellow Solid-ON *3 Power supply voltage to D40Z may be insufficient. Check the power supply voltage (between brown and blue lines) of D40Z fills ratings. Fault in power supply input (brown/blue) There may be excessive noise. Check and correct ambient noise environment. There may be a failure in internal circuit. Replace with a new D40Z. Power supply voltage to D40Z may be insufficient. Check the power supply voltage (between brown and blue cables) of D40Z fills ratings.. The wiring length or size of the wire may not be to the specification. Check the wiring length and size of the wire. Fault in Non-contact door switch output (black) Black line may be shorted to other line. Check and correct wiring of black line if the black line is shorted to other lines.. Sensing fault Invalid actuator may be in a close range to switch. Use the dedicated actuator. Fault in Non-contact door switch input (white) Faulty signal may be input to white line. Check and correct wiring of white line. OFF state of another D40Z Another D40Z may be in OFF state. Check status of another D40Z connected to the white line and the wiring. Fault in Non-contact door switch input (white) White line may be disconnected. Check and correct wiring of white line.. Actuator fault There may be a failure in actuator. Replace with a new D40Z. Fault in Non-contact door switch input (white) White line connected to D1 terminal (test output terminal of G9SP) of G9SX-NS□ may be shorted to other line. Check and correct wiring of white line connected to D1 terminal (test output terminal of G9SP) of G9SX-NS□ if the white line is shorted to other lines. Fault in Non-contact door switch output (black) Black line connected to D2 terminal (safety input terminal of G9SP) of G9SX-NS□ may be disconnected. Check and correct wiring of black line connected to D2 terminal (safety input terminal of G9SP) of G9SX-NS□. *1. Another possible cause is a failure in internal circuit. In this case, replace with a new D40Z. Yet another possible cause is excessive noise. In this case, check and correct ambient noise environment. *2. The case where the guard door is closed (Switch detects actuator) is indicated. *3. The case where the system stops though the guard door is closed (Switch detects actuator) is indicated. F-98 For complete specifications and additional models and accessories visit www.omron247.com D40Z/D40A/G9SX-NS Safety Door Switches Dimensions and Wiring (mm) Non-contact Door Switch (Switch/Actuator) D40Z-1C2 D40Z-1C5 Indicator Cable diameter: 4.2 dia. Target mark Sensing surface Sensing surface Target mark 1.5 2 12 17 Two 4.2 dia. 38 48 20 25 (7.2 dia.) (7.2 dia.) Two 7.2 dia. 16 7 Two 7.2 dia. 38 48 (Actuator) Two 4.2 dia. 16 5.5 10.5 (Switch) Non-contact Door Switch and Non-contact Door Switch Controller or Safety Controller Wiring Example of connection to G9SX-NS@ (Single connection) Blue Brown Black White D40Z-1C@ D1 D2 D3 D4 G9SX-NS202 G9SX-NSA222 Example of connection to multiple switches Connect up to 30 non-contact door switches. Example of auxiliary outputs Blue Brown White Black Blue Black Brown White Blue Brown Black White Yellow 24 VDC COM PLC etc. Gray IN Yellow IN PLC etc. Gray COM 24 VDC Note: 1. The auxiliary output load current must be 10 mA max. Wrong connection may lead to a failure of the auxiliary output circuit. 2. For details on other wiring, refer to Application Examples. D1 D2 D3 D4 G9SX-NS202 G9SX-NSA222 F Wiring of Inputs and Outputs Signal name Cable color Non-contact Door Switch power supply input + Brown - Blue Description of operation Supplies power to the D40Z. Non-contact door switch input White To set non-contact door switch output in ON state, non-contact door switch signal input must be in ON state. Non-contact door switch output Black Output status depends on statuses of actuator and non-contact door switch signal input. Yellow Output status depends on status of actuator. When a fault is detected, turns into OFF state regardless of actuator status. Auxiliary monitoring output Gray For complete specifications and additional models and accessories visit www.omron247.com F-99 D40Z/D40A/G9SX-NS Safety Door Switches Dimensions and Wiring (continued) (mm) Non-contact Door Switch (Switch/Actuator) D40A-1C2 D40A-1C5 D40A-1C015-F Indicator (1.5) 2-4.2 dia. 9.5 7.2 dia. 38 7.2 dia. 48 48 7.2 dia. 12 7.2 dia. Sensing surface 6 13 17 38 (150) (2) 2-4.2 dia. 20 25 Vinyl-insulated round cable: Diameter 4 mm, 5-wire (Conductor cross-sectional area: 0.2 mm2/ Insulator diameter: 1.0 mm) Standard length: 2 m/5 m (46) (15 dia.) M12 13 Non-contact Door Switch and Non-contact Door Switch Controller Wiring Example: Wiring a Single Switch Example: Wiring Multiple Switches D1 D2 D3 D4 Blue Brown Black White Blue Brown Black White Blue Brown Auxiliary output load * Black White Blue Yellow Black Brown White D40A-1C@ A2 G9SX-NS202-@ G9SX-NSA222-T03-@ *The auxiliary output load current must be 10 mA max D1 D2 D3 D4 G9SX-NS202-@ G9SX-NSA222-T03-@ Wiring of Inputs and Outputs Signal name F-100 Non-contact Door Switch power supply input Wire color Brown Blue Pin No. 1 3 Non-contact Door Switch input White 2 Non-contact Door Switch output Black 4 Auxiliary output Yellow 5 Description of operation Supplies power to the D40A. Connect to the D3 and D4 terminal of the G9SX-NS□. Inputs signals from the G9SX-NS□. The Non-contact Door Switch input must be ON as a required condition for the Non-contact Door Switch output to be ON. Turns ON and OFF according to actuator detection and the status of the Non-contact Door Switch input. Turns ON when actuator is detected. For complete specifications and additional models and accessories visit www.omron247.com 4 3 5 1 2 D40Z/D40A/G9SX-NS Safety Door Switches Dimensions and Wiring (continued) (mm) Non-contact Door Switch Controller G9SX-NS202-□ (6) (See note 2.) Terminal arrangement T31 T32 T33 D3 D1 D2 X1 A1 T31 T32 T33 D3 D1 D2 X1 A1 G9SX-NS202 24VDC PWR FB AND NS EI 100 max. ERR PWR FB AND NS EI ERR No. T41 T42 X2 S14 S24 L1 A2 D4 T41 T42 X2 A2 S14 S24 L1 D4 23 max. 115 max. (22.5) * (6) (See note 2.) Notes: 1. Above outline drawing is for models with spring-cage terminals (-RC). 2. For models with spring-cage terminals (-RC) only. *Typical dimension Non-contact Door Switch Controller G9SX-NSA222-T03-□ (6) (See note 2.) Terminal arrangement T31 T32 T33 D1 D2 D3 T11 T12 Y1 X1 X2 A1 T31 T32 T33 D1 T11 T12 Y1 X1 D2 X2 D3 A1 G9SX-NSA222-T03 24VDC PWR 0.7 0.6 0.5 0.4 0.3 0.2 FB T1 T2 AND NS EI ED 0.8 0.91.0 1.2 1.4 1.8 2.0 2.5 0 3.0 OFF-DELAY 100 max. PWR FB T1 T2 AND NS EI ED ERR ERR No. T21 T22 T41 T42 S14 S24 S44 S54 L1 A2 D4 T21 T22 T41 T42 A2 S14 S24 S44 S54 L1 D4 35.5 max. (35) * (10) 115 max. (6) (See note 2.) Notes: 1. Above outline drawing is for models with spring-cage terminals (-RC). 2. For models with spring-cage terminals (-RC) only. *Typical dimension F For complete specifications and additional models and accessories visit www.omron247.com F-101 D40Z/D40A/G9SX-NS Safety Door Switches Dimensions and Wiring (continued) (mm) Expansion Unit G9SX-EX401-□ Expansion Unit (OFF-delayed Model) G9SX-EX041-T-□ Terminal arrangement (6) (See note 2.) 100 max. 23 max. 115 max. (22.5) * (6) (See note 2.) G9SX-EX401-@ (Expansion Unit) G9SX-EX041-T-@ (Expansion Unit with OFF Delay) 13 23 33 43 13 23 33 43 PWR PWR EI ED ERR ERR A1 X2 A2 A1 X2 A2 14 24 34 44 14 24 34 44 Notes: 1. Above outline drawing is for models with spring-cage terminals (-RC). 2. For models with spring-cage terminals (-RC) only. *Typical dimension Accessories (sold separately) Socket on One Cable End (5-Pole Connectors) XS2F-D521-DG0-A (L = 2 m) XS2F-D521-GG0-A (L = 5 m) XS2F-D521-JG0-A (L = 10 m) XS2F-D521-KG0-A (L = 15 m) XS2F-D521-LG0-A (L = 20 m) M12 5 dia. 45° Straight Connectors 6 dia. 14.9 dia. 30 40.7 L Wiring Diagram Cable lead colors Contact No. 2 4 5 50 Pin Arrangements (Engagement Side) Brown White Blue Black Gray 1 3 5 2 5 3 1 4 Socket and Plugs on Cable Ends (5-Pole Connectors) XS2W-D521-DG1-A (L = 2 m) XS2W-D521-GG1-A (L = 5 m) XS2W-D521-JG1-A (L = 10 m) XS2W-D521-KG1-A (L = 15 m) XS2W-D521-LG1-A (L = 20 m) Straight/Straight Connectors 6 dia. 14.9 dia. 14.9 dia. 40.7 Wiring Diagram for 5 Cores Contact No. 1 2 3 4 5 F-102 44.7 L For complete specifications and additional models and accessories visit www.omron247.com Cable lead colors 1 Brown 2 White 3 Blue 4 Black 5 Gray D40Z/D40A/G9SX-NS Safety Door Switches Application Examples G9SP-N20S (24 VDC) (2-channel Emergency Stop Switch Inputs + Non-contact Door Switch/Manual Reset) S1: Emergency Stop Switch S2: Non-contact Door Switch (D40Z) S3: Reset Switch KM1, KM2: Contactor M1: 3-phase motor Notes: 1. The PL and category that correspond to this circuit example vary depending on the program configured to the G9SP-N20S. For details, refer to the G9SP Series User’s Manual. 2. For details on terminal arrangement, refer to G9SP Series User’s Manual. 3. Wire auxiliary outputs correctly. Incorrect wiring may lead to a failure of the auxiliary output circuit. G9SX-NSA222-T03-□ (24 VDC) (2-channel Emergency Stop Switch Inputs + Non-contact Door Switch/Manual Reset) F Timing Chart Emergency stop switch operation Emergency stop switch S1 D40Z Reset switch S3 KM1, KM2 N.C. contact S1: Emergency Stop Switch S2: Non-contact Door Switch (D40Z) S3: Reset Switch KM1, KM2: Contactor M1: 3-phase motor KM1, KM2 N.O. contact Operation command Rotation of motor Notes: 1. This example corresponds to category 4. 2. For details, contact factory. For complete specifications and additional models and accessories visit www.omron247.com OFF-delay time OFF-delay time F-103 D40Z/D40A/G9SX-NS Safety Door Switches Application Examples (continued) G9SX-BC202 (24 VDC) (2-channel Emergency Stop Switch Inputs/Manual Reset) + G9SX-NS202-□ (24 VDC) (Non-contact Door Switch/Auto Reset) S1: Emergency Stop Switch S2: Reset switch KM1, KM2: Contactor M1: 3-phase motor S3: Non-contact Door Switch (D40Z) KM3, KM4: Contactor M2: 3-phase motor Timing Chart G9SX-BC202 (Upper unit) Emergency stop switch S1 Reset switch S2 KM1, KM2 N.C. contact KM1, KM2 N.O. contact Logical AND output L1 Rotation of motor M1 G9SX-NS202-@(Lower unit) Logical AND input T41 D40Z KM3, KM4 N.C. contact KM3, KM4 N.O. contact Rotation of motor M2 Notes: 1. This example corresponds to category 4. 2. For details, contact factory. F-104 For complete specifications and additional models and accessories visit www.omron247.com Emergency stop switch operation D40Z/D40A/G9SX-NS Safety Door Switches Ordering Model Number Structure D40Z Non-Contact Door Switch (Switch/Actuator) D40A Non-Contact Door Switch (Switch/Actuator) D40Z – □ □ □ D40A – □ □ □ 1 Type 1 Type 2 Auxiliary Outputs 2 Auxiliary Outputs 3 Cable Length 3 Cable Length 1 2 3 1: Standard model (Switch/Actuator) C: 1 NO (Photocoupler output) 2: 2 m 5: 5 m 1 2 3 1: Standard model C: 1NO (PNP transistor output) 2: 2 m 5: 5 m 015-F: connector (cable length 0.15 m) Note: Must be used in combination with a G9SP Safety Controller or G9SX-NS□ Non-Contact Door Switch Controller. G9SX Non-Contact Door Switch Controller G9SX – □ □ □ □ – □ □ 1 2 3 4 5 6 1 Functions NS/NSA: D40A Controller EX: Expansion Unit 2 Output Configuration (Instantaneous Safety Outputs) 2: 2 outputs 4: 4 outputs 3 Output Configuration (OFF-delayed Safety Outputs) 0: None 2: 2 outputs 4 Output Configuration (Auxiliary Outputs) 1: 1 output 2: 2 outputs 5 Max. OFF-delay Time D40A Controller T03: 3 s (variable) Expansion Unit Blank: No OFF delay T: OFF delay 6 Terminal Block Type RT: Screw terminals RC: Spring-cage terminal F For complete specifications and additional models and accessories visit www.omron247.com F-105 D40Z/D40A/G9SX-NS Safety Door Switches Ordering (continued) List of Models D40Z Non-Contact Door Switches (Switch/Actuator)*1 Classification Appearance Auxiliary outputs Standard models Cable length Model 2m D40Z-1C2 5m D40Z-1C5 --- 2m D40Z-1C2-S --- 5m D40Z-1C5-S --- --- Photocoupler outputs *2 Switch only Actuator only D40Z-1CA Note: Must be used in combination with a G9SP Safety Controller or a G9SX-NS□ Non-contact Door Switch Contact Controller. D40A Non-Contact Door Switches (Switch/Actuator)*3 Classification Appearance Auxiliary outputs Cable length Model 2m D40A-1C2 5m D40A-1C5 Standard models *4 Semiconductor outputs *5 Connector model 0.15 m D40A-1C015-F Note: Must be used in combination with a G9SX-NS□ Non-contact Door Switch Controller or a G9SP safety controller. Cable with Connector Connector Type Single End F-106 Cable Length Model Packing Unit Cable Length Model Packing Unit 2m XS2F-D521-DG0-A 5 2m XS2W-D521-DG1-A 5 5m XS2F-D521-GG0-A 5 5m XS2W-D521-GG1-A 5 Connector Type Double End 10 m XS2F-D521-JG0-A 1 10 m XS2W-D521-JG1-A 1 15 m XS2F-D521-KG0-A 1 15 m XS2W-D521-KG1-A 1 20 m XS2F-D521-LG0-A 1 20 m XS2W-D521-LG1-A 1 For complete specifications and additional models and accessories visit www.omron247.com D40Z/D40A/G9SX-NS Safety Door Switches Ordering (continued) List of Models (continued) G9SX-NS□ Series Safety outputs *6 Instantaneous 2 (Semiconductors) OFFdelayed *7 0 2 (Semiconductors) Logical Logical Auxiliary OFF-delayed AND AND monitoring Max. OFF-delay connection connection output *8 time *9 input output 2 (Semiconductors) Rated voltage --1 1 24 VDC 3.0 s Terminal block type Model Screw terminals G9SX-NS202-RT Spring-cage terminals G9SX-NS202-RC Screw terminals G9SX-NSA222-T03-RT Spring-cage terminals G9SX-NSA222-T03-RC Terminal block type Model Screw terminals G9SX-EX401-RT Spring-cage terminals G9SX-EX401-RC Screw terminals G9SX-EX041-T-RT Spring-cage terminals G9SX-EX041-T-RC G9SX-EX Expansion Units Safety outputs Instantaneous OFF-delayed 4PST-NO --- --- 4PST-NO Auxiliary outputs OFF-delay time 1 (Semiconductor) *8 Rated voltage --24 VDC *10 G9SP Series No. of I/O Points Name Safety Controller Safety Inputs Test Outputs Safety Outputs Standard Outputs 10 4 Semiconductor outputs: 4 4 10 6 Semiconductor outputs: 16 — 20 6 Semiconductor outputs: 8 — *1. Must be used in combination with a G9SP Safety Controller or a G9SX-NS□ Non-contact Door Switch Contact Controller. *2. Photocoupler output. Load current: 10 mA *3. Must be used in combination with a G9SX-NS□ Non-contact Door Switch Controller. *4. Contact factory for the connector models. Unit Version Model G9SP-N10S Ver. 1.0 G9SP-N10D G9SP-N20S *5. PNP open-collector semiconductor output. *6. P channel MOS FET transitor output. *7. The OFF-delayed output becomes an instantaneous output by setting the OFF-delay time to 0 s. *8. PNP transistor output *9. The OFF-delay time can be set in 16 steps as follows: 0/0.2/0.3/0.4/0.5/ 0.6/0.7/0.8/0.9/1.0/1.2/1.4/1.8/2.0/2.5/3.0 s *10. The OFF-delay time is synchronized to the OFF-delay time setting in the connected Controller (G9SX-NSA222-T03-□). F For complete specifications and additional models and accessories visit www.omron247.com F-107 Safety Door Switches EC Series S284 Electrically Coded Interlock Switch & Control Unit • The EC Series Control Units individually monitor one to four read heads to provide a Category 4 system for applications with up to four guard doors • Uniquely coded actuators are a highly tamper resistance • Misalignment of nearly 1/2 inch allows application on machine doors with a high level of vibration or alignment issues • Manual or automatic start is switch selectable • External Device Monitoring (EDM) allows the EC Series Control Unit to function as a safety monitoring relay • The 6 A/24 VDC switching capability of the Control Unit allows connection directly to power contactors • Individual guard door status may be monitored with the semiconductor outputs from the Control Unit; an additional output gives status of the Control Unit • Guarding applications with more than four doors may be achieved by combining two or more Control Units in series while continuing to satisfy Category 4 according to EN954‑1 Safety Door Switches MA-S Series Stainless Steel Magnetically Actuated Safety Interlock Switches and Actuators • Stainless steel cases—both switch and actuator are housed in stainless steel for applications that require the use of this robust and corrosion resistant material • Large selection—choose from a variety of contact configurations housed in stainless steel to satisfy the most demanding applications • NEMA 6 enclosure enables the MA-S Series switches to satisfy most application requirements • Misalignment tolerant—the non-contact actuation of the MA-S Series switches makes them very tolerant to misalignment of up to 10 mm (0.39 in.) • High temperature—the MA-S switches and cables are designed to operate in temperatures up to 125°C (257°F) • Long life—the MA-S Series safety interlock switches are designed for a minimum of one million actuations F-108 For complete specifications and additional models and accessories visit www.omron247.com S285 Safety Door Switches MFS S286 Magnetic Ferroresonant StandAlone Safety Interlock Switch • Tamper resistant—the combination of magnetic and ferroresonant signals required to close the safety contacts makes the MFS very tamper resistant • Stand-alone—use for lower risk applications as a stand-alone safety switch allowing direct switching of relays and contactors up to 2 A at 230 VAC • MFS-11 provides a visible LED which illuminates green when the actuator is in range and contacts are closed • MFS-12 provides a dual color LED indicator. The LED illuminates green when the actuator is in range and the contacts are closed. The LED illuminates Red when the actuator is out of range and contacts are open. • Compact size—mounts easily on 1-in. square tubing • Use with safety monitoring relays in applications requiring a higher level of safety reliability • NEMA 4 enclosure enables water washdown cleaning Safety Door Switches D4NH S242 Safety-door Hinge Switch • Compact, plastic-body safety-door hinge switch designed for saving space in machines • Lineup includes three contact models with 2NC/1NO and 3NC contact forms in addition to the previous contact forms 1NC/1NO, and 2NC. Models with MBB contacts are also available • M12-connector models are available, saving on labor and simplifying replacement • Standardized gold-clad contacts provide high contact reliability. Can be used with both standard loads and microloads. For complete specifications and additional models and accessories visit www.omron247.com F F-109 Safety Door Switches XT5009 S427 Universal Tongue-Operated Safety Interlock Switch • Strong and versatile—the compact size of the strong, glass-filled polyester housing allows this popular switch to be used in most applications • NEMA 6 enclosure enables the XT5009 to withstand water washdown cleaning • Rotatable head gives four possible actuator entry points for versatile installation. A blanking plug is supplied for the unused entry. • Small swing radius allows use on doors with a swing radius as small as 2.5 in. when using the optional flexible actuator with alignment guide • Vibration resistant—preventing unwanted opening of guard doors on vibrating machines • Long life—the XT5009, with its stainless steel actuator, is designed for a minimum of two million actuations Safety Door Switches D4NS-SK/D4JL-SK S246 D4NS/D4JL-mounting Slide Key • Safety-door switch attachments fit doors on aluminum frames as small as 20 mm2 and frames that are large enough to enclose robotics • Shortens the lead time for safety-door switch mounting design • Enables applications in compliance with ANSI/RIA U.S. robot standards (excluding the D4NS-SK01) Note: Safety-door switches are sold separately. F-110 For complete specifications and additional models and accessories visit www.omron247.com Safety Door Switches Accessories OMRON Automation and Safety has a complete line of accessory products for your safety interlock needs. For specific part numbers for replacement actuators or fuses, please refer to the specific product datasheet. Contact Omron for any concerns or questions. Replacement Contact Blocks M20 to NPT Adapter 44512-0110 Part No. M20 to NPT Adapter (steel) 44512-0310 BL6009, 2 N/C + 1 N/O, Rear Mounting 44512-0400 M20 Cord Grip (4-5 mm ID) 44512-0090 ER6019, 2 N/C + 1 N/O, Side Mounting 44512-0390 M20 Cord Grip (7-10 mm ID) 44512-0410 M20 Blanking Plug 44512-0100 ER1022, ER1032, ER5018, ER6022, 2 N/C + 1 N/O terminals (11/12, 21/22, 33/34) 44512-2020 M20 Plastic Nut 10-Pack 44512-0105 NPT to M20 Adapter 44512-1010 ER1022, ER1032, 2 N/C + 1 N/O terminals (41/42, 51/52, 63/64) 44512-2021 ER5018, ER6022, 3 N/C 44512-2030 ER6022, 2 N/C + 2 N/O 44512-2221 ER6022, 3 N/C + 1 N/O 44512-2311 Conduit LED, M20, Amber, 24 VDC 44512-0500 ER6022, 4 N/C 44512-2400 Conduit LED, M20, Amber, 110 VAC 44512-0510 HP6009, 2 N/C + 1 N/O, Side Mounting 44512-0390 Conduit LED, M20, Red, 24 VDC 44512-0520 T5009, 2 N/C + 1 N/O 44512-3210 Conduit LED, M20, Red, 110 VAC 44512-0530 T5009-6, 3 N/C + 1 N/O 44512-3310 Conduit LED, M20, Green, 24 VDC 44512-0540 T5009-6, 4 N/C 44512-3400 Conduit LED, M20, Green, 110 VAC 44512-0550 Conduit LED Beacons (High-Intensity) Part No. Conduit LED Beacons Micro Style Cables Part No. MA-2, 6, 9, 20, MC-S3, HP2007, T2007, Plastic SL Series, D4NS 5 m Cable with 4-Pin Female Connector Micro DC 44512-0600 10 m Cable with 4-Pin Female Connector Micro DC 44512-0610 CM & MC Series 5 m Cable with 8-Pin Female Connector 44512-0620 10 m Cable with 8-Pin Female Connector 44512-0630 HP3009, T3009, T5009, MA-21, Plastic SL Series, MA-15, MA-35, MFS 5 m Cable with 6-Pin Female Connector (Dual Keyway) 44512-0640 10 m Cable with 6-Pin Female connector (Dual Keyway) 44512-0650 Part No. Conduit LED, M20, Amber, 24 VDC 44512-1500 Conduit LED, M20, Red, 24 VDC 44512-1520 Conduit LED, M20, Green, 24 VDC 44512-1540 Conduit Lights and Remote Indicator Part No. Conduit Light, M20, Amber, no bulb 44512-0130 Conduit Light, M20, Red, no bulb 44512-0290 Conduit Light, NPT, Amber, no bulb 44512-0260 Conduit Light, NPT, Red, no bulb 44512-0420 Bulb for Conduit Light, 24 VAC/DC 44512-0200 Bulb for Conduit Light, 110 VAC 44512-0140 Bulb for Conduit Light, 220 VAC 44512-0190 F Security Bits/Drives Cabling Components Part No. M16 to NPT Adapter 44512-0300 M16 Cord Grip (4-7 mm ID) 44512-0080 M20 to PG11 44512-0120 Part No. Spare Bit for Security Screw 44512-0050 Screwdriver for Security Bit 44512-0040 Lockoff Actuator for T4011, T5009, TL5012, TL8012-S 44512-0700 For complete specifications and additional models and accessories visit www.omron247.com Lockoff Actuator F-111 Accessories Safety Door Switches Universal Mounting Brackets • Quickly and easily mounts non-contact switches and actuators to structural aluminum profiles • Quickly and easily mounts tongue actuated safety interlock switches to structural aluminum profiles • Quickly and easily mounts hinge operated safety interlock switches to structural aluminum profiles • Use the universal mounting brackets to mount non-contact switches to Ferrous metals with minimal loss of range • Designed to allow for easy alignment of switch to actuator • Constructed from 6060-T5 aluminum, these brackets are resistant to harsh environments 7.11 0.28 25.78 1.02 M4 x8 5.31 0.21 91.25 3.59 UMB-THP30 mounting bracket kit, being used to mount a T2008 interlock switch. Mounting slots are designed for 29.34 sizeto #10 or M5 UMB-NC10 1.16 mounting bracket kit, being used hardware mount a CM-S2 switch and actuator. The brackets are designed to allow for movement along two axis. 29.64 1.17 7.11 0.28 25.78 1.02 UMB Universal Mounting Bracket Long bracket included with kit UMB-NC10 Bracket, Mounting Kit #UMB-NC10 M4x8 5.31 0.21 91.25 3.59 7.11 0.28 25.78 1.02 Mounting slots are designed for size #10 or M5 hardware 29.34 1.16 15.24 0.60 51.56 2.03 M4x8 Mounting slots are designed for size #10 or M5 hardware 29.64 1.17 Short bracket included with kits UMB-NC20 and UMB-THP30 Long bracket included with kit UMB-NC10 Description M4x 8 29.21 UMB-NC10 1.15 #10 or M5 Universal Mounting size Bracket Kit for hardware non-contact switches and actuators (Includes long bracket) Mounting slots are designed for UMB-NC20 Universal Mounting Bracket Kit for Short bracket included with kits UMB-NC20 and UMB-THP30 non-contact switches and actuators (Includes short bracket) UMB-THP30 Non-Contact Bracket, Mounting Kit #UMB-NC20 Kit #UMB-THP30 5.31 0.21 Model 51.56 2.03 Switch or Actuator 7.11 0.28 25.78 1.02 15.24 0.60 Universal Mounting Bracket Kit for hinge pins and tongue-actuated switches (Includes short bracket) Compatible Switches & Actuators Mounting Capability Part No. CM-S2, CM-S221, CM-S6, CM-S621, MA-6, MA-9, MA-10, MA-11, MA-16, MA-S36, MC-S2, MF-1, MFS-12 Capable of 1 switch and 1 actuator 44512-3010 CM-S1, CM-S11, CM-S31, CM-S5, CM-S521, MA-14, MA-15, MA-S34, MA-S35, MC-S1, MC-S31 Capable of 1 switch and 1 actuator 44512-3020 HP2011, T2008, T2011 (switches only) Capable of 1 switch (no actuator) 44512-3030 Note: Tamper-proof hardware is included with each kit to mount the switch or actuator to the Universal Mounting Bracket. No hardware is supplied to mount the Universal Mounting Bracket to the aluminum profile. F-112 Aluminum Structural Profile Screw, M4, Tamper-Proof (OSTI Supplied) 5.31 0.21 29.21 1.15 T-Nut (User Supplied) Bolt, M5 or #10 (User Supplied) For complete specifications and additional models and accessories visit www.omron247.com Accessories Safety Door Switches SLD Series — Switch Locking Devices • Allows personnel to quickly lock a safety interlock switch to a safe position allowing for certain types of maintenance • Intended for use as an alternate control method while performing tasks that are routine, repetitive or integral to the production process (ANSI/ASSE Z244.12003 (R2008) section 5.4) • Robust design and construction blocks all access points to the actuation mechanism of the safety interlock switch • Designed to accept locks with standard shackle diameters of 5/16” or 7 mm; standard expansion devices may also be used in conjunction with the SLD • The SLD series will work for designated switches with or without the optional stainless steel guide. If the optional stainless steel guide is used on a switch that is integrated with a slide bolt assembly, it will not be possible to attach a Switch Locking Device ✎ See website for SLD dimensions Warning: The SLD Series is intended for use as an alternative control method provided for by ANSI/ASSE Z244.1-2003 (R2008) section 5.4. This device does not protect against malicious tampering. Model Compatible Interlock Switches Part No. SLD26-01* T4011, T5009, TL8012-S, D4SL-N 44526-0801 SLD34-01** T2008, T2011, T4012, TL4019 44534-0801 SLD35-01*** T4016, TL4024 44535-0801 Optional stainless steel guide Notes: *The SLD26-01 will not work with optional latch on T4011. **The SLD34-01 is only compatible with slide bolt assemblies 44534-8130, -8140, -8070. ***The SLD35-01 is not compatible with slide bolt assemblies. F For complete specifications and additional models and accessories visit www.omron247.com F-113 F-114 For complete specifications and additional models and accessories visit www.omron247.com
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