WL-2A129

WL-2A129

  • 厂商:

    OMRON(欧姆龙)

  • 封装:

    -

  • 描述:

    WL-2A129

  • 数据手册
  • 价格&库存
WL-2A129 数据手册
Two-circuit Limit Switch/Long-life Two-circuit Limit Switch WL/WLM Wide Range of Two-circuit Switches; Select One for the Operating Environment/Application ■ A wide selection of models are available, including the overtravel models with greater OT, indicator-equipped models for checking operation, low-temperature models, heat-resistant models, and corrosion-proof models. ■ Microload models are added to the product lineup. ■ Meets EN/IEC standards (only Switches with ground terminals and pre-wired connectors with DC specifications). ■ Approved by UL, CSA, and CCC (Chinese standard). (Ask your OMRON representative for information on approved models.) Be sure to read Safety Precautions on page 39 to 42 and Safety Precautions for All Limit Switches. Features Standard Models Features Common to All Models Many Variations in Standard Limit Switches DPDB Operation A Wide Range of Models The double-pole, double-break structure ensures circuit braking. The WL Series provides a complete range of Limit Switches with a long history of meeting user needs. Select environment-resistant specifications, actuators for essentially any workpiece, operating sensitivity matched to the workpiece, operation indicators to aid operation and maintenance, and various wiring specifications. Za (NO)4 3(NO) (NC)1 2(NC) 1 4 2 3 Load Load Environment-resistant Models Select from Six Types of Environment Resistance Degree of Protection; IP67 The series includes Airtight Switches, Hermetic Switches, Heatresistant Switches, Low-temperature Switches, Corrosion-proof switches, and Weather-proof Switches. Select the one required by the onsite environment. O-rings, cover seals, and other measures provide a water-proof, dripproof structure (IP67). Spatter-prevention Models Approved Standards to Aid Export Machines Various WL/WLM switches are approved by UL, CSA, TÜV, EN/IEC, and CCC making them ideal for export machines. Excellent Performance on Arc Welding Lines or Sites with Spattering Cutting Powder High-precision Models Available in All Switch Types; Ideal for Position Control Ideal for Welding Sites High-precision models achieve a very small movement to operation (approx. 5°) and a repeat accuracy that is twice that of basic models. Stainless steel and resins that resist adhesion of spatters are used to prevent troubles caused by zinc powder generated during welding. Long-life Models Mechanical Endurance of 30 Million Operations Long-life Models for High-frequency Applications Long life has been achieved by increasing the resistance to friction and creating better sliding properties in the head mechanism. Greater visibility is provided when setting with a fluorescent display for setting the stroke. http://www.ia.omron.com/ Operation Indicators for Easier Daily Inspections* Confirm operation with a neon lamp or LED for easier startup confirmations and maintenance. * Specify the type of operation indicator for generalpurpose models. Provided on standard models for spatter-prevention and long-life models. Operation indicator Models with Connectors Provided with All Switch Types Reduced wiring with one-touch connection. Connectors that also make Switch replacement easier are provided with direct-wired and prewired models). (c)Copyright OMRON Corporation 2007 All Rights Reserved. 1 WL/WLM Product Configuration Selection by Purpose ●Basic Switches WL@ Standard Selection Points Effective for switching loads of 0.1 A, 125 VAC/30 VDC. ●Microload Switches WL01@ ●Overtravel Switches ●High-precision Switches WLGCA2 ●Protective WLCA32-@ Generalpurpose Operation indicators Selection Points · Effective for confirming workpieces passing by on a conveyor or for confirming operation in dark locations. · For standard models, add -LE or -LD. (Operation indicators cannot be used with some environment-resistant specifications.) Sensor I/O connectors Selection Points Effective for reducing wiring work, making maintenance easier, and preventing wiring mistakes. WL Series Environment-resistant Selection Points Enable selection according to the operating environment: water, oil, chemicals, high/low temperatures, etc. Spatter-prevention Selection Points Effective for welding sites or spattering cutting powder. WLM Series Long-life Selection Points With high mechanical durability of 30 million operations, effective for highfrequency operation. http://www.ia.omron.com/ ❍General-purpose Switches WLH@ ❍High-sensitivity Switches WLG@ ❍90° Operation Switches WL@-2 WL@-2N Selection Points Effective if the overall movement is 80° or 90° when dog angle or deflection is absorbed. Selection Points Provide twice the repeat accuracy as Basic Switches. Effective for positioning in machine tools. Selection Points Effective for protecting the operating status. ●Indicator-equipped Switches: Neon lamps WL@-@LE ●Indicator-equipped Switches: Light emitting diodes (LED) WL@-@LD ●Direct-wired Switches WL@-@LDK@ ●Pre-wired Switches WL@-@LD-M1@ WL@-@LD-AGJ@/-DGJ@ WL@-@LD-DK1EJ@ ●Airtight Switches WL@-55 ●Hermetic Switches WL@-139 WL@-140 WL@-141 WL@-145 WL@-RP40 WL@-RP60 ●Heat-resistant Switches WL@-TH ●Low-temperature Switches WL@-TC ●Corrosion-proof Switches WL@-RP ●Weather-proof Switches WL@-P1 ●Basic Switches WLCA2-@S ●Microload Switches WL01@-@S ●Overtravel Switches ●High-precision Switches WLGCA2-@S ●Basic Switches WLMCA2@ ●Overtravel Switches ●High-precision Switches WLMGCA2@ ❍General-purpose Switches WLH2-@S ❍High-sensitivity Switches WLG2-@S ❍General-purpose Switches WLMH2@ ❍High-sensitivity Switches WLMG2@ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 2 WL/WLM Tables of Models General-purpose Switches Spatter-prevention Switches Long-life Switches Actuators/Heads Type General purpose Model Actuators Roller lever Plunger Features Flexible rod Head specifications Total travel (TT) • With a Roller Lever Basic WL@ Generalpurpose Overtravel Highsensitivity Overtravel WLH@ Possible — — WLG@ Possible — — WL@-2 Possible — — WL@-2N Possible — — Maintained WLGCA2 WLCA32-@ 45° Possible Possible Possible Overtravel, 90° operation High-precision 45° Possible Possible — — • Overtravel is large, making setting the dog easier. • Mounting is compatible with WLH2. 80° — — • When the dog throws the lever, the output is reversed and the reversed output is held even after the dog passed. The original status is returned to only after the dog passed. Model Model Head mounting Possible *1 (Except for long-life models.) Any of 4 directions WLCA2-@S WLMCA2@ Not possible *2 Any of 4 directions WLH2-@S WLH2@ Not possible *2 Any of 4 directions WLG2-@S WLMG2@ Not possible *2 Any of 4 directions Possible *1 Either of 2 directions Not possible *2 — 80° 90° • Repeat accuracy is twice that basic models. • Operation is highly sensitive with only 5° pretravel. • Ideal for positioning, e.g., with machine tools. Long-life One-side operation 80° • Operation is highly sensitive with only 10° 80° pretravel. • Overtravel is large, making setting the dog easier. • Mounting is compatible with WLG2. • Overtravel is large, making setting the dog easier. • Mounting is compatible with WLCA2-2. Spatter prevention 90° 45° — — Any of 4 directions WLGCA2-@S WLMGCA2@ Any of 4 directions — — 45° 90° *1. One-side operation means that three operational directions can be selected electrically, according to the change in direction of the operating plunger. The operating plunger is set for operation on both sides before delivery. *2. Those models for which one-side operation is impossible can only operate on both sides. Connectors and Conduits Wiring type Direct-wired connector Pre-wired connector Conduit (screw terminal) General-purpose Model WL@-@LDK@ WL@-@LD-M1@ WL@-@LD-@GJ@ WL@-@LD-DK1EJ@ WL@-@ WL@-@G1@ WL@-@G@ WL@-@Y@ WL@-@TS@ http://www.ia.omron.com/ • SC-2F/-4F Connector built-in Spatter-prevention Model — Long-life Model WLM@-LDK@ • XS2H-series Pre-wired Connector builtin WL@-@S-M1@J-1 WL@-@S-DGJS03 WLM@-LD-M1J WLM@-LD-@GJ@ Connector/conduit specifications • G1/2 with no ground terminal • G1/2 with ground terminal • Pg13.5 with ground terminal • M20 with ground terminal • 1/2 14NPT with ground terminal — WLM@-LD — — — — (c)Copyright OMRON Corporation 2007 All Rights Reserved. 3 WL/WLM Environment-resistant Switches Type Airtight seal Item Model Application Uses the W-10FB3-55 Airtight Built-in Switch. WL@-55 WL@-139 WL@-140 Environment-resistant Environment-resistant construction Note: Use the SC Connector for the conduit opening. Refer to page 25 for information on the environment-resistant construction of Switches with Hermetic Seals. WL@-RP40 WL@-RP60 Low-temperature * WL@-TC Can be used at a temperature of –40°C (operating temperature range: –40 to 40°C), but cannot withstand icing. • Uses a general-purpose built-in switch. • Silicone rubber is used for rubber parts such as the O-ring, gasket, etc. Heat-resistant * Can be used in temperatures of 120°C (operating temperature range: 5 to 120°C). • Uses a special built-in switch made from heatresistant resin. • Silicone rubber is used for rubber parts such as the O-ring, gasket etc. Corrosion-proof Weather-proof * WL@-TH WL@-RP WL@-P1 For use in locations subject to corrosive gases and chemicals. For use in parking lots and other outdoor locations. Note: Models can be produced using standard actuators. All models except the lowtemperature and heat-resistant models For uses in locations subject to cutting oil or water Hermetic seal WL@-141 (Molded terminals/ WL@-145 Anti-coolant) Applicable models All models except the lowtemperature and heat-resistant models • Diecast parts, such as the switch box, are made of corrosion-proof aluminum. • Rubber sealing parts are made of fluorine rubber which aids in resisting oil, chemicals and adverse weather conditions. • Exposed nuts and screws (except the actuator section) are made of stainless steel. • Moving and rotary parts such as rollers are made of sintered stainless steel or stainless steel. • Rubber parts are made from silicone rubber, which has a high-tolerance to deterioration over time and changes in temperature. • Rollers are made of stainless steel to improve corrosion resistance. • Exposed nuts and screws are made of stainless steel. Note: Models can be produced using standard actuators. Only the WLCA2, WLGCA2, or WLH2 can be produced for the WL@-141 and WL@-145. All models except airtight seal, hermetic seal, heatresistant, corrosion-proof, and indicator-equipped models All models except airtight seal, hermetic seal, heatresistant, corrosion-proof, and indicator-equipped, nylon roller (WLCA2-26N), seal roller models, and resin rod (WLNJ-2) models All models except overtravel (90° operation), fork lever lock (WLCA32-41 to 43), low-temperature, heatresistant, and indicatorequipped models Only general-purpose overtravel (WLH2/12) and high-sensitivity overtravel (WLG2/12) models (excluding heat-resistant models). * Weather Resistance, Cold Resistance, and Heat Resistance Silicon rubber is used to increase resistance to weather, cold, and heat. Silicon rubber, however, can generate silicon gas. (This can occur at room temperature, but the amount of silicon gas generated increases at higher temperatures.) Silicon gas will react as a result of arc energy and form silicon oxide (SiO2). If silicon oxide accumulates on the contacts, contact interference can occur and can interfere with the device. Before using a Switch, test it under actual application conditions (including the environment and operating frequency) to confirm that no problems will occur in actual. http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 4 WL/WLM Selection Guide With the WL Series, OMRON will combine the switch, Actuator, and wiring method required to build the ideal switch for your application. The WL Series consists of four basic types: General-purpose, Environment-resistant, Spatter-prevention, and Long-life Switches. WLCA2 Switches can be used for the most common applications. According to Operating Environment Ambient operating temperature Environment −10°C +80°C Models WL@ Normal WLM@ Water-resistant to IP67. High-temperature Low-temperature Chemicals and oil Water drops and mist WL@-TH Heat-resistant Switches * WL@-TC Low-temperature Switches * To increase heat resistance, the rubber material (silicon rubber) and the material of the built-in switch have been changed. −40°C General-purpose Switches Long-life Switches +120°C +5°C Outdoors Operating environment Key specifications +40°C To increase resistance to cold, silicon rubber and other measures are used. Rubber parts are made from silicone rubber, which has a highWL@-P1 tolerance to deterioration over time and changes in temperature. Rollers are made of stainless steel to improve corrosion resistance. Exposed nuts and screws are made of stainless steel. Corrosion-proof aluminum diecast has been used for the housing, fluorine rubber has been used for rubber parts, and WL@-RP stainless steel has been used for screws and nuts (except for actuator) to increase resistance to oils, chemicals, and weather. Weather-proof Switches * Corrosion-proof Switches * Uses an airtight built-in switch. WL@-55 Cables attached. Uses a general-purpose built-in switch. The case cover and conduit opening are molded from epoxy resin to increase the seal. The cover cannot be removed. WL@-139 Hermetic, Molded-terminal Switches * Cables attached. Uses an airtight built-in switch. The case cover and box interior are molded from epoxy resin to increase the seal. The cover cannot be removed. The SC connector can be removed, so it is possible to use flexible conduits for the cable. WL@-RP40 Hermetic, Molded-terminal Switches * Cables attached. Uses an airtight built-in switch. The cover screws, case cover, box interior, and conduit opening are molded from epoxy resin to increase the seal. (The cover cannot be removed.) WL@-140 Hermetic, Molded-terminal Switches * Constant water drops or splattering cutting powder Cables attached. Uses an airtight built-in switch. The cover screws, case cover, box interior, conduit opening, box head, and head screws are molded from epoxy resin to increase the seal. (The cover cannot be removed.) The Head opening is protected from cutting powder. -141: The Head section is molded from epoxy resin; Head direction cannot be changed. -145: The Head section is molded from epoxy resin; Head can be in any of 4 directions. WL@-141, -145 Hermetic, Molded-terminal Switches * (Only the WLCA2, WLG2, WLGCA2, and WLH2 can be produced.) Coolant Cables attached. Uses an airtight built-in switch. The case cover, box interior, conduit opening, and head screws WL@-RP60 are molded from epoxy resin to increase the seal. (The cover Hermetic, Molded-terminal cannot be removed.) Rubber parts are made from fluorine rubber Switches * to increase resistance to coolant. Spattering from welding To prevent spatter during welding, a heat-resistant resin is used for the indicator cover and screws and rollers are all made from stainless steel. Constant water drops and mist WL@-S Airtight Switches * Spatter-prevention Switches * Not all functions can be combined with environment-resistant switches. Refer to the applicable models on the previous page. http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 5 WL/WLM According to Application Conditions Conditions Models Switching standard loads 10 A at 125,250, or 500 VAC 0.8 A at 125 VDC 0.4 A at 250 VDC WL@ WL@-S WLM@ General-purpose Switches Spatter-prevention Switches Long-life Switches Switching microloads 0.1 A at 125 VAC, resistive load 0.1 A at 30 VDC, resistive load WL01@ WL01@-S General-purpose Microload Switches Spatter-prevention Microload Switches Normal durability Mechanical: 15 million operation min. (10 million operation min. for overtravel general-purpose or high-sensitivity models or flexible rod models) WL@ WL@-S General-purpose Switches Spatter-prevention Switches Long-life Mechanical: 30 million operation min. WLM@ Long-life Switches Load Durability Key specifications According to Ease of Installation and Maintenance Operation indicator Conditions Daily inspections and maintenance checks Wiring specification Screw tightening and installation One-touch connector attachment Key specifications Models Switching light-ON between operating/not operating. (Switching not possible for models with molded terminals.) Neon lamp 125 to 250 VAC WL@-LE General-purpose, Indicator-equipped (Neon Lamp) Switches WL@-LES Spatter-prevention, Indicator-equipped (Neon Lamp) Switches Switching light-ON between operating/not operating. (Switching not possible for models with molded terminals.) LED 10 to 115 VAC/DC WL@-LD General-purpose, Indicator-equipped (LED) Switches WL@-LDS Spatter-prevention, Indicator-equipped (LED) Switches Screw terminals. No ground terminal. Conduit size: G1/2 WL@ WLM@ General-purpose Switches Long-life Switches Screw terminals. Ground terminal. Conduit size: 4 sizes WL@ General-purpose Switches Direct-wired connector, 2-conductor. Greatly reduces wiring work. Water-proof to IP67. WL@-@LDK13 General-purpose, Direct-wired Connector Switches WLM@-LDK13 Long-life, Direct-wired Connector Switches Direct-wired connector, 4-conductor. Greatly reduces wiring work. Water-proof to IP67. WL@-@LDK43 General-purpose, Direct-wired Connector Switches WLM@-LDK43 Long-life, Direct-wired Connector Switches Pre-wired connector, 2-conductor. Greatly reduces wiring work. Water-proof to IP67. WL@-@LD-M1J General-purpose, Pre-wired Connector Switches WL@-@S-M1J-1 Spatter-prevention, Pre-wired Connector Switches WLM@-LD-M1J Long-life, Pre-wired Connector Switches Pre-wired connector, 4-conductor. Greatly reduces wiring work. Water-proof to IP67. WL@-@LD-@GJO3 General-purpose, Pre-wired Connector Switches WL@-@S-@GJSO3 Spatter-prevention, Pre-wired Connector Switches WLM@-LD-@GJO3 Long-life, Pre-wired Connector Switches Connector attachment in control and relay boxes http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 6 WL/WLM According to Form of Operation Detection object Key specifications TT (total travel) 45° Models PT (pretravel) 45° 15° WLCA2 WLCA2-@S WLMCA2 General-purpose Switches Spatter-prevention Switches Long-life Switches 15° WLH2 WLH2-@S WLMH2 WLG2 WLG2-@S WLMG2 General-purpose Switches Spatter-prevention Switches Long-life Switches General-purpose Switches Spatter-prevention Switches Long-life Switches WLCA2-2 WLCA2-2N General-purpose Switches General-purpose Switches Operation angles General 80° 80° 80° 80° Passing dogs Passing dogs, high sensitivity 10° WLCA2-2 90° 25° 90° WLCA2-2N 20° Passing dogs 45° 5° 45° WLGCA2 General-purpose Switches WLGCA2-@S Spatter-prevention Switches WLMGCA2 Long-life Switches High precision R38 Short lever One-Horizontal operation possible. (WLCA@ only) ● Head mounts in any of 4 directions. ● Medium lever ● One-Horizontal operation possible. (WLCA@ only) ● Head mounts in any of 4 directions. ● Long lever ● One-Horizontal operation possible. (WLCA@ only) ● Head mounts in any of 4 directions. ● One-Horizontal operation possible. (WLCA@ only) ● Head mounts in any of 4 directions. ● ● Dogs and workpieces (Mounts in any of 4 directions) R50 R63 R25 to 89 Adjustable between dog and lever 25 to 140 WL@2-7 Roller Lever Actuators WL@2-8 Roller Lever Actuators WL@12 Adjustable Roller Lever Actuators One-Horizontal operation possible. WL@L (WLCL only) ● Head mounts in any of 4 directions. Adjustable Rod Lever Actuators One-Horizontal operation not possible. WLHAL4 ● Head mounts in any of 4 directions. Adjustable Rod Lever Actuator One-Horizontal operation not possible. WLHAL5 ● Head mounts in any of 4 directions. Rod Spring Lever Actuator ● 427.5 ● Round-trip operation of passing dogs Roller Lever Actuators Roller Lever Actuators Roller Lever Actuators ● 350 to 380 Actuators Dogs or workpieces with large deflection WL@2 WL@2-@S WLM@2 ● Head mounts in any of 4 directions. WLCA32-41 Fork Lever Lock Actuator ● Head mounts in any of 4 directions. WLCA32-42 Fork Lever Lock Actuator ● Head mounts in any of 4 directions. WLCA32-43 Fork Lever Lock Actuator ● Head mounts in any of 4 directions. WLCA32-44 Fork Lever Lock Actuator WLD ● Cams or workpieces with vertical movement http://www.ia.omron.com/ Head mounts in any of 4 directions. WLSD WLD3 Top Plunger Actuator Horizontal Plunger Actuator Top-ball Plunger Actuator ● Head mounts in any of 4 directions. WLSD3 Horizontal-ball Plunger Actuator ● Available in sealed models. (WLD28@) WLD2 WLD28 Top-roller Plunger Actuator Sealed Top-roller Plunger Actuator WLSD2 Horizontal-roller Plunger Actuator (c)Copyright OMRON Corporation 2007 All Rights Reserved. 7 WL/WLM Application Examples Positioning on Production Lines High-precision Positioning of Machine Tools Positioning on Suspended Conveyors Pallet Detection in Arc Welding Lines Multilevel Car Parking Towers Limit Detection is Transport Systems http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 8 WL/WLM Model Number Structure Model Number Legend General-purpose and Environment-resistant Switches WL @ @-@ @ @ @ @ @ @ @ (1) (2) (3) (4) (5) (6) (7) (8) (9)(10) (1) Electrical Rating Blank Standard 01 Microload Note: Dimensions are the same as the standard models. (3) Environment-resistant Model Specifications Blank Standard RP Corrosion-proof *1 P1 Weather-proof *1 Note: Dimensions are the same as the standard models. *1. Refer to page 4 for applicable models. (4) Built-in Switch Type Blank Standard 55 Hermetically sealed *1 Note: Dimensions are the same as the standard models. *1. Refer to page 4 for applicable models. (5) Temperature Specifications Blank Standard: –10°C to +80°C TH Heat-resistant: +5°C to +120°C *1 TC Low-temperature: –40°C to +40°C *1 Note: Dimensions are the same as the standard models. *1. Refer to page 4 for applicable models. (7) Conduit Size, Ground Terminal Specifications *2 Blank G1 G Y TS G1/2 without ground terminal G1/2 with ground terminal Pg13.5 with ground terminal M20 with ground terminal 1/2-14NPT with ground terminal Note: Dimensions are the same as the standard models. *2. Models with ground terminals are approved by EN/IEC (CE marking). (2) Actuator and Head Specifications Symbol CA2 CA2-7 CA2-8 H2 G2 CA2-2 CA2-2N GCA2 CA12 H12 G12 CA12-2 CA12-2N CL HL HAL4 GL CL-2 CL-2N HAL5 CA32-41 CA32-42 CA32-43 D D2 D28 D3 SD SD2 SD3 NJ NJ-30 NJ-2 NJ-S2 Actuator type Roller lever: Standard model R38 Roller lever: Standard model R50 Roller lever: Standard model R63 Roller lever: General-purpose overtravel model, 80° Roller lever: High-sensitivity overtravel, 80° Roller lever: Overtravel, 90° Roller lever: Overtravel, 90° Roller lever: High-precision R38 Adjustable roller lever: Standard Adjustable roller lever: General-purpose overtravel model, 80° Adjustable roller lever: High-sensitivity overtravel, 80° Adjustable roller lever: Overtravel, 90° Adjustable roller lever: Overtravel, 90° Adjustable rod lever: Standard, 25 to 140 mm Adjustable rod lever: General-purpose overtravel model, 80°, 25 to 140 mm Adjustable rod lever: General-purpose overtravel model, 80°, 350 to 380 mm Adjustable rod lever: High-sensitivity overtravel, 80°, 25 to 140 mm Adjustable rod lever: Overtravel, 90°, 25 to 140 mm Adjustable rod lever: Overtravel, 90°, 25 to 140 mm Rod spring lever: General-purpose overtravel model, 80° Fork lever lock: Miantained, WL-5A100 Fork lever lock: Miantained, WL-5A102 Fork lever lock: Miantained, WL-5A104 Plunger: Top plunger Plunger: Top-roller plunger Plunger: Sealed top-roller plunger Plunger: Top-ball plunger Plunger: Horizontal plunger Plunger: Horizontal-roller plunger Plunger: Horizontal-ball plunger Flexible rod: Coil spring Flexible rod: Coil spring, multi-wire Flexible rod: Coil spring, resin rod Flexible rod: Steel wire (6) Hermetic Model Specifications Blank No cables or molding General-purpose built-in switch with cables attached and mold139 ed conduit opening and cover (cover cannot be removed). * Airtight built-in switch with cables attached and molded conduit open140 ing, cover, and box interior cover screws (cover cannot be removed). * Airtight built-in switch with cables attached and molded conduit opening, cover, head, box interior, cover screws, and 141 head screws (cover cannot be removed, Head direction cannot be changed). The Head opening is created to protect it from cutting powder. * Airtight built-in switch with cables attached and molded conduit opening, cover, box interior, and cover screws (cover cannot 145 be removed, Head can be mounted in any of 4 directions). The Head opening is created to protect it from cutting powder. * Airtight built-in switch with cables attached and molded cover and box interior (cover cannot be removed, Head direction can be RP40 changed). SC Connector can be removed, so it is possible to use flexible conduits for the cable. * Airtight built-in switch with cables attached, fluorine rubber used, RP60 and molded conduit opening, cover, and box interior (cover cannot be removed, Head direction cannot be changed). * Switch without lever WLRCA2 WLRCA2 WLRCA2 WLRH2 WLRG2 WLRCA2-2 WLRCA2-2N WLRGCA2 WLRCA2 WLRH2 WLRG2 WLRCA2-2 WLRCA2-2N WLRCL WLRH2 WLRH2 WLRG2 WLRCA2-2 WLRCA2-2N WLRH2 WLRCA32 WLRCA32 WLRCA32 — — — — — — — — — — — (8) Indicator Type Symbol Element Blank No indicator LE Neon lamp LD LED Voltage Leakage current 125 to 250 VAC Approx. 0.6 to 1.9 mA 115 VAC/VDC Approx. 0.5 mA 10 to 24 VAC/VDC Approx. 0.4 mA Note: Dimensions are the same for both LE and LD models. (9) Indicator Wiring 2 3 NC connection: Light-ON when operating NO connection: Light-ON when not operating Note: Include the indicator wiring specification only when a (6) hermetic seal and (8) operation indicator have been selected. (10) Lever Type Blank A Standard lever Double nut lever * Refer to page 4 for applicable models. http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 9 WL/WLM Direct-wired Connector General-purpose Switches Pre-wired Connector Sensor I/O Connector Switches WL @ @-@ LD @ (1) (2) (3) (4) (5) (1) Electrical Rating Blank 01 (4) Indicator Type Standard Microload LD Note: Dimensions are the same as the standard models. (2) Actuator Type CA2 GCA2 H2 G2 D2 D28 Roller lever: Standard model Roller lever: High-precision model Roller lever: General-purpose overtravel model Roller-lever: High-sensitivity overtravel model Top-roller plunger Sealed top-roller plunger (3) Built-in Switch Type Blank 55 Standard Hermetically sealed LED, 10 to 115 VAC/DC (5) Wiring Specifications K13A K13 K43A K43 -M1J * -M1GJ *1 -M1JB -AGJ03 -DGJ03 *1 -DK1EJ03 *1 Direct-wired Connector (2-conductor: AC, NO wiring, connector pins No. 3, 4) Direct-wired Connector (2-conductor: DC, NO wiring, connector pins No. 3, 4) Direct-wired Connector (4-conductor: AC) Direct-wired Connector (4-conductor: DC) Pre-wired Connector *2 (2-conductor: DC, NO wiring, connector pins No. 3, 4) Pre-wired Connector *2 (2-conductor: DC, NO wiring, connector pins No. 1, 4) Pre-wired Connector *2 (2-conductor: DC, NC wiring, connector pins No. 3, 2) Pre-wired Connector *2 (4-conductor, AC) Pre-wired Connector *2 (4-conductor, DC) Pre-wired Connector *2 (3-conductor: DC, NO wiring, connector pins No. 2, 3, 4) *1. Models with pre-wired connectors and DC specifications have EN/IEC approval (CE marking). *2. With 0.3-m cable attached. Note: Dimensions are the same as the standard models. Spatter-prevention Switches WL @ @-@ @ S @ (1) (2) (3) (4) (2) Actuator Type Roller lever: Standard model Roller lever: High-precision model Roller lever: General-purpose Overtravel model Roller lever: High-sensitivity Overtravel model Sealed top-roller plunger (3) Built-in Switch Type Blank 55 Standard Hermetically sealed Note: Dimensions are the same as the standard models. (4) Indicator Type LD LE (1) (2) (3) (1) Actuator Standard Microload Note: Dimensions are the same as the standard models. CA2 GCA2 H2 G2 D28 WLM @ -LD @ (5) (1) Electrical Rating Blank 01 Long-life Switches LED, AC/DC Neon lamp CA2 GCA2 H2 G2 Roller lever: Standard model Roller lever: High-precision model Roller lever: General-purpose overtravel model Roller lever: High-sensitivity overtravel model (2) Indicator Type LD LED, 10 to 115 VAC/DC (3) Wiring Specifications Blank K13A K13 K43A K43 -M1J -AGJ03 -DGJ03 Screw terminal: G1/2 conduit Direct-wired Connector: 2-conductor, AC Direct-wired Connector: 2-conductor, DC Direct-wired Connector: 4-conductor, AC Direct-wired Connector: 4-conductor, DC Pre-wired Connector: 2-conductor, DC * Pre-wired Connector: 4-conductor, AC * Pre-wired Connector: 4-conductor, DC * * With 0.3-m cable attached. Note: Dimensions are the same for both LE and LD models. (5) Wiring Specifications Pre-wired Connector *2 (2-conductor: DC, NO wiring, connector pins No. 3, 4) Pre-wired Connector *2 -M1GJ-1 *1 (2-conductor: DC, NO wiring, connector pins No. 1, 4) -DGJS03 *1 Pre-wired Connector *2 (4-conductor: DC) -M1J-1 *1 *1. Models with pre-wired connectors and DC specifications are approved by EN/IEC (CE marking) except for LE Models (Neon Lamp Models). *2. With 0.3-m cable attached. http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 10 WL/WLM Ordering Information General-purpose Switches Note: Models are also available with ground terminals. Standard Switches Actuator Roller lever R38 Item Standard load Basic Microload Standard load Generalpurpose Microload Standard load Highsensitivity Microload Overtravel Standard load Microload 90° operation Standard load Microload Standard load High-precision Microload Model WLCA2 WL01CA2 WLH2 WL01H2 WLG2 WL01G2 WLCA2-2 WL01CA2-2 WLCA2-2N WL01CA2-2N WLGCA2 WL01GCA2 Actuator Adjustable roller lever Item Basic Overtravel Item Maintained Standard load Microload Standard load Generalpurpose Microload Standard load Highsensitivity Microload Standard load Microload 90° operation Standard load Microload Model WLCA12 WL01CA12 WLH12 WL01H12 WLG12 WL01G12 WLCA12-2 WL01CA12-2 WLCA12-2N WL01CA12-2N Actuator Fork lever lock (with WL-5A100 Plastic Roller Lever) Model Standard load WLCA32-41 Microload WL01CA32-41 Roller lever R50 Roller lever R63 Model WLCA2-7 WL01CA2-7 — — — — — — — — — — Model WLCA2-8 WL01CA2-8 — — — — — — — — — — Adjustable rod lever 25 to 140mm Adjustable rod lever 350 to 380mm Rod spring lever Model WLCL WL01CL WLHL WL01HL WLGL WL01GL WLCL-2 — WLCL-2N WL01CL-2N Model — — WLHAL4 — — — — — — — Model — — WLHAL5 — — — — — — — Fork lever lock (with WL-5A102 Plastic Roller Lever) Model WLCA32-42 WL01CA32-42 Fork lever lock (with WL-5A104 Plastic Roller Lever) Model WLCA32-43 WL01CA32-43 Fork lever lock (with WL-5A104 Plastic Roller Lever) Model WLCA32-44 WL01CA32-44 Top-ball plunger Sealed top-roller plunger Actuator Top plunger Item Basic Model Standard load WLD Microload WL01D Actuator Horizontal plunger Item Basic Model Standard load WLSD Microload WL01SD Actuator Coil spring (spring diameter: 6.5) Item Basic Model Standard load WLNJ Microload WL01NJ http://www.ia.omron.com/ Top-roller plunger Model WLD2 WL01D2 Model WLD3 WL01D3 Model WLD28 WL01D28 Horizontal-roller plunger Horizontal-ball plunger Model WLSD2 WL01SD2 Model WLSD3 WL01SD3 Coil spring (spring diameter: 4.8) Coil spring (spring diameter: 8) Steel wire (wire diameter: 1) Model WLNJ-30 WL01NJ-30 Model WLNJ-2 WL01NJ-2 Model WLNJ-S2 WL01NJ-S2 (c)Copyright OMRON Corporation 2007 All Rights Reserved. 11 WL/WLM General-purpose Switches Indicator-equipped Switches Actuator Roller lever R38 Item Neon lamp Basic LED Neon lamp Generalpurpose LED Neon lamp Highsensitivity LED Overtravel Neon lamp LED 90° operation Neon lamp LED Neon lamp High-precision LED Model WLCA2-LE WLCA2-LD WLH2-LE WLH2-LD WLG2-LE WLG2-LD WLCA2-2LE WLCA2-2LD WLCA2-2NLE WLCA2-2NLD WLGCA2-LE WLGCA2-LD Actuator Adjustable rod lever 25 to 140 mm Item Basic Overtravel Item Maintained Neon lamp LED Neon lamp Generalpurpose LED Neon lamp Highsensitivity LED Neon lamp LED 90° operation Neon lamp LED Model WLCL-LE WLCL-LD WLHL-LE WLHL-LD WLGL-LE WLGL-LD WLCL-2LE WLCL-2LD WLCL-2NLE WLCL-2NLD Actuator Fork lever lock (with WL-5A100 Plastic Roller Lever) Model Neon lamp WLCA32-41LE LED WLCA32-41LD Roller lever R50 Roller lever R63 Model WLCA2-7LE WLCA2-7LD — — — — — — — — — — Model WLCA2-8LE WLCA2-8LD — — — — — — — — — — Adjustable rod lever 350 to 380 mm Rod spring lever Model — — WLHAL4-LE WLHAL4-LD — — — — — — Model — — WLHAL5-LE WLHAL5-LD — — — — — — Fork lever lock (with WL-5A102 Plastic Roller Lever) Model WLCA32-42LE WLCA32-42LD Fork lever lock (with WL-5A104 Plastic Roller Lever) Model WLCA32-43LE WLCA32-43LD Actuator Top plunger Item Basic Neon lamp LED Basic Neon lamp LED Actuator Item Basic Neon lamp LED Top-ball plunger Model WLCA12-LE WLCA12-LD WLH12-LE WLH12-LD WLG12-LE WLG12-LD WLCA12-2LE WLCA12-2LD WLCA12-2NLE WLCA12-2NLD — — Sealed top-roller plunger Model WLD-LE WLD-LD Model WLD2-LE WLD2-LD Model WLD3-LE WLD3-LD Horizontal plunger Horizontal-roller plunger Horizontal-ball plunger Model WLSD-LE WLSD-LD Model WLSD2-LE WLSD2-LD Model WLSD3-LE WLSD3-LD Coil spring (spring diameter: 6.5) Coil spring (spring diameter: 4.8) Coil spring (spring diameter: 8) Steel wire (wire diameter: 1) Model WLNJ-LE WLNJ-LD Model WLNJ-30LE WLNJ-30LD Model WLNJ-2LE WLNJ-2LD Model WLNJ-S2LE WLNJ-S2LD Actuator Item Top-roller plunger Adjustable roller lever http://www.ia.omron.com/ Model WLD28-LE WLD28-LD (c)Copyright OMRON Corporation 2007 All Rights Reserved. 12 WL/WLM General-purpose Switches Sensor I/O Connector Switches Direct-wired Connectors Item Wiring Actuator Roller lever Top-roller plunger 2-conductor DC 4-conductor DC 2-conductor DC 4-conductor DC Basic Overtravel General-purpose High-sensitivity Built-in switch specification Standard WLCA2-LDK13 WLH2-LDK13 WLG2-LDK13 Airtight seal WLCA2-55LDK13 WLH2-55LDK13 WLG2-55LDK13 Standard Airtight seal Standard Airtight seal Standard Airtight seal WLCA2-LDK43 WLCA2-55LDK43 WLD2-LDK13 WLD2-55LDK13 WLD2-LDK43 WLD2-55LDK43 WLH2-LDK43 WLH2-55LDK43 — — — — WLG2-LDK43 WLG2-55LDK43 — — — — Model Model Model High-precision Model WLGCA2-LDK13 WLGCA255LDK13 WLGCA2-LDK43 WLGCA2-55LDK43 — — — — Pre-wired Connectors Item Roller lever 2-conductor 4-conductor 3-conductor Top-roller plunger Built-in switch specification Standard No. 3, 4 Airtight seal NO Standard DC No. 1, 4 Airtight seal Standard NC No. 3, 2 Airtight seal Standard DC Airtight seal Standard DC No. 2, 3, 4 Airtight seal Standard No. 3, 4 Airtight seal NO Standard DC No. 1, 4 Airtight seal Standard NC No. 3, 2 Airtight seal Standard DC Airtight seal Standard DC No. 2, 3, 4 Airtight seal Wiring Actuator 2-conductor 4-conductor 3-conductor http://www.ia.omron.com/ Basic Model Overtravel General-purpose High-sensitivity Model WLCA2-LD-M1J WLH2-LD-M1J WLCA2-55LD-M1J — WLCA2-LD-M1GJ WLH2-LD-M1GJ WLCA2-55LD-M1GJ — — — WLCA2-55LD-M1JB — WLCA2-LD-DGJ03 WLH2-LD-DGJ03 WLCA2-55LD-DGJ03 — WLCA2-LD-DK1EJ03 — WLCA2-55LD-DK1EJ03 — WLD2-LD-M1J — WLD2-55LD-M1J — WLD2-LD-M1GJ — WLD2-55LD-M1GJ — — — WLD2-55LD-M1JB — WLD2-LD-DGJ03 — — — WLD2-LD-DK1EJ03 — WLD2-55LD-DK1EJ03 — High-precision Model Model WLG2-LD-M1J — WLG2-LD-M1GJ WLG2-55LD-M1GJ WLG2-LD-M1JB WLG2-55LD-M1JB WLG2-LD-DGJ03 WLG2-55LD-DGJ03 WLG2-LD-DK1EJ03 WLG2-55LD-DK1EJ03 — — — — — — — — — — WLGCA2-LD-M1J WLGCA2-55LD-M1J WLGCA2-LD-M1GJ — — WLGCA2-55LD-M1JB — WLGCA2-55LD-DGJ03 — — — — — — — — — — — — (c)Copyright OMRON Corporation 2007 All Rights Reserved. 13 WL/WLM Environment-resistant Switches Note: Models are also available with ground terminals. Actuator Roller lever R38 Basic Item Airtight seal -139 Molded -140 terminals Hermetic seal -141 Anti-coolant Heat-resistant Low-temperature Corrosion-proof Weather-proof No indicator LED Indicator Neon No indicator NC wiring Indicator NO wiring No indicator NC wiring Indicator NO wiring No indicator NC wiring Indicator NO wiring No indicator NC wiring Indicator NO wiring No indicator Model WLCA2-55 WLCA2-55LD WLCA2-55LE WLCA2-139 WLCA2-139LD2 WLCA2-139LD3 WLCA2-140 WLCA2-140LD2 WLCA2-140LD3 WLCA2-141 WLCA2-141LD2 WLCA2-141LD3 WLCA2-RP60 WLCA2-RP60LD2 WLCA2-RP60LD3 WLCA2-TH WLCA2-TC WLCA2-RP — Overtravel General-purpose High-sensitivity Model Model WLH2-55 WLG2-55 WLH2-55LD WLG2-55LD WLH2-55LE WLG2-55LE WLH2-139 WLG2-139 — — — WLG2-139LD3 WLH2-140 WLG2-140 — WLG2-140LD2 — WLG2-140LD3 WLH2-141 WLG2-141 — WLG2-141LD2 WLH2-141LD3 WLG2-141LD3 WLH2-RP60 WLG2-RP60 — WLG2-RP60LD2 WLH2-RP60LD3 WLG2-RP60LD3 WLH2-TH WLG2-TH WLH2-TC WLG2-TC WLH2-RP WLG2-RP WLH2-P1 WLG2-P1 Actuator Roller lever R38 Overtravel Item Airtight seal -139 Molded -140 terminals Hermetic seal -141 Anti-coolant Heat-resistant Low-temperature Corrosion-proof No indicator LED Indicator Neon No indicator NC wiring Indicator NO wiring No indicator NC wiring Indicator NO wiring No indicator NC wiring Indicator NO wiring No indicator NC wiring Indicator NO wiring No indicator http://www.ia.omron.com/ 90° (-2 model) Model WLCA2-255 WLCA2-255LD WLCA2-255LE WLCA2-2139 WLCA2-2139LD2 WLCA2-2139LD3 WLCA2-2140 — — — — — WLCA2-2RP60 WLCA2-2RP60LD2 WLCA2-2RP60LD3 WLCA2-2TH WLCA2-2TC — 90° (-2N model) Model WLCA2-2N55 WLCA2-2N55LD WLCA2-2N55LE WLCA2-2N139 — — WLCA2-2N140 — — — — — — — — WLCA2-2NTH WLCA2-2NTC — High-sensitivity Model WLGCA2-55 WLGCA2-55LD WLGCA2-55LE WLGCA2-139 WLGCA2-139LD2 WLGCA2-139LD3 WLGCA2-140 WLGCA2-140LD2 WLGCA2-140LD3 WLGCA2-141 — WLGCA2-141LD3 WLGCA2-RP60 WLGCA2-RP60LD2 WLGCA2-RP60LD3 WLGCA2-TH WLGCA2-TC WLGCA2-RP (c)Copyright OMRON Corporation 2007 All Rights Reserved. 14 WL/WLM Actuator Adjustable roller lever Overtravel General-purpose High-sensitivity Model Model — — — — — — — — — — — — — — WLH12-TH WLG12-TH WLH12-TC WLG12-TC WLH12-RP WLG12-RP WLH12-P1 WLG12-P1 Basic Item No indicator LED Indicator Neon Airtight seal -139 Molded -140 terminals -141 Anti-coolant Heat-resistant Low-temperature Corrosion-proof Weather-proof Hermetic seal No indicator No indicator Model WLCA12-55 WLCA12-55LD WLCA12-55LE WLCA12-139 WLCA12-140 WLCA12-141 WLCA12-RP60 WLCA12-TH WLCA12-TC WLCA12-RP — Actuator Adjustable roller lever Overtravel Item Heat-resistant Low-temperature 90° (-2 model) Model WLCA12-2TH WLCA12-2TC No indicator 90° (-2N model) Model WLCA12-2NTH WLCA12-2NTC Actuator Adjustable rod lever 25 to 140 mm Overtravel General-purpose High-sensitivity Model Model — — — — — — — — — — — — — — WLHL-TH WLGL-TH WLHL-TC WLGL-TC WLHL-RP WLGL-RP Basic Item No indicator LED Indicator Neon Airtight seal -139 Molded -140 terminals -141 Anti-coolant Heat-resistant Low-temperature Corrosion-proof Hermetic seal No indicator No indicator Model WLCL-55 WLCL-55LD — WLCL-139 WLCL-140 — WLCL-RP60 WLCL-TH WLCL-TC WLCL-RP Actuator Adjustable rod lever 25 to 140 mm Overtravel Item Heat-resistant Low-temperature Corrosion-proof No indicator http://www.ia.omron.com/ 90° (-2 model) Model WLCL-2TH WLCL-2TC WLCL-2RP 90° (-2N model) Model WLCL-2NTH WLCL-2NTC — (c)Copyright OMRON Corporation 2007 All Rights Reserved. 15 WL/WLM Actuator Item No indicator LED Indicator Neon Airtight seal Hermetic seal -139 Molded terminals -140 Anti-coolant Heat-resistant Low-temperature Corrosion-proof Top-roller plunger Sealed top-roller plunger Horizontal plunger Model WLD2-55 WLD2-55LD WLD2-55LE Model WLD28-55 WLD28-55LD WLD28-55LE Model WLSD-55 WLSD-55LD — WLD2-139 WLD28-139 WLSD-139 No indicator — WLD2-RP60 WLD2-TH WLD2-TC WLD2-RP No indicator WLD28-140 WLD28-RP60 WLD28-TH — WLD28-RP — WLSD-RP60 WLSD-TH WLSD-TC WLSD-RP Note: The standard cable length for models with airtight seals is 5 m. Actuator Horizontal-roller plunger Item No indicator LED Indicator Neon Airtight seal Hermetic seal -139 Molded terminals -140 Anti-coolant Heat-resistant Low-temperature Corrosion-proof No indicator No indicator Coil spring (spring diameter: 6.5) Model WLSD2-55 WLSD2-55LD — Model WLNJ-55 WLNJ-55LD — WLSD2-139 WLNJ-139 Coil spring (spring diameter: 8) Model WLNJ-255 WLNJ-255LD — — WLSD2-140 WLNJ-140 WLNJ-2140 WLSD2-RP60 WLSD2-TH WLSD2-TC WLSD2-RP WLNJ-RP60 WLNJ-TH WLNJ-TC WLNJ-RP WLNJ-2RP60 — WLNJ-2TC WLNJ-2RP Note: The standard cable length for models with airtight seals is 5 m. http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 16 WL/WLM Spatter-prevention Switches Actuator Roller lever Sealed top-roller plunger Double nut lever Item Basic Neon lamp operation indicator LED operation indicator General-purpose High-sensitivity High-precision Basic General-purpose Overtravel High-sensitivity High-precision Overtravel Allen-head lever Model WLCA2-LEAS WLH2-LEAS WLG2-LEAS — WLCA2-LDAS WLH2-LDAS WLG2-LDAS — Model WLCA2-LES WLH2-LES WLG2-LES WLGCA2-LES WLCA2-LDS WLH2-LDS WLG2-LDS WLGCA2-LDS Model WLD28-LES — — — WLD28-LDS — — — Note: Ask your OMRON representative about WL01@-@S Microload Switches. Long-life Switches Item Basic Actuator Model Roller lever, screw terminal Roller lever, direct-wired connector Roller lever, pre-wired connector *2 WLMCA2-LD LED operation indicator *1 Overtravel General-purpose High-sensitivity Model Model WLMH2-LD WLMG2-LD High-precision Model WLMGCA2-LD AC WLMCA2-LDK13A WLMH2-LDK13A WLMG2-LDK13A WLMGCA2-LDK13A DC WLMCA2-LDK13 WLMH2-LDK13 WLMG2-LDK13 WLMGCA2-LDK13 AC WLMCA2-LDK43A WLMH2-LDK43A WLMG2-LDK43A WLMGCA2-LDK43A DC WLMCA2-LDK43 WLMH2-LDK43 WLMG2-LDK43 WLMGCA2-LDK43 2-conductor DC WLMCA2-LD-M1J WLMH2-LD-M1J WLMG2-LD-M1J WLMGCA2-LD-M1J 4-conductor DC WLMCA2-LD-DGJ03 WLMH2-LD-DGJ03 WLMG2-LD-DGJ03 WLMGCA2-LD-DGJ03 2-conductor 4-conductor *1. The default setting is "light-ON when not operating." Turn the lamp holder by 180° to change the setting to "light-ON when operating". (Ask your OMRON representative about 2-conductor models.) *2. With 0.3-m cable attached. http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 17 WL/WLM Individual Parts Heads Actuator type Roller lever Adjustable roller lever Adjustable rod lever Set model WLCA2 WLG2 WLH2 WLCA2-2 WLCA2-2N WLCA12 WLG12 WLH12 WLCA12-2 WLCA12-2N WLCL WLGL WLCL-2 WLCL-2N Head model (with Actuator) WL-1H1100 WL-2H1100 WL-2H1100-1 * WL-3H1100 WL-6H1100 WL-1H2100 WL-2H2100 WL-2H2100-1 * WL-3H2100 WL-6H2100 WL-4H4100 WL-2H4100 WL-3H4100 WL-6H4100 Actuator type Top plunger Horizontal plunger Fork lever lock Coil spring Set model WLD WLD2 WLD3 WLD28 WLSD WLSD2 WLSD3 WLCA32-41 WLCA32-42 WLCA32-43 WLCA32-44 WLNJ WLNJ-30 WLNJ-2 WLNJ-S2 Head model (with Actuator) WL-7H100 WL-7H200 WL-7H300 WL-7H400 WL-8H100 WL-8H200 WL-8H300 WL-5H5100 WL-5H5102 WL-5H5104 WL-5H5104 WL-9H100 WL-9H200 WL-9H300 WL-9H400 * The model number of Heads without levers are same as those of Heads with levers without the numbers at the end. Example: WL-1H1100 becomes WL-1H without the lever. However, the WLH2 and WLH12 become WL-2H-1 and the WLGCA2 becomes WL-1H-1 for the Heads without levers. Other Heads are also available. Ask your OMRON representative. Switches without levers Switches without levers Actuator type Model Switches for roller levers Switches for adjustable roller levers Switches for adjustable rod lever Basic R38 High-precision R38 High-sensitivity overtravel, 80° General-purpose overtravel, 80° Overtravel, 90° operation Overtravel, 90° operation Basic High-sensitivity overtravel, 80° General-purpose overtravel, 80° Overtravel, 90° operation Overtravel, 90° operation Basic, 25 to 140 mm High-sensitivity overtravel, 80°, 25 to 140 mm Overtravel, 90° operation, 25 to 140 mm Overtravel, 90° operation, 25 to 140 mm WLRCA2 WLRGCA2 WLRG2 WLRH2 WLRCA2-2 WLRCA2-2N WLRCA2 WLRG2 WLRH2 WLRCA2-2 WLRCA2-2N WLRCL WLRG2 WLRCA2-2 WLRCA2-2N Switches for top plungers — — Switches for horizontal plungers — — Maintained, WL-5A100 Maintained, WL-5A102 Maintained, WL-5A104 Switches for fork lever locks Switches for coil springs — WLRCA32 — Covers with Operation Indicators Cover Item Neon lamp LED Cover only with indicator Model WL-LE WL-LD Note: The default setting is "light-ON when not operating." Turn the lamp holder by 180° to change the setting to "light-ON when operating." http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 18 WL/WLM Spatter-prevention Products Head (with actuator) Complete Heads with allen-head levers Model Lever Double Nut Lever Allen-head Lever Model WL-1H1100S (for WLCA2-@ or WLGCA2-@) Cover with indicator Switches without Levers Double Nut Lever Model Model WL-1A103S Roller lever (forward and backward lever) WL-2H1100S (for WLH2-@ or WLG2-@) Cover with Indicator Model Neon lamp WL-1A105S Roller Lever (forward and backward lever) WL-LES LED (LED) WL-LDS Switches without levers Model WLRCA2-LDS WLRH2-LES WLRH2-LDS WLRG2-LDS WLRGCA2-LES WL Head Replacement Heads can be replaced within the same model group. They cannot be replaced between different model groups. Group No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Set model number WLCA2 WLCA2-7 WLCA2-8 WLCA12 WLCL WLH2 WLH12 WLHL WLHAL4 WLHAL5 WLCA2-2N WLCA12-2N WLCL-2N WLCA2-2 WLCA12-2 WLCL-2 WLG2 WLG12 WLGL WLCA32-41 WLCA32-42 WLCA32-43 WLCA32-44 WLD WLD2 WLD3 WLD28 WLSD WLSD2 WLSD3 WLNJ WLNJ-30 WLNJ-2 WLNJ-S2 Head model number (with Actuator) WL-1H1100 WL-1H1200 WL-1H1300 WL-1H2100 WL-4H4100 * WL-2H1100-1 WL-2H2100-1 WL-2H4100 WL-2H4106 WL-2H4107 WL-6H1100 WL-6H2100 WL-6H4100 WL-3H1100 WL-3H2100 WL-3H4100 WL-2H1100 WL-2H2100 WL-2H4100 WL-5H5100 WL-5H5102 WL-5H5104 WL-5H5104 WL-7H100 WL-7H200 WL-7H300 WL-7H400 * WL-8H100 WL-8H200 WL-8H300 WL-9H100 WL-9H200 WL-9H300 * WL-9H400 * * This Heads are special and must be used. Do not use any other Head. Specifications Approved Standards Agency UL CSA Standard UL508 CSA C22.2 No.14 TÜV Rheinland EN60947-5-1 CCC (CQC) GB14048.5 File No. E76675 LR45746 J50022353 J9950023 J9950959 2004010305128675 http://www.ia.omron.com/ Approved models All modes with direct-wired connectors or pre-wired connectors except for hermetically sealed models Only models with ground terminals Models with direct-wired connectors and no ground terminal Only models with pre-wired connectors and DC specifications Contact your OMRON representative for information on approved models. (c)Copyright OMRON Corporation 2007 All Rights Reserved. 19 WL/WLM General-purpose Switches Ratings Standard-load Switches Microload Switches (Refer to these ratings before using the product.) Non-inductive load (A) Rated voltage (V) Model Resistive load NC NO Lamp load NC NO Inductive load (A) Inductive load NC NO NC NO 5 3 1.5 2.5 1.5 0.8 Basic models, overtravel models (except for highsensitivity models), and high-precision models 125 VAC 250 VAC 500 VAC 10 10 10 3 2 1.5 1.5 1 0.8 10 10 3 8 VDC 14 VDC 30 VDC 125 VDC 250 VDC 10 10 6 0.8 0.4 6 6 4 0.2 0.1 3 3 3 0.2 0.1 10 10 6 0.8 0.4 6 6 4 0.2 0.1 Highsensitivity overtravel models 125 VAC 250 VAC 5 5 — — Inrush current 125 VDC 250 VDC NC 30 A max. (15 A max. *) A max. NO 20 (10 A max. *) * For high-sensitivity overtravel models. — 120 VAC 240 VAC 480 VAC 600 VAC 10 A Operation in the following ranges will produce optimum performance. Current (A) Make Break 60 6 30 3 15 1.5 12 1.2 30 10 5 5mW 1 0.1 0.16 Durability *1 Volt-amperes (VA) Make Break 7,200 720 WL01@ WL@-LE WL01@-LE WL@-LD WL01@-LD Thermal current (Ithe) Indicator 10 A — 10 Mechanical 100 Current (mA) Electrical Operating speed Operating frequency Mechanical Electrical IP67 15,000,000 operations min. *2 750,000 operations min. *3 1 mm/s to 1 m/s (in case of WLCA2) 120 operations/minute min. 30 operations/minute min. Rated frequency 50/60 Hz Insulation resistance 100 MΩ min. (at 500 VDC) Contact resistance 25 mΩ max. (initial value) Dielectric strength Between currentcarrying metal part and ground 2,200 VAC (1,500 VAC), 50/60 Hz for 1 min/Uimp 2.5 kV Between each terminal and non-currentcarrying metal part 2,200 VAC (1,500 VAC), 50/60 Hz for 1 min/Uimp 2.5 kV Rated insulation voltage (Ui) 250 V (EN60947-5-1) Pollution degree (operating environment) 3 (EN60947-5-1) Short-circuit protective device (SCPD) 10 A, fuse type gG or gI (IEC60269) — 10 A 0.5 A Neon lamp Neon lamp 10 A LED Protection against electric shock Class I 0.5 A LED Vibration resistance Indicator-equipped Switches Item Max. rated voltage (V) 125 AC 250 AC 115 AC/DC WL-LD LED 10 to 24 AC/DC Conditional short-circuit current 100 A (EN60947-5-1) Conventional enclosed thermal current (Ithe) 10 A, 0.5 A (EN60947-5-1) Shock resistance Malfunction 10 to 55 Hz, 1.5-mm double amplitude *4 Destruction 1,000 m/s2 min. Malfunction 300 m/s2 min. *4 Ambient operating temperature –10°C to +80°C (with no icing) *5 Application category AC-15 Rated operating current (Ie) 2A Rated operating voltage (Ue) 250V Neon WL-LE lamp 5 0.5 A Note: As an example, AC-15: 2 A/250 V means the following: Model 0.8W Between terminals of the same polarity 1,000 VAC (600 VAC), 50/60 Hz for 1 min TÜV (EN60947-5-1) (Only models with ground terminals are approved.) WL@ 1 Degree of protection 0.1 A 125 VAC, 0.1 A 30 VDC Application category and ratings AC-15: 2 A/250 V DC-12: 2 A/48 V AC-14: 0.1 A/125V DC-12: 0.1 A/48 V AC-15: 2 A/250 V AC-14: 0.1 A/125 V AC-15: 2 A/115 V DC-12: 2 A/48 V AC-14: 0.1 A/115 V DC-12: 0.1 A/48 V 5 to 30 VDC 0.5 to 100 mA Recommended load range Microload Switches Model 0.1 DC 30 Characteristics UL/CSA Standard-load Switches: A600, NEMA Carry current Resistive load (A) AC 125 0.4 — — — 0.2 Note: 1. The above figures are for steadystate currents. 2. Inductive loads have a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC). 3. A lamp load has an inrush current of 10 times the steady-state current. 4. A motor load has an inrush current of 6 times the steady-state current. 5. For PC loads, use the microload models. Approved Standard Ratings Rated voltage Rated voltage (V) Motor load Voltage (VDC) Item Leakage current (mA) Approx. 0.6 Approx. 1.9 Approx. 0.5 Approx. 0.4 http://www.ia.omron.com/ Ambient operating humidity 35% to 95%RH Weight Approx. 275 g (in case of WLCA2) Note: 1. The above figures are initial values. 2. The figures in parentheses for dielectric strength are those for the highsensitivity overtravel models. *1. The values are calculated at an operating temperature of +5°C to +35°C and an operating humidity of 40% to 70%RH. Contact your OMRON sales representative for more detailed information on other operating environments. *2. Durability is 10,000,000 operations min. for general-purpose or highsensitivity overtravel models, and for flexible rod models. *3. Durability is 500,000 operations min. for high-sensitivity models. All microload models however, are 1,000,000 operations min. *4. Except flexible rod models. The shock resistance (malfunction) for microload models is 200 m/s2 min. *5. For low-temperature models this is –40°C to +40°C (with no icing). For heatresistant models the range is +5°C to +120°C. (c)Copyright OMRON Corporation 2007 All Rights Reserved. 20 WL/WLM Spatter-prevention Switches Ratings Characteristics Item Non-inductive load (A) Rated voltage (V) Model WL@-LES Resistive load NC Inductive load NC NO Motor load NC NO NC NO 125 VAC 250 VAC 10 10 3 2 1.5 1 10 10 5 3 2.5 1.5 115 VAC 10 3 1.5 10 5 10 6 3 6 4 2 3 3 1.5 10 6 3 WL@-LDS 12 VDC 24 VDC 48 VDC NO Lamp load Inductive load (A) 2.5 6 4 2 Note: 1. The above figures are for steady-state currents. 2. Inductive loads have a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC). 3. A lamp load has an inrush current of 10 times the steady-state current. 4. A motor load has an inrush current of 6 times the steady-state current. NC NO Operating temperature Operating humidity Inrush current 30 A max. 20 A max. –10°C to +80°C (with no icing) 95%RH max. Approved Standard Ratings UL/CSA LE Switches (Neon lamp): A300 Rated voltage Carry current 120 VAC 240 VAC 10 A Current (A) Make Break 60 6 30 3 Volt-amperes (VA) Make Break 7,200 720 LD Switches (LED) Rated voltage 115 VAC 115 VDC Carry current 10 A 0.8 A CCC (GB14048.5) Model WL@ WL01@ WL@-LE WL01@-LE WL@-LD WL01@-LD Application category and ratings AC-15: 2 A/250 V DC-12: 2 A/48 V AC-14: 0.1 A/125V DC-12: 0.1 A/48 V AC-15: 2 A/250 V AC-14: 0.1 A/125 V AC-15: 2 A/115 V DC-12: 2 A/48 V AC-14: 0.1 A/115 V DC-12: 0.1 A/48 V Note: As an example, AC-15: 2 A/250 V means the following: Application category AC-15 Rated operating current (Ie) 2 A Rated operating voltage (Ue) 250 V http://www.ia.omron.com/ Degree of protection Mechanical Durability *1 Electrical Operating speed Operating Mechanical frequency Electrical Rated frequency Insulation resistance Contact resistance Between terminals of the same polarity Between currentDielectric carrying metal part strength and ground Between each terminal and non-currentcarrying metal part Rated insulation voltage (Ui) Pollution degree (operating environment) Short-circuit protective device (SCPD) Conditional short-circuit current Conventional enclosed thermal current (Ithe) Protection against electric shock Vibration Malfunction resistance Destruction Shock resistance Malfunction Ambient operating temperature Ambient operating humidity Weight IP67 15,000,000 operations min. *2 750,000 operations min. *3 1 mm/s to 1 m/s (in case of WLCA2) 120 operations/minute min. 30 operations/minute min. 50/60 Hz 100 MΩ min. (at 500 VDC) 25 mΩ max. (initial value) 1,000 VAC (600 VAC), 50/60 Hz for 1 min 2,200 VAC (1,500 VAC), 50/60 Hz for 1 min/Uimp 2.5 kV 2,200 VAC (1,500 VAC), 50/60 Hz for 1 min/Uimp 2.5 kV 250 V (EN60947-5-1) 3 (EN60947-5-1) 10 A, fuse type gG or gI (IEC60269) 100 A (EN60947-5-1) 10 A, 0.5 A (EN60947-5-1) Class I 10 to 55 Hz, 1.5-mm double amplitude 1,000 m/s2 min. 300 m/s2 min. –10°C to +80°C (with no icing) 35% to 95%RH Approx. 275 g (in case of WLCA2) Note: 1. The above figures are initial values. 2. The figures in parentheses for dielectric strength are those for the highsensitivity overtravel models. *1. The values are calculated at an operating temperature of +5°C to +35°C and an operating humidity of 40% to 70%RH. Contact your OMRON sales representative for more detailed information on other operating environments. *2. Durability is 10,000,000 operations min. for general-purpose or highsensitivity overtravel models. *3. Durability is 500,000 operations min. for high-precision models. All microload models however, are 1,000,000 operations min. (c)Copyright OMRON Corporation 2007 All Rights Reserved. 21 WL/WLM Long-life Switches Ratings General Ratings (Refer to these ratings before using the product.) Screw Terminal Switches Direct-wired Connector and Pre-wired Connector Switches Item Non-inductive load (A) Rated voltage (V) Model Resistive load NC NO Motor load NC NO 115 AC 10 3 1.5 10 12 DC 24 DC 48 DC 115 DC 10 6 3 0.8 6 4 2 0.2 3 3 1.5 0.2 10 6 3 0.8 6 4 2 0.2 High-sensitivity overtravel models 115 AC 5 — — — 115 DC 0.4 — — — NC NO NO Inductive load (A) Inductive load Basic models, overtravel models, (except for high-sensitivity models), and highprecision models Inrush current NC Lamp load NC NO 5 2.5 30 A max. (15 A max. *) 20 A max. (10 A max. *) Non-inductive load (A) Rated voltage (V) Model DC AC Resistive load Inductive load (A) Lamp load Inductive load Motor load NC NO NC NO NC NO NC NO 12 DC 3 3 3 3 3 3 3 3 24 DC 3 3 3 3 3 3 3 3 48 DC 3 3 3 3 3 3 3 3 115 DC 0.8 0.8 0.2 0.2 0.8 0.8 0.2 0.2 115 AC 3 3 3 1.5 3 3 3 2.5 Note: 1. The above figures are for steady-state currents. 2. Inductive loads have a power factor of 0.4 min. (AC) and a time constant of 7 ms max. (DC). 3. A lamp load has an inrush current of 10 times the steady-state current. 4. A motor load has an inrush current of 6 times the steady-state current. * For high-sensitivity overtravel models. Engineering Data Electrical Durability: cosφ= 1 (Operating temperature: +5°C to +35°C, operating humidity: 40% to 70%RH) 1,000 4 Degree of protection IP67 Mechanical 30,000,000 operations min. 30,000,000 operations min. (10 mA at 24 VDC, resistive load) Durability * 750,000 operations min. (10 A at 115 Electrical VAC, resistive load), but for high-precision models: 500,000 operations min. (10 A at 115 VAC, resistive load) Operating speed 1 mm/s to 1 m/s (in case of WLCA2) Mechanical 120 operations/minute Operating frequency Electrical 30 operations/minute Rated frequency 50/60 Hz Insulation resistance 100 MΩ min. (at 500 VDC) Contact resistance 25 mΩ max. (initial value) Between terminals of 1,000 VAC (except connector models) the same polarity Between currentDielectric carrying 2,200 VAC (1,500 V) strength metal part (50/60 Hz and ground for 1 min) Between each terminal and non-current2,200 VAC (1,500 V) carrying metal part Vibration Malfunction 10 to 55 Hz, 1.5-mm double amplitude resistance Destruction 1,000 m/s2 min. Shock resistance Malfunction 300 m/s2 min. Ambient operating –10°C to +80°C (with no icing) temperature Ambient operating 35% to 95%RH humidity Weight Approx. 275 g (in case of WLCA2) Durability (× 10 operations) Characteristics Operating frequency: 30 operations/min cos φ= 1 500 125 VAC 300 250 VAC 480 VAC 100 50 30 10 0 2 4 6 8 10 12 Switching current (A) Note: The figures in parentheses for dielectric strength, are those for overtravel (high-sensitivity) or connector models. * The values are calculated at an operating temperature of +5°C to +35°C, and an operating humidity of 40% to 70%RH. Contact your OMRON sales representative for more detailed information on other operating environments. http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 22 WL/WLM Structure and Nomenclature Structure General-purpose Switches Head-mounting Screws Actuator Roller Head The Head used in the roller lever type, adjustable rod lever type, or horizontal plunger type (except for 90° operation models) can be mounted in any of the four directions by removing the screws at the four corners of the Head. Shaft Section Seal By fitting an O-ring to the rotary shaft and with an appropriate interference of the screws, high-sealing properties are maintained. The roller is made of self-lubricating sintered stainless steel and boasts high resistance to wear. Lever The lever forged of anti-corrosive aluminium alloy features high corrosion resistances and outstanding ruggedness. With roller lever, adjustable rod and flexible rod models, the actuator position can be set anywhere within 360°. (The lever cannot be mounted in the opposite direction.) Roller Lever Setscrew Operational Plunger *2 Bearing The bearing smooths the plunger movement. Built-in Switch Built-in switch with SPST-NO+NC contact form. Set Position Marker Plate After operation, set the indicator needle on the marker plate so that is in the convex section of the bearing. For the WLD2, insert the needle so that it is between the two main wires on the plunger. Requires maintenance (excessive overtravel) Proper range Requires maintenance (insufficient overtravel) Proper range Requires maintenance (excessive overtravel) Terminal Screws Four, M4 screws Separator The separator has outstanding insulation properties and prevents the generation of any gases which may corrode the internal parts. Conduit Opening *1 The conduit threads are parallel threads for G½ tube and offer further increased sealing properties when used in conjunction with the SC connector. Cover Seal By using a packing seal as the cover seal, an optimum squeeze can be obtained and high sealing properties are assured as well. Cover Cover Setscrew Phillips screws are used to ensure ease of use. *1. The display for conduit threads has changed from PF½ to G½, according to revisions of JIS B 0202. This is only a change in the display, so the thread size and pitch have not changed. (Conduit threads Pg 13.5 and ½-14NPT are also available.) *2. By changing the orientation of the operational plunger, three operational directions can be selected electrically. (This is possible only with standard roller lever, adjustable roller lever, and adjustable rod lever models. For the overtravel models, only 90° operation models have this function.) http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 23 WL/WLM Indicators Indicator Covers Indicator The indicator covered if outsert molded from diecast aluminum and has outstanding sealing properties. The indicator is either a neon lamp or an LED. Models with LED indicators have a built-in rectifier stack, so it is not necessary to change the polarity. Indicator Windows Operation (i.e., light-ON when operating or light-ON when not operating) depends on whether a neon lamp or LED is used. Contact Spring The built-in switch's terminal screws are used to connect the indicator terminal. Since the connection spring (coil spring) is used for this connection, it will not be necessary to connect the indicator terminal. When a ground terminal is provided however, a lead wire must be used. Light-ON when Operating/Not Operating Indicators can be switched from light-ON when operating and light-ON when not operating, by simply rotating the indicator holder by 180°. (Molded terminals cannot be switched in this way.) Light-ON when Operating Light-ON when Not Operating LED at top LED at bottom Operation Internal Circuits Power Neon lamp Built-in switch Light-ON when operating *1 4 Za WL-LE 3 Contact spring Resistor 1 2 Load Internal circuits WL-LE WL-LD Rectifier stack Contact spring Power Resistor Internal circuits Light-ON when not operating *2 WL-LD Za 4 3 1 2 Load Zener diode Rated current diode Resistor LED Built-in switch Note: The indicator cover cannot be replaced on the molded terminals. In all cases the indicator does not light when the load is ON. *1. Light-ON when operating means that the lamp lights when the Limit Switch contacts (NC) release, or when the actuator rotates or is pushed down. *2. Light-ON when not operating means the lamp remains lit when the actuator is free, or when the Limit Switch contacts (NO) close when the actuator rotates or is pushed down. http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 24 WL/WLM Environment-resistant Switches Mold Specifications for Hermetic Seal Switches WL@-139 : Molded parts WL@-140 WL@-141 Oil seal for protection against cutting powder X-ring Standard built-in switch WL@-145 Airtight built-in switch WL@-RP40 Oil seal for protection against cutting powder X-ring Airtight built-in switch WL@-RP60 O-ring Airtight built-in switch Airtight built-in switch Airtight built-in switch * Florine rubber is used for all rubber parts. Model WL@-139 WL@-140 WL@-141 WL@-145 WL@RP40 WL@RP60 Cable specifications Standard 5-m VCT (vinyl cabtire cable) cable attached. Finished diameter: 11.5 mm, 4-conductor. Standard 5-m VCT cable, with high flexibility and good anti-oil properties attached. Finished diameter: 11.5 mm, 4-conductor. Spatter-prevention Switches Actuator Roller, Roller Axis Using stainless steel prevents spatter from adhering. Operating Lever Melamine sinter-painted, it is easy to peel off the spatter. Double Nut SUS304 is used for double nut. Lamp Cover · Heat-resistant resin is used for the lamp cover. · By using spherical surface for the display part, it disperses the direction of spatter. http://www.ia.omron.com/ Screws SUS304 is used, preventing spatter from adhering. Head Cap Using fluororesin prevents spatter from adhering. * Spatter means the zinc powder produced when welding. Adhering spatter to the Limit Switch may cause malfunction of lever or lamp cover. The lack of gap prevents spatter powder from clogging. (c)Copyright OMRON Corporation 2007 All Rights Reserved. 25 WL/WLM Long-life Switches Release Plunger Set Position Marker Plate The set position is easy to view. Hardening method changed for greater abrasion resistance. The stroke is indicated in fluorescent color that is visible from the slit in the rubber cap. Long-life Model Standard Model Stainless steel + Hardening Sintered alloy Standard Model Long-life Model Head The Head can be mounted in any of the four directions by removing the screws at the four corners of the Head. Fluorescent paint Shaft Section Seal Requires maintenance (excessive overtravel) By fitting a double seal consisting of an oil seal and an X-ring to the rotary shaft, even greater sealing properties are achieved. Standard Model O-ring Proper range Requires maintenance (insufficient overtravel) Proper range Requires maintenance (excessive overtravel) Long-life Model Oil seal X-ring Actuator Head Mounting Screws Roller The roller is made of self-lubricating stainless sintered and boasts high resistance to wear. Lever Smoother Movement A grease holder is provided on the shaft to prevent the grease from running out. The lever forged of anti-corrosive aluminium alloy features high corrosion resistance and outstanding ruggedness. With roller lever models, the actuator position can be set anywhere within 360°. (The lever cannot be mounted in the opposite direction.) Standard Model Operational Plunger * Cover Seal By using a packing seal as the cover seal, an optimum squeeze can be obtained and high sealing properties are assured as well. Long-life Model Terminal Screws Grease holder Smooth movement is achieved using olefin grease. (Standard models use molybdenum disulfide grease.) Four, M4 screws Cover Separator Bearing The separator has outstanding insulation properties and prevents the generation of any gases which may corrode the internal parts. The bearing smooths the plunger movement. Built-in Switch Built-in switch with SPST-NO+NC contact form. Cover Mounting Screw Conduit Opening In addition to level screws which use G½ tube, direct-wired and pre-wired connectors have been added to the Series. Phillips screws are used to ensure ease of use. * By changing the direction of the operational plunger, any one of the three operational directions (both sides, left, or right) can be selected. (Applicable only to the WLMGCA2-@.) http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 26 WL/WLM Contact Forms Screw Terminal Switches (NO) 4 Za (NC) 1 3 (NO) 2 (NC) Direct-wired Connector, Pre-wired Connector, and Indicator-equipped (Light-ON when Not Operating) Switches *1 AC DC Screw Terminal Switches Indicator-equipped (Light-ON when Not Operating) Switches *1 Internal circuits (NO) 4 Za (NC) 1 Internal circuits Internal circuits Za Za NO NC 3 (NO) 2-core 4 Pin No. 4-core 4 NO NC NC NO -- -- 1 2 3 3 2-core 4 Pin No. 4-core 4 2 3 2 NC 1 NC -2 3 NC 1 NO 4 4 3 3 Positioning piece *2 Positioning piece *2 2 (NC) NC NO -1 NO NC NO NO *1. Light-ON when not operating means the indicator is lit when the actuator is free and is not light when the Switch contacts (NO) close when the actuator rotates or is pushed down. *2. The position of the positioning piece is not always the same. If using an L-shaped connector causes problems in application, use a straight connector. http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 27 WL/WLM Dimensions and Operating Characteristics (Unit: mm) General-purpose Models Standard Models Basic Rotating Lever ........ For all models WL@ indicates a standard-load model and WL01@ indicates a microload model. Roller lever R38 WLCA2 WL01CA2 17.5 dia. × 7 * 60 max. 53 ±1.5 41.5 ±1.5 40 ±1.5 13.1 Four, M3.5 25.4 12.7 38R M5 (length: 12) Allen-head bolt Roller lever R50 WLCA2-7 WL01CA2-7 17.5 dia. × 15 * 25.4 M5 (length: 12) Allen-head bolt (137) 14.7 (125) 25.4 Four, 5.2 +0.2 0 dia. holes Four, 5.2 +0.2 0 dia. holes 58.7 ±0.2 25.4 12.7 Four, M3.5 50R 14.7 67.2 max. 58.1 ±1.5 36 ±1.5 13.1 58.7 ±0.2 68.7 Three, M4 (lengh:13) 68.7 Three, M4 (length: 13) 5 5 21.6 JIS B0202 G½ Effective thread: 4 threads min. (15.1) 30.2 ±0.2 40 ±0.7 (4.9) * Stainless sintered roller Roller lever R63 WLCA2-8 WL01CA2-8 17.5 dia. × 7 * 21.6 ±1.2 29.2 35 60 max. 53.2 ±0.8 Four, M6 Depth: 15 min. (15.1) 30.2 ±0.2 40 ±0.7 (4.9) * Stainless steel roller 60 max. 53 ±1.5 41.5 ±1.5 40 ±1.5 (150) Adjustable range: 25 to 89 25.4 12.7 M5 (length: 16) Allen-head bolt 25.4 Four, 5.2 +0.2 0 dia. holes 14.7 Four, 5.2 +0.2 0 dia. holes 60 ±1.5 41.5 ±1.5 13.1 17.5 dia. × 7 * Four, M3.5 25.4 12.7 Four, M3.5 Four, M6 Depth: 15 min. ±1.2 29.2 35 42 max. 53.2 ±0.8 67 max. Adjustable Roller Lever WLCA12 WL01CA12 13.1 63R JIS B0202 G½ Effective thread: 4 threads min. 25.4 14.7 M5 (length: 12) Allen-head bolt 58.7 ±0.2 58.7 ±0.2 Three, M4 (length: 13) 5 21.6 5 (15.1) 30.2 ±0.2 40 ±0.7 (4.9) JIS B0202 G½ Effective thread: 4 threads min. * Stainless sintered roller Adjustable Rod Lever (25 to 140 mm) 9 WLCL WL01CL Adjustable range: 25 to 140 14.7 21.6 46 ±1.5 13.1 (For details see page 42) 25.4 12.7 Two, 17.5 dia. (length: 7) * 25.4 12.7 90 ±3° R38 Four, M3.5 M5 × 16 Allen-head bolt 14.7 (125) 25.4 Four, 5.2 +0.2 0 dia. holes 58.7 ±0.2 68.7 Three, M4 (length: 13) 68.7 5 5 21.6 JIS B0202 G½ Effective thread: 4 threads min. (15.1) 30.2 ±0.2 40 ±0.7 * Stainless steel rod 35 42 max. 65.2 ±0.8 34.1 Three, M4 (length: 13) (4.9) Four, M6 Depth: 15 min. 62.5 max. 56.4 ±3.5 42.8 ±3.5 13.1 Fork Lever Lock WLCA32-41 to 44 WL01CA32-41 to 44 55 max. 29.2 JIS B0202 G½ Effective thread: 4 threads min. * Stainless sintered roller Four, M6 ±1.2 29.2 Depth: 15 min. 35 42 max. 53.2 ±0.8 3 ±0.2 dia. (length: 160) * Four, M3.5 M8 ×12 Allen-head set screw M5 × 12 Allen-head bolt ±1.2 (15.1) 30.2 ±0.2 40 ±0.7 (4.9) Four, 5.2 +0.2 0 dia. holes 58.7 ±0.2 68.7 Three, M4 (length: 13) 68.7 ±1.2 29.2 Four, M6 Depth: 15 min. 35 42 max. (4.9) (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. 21.6 Four, M6 ±1.2 29.2 Depth: 15 min. 35 42 max. Note: This illustration shows the external dimensions * Plastic roller of the WLCA32-41. (Models WLCA32-041 to -044 and WL01CA32041 to -044 have stainless steel rollers.) Note: Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. Model WLCA2 Operating characteristics WL01CA2 Operating force Release force Pretravel Overtravel Movement Differential OF max. RF min. PT OT min. MD max. 13.34 N 2.23 N 15° ±5° 30° 12° WLCA2-7 WLCA2-8 WLCA12 *1 WLCL *2 WL01CA2-7 WL01CA2-8 WL01CA12 *1 WL01CL *2 10.2 N 1.67 N 15° ±5° 30° 12° 8.04 N 1.34 N 15° ±5° 30° 12° 13.34 N 2.23 N 15° ±5° 30° 12° 1.39 N 0.27 N 15° ±5° 30° 12° *1. The operating characteristics for WLCA12 and WL01CA12 are measured at the lever length of 38 mm. *2. The operating characteristics for WLCL and WL01CL are measured at the rod length of 140 mm. http://www.ia.omron.com/ Operating characteristics Model WLCA32-41 to 44 *1 WL01CA32-41 to 44 *1 Force necessary to reverse the direction of the lever: Max. Movement until the lever reverses Movement until switch operation: Min. Movement after switch operation: Max. 11.77 N 50° ±5° 55° 35° OF and RF for WLCA12, with a lever length of 89 mm. WLCA12, WL01CA12 OF 5.68 N RF 0.95 N (c)Copyright OMRON Corporation 2007 All Rights Reserved. 28 WL/WLM Basic Plunger .....................For all models WL@ indicates a standard-load model and WL01@ indicates a microload model. Top Plunger WLD WL01D Horizontal Plunger WLSD WL01SD 13.1 PT 9 dia. 12.9 1R * PT OP 46.6 ±0.8 13.1 Four, M3.5 12.7 25.4 Four, M3.5 27.5 19.9 OP 17.8 Four, 5.2 +0.2 0 dia. holes 58.7 ±0.2 1R *1 +0.2 25 dia. *2 Four, 5.2 0 dia. holes (96.2) 58.7 ±0.2 68.7 Three, M4 (length: 13) 68.7 Three, M4 (length: 13) 5 5 21.6 (4.9) JIS B0202 G½ Effective thread: 4 threads min. (15.1) 30.2 ±0.2 40 ±0.7 * Stainless steel plunger Top-roller Plunger WLD2 WL01D2 PT Four, M6 Depth: 15 min. ±1.2 29.2 35 42 max. 17 dia. (length: 5) * 58.7 ±0.2 68.7 Three, M4 (length: 13) JIS B0202 G½ Effective thread: 4 threads min. 40 ±0.7 * Stainless sintered roller Top-ball Plunger WLD3 WL01D3 PT ±1.2 29.2 12.7 68.7 21.6 JIS B0202 G½ Four, M6 ±1.2 (15.1) Effective thread: Depth: 15 min. 29.2 30.2 ±0.2 4 threads min. 35 40 ±0.7 *1. Stainless sintered roller 42 max. *2. Cosmetic nuts Note: The WLSD21 model, which has the roller rotated by 90° is also available. (4.9) Four, M6 Depth: 15 min. 35 42 max. Horizontal-ball Plunger WLSD3 25.4 WL01SD3 13.1 15.5 dia. 1/2 dia. * 12.9 PT Four, M3.5 OP 46.6 ±0.8 13.1 12.7 27.5 Four, M3.5 OP 19.9 17.8 (96.2) Four, 5.2 +0.2 0 dia. holes 58.7 ±0.2 58.7 ±0.2 68.7 Three, M4 (length: 13) 1/2 dia. *1 25 dia. *2 Four, 5.2 +0.2 0 dia. holes Three, M4 (length: 13) 68.7 5 5 21.6 (4.9) OP 55.7 ±0.8 13.1 Four, M3.5 17 dia. (length: 5)*1 5 21.6 30.2 ±0.2 35 42 max. 25 dia. *2 Four, 5.2 +0.2 0 dia. holes Three, M4 (length: 13) (96.2) 5 (4.9) Four, M6 Depth: 15 min. 17.8 28 Four, 5.2 +0.2 0 dia. holes (15.1) PT ±1.2 29.2 27.5 Four, M3.5 58.7 ±0.2 21.6 JIS B0202 G½ (15.1) Effective thread: 30.2 ±0.2 4 threads min. 40 ±0.7 *1. Stainless steel plunger *2. Cosmetic nuts Horizontal-roller Plunger WLSD2 25.4 WL01SD2 13.1 12.9 OP (4.9) (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. ±1.2 29.2 35 42 max. Four, M6 Depth: 15 min. (4.9) * Stainless steel ball Sealed Top-roller Plunger WLD28 PT WL01D28 JIS B0202 G½ (15.1) Effective thread: 30.2 ±0.2 4 threads min. 40 ±0.7 *1. Stainless steel ball *2. Cosmetic nuts 21.6 ±1.2 29.2 Four, M6 Depth: 15 min. 35 42 max. 13.1 11.2 dia. (length: 5) * 12.9 Four, M3.5 OP 24 Four, 5.2 +0.2 0 dia. holes 58.7 ±0.2 68.7 Three, M4 (length: 13) 5 21.6 (4.9) (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. * Stainless steel roller Model WLD Operating characteristics WL01D OF max. 26.67 N Operating force RF min. 8.92 N Release force PT max. 1.7 mm Pretravel 6.4 mm Overtravel OT min. 1 mm Movement Differential MD max. OP Operating Position 34 ±0.8 mm Total travel Position 29.5 mm TTP max. http://www.ia.omron.com/ ±1.2 29.2 Four, M6 Depth: 15 min. Note: Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. 35 42 max. WLD2 WL01D2 WLD3 WL01D3 WLD28 WL01D28 WLSD2 WL01SD2 WLSD3 WL01SD3 40.03 N 8.89 N 2.8 mm 5.6 mm 1 mm 40.03 N 8.89 N 2.8 mm 4 mm 1 mm 26.67 N 8.92 N 1.7 mm 5.6 mm 1 mm 26.67 N 8.92 N 1.7 mm 4 mm 1 mm 16.67 N 4.41 N 1.7 mm 5.6 mm 1 mm 44 ±0.8 mm 39.5 mm 44.5 ±0.8 mm 41 mm 44 ±0.8 mm 39.5 mm WLSD WL01SD 40.03 N 8.89 N 2.8 mm 6.4 mm 1 mm 54.2 ±0.8 mm 54.1 ±0.8 mm 40.6 ±0.8 mm — — — (c)Copyright OMRON Corporation 2007 All Rights Reserved. 29 WL/WLM Basic Flexible Rod ............ For all models WL@ indicates a standard-load model and WL01@ indicates a microload model. Coil Spring WLNJ WL01NJ PT Coil Spring (Multi-wire) WLNJ-30 PT WL01NJ-30 6.5 dia. *1 *2 *3 4.8 dia. *1 *2 *3 (107) 13.1 13.1 (107) 140 ±2.5 140 ±2.5 32.7 ±0.8 32.7 ±0.8 Four, 5.2 +0.2 0 dia. holes 58.7 ±0.2 Four, 5.2 +0.2 0 dia. holes 68.7 Three, M4 (length: 13) 58.7 ±0.2 5 68.7 Three, M4 (length: 13) 5 21.6 (4.9) (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. 21.6 Four, M6 Depth: 15 min. ±1.2 29.2 (4.9) 35 42 max. Steel Wire WLNJ-S2 WL01NJ-S2 8 dia. *1 JIS B0202 G½ Effective thread: 4 threads min. Four, M6 Depth: 15 min. ±1.2 29.2 35 42 max. *1. The coil spring may be operated from any direction except the axial direction (↓). *2. Piano wire coil *3. Optimum operating range of the coil spring is within 1/3 of the entire length from the top end. *1. The coil spring may be operated from any direction except the axial direction (↓). *2. Stainless steel coil spring *3. Optimum operating range of the coil spring is within 1/3 of the entire length from the top end. Coil Spring (Resin Rod) PT WLNJ-2 WL01NJ-2 *3 (15.1) 30.2 ±0.2 40 ±0.7 *2 PT 1 dia. *1 *2 *3 (95.4) 13.1 (161) 26 dia. 13.1 193 ±2.5 140 ±2.5 32 ±0.8 44.6 ±0.8 Four, 5.2 +0.2 0 dia. holes Four, 5.2 +0.2 0 dia. holes 58.7 ±0.2 58.7 ±0.2 68.7 Three, M4 (length: 13) 68.7 Three, M4 (length: 13) 5 5 21.6 21.6 (4.9) (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. ±1.2 29.2 35 42 max. Four, M6 Depth: 15 min. (4.9) (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. ±1.2 29.2 Four, M6 Depth: 15 min. 35 42 max. *1. The resin rod may be operated from any direction except the axial direction (↓). *2. Polyamide resin rod *3. Optimum operating range of the resin rod is within 1/3 of the entire length from the top end. *1. The steel wire may be operated from any direction except the axial direction (↓). *2. Stainless steel wire *3. Optimum operating range of the steel wire is within 1/3 of the entire length from the top end. Note: Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. Model WLNJ * Operating characteristics WL01NJ * 1.47 N Operating force OF max. PT 20 ±10mm Pretravel WLNJ30 * WL01NJ30 * 1.47 N 20 ±10mm WLNJ-2 * WL01NJ-2 * 1.47 N 40 ±20mm WLNJ-S2 * WL01NJ-S2 * 0.28 N 40 ±20mm * These values are taken from the top end of the wire or spring. http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 30 WL/WLM Overtravel General-purpose/High-sensitivity Models ........... For all models WL@ indicates a standard-load model and WL01@ indicates a microload model. Roller Lever R38 WLH2 WL01H2 WLG2 WL01G2 17.5 dia. (length: 7) * Four, M3.5 38R 60 max. 53 ±1.5 41.5 ±1.5 40 ±1.5 13.1 25.4 12.7 M5 (length: 12) Allen-head bolt 9 Adjustable Rod Lever WLHL WL01HL Adjustable range: WLGL 25 to 140 WL01GL 25.4 14.7 M8 (length: 12) Allen-head lock screw 68.7 Three, M4 (length: 13) 25.4 M5 (length: 12) Allenhead bolt Four, 5.2 +0.2 0 dia. holes Four, 5.2 +0.2 0 dia. holes 58.7 ±0.2 25.4 12.7 Four, M3.5 14.7 (125) 55 max. 46 ±1.5 41.5 ±1.5 13.1 3 ±0.2 dia. (length: 160) * 58.7 ±0.2 68.7 Three, M4 (length: 13) 5 JIS B0202 G½ (15.1) Effective thread: (4.9) 30.2 ±0.2 4 threads min. 40 ±0.7 * Stainless sintered roller 21.6 ±1.2 29.2 35 42 max. 53.2 ±0.8 5 Four, M6 Depth: 15 min. 17.5 dia. (length: 7) * Four, M3.5 M5 (length: 16) Allen-head bolt Four, 5.2 +0.2 0 dia. holes 14.7 67 max. 60 ±1.5 41.5 ±1.5 13.1 Adjustable Rod Lever WLHAL4 WL01HAL4 25.4 12.7 Adjustable range: 350 to 380 25.4 3.2 dia. * 54.5 ±1.5 41.5 ±1.5 13 .1 8 12 .8 (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. M5 (length: 12) Allen-head bolt 2 5 .4 Four, 5.2 +0.2 0 dia. holes ±1.2 29.2 35 42 max. 65.2 ±0.8 Four, M6 Depth: 15 min. 58.7 ±0.2 6 8 .7 Three, M4 (length: 13) 5 21.6 * Stainless sintered roller (15.1) 30.2 ±0.2 40 ±0.7 * Stainless steel rod Note: 1. WL@G12 is identical to other models except in the shape of the set position marker plate. 2. The built-in switch for WLH12 is W-10FB3. 3. The built-in switch for WLG12 is W-10FB3-8. Rod Spring Lever WLHAL5 WL01HAL5 7.7 54 ±1.5 41.5 ±1.5 13 .1 65 11 M5 (length: 16) Allen-head bolt (4.9) JIS B0202 G½ Effective thread: 4 threads min. ±1.2 2 9.2 Four, M6 Depth: 15 mi 35 42 max. Note: 1. One-side operation is not possible with the general-purpose and highsensitivity models. 2. Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. 2.3 dia. * 428.5 ±2 2 5 .4 12 .7 14 .7 21.6 (4.9) Four, M6 Depth: 15 min. 68.7 Three, M4 (length: 13) 5 ±1.2 Note: 1. WL@GL is identical to other models except in the shape of the set position marker plate. 2. The built-in switch for WLHL is W-10FB3. 3. The built-in switch for WLGL is W-10FB3-8. 65 58.7 ±0.2 21.6 29.2 35 42 max. * Stainless sintered roller Note: 1. WL@G2 is identical to other models except in the shape of the set position marker plate. 2. The built-in switch for WLH2 is W-10FB3. 3. The built-in switch for WLG2 is W-10FB3-8. Adjustable Roller Lever WLH12 WL01H12 Adjustable range: WLG12 25 to 89 WL01G12 JIS B0202 G½ Effective thread: 4 threads min. (15.1) 30.2 ±0.2 40 ±0.7 (4.9) 25.4 12.7 25.4 14.7 Four, 5.2 +0.2 0 dia. holes 58.7 ±0.2 68.7 Three, M4 (length: 13) OF and RF for WLH12 and WL01H12, with a lever length of 89 mm. 5 (15.1) 30.2 ±0.2 40 ±0.7 * Piano wire (4.9) JIS B0202 G½ Effective thread: 4 threads min. Model WLH2 Operating characteristics WL01H2 9.81 N Operating force OF max. 0.98 N Release force RF min. 15° ±5° Pretravel PT 55° Overtravel OT min. 12° Movement Differential MD max. 21.6 ±1.2 2 9.2 35 42 max. WLG2 WL01G2 9.81 N 0.98 N +2° 10°–1° 65° 7° Four, M6 Depth: 15 min. OF RF WLH12, WLA01H12 4.18 N 0.42 N WLG12, WL01G12 4.18 N 0.42 N WLH12 *1 WLG12 *1 WLHL *1 WLGL *2 WLHAL4 *3 WLHAL5 WL01H12 *1 WL01G12 *1 WL01HL *1 WL01GL *2 WL01HAL4 *3 WL01HAL5 0.90 N 0.98 N 2.84 N 2.84 N 9.81 N 9.81 N 0.09 N 0.15 N 0.25 N 0.25 N 0.98 N 0.98 N +2° +2° 15° ±5° 15° ±5° 10°–1° 15° ±5° 10°–1° 15° ±5° 55° 55° 65° 55° 65° 55° 12° 12° 7° 12° 7° 12° Note: With WLHAL4, WL01HAL4, WLHAL5, and WL01HAL5, the actuator's tare is large, so depending on the installation direction, they may not be properly reset. Always install so that the actuator is facing downwards. *1. The operating characteristics of WLH12, WL01HL12, WLG12, and WL01G12 are measured at the lever length of 38 mm. *2. The operating characteristics of WLHL, WL01HL, WLGL, and WL01GL are measured at the rod length of 140 mm. *3. The operating characteristics of WLHAL4, and WL01HAL4 are measured at the rod length of 380 mm. http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 31 WL/WLM Overtravel Side-installation Models ... For all models WL@ indicates a standard-load model and WL01@ indicates a microload model. 60 max. 53 ±1.5 Roller Lever WLCA2-2N WL01CA2-2N 41.5 ±1.5 40 ±1.5 22 11 13.1 17.5 dia. (length: 7) * Four, M3.5 38R 41.5 ±1.5 11.5 58.7 ±0.2 M5 (length: 12) Allen-head bolt 64 ±0.2 23 21.6 68.7 Three, M4 (length: 13) 5 5 (15.1) 30.2 ±0.2 40 ±0.7 Four, 5.2 +0.2 0 dia. holes 58.7 ±0.2 ±0.2 JIS B0202 G½ Effective thread: 4 threads min. 25.4 16.1 (126.5) 101.8 5 25.4 12.7 Four, M3.5 38R (10.8) M5 (length: 12) Allen-head bolt Four, 5.2 +0.2 0 dia. holes Two, 5.2 +0.2 0 dia. holes Three, M4 (length: 13) 40 ±1.5 13.1 17.5 dia. (length: 7) * Two, M5 (length: 18) 16.1 (126.5) (4.9) 60 max. 53 ±1.5 Roller Lever WLCA2-2 WL01CA2-2 21.6 JIS B0202 G½ (15.1) Effective thread: 30.2 ±0.2 4 threads min. 40 ±0.7 * Stainless sintered roller 5 Four, M6 Depth: 15 min. ±1.2 (4.9) 33 ±1.2 29.2 35 42 max. 35 * Stainless sintered roller Four, M6 Depth: 15 min. 53.2 ±0.8 42 max. Adjustable Roller Lever WLCA12-2N 17.5 dia. (length: 7) * WL01CA12-2N 67 max. 60 ±1.5 22 11 13.1 Four, M3.5 Adjustable range: 25 to 89 Adjustable Roller Lever WLCA12-2 WL01CA12-2 41.5 ±1.5 17.5 dia. (length: 7) * Adjustable range: 25 to 89 M5 (length: 16) Allen-head bolt (10.8) Four, 5.2 +0.2 0 dia. holes (4.9) 101.8 68.7 58.7 ±0.2 Three, M4 (length: 13) Three, M4 (length: 13) JIS B0202 G½ Effective thread: 4 threads min. 9 Adjustable range: 25 to 140 5 5 21.6 Four, M6 Depth: 15 min. 3 ±0.2 dia. (length: 160) * M8 (length: 12) Allen-head lock screw Four, M3.5 Two, M5 (length: 18) M5 (length: 12) Allen-head bolt Adjustable Rod Lever WLCL-2 WL01CL-2 46 ±1.5 22 11 13.1 11.5 Adjustable range: 25 to 140 46 ±1.5 3 ±0.2 dia. (length: 160) * JIS B0202 G½ Effective thread: 4 threads min. 58.7 ±0.2 33 ±1.2 42 max. 68.7 Three, M4 (length: 13) 5 (4.9) 35 * Stainless steel rod 25.4 Four, 5.2 +0.2 0 dia. holes 5 (15.1) 30.2 ±0.2 40 ±0.7 25.4 12.7 M5 (length: 12) Allen-head bolt 101.8 5 Four, M6 Depth: 15 min. 41.5 ±1.5 13.1 M8 (length: 12) Four, M3.5 Allen-head lock screw 64 ±0.2 ±0.2 (4.9) 35 55 max. 16.1 23 21.6 Four, M6 Depth: 15 min. 42 max. 9 (10.8) 5 29.2 65.2 ±0.8 55 max. Four, 5.2 +0.2 0 dia. holes Two, 5.2 +0.2 0 dia. holes Three, M4 (length: 13) ±1.2 (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. * Stainless sintered roller (4.9) 33 ±1.2 16.1 58.7 ±0.2 5 ±0.2 23 21.6 35 42 max. * Stainless sintered roller Adjustable Rod Lever WLCL-2N WL01CL-2N 25.4 Four, 5.2 +0.2 0 dia. holes Two, 5.2 +0.2 0 dia. holes (15.1) 30.2 ±0.2 40 ±0.7 25.4 12.7 M5 (length: 16) Allen-head bolt 16.1 64 ±0.2 58.7 ±0.2 5 41.5 ±1.5 13.1 Four, M3.5 11.5 Two, M5 (length: 18) 16.1 67 max. 60 ±1.5 (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. 21.6 ±1.2 29.2 Four, M6 Depth: 15 min. 35 42 max. * Stainless steel rod Note: 1. With the side-installation models, 90° operation on one side is possible by simply changing the direction of the cam. 2. Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. Model WLCA2-2N WLCA12-2N *1 WLCL-2N *2 WLCA2-2 Operating characteristics WL01CA2-2N WL01CA12-2N *1 WL01CL-2N *2 WL01CA2-2 8.83 N 2.84 N 9.61 N Operating force OF max. 9.61 N 0.49 N 0.25 N 1.18 N 1.18 N Release force RF min. 25° ±5° 20° max. 20° max. 20° max. Pretravel PT 60° 70° 70° 70° Overtravel OT min. 16° 10° 10° 10° Movement Differential MD max. WLCA12-2 *1 WLCL-2 *2 WL01CA12-2 *1 WL01CL-2 *2 2.55 N 8.83 N 0.1 N 0.49 N 25° ±5° 25° ±5° 60° 60° 16° 16° *1. The operating characteristics of WLCA12-2N and WL01CA12-2N are measured at the lever length of 38 mm. *2. The operating characteristics of WLCL-2N and WL01CL-2N are measured at the rod length of 140 mm. http://www.ia.omron.com/ OF and RF for WLCA12-2N and WL01CA12-2N, with a lever length of 89 mm. OF RF WLCA12-2N, WLA01CA12-2N 4.10 N 0.50 N (c)Copyright OMRON Corporation 2007 All Rights Reserved. 32 WL/WLM High-precision Models WL@ are Standard Models and WL01@ are Microload Models. Roller Lever WLGCA2 WL01GCA2 60 max. 17.5 dia. (length: 7) * 53 ±1.5 41.5 ±1.5 40 ±1.5 13.1 25.4 12.7 Four, M3.5 38R (125) M5 (length: 12) Allen-head bolt Model WLGCA2 Operating characteristics WL01GCA2 13.34 N Operating force OF max. 1.47 N Release force RF min. +2° 5° 0° Pretravel PT 40° Overtravel OT min. 3° Movement Differential MD max. 25.4 14.7 Four, 5.2 +0.2 0 dia. holes 68.7 58.7 ±0.2 Three, M4 (length: 13) 5 (4.9) JIS B0202 G½ Effective thread: 4 threads min. (15.1) 30.2 ±0.2 40 ±0.7 * Stainless sintered roller 21.6 ±1.2 29.2 Four, M6 Depth: 15 min. 35 42 max. 53.2 ±0.8 Note: Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. Sensor I/O Connector Switches Direct-wired Connector/Pre-wired Connector Models Refer to the D4CC for applicable Cables. Roller Lever Plungers ........WL@ are Standard Models and WL01@ are Microload Models. Standard Models (WLCA2), High-precision Models (WLGCA2), Overtravel General-purpose Models (WLH2), Overtravel High-sensitivity Models (WLG2) Connector Models Pre-wired Connector Models 60 max. 17.5 dia. (length: 7) * 38R Four, M3.5 53 ±1.5 41.5 ±1.5 40 ±1.5 13.1 17.5 dia. (length: 7) * 38R 25.4 12.7 25.4 25.4 M5 (length: 12) Allen-head bolt Four, 5.2 +0.2 0 dia. holes 68.7 58.7 ±0.2 Three, M4 (length: 13) Four, 5.2 +0.2 0 dia. holes 68.7 58.7 ±0.2 (15.1) 30.2 ±0.2 40 ±0.7 * Stainless sintered roller (20) Four, M6 21.6 Depth: 15 min. M12 × 1 (4.9) 5 Three, M4 (length: 13) 5 12.5 Four, M6 Depth: 15 min. SC-1M 300 ±50 ±1.2 JIS B0202 G½ Effective thread: 4 threads min. 25.4 12.7 Four, M3.5 M5 (length: 12) Allen-head bolt 14.7 14.7 60 max. 53 ±1.5 41.5 ±1.5 40 ±1.5 13.1 29.2 35 42 max. 6 dia. 53.2 ±0.8 (4.9) (15.1) 30.2 ±0.2 40 ±0.7 XS2H-D421 M12 × 1 * Stainless sintered roller 21.6 ±1.2 29.2 35 42 max. 53.2 ±0.8 Note: 1. Only the dimension of the set position marker plate is different for WLG2 Models. 2. Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. 3. The models with operation indicators are shown in the above diagrams. Actuator Operating characteristics Operating force OF max. Release force RF min. Pretravel PT Overtravel OT min. Movement Differential MD max. Standard roller lever actuator 13.34 N 2.23 N 15° ±5° 30° 12° http://www.ia.omron.com/ High-precision roller lever actuator 13.34 N 1.47 N +2° 5° 0° 40° 3° Overdrive generalpurpose actuator 9.81 N 0.98 N 15° ±5° 55° 12° Overdrive high-sensitivity actuator 9.81 N 0.98 N +2° 10° 0° 65° 7° (c)Copyright OMRON Corporation 2007 All Rights Reserved. 33 WL/WLM Top-roller Plunger (WLD2) Direct-wired Connector Models Pre-wired Connector Models 13.1 PT 17.5 dia. (length: 5) * 12.7 13.1 PT OP 12.9 17.5 dia. (length: 5) * 28 Four, 5.2 +0.2 0 dia. holes Four, M3.5 (length: 10) OP Four, M3.5 (length: 10) 28 68.7 58.7 ±0.2 Three, M4 (length: 13) Four, 5.2 +0.2 0 dia. holes 5 68.7 58.7 ±0.2 (20) Three, M4 (length: 13) 5 12.5 Four, M6 Depth: 15 min. SC-1M M12 × 1 JIS B0202 G½ Effective thread: 4 threads min. (15.1) 30.2 ±0.2 40 ±0.7 (4.9) * Stainless sintered roller 21.6 Four, M6 Depth: 15 min. ±1.2 29.2 300 ±50 6 dia. 35 42 max. XS2H-D421 (15.1) 30.2 ±0.2 M12 × 1 40 ±0.7 * Stainless sintered roller (4.9) 21.6 ±1.2 29.2 35 42 max. Note: 1. Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. 2. The following diagrams are for a indicator-equipped models. Actuator Operating characteristics Operating force OF max. Release force RF min. Pretravel PT max. Overtravel OT min. Movement Differential MD max. Operating Position OP Total travel Position TTP max. Top-roller plunger 26.67 N 8.92 N 1.7 mm 5.6 mm 1 mm 44 ±0.8mm 39.5 mm Indicator-equipped Models 60 max. Roller Lever WLCA2-LE/LD WL01CA2-LE/LD 53 ±1.5 41.5 ±1.5 17.5 dia. (length: 7) * 38R 40 ±1.5 13.1 25.4 12.7 Four, M3.5 25.4 M5 (length: 12) Allen-head bolt 14.7 (125) Four, 5.2 +0.2 0 dia. holes 68.7 58.7 ±0.2 Three, M4 (length: 13) 5 21.6 (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. * Stainless sintered roller (4.9) ±1.2 29.2 Four, M6 Depth: 15 min. 35 42 max. Note: Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. Actuator WLCA2-LE/LD Operating characteristics WL01CA2-LE/LD Operating force OF max. 13.34 N 2.23 N Release force RF min. 15° ±5° Pretravel PT 30° Overtravel OT min. 12° Movement Differential MD max. http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 34 WL/WLM Spatter-prevention Models Roller Lever (Screw Terminals) WLCA2-@S/WL01@-@S WLH2-@S/WLG2-@S WLGCA2-@S Roller Lever (Pre-wired connectors) WLCA2-@S-M1J*/WL01@-@S-M1J* WLH2-@S-M1J*/WLG2-@S-M1J* WLGCA2-@S-M1J* * External dimensions are the same even for different core wires. 60 max. 17.5 dia. (length: 7) * Four, M3.5 head clamping screws Two, M5 Allen-head nut and arm set screw 38R (125) 60 max. 54 ±1.5 13.1 25.4 12.7 Four, M3.5 head clamping screws Two, M5 Allen-head nut and arm set screw 38R 25.4 Four, 5.2 +0.2 0 dia. holes Fluororesin cap 14.7 17.5 dia. (length: 7) * 53 ±1.5 41.5 ±1.5 40 ±1.5 13.1 25.4 12.7 25.4 Four, 5.2 +0.2 0 dia. holes 14.7 Fluororesin cap 68.7 58.7 ±0.2 68.7 Three, M4 (length: 13) 58.7 ±0.2 Lamp cover Lamp cover 5 5 Three, M4 (length: 13) (4.9) (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. 21.6 ±1.2 29.2 (20) Four, M6 Depth: 15 min. Four, M6 Depth: 15 min. SC-1M 35 42 max. 300 +100 −50 * Stainless steel roller 6 dia. (4.9) (15.1) 30.2 ±0.2 40 ±0.7 21.6 XS2H-D421 ±1.2 29.2 35 42 max. 53.2 ±0.8 * Stainless steel roller Sealed Top-roller Plunger (Screw Terminals) WLD28-@S Sealed Top-roller Plunger (Pre-wired connectors) WLD28-@S-M1J* * External dimensions are the same even for different core wires. 11.2 dia. (length: 5) * Rubber cap (Fluorosilicone) Four, M3.5 (length: 10) Mounting bushing Tightening screws and spring washers PT 13.1 PT 11.2 dia. (length: 5) * 12.9 OP Four, M3.5 OP 58.7 ±0.2 68.7 58.7 ±0.2 (4.9) Three, M4 (length: 13) (15.1) 30.2 ±0.2 40 ±0.7 JIS B0202 G½ Effective thread: 4 threads min. 68.7 5 (20) Lamp cover 5 12.9 Four, 5.2 +0.2 0 dia. holes Three, M4 (length: 13) Lamp cover 24 Four, 5.2 +0.2 0 dia. holes 13.1 21.6 ±1.2 29.2 Four, M6 Depth: 15 min. SC-1M Four, M6 Depth: 15 min. 300 +100 −50 35 42 max. 6 dia. * Stainless steel roller (4.9) (15.1) 30.2 ±0.2 40 ±0.7 XS2H-D421 * Stainless steel roller 21.6 ±1.2 29.2 35 42 max. Note: Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. Actuator Operating characteristics Operating force OF max. Release force RF min. Pretravel PT Overtravel OT min. Movement Differential MD max. Operating Position OP Total travel Position TTP max. Basic 13.34 N 2.23 N 15° ±5° 30° 12° — — http://www.ia.omron.com/ Roller Lever Overtravel models General-purpose High-sensitivity 9.81 N 9.81 N 0.98 N 0.98 N +2° 10°–1° 15° ±5° 65° 55° 7° 12° — — — — High-precision Sealed Top-roller Plunger 13.34 N 1.47 N +2° 5° 0° 40° 3° — — 16.67 N 4.41 N 1.7 mm max. 5.6 mm 1 mm 44 ±0.8 mm 39.5 mm (c)Copyright OMRON Corporation 2007 All Rights Reserved. 35 WL/WLM Long-life Models Rotating Lever Models Roller Lever (Screw Terminals) WLM@-LD 17.5 dia. (length: 7) * Four, M3.5 (length: 26.5) M5 (length: 12) Allen-head bolt 38R Roller Lever (Direct-wired Connectors) WLM@-LD@ 60 max. 53 ±1.5 41.5 ±1.5 40 ±1.5 13.1 38R 25.4 Four, dia. holes 14.7 Rubber cap 58.7 ±0.2 58.7 ±0.2 Lamp cover 21.6 ±1.2 (15.1) 30.2 ±0.2 40 ±0.7 (4.9) 29.2 * Stainless steel roller JIS B0202 G½ Effective thread: 4 threads min. 17.5 dia. (length: 7) * 38R 68.7 Lamp cover Four, M6 21.6 Depth: 15 min. SC-2FD 35 42 max. (4.9) (15.1) 30.2 ±0.2 40 ±0.7 * Stainless steel roller ±1.2 29.2 M12 × 1 JIS B0202 G½ Effective thread: 4 threads min. 35 42 max. 53.2 ±0.8 60 max. 53 ±1.5 41.5 ±1.5 40 ±1.5 13.1 Four, M3.5 (length: 26.5) M5 (length: 12) Allen-head bolt 25.4 12.7 25.4 Four, 5.2 +0.2 0 dia. holes 14.7 25.4 Three, M4 (length: 13) 5 12.5 Four, M6 Depth: 15 min. 53.2 ±0.8 Roller Lever (Pre-wired Connectors) WLM@-LD@ M5 (length: 12) Allen-head bolt Four, 5.2 +0.2 0 dia. holes Rubber cap 68.7 Three, M4 (length: 13) 5 25.4 12.7 Four, M3.5 (length: 26.5) 5.2 +0.2 0 14.7 41.5 ±1.5 40 ±1.5 13.1 17.5 dia. (length: 7) * 25.4 12.7 60 max. 53 ±1.5 Rubber cap Three, M4 (length: 13) 58.7 ±0.2 68.7 Lamp cover (20) Four, M6 Depth: 15 min. 5 XS2H-D421 300 ±50 44.7 6 dia. 21.6 (4.9) (15.1) 30.2 ±0.2 40 ±0.7 * Stainless steel roller Model Operating characteristics Operating force OF max. Release force RF min. Pretravel PT Overtravel OT min. Movement Differential MD max. ±1.2 29.2 35 42 max. 53.2 ±0.8 WLMCA2-LD@ Basic models 9.81 N 0.98 N 15° ±5° 30° 12° http://www.ia.omron.com/ Note: Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. WLMH2-LD@ General-purpose overtravel models 9.81 N 0.98 N 15° ±5° 55° 12° WLMG2-LD@ High-sensitivity overtravel models 9.81 N 0.98 N +2° 10°–1° 65° 7° WLMGCA2-LD@ High-precision models 13.34 N 1.47 N +2° 5° 0° 40° 3° (c)Copyright OMRON Corporation 2007 All Rights Reserved. 36 WL/WLM Actuators (Levers Only) Lever: Only rotating lever models are illustrated. WL-1A100 Standard Lever WL-1A115 Resin Roller 17.5 dia. (length: 7) stainless sintered alloy roller 7.3-dia. mounting holes 17.9 12.6 M5 Allen-head bolt 11.4 16 WL-1A105 Double Nuts 7.3-dia. mounting holes 38 54.8 M5 Allen-head bolt 11.4 16 17.9 12.6 7.3-dia. mounting holes 38 54.8 Two, M5 Allenhead nut and arm set screw WL-1A200 Lever Length: 50 Roller Width: 15 12.6 24.9 ±0.8 19.7 ±0.8 Adjustable lever: stainless steel 24.9 ±0.8 19.7 ±0.8 17.5 dia. (length: 7) resin roller Adjustable lever: stainless steel M5 Allen-head bolt 11.4 17.9 12.6 M5 Allen-head bolt 11.4 WL-2A108 Resin Roller 24.9 ±0.8 M5 17.5 dia. (length: 7) Allen-head 19.7 ±0.8 resin roller bolt Adjustable lever: stainless steel 23 Adjustable range: 25 to 140 23 Adjustable range: 28 to 88 105.75 7.3-dia. mounting holes 7.3-dia. mounting holes 7.3-dia. mounting holes M5 Allen-head bolt M5 Allen-head bolt 12 16 12 16 63 ±0.3 79.8 16 17.5 dia. (length: 7) 24.9 ±0.8 stainless sintered M5 alloy roller Allen-head 19.7 ±0.8 bolt Adjustable lever: stainless steel 105.75 105.75 7.3-dia. mounting holes 7.3-dia. mounting holes 50 66.8 WL-2A107 Double Nuts Adjustable range: 25 to 89 Adjustable range: 25 to 89 17.5 dia. (length: 7) stainless sintered alloy roller 25.7 16.6 M5 Allen-head bolt 11.4 WL-2A111 Resin Roller 17.5 dia. (length: 7) stainless sintered alloy roller M5 Allen-head bolt 11.4 WL-1A300 Lever Length: 63 17.5 dia. (length: 15) stainless steel roller 16 WL-2A100 23.6 54.8 7.3-dia. mounting holes 16 M5 Allen-head bolt 11.4 40.2 ±0.8 38 ±0.2 54.8 16 11.4 12.1 R38 7.3-dia. mounting holes 16 17.5 dia. (length: 30) Nylon roller 16.9 38 54.8 16 17.9 17.5 dia. (length: 7) stainless steel roller WL-1A118 Nylon Roller: Roller Width: 30 mm 17 dia. (length: 6) bearing roller 12.6 WL-1A103S Spatter Prevention 17.5 dia. (length: 7) stainless sintered alloy roller 7.3-dia. mounting holes 17.9 17.5 dia. (length: 7) resin roller 7.3-dia. mounting holes 38 54.8 WL-1A400 Bearing Roller 155.75 Two, M5 Allen-head nut and arm set screw 12 16 6.2 (15.8) WL-2A122 WL-2A106 24.9 ±0.8 17.5 dia. (length: 7) M5 stainless sintered Allen-head 19.7 ±0.8 alloy roller bolt Adjustable lever: stainless steel 23 Adjustable range: 25 to 140 7.3-dia. mounting holes WL-2A130 WL-2A104 24.9 ±0.8 19.7 ±0.8 17.5 dia. (length: 7) stainless sintered alloy roller 9.1 Adjustable lever: stainless steel 24.7 ±0.8 19.5 ±0.8 17.5 dia. (length: 7) stainless sintered alloy roller 24.9 ±0.8 50 dia. (length: 6) Nylon roller 19.7 ±0.8 3 (21.8) 23 Adjustable range: 25 to 89 (10) 89.5R (10) 105.75 (112) Three, dia. holes 7.3+0.1 0 -dia. mounting holes 155.75 7.3-dia. mounting holes M5 Allen-head bolt 16 20 * Can be installed on the rear side. 6.2 (15.8) Adjustable from 42 to 89 5.3+0.2 0 15.9 20 Two, M5 (length: 16) Allen-head bolt 7.3-dia. mounting holes 22.1 M5 Allen-head bolt 12 16 23 Note: Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 37 WL/WLM Lever: Only rotating lever models are illustrated. WL-2A110 WL-2A105 34.5 50 dia. (length: 15) Nylon roller Adjustable from 41 to 78.5 24.4 23 122 M5 Allen-head bolt 7.3-dia. mounting holes WL-1A106 34.2 WL-1A110 24.2 49 dia. rubber roller Material: EPDM 6 Adjustable from 41 to 89 50 dia. (length: 6) Nylon roller 20.1 ±0.8 35 dia. (length: 6) Nylon roller 38R 38R M5 Allen-head 16 bolt 20.1 ±0.8 7.3-dia. mounting holes 7.3+0.1 0 -dia. mounting holes 11.5 16 11.5 M5 Allen-head bolt 7.3-dia. mounting holes 16 16 WL-4A100 WL-4A201 9 9 3-dia. stainless steel rod 7.3-dia. mounting holes M5 Allen-head bolt Adjustable from 25 to 140 160 WL-3A100 2-dia. stainless steel for spring Adjustable from 270 to 290 13 19 Adjustable from 350 to 380 7.3-dia. mounting holes M5 Allen-head bolt Adjustable from 350 to 380 8 Actuator's center of rotation WL-3A200 11 65 ±2 7.5 6 7.3-dia. mounting holes 11 65 ±2 7.5 6 M5 13.4 Allen-head bolt 25.5 max. 12.8 WL-3A203 7.3-dia. mounting 12.8 holes 2.3-dia. operation rod 9 Cap 432.5 ±2 450 ±4 12.5 dia. max. 4-dia. stainless steel rod 7.3-dia. mounting holes 7.3-dia. mounting 12.8 holes M5 Allen-head bolt 2.3-dia. operation rod 11 7.5 6 13.4 25.5 max. WL-2A129 15.8 Marking M5 Allen-head bolt M5 Allen-head bolt 160 12.5 dia. max. 19 (95) 11 7.5 6 13 7.3-dia. mounting holes 24.6 max. WL-5A101 M5 Allen-head bolt 11 13 24.6 max. WL-5A103 WL-5A105 3 8R Two, 17.5 dia. (length: 7) stainless sintered alloy rollers 6.7 1.3 (18.5) Three, 5.3 +0.2 0 dia. holes 84 95.3 (108) 7.3-dia. mounting 7.5 holes Adjustable up to 141 Adhesive 470 ±4 (95) 11 65 ±2 7.5 6 13.4 25.5 max. WL-4A112 417.5 ±2 8 ±0.4 680 Two, M5 Allenhead nut and arm set screw 8 dia. 50 Adjustable from 650 to 660 8 400 ±2 11 3.2-dia. stainless steel rod 3.2-dia. stainless steel rod 400 ±2 11 WL-3A108 WL-3A106 Double Nut 3.2-dia. stainless steel rod 17.7 Two, 17.5 dia. (length: 7) stainless sintered alloy rollers 12.3 90° 12.3 7.3 +0.1 0 dia. 38R 54.8 17.7 12.3 1.3 90° 90° 7.3 +0.1 0 dia. Two, 17.5 dia. (length: 7) stainless sintered alloy rollers 17.7 6.7 7.3 +0.1 0 dia. 38R 54.8 7.3 +0.1 0 dia. 38R 54.8 mounting holes 10 10 M5 (length: 16) Allen-head bolt 11 11.3 15.9 20 Two,M5 (length: 16) 22.1 Allen-head bolts WL-5A100 has a plastic roller M5 (length: 16) Allen-head bolt 11 WL-5A102 has a plastic roller M5 (length: 16) Allen-head bolt 11 WL-5A104 has a plastic roller Note: 1. Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions. 2. When using the adjustable roller (rod) lever, make sure that the lever is facing downwards. Use caution, as telegraphing (the Switch turns ON and OFF repeatedly due to inertia) may occur. http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 38 WL/WLM Safety Precautions For details, be sure to read Safety Precautions for All Limit Switches. Precautions for Safe Use Precautions for Correct Use • When a rod or wired-type actuator is used, do not touch the top end of the actuator. Doing so may result in injury. (Applicable models) WLHAL5 and WL01HAL5 Rod Spring Levers and WLNJ-S2 and WL01NJ-S2 Steel-wire Actuators. • A short-circuit may cause damage to the Switch, so insert a circuit breaker fuse, of 1.5 to 2 times the rated current, in series with the Switch. • In order to meet EN approval ratings, use a 10-A fuse that corresponds to IEC60269, either a gI or gG for general-purpose types and spatter-prevention models only. • When wiring terminal screws, use M4 round crimp terminals and tighten screws to the recommended torque. Wiring with bare wires, or incorrect crimp terminals, or not tightening screws to the recommended torque can lead to short-circuits, leakage current, and fire. • When performing internal wiring there is a chance of short-circuit, leakage current, or fire, so be sure to protect the inside of the Switch from splashes of oil or water, corrosive gases, and cutting powder. • Using an inappropriate connector or assembling Switches incorrectly (assembly, tightening torque) can result in malfunction, leakage current, or fire, so be sure to read the instruction manual thoroughly beforehand. • Even when the connector is assembled and set correctly, the end of the cable and the inside of the Switch may come in contact. This can lead to malfunction, leakage current, or fire, so be sure to protect the end of the cable from splashes of oil or water and corrosive gases. Operating Environment • Seal material may deteriorate if a Switch is used outdoor or where subject to special cutting oils, solvents, or chemicals. Always appraise performance under actual application conditions and set suitable maintenance and replacement periods. • Install Switches where they will not be directly subject to cutting chips, dust, or dirt. The Actuator and Switch must also be protected from the accumulation of cutting chips or sludge. Not Suitable Suitable • Constantly subjecting a Switch to vibration or shock can result in wear, which can lead to contact interference with contacts, operation failure, reduced durability, and other problems. Excessive vibration or shock can lead to false contact operation or damage. Install Switches in locations not subject to shock and vibration and in orientations that will not produce resonance. • The Switches have physical contacts. Using them in environments containing silicon gas will result in the formation of silicon oxide (SiO2) due to arc energy. If silicon oxide accumulates on the contacts, contact interference can occur. If silicon oil, silicon filling agents, silicon cables, or other silicon products are present near the Switch, suppress arcing with contact protective circuits (surge killers) or remove the source of silicon gas. http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 39 WL/WLM Built-in Switch Do not remove or replace the built-in switch. If the position of the builtin switch moves, it can cause reduced performance, and if the insulation sheet moves (separator), the insulation may become ineffective. Tightening Torque • If screws are too loose they can lead to an early malfunction of the Switch, so ensure that all screws are tightened using the correct torque. • In particular, when changing the direction of the Head, make sure that all screws are tightened again to the correct torque. Do not allow foreign objects to fall into the Switch. No. Appropriate tightening torque Type 1. 3. 1. 6. 2. 4. 3. 2. 4. 5. 5. Head mounting screw Cover mounting screw Allen-head bolt (for securing the lever) Terminal screw Connector 0.78 to 0.88 N·m Rotating Lever Set Position (General-purpose or Spatterprevention Switches Only) All rotating lever models, except the fork lever lock models, have a set position marker plate. (See page 23.) After operation, set the indicator needle on the marker plate so that is in the convex section of the bearing. Operation Set Position (Long-life Switches Only) For all Long-life Switching, there is a set position marker slit on the rubber cap of the head. After operation, set the slit on the rubber cap so that the fluorescent color on the shaft section can be seen. Terminal Plate By using a short circuit plate, as shown in the following diagram, the Switch can be fabricated into a single-polarity double-break switch. When ordering, specify WL Terminal Plate (product code: WL9662F). 9 1.18 to 1.37 N·m 2.5 +0.2 0 7.1 4.90 to 5.88 N·m 3R 9 ±0.2 COM 0.59 to 0.78 N·m 1.77 to 2.16 N·m 7 To install the Switch, make a mounting panel, as shown in the following diagram, and tighten screws using the correct torque. General-purpose Models, Spatter-prevention Models, and Long-life Models 2R 3.5 2.1R Installing the Switch 16 ±0.15 23 ±0.4 4.2 +0.1 0 t = 0.6 Brass plate Side installation for 90° Operation Models Four, 5.2 +0.2 0 dia. mounting holes or M5 taps Two, 5.2 +0.2 0 dia. mounting holes 64 ±0.15 58.7 ±0.15 23 ±0.15 30.2 ±0.15 Connectors Either the easy-to-use Allen-head nut or the SC Connector can be used as connectors. To ensure high-sealing properties, use the SC Connector. Consult your OMRON representative for details. Wiring • Use 1.25-mm lead wires and M4-insulation covered crimp terminals for wiring. Crimp Terminal External Dimensions Wiring Method Switch Box Section L l Ground terminal F D dia. dz dia. : 4.3 D dia. : 4.5 B : 8.5 L : 21.0 F : 7.8 l : 9.0 (mm) B dz dia. NO terminal NC terminal • The ground terminal is only installed on models with ground terminals. http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. 40 WL/WLM Using the Switches Item Applicable models and Actuators Changing the Installation Position of the Actuator By loosening the Allen-head bolt on the actuator lever, the position of the actuator can be set anywhere within the 360°. With Indicator-equipped Switches, the actuator lever comes in contact with the top of the indicator cover, so use caution when rotating and setting the lever. When the lever only moves forwards and backwards, it will not contact the lamp cover (except for long-life models). Roller Levers: WLCA2, WL01CA2, WLCA2-2, WL01CA2-2, WLH2,WL01H2, WLG2, WL01G2, WLMCA2@, WLMH2@, WLMG2@, WLMGCA2@ Adjustable Roller Levers: WLCA12, WL01CA12, WLCA12-2, WL01CA12-2, WLH12, WL01H12, WLG12, WL01G12, Adjustable Rod Levers: WLCL, WL01CL, WLCL-2, WL01CL-2, WLHL, WL01HL, WLGL, WL01GL Changing the Orientation of the Head By removing the screws in the four corners of the Head, the Head can be set in any of the four directions. Be sure to change the plunger for internal operations at the same time. (The operational plunger does not need to be changed on general-purpose and highsensitivity overtravel models.) The roller plunger can be set in either two positions at 90°. WLCA2-2N and WL01CA2-2N can be set only in either the forward or backward direction. Roller Levers: WLCA@, WL01CA@, WLCA@-2, WL01CA@-2, WLGCA@, WLH@, WL01H@, WLG@, WL01G@, WLMCA2@, WLMH2@, WLMG2@, WLMGCA2@ Adjustable Rod Levers: WLCL, WL01CL, WLCL-2, WL01CL-2 Horizontal Plungers: WLSD@, WL01SD@ Top-roller Plungers: WLD2, WL01D2 Sealed Top-roller Plungers: WLD28, WL01D28 Does not include -RP60 Series or -141 Series. Details Loosen the M5 × 12 bolt, set the actuator's position and then tighten the bolt again. Head Head Loosen the screws. Loosen the screws. One-side Operation for General-purpose and High-precision Switches The output of the Switch will be changed, regardless of which direction the lever is pushed. The output of the Switch will only be changed when the lever is pushed in one direction. Operating Operating Not operating Operating Operating Not operating Operational plunger Operation in both directions Changing the Operating Direction By removing the Head on models which can operate on one-side only, and then changing the direction of the operational plunger, one of three operating directions can be selected. For overtravel 90° operation models, one of three operating directions can be selected by loosening the rubber holder using either a coin or a flat-blade screwdriver and changing the direction of the internal rubber section. The tightening torque for the screws on the Head is 0.78 to 0.88 N•m. Clockwise operation Counterclockwise operation Cam Direction Changing Procedure for Overtravel, 90° Operation Switches Roller Levers: WLCA2, WL01CA2, WLGCA2, WLMGCA2@ Adjustable Roller Levers: WLCA12, WL01CA12 Adjustable Rod Levers: WLCL, WL01CL Overtravel Models: WLCA@-2N, WL01CA@-2N Loosen the cam holder with a coin or screwdriver. Take out the cam from the Switch. Change the direction of the cam as required by your intended operation and then reinstall the cam. Relationship of cam to operation as observed from the rear of Switch Operation on both sides Operates Operates Operation on one side Does not operate http://www.ia.omron.com/ Operation on one side Operates Does not operate Avoid this combination Operates (c)Copyright OMRON Corporation 2007 All Rights Reserved. 41 WL/WLM Item Applicable models and Actuators Installing the Roller on the Inside By installing the roller lever in the opposite direction, the roller can be installed on the inside. (Set so that operation can be completed within a 180° level range.) Roller Levers: WLCA@, WL01CA@, WLH@, WLCA@-2, WL01CA@-2, WLMCA2@, WLMH2@, WLMG2@, WLMGCA2@, WLG@, except for the adjustable roller levers. Fork Lever Locks: WLCA32-4@, WL01CA32-4@ Selecting the Roller Position There are four types of fork lever lock for use depending on the roller position. Details Loosen the Allen-head bolt. Fork Lever Locks: WLCA32-4@, WL01CA32-4@ WLCA32-41 WLCA32-43 WLCA32-42 WLCA32-44 Note: An explanation of the operation of fork lever locks is provided after this table. WLCA12 etc. Adjusting the Length of the Rod or Lever The length of the rod or lever can be adjusted by loosening the Allen-head bolt. Adjustable Roller Levers: WLCA12, WL01CA12 etc. Adjustable Rod Levers: WLCL, WL01CL, etc. Adjustment range: 25 to 89 mm Loosen this Allen-head bolt and adjust the length of the lever. Loosen this Allen-head bolt and adjust the length of the rod. Operation of Fork Lever Locks The fork lever lock is configured so that the dog pushes the lever to reverse the output and this reversed state is maintained even after the dog continues on. If the dog then pushes the lever from the opposite direction, the lever will return to its original position. Example NC terminal: ON NO terminal: ON http://www.ia.omron.com/ NO terminal: ON (c)Copyright OMRON Corporation 2007 All Rights Reserved. 42 Precautions for All Limit Switches (Not including Safety Switches) Note: Refer to the Precautions section for each Switch for specific precautions applicable to each Switch. Precautions for Safe Use • If the Switch is to be used as a switch in an emergency stop circuit or in a safety circuit for preventing accidents resulting in injuries or deaths, use a Switch with a direct opening mechanism, use the NC contacts with a forced release mechanism, and set the Switch so that it will operate in direct opening mode. For safety, install the Switch using one-way rotational screws or other similar means to prevent it from easily being removed. Protect the Switch with an appropriate cover and post a warning sign near the Switch in order to ensure the safety. • Do not supply electric power when wiring. Otherwise electric shock may result. • Keep the electrical load below the rated value. • Be sure to evaluate the Switch under actual working conditions after installation. • Do not touch the charged switch terminals while the Switch has carry current, otherwise electric shock may result. • If the Switch has a ground terminal, be sure to connect the ground terminal to a ground wire. • Do not disassemble the Switch while electric power is being supply. Otherwise electric shock may result. • The durability of the Switch greatly varies with switching conditions. Before using the Switch, be sure to test the Switch under actual conditions. Make sure that the number of switching operations is within the permissible range. If a deteriorated Switch is used continuously, insulation failures, contact weld, contact failures, switch damage, or switch burnout may result. • Maintain an appropriate insulation distance between wires connected to the Switch. • Some types of load have a great difference between normal current and inrush current. Make sure that the inrush current is within the permissible value. The greater the inrush current in the closed circuit is, the greater the contact abrasion or shift will be. Consequently, contact weld, contact separation failures, or insulation failures may result. Furthermore, the Switch may become broken or damaged. I (A) Mounting • Do not modify the actuator, otherwise the operating characteristics and performance of the actuator will change. • Do not enlarge the mounting holes of the Switch or modify the Switch. Doing so may result in insulation failures, housing damage, or physical injuries. • Be sure to evaluate the Switch under actual working conditions after installation. • Do not apply oil, grease, or other lubricants to the moving parts of the actuator, otherwise the actuator may not operate correctly. Furthermore, intrusion of oil, grease, or other lubricants inside the Switch may reduce sliding characteristic or cause failures in the Switch. • Mount the Switch and secure it with the specified screws tightened to the specified torque along with flat washers and springs. The actuator of a Pushbutton Limit Switch mounted to a panel with excessive tightening torque may not operate correctly. • Be sure to wire the Switch so that the conduit opening is free of metal powder or any other impurities. • If glue or bonding agent is applied, make sure that it does not adhere to the movable parts or intrude inside the Switch, otherwise the Switch may not work correctly or cause contact failure. Some types of glue or bonding agent may generate a gas that may have a bad influence on the Switch. Pay the utmost attention when selecting the glue or locking agent. • Do not drop or disassemble the Switch, otherwise the Switch will not be capable of full performance. Furthermore, the Switch may become broken or burnt. • Some models allow changes in head directions. When changing the head of such a model, make sure that the head is free of any foreign substance. Tighten each screw of the head to the rated torque. • Be sure to take measures so that no foreign material, oil, or water will penetrate into the Switch through the conduit opening. Be sure to attach a connector suited to the cable thickness and tighten the connector securely to the rated torque. • Do not impose shock or vibration on the actuator while it is fully pressed. Otherwise, the actuator will partially abrade and an actuation failure may result. Wiring i (Inrush current) • If the wiring method is incorrect, the wires may get caught on objects or the lead wires may be pulled excessively. Make sure that the lead wires are sufficiently long and secure them along the wiring path. Incorrect Correct io (Constant current) t Terminal box Terminal box Wiring Pay the utmost attention so that each terminal is wired correctly. If the terminal is wired incorrectly, the Switch will not function. Furthermore, not only will the Switch have a bad influence on the external circuit, the Switch itself may become damaged or burnt. • Pay the utmost attention so that each terminal is wired correctly. If a terminal is wired incorrectly, the Limit Switch will not function properly. Furthermore, not only will the Limit Switch have an adverse influence on external circuits, the Limit Switch itself may become damaged or burnt. Precautions for Correct Use For details, refer to Precautions for Correct Use in the Technical Guide for Limit Switches. http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. C-1 Technical Guide for Limit Switches Precautions for Correct Use Note: An inductive load causes a problem especially in DC circuitry. Therefore, it is essential to know the time constants (L/R) of the load. Operating force • The Switch in actual operation may cause accidents that cannot be foreseen from the design stage. Therefore, the Switch must be practically tested before actual use. • When testing the Switch, be sure to apply the actual load condition together with the actual operating environment. • All the performance ratings in this catalog are provided under the following conditions unless otherwise specified. Inductive load: A minimum power factor of 0.4 (AC) or a maximum time constant of 7 ms (DC) Lamp load: An inrush current 10 times higher than the normal current Motor load: An inrush current 6 times higher than the normal current (1) Ambient temperature: +5°C to +35°C (2) Ambient humidity: 40% to 70%RH • The following graph shows an example of changes in contact force according to the stroke. The contact force near the OP or RP is unstable, and the Limit Switch cannot maintain high reliability. Furthermore, the Limit Switch cannot withstand strong vibration or shock. Stroke Contact force Switch Operation FP Changes to opposite side Changes to opposite side OTP Stroke Solenoid (Approximately 10 to 20 times higher) Incandescent lamp (Approximately 10 to 15 times higher) Motor (Approximately 5 to 10 times higher) Relay (Approximately 4 to 5 times higher) Mechanical Characteristics Operating Force, Stroke, and Contact Characteristics • The following graph indicates the relationship between operating force and stroke or stroke and contact force. In order to operate the Limit Switch with high reliability, it is necessary to use the Limit Switch within an appropriate contact force range. If the Limit Switch is used in a normally closed condition, the dog must be installed so that the actuator will return to the FP when the actuator is actuated by the dog. If the Limit Switch is used in a normally open condition, the actuator must be pressed to 70% to 100% of the OT (i.e., 60% to 80% of the TT) and any slight fluctuation must be absorbed by the actuator. • If the full stroke is set close to the OP or RP, contact instability may result. If the full stroke is set to the TTP, the actuator or switch may become damaged due to the inertia of the dog. In that case, adjust the stroke with the mounting panel or the dog. Refer to page 11, Dog Design, page 12, Stroke Settings vs. Dog Movement Distance, and page 12, Dog Surface for details. http://www.ia.omron.com/ • If the Limit Switch is used so that the actuator is constantly pressed, it will fail quickly and reset faults may occur. Inspect the Limit Switch periodically and replace it as required. Mechanical Conditions for Switch Selection • The actuator must be selected according to the operating method. (Refer to page 9.) • Check the operating speed and switching frequency. 1. If the operating speed is extremely low, the switching of the movable contact will become unstable, thus resulting in incorrect contact or contact weld. 2. If the operating speed is extremely high, the Switch may break due to shock. If the switching frequency is high, the switching of the contacts cannot catch up with the switching frequency. Make sure that the switching frequency is within the rated switching frequency. • Do not impose excessive force on the actuator, otherwise the actuator may become damaged or not operate correctly. • Make sure that the stroke is set within the suitable range specified for the model, or otherwise the Switch may break. Electrical Characteristics Electrical Characteristics for Switch Selection • The switching load capacity of the Switch greatly varies between AC and DC. Always be sure to apply the rated load. The control capacity will drastically drop if it is a DC load. This is because a DC load has no current zero-cross point, unlike an AC load. Therefore, if an arc is generated, it may continue comparatively for a long time. Furthermore, the current direction is always the same, which results in a contact relocation phenomena whereby the contacts easily stick to each other and do not separate when the surfaces of the contacts are uneven. • If the load is inductive, counter-electromotive voltage will be generated. The higher the voltage is, the higher the generated energy will be, which will increase the abrasion of the contacts and contact relocation phenomena. Be sure to use the Switch within the rated conditions. • If the load is a minute voltage or current load, use a dedicated Switch for minute loads. The reliability of silver-plated contacts, which are used by standard Switches, will be insufficient if the load is a minute voltage or current load. (c)Copyright OMRON Corporation 2007 All Rights Reserved. C-2 Technical Guide for Limit Switches Contact Protective Circuit Apply a contact protective circuit to increase the contact durability, prevent noise, and suppress the generation of carbide or nitric acid. Be sure to apply the contact protective circuit correctly, otherwise an adverse effect may occur. The following provides typical examples of contact protective circuits. If the Switch is used in an excessively humid location for switching a load that easily generates arcs, such as an inductive load, the arcs may generate NOx, which will change into HNO3 if it reacts with moisture. Consequently, the internal metal parts may corrode and the Switch may fail. Be sure to select the ideal contact preventive circuit from the following. Also, load operating times may be delayed somewhat if a contact protective circuit (a surge killer) is used. Typical Examples of Contact Protective Circuits Applicable current Circuit example AC C R Power supply Inductive load Conditional * O Inductive load O O CR circuit C Power supply R Feature and details Element selection DC C: 1 to 0.5 μF × switching current (A) R: 0.5 to 1 Ω × switching voltage (V) * When AC is switched, the load impedance must The values may change according to the characteristics of the load. be lower than the CR impedance. The capacitor suppresses the spark discharge of current when the contacts are open. The resistor limits the inrush current when the contacts are closed again. Consider the roles of the capacitor and resistor and determine ideal capacitance and resistance values through testing. The operating time will be greater if the load is a re- Generally, use a capacitor that has a dielectric strength of between 200 and 300 V. Use an AC calay or solenoid. Connecting the CR circuit in parallel to the load is pacitor for an AC circuit, i.e., a capacitor that has no effective when the power supply voltage is 24 or 48 polarity. If, however, the arc shutoff capacity between the conV and in parallel to the contacts when the power tacts is a problem at high DC voltages, it may be more supply voltage is 100 to 200 V. effective to connect a capacitor and resistor across the contacts rather than the load. Performing testing to determine the most suitable method. Diode method Power supply Inductive load × O Energy stored in the coil is changed into current by the diode connected in parallel to the load. Then the current flowing to the coil is consumed and Joule heat is generated by the resistance of the inductive load. The reset time delay with this method is longer than that in the CR method. Diode and Zener diode method Power supply Inductive load × O This method will be effective if the reset time delay caused by the diode method is too long. If a suitable Zener voltage is not used, the load may fail to operate depending on the environment. Use a Zener diode with a Zener voltage that is about 1.2 times the power supply voltage. O This method makes use of constant-voltage characteristic of the varistor so that no high voltage is imposed on the contacts. This method causes a reset time delay. Connecting a varistor in parallel to the load is effective when the supply voltage is 24 to 48 V and in parallel to the contacts when the supply voltage is 100 to 200 V. Select a varistor with a cut voltage Vc that satisfies the following formula. For AC, the voltage must be multiplied by the square root of 2. Vc > Power supply voltage × 1.5 If Vc is set too high, effectiveness will be reduced because high voltages will not be cut. Varistor method Power supply Inductive load O The diode must withstand a peak inverse voltage 10 times higher than the circuit voltage and a forward current as high or higher than the load current. Do not apply contact protective circuits (surge killers) as shown below. C Power supply Load This circuit effectively suppresses arcs when the contacts are OFF. When the contacts are open, capacity is stored in the capacitor, and short-circuit current of the capacitor will flow when the contacts are turned ON, which may cause contacts to weld. C Power supply This circuit effectively suppresses arcs when the contacts are OFF. When the contacts are ON again, however, charge current will flow to the capacitor, which may result in contact weld. Load Contact faults may occur if a Switch for a general-load is used to switch a micro load circuit. Use switches in the ranges shown in the diagram on the right. However, even when using micro load models within the operating range shown here, if inrush current occurs when the contact is opened or closed, it may increase contact wear and so decrease durability. Therefore, insert a contact protection circuit where necessary. The minimum applicable load is the N-level reference value. This value indicates the malfunction reference level for the reliability level of 60% (λ60). The equation, λ60 = 0.5 × 10–6/operations indicates that the estimated malfunction rate is less than 1/2,000,000 operations with a reliability level of 60%. Voltage (V) Using Switches for Micro Loads 5 mW 800 mW 0.16 mA 30 26 mA 24 Operating range for micro-load models Operating range for standard models 12 Unusable range 5 1 mA 100 mA 160 mA 0 0.1 1 10 100 1,000 Current (mA) http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. C-3 Technical Guide for Limit Switches Connections Operating Environment • Do not connect a Single Limit Switch to two power supplies that are different in polarity or type. Power Connection Examples (Connection of Different Polarities) Incorrect Incorrect Power Connection Example (Connection of Different Power Supplies) There is a risk of AC and DC mixing. Incorrect L NC AC NC NO DC NO • Do not use the Switch by itself in atmospheres containing flammable or explosive gases. Arcs and heating resulting from switching may cause fire or explosion. • Use protective covers to protect Switches that are not specified as waterproof or airtight whenever they are used in locations subject to splattering or spraying oil or water, or to accumulation of dust or dirt. Correct Incorrect L Correct Terminal box Terminal box NC • The materials of Limit Switch may change in quality or deteriorate if the Limit Switch is used outdoors or any other location where the Limit Switch is exposed to special machining oil. Consult your OMRON representative before selecting the model. • Be sure to install the Switch so that the Switch is free from dust or metal powder. The actuator and the switch casing must be protected from the accumulation of dust or metal powder. NO Connect the load to the same polarities. • Do not design a circuit where voltage is imposed between contacts, otherwise contact welding may result. Incorrect Correct Incorrect 200 V L 100 V • Do not use a circuit that will short-circuit if an error occurs, otherwise the charged part may melt and break off. NC NC NO NO • Do not use the Switch in locations where the Switch is exposed to hot water at a temperature greater than 60°C or steam. • Do not use the Switch under temperatures or other environmental conditions not within the specified ranges. The rated permissible ambient temperature range varies with the model. Refer to the specifications in this catalog. If the Switch is exposed to radical temperature changes, the thermal shock may deform the Switch and the Switch may malfunction. Incorrect L Correct Separate the Switch from hot water. L • Application of Switch to a Low-voltage, Low-current Electronic Circuit. 1. If bouncing or chattering of the contacts results and causes problems, take the following countermeasures. (a)Insert an integral circuit. (b)Suppress the generation of pulse from the contact bouncing or chattering of the contacts so that it is less than the noise margin of the load. 2. Conventional silver-plated contacts are not suited to this application. Use gold-plated contacts, which are ideal for handling minute voltage or current loads. 3. The contacts of the Switch used for an emergency stop must be normally closed with a positive opening mechanism. • In order to protect the Switch from damage due to short-circuits, be sure to connect a quick-response fuse with a breaking current 1.5 to 2 times larger than the rated current to the Switch in series. When complying with EN approved ratings, use a 10-A IEC 60269compliant gI or gG fuse. http://www.ia.omron.com/ • Be sure to protect the Switch with a cover if the Switch is in a location where the Switch may be actuated by mistake or where the Switch is likely cause an accident. Incorrect Correct (Malfunction prevented) • If vibration or shock is continuously imposed on the Switch, contact failure, malfunction, or decrease in service life may be caused by abrasive powder generated from the internal parts. If excessive vibration or shock is imposed on the Switch, the contacts may malfunction or become damaged. Make sure to install the Switch in locations free of constant vibration or shock. • Do not use the Switch with silver-plated contacts for long periods if the switching frequency of the Switch is comparatively low or the load is minute. Otherwise, sulfuric film will be generated on the contacts and contact failures may result. Use the Switch with goldplated contacts or use a dedicated Switch for minute loads instead. (c)Copyright OMRON Corporation 2007 All Rights Reserved. C-4 Technical Guide for Limit Switches • Do not use the Switch in locations with corrosive gas, such as sulfuric gas (H2S or SO2), ammonium gas (NH3), nitric gas (HNO3), or chlorine gas (Cl2), or high temperature and humidity. Otherwise, contact failure or corrosion damage may result. • If the Switch is used in locations with silicone gas, arc energy may create silicon dioxide (SiO2) on the contacts and a contact failure may result. If there is silicone oil, silicone sealant, or wire covered with silicone close to the Switch, attach a contact protective circuit to suppress the arcing of the Switch or eliminate the source of silicone gas generation. Regular Inspection and Replacement • If the Switch is normally closed with low switching frequency (e.g., once or less than once a day), a reset failure may result due to the deterioration of the parts of the Switch. Regularly inspect the Switch and make sure that the Switch is in good working order. • In addition to the mechanical durability or electrical durability of the Switch described previously, the durability of the Switch may decrease due to the deterioration of each part, especially rubber, resin, and metal. Regularly inspect the Switch and replace any part that has deteriorated in order to prevent accidents from occurring. • If the Switch is not turned On or OFF for a long time, oxidation of the contacts may decrease contact reliability. Faulty continuity may result in accidents. • Be sure to mount the Switch securely in a clean location to ensure ease of inspection and replacement. The Switch with operation indicator is available, which is ideal if the location is dark or does not allow easy inspection or replacement. Difficult to inspect or install Easy to inspect Outdoor Use • If the Limit Switch is used in places with sludge or dust powder spray, make sure that the mechanical parts are sealed with a rubber cap. • The rubber materials exposed to ozone may deteriorate. Check that the rubber parts are made of environment-resistive materials, such as chloroprene, silicone, or fluorine rubber. • Due to capillary attraction, rainwater may enter the Limit Switch through the lead wires or sheath. Be sure to cover the wire connections in a terminal box so that they are not directly exposed to rainwater. • If the Limit Switch is used outdoors, the steel parts of the Limit Switch (such as the screws and plunger parts) may corrode. Models with resistance against climatic conditions have been added to the series. Consider using outdoor models, such as the WL-@P1 or D4C-@P. • "Limit Switch is used outdoors" refers to an environment where the Limit Switch is exposed directly to rainwater or sunlight (e.g., multistory parking facilities) excluding locations with corrosive gas or salty breezes. A Limit Switch used outdoors may not release due to icing and may not satisfy specified standards. Operation • Carefully determine the position and shape of the dog or cam so that the actuator will not abruptly snap back, thus causing shock. In order to operate the Limit Switch at a comparatively high speed, use a dog or cam that keeps the Limit Switch turned ON for a sufficient time so that the relay or valve will be sufficiently energized. • The method of operation, the shape of the cam or dog, the operating frequency, and the travel after operation have a large influence on the durability and operating accuracy of the Limit Switch. The cam or dog must be smooth in shape. The cover must be located in the direction ensuring ease of maintenance or inspection. Incorrect Correct Storage of Switch • When storing the Switch, make sure that the location is free of corrosive gas, such as H2S, SO2, NH3, HNO3, or Cl2, or dust and does not have a high temperature or humidity. • Be sure to inspect the Switch before use if it has been stored for three months or more. Snapped back Abruptly actuated Weather Resistance, Cold Resistance, and Heat Resistance Silicon rubber is used to increase resistance to weather, cold, and heat. Silicon rubber, however, can generate silicon gas. (This can occur at room temperature, but the amount of silicon gas generated increases at higher temperatures.) Silicon gas will react as a result of arc energy and form silicon oxide (SiO2). If silicon oxide accumulates on the contacts, contact interference can occur and can interfere with the device. Before using a Switch, test it under actual application conditions (including the environment and operating frequency) to confirm that no problems will occur in actual. Incorrect Snapped back Abruptly actuated • Appropriate force must be imposed on the actuator by the cam or dog in both rotary operation and linear operation. If the dog touches the lever as shown below, the operating position will not be stable. Incorrect Dog http://www.ia.omron.com/ Correct Correct Dog (c)Copyright OMRON Corporation 2007 All Rights Reserved. C-5 Technical Guide for Limit Switches • Unbalanced force must not be imposed on the actuator. Otherwise, wear and tear on the actuator may result. Incorrect Correct • Be sure to use the Limit Switch according to the characteristics of the actuator. If a roller arm lever actuator is used, do not attempt to actuate the Limit Switch in the direction shown below. Incorrect Dog Dog Roller Roller • With a roller actuator, the dog must touch the actuator at a right angle. The actuator or shaft may deform or break if the dog touches the actuator (roller) at an oblique angle. Incorrect Correct Dog Dog • Do not modify the actuator to change the OP. • With the long actuator of an Adjustable Roller Lever Switch, the following countermeasures against lever shaking are recommended. 1.Make the rear edge of the dog smooth with an angle of 15° to 30° or make it in the shape of a quadratic curve. 2.Design the circuit so that no error signal will be generated. 3.Use a switch that is actuated in one direction only. (Alternatively, set the Switch so that it is operated only in one direction.) • With a bevel plunger actuator, make sure that the width of the dog is wider than that of the plunger. Incorrect Correct • Make sure that the actuator does not exceed the OT (overtravel) range, otherwise the Limit Switch may malfunction. When mounting the Limit Switch, be sure to adjust the Limit Switch carefully while considering the whole movement of the actuator. Operating body PT (Pretravel) Install a stopper. 70% of 100% of rated OT rated OT FP (Free position) OP (Operating position) OT (Overtravel) TTP (Total travel position) Optimum setting range Distance to the optimum setting range. Reference line • The Limit Switch may soon malfunction if the OT is excessive. Therefore, adjustments and careful consideration of the position of the Limit Switch and the expected OT of the operating body are necessary when mounting the Limit Switch. Correct Stopper • When using a pin-plunger actuator, make sure that the stroke of the actuator and the movement of the dog are located along a single straight line. Incorrect Correct Operating body Operating body http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. C-6 Technical Guide for Limit Switches Dog Design Speed and Angle of Dog and Relationship with Actuator Before designing a dog, carefully consider the operating speed and angle of the dog (φ) and their relationship with the shape of the actuator. The optimum operating speed (V) of a standard dog at an angle of 30° to 45° is 0.5 m/s maximum. Roller Lever Switches Plunger Switches (1) Non-overtravel Dog If the dog overrides the actuator, the front and rear of the dog may be the same in shape, provided that the dog is not designed to be separated from the actuator abruptly. Dog speed: 0.5 m/s max. (standard speed) φ 30° 45° 60° 60° to 90° φ Lever set vertically V max. (m/s) y 0.4 0.8 (TT) 0.25 80% of to0.1 tal travel 0.05 (low speed) Roller Plunger φ 30° 20° φ Dog speed: 0.5 m/s ≤ V ≤ 2 m/s (high speed) V max. (m/s) y 0.25 0.6 to 0.8 (TT) 0.5 0.5 to 0.7 (TT) Ball Plunger φ φ 30° 20° φ V max. (m/s) y 0.25 0.6 to 0.8 (TT) 0.5 0.5 to 0.7 (TT) Change lever set angle (θ) according to dog angle (φ) θ 45° 50° 60° to 55° 75° to 65° φ 45° 40° 30° to 35° 15° to 25° V max. (m/s) 0.5 0.6 1.3 2 y 0.5 to 0.8 (TT) 0.5 to 0.8 (TT) 0.5 to 0.7 (TT) 0.5 to 0.7 (TT) Bevel Plunger φ 30° 20° φ Note: The above y values indicate the ratio ranges based on TT (total travel). Therefore, the optimum pressing distance of the dog is between 50% and 80% (or 50% and 70%). Note: The above y values indicate the ratio ranges based on TT (total travel). Therefore, the optimum pressing distance of the dog is between 60% and 80% (or 50% and 70%). (2) Overtravel Dog Dog speed: 0.5 m/s max. φ φ 30° 45° 60° 60° to 90° φ Lever set vertically V max. (m/s) y 0.25 0.6 to 0.8 (TT) 0.5 0.5 to 0.7 (TT) Fork Lever Lock Models V max. (m/s) y 0.4 0.8 (TT) 0.25 80% of to0.1 tal travel 0.05 (low speed) 45° 45° Dog 10 60° 27.6 Dog speed: 0.5 m/s min. If the speed of the overtravel dog is comparatively high, make the rear edge of the dog smooth at an angle of 15° to 30° or make it in the shape of a quadratic curve. Then lever shaking will be reduced. 15 to 30° Note: Design the shape of the dog so that it does not come in contact with the other roller lever when the actuator is inverted. φ 60° max. θ 45° 50° 60° to 55° 75° to 65° φ 45° 40° 30° to 35° 15° to 25° V max. (m/s) 0.5 0.6 1.3 2 y 0.5 to 0.8 (TT) 0.5 to 0.8 (TT) 0.5 to 0.7 (TT) 0.5 to 0.7 (TT) Note: The above y values indicate the ratio ranges based on TT (total travel). Therefore, the optimum pressing distance of the dog is between 50% and 80% (or 50% and 70%). http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. C-7 Technical Guide for Limit Switches Stroke Settings vs. Dog Movement Distance Dog Surface • The following information on stroke settings is based on the movement distance of the dog instead of the actuator angle. The following is the optimum stroke of the Limit Switch. Optimum stroke: PT + {Rated OT × (0.7 to 1.0)} In terms of angles, the optimum stroke is expressed as θ1 + θ2. 70% to 100% of rated OT The surface of dog touching the actuator should be 6.3 S in quality and a hardness of approximately HV450. For smooth operation of the actuator, apply molybdenum disulfide grease to the actuator and the dog touching the actuator. This is ideal for Limit Switches of drip-proof construction and Multiple Limit Switches. Maintenance and Repairs The user of the system must not attempt to perform maintenance and repairs. Contact the manufacturer of the system concerning maintenance and repairs. Other PT: Pretravel OT: Overtravel • The movement distance of the dog based on the optimum stroke is expressed by the following formula. Movement distance of dog R (1–cosθ) X = Rsinθ + (mm) tanφ • The standard material for the switch seal is nitrile rubber (NBR), which has superior resistance to oil. Depending on the type of oil or chemicals in the application environment, however, NBR may deteriorate, e.g., swell or shrink. Confirm performance in advance. • The correct Switch must be selected for the load to ensure contact reliability. Refer to precautions for micro loads in individual product information for details. • When using a Limit Switch with a long lever or long rod lever, make sure that the lever is in the downward direction. • Wire the leads as shown in the following diagram. Correct Wiring Crimped location facing up Lead Lead φ Crimp terminal with insulating sheath Terminal screw Dog Terminal Terminal screw Terminal Incorrect Wiring Crimped location facing down Lead Lead φ: Dog angle θ: Optimum stroke angle R: Actuator length X: Dog movement distance Crimp terminal with insulating sheath Terminal screw • The distance between the reference line and the bottom of the dog based on the optimum stroke is expressed by the following formula. Y = a + b + r (mm) Dog Terminal screw Terminal Terminal Too close to maintain dielectric strength • Reduced ambient temperature tends to result in hardening of the actuator's rubber seal. Therefore, reset may be delayed or reset may fail if the Switch is used with the actuator continually pressed in. Contact your OMRON representative if the Switch is to be used for this type of environment or application. Y Reference line Mounting hole a: Distance between reference line and actuator fulcrum b: R cosθ r: Roller radius Y: Distance between reference line and bottom of dog http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. C-8 Read and Understand This Catalog Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS, OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the product. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: • Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog. • Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. • Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased product. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. ERRORS AND OMISSIONS The information in this catalog has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof. COPYRIGHT AND COPY PERMISSION This catalog shall not be copied for sales or promotions without permission. This catalog is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this catalog in any manner, for any other purpose. If copying or transmitting this catalog to another, please copy or transmit it in its entirety. 2007. 3 OMRON Corporation In the interest of product improvement, specifications are subject to change without notice. Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2007 All Rights Reserved. Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Omron: WL-2A130 WL-5A101 WL-5A105 WLCA12-2A-N WLCA12-2NG1LD-N WLCA12-2NG1-N WLGCA2-2G1CE WLGCA2-55LD-M1GJ1.0M WLGCA2-LD-M1GJ0.3M WLGCA2-RP62LD35M WLCA2-2139-N5M WLCA2-2RP60-N5M WLRG2-LDS-DTGJS03 WLCA2-140LD3-N5M1A25IN WLG2-141LD35M WLGCA2-139LD35M WL-1A105S WLCA2-55LDK43-N WLCA2-55LD-M1JB-N WLCA2-7RP-N WLCA2-RP-N WLCA2-2139-N1M WLG2-P1 WLGCA2RP61LD35M WLMCA2-LDK43-N WLCA12-140K41-N WLCA12-RP-N WLCA2-2139LD3-N5M WLCA2-2Y-N WLCA2-RP60LE3-N5M WLG2-141LD3-DGJ03 WLG2-141LD3-M1GJ0.3M WLG2-LDA WLG2-LD-M1TGJ WLSD-TSN WLCA2-2RP60LD3-N10M WLCA2-RP60-N5M WLCA2-139-N2M WLCA2-139LD2-N5M WLCA2-2RP60LD3-N5M WLSD2-N WLSD2-TS-N WLSD2-Y-N WLSD3-TS-N WLSD-G-N WLSD-N WLRCA2-G1-N WLRCA2-LDS-N WL1A115 WL-2A129 WLRCA32-N WLSD2-G-N WLMCA2-LDK13A-N WLMCA2-LDK13-N WLMCA2-LDK15-N WLMCA2-LDK43A-N WLMCA2-N WLRCA2-2N-N WLCA2-LDAS-N WLCA2-LES-N WLCA2-TSLE-N WLG2-55LDSM1GJ WLGCA2-RP60LD3 WLMCA2-LD-DGJ-N WLCA2-2N55-N WLCA2-2NA-N WLCA2-2NLD-M1J-N WLCA22NTC-N WLCA2-2NTS-N WLCA2-A-N WLCA12-2TC-N WLCA12-TSLD-N WLCA2-214-N WLCA2-255-N WLCA226N-N WLCA2-2G-N WLCL-LE-N WLD28-55LDK13-N WLCL-LDK13-N WLD28-55-N WLD28-LD-M1J-N WLD2LDK43-N WLD2-N WLD2-LD-N WLCL-2NTS-N WLCL-G-N WLCL-LDK43-N WLD2-55LD-M1GJ05-N WLD2855LD-M1GJ05-N WLD28-G1-N WLD28-TSLD-N WLD28-RP60LE3-N5M WLD2-139-N2M WLD28-LD-DGJ-N WLD2RP60LD3-N5M WLCL-2NTC-N WLD2-LE-N WLG12-LD-M1J WLRGCA2
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