XG5M-2635-N

XG5 IDC Connectors for Discrete Wires Trouble-free discrete-wire termination with IDC Sockets that accommodate MIL Plugs. ■ Two-slot, IDC construction and insulation barrel offer high reliability and large-current (3A) discrete wiring capability. ■ Adaptable to a variety of covers for space-saving and discrete wire termination. ■ By using the simple, unique lock-lever system, these Connectors can be locked to either the XG8B/XG8W Unshrouded Plugs (with right-angle terminals) or XG4C Box-type Plugs. ■ See the "Standards certification / conformity list" for information on conformity to certification standards. RoHS Compliant ■ Terminology • Insulation barrel • Insulation height Wire Refers to the part of a contact that crimps the insulating sheath of a wire. Refers to the height of the insulation barrel after crimping or IDC pressing. Insulation height • Lance Insulation barrel Lance 2-slot IDC pressing Mating end Refers to the lance-like projections arranged on a contact to secure it in the housing. • U-slot Refers to the part where the wire and the contact connect to each other. It is called a U-slot because of its shape. ■ Construction Solderless Contact Cover (Semi-cover or Hood Cover) Semi-cover shown here. Socket (with polarizing guide) Wire can be connected without stripping cable insulation. Lance Insulation barrel IDC contacts Two-slot connection Polarizing guide ■ Ratings and Characteristics ■ Current and Temperature Characteristics Rated voltage 300 VAC Contact resistance 20 mΩ max. (at 20 mV, 100 mA max.) Insulation resistance 1,000 MΩ min. (at 500 VDC) Dielectric strength 650 VAC for 1 min (leakage current: 1 mA max.) Total insertion force 1.96 N max. per contact Removal force 0.29 N min. (with test gauge, 0.64 x 0.64 mm) Insertion durability 50 times Ambient operating temperature −55 to 85°C (with no icing at low temperature) Use the temperature data shown below as a reference for selecting current values and wires. UL1061 AWG24 (XG5M-2032-N) UL1007 AWG26 (XG5M-2035-N) 20 wires 20 wires Temp. rise limit 10 wires 10 wires 2 wires Rise in temperature (°C) 1 A (AWG28), 2 A (AWG26), 3 A (AWG24) Rise in temperature (°C) Rated current Flow rate = (no. of contacts used) × 100% (total no. of contacts) UL1061 AWG24 UL1007 AWG26 Temp. rise limit 2 wires Current flow (A) Current flow (A) 1 ■ Materials and Finish Housing ■ Applicable Wires and Contact Sizes Fiber-glass reinforced PBT resin (UL94 V-0)/black Contacts Mating end Phosphor-bronze/nickel base, 0.15-μm gold plating Terminals Phosphor-bronze/nickel base, 2.0-μm solder plating Cover Fiber-glass reinforced polyamide resin (UL94 V-0)/black Cable tie Polyamide resin (UL94 V-0)/natural Size #1 AWG24 (For UL1061) Size #2 AWG28 or AWG26 (For UL1007) Note: Insulation outside diameter: 1.1 to 1.3 mm Core structure: 7 strands or more The contact numbers are marked on the contact insulation barrels. ■ Configuration Assembly Socket Wire Connections Discrete wires Cover Assembled unit Semi-cover Double rows with polarity guide (lockable) Double-row Assembled Hood Cover IDC Tool Simple IDC Tool ■ Applicable Plugs XG4A Flat Cable MIL Plugs with Long Locks XG4E IDC Flat Cable Plugs Long Locks Note: XG4A Flat Cable Plugs without Lock Lever (Lock Levers mounted later) Vertical Double rows with polarity guide (lockable) Horizontal Double rows with polarity guide (lockable) XG4A Flat Cable Double-row Plugs XG4C XG8W/XG8B Flat Cable Box-type Plugs Double-row Original Plugs 1. Plug dimensions are listed on the Plug's page. 2. When using the XG4A or XG4C, the number of XG4A or XG4C's slots must be the same as the number of XG5M-N polarity guides. 2 IDC Connectors for Discrete Wires XG5 XG5M-N Double-row Sockets ■ Dimensions (Unit: mm) Models with no polarizing guide XG5M-1031-N (size #1) XG5M-1034-N (size #2) Size no. Dimensions No. of Dimensions (mm) contacts A B Models with polarizing guide XG5M-@@32-N (size #1) XG5M-@@33-N (size #1) XG5M-@@35-N (size #2) XG5M-@@36-N (size #2) Polarizing guide 10 17.3 10.16 14 22.3 15.24 16 24.9 17.78 20 30.0 22.86 26 37.6 30.48 30 42.7 35.56 34 47.7 40.64 40 55.4 48.26 50 68.1 60.96 60 80.8 73.66 64 85.8 78.74 ■ Ordering Information Appearance No. of contacts 10 No. of polarizing guide Size #1 (See note 1.) Size #2 (See note 2.) 0 XG5M-1031-N 1 XG5M-1032-N XG5M-1034-N XG5M-1035-N 14 1 XG5M-1432-N XG5M-1435-N 16 1 XG5M-1632-N XG5M-1635-N 20 1 XG5M-2032-N XG5M-2035-N 26 1 XG5M-2632-N XG5M-2635-N 30 1 XG5M-3032-N XG5M-3035-N 34 1 XG5M-3432-N XG5M-3435-N 40 1 XG5M-4032-N XG5M-4035-N 50 1 XG5M-5032-N XG5M-5035-N 2 XG5M-5033-N XG5M-5036-N 60 1 XG5M-6032-N XG5M-6035-N 2 XG5M-6033-N XG5M-6036-N 64 1 XG5M-6432-N XG5M-6435-N 2 XG5M-6433-N XG5M-6436-N Note: 1. The 10-contact XG5M-1031-N and XG5M-1034-N have no polarizing guides. The distance between slots is 22.86 mm for the two guides on 50, 60, and 64-contact Connectors. 2. See the previous page for Plug information. 3. Applicable wire is AWG24 (UL1061) for size #1. 4. Applicable wire is AWG28 to AWG26 (UL1007) for size #2. For details, see the previous page. IDC Connectors for Discrete Wires XG5 3 XG5S Semi-covers ■ Dimensions (Unit: mm) XG5S-@@01 Dimensions No. of Dimensions (mm) contacts A 5 17.3 7 22.3 8 24.9 10 30.0 13 37.6 15 42.7 17 47.7 20 55.4 25 68.1 30 80.8 32 85.8 ■ Ordering Information No. of contacts Model Applicable Connector 5 XG5S-0501 XG5M-103@-N 7 XG5S-0701 XG5M-143@-N 8 XG5S-0801 XG5M-163@-N Semi-covers 10 XG5S-1001 XG5M-203@-N XG5S-@@01 13 XG5S-1301 XG5M-263@-N 15 XG5S-1501 XG5M-303@-N 17 XG5S-1701 XG5M-343@-N 20 XG5S-2001 XG5M-403@-N 25 XG5S-2501 XG5M-503@-N 30 XG5S-3001 XG5M-603@-N 32 XG5S-3201 XG5M-643@-N Double-row Sockets XG5M-@@3@-N Note: One Semi-cover is used per row. Each XG5M Connector requires two semi-covers. ■ Assembled Dimensions (Socket with Semi-cover) Dimensions No. of Dimensions (mm) contacts A B 4 10 17.3 32.0 14 22.3 37.1 16 24.9 39.6 20 30.0 44.7 26 37.6 52.3 30 42.7 57.4 34 47.7 62.5 40 55.4 70.1 50 68.1 82.8 60 80.8 95.5 64 85.8 100.6 IDC Connectors for Discrete Wires XG5 Original Plug + Semicover + Lock Lever MIL Plug + Semi-cover XG5S Hood Covers ■ Dimensions (Unit: mm) Vertical/XG5S-@@12 (Left and right halves) Dimensions No. of contacts Dimensions (mm) A B 20 30.0 23.8 8.8 C 26 37.6 31.4 11.4 30 42.7 36.5 15.1 Horizontal/XG5S-@@22 (Left and right halves) Dimensions No. of contacts Dimensions (mm) A B C D 34 47.7 38.7 32.0 14.6 40 55.4 40.7 34.0 16.6 50 68.1 44.1 39.4 20.0 60 80.8 47.4 42.8 23.4 ■ Ordering Information Appearance Vertical Horizontal No. of contacts (double rows) Model (See note.) Model (See note.) 20 XG5S-2012 --- 26 XG5S-2612 --- 30 XG5S-3012 --- 34 --- XG5S-3422 40 --- XG5S-4022 50 --- XG5S-5022 60 --- XG5S-6022 Note: Includes cable tie. IDC Connectors for Discrete Wires XG5 5 ■ Assembled Dimensions (Socket and Hood Cover) Vertical Hood Cover (Unit: mm) Assembled Unit MIL Plug + Vertical Hood Cover Dimensions No. of Dimensions (mm) contacts A B 20 30.0 44.7 26 37.6 52.3 30 42.7 57.4 Horizontal Hood Cover Assembled Unit MIL Plug + Horizontal Hood Cover Dimensions No. of contacts 6 IDC Connectors for Discrete Wires XG5 Dimensions (mm) A B C D E F 34 47.7 39.0 45.7 62.5 46.4 53.1 40 55.4 41.0 47.7 70.1 48.4 55.1 50 68.1 46.4 51.1 82.8 53.8 58.5 60 80.8 49.8 54.4 95.5 57.2 61.8 ■ XG5 Accessories (Sold Separately) Lock Levers Lock Levers II XG5Z-0002 XG4Z-0002 Use to lock Unshrouded Plugs (XG8B and XG8W, with rightangle terminals). Use to lock XG4C Box-type Plugs. Material: Polyamide resin (UL94 V-2)/natural Material: Polyamide resin (UL94 V-2)/natural Mounting the Lock Lever Model For Sockets with polarity guides, mount the Lock Lever to the tab to lock the Socket to the Unshrouded Plug as shown in the diagram on the right. XG5Z-0002 XG4Z-0002 Note: When you order the above products, order them in multiples of the minimum ordering quantity (pieces). Spare Contacts XG5W-0031-N (Size #1) XG5W-0034-N (Size #2) Size no. Model XG5W-0031-N XG5W-0034-N Note: 1. When you order the above products, order them in multiples of the minimum ordering quantity (pieces). 2. These Contacts can be used as replacements if a wrong connection is made. 3. The applicable wire for size No. 1 is AWG24 (UL1061). The applicable wire for size No. 2 is AWG28 to AWG26 (UL1007). See page 2 for details. IDC Connectors for Discrete Wires XG5 7 ■ XG5 IDC Tools ■ Tools XY2B-7006 XY2B-2104-N Simple IDC Tool Simple Wire IDC Tool Set Model XY2B-7006 This tool is a compact, light-weight model, ideal for use in the laboratory or for maintenance. Specifications XY2B-2104-N Applicable con- XG5M-N nector Applicable wire AWG24 to AWG28 (with an insulation outer diameter of 1.1 to 1.3 mm) Dimensions Weight Model 25 (W) × 100 (D) × 80 (H) mm Approx. 180 g ■ Tools for the XG5 Contact Removal Tool XY2E-0001 Lance Holding Part This Wire IDC Tool Set is designed for XG5 Discrete-wire Connectors. Specifications Stroke 13 mm Motor speed 83/100 rpm (50/60 Hz) Feed pitch 2.54 mm Operation Foot switch Weight Approx. 6 kg Rated voltage 0.5 A, 100 VAC (50/60 Hz) Fuse 1A Dimensions 120 (W) × 225 (D) × 225 (H) mm Note: For function and operation details, see the user’s manual for the Pressure Welder provided separately. Applicable Connectors and Wires Model Applicable Connector XY2E-0001 Size No. Used to remove from the housing, contacts which are wrong. Replacing Contacts Use only this tool to remove incorrect IDC contacts. 1. Remove the cover. 2. Insert the tool into the housing lance holes and push the lance into the housing. 3. Pull out the contact while holding the lance down. 4. Insert a new contact. Size [No. of wires/ diameter (mm)] AWG24 [7/0.203] XG5M-@@31-N XG5M-@@32-N XG5M-@@33-N No. 1 UL1061 XG5M-@@34-N XG5M-@@35-N XG5M-@@36-N No. 2 UL1007 Lance hole Housing IDC Connectors for Discrete Wires XG5 Cross-sectional area (mm2) Covering diameter (mm) 0.21 1.1 AWG26 [7/0.16] 0.13 1.3 AWG28 [7/0.127] 0.09 1.2 Note: Use only wires specified in the table above. XY2E-0001 8 Applicable wires UL file No. ■ Precautions Correct Use Mounting the Hood Cover Vertical Hood Cover IDC Connectors • For best results, use only the XG5 IDC Tool. • Contact your OMRON representative for details on the XG5 IDC Tool. • Check the Contact size (No. 1 or No 2) and wire size before connecting. • OMRON has a IDC Tool Reference Manual. Contact your OMRON representative to request a copy. XG5M-N Double-row Socket Contact Numbers Triangular mark Contact Polarizing guide numbers Mounting the Cover • The cover is used to protect the connection position and prevent shorting out. Mounting the Semi-cover XG4M Contact Numbers • See the above diagram. 1. Insert the claws of part A of the Hood Cover into the slots. 2. Insert claws B on the Hood cover into part C on the other part of the Hood Cover. 3. Wrap the wires with a cable tie. Slot Triangular mark Not marked on connector. Semi-cover Claw Cable tie • See the above diagram. 1. Insert part A of the Semi-cover into part B of the Socket. 2. Push the claws on both sides of the Semi-cover onto the Socket. 3. Make sure the claws are firmly inserted in the slots. 4. To protect the wires, use cable ties to bind wires that may be subject to tension even when a Semi-cover is used. Horizontal Hood Cover • Follow the mounting procedure for the vertical cover. • The left and right parts of the cover are different. Assemble carefully. • The Contact numbers on the Double-row Assembled Socket match the numbers on the XG4M Flat Cable MIL Socket. (See the above diagrams.) • When making IDC connections on the Double-row Assembled Connector, use the polarity guide to distinguish the front and back. (Note: The 10-contact Connector does not have a guide.) Applicable Plugs • XG4A, XG4C and XG8 are recommended. • XG4C and XG8 Plugs do not have locks. To prevent accidental removal, use a Lock Lever (XG4Z-0002, XG5Z-0002). (Lock Levers cannot be used with XG8W Straight Terminal Connectors.) • When mounting the XG8 Original Plug (with right-angle terminals) to a circuit board, be sure that the cover is positioned off the board as shown below. Original Plug Cover Board XG5 7 mm max. Edge IDC Connectors for Discrete Wires XG5 9 Please check each region's Terms & Conditions by region website. OMRON Corporation Electronic and Mechanical Components Company Regional Contact Americas https://www.components.omron.com/ Asia-Pacific https://ecb.omron.com.sg/ Korea https://www.omron-ecb.co.kr/ Europe http://components.omron.eu/ China https://www.ecb.omron.com.cn/ Japan https://www.omron.co.jp/ecb/ © OMRON Corporation 2012-2021 All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. Cat. No. G042-E1-05 1021(0412)