Round Water-resistant Connectors (M12 Threads)
XS2
CSM_XS2_DS_E_12_5
Water- and Environment-resistive
FA Connectors Save Wiring and
Maintenance Effort
• Compact FA connectors meet IP67 requirements and ensure a
94V-0 fire retardant rating.
• A wide array of connectors makes a wiring system more
modular, simplifies maintenance, and reduces downtime.
• Connectors with Cables and Connector Assemblies are available.
• Three types of Connector Assembly: Crimping, soldering, and
screw-on.
• Connectors with Cables are UL certified.
• Based on IEC61076-2-101 (IEC60947-5-2) and NECA 4202.
For the most recent information on models that have been
certified for safety standards, refer to your OMRON website.
Refer to Safety Precautions on page 34.
Model Number Legend
Connectors with Cables Model Number Legend
Connector
Cable length (m)
Connectors on both
cable ends
Fire-retardant, PVC robot
cable
Spatter-resistant cable
Connector on one cable
end
(Socket)
Fire-retardant, PVC robot
cable
Spatter-resistant cable
Connector on one cable
end
(Plug)
Fire-retardant, PVC robot
cable
Model
Reference page
Cable length (m)
Model
0.5
XS2W-D421-B81-F
0.5
XS5W-D421-B81-F
1
XS2W-D421-C81-F
1
XS5W-D421-C81-F
2
XS2W-D421-D81-F
2
XS5W-D421-D81-F
3
XS2W-D421-E81-F
3
XS5W-D421-E81-F
4
XS2W-D421-F81-F
4
XS5W-D421-F81-F
5
XS2W-D421-G81-F
5
XS5W-D421-G81-F
10
XS2W-D421-J81-F
10
XS5W-D421-J81-F
15
XS2W-D421-K81-F
15
XS5W-D421-K81-F
20
XS2W-D421-L81-F
20
XS5W-D421-L81-F
2
XS2W-D421-D81-SA
2
XS5W-D421-D81-SA
5
XS2W-D421-G81-SA
5
XS5W-D421-G81-SA
1
XS2F-D421-C80-F
1
XS5F-D421-C80-F
2
XS2F-D421-D80-F
2
XS5F-D421-D80-F
3
XS2F-D421-E80-F
3
XS5F-D421-E80-F
5
XS2F-D421-G80-F
5
XS5F-D421-G80-F
10
XS2F-D421-J80-F
10
XS5F-D421-J80-F
15
XS2F-D421-K80-F
15
XS5F-D421-K80-F
20
XS2F-D421-L80-F
20
XS5F-D421-L80-F
2
XS2F-D421-D80-SA
2
XS5F-D421-D80-SA
5
XS2F-D421-G80-SA
5
XS5F-D421-G80-SA
5
7
0.3
XS2H-D421-A80-F
0.3
XS5H-D421-A80-F
0.5
XS2H-D421-B80-F
0.5
XS5H-D421-B80-F
1
XS2H-D421-C80-F
1
XS5H-D421-C80-F
2
XS2H-D421-D80-F
2
XS5H-D421-D80-F
3
5
Spatter-resistant cable
XS5: One-touch Smartclick Connection *
(compatible with M12 connectors)
XS2: M12 Screw Connection
Cable specifications
—
14
XS2H-D421-G80-F
3
XS5H-D421-E80-F
5
XS5H-D421-G80-F
0.3
XS2H-D421-A80-SA
0.3
XS5H-D421-A80-SA
1
XS2H-D421-C80-SA
1
XS5H-D421-C80-SA
*For details, refer to the data sheet of the XS5 Round Water-resistant Connectors (M12 Smartclick).
Note 1. Only DC, straight, 4-core types, and common cable specifications are shown above. Refer to the relevant pages for other products.
2. Other than the M12 sizes introduced above, M8-sized (XS3) products are also available.
For details, refer to the data sheet of the XS3 Round Water-resistant Connectors (M8/S8).
XS2: M12 Screw Connection
XS5: One-touch Smartclick Connection*
(compatible with M12 screws)
Note: Screw connections will be made if connecting with a screw type.
Socket side
Plug side
Socket side
Plug side
Turn approx. 1/8 of a turn to connect Connections can be checked using markings
*For details, refer to the data sheet of the XS5 Round Water-resistant Connectors (M12 Smartclick).
1
XS2
Ratings and Specifications
Rated current
4A
Rated voltage
250 VAC/VDC
Contact resistance (Connector)
40 mΩ max. (20 m V max. and 100 mA max.)
Insulation resistance
1,000 MΩ min. (at 500 VDC)
Dielectric strength (Connector)
1,500 VAC for 1 min (leakage current: 1 mA max.)
Degree of protection
IP67 (IEC60529)
Insertion tolerance
200 times
Cable holding strength
Cable diameter: 6 mm
4 to 5 mm
3 mm
Ambient operating temperature range
−25 to 70°C *
Ambient humidity range
20% to 85%
98 N/15 s
49 N/15 s
29 N/15 s
*Use the robot cable within a temperature range between 0°C and 70°C to prevent the wires inside the cable from being broken when bending it.
Materials and Finish
Item
Model
XS2F/H/W
Contacts
Copper alloy/Gold plating
Thread bracket
Copper alloy/Nickel plated *
Pin block
PBT resin
O-ring
Rubber
Cover
Cable
XS2F-LED
XS2M/R/P
PA resin
PBT resin
XS2C/G
Brass
TPU resin
PBT resin
—
PBT resin
Fire-retardant, PVC robot
cable
UL AWM2464 CL3, 6 mm dia.
AWG20
Sheath color: light gray
—
—
—
Non-polar DC Connectors
with Standard PVC cable
6 mm dia.
AWG20
Sheath color: light gray
—
—
—
E2E models with conventional
connector pin with Fireretardant, PVC robot cable
UL AWM2464 CL3, 6 mm dia.
AWG20
Sheath color: light gray
—
—
—
Standard PVC cable up to
105°C
6 mm dia.
AWG20
Sheath color: light gray
—
—
—
Spatter-resistant cable
6.6 mm dia.
AWG20
Sheath color: blue
—
—
—
UL AWM2464
5.0 mm dia. (3 conductors)
5.4 mm dia. (4 conductors)
0.34 mm2
Sheath color: black
—
—
Standard PVC cable
(XS2F-LED)
—
*The T-joint of the XS2R is aluminum/white.
Pin Arrangement (Engaged Side)
Item
No. of poles
4 poles
5 poles
1
1
4
Male (plug) contacts
5
4
2
2
3
3
DC type
2
5
2
Female (socket)
contacts
3
1
4
3
1
4
1
4
Male (plug) contacts
---
2
3
AC type
2
Female (socket)
contacts
--3
1
4
Note: The AC and DC mating section forms are different as shown here and therefore cannot be connected together.
2
XS2
Connections
Connection Combinations
M12 Plug Connectors
OMRON model No.
XS2H, XS2G, XS2W (plug side),
XS2R (plug side), XS2M
Smartclick Plug Connectors
XS5H, XS5G, XS5W (plug side),
XS5R (plug side), XS5M
M12 Socket Connectors
XS2F, XS2C, XS2W (socket side),
XS2R (socket side), XS2P
❍
❍
Smartclick Socket
Connectors
XS5F, XS5C, XS5W (socket side),
XS5R (socket side), XS5P
❍
: Connected by twisting.
❍: Connected by screwing.
Note: The XS@M and XS@P cannot mate with each other.
3
XS2
XS2W Sockets and Plugs on Both Cable Ends
Model Number Structure
Model Number Legend
Use this model number legend to identify products from their model number. Use this model number legend to identify products from their
model number. When ordering, use a model number from the table in Ordering Information.
XS2W-D@2@-@@1-@@
1. Type
1
2
3
4
5
6
7
8
9
W: Connectors with cables, socket and plug on both cable ends
2. AC/DC (Mating Section Form)
D: For DC
3. Connector Poles
4: 4 poles
5: 5 poles
4. Contact Plating
2: Gold plating
5. Cable Connection Direction
1: Straight (socket)/Straight (plug)
2: Right-angle (socket)/Right-angle (plug)
3: Straight (socket)/Right-angle (plug)
4: Right-angle (socket)/Straight (plug)
6. Cable Length
A
B
C
D
E
F
G
H
J
K
L
: 0.3 m
: 0.5 m
:1m
:2m
:3m
:4m
:5m
:7m
: 10 m
: 15 m
: 20 m
7. Connections (Numbers inside circles are terminal numbers)
8 : A Brown, B White, C Blue, D Black (for DC)
G : A Brown, B White, C Blue, D Black, E Gray
8. Connectors on One End/Both Ends
1: Both ends
9. Cable Specifications
F : Fire-retardant, PVC robot cable
SA : Spatter-resistant cable
S : Standard PVC cable
4
XS2
XS2W Sockets and Plugs on Both Cable Ends
Ordering Information
Cable specifications
Cable connection
direction
No. of
cable
cores
Straight (Plug)/
Straight (Socket)
Fire-retardant, PVC
robot cable
4
Right-angle (Plug)/
Right-angle (Socket)
Straight (Socket)/
Right-angle (Plug)
Right-angle (Socket)/
Straight (Plug)
Standard Cable
Straight (Plug)/
Straight (Socket)
5
Spatter-resistant cable
Straight (Plug)/
Straight (Socket)
4
Cable
Cable core
Cable
diameter cross-sectional length L
(mm)
area (mm2)
(m)
0.5
1
2
3
4
5
10
15
20
0.5
2
6.0 dia.
5
2
5
1
2
5
10
2
0.3
5
2
6.6 dia.
0.5
5
DC
Model
XS2W-D421-B81-F
XS2W-D421-C81-F
XS2W-D421-D81-F
XS2W-D421-E81-F
XS2W-D421-F81-F
XS2W-D421-G81-F
XS2W-D421-J81-F
XS2W-D421-K81-F
XS2W-D421-L81-F
XS2W-D422-D81-F
XS2W-D422-G81-F
XS2W-D423-D81-F
XS2W-D423-G81-F
XS2W-D424-C81-F
XS2W-D424-D81-F
XS2W-D424-G81-F
XS2W-D424-J81-F
XS2W-D521-DG1-A
XS2W-D521-GG1-A
XS2W-D421-D81-SA
XS2W-D421-G81-SA
UL
UL 2238
certified
(File No.
E207683)
—
—
Note: Ask your OMRON representative about other cable lengths.
5
XS2
Dimensions
(Unit: mm)
Straight (Socket)/Straight (Plug)
Fire-retardant, PVC robot cable
XS2W-D421-@81-F
Spatter-resistant cable
XS2W-D421-D81-SA
Standard cable (5 cores)
XS2W-D521-@G1-A
M12×1
M12×1
5 dia.
45°
5 dia.
14.9 dia.
45°
14.9 dia.
40.7
44.7
L
Right-angle/Right-angle
Fire-retardant, PVC robot cable
XS2W-D422-@81-F
L
25.3
25.3
Wiring Diagram for 4 Cores
28.3
32.3
1
2
3
4
14.9 dia.
M12×1
Contact No.
14.9 dia.
M12×1
45°
5 dia.
Cable lead
colors
1 Brown
2 White
3 Blue
4 Black
(DC)
45°
5 dia.
Straight (Socket)/Right-angle (Plug)
Fire-retardant, PVC robot cable
XS2W-D423-@81-F
Wiring Diagram for 5 Cores
L
M12×1
5 dia.
40.7
45°
25.3
Contact No.
14.9 dia.
32.3
1
2
3
4
5
Cable lead
colors
1
Brown
2
White
3
Blue
4
Black
5
Gray
14.9 dia.
M12×1
5 dia.
45°
Right-angle (Socket)/Straight (Plug)
Fire-retardant, PVC robot cable
XS2W-D421-@81-F
L
25.3
44.7
M12×1
5 dia.
45°
14.9 dia.
28.3
14.9 dia.
M12×1
45°
5 dia.
6
XS2F Socket on One Cable End
XS2
Model Number Structure
Model Number Legend
Use this model number legend to identify products from their model number. Use this model number legend to identify products from their
model number. When ordering, use a model number from the table in Ordering Information.
XS2F-@@2@-@@0-@@
1
2
3
4
5
6
7
8
9
1. Type
F: Connector with cables, socket on one cable end
2. AC/DC (Mating Section Form)
A: For AC
D: For DC
E: For DC, stainless steel lock
9. Cable Specifications
F:
E:
SA:
A:
Fire-retardant, PVC robot cable
Heat-resistant cable up to 105°C
Spatter-resistant cable
Standard PVC cable
Note: E type and SA type is a 4-core cable.
3. Connector Poles
4: 4 poles
5: 5 poles
4. Contact Plating
2: Gold plating
5. Cable Connection Direction
1: Straight
2: Right-angle
6. Cable Length
A
B
C
D
E
F
G
H
J
K
L
: 0.3 m
: 0.5 m
:1m
:2m
:3m
:4m
:5m
:7m
: 10 m
: 15 m
: 20 m
Note: Only the 2 m (D), 5 m (G) and 10 m (J) cables are available for cables
with 5 poles.
7. Connections
(Numbers inside circles are terminal numbers)
A
B
C
D
8
9
G
: A Brown, B ---,
C ---,
D Blue (for DC)
: A ---,
B ---,
C Brown, D Blue (for AC)
: A Brown, B ---,
C Blue, D Black
: A ---,
B ---,
C Blue, D Brown
: A Brown, B White, C Blue, D Black (for DC)
: A Brown, B White, C Blue, D Black (for AC)
: A Brown, B ---, C Blue, D Black, E Gray
8. Connectors on One End/Both Ends
0: One end
Designations for Non-polar DC
(For Limit Switches and Sensors)
6. Cable Length
3: 2 m
4: 5 m
7. Connections
(Numbers inside circles are terminal numbers)
1: A ---, B ---, C Black, D White
8. Connectors on One End/Both Ends
0: One end
9. Cable Specifications
Not designated.
Note: DC non-polarity models have different specific codes. (6, 7 and 9)
7
XS2
XS2F Socket on One Cable End
Ordering Information
Cable
specifications
Cable
No. of
Cable
connection cable diameter
direction
cores
(mm)
Straight
Right-angle
Non-polar DC
Straight
Connectors with
Standard PVC
Right-angle
cable
E2E models with
Straight
conventional
connector pin with
Fire-retardant,
Right-angle
PVC robot cable
Spatterresistant cable
Standard PVC
cable
2
3
4
2
3
4
4
2
3
4
2
3
2
3
4
2
3
4
4
2
3
4
2
3
4
2
2
2
2
2
2
2
XS2F-E421-D80-E
XS2F-E421-G80-E
XS2F-E422-D80-E
XS2F-E422-G80-E
XS2F-D421-D80-SA
XS2F-D421-G80-SA
XS2F-D521-DG0-A
XS2F-D521-GG0-A
XS2F-D521-JG0-A
XS2F-D522-DG0-A
XS2F-D522-GG0-A
—
—
—
—
—
—
—
—
—
—
—
1
2
3
5
10
4
4
6.6 dia.
5
6.0 dia.
Straight
Right-angle
2
5
2
5
2
5
2
5
10
2
5
15
20
Right-angle
Straight
—
10
Straight
0.3
Model
XS2F-D422-GD0
5
2
Model
5
3
0.5
AC
2
5
2
5
2
5
2
2
6.0 dia.
DC
XS2F-D421-CA0-F
XS2F-D421-CC0-F
XS2F-D421-C80-F
XS2F-D421-DA0-F
XS2F-D421-DC0-F
XS2F-D421-D80-F
XS2F-D421-E80-F
XS2F-D421-GA0-F
XS2F-D421-GC0-F
XS2F-D421-G80-F
XS2F-D421-JA0-F
XS2F-D421-JC0-F
XS2F-D421-J80-F
XS2F-D421-K80-F
XS2F-D421-L80-F
XS2F-D422-CA0-F
XS2F-D422-CC0-F
XS2F-D422-C80-F
XS2F-D422-DA0-F
XS2F-D422-DC0-F
XS2F-D422-D80-F
XS2F-D422-E80-F
XS2F-D422-GA0-F
XS2F-D422-GC0-F
XS2F-D422-G80-F
XS2F-D422-JA0-F
XS2F-D422-JC0-F
XS2F-D422-J80-F
XS2F-D421-310
XS2F-D421-410
XS2F-D422-310
XS2F-D422-410
XS2F-D421-DD0
XS2F-D421-GD0
XS2F-D422-DD0
1
4
Fire-retardant,
PVC robot cable
Heat-resistant
cable up to
105°C *
Cable core
Cable
crosslength
sectional
L (m)
area (mm2)
XS2F-A421-CB0-F
—
XS2F-A421-C90-F
XS2F-A421-DB0-F
—
XS2F-A421-D90-F
—
XS2F-A421-GB0-F
—
XS2F-A421-G90-F
XS2F-A421-JB0-F
—
XS2F-A421-J90-F
—
—
XS2F-A422-CB0-F
—
—
XS2F-A422-DB0-F
—
—
—
XS2F-A422-GB0-F
—
—
XS2F-A422-JB0-F
—
—
XS2F-A421-310
XS2F-A421-410
—
XS2F-A422-410
—
—
—
UL
UL 2238
certified
(File No.
E207683)
—
—
—
—
—
Note: Ask your OMRON representative about other cable lengths.
*The heat-resistant fixture material is SUS316L stainless steel without surface treatment.
8
XS2
Dimensions
(Unit: mm)
Straight Connectors
Fire-retardant, PVC robot cable
XS2F-D421-@@0-F
XS2F-A421-@@0-F
Non-polar DC Connectors with Standard PVC cable
XS2F-D421-@@0
XS2F-A421-@@0
E2E models with conventional connector pin with Fire-retardant, PVC robot cable
XS2F-D421-@@0
Heat-resistant cable up to 105°C
XS2F-E421-@80-E
Spatter-resistant cable
XS2F-D421-@80-SA
M12 × 1
5 dia.
M12 × 1
5 dia.
45°
45°
6 dia.
14.9 dia.
DC
AC
30
40.7
L
5
50
Right-angle Connectors
Fire-retardant, PVC robot cable
XS2F-D422-@@0-F
XS2F-A422-@@0-F
Non-polar DC Connectors with Standard PVC cable
XS2F-D422-@@0
XS2F-A422-@@0
E2E models with conventional connector pin with Fire-retardant, PVC robot cable
XS2F-D422-@@0
Heat-resistant cable up to 105°C
XS2F-E422-@80-E
L
25.3
6 dia.
28.3
30
5
50
14.9 dia.
M12 × 1
5 dia.
M12 × 1
5 dia.
DC
AC
45°
45°
Wiring Diagram
Two-core
Fire-retardant,
PVC robot cable
Spatter-resistant
cable *
XS2F-@42@-@@0-F
XS2F-D421-@80-SA
Contact No.
1
2
3
4
Contact No.
Heat-resistant
XS2F-E42@-@80-E
cable up to 105°C *
Non-polar DC
Connectors with
XS2F-@42@-@@0
Standard PVC
cable
E2E models with
conventional
connector pin with XS2F-D42@-@D0
Fire-retardant,
PVC robot cable
1
2
3
4
Contact No.
1
2
3
4
Contact No.
1
2
3
4
Three-core
Four-core
Cable lead
colors
Brown
Blue
(DC)
Cable lead
colors
Contact No.
Cable lead
colors
1
2
3
4
Brown
Blue
Black
(DC)
Cable lead
colors
Brown
White
Blue
Black
(DC/AC)
Contact No.
1
2
3
4
Brown
Blue
(AC)
Cable lead
colors
Black
White
—
—
—
—
Cable lead
colors
Blue
Brown
*Spatter-resistant Cables and Heat-resistant Cables (105°C) are available only for four cores and DC.
9
XS2
Dimensions
(Unit: mm)
Straight
Standard PVC cable
XS2F-D521-@G0-A
Note:
Use the XS2H-D521-@G0-A in combination
with the XS2F-D521-@G0-A.
M12 × 1
45°
6 dia.
5 dia.
14.9 dia.
40.7
30
5
50
L
Wiring Diagram
Cable lead
colors
Contact No.
2
4
Brown
White
Blue
Black
Gray
1
3
5
Right-angle
Standard PVC cable
XS2F-D522-@G0-A
L
25.3
6 dia.
28.3
30
5
50
M12
For details on connecting with E2E Proximity Sensors, refer to E2E Small-diameter Proximity Sensor Data Sheet (Cat. No.:
SCEC-044).
10
XS2F-G/H
XS2
Connectors with Cables, Socket on One Cable End,
Screw Loosening-preventing Structure Type
Model Number Structure
Model Number Legend
Use this model number legend to identify products from their model number. Use this model number legend to identify products from their
model number. When ordering, use a model number from the table in Ordering Information.
XS2F-@42@-@@@-F
1. Type
1
2
3
4
5
F: Connector with cables, sockets on one cable end
2. AC/DC
G: For DC
H: For AC
3. Cable Connection Direction
1: Straight
2: Right-angle
4. Cable Length
G80
G90
J80
J90
: 5m (for DC)
: 5m (for AC)
: 10m (for DC)
: 10m (for AC)
5. Structure
Screw Loosening-preventing
Ordering Information
Cable connection
direction
No. of cable cores
Cable length L (m)
4
5
10
5
10
Straight
Right-angle
DC
Model
XS2F-G421-G80-F
XS2F-G421-J80-F
XS2F-G422-G80-F
XS2F-G422-J80-F
AC
Model
XS2F-H421-G90-F
XS2F-H421-J90-F
XS2F-H422-G90-F
XS2F-H422-J90-F
UL
UL 2238 certified
(File No. E207683)
11
XS2
Dimensions
(Unit: mm)
Straight
XS2F-G421-@80-F
XS2F-G421-@90-F
M12 × 1
5 dia.
45°
M12 × 1
5 dia.
45°
6 dia.
14.9 dia.
DC
AC
30
40.7
L
Right-angle
XS2F-G422-@80-F
XS2F-G422-@90-F
5
50
L
25.3
6 dia.
28.3
30
5
50
14.9 dia.
M12 × 1
5 dia.
M12 × 1
5 dia.
DC
AC
45°
45°
Features
Screw Loosening-preventing Structure
Appearance
Black nickel plating
Structure
Convex and
concave portion
Ribbed portion
By the above structure, the convex and concave portion of the thread bracket and housing ribs interfere with each other at 45°
increments to work as a loosening-preventing mechanism when engaged.
12
XS2
XS2F Sockets on One Cable End with Indicator
Model Number Structure
Model Number Legend
Use this model number legend to identify products from their model number. Use this model number legend to identify products from their
model number. When ordering, use a model number from the table in Ordering Information.
XS2F-M12PVC@A@@M@LED
1
2
3
4
5
1. Type
6
7
8
4. Connector Poles
F: Connector with cables, sockets
on one cable end
7. Applicable Sensors
3: 3 poles
4: 4 poles
2. Mating Section Form
P: PNP
N: NPN
5. Cable Connection Direction
M12: M12
8. With indicator
A: Right-angle
3. Cable Material
LED: With indicator
6. Cable Length
PVC: PVC
2 :2m
5 :5m
10 : 10 m
Ordering Information
Cable specifications
Cable connection
direction
Cable
diameter
(mm)
5 dia.
PVC
No. of
cable
cores
Cable core crossCable
sectional area
length L
2
(mm )
(m)
2
5
10
2
5
10
2
5
10
3
Right-angle
0.34
5.4 dia.
LED
4
Model
UL
XS2F-M12PVC3A2MPLED
PNP XS2F-M12PVC3A5MPLED
XS2F-M12PVC3A10MPLED
XS2F-M12PVC3A2MNLED
NPN XS2F-M12PVC3A5MNLED
XS2F-M12PVC3A10MNLED
XS2F-M12PVC4A2MPLED
PNP XS2F-M12PVC4A5MPLED
XS2F-M12PVC4A10MPLED
Dimensions
UL 2238
certified
(File No.
E207683)
(Unit: mm)
Right-angle
XS2F-M12PVC3A@MPLED
XS2F-M12PVC4A@MPLED
L
35
28.2
5
30
28
9.1
50
14.9 dia.
45°
M12×1
Wiring Diagram
3 poles
NPN
+ BROWN
1
YELLOW
4
GREEN
1
+ BROWN
4
BLACK
- BLUE
3
GREEN
- BLUE
+ BROWN
WHITE
BLACK
1
2
4
BLACK
YELLOW
3
4 poles
PNP
PNP
3
R1
R2
R3
D1
D2
D3
- BLUE
13
XS2H Plugs on One Cable End
XS2
Model Number Structure
Model Number Legend
Use this model number legend to identify products from their model number. When ordering, use a model number from the table
in Ordering Information.
XS2H-@@21-@@0-@@
1. Type
1
2
3
4 5
6
7
8
9
H: Connector with cables, plug on one cable end
2. AC/DC
A: For AC
D: For DC
3. Connector Poles
4: 4 poles
5: 5 poles
4. Contact Plating
2: Gold plating
5. Cable Connection Direction
1: Straight
6. Cable Length
A
B
C
D
G
: 0.3 m
: 0.5 m
:1m
:2m
:5m
7. Connections (Numbers inside circles are terminal numbers)
8
9
A
B
C
G
: A Brown, B White,
: A Brown, B White,
: A Brown, B ---,
: A ---,
B ---,
: A Brown, B ---,
: A Brown, B White,
C Blue,
C Blue,
C ---,
C Brown,
C Blue,
C Blue,
D Black (for DC)
D Black (for AC)
D Blue (for DC)
D Blue (for AC)
D Black (for DC)
D Black, E Gray
8. Connectors on One End/Both Ends
0: One end
9. Cable Specifications
A :Standard cable
F :Fire-retardant, PVC robot cable
SA :Spatter-resistant cable
14
XS2
XS2H Plugs on One Cable End
Ordering Information
Cable
specifications
No. of
Cable
Cable
No. of
connector connection diameter cable
poles
direction
(mm)
cores
Cable core
Cable
crosslength
sectional
L (m)
area (mm2)
2
3
0.3
4
Fire-retardant,
PVC robot cable
4
6.0 dia.
2
3
Straight
Connectors
Spatterresistant cable
Standard
cable
0.5
0.5
4
4
6.6 dia.
4
5
6.0 dia.
5
0.3
1
2
5
0.3
1
0.3
1
DC
AC
Model
Model
XS2H-D421-AA0-F
XS2H-D421-AC0-F
XS2H-D421-A80-F
XS2H-D421-B80-F
XS2H-D421-CA0-F
XS2H-D421-CC0-F
XS2H-D421-C80-F
XS2H-D421-D80-F
XS2H-D421-G80-F
XS2H-D421-A80-SA
XS2H-D421-C80-SA
XS2H-D521-AG0-A
XS2H-D521-CG0-A
UL
XS2H-A421-AB0-F
—
XS2H-A421-A90-F
—
XS2H-A421-CB0-F
—
XS2H-A421-C90-F
—
—
—
—
—
—
UL 2238
certified
(File No.
E207683)
—
Note: Ask your OMRON representative about other cable lengths.
Dimensions
(Unit: mm)
Straight (4 poles)
Fire-retardant, PVC robot cable XS2H-@421-@@0-F
Spatter-resistant cable XS2H-D421-@80-SA
M12 × 1
5 dia.
45°
5 dia.
44.7
45°
6 dia.
14.9 dia.
DC
AC
30
L
5
50
Wiring Diagram
Two-cores
Contact No.
1
2
3
4
Contact No.
1
2
3
4
Three-cores
Four-cores
Cable lead
colors
Brown
Contact No.
Blue
(DC)
Cable lead
colors
1
2
3
4
Cable lead
colors
Brown
Blue
Black
(DC)
Cable lead
colors
Brown
White
Blue
Black
(DC/AC)
Contact No.
1
2
3
4
Brown
Blue
(AC)
Straight (5 poles)
Standard cable XS2H-D521-@G0-A (For DC)
M12 × 1
45°
6 dia.
5 dia.
Note:
Use the XS2F-D521-@G0-A in combination
with the XS2H-D521-@G0-A.
14.9 dia.
44.7
30
5
50
L
Wiring Diagram
Five-cores
Contact No.
2
4
1
3
5
Cable lead
colors
Brown
White
Blue
Black
Gray
15
XS2
XS2@ Sensor I/O Connectors on Cables (8-pole)
Ordering Information
Connector type
Cable
connection
direction
Number of
cores
Cable
length L
(m)
—
—
—
8
0.3
1
2
5
2
5
Panel-mounting Plug
Panel-mounting socket
Plug on one cable end
Socket on one cable end
Straight
Plug and socket on both cable ends
Applicable
wire
diameter
Model
UL
XS2M-D824-4
AWG22 to 28 XS2P-D821-2
XS2P-D822-2
XS2H-D821-AH0-C
XS2H-D821-CH0-C
XS2F-D821-DH0-C
—
XS2F-D821-GH0-C
XS2W-D821-DH1-C
XS2W-D821-GH1-C
—
UL 2238
certified
(File No.
E207683)
Note: Ask your OMRON representative about other cable lengths.
Ask your OMRON representative about PVC robot cable models (-R).
Ratings and Specifications
Rated current
Rated voltage
Contact resistance
Insulation resistance
Dielectric strength
Degree of protection
Insertion tolerance
Ambient operating temperature range
1.5 A
36 VDC
40 mΩ max.
(at 20 mVDC max. and 100 mA max.)
1,000 MΩ min. (at 500 VDC)
1,000 VAC for 1 min (leakage current: 1 mA max.)
IP67
200 times min.
−25 to 70°C
Materials and Finish
Contacts
Thread Bracket, body, M16 nuts
Pin block
Cover *1
Seal rubber and O-ring *2
Standard cable
Cable
(8 core, shielded)
Brass, gold plating
Brass/nickel plated
PBT resin, light gray
Soft PBT resin
Rubber
6 mm dia.
AWG24
*1. XS2F/XS2H/XS2W only.
*2. O-rings are on sockets only.
Pins and Cable Lead Colors
XS2F/XS2H/XS2W cable lead
colors
1
White
2
Brown
3
Green
Pin No.
4
5
Yellow
Gray
6
Pink
7
Blue
8
Shield
Wiring
Wiring Example
Sensor, actuator, etc.
XS2M
XS2H
XS2W
Relay box,
In-panel terminal block
XS2P
XS2F
16
XS2
Dimensions
(Unit: mm)
Plug on One Cable End (M12)
XS2H
1
2
6 dia.
7
3
14.9 dia.
6
4
8
5
M12 × 1
30
44.7
L
5
50
Socket on One Cable End (M12)
XS2F
2
1
7
3
6
4
6 dia.
14.9 dia.
8
5
M12 × 1
30
40.7
L
5
50
Socket and Plug on Both Cable Ends (M12)
XS2W
M12 × 1
5
2
1
7
3
6
4
6 dia.
4
14.9 dia.
14.9 dia.
8
8
6
3
7
1
5
2
44.7
M12 × 1
40.7
L
Panel-mounting Socket (M12)
Rear Lock Model
XS2P-D821-2 (with Solder Cup Pins)
Panel-mounting Plug (M12)
Front Lock Model
XS2M-D824-4 (with Solder Cup Pins)
1
2
1
3
7
7
2
10.6 dia.
4
6
3
6
6
5
5
2
4
4
3
M12 × 1
2.5
10.5 3
20.4
5
6
1
7
1
3
7
7
2
7
20 dia. 14 dia.
20 dia.
4
1.5
Seal rubber
Panel
20.9
5
8.7
3 33
Panel
M16 nut
5
3
M12 × 1
M16 × 1
M16 × 1
M16 nut
Seal rubber
5
Panel-mounting Socket (M12)
Front Lock Model
XS2P-D822-2 (with Solder Cup Pins)
Panel Cutout
+0.1
0
7
Connector Terminal Numbers
(from Connection Side)
1
2
+0.15
dia.
0
16
3
Panel 3
M16 nut
7
6
14 dia.
M16 × 1
8.7
20.4
6 3
5
5
20 dia. 14 dia.
2
1
4
4
M12 × 1
7
6
6
2
3
Seal rubber
1.5
3
7
1
7
24 min.
8
5
Plug
4
5
8
Socket
Note: 1. Mounting panel thickness: 1 to 4 mm.
2. Applicable core wire size for solder cup pins: 0.5 mm2 max.
3. The M16 nut and seal rubber are included.
17
XS2
XS2G Crimping/Soldering Plug Assemblies
Ordering Information
Suitable cable
(mm)
6 dia. (5 to 6 dia.)
Core conductor
size (mm2)
Suitable sheath
material
0.18 to 0.3
0.5 to 0.75*
Right-angle
0.18 to 0.3
0.5 to 0.75*
PVC, PE, PUR
0.18 to 0.3
0.5 to 0.75*
Straight
0.5 max.
Right-angle
AC
Model
Model
UL
XS2G-D4C1 XS2G-A4C1
Soldering
XS2G-D421 XS2G-A421
XS2G-D422
—
UL 2238
certified
XS2G-D423 XS2G-A423 (File No.
E207683)
XS2G-D424
—
XS2G-D4C3 XS2G-A4C3
Soldering
Right-angle
DC
Crimping
Crimping
Straight
0.5 max.
3 dia. (3 to 4 dia.)
Connection
method
Straight
0.5 max.
4 dia. (4 to 5 dia.)
Cable
connection
direction
Crimping
XS2G-D4C5 XS2G-A4C5
Soldering
XS2G-D425 XS2G-A425
XS2G-D426
—
*There are two types of contacts.
Note: Crimping plug pins are sold separately.
Use a cable of mentioning. If you do not use one of these cables, there is a possibility that the performance can’t be met.
Dimensions
(Unit: mm)
Straight Connectors
XS2G-@4C@ (Crimping Model)
XS2G-@42@ (Soldering Model)
45°
45°
5 dia.
M12 × 1
5 dia.
14.9 dia.
DC
47.1
AC
Right-angle
XS2G-D42@ (Soldering Model)
14.2 dia.
45°
35.7
5 dia.
14.9 dia. M12 × 1
23
DC
XS2U Crimping Pin for XS2G
Ordering Information
Suitable core size (mm2)
Model
0.18 to 0.3
XS2U-3121
0.5 to 0.75
XS2U-3122
Dimensions
(Unit: mm)
* A special tool must be used for crimping. For details, refer to page 33.
XS2U-312@
Slit
Dimensions
1 dia.
C dia.
1.5
B
A
2 dia. 2.3 dia.
Model
Suitable core
size (mm2)
XS2U-3121
XS2U-3122
Dimension (mm)
A
B
C
No. of
slits
0.18 to 0.3
20.0
6.1
0.8
1
0.5 to 0.75
20.1
6.2
1.3
0
18
XS2C Crimping/Soldering Socket Assemblies
XS2
Ordering Information
Suitable cable
(mm)
6 dia. (5 to 6 dia.)
4 dia. (4 to 5 dia.)
3 dia. (3 to 4 dia.)
Core conductor
size (mm2)
0.18 to 0.3
0.5 to 0.75*
0.5 max.
0.18 to 0.3
0.5 to 0.75*
0.5 max.
0.18 to 0.3
0.5 to 0.75*
0.5 max.
0.18 to 0.3
0.5 to 0.75*
0.5 max.
0.18 to 0.3
0.5 to 0.75*
0.5 max.
0.18 to 0.3
0.5 to 0.75*
0.5 max.
Suitable sheath
material
Cable
connection
direction
Connection
method
Straight
Right-angle
Straight
PVC, PE, PUR
Straight
Right-angle
AC
Model
Model
UL
Crimping
XS2C-D4C1 XS2C-A4C1
Soldering
XS2C-D421
Crimping
XS2C-D4C2 XS2C-A4C2
Soldering
XS2C-D422
Crimping
XS2C-D4C3 XS2C-A4C3
Soldering
XS2C-D423
XS2C-A421
XS2C-A422
Soldering
UL 2238
XS2C-A423 certified
(File No.
XS2C-D4C4 XS2C-A4C4
E207683)
XS2C-D424 XS2C-A424
Crimping
XS2C-D4C5 XS2C-A4C5
Soldering
XS2C-D425
Crimping
XS2C-D4C6 XS2C-A4C6
Soldering
XS2C-D426
Crimping
Right-angle
DC
XS2C-A425
XS2C-A426
*There are two types of contacts.
Note: Crimping plug contacts are sold separately.
Use a cable of mentioning. If you do not use one of these cables, there is a possibility that the performance can’t be met.
Dimensions
(Unit: mm)
Straight Connectors
45°
45°
5 dia.
M12 × 1
5 dia.
M12 × 1
14.9 dia.
DC
Right-angle Connectors
45°
AC
14.2 dia.
43.2
45°
5 dia.
M12 × 1
31.8
5 dia.
M12 × 1
14.9 dia.
23
DC
AC
XS2U Crimping Pin for XS2C
Ordering Information
Suitable core size (mm2)
0.18 to 0.3
0.5 to 0.75
Model
XS2U-2221
XS2U-2222
Dimensions
(Unit: mm)
* A special tool must be used for crimping. For details, refer to page 33.
Socket Pin
Slit
Dimensions
C dia.
1.5
B
A
2 dia. 2.3 dia.
Model
Suitable core
size (mm2)
XS2U-2221
XS2U-2222
Dimension (mm)
A
B
C
No. of
slits
0.18 to 0.3
16.7
6.1
0.8
1
0.5 to 0.75
16.8
6.2
1.3
0
19
XS2
XS2G Screw-on Plug Assemblies
Ordering Information
No. of
poles
5
4
Suitable cable (mm)
Core conductor
size (mm2)
Suitable sheath
material
8 dia. (7 to 8 dia.)
7 dia. (6 to 7 dia.)
6 dia. (5 to 6 dia.)
8 dia. (7 to 8 dia.)
7 dia. (6 to 7 dia.)
6 dia. (5 to 6 dia.)
4 dia. (4 to 5 dia.)
3 dia. (3 to 4 dia.)
0.18 to 0.75
PVC, PE, PUR
Straight
connectors
(for DC)
Model
XS2G-D5S7
XS2G-D5S9
XS2G-D5S1
XS2G-D4S7
XS2G-D4S9
XS2G-D4S1
XS2G-D4S3
XS2G-D4S5
Right-angle
connectors
(for DC)
Model
—
—
XS2G-D5S2
—
—
XS2G-D4S2
XS2G-D4S4
XS2G-D4S6
UL
UL 2238 certified
(File No. E207683)
Note: XS2G Screw-on Plugs cannot be connected to side by side to the CN1 and CN2 connectors of XS2R Y-Joint Sockets/Plugs.
Use a cable of mentioning. If you do not use one of these cables, there is a possibility that the performance can’t be met.
Dimensions
Straight Connectors
Applicable Cable Outer Diameter: 8 mm
XS2G-D5S7 (5poles)
XS2G-D4S7 (4 poles)
Applicable Cable Outer Diameter: 7 mm
XS2G-D5S9 (5poles)
XS2G-D4S9 (4 poles)
(Unit: mm)
58.7
M12 × 1
16 dia.
20 dia. 14.9 dia.
Straight Connectors
Applicable Cable Outer Diameter: 6 mm
XS2G-D5S1 (5poles)
XS2G-D4S1 (4 poles)
Applicable Cable Outer Diameter: 4 mm
XS2G-D4S3 (4 poles)
Applicable Cable Outer Diameter: 3 mm
XS2G-D4S5 (4 poles)
Right-angle Connectors
Applicable Cable Outer Diameter: 6 mm
XS2G-D5S2 (5poles)
XS2G-D4S2 (4 poles)
Applicable Cable Outer Diameter: 4 mm
XS2G-D4S4 (4 poles)
Applicable Cable Outer Diameter: 3 mm
XS2G-D4S6 (4 poles)
M12 × 1
58.7
14 dia.
20 dia. 14.9 dia.
M12 × 1
39.7
20 dia. 14.9 dia.
39.6
14 dia.
20
XS2
XS2C Screw-on Socket Assemblies
Ordering Information
No. of
poles
5
4
Suitable cable (mm)
Core conductor
size (mm2)
Suitable sheath
material
8 dia. (7 to 8 dia.)
7 dia. (6 to 7 dia.)
6 dia. (5 to 6 dia.)
8 dia. (7 to 8 dia.)
7 dia. (6 to 7 dia.)
6 dia. (5 to 6 dia.)
4 dia. (4 to 5 dia.)
3 dia. (3 to 4 dia.)
0.18 to 0.75
PVC, PE, PUR
Straight
connectors
(for DC)
Model
XS2C-D5S7
XS2C-D5S9
XS2C-D5S1
XS2C-D4S7
XS2C-D4S9
XS2C-D4S1
XS2C-D4S3
XS2C-D4S5
Right-angle
connectors
(for DC)
Model
—
—
XS2C-D5S2
—
—
XS2C-D4S2
XS2C-D4S4
XS2C-D4S6
UL
UL 2238 certified
(File No. E207683)
Note: Use a cable of mentioning. If you do not use one of these cables, there is a possibility that the performance can’t be met.
Dimensions
Straight Connectors
Applicable Cable Outer Diameter: 8 mm
XS2C-D5S7 (5 poles)
XS2C-D4S7 (4 poles)
Applicable Cable Outer Diameter: 7 mm
XS2C-D5S9 (5 poles)
XS2C-D4S9 (4 poles)
(Unit: mm)
54.9
M12 × 1
20 dia. 14.9 dia.
Straight Connectors
Applicable Cable Outer Diameter: 6 mm
XS2C-D5S1 (5 poles)
XS2C-D4S1 (4 poles)
Applicable Cable Outer Diameter: 4 mm
XS2C-D4S3 (4 poles)
Applicable Cable Outer Diameter: 3 mm
XS2C-D4S5 (4 poles)
16 dia.
M12 × 1
54.9
20 dia. 14.9 dia.
Right-angle Connectors
Applicable Cable Outer Diameter: 6 mm
XS2C-D5S2 (5 poles)
XS2C-D4S2 (4 poles)
Applicable Cable Outer Diameter: 4 mm
XS2C-D4S4 (4 poles)
Applicable Cable Outer Diameter: 3 mm
XS2C-D4S6 (4 poles)
M12 × 1
14 dia.
35.9
20 dia. 14.9 dia.
39.6
14 dia.
21
XS2
XS2C/XS2G Safety Precautions
Assembly Procedure for XS2C/XS2G Connector Assemblies
(1) Connector and Cable Diameters
(3) Wiring (Dressing the Cable Ends)
• Connectors for 8, 7, 6, 4, and 3 mm diameter Cables (i.e.,
Cables that are 7 to 8, 6 to 7, 5 to 6, 4 to 5, and 3 to 4 mm in
diameter respectively) are available.
When assembling a Connector used with a cable, make sure
that the external diameter of the Connector is suited to that
of the cable.
• A waterproof bushing for 6/7 mm diameter Cable has no
stripe, that for 8/4 mm diameter Cable has a single stripe,
and that for 3 mm diameter Cable has two stripes.
(2) Component Insertion
Crimping/Soldering Connectors
Straight Connectors
Watertight Cable
bushing clamp
Cover
Cap
Soldering Connectors
4
6
6±0.5 *A
• Strip 10 mm of the Cable sheath and 4 mm of each core.
• Before soldering cores and solder cup pins together, soldercoat each of them.
• The following conditions are recommended for soldering
each solder cup pin.
Soldering temperature: 350±5°C
Soldering period: 3±1 s
• The length marked *A should be 6.5 mm max., otherwise
the proper degree of protection of the connector will not be
maintained.
Crimping Connectors
Crimping
Right-angle Connectors
4
10 −0
4
Ring (Right-angle models only) *
Watertight Cable clamp Cap
bushing
Cover
*A ring is not required for Screw-on Connectors.
• As shown in the above illustration, connect the above
components to the Cable with its end processed.
Screw-on Connectors
Confirm that you have all of the required parts.
Cover
Watertight
bushing
Cable clamp
Cap
*2
• Strip 14 mm of the Cable sheath and 4 mm of each core.
• Make sure that each core is not damaged and its end
strands are not spread out.
• Mount the XY2F-0003 Locator to XY2F-0002 Crimp Tool,
both of which are sold separately, and set the selector dial
of the Crimp Tool to 8.
• After mounting the crimping pins to the Locator, fully insert
the cores to the crimping pins.
• Squeeze the handle of the Crimp Tool to press-fit the cores
to the crimping pins.
(Squeeze the handle firmly until the handle automatically
returns to the release position.)
Wiring
Pin clamp
Ring *1
Press
Watertight bushing
Cable clamp
Cap
Cover
1 to 1.5
Insulation caps and insulation tubes are included with
5-pole Connectors (XS2C-D5S@ and XS2G-D5S@).
*1. Rings are not required with 7-mm and 8-mm cables.
*2. Insert the waterproof bushing for 7-mm and 8-mm cables in the
direction shown in the diagram.
• After press-fitting the cores to the pins, insert the pins into
the pin clamp as shown in the illustration. Then make sure
that the lead colors correspond to the pin clamp numbers
that are identical to the connector pin numbers.
Insertion
Pin Block
Pin Clamp
Key groove Key groove
Key
XS2C use XS2G use
6±0.5
• Tentatively insert the pins to the pin block holes so that the
key on the pin block will coincide with the key groove on the
pin clamp. Then insert the cable along with the pin clamp.
22
XS2
Connecting Shielded Cables to Five-pole Connectors
• Place the insulation tub on the drain line of the shield and
connect it to the terminal.
• Tighten the screw and then check visually to see if there is
insulation between the cores.
Screw-on Connectors
Dressing the Cable End
• Four-pole Connectors
8
12
Drain line
Insulation tube
12±0.5
• Loosen the screws on pins 1 to 4 and insert the cores
according to the pin numbers.
• Use the dedicated Screwdriver (XW4Z-00B)* and tighten
the screws securely so that the cores do not pull out. (0.15
to 0.2 N·m)
• Five-pole Connectors
• Strip the cable sheath for a total of 15 mm and strip the core
covering for 8 mm for the core to connect to pin 5.
8
12
Conductors for
pins 1 to 4
7
Conductors for
pin 5
*When tightening the screws, use the dedicated XW4Z-00B Screwdriver
that matches with the screw-slot dimensions.
Screwdriver
XW4Z-00B
(4) Inserting Pin Block
Pin block
(Soldering Model)
Lock spring
O-ring
Positioning key
(triangle mark)
Polarity key
8
Cover
(Straight Model)
(Crimping Model)
• Connect the core to pin 5 (in the center) first.
• Insert the core from the side of the hold with the tab and
tighten the screw securely (tightening torque: Pins 1 to 4:
0.15 to 0.2 N·m, Pin 5: 0.03 to 0.05 N·m), and then cut off
the excess wire with wire cutters.
Screw
Screw
Special
Screwdriver
Special
Screwdriver
Tab
• Bend the cable as shown below, attached the enclosed
insulation cap, and then strip the other cores.
Triangle mark
(Right-angle Model)
• Mount the cover to the pin block so that the triangle mark on
the pin block will coincide with the triangle mark on the
cover.
• If the cover is used for a Right-angle model, the relationship
between the position of the polarity key on the engaged side
and cable connection direction will be determined by the
direction in which the positioning key is inserted into the
cover, which can be rotated by 90°.
• Fully insert the positioning key until the positioning key is
hidden by the casing.
Pin block
(Screw-on Connectors)
Triangle mark
Cover
Insulation cap
• Connect the cores to pins 1 to 4.
Cover lock
Pin block
• Align the triangular marks on the pin block and cover and
insert the pin block into the cover.
• Press them together firmly until the pin block does not come
out of the cover. (0.39 to 0.49 N·m)
23
XS2
(5) Mounting Cap
• After mounting the cover to the pin block and the cover
snaps into place, tighten the cap securely by hand (0.39 to
0.49 N·m)
Note: If the cap is not tighten securely enough, the degree of protection (IP67)
may not be maintained or vibration may cause the cap to become loose.
Do not tighten the cap with pliers or similar tools; they may damage the
cap.
Recommended Cables
When connecting a commercially available cable to a
connector assembly, use a cable with an outside diameter of
3 to 6 mm and core conductor sizes of 0.18 to 0.75 mm2 for
crimping connectors and 0.5 mm2 maximum for soldering
connectors.
Connector Arrangement
A
Cap
• After fully tightening the cap, length A should be
approximately one of the following according to the cable
external diameter and the Connector model. (Use these as
a guide.)
External diameter of
applicable cable
For 6-mm-dia. cable
For 4-mm-dia. cable
For 3-mm-dia. cable
Cable external diameter (mm)
6 mm
5 mm
4 mm
3 mm
1
0
—
—
—
2
1
—
—
—
2
1
For safety, when constructing a connection system between a
Sensor and panel with a connector, make sure that the
connector plug is on the Sensor side and the connector socket
is on the panel side (i.e., the female pins are located on the
power-supply side).
Sensor Side
(Plug)
Panel Side
(Power-supply Side)
Connecting Cable
(Socket)
(Plug)
(Socket)
(6) After Assembly
• Confirm the insulation between cores after completing
assembly.
24
XS2
XS2P Panel-mounting Sockets for Terminal Boxes
Ordering Information
No. of
poles
Lock method
Rear lock
4
5
Front lock
Front lock
DC
Model
XS2P-D421-2
XS2P-D422-2
XS2P-D422-1
XS2P-D522-2
XS2P-D522-1
Applicable wire
diameter
Pin shape*
Solder cup pin
Solder cup pin
DIP pin
Solder cup pin
DIP pin
AWG20 to 28
AC
Model
XS2P-A421-2
XS2P-A422-2
—
—
—
UL
UL 2238 certified
(File No. E207683)
—
*The solder cup pin is for wire mounting, and the DIP pin is for PCB mounting. Soldering is required for both pins.
Dimensions
(Unit: mm)
Rear Lock Model
XS2P-@421-2 (with Solder Cup Pins)
1.5
Rubber bushing
M12 × 1
M16 × 1 nut
3
M16 × 1
M12 × 1
20 dia.14.6 dia.
DC
8.3
AC
7
7.8
2.5
20.5
Front Lock Model
XS2P-@422-1 (with DIP Pins)
XS2P-@422-2 (with Solder Cup Pins)
3.5
With Solder Cup Pins
1.5
3
M12 × 1
M16 nut
M12 × 1
With DIP Pins
M16 × 1
Rubber bushing
14 dia.
7
AC
6.8
With Solder Cup Pins
3
(23.5)
(3.5)
With DIP Pins
M16×1
1.5
2.5
(9)
17
M16 nut
17
8.7
2.5
24
M12 × 1
20 dia.
16 dia.
3.5
6.8
8.7
Front Lock Model
XS2P-D522-1 (with DIP Pins)
XS2P-D522-2 (with Solder Cup Pins)
M16 × 1
Rubber bushing
2 dia.
14 dia.
7
DC
1.5
3
M16 nut
M16 nut
2 dia.
3
M16 × 1
1.5
2 dia.
0.8 dia.
14 dia.
7
14 dia.
6.8
3
8.7
2.5
20.5
25.5
DC
17
+0.3
0
6.8
8.7
5
17
2.5
9
23.5
Panel Cutout
7
16 dia.
+1.0
16 0 dia.
PCB-mounting
Dimensions
With DIP Pins
3.5
5
Land
5
24 min.
Four, 2.2-dia.holes
24 min.
Note: The panel thickness is 1 to 4 mm.
25
XS2
XS2R Y-Joint Plug/Socket Connectors
Ordering Information
Cable
DC
Cable length L (m)
Model
0.5
XS2R-D426-B11-F
1
XS2R-D426-C11-F
2
XS2R-D426-D11-F
3
XS2R-D426-E11-F
2
XS2R-D426-D10-F
5
XS2R-D426-G10-F
Connector
Connectors on
both cable ends
With cable
Connector on one
cable end
Cable
Connector
Without cable
Connectors on
both cable ends
UL
UL 2238 certified
(File No. E207683)
DC
Cable length L (m)
Model
XS2R-D426-1
XS2R-D426-5
—
XS2R-D426-81
XS2R-D426-82
UL
—
Note: XS2G Screw-on Plugs cannot be connected side-by-side to the CN1 and CN2 connectors.
Consider using a crimping or soldering model instead. Refer to page 18 for details.
Dimensions
(Unit: mm)
Connectors on Both Cable Ends (Y-Joint Plug/Socket)
XS2R-D426-@11-F
15.0
M12 × 1
35.0
CN2
4.6 dia.
14.9 dia.
Plug
14.9 dia.
4
1
3
2
14.9 dia.
8.5
Blue marking
M12 × 1
44.7
13.6
L
Connectors on One Cable End (Y-Joint Socket)
XS2R-D426-@10-F
M12 × 1
35.0
Wiring Diagram
45.5
Socket
CN2
1 2
4 3
CN2
4.6 dia.
Blue
White
CN1
14.9 dia.
8.5
13.6
Blue marking
30
(37)
7
5
XS2R-D426-1
CN2
4
3
2
1
CN1
4
3
2
1
XS2R-D426-5
CN2
4
3
2
1
CN1
4
3
2
1
4.5 dia.
14.9 dia.
CN0
Plug
24.5
18.0
14.9 dia.
2
1
4 3
Brown
Wiring Diagram
27
M12 × 1
Socket
CN2
1
2
3
4
50
L
Y-Joint Plug/Socket without Cable
XS2R-D426-1
1 2
4 3
Black
6 dia.
CN1
15
1
2
3
4
14.9 dia.
18.0
1 2
4 3
1
2
3
4
CN1
CN1
15.0
4
3
2
1
6 dia.
18.0
1 2
4 3
1
2
3
4
45.5
Socket
CN2
1 2
4 3
Wiring Diagram
14.9 dia.
4
1
2 3
58.3
M12 × 1
CN0
XS2R-D426-81
12.5
CN1
4
3
2
1
CN2
4
3
2
1
CN1
4
3
2
1
4
3
2
1
CN0
4
3
2
1
CN0
XS2R-D426-82
CN2
4
3
2
1
CN1
4
3
2
1
Blue marking
4
3
2
1
CN0
26
XS2
XS2R T-Joint Plug/Socket Connectors
Ordering Information
Type
Aggregate model
Bifurcated model
Daisy-chain model
DC
Model
XS2R-D422-1
XS2R-D422-5
XS2R-D423-1
XS2R-D424-1
UL
UL 2238 certified
(File No.
E207683)\
Dimensions
(Unit: mm)
Aggregate model
XS2R-D422-1
XS2R-D422-5
Wiring Diagram
XS2R-D422-1
B (Female)
4
4
3
3
2
2
1
1
50.6
24.6
M12 × 1
14.6 dia.
A (Female)
A
B
1
C
M12 × 1
2
3
4
C (Male)
29
XS2R-D422-5
A (Female)
B (Female)
4
4
3
3
2
2
1
1
1
2
3
4
C (Male)
Bifurcated model
XS2R-D423-1
Wiring Diagram
50.6
24.6
A
B
M12 × 1
C
A (Male)
B (Male)
4
4
3
3
2
2
1
1
29
1
2
3
4
C (Female)
14.6 dia.
M12 × 1
Daisy-chain model
XS2R-D424-1
Wiring Diagram
50.6
24.6
M12 × 1
14.6 dia.
A
B
C
M12 × 1
A (Female)
B (Male)
4
4
3
3
2
2
1
1
29
1
2
3
4
C (Female)
27
XS2
Features
XS2R Application Examples
XS2R-D422-1 (Aggregate Model)
Sensor
• A pair of Two-wire Sensors or
Three-wire Sensors can be
connected as shown in the
illustration.
• The XS2R-D422-5 has feed through
connections, thus working as a
connector for the extension cable.
Sensor
XS2G/XS2H
XS2R-D422-1
A
XS2G/XS2H
B
C
Photoelectric sensor
Photoelectric sensor
XS2W/XS2F/XS2C
XS2R-D423-1 (Bifurcated Model)
XS2W/XS2F/XS2C
XS2R-D423-1
A
XS2W/XS2F/XS2C
• Two or Three-wire Sensor signals
can be bifurcated.
B
C
Proximity sensor
XS2G/XS2H
PLC (A)
PLC (B)
Sensor
XS2R-D424-1 (Daisy Chain Model)
A
B
C
A
B
C
A
B
C
• Two-wire Sensors with contact
output can be connected through a
daisy chain to obtain AND output.
Sensor1
Sensor2
Sensor2
Sensor3
Safety Precautions
Precautions for Correct Use
Do not use the product in atmospheres or environments that exceed product ratings.
• Before using the XS2R for Sensors, make sure that the wiring of the Sensors and the internal connections of the XS2R are
correct.
28
XS2
XS2M Sensor-embedded Plugs
Ordering Information
No. of
poles
4
Mounting method
Embedded with screw
threads
Embedded without
screw threads
Pin shape
Applicable wire diameter
Solder cup pin
AWG22 to 28
DC
Model
AC
Model
XS2M-D421
XS2M-A421
XS2M-D422
XS2M-A422
UL
UL 2238 certified
(File No. E207683)
Dimensions
(Unit: mm)
Embedded with screw threads
XS2M-D421 (For DC)
XS2M-A421 (For AC)
Mounting Dimensions
45°
5 dia.
45°
5 dia.
6.5
Resin
filled
M12 × 1
O-ring
9.45+0.05
dia.
−0
10.5 dia.
DC
AC
8 dia. 9.4 dia.
1.2
4
0.7
10
6.7 min.
16
Note: After mounting, anchor the solder cup
pins by injecting resin.
Embedded without screw threads
XS2M-D422 (For DC)
XS2M-A422 (For AC)
45°
Mounting Dimensions
15.7 min.
5 dia.
45°
5 dia.
10.5 dia.
DC
AC
Resin
filled
9.6 dia. O-ring
9.4 dia.
10.8
16
9.45+0.05
dia.
−0
1.2
0.7
1.5
6.5
M12 × 1
Note: After mounting, anchor the solder cup
pins by injecting resin.
29
XS2
XS2M Panel-mounting Plugs
Ordering Information
Resin Body
No. of
poles
Mounting method
Flange-mounting
4
5
Applicable wire
diameter
Pin shape*1
Solder cup pin
DIP pin
Solder cup pin
DIP pin
Solder cup pin
Screw-mounting
Screw-mounting
AWG22 to 28
—
AWG20 to 28
—
AWG20 to 28
DC
Model
XS2M-D423
XS2M-D424-1
XS2M-D424-2
XS2M-D524-1
XS2M-D524-2
AC
Model
XS2M-A423
XS2M-A424-1
XS2M-A424-2
—
—
UL
UL 2238 certified
(File No. E207683)
Metal Body
No. of
poles
Mounting method
Applicable wire
diameter
Pin shape*1
DIP pin
Solder cup pin
DIP pin
Solder cup pin
4
Screw-mounting
5
—
AWG20 to 28
—
AWG20 to 28
DC
Model
XS2M-D424-3
XS2M-D424-4
XS2M-D524-3
XS2M-D524-4
UL
—
*1. The solder cup pin is for wire mounting, and the DIP pin is for PCB mounting.
Soldering is required for both pins.
Dimensions
(Unit: mm)
Flange-mounting
XS2M-D423 (For DC)
XS2M-A423 (For AC)
Panel Cutouts
M12 × 1
45°
20
45°
5 dia.
14
20
5 dia.
14
10
14
20
DC
10
Four,
3.2 dia.
9.4 dia.3.2 dia.
10.5 dia.
14
20
+1
0
Rubber bushing
2.5 dia.
6.5
1.5
16
21
14±0.1
0.7
21 min.
14±0.1
AC
Screw-mounting
XS2M-@424-1 DIP pin (Resin Body)
XS2M-D424-3 DIP pin (Metal Body)
Panel Cutout
+0.2
0
7
16
+0.3
0 dia.
(DIP pin)
M16 nut
3
M16 × 1
Seal rubber
M12 × 1
5 dia.
2 dia.
24 min.
Note: The panel thickness is 1 to 4 mm.
16 dia.
PCB-mounting Dimensions
5
7
DC
7
1.5
AC
6.5
Land
1.5
8.7
18.7
27.7
17
5
4.5
3.5
24 min.
Four,
2.2-dia. holes
30
XS2
Screw-mounting
XS2M-@424-2 Solder Cup Pins (Resin Body)
XS2M-D424-4 Solder Cup Pins (Metal Body)
(Solder Cup Pins)
3
M16 nut
5 dia. M12 u1
M16 u1
Seal rubber
Panel Cutout
+0.3
0 dia.
7 +0.2
0
16
20 dia.
16 dia.
M12 u1
7
1.5
6.5
1.5
8.7
18.7
27.7
17
4.5
3.5
Screw-mounting
XS2M-D524-2 Solder Cup Pins (Resin Body)
Screw-mounting
XS2M-D524-1 DIP pin (Resin Body)
Panel Cutout
Panel Cutout
16
+0.3
0 dia.
+0.3
0 dia.
7 +0.2
0
16
(Solder Cup Pins)
(DIP pin)
3
3
1.5
M16 u1
Seal rubber
M16 nut
M12 u1
7
M12 u1
1.5
6.5
7
17
8.7
2.5
9
1.5
M16 u1
Seal rubber
M16 nut
M12 u1
20 dia.
6.8
M12 u1
1.5
6.5
8.7
3.5
3.5
5.5
Screw-mounting
XS2M-D524-4 Solder Cup Pins (Metal Body)
Panel Cutout
+0.1
0 dia.
16
Panel Cutout
7 +0.1
0
+0.1
0 dia.
16
(DIP pin)
7 +0.1
0
(Solder Cup Pins)
3
5 dia.
17
2.5
9
27.7
Screw-mounting
XS2M-D524-3 DIP pin (Metal Body)
20 dia.
6.8
27.7
3
1.5
M16 u1
Seal rubber
M16 nut
M12 u1
7 +0.2
0
20 dia.
5 dia.
1.5
M16 u1
Seal rubber
M16 nut
M12 u1
20 dia.
0.8 dia.
16 dia.
16 dia.
7
1.5
6.5
8.7
18.7
27.7
17
4.5
7
M12 u1
1.5
6.5
17
8.7
3.5
18.7
27.7
4.5
3.5
5.5
31
XS2
Common Accessories and Tools (Order Separately)
Ordering Information
Connector Covers
Waterproof Covers
XS2Z-11
XS2Z-11
9.4
Application Example: XS2Z-11
M12 male screw
14.9 dia.
M12 × 1
(female
screw)
M12 × 1
XS2Z-22
15.7
XS2Z-22
M12 × 1
M12 × 1 female screw (thread bracket)
9.2
10.6 dia.
14.9 dia.
M12 × 1
Model
XS2Z-11
XS2Z-22
Materials
Copper alloy/
Nickel plated
Dust Covers
XS2Z-13
You can use the Waterproof
Cover when the connector is not
connected to ensure an IP67
degree of protection. When
mounting the Water-resistive
Cover to a Connector, be sure to
apply a torque range between
0.39 and 0.49 N·m to tighten the
Water-resistive Cover.
Suitable connector
Model
Mounting portion
XS2G/XS2H/XS2M/XS2R/XS2W/XS5H/
M12 male screw
XS5M/XS5W
XS2C/XS2R/XS2F/XS2P/XS2W/XW3B/
M12 female screw
XS5F/XS5W/XS5R/XS5P/XW3D
(thread bracket)
XS2Z-13
M12 male screw
XS2Z-15/XS2Z-14
XS2Z-15
XS2Z-14
M12 female screw (thread bracket)
Application Example: XS2Z-13
The Dust Cover is for dust prevention and does not
ensure IP67 degree of protection.
When mounting the Dust Cover to a Connector, be
sure to press the Dust Cover onto the Connector until
the Connector is fully inserted into the Dust Cover.
Pin block (female pins)
Model
Materials
XS2Z-13
XS2Z-14
XS2Z-15
Rubber/black
Suitable connector
Model
Mounting portion
XS2G/XS2H/XS2M/XS2R
M12 male screw
Pin block
(female pins)
XS2C/XS2R/XS2F/XS2P/XW3B
M12 female screw
(thread bracket)
32
XS2
Loosening-preventing C-ring
XS2Z-18
Application Example: XS2Z-18
This C-ring prevents the M12 connector
from becoming loose.
When you attach the C-ring, press it
securely between the thread bracket and
cover.
C ring
Note: Attach C-rings to both the plug and socket.
Model
XS2Z-18
Materials
POM
Sputter Protective Cover
XS2Z-31
Suitable connector
XS2F/H/W
Application Example: XS2Z-31
M12 female screw (thread bracket)
XS2Z-31
The Sputter Protective Cover protects the
connector from weld sputter.
Make sure it covers the entire connector.
Pin block (female contact)
Model
Materials
XS2Z-31
Silicone rubber/black
Suitable connector
XS5F/XS5H/XS5W/
XS2F/XS2H/XS2W
Tools
Torque Wrench
XY2F-0004
Crimp Tool
XY2F-0002
Locator
XY2F-0003
Tool in open position
Tool in closed
position
3
1
R
TE
TA
4
IN
PUSH POS
TATE 90 I
°
RO
SE TO RO
AI
8
90° TO
7
L
AL
ST
Use the Crimp Tool to crimp a cable core to the XS2U
Crimping Pin used with the XS2C or XS2G Crimping
Connector. Both the Crimp Tool and the optional Locator are
required for use.
SEL.
NO.
2
TE
TA
O
ER AND
ON INSTA R
LL
TI TO
6
Locator guide
5
Selector dial
(Set to 8.)
XY2F-0002
Crimp Tool
XY2F-0003 Locator
Mount with the screw, and insert the contacts from the opposite side.
• The XY2F-0002 Crimp Tool is DMC’s AFM8 (M22520/
2-01).
• The XY2F-0003 Locator is a component for positioning
crimp terminals. Use the screw provided to mount the
Locator to the locator guide of the Crimp Tool.
Pin-block Extraction Tool
XY2F-0001
Use this tool to extract a Pin Block from the covers in order to
make wiring changes or corrections after the cover has been
mounted to the pin block for Connector Assemblies (XS2C/
XS2G, soldering/crimping).
33
XS2
Safety Precautions
Extraction Procedure
(1) Disconnecting Components
• Disconnect all components on the cap side from the cover.
Pin block
Cover
Rubber
bushing
Cable clamp Cap
(2) Extracting Pin Block
• Insert the claws of the Tool into the four holes of the cover.
Precautions for Correct Use
• The pin block must not be extracted from the same
Connector more than 3 times, otherwise the proper degree
of protection of the pin block or Connector will not be
maintained.
• Do not use the product in atmospheres or environments that
exceed product ratings.
Tightening Cap (Connector Assemblies)
1) Do not use pliers to tighten caps, otherwise the caps may
be damaged. Use your fingers to tighten the Connectors
sufficiently.
(0.39 to 0.49 N·m)
2) If caps are not tightened securely, the Connectors may not
maintain their proper degree of protection (i.e., IP67) or the
caps may become loose due to vibration.
Holes
Claws
• Make sure that the pin block is outside the Tool.
Tool
Connector Connection and Disconnection
• When connecting or disconnecting Connectors, be sure to
hold the Connectors by hand.
• Do not hold the cable when disconnecting Connectors.
• Connectors mating with sockets must be fully inserted into
the mating sections. Tighten the thread bracket carefully so
that the threads will not be damaged.
• Fully tighten thread bracket within a torque range between
0.39 and 0.49 N·m and be sure that the threads of the
opposite parts are hidden by the thread bracket.
• When disconnecting Connectors, be sure to loosen the
thread brackets first. Do not loosen the caps.
• Thread brackets must be loosened in the cutout direction.
Cutout
Pin block
Loosen
Cover
Guide
Cover
• Press the Tool so that the guides of the Tool are in close
contact. Then pull the pin block straight.
Guide
Thread
bracket
Pin block
Extracting
direction
Degree of Protection
• Do not impose external force continuously on the joints of
pin blocks and covers, otherwise the Connectors may not
keep its proper degree of protection (i.e., IP67).
• The degree of protection of connectors (IP67) is not for a
fully watertight structure. Do not use them underwater.
• Connectors are of resin mold construction. Do not impose
excessive force on them.
Setup
• Do not make any cable bends near the base of the Unit.
• Any bends made must have a minimum radius of 40 mm.
34
Terms and Conditions Agreement
Read and understand this catalog.
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you
have any questions or comments.
Warranties.
(a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship
for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron
disclaims all other warranties, express or implied.
(b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT
NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER
ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE
PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the
Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at
Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or
replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount
equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty,
repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products
were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate
modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall
not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or
electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice,
recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above
warranty.
See http://www.omron.com/global/ or contact your Omron representative for published information.
Limitation on Liability; Etc.
OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY.
Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted.
Suitability of Use.
Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the
combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable
third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself
is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine,
system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product
with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE
QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS,
AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE
OVERALL EQUIPMENT OR SYSTEM.
Programmable Products.
Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence
thereof.
Performance Data.
Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining
suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate
it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability.
Change in Specifications.
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our
practice to change part numbers when published ratings or features are changed, or when significant construction changes are
made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers
may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at
any time to confirm actual specifications of purchased Product.
Errors and Omissions.
Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is
assumed for clerical, typographical or proofreading errors or omissions.
2022.3
In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Industrial Automation Company
http://www.ia.omron.com/
(c)Copyright OMRON Corporation 2022 All Right Reserved.
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