XS5FD421G80F

Round Water-resistant Connectors (M12 Smartclick) XS5 CSM_XS5_DS_E_14_4 Round Water-resistive Smartclick Connectors That Reduce Installation Work • Conforms to IP67. A lock mechanism that is compatible with round M12 connectors. • Simply insert the Connectors, then turn them approximately 1/8 of a turn to lock. • A positive click indicates locking. • XS5-F series, connectors with cables are UL certified. • Easy-to-wire thin robot cable with a diameter of 4 mm is available. • Four types of assembly connectors are available, including IDC, crimping, soldering and screw-on types. Refer to Safety Precautions on page 25. For the most recent information on models that have been certified for safety standards, refer to your OMRON website. Model Number Structure Connectors with Cables Model Number Legend Connector Cable specifications Fire-retardant, PVC robot cable Connectors on both cable ends Oil-resistant polyurethane robot cable Spatter-resistant Cable Fire-retardant, PVC robot cable Connector on one cable end (Socket) Oil-resistant polyurethane robot cable Spatter-resistant Cable Connector on one cable end (Plug) Fire-retardant, PVC robot cable Spatter-resistant Cable XS5: One-touch Smartclick Connection (compatible with M12 connectors) Cable length (m) Model Reference page 0.5 XS5W-D421-B81-F 1 XS5W-D421-C81-F 2 XS5W-D421-D81-F 3 XS5W-D421-E81-F 4 XS5W-D421-F81-F 5 XS5W-D421-G81-F 10 XS5W-D421-J81-F 15 XS5W-D421-K81-F 4 20 XS5W-D421-L81-F 1 XS5W-D42B-C81-PR 2 XS5W-D42B-D81-PR 5 XS5W-D42B-G81-PR 10 XS5W-D42B-J81-PR 2 XS5W-D421-D81-SA 5 XS5W-D421-G81-SA 1 XS5F-D421-C80-F 2 XS5F-D421-D80-F 3 XS5F-D421-E80-F 5 XS5F-D421-G80-F 10 XS5F-D421-J80-F 15 XS5F-D421-K80-F 6 20 XS5F-D421-L80-F 2 XS5F-D42B-D80-PR 5 XS5F-D42B-G80-PR 10 XS5F-D42B-J80-PR 2 XS5F-D421-D80-SA 5 XS5F-D421-G80-SA 0.3 XS5H-D421-A80-F 0.5 XS5H-D421-B80-F 1 XS5H-D421-C80-F 2 XS5H-D421-D80-F 8 3 XS5H-D421-E80-F 5 XS5H-D421-G80-F 0.3 XS5H-D421-A80-SA 1 XS5H-D421-C80-SA XS2: M12 Screw Connection* Cable length (m) 0.5 1 2 3 4 5 10 15 20 1 2 5 10 2 5 1 2 3 5 10 15 20 2 5 10 2 5 0.3 0.5 1 2 3 5 0.3 1 Model XS2W-D421-B81-F XS2W-D421-C81-F XS2W-D421-D81-F XS2W-D421-E81-F XS2W-D421-F81-F XS2W-D421-G81-F XS2W-D421-J81-F XS2W-D421-K81-F XS2W-D421-L81-F — — — — XS2W-D421-D81-SA XS2W-D421-G81-SA XS2F-D421-C80-F XS2F-D421-D80-F XS2F-D421-E80-F XS2F-D421-G80-F XS2F-D421-J80-F XS2F-D421-K80-F XS2F-D421-L80-F — — — XS2F-D421-D80-SA XS2F-D421-G80-SA XS2H-D421-A80-F XS2H-D421-B80-F XS2H-D421-C80-F XS2H-D421-D80-F — XS2H-D421-G80-F XS2H-D421-A80-SA XS2H-D421-C80-SA *For details, refer to the data sheet of the XS2 Round Water-resistant Connectors (M12 Threads). Note 1. Only DC, straight, and 4-core types are shown in this table. Refer to the relevant pages for other products. 2. Other than the M12 sizes introduced in this table, M8-sized (XS3) products and M8-M12 conversion cables are also available. For details, refer to the data sheet of the XS3 Round Water-resistant Connectors (M8/S8). XS5: One-touch Smartclick Connection (compatible with M12 screws) XS2: M12 Screw Connection* Note:Screw connections will be made if connecting with a screw type. Socket side Plug side Socket side Plug side Turn approx. 1/8 of a turn to connect Connections can be checked using markings *For details, refer to the data sheet of the XS2 Round Water-resistant Connectors (M12 Threads). is a registered trademark of the OMRON Corporation. 1 XS5 Features Featuring a Lock Mechanism that Connects and Disconnects with One-touch It can be used easily by anyone, significantly reducing man-hours spent on wiring. Connections are complete when an audible click sound can be heard. Turn approx. 1/8 of a turn to connect Align the protrusions on the cover and insert all the way Connections can be checked visually using markings Clic k! Installation time Click! Shortens installation time by 1/3rd 12 sec. 4 sec. 1/8 of a turn Screw connection Smartclick According to reference values obtained by OMRON. It does not become loose due to machine vibration, meaning periodic re-tightening is unnecessary. Featuring a bayonet locking mechanism Enlarged view of bayonet locking mechanism Compatibility with M12 Screws Can also be connected to M12 screw sensors and actuators XS5 Smartclick Socket Connectors M12 Screw Socket Connectors XS5 Smartclick Plug Connectors M12 Screw Plug Connectors One-touch connection Screw connection Screw connection Screw connection All types of combinations can be connected. Screw connections will be made if connecting Smartclick with a screw type. Ratings and Specifications Item Model Rated current Rated voltage Contact resistance (connector) Insulation resistance Dielectric strength (connector) Degree of protection Insertion tolerance Lock strength Cable holding strength Lock operating force Ambient operating temperature range Ambient humidity range Number of pressure-weld repairs *1 XS5-F, XS5C/G, XS5P/M XS5-S/PR XS5-P/SA 4A 3A 3A 250 VDC 250 VDC 125 VDC 40 mΩ max. (20 mV max., 100 mA max.) 1,000 MΩ min. (at 500 VDC) 1,500 VAC for 1 min (leakage current: 1 mA max.) IP67 (IEC60529) 50 times Tensile: 100 N/15 s, Torsion: 1 N·m/15 s Tensile: 100 N/15 s, Torsion: 1 N·m/15 s (for cable diameter of 6 mm) *2 0.1 to 0.25 N·m −25 to 70°C *3 20% to 85% 10 times max. (Limited to the same external diameter and wire diameter.) *1. Only XS5C/G (IDC models) *2. Connectors with cables only. Refer to product specifications for details. *3. Use the robot cable within a temperature range between 0°C and 70°C to prevent the wires inside the cable from being broken when bending it. 2 XS5 Materials and Finish Model XS5F/H/W Item XS5R Contacts Copper alloy/Nickel plated Fixture Nickel plated zinc alloy Fixtures (Lock) * Stainless Pin block PBT resin O-ring Rubber Cover PBT resin Cable XS5C/G (Crimping, Soldering) XS5M/P — Fire-retardant, PVC robot cable UL AWM2464 CL3, 6 mm dia., AWG20 Sheath color: light gray Fire-retardant, thin PVC robot cable UL CL3, 4 mm dia., AWG20 Sheath color: black XS5C/G (Screw-on) XS5C/G (IDC) PBT resin — — 4.7 mm dia. Oil-resistant AWG23 polyurethane robot cable Sheath color: black — Oil-resistant polyurethane cable 6 mm dia. AWG20 Sheath color: dark gray — Spatter-resistant Cable 6.6 mm dia. AWG20 Sheath color: blue — *Only plug Pin Arrangement (Engaged Side) Item No. of poles 4 poles 5 poles 1 Male (plug) contacts 1 4 2 5 4 2 3 3 A-coding (DC type) 2 2 Female (socket) contacts 5 3 1 3 1 4 4 Connection Smartclick Plug Connectors OMRON model No. XS5H, XS5G, XS5W (plug side), XS5R (plug side), XS5M M12 Plug Connectors XS2H, XS2G, XS2W (plug side), XS2R (plug side), XS2M Smartclick Socket Connectors XS5F, XS5C, XS5W (socket side), XS5R (socket side), XS5P  ❍ M12 Socket Connectors XS2F, XS2C, XS2W (socket side), XS2R (socket side), XS2P ❍ ❍ : Connected by twisting. ❍: Connected by screwing. Note: The XS@M and XS@P cannot mate with each other. 3 XS5 XS5W Connectors with Cables, Socket and Plug on Both Cable Ends Model Number Structure Model Number Legend Use this model number legend to identify products from their model number. Use this model number legend to identify products from their model number. When ordering, use a model number from the table in Ordering Information. XS5W-D42@-@81-@@ 1 2 3 4 5 6 7 8 9 7. Connections (Numbers inside 5. Cable Connection Direction 1. Type circles are terminal numbers) W: Connectors with cables, 1: Straight (Socket)/straight (Plug) 8: ➀ Brown, ➁ White, ➂ Blue, ➃ Black socket and plug on both 2: Right-angle (Socket)/right-angle (Plug) cable ends 3: Straight (Socket)/right-angle (Plug) 8. Connectors on One Cable End/Both Ends 4: Right-angle (Socket)/straight (Plug) 1: Connectors on both cable ends 2. Mating Section Form 5: Straight (Socket)/straight (Plug) 4 dia. D: A-coding (DC type) B: Straight (Socket)/straight (Plug) 4.7 dia. 9. Cable Specifications F: Fire-retardant, PVC robot cable 3. Connector Poles 6. Cable Length S: Fire-retardant, thin PVC robot cable 4: 4 poles A: 0.3 m B: 0.5 m C: 1 m D: 2 m PR: Oil-resistant polyurethane robot cable 4. Contact Plating E: 3 m F: 4 m G: 5 m J: 10 m P: Oil-resistant Polyurethane Cable 2: Gold plating K: 15 m L: 20 m SA: Spatter-resistant cable Ordering Information Cable specifications Fire-retardant, PVC Robot Cable Fire-retardant, thin PVC Robot Cable Oil-resistant polyurethane robot cable Cable length L (m) Cable diameter (mm) Spatter-resistant Cable Cable specifications Fire-retardant, PVC Robot Cable Right-angle (Socket)/ Right-angle (Plug) Model 0.5 XS5W-D421-B81-F — 1 XS5W-D421-C81-F — 2 XS5W-D421-D81-F 3 XS5W-D421-E81-F — XS5W-D421-F81-F — 6 dia. 4 5 XS5W-D421-G81-F XS5W-D421-J81-F — 15 XS5W-D421-K81-F — 20 XS5W-D421-L81-F — 0.5 XS5W-D425-B81-S — XS5W-D422-G81-F 1 XS5W-D425-C81-S — 2 XS5W-D425-D81-S — 3 XS5W-D425-E81-S — 4 XS5W-D425-F81-S — 5 XS5W-D425-G81-S — 10 XS5W-D425-J81-S — 1 XS5W-D42B-C81-PR — XS5W-D42B-D81-PR — XS5W-D42B-G81-PR — XS5W-D42B-J81-PR — XS5W-D421-D81-P — XS5W-D421-G81-P — XS5W-D421-J81-P — XS5W-D421-D81-SA — XS5W-D421-G81-SA — 2 5 4 dia. 4.7 dia. 2 5 6 dia. 10 2 5 6.6 dia. Cable length L (m) Cable diameter (mm) 2 5 6 dia. Straight (Socket)/ Right-angle (Plug) Model XS5W-D423-D81-F XS5W-D423-G81-F UL XS5W-D422-D81-F 10 10 Oil-resistant polyurethane cable Straight (Socket)/ Straight (Plug) Model UL2238 certified (File no. E207683) — — — — Right-angle (Socket)/ Straight (Plug) UL Model XS5W-D424-D81-F UL2238 certified (File no. E207683) XS5W-D424-G81-F Note: Ask your OMRON representative about other cable lengths. 4 XS5 Dimensions (Unit: mm) Straight (Socket)/Straight (Plug) Fire-retardant, PVC Robot Cable XS5W-D421-@81-F Fire-retardant, thin PVC Robot Cable XS5W-D425-@81-S Oil-resistant Polyurethane Cable XS5W-D421-@81-P Spatter-resistant Cable XS5W-D421-@81-SA M12×1 14.9 dia. 14.9 dia. 40.7 44.7 L (Cable length) Right-angle (Socket)/Right-angle (Plug) Fire-retardant, PVC Robot Cable XS5W-D422-@81-F L (Cable length) 25.3 25.3 28.3 Wiring Diagram for 4 Cores 32.3 Pin No. M12×1 14.9 dia. 1 2 3 4 14.9 dia. 3 2 Cable color of core sheath 1 Brown 2 White 3 Blue 4 Black 4 2 3 1 1 M12×1.0 4 Straight (Socket)/Right-angle (Plug) Fire-retardant, PVC Robot Cable XS5W-D423-@81-F L (Cable length) 40.7 1 2 4 3 25.3 14.9 dia. 32.3 M12×1 M12×1 14.9 dia. 2 3 1 4 Right-angle (Socket)/Straight (Plug) Fire-retardant, PVC Robot Cable XS5W-D424-@81-F 25.3 L (Cable length) 44.7 4 3 14.9 dia. 1 28.3 2 M12×1 14.9 dia. 3 4 2 1 M12×1 Note: Oil-resistant polyurethane cables (XS5W-D42@-@81-P) and spatter-resistant cables (XS5W-D421-@81-SA) have black covers. Fire-retardant, PVC robot cables (XS5W-D42@-@81-F), fire-retardant, thin PVC robot cables (XS5W-D425-@81-S), oil-resistant (polyurethane) robot cables (XS5W-D42B-@81-PR) have warm gray covers. 5 XS5 XS5F Connectors with Cables, Socket on One Cable End Model Number Structure Model Number Legend Use this model number legend to identify products from their model number. Use this model number legend to identify products from their model number. When ordering, use a model number from the table in Ordering Information. XS5F-D42@-@@0-@@ 1 2 3 4 5 6 1. Type F: Connectors with cables Socket on one cable end 2. Mating Section Form D: A-coding (DC type) 3. Connector Poles 4: 4 poles 4. Contact Plating 2: Gold plating 7 8 9 5. Cable Connection Direction 1: Straight 2: Right-angle 3: Straight (4 dia.) B: Straight (4.7 dia.) C: Right-angle (4.7 dia.) 6. Cable Length A: 0.3 m B: 0.5 m D: 2 m E: 3 m H: 7 m J: 10 m L: 20 m C: 1 m G: 5 m K: 15 m 7. Connections (Numbers inside circles are terminal numbers) 8: ➀ Brown, ➁ White, ➂ Blue, ➃ Black A: ➀ Brown, ➁ -, ➂ -, ➃ Blue (DC) 8. Connectors on One Cable End/ Both Ends 0: One cable end 9. Cable Specifications F: Fire-retardant, PVC robot cable S: Fire-retardant, thin PVC robot cable PR: Oil-resistant polyurethane robot cable P: Oil-resistant polyurethane cable SA: Spatter-resistant cable Ordering Information Cable specifications Fire-retardant, PVC Robot Cable Cable length L (m) Cable diameter (mm) Oil-resistant polyurethane cable XS5F-D421-C80-F XS5F-D422-C80-F XS5F-D421-D80-F XS5F-D422-D80-F 3 XS5F-D421-E80-F XS5F-D422-E80-F 5 XS5F-D421-G80-F XS5F-D422-G80-F XS5F-D421-J80-F XS5F-D422-J80-F 6 dia. 15 XS5F-D421-K80-F 20 XS5F-D421-L80-F 1 XS5F-D423-C80-S 2 XS5F-D423-D80-S 3 4 dia. XS5F-D423-E80-S XS5F-D423-G80-S — — — — — — — 10 XS5F-D423-J80-S 1 XS5F-D42B-C80-PR XS5F-D42C-C80-PR 2 XS5F-D42B-D80-PR XS5F-D42C-D80-PR XS5F-D42B-G80-PR XS5F-D42C-G80-PR 5 4.7 dia. 10 XS5F-D42B-J80-PR XS5F-D42C-J80-PR 2 XS5F-D421-D80-P XS5F-D422-D80-P 5 6 dia. 10 Spatter-resistant Cable Model 2 5 Oil-resistant polyurethane robot cable Right-angle Connectors Model 1 10 Fire-retardant, thin PVC Robot Cable Straight Connectors 2 5 6.6 dia. XS5F-D421-G80-P XS5F-D422-G80-P XS5F-D421-J80-P XS5F-D422-J80-P XS5F-D421-D80-SA XS5F-D421-G80-SA — — UL UL2238 certified (File no. E207683) — — — — Note: Ask your OMRON representative about other cable lengths, and about 2-core cables. 6 XS5 Dimensions (Unit: mm) Straight Fire-retardant, PVC Robot Cable XS5F-D421-@80-F Fire-retardant, thin PVC Robot Cable XS5F-D423-@80-S Oil-resistant Polyurethane Robot Cable XS5F-D42B-@80-PR Oil-resistant Polyurethane Cable XS5F-D421-@80-P Spatter-resistant Cable XS5F-D421-@80-SA L (Cable length) 40.7 14.9 dia. M12 × 1 30 5 50 Wiring Diagram for 4 Cores Pin No. 1 2 3 4 Right-angle Fire-retardant, PVC Robot Cable XS5F-D422-@80-F Oil-resistant Polyurethane Cable XS5F-D422-@80-P Oil-resistant Polyurethane Robot Cable XS5F-D42C-@80-PR Cable color of core sheath Brown White Blue Black L (Cable length) 25.3 28.3 30 5 50 14.9 dia. M12×1 Note: Oil-resistant Polyurethane Cable(XS5F-D42@-@80-P), Spatter-resistant cables (XS5F-D421-@80-SA) have black covers. Fire-retardant, PVC robot cables (XS5F-D42@-@80-F), fire-retardant, thin PVC robot cables (XS5F-D423-@80-S), oil-resistant (polyurethane) robot cables (XS5F-D42@-@80-PR) have warm gray covers. 7 XS5 XS5H Connectors with Cables, Plug on One Cable End Model Number Structure Model Number Legend Use this model number legend to identify products from their model number. Use this model number legend to identify products from their model number. When ordering, use a model number from the table in Ordering Information. XS5H-D42@-@80-@@ 1 2 3 4 5 6 7 8 9 1. Type H: Connectors with cables Plug on one cable end 5. Cable Connection Direction 1: Straight 2: Right-angle 3. Straight (4 dia.) 2. Mating Section Form D: A-coding (DC type) 6. Cable Length A: 0.3 m B: 0.5 m D: 2 m E: 3 m 3. Connector Poles 4: 4 poles C: 1 m G: 5 m 7. Connections (Numbers inside circles are terminal numbers) 8: ➀ Brown, ➁ White, ➂ Blue, ➃ Black 4. Contact Plating 2: Gold plating 8. Connectors on One Cable End/ Both Ends 0: One cable end 9. Cable Specifications F: Fire-retardant, PVC robot cable S: Fire-retardant, thin PVC robot cable P: Oil-resistant Polyurethane Cable SA: Spatter-resistant cable Ordering Information Cable specifications Fire-retardant, PVC Robot Cable Fire-retardant, thin PVC robot cable Cable length L (m) Cable diameter (mm) Model XS5H-D421-A80-F 0.5 XS5H-D421-B80-F 1 XS5H-D421-C80-F XS5H-D422-C80-F XS5H-D421-D80-F XS5H-D422-D80-F 2 6 dia. 3 XS5H-D421-E80-F 5 XS5H-D421-G80-F 0.3 XS5H-D423-A80-S 0.5 XS5H-D423-B80-S 1 4 dia. XS5H-D423-C80-S 2 XS5H-D423-D80-S 5 XS5H-D423-G80-S 2 6 dia. 5 Spatter-resistant Cable Right-angle Connectors Model 0.3 0.3 Oil-resistant polyurethane cable Straight Connectors 0.3 1 6.6 dia. XS5H-D422-A80-F — — — — — — — XS5H-D421-A80-P XS5H-D422-A80-P XS5H-D422-D80-P XS5H-D421-G80-P XS5H-D422-G80-P XS5H-D421-C80-SA UL2238 certified (File no. E207683) XS5H-D422-G80-F XS5H-D421-D80-P XS5H-D421-A80-SA UL — — — — — Note: Ask your OMRON representative about other cable lengths. 8 XS5 Dimensions (Unit: mm) Straight Fire-retardant, PVC Robot Cable XS5H-D421-@80-F Fire-retardant, thin PVC Robot Cable XS5H-D423-@80-S Oil-resistant Polyurethane Cable XS5H-D421-@80-P Spatter-resistant Cable XS5H-D421-@80-SA L (Cable length) 44.7 Wiring Diagram for 4 Cores 14.9 dia. 30 M12×1 5 50 Pin No. 1 2 3 4 Right-angle Fire-retardant, PVC Robot Cable XS5H-D422-@80-F Oil-resistant Polyurethane Cable XS5H-D422-@80-P Cable color of core sheath Brown White Blue Black L (Cable length) 25.3 32.3 30 5 50 M12×1 14.9 dia. Note: Oil-resistant polyurethane cables (XS5H-D42@-@80-P) and spatter-resistant cables (XS5H-D421-@80-SA) have black covers. Fire-retardant, PVC robot cables (XS5H-D42@-@80-F) have warm gray covers. 9 XS5 XS5@ Eight-pole Connectors with Cables Ordering Information Cable connection Number Cable length direction of cores L (m) 2 6.3 mm dia. Socket on one AWG23 (0.25 mm2) Straight 8 5 cable end Structure: 0.08 mm/60 wires 10 Panel-mounting plug — — — — Type Applicable wire gauge Cable specifications Model UL XS5F-D821-DH0-R XS5F-D821-GH0-R XS5F-D821-JH0-R AWG22 to 28 XS5M-D827-4 — — Ratings and Specifications Rated current Rated voltage 1.5 A 36 VDC 40 mΩ max. (at 20 mVDC max. and 100 mA max.) 1,000 MΩ min. (at 500 VDC) 1,000 VAC for 1 min (leakage current: 1 mA max.) IP67 (IEC60529) 50 times Contact resistance Insulation resistance Dielectric strength Degree of protection Insertion tolerance Ambient operating temperature range Ambient humidity range −25 to 70°C Materials and Finishn Contacts Fixture Body Nut Fixtures (lock) Pin block Cover *1 Seal resin *2 O-ring *1 Brass, gold plating Nickel plated zinc alloy *1 Nickel plated zinc alloy *2 Nickel plated brass *2 Stainless *2 PBT resin Soft PBT resin Rubber *1. XS5F only. *2. XS5M only. 20% to 85% Pins and Cable Lead Colors XS5F cable lead colors ➀ ➁ Pin No. ➃ ➄ ➂ White Brown Green Yellow Gray ➅ ➆ ➇ Pink Blue Red Dimensions (Unit: mm) Socket on one cable end XS5F-D821-@H0-R L (cable length) 1 2 40.7 3 7 14.9 dia. 4 6 (5) (30) 8 5 (50) M12×1 Front-locking, Panel-mounting Plug XS5M-D827-4 Nut 3 5 3 (19) M16×1 M12×1 Seal resin (21.9) Eight, 1 dia 17 Pin No. 8 2 2.8 20 dia. Resin filling 22.8 Panel Cutout 14.1+0.1 0 16.1+0.1 0 dia. 16.1+0.1 0 dia. Panel Cutout Panel thickness (t): 1 to 4 10 XS5 XS5G Assembly Connector Plugs Ordering Information No. of Connection Core conductor size Suitable cable (mm) poles method (mm2) IDC Crimping 4 Soldering Screw-on 5 Screw-on 3 to 8 dia. 6 dia. (5 to 6 dia.) 4 dia. (4 to 5 dia.) 3 dia. (3 to 4 dia.) 6 dia. (5 to 6 dia.) 4 dia. (4 to 5 dia.) 3 dia. (3 to 4 dia.) 6 dia. (5 to 6 dia.) 4 dia. (4 to 5 dia.) 3 dia. (3 to 4 dia.) 8 dia. (7 to 8 dia.) 7 dia. (6 to 7 dia.) 6 dia. (5 to 6 dia.) 4 dia. (4 to 5 dia.) 3 dia. (3 to 4 dia.) 8 dia. (7 to 8 dia.) 7 dia. (6 to 7 dia.) Suitable sheath material 0.14 to 0.75 *1 0.18 to 0.3 0.5 to 0.75 *2 0.5 max. PVC, PE, PUR 0.18 to 0.75 Straight Connectors Model XS5G-D418 XS5G-D4C1 XS5G-D4C3 XS5G-D4C5 XS5G-D421 XS5G-D423 XS5G-D425 XS5G-D4S1 XS5G-D4S3 XS5G-D4S5 XS5G-D4S7 XS5G-D4S9 XS5G-D5S1 XS5G-D5S3 XS5G-D5S5 XS5G-D5S7 XS5G-D5S9 Right-angle Connectors Model — — — — XS5G-D422 XS5G-D424 XS5G-D426 XS5G-D4S2 XS5G-D4S4 XS5G-D4S6 — — — — — — — UL — UL2238 certified (File no. E207683) *1. Minimum wire diameter: 0.08 mm, External sheath diameter of wire covering: 0.7 to 2.6 mm, Material of wire covering: PVC and PE *2. There are two types of contacts. Note: XS5G Screw-on Plugs cannot be connected to side by side to the CN1 and CN2 connectors of XS2R or XS5R Y-Joint Sockets/Plugs. Use a cable of mentioning. If you do not use one of these cables, there is a possibility that the performance can't be met. Accessories (Order Separately) Crimping Pin for XS5G Suitable core size (mm2) 0.18 to 0.3 0.5 to 0.75 Model XS5U-3121 XS5U-3122 11 XS5 Dimensions (Unit: mm) Straight Connectors XS5G-D418 (IDC Model) 66 M12 × 1 58 17.5 dia. 14.9 dia. Straight Connectors XS5G-D4C@ (Crimping Model) XS5G-D42@ (Soldering Model) M12 × 1 14.9 dia. 14.2 dia. 49.3 Straight Connectors XS5G-D@S@ (Screw-on Connectors, Suitable Cable Dia.: 7 or 8 mm) M12 × 1 58.7 20 dia. 14.9 dia. 16 dia. Straight Connectors XS5G-D@S@ (Screw-on Connectors, Suitable Cable Dia.: 3, 4, or 6 mm) M12 × 1 58.7 20 dia. 14.9 dia. Right-angle Connectors XS5G-D42@ (Soldering Model) 14 dia. M12 × 1 37.7 14.9 dia. 23 Right-angle Connectors XS5G-D@S@ (Screw-on Connectors) M12 × 1 39.7 20 dia. 14.9 dia. 39.6 14 dia. Crimping Pin for XS5G XS5U-312@ * A special tool must be used for crimping. For details, refer to page 24. Slit Dimensions 1 dia. 2 dia. 2.3 dia. C dia. 1.5 B A Model Suitable core size (mm2) Dimension (mm) A B C No. of slits XS5U-3121 0.18 to 0.3 22.6 6.1 0.8 1 XS5U-3122 0.5 to 0.75 22.7 6.2 1.3 0 12 XS5 XS5C Assembly Connector Sockets Ordering Information No. of Connection Suitable cable (mm) poles method IDC Crimping 4 Soldering Screw-on 5 Screw-on 3 to 8 dia. 6 dia. (5 to 6 dia.) 4 dia. (4 to 5 dia.) 3 dia. (3 to 4 dia.) 6 dia. (5 to 6 dia.) 4 dia. (4 to 5 dia.) 3 dia. (3 to 4 dia.) 6 dia. (5 to 6 dia.) 4 dia. (4 to 5 dia.) 3 dia. (3 to 4 dia.) 8 dia. (7 to 8 dia.) 7 dia. (6 to 7 dia.) 6 dia. (5 to 6 dia.) 4 dia. (4 to 5 dia.) 3 dia. (3 to 4 dia.) 8 dia. (7 to 8 dia.) 7 dia. (6 to 7 dia.) Core conductor size (mm2) Suitable sheath material 0.14 to 0.75 *1 0.18 to 0.3 0.5 to 0.75 *2 0.5 max. PVC, PE, PUR 0.18 to 0.75 Straight Connectors Model XS5C-D418 XS5C-D4C1 XS5C-D4C3 XS5C-D4C5 XS5C-D421 XS5C-D423 XS5C-D425 XS5C-D4S1 XS5C-D4S3 XS5C-D4S5 XS5C-D4S7 XS5C-D4S9 XS5C-D5S1 XS5C-D5S3 XS5C-D5S5 XS5C-D5S7 XS5C-D5S9 Right-angle Connectors Model — XS5C-D4C2 XS5C-D4C4 XS5C-D4C6 XS5C-D422 XS5C-D424 XS5C-D426 XS5C-D4S2 XS5C-D4S4 XS5C-D4S6 — — — — — — — UL — UL2238 certified (File no. E207683) *1. Minimum wire diameter: 0.08 mm, External sheath diameter of wire covering: 0.7 to 2.6 mm, Material of wire covering: PVC and PE *2. There are two types of contacts. Note: Use a cable of mentioning. If you do not use one of these cables, there is a possibility that the performance can't be met. Accessories (Order Separately) Crimping Pin for XS5C Suitable core size (mm2) 0.18 to 0.3 0.5 to 0.75 Model XS5U-2221 XS5U-2222 13 XS5 Dimensions (Unit: mm) Straight Connectors XS5C-D418 (IDC Model) 62.4 54.4 M12 × 1 17.5 dia. 14.9 dia. Straight Connectors XS5C-D4C@ (Crimping Model) XS5C-D42@ (Soldering Model) M12 × 1 14.9 dia. 14.2 dia. 43.4 Straight Connectors XS5C-D@S@ (Screw-on Connectors, Suitable Cable Dia.: 7 or 8 mm) 54.9 M12 × 1 20 dia. 14.9 dia. 16 dia. Straight Connectors XS5C-D@S@ (Screw-on Connectors, Suitable Cable Dia.: 3, 4, or 6 mm) M12 × 1 54.9 20 dia. 14.9 dia. Right-angle Connectors XS5C-D4C@ (Crimping Model) XS5C-D42@ (Soldering Model) 14 dia. 31.8 M12 × 1 14.9 dia. 23 Right-angle Connectors XS5C-D@S@ (Screw-on Connectors) 35.9 M12 × 1 20 dia. 14.9 dia. 39.6 14 dia. * A special tool must be used for crimping. For details, refer to page 24. Crimping Pin for XS5C XS5U-222@ Slit Dimensions C dia. 2 dia. 2.3 dia. 1.5 B A Model Suitable core size (mm2) Dimension (mm) A B C No. of slits XS5U-2221 0.18 to 0.3 16.7 6.1 0.8 1 XS5U-2222 0.5 to 0.75 16.8 6.2 1.3 0 14 XS5 XS5C/XS5G Safety Precautions Assembly Procedure for XS5C/XS5G (IDC models) Connector Assemblies (1) Preparations (Make sure they are all at hand.) IDC cover Pin block (5) Wiring • Confirm the terminal number indication*1 of a IDC (Insulation Displacement Contact) cover, insert a core wire in each wire guide according to the terminal number and push in to the lowermost part of a core wire storage part. *1. Terminal No.1: Brown Terminal No.2: White Terminal No.3: Blue Terminal No.4: Black Cap Cap unit Core wire storage part (2) Dressing the cable end • Peel covering of a cable. Core wire approx. 40 mm External diameter of applicable cable 3 to 8 mm Wire guide part Note: There is a difference in a storing state depending on core wire diameter. Cable Core conductor size (6) Processing the core wire end • Cut the end part of each core wire with nippers. Cutting the core wire end in the range of cut-area of figure. 0.14 to 0.75 mm2 / AWG26 to 18 Terminal number indication surface (3) Choose the waterproof bushing • Choose the waterproof bushing type according to the cable size. External diameter of cable: In case of 3 to 5 mm Use the cap unit in the delivery state. Boss Core wire Cut-area Note: Please be careful not to cut the boss. External diameter of cable: In case of 5 to 8 mm When using, pick tab both sides of the waterproof bushing with a tab and pull it out in the direction of an arrow. waterproof bushing with a tab (7) Assembling the Pin block • Insert the cap unit core wire end processing has completed in a pin block. • Use a mark of a housing and an arrow of a IDC cover, as a guideline of alignment. The location of the arrow is the side of the terminal No.1. (Not required.) Note: When it isn't necessary to pull out bushing, do not pull a tab or pull out waterproof bushing carelessly. Do not insert the pulled-out bushing again. (4) Cable insertion • Insert a cable in the cap unit. Pink marking Housing *Insert fully until a cable doesn’t enter any more. *It's shown by a figure in case of cable diameter 3 to 5 mm. * Color: Housing/ IDC cover XS5C: Gray XS5G: White Note: Confirm that the color of the housing and the IDC cover is same before insertion. 15 XS5 (8) Tightening up the cap • After inserting the cap unit and tightening a screw up lightly by hand, screw up the cap by a tool of a spanner or wrench (size 15 mm).*2 Repair work procedure Cap unit removal • When releasing wire connection, remove the cap unit in the opposite procedure of assembly work. [from (8) to (7)] Note 1. The core wire remain connected to the IDC connection part rarely. In that case, remove core wire end part to the vertical direction by tweezers etc. Do not touch the IDC contact directly at that time. 2. When IDC cover was left on the housing side, remove it by pulling a cable. In case IDC cover has been removed by holding strongly and pulling, it may cause damage. completion position *2 When screwing up the cap by large size tool, it may cause damage. • When a gap between a mold cover of pin block and a cap disappeared assembly and wire connection has completed. Repair work • When connecting the wire again, do assembly (repair work) according to assembling procedure from (1) to (8). Fixture Mold cover Cable removal • When removing the cable from the cap unit, pull the cable to the opposite direction of assembly work procedure (4). When tip of the core wire end has been pushed lightly into the IDC cover by tweezers etc, cable removal becomes easy. completion position Note 1. When the operation has completed, mark of cap comes into the square of the indicator formed into a mold cover ( ), so also use it as guideline to know to complete. 2. Avoid tightening a cap up beyond the completion position. It may cause damage. Note 1. In case of repair, use a cable of the same diameter and a core wire of the same diameter. The number of times of repair wire connection is maximum 10 times. 2. When doing a repair, work after enough removing the foreign substance and moisture adhering to a connector. Be careful so that the foreign substance and moisture do not enter the wire connection part. It may cause short-circuit etc. (9) Final checking • When the connector has been assembled, make sure the line insulation is as specified. 16 XS5 Assembly Procedure for XS5C/XS5G (Crimping/Soldering/Screw-on models) Connector Assemblies (1) Connector and Cable Diameters • Connectors for 8, 7, 6, 4, and 3 mm diameter Cables (i.e., Cables that are 7 to 8, 6 to 7, 5 to 6, 4 to 5, and 3 to 4 mm in diameter respectively) are available. When assembling a Connector used with a cable, make sure that the external diameter of the Connector is suited to that of the cable. • A waterproof bushing for 6/7 mm diameter Cable has no stripe, that for 8/4 mm diameter Cable has a single stripe, and that for 3 mm diameter Cable has two stripes. (2) Component Insertion Crimping/Soldering Connectors Straight Connectors Watertight Cable bushing clamp Cover Cap (3) Wiring (Dressing the Cable Ends) Soldering Connectors 4 6 6±0.5 *A • Strip 10mm of the Cable sheath and 4 mm of each core. • Before soldering cores and solder cup pins together, soldercoat each of them. • The following conditions are recommended for soldering each solder cup pin. Soldering temperature: 350±5°C Soldering period: 3±1 s • The length marked *A should be 6.5 mm max., otherwise the proper degree of protection of the connector will not be maintained. Crimping Connectors (Right-angle Model) Crimping 4 Ring (Right-angle models only)* Watertight bushing Cover Cable clamp • As shown in the above illustration, connect the above components to the Cable with its end processed. Screw-on Connectors Confirm that you have all of the required parts. Cable clamp Cap ( *2 ) Ring *1 Watertight bushing Cover 0 −4 Cap *A ring is not required for Screw-on Connectors. Cover Watertight bushing 10 • Strip 14 mm of the Cable sheath and 4 mm of each core. • Make sure that each core is not damaged and its end strands are not spread out. • Mount the XY2F-0003 Locator to XY2F-0002 Crimp Tool, both of which are sold separately, and set the selector dial of the Crimp Tool to 8. • After mounting the crimping pins to the Locator, fully insert the cores to the crimping pins. • Squeeze the handle of the Crimp Tool to press-fit the cores to the crimping pins. (Squeeze the handle firmly until the handle automatically returns to the release position.) Wiring Pin clamp Press Cable clamp Cap Insulation caps and insulation tubes are included with 5-pole Connectors (XS5C-D5S@ and XS5G-D5S@). *1. Rings are not required with 7-mm and 8-mm cables. *2. Insert the waterproof bushing for 7-mm and 8-mm cables in the direction shown in the diagram. 1 to 1.5 • After press-fitting the cores to the pins, insert the pins into the pin clamp as shown in the illustration. Then make sure that the lead colors correspond to the pin clamp numbers that are identical to the connector pin numbers. Insertion Pin Block Pin Clamp Key groove Key groove Key XS5C use XS5G use 6±0.5 • Tentatively insert the pins to the pin block holes so that the key on the pin block will coincide with the key groove on the pin clamp. Then insert the cable along with the pin clamp. 17 XS5 Connecting Shielded Cables to Five-pole Connectors • Place the insulation tub on the drain line of the shield and connect it to the terminal. • Tighten the screw and then check visually to see if there is insulation between the cores. Screw-on Connectors Dressing the Cable End • Four-pole Connectors 8 12 Drain line Insulation tube 12±0.5 • Loosen the screws on pins 1 to 4 and insert the cores according to the pin numbers. • Use the dedicated Screwdriver (XW4Z-00B)* and tighten the screws securely so that the cores do not pull out. (0.15 to 0.2 N·m) • Five-pole Connectors • Strip the cable sheath for a total of 15 mm and strip the core covering for 8 mm for the core to connect to pin 5. 8 12 Conductors for pins 1 to 4 7 Conductors for pin 5 *When tightening the screws, use the dedicated XW4Z-00B Screwdriver that matches with the screw-slot dimensions. Screwdriver XW4Z-00B (4) Inserting Pin Block Pin block (Soldering Model) Lock spring O-ring Positioning key (triangle mark) Polarity key 8 Cover (Straight Model) (Crimping Model) • Connect the core to pin 5 (in the center) first. • Insert the core from the side of the hold with the tab and tighten the screw securely (tightening torque: Pins 1 to 4: 0.15 to 0.2 N·m, Pin 5: 0.03 to 0.05 N·m), and then cut off the excess wire with wire cutters. Screw Screw Dedicated screwdriver Dedicated screwdriver Tab • Bend the cable as shown below, attached the enclosed insulation cap, and then strip the other cores. Triangle mark (Right-angle Model) • Mount the cover to the pin block so that the triangle mark on the pin block will coincide with the triangle mark on the cover. • If the cover is used for a Right-angle model, the relationship between the position of the polarity key on the engaged side and cable connection direction will be determined by the direction in which the positioning key is inserted into the cover, which can be rotated by 90°. • Fully insert the positioning key until the positioning key is hidden by the casing. Pin block (Screw-on Connectors) Triangle mark Cover Insulation cap • Connect the cores to pins 1 to 4. Cover lock Pin block • Align the triangular marks on the pin block and cover and insert the pin block into the cover. • Press them together firmly until the pin block does not come out of the cover. (0.39 to 0.49 N·m) 18 XS5 (5) Mounting Cap • After mounting the cover to the pin block and the cover snaps into place, tighten the cap securely by hand (0.39 to 0.49 N·m) Note: If the cap is not tighten securely enough, the degree of protection (IP67) may not be maintained or vibration may cause the cap to become loose. Do not tighten the cap with pliers or similar tools; they may damage the cap. A Cap • After fully tightening the cap, length A should be approximately one of the following according to the cable external diameter and the Connector model. (Use these as a guide.) External diameter of applicable cable For 6-mm-dia. cable For 4-mm-dia. cable For 3-mm-dia. cable Cable external diameter (mm) 6 mm 5 mm 4 mm 3 mm 1 0 — — — 2 1 — — — 2 1 Recommended Cables When connecting a commercially available cable to a connector assembly, use a cable with an outside diameter of 3 to 6 mm and core conductor sizes of 0.18 to 0.75 mm2 for crimping connectors and 0.5 mm2 maximum for soldering connectors. Connector Arrangement For safety, when constructing a connection system between a Sensor and panel with a connector, make sure that the connector plug is on the Sensor side and the connector socket is on the panel side (i.e., the female pins are located on the power-supply side). Sensor Side (Plug) Panel Side (Power-supply Side) Connecting Cable (Socket) (Plug) (Socket) (6) After Assembly • Confirm the insulation between cores after completing assembly. 19 XS5 XS5R Y-Joint Plug/Socket Connectors Ordering Information Cable Connector Cable length (m) Model 0.5 XS5R-D426-B11-F 1 XS5R-D426-C11-F 2 3 XS5R-D426-D11-F UL2238 certified XS5R-D426-E11-F (File no. E207683) Connector on one cable end 2 XS5R-D426-D10-F 5 XS5R-D426-G10-F Connector Cable length (m) Connectors on both cable ends With cable Cable Connectors on both cable ends Without cable Model XS5R-D426-1 — UL XS5R-D426-5 UL UL2238 certified (File no. E207683) Note 1. Ask your OMRON representative about other specifications. 2. XS2G/XS5G Assembled Connectors with screw-on connections cannot be connected to both CN1 and CN2 at the same time. Dimensions (Unit: mm) Connectors on Both Cable Ends (Y-Joint Plug/Socket) XS5R-D426-@11-F 15.0 M12 × 1 Wiring Diagram 45.5 Socket 4.6 dia. CN2 Plug 1 2 4 3 35.0 1 2 3 4 CN2 4 1 18.0 1 2 4 3 CN1 Blue marking 8.5 M12 × 1 44.7 13.6 4 3 2 1 3 2 1 2 3 4 CN1 L Connectors on One Cable End (Y-Joint Socket) XS5R-D426-@10-F 15.0 M12 × 1 Wiring Diagram 45.5 Socket 1 2 3 4 CN2 4.6 dia. CN2 1 2 4 3 Black Blue White 18.0 35.0 1 2 4 3 CN1 8.5 CN1 Blue marking 13.6 Connectors on Both Cable Ends (Y-Joint Plug/Socket) XS5R-D426-@ 1 2 4 3 (37) Socket 7 Wiring Diagram CN2 4 3 2 1 CN1 4 3 2 1 4.5 dia. CN2 CN0 XS5R-D426-5 CN2 4 3 2 1 CN1 4 3 2 1 Plug 24.5 18 2 1 4 3 12.5 CN1 58.3 Brown 50 XS5R-D426-1 27 M12 × 1 5 30 L 15 1 2 3 4 4 3 2 1 CN0 4 3 2 1 CN0 M12 × 1 Blue marking 20 XS5 XS5P Panel-mounting Sockets Ordering Information Type No. of poles With wire 4 Type No. of poles 4 Solder cup pins 5 Lock Rear lock Front lock Wire length (m) Lock* Rear lock Front lock Rear lock Front lock Applicable wires Model UL XS5P-D426-5 UL2238 certified XS5P-D427-5 (File no. E207683) 0.5 Model XS5P-D426-4 XS5P-D427-4 XS5P-D526-4 XS5P-D527-4 AWG20 to AWG28 UL — *Install the rear lock type from the front of the panel and tighten the nut from the rear. Install the front lock type from the rear of the panel and tighten the nut from the front. Dimensions (Unit: mm) With wire Rear lock XS5P-D426-5 17 2.8 M12×1 23 18 Wiring PG9 500 White Blue 20 14.6 dia. 14 Pin No. 1 2 3 4 18 10 2.5 20 Brown Black 11.9 Wire Specifications 22.1 Front lock XS5P-D427-5 18 M12×1 2.8 PG9 17 500 Blue 3 UL1007 Nominal size AWG20 Configuration 18 13.9 dia. 1 Specification White 2 21 Color Brown White Blue Black 4 10 20 Brown Black Number of wires 21 Wire diameter 0.18 Standard outer diameter 1.8 2.5 10.5 22.1 Solder cup pins Rear lock XS5P-D426-4 Rear lock XS5P-D526-4 2.8 17 M12×1 18 Nut PG9 3.5 18 4, 1.3 dia. 20 14.6 dia. 2.5 17 2.8 M12×1 18 5, 1.3 dia. 20 2.5 Resin filling 11.9 Resin filling 22.1 Front lock XS5P-D427-4 Front lock XS5P-D527-4 2.8 18 PG9 5.5 3.5 14.6 dia. 18 11.9 22.1 Nut M12×1 20 PG9 17 3.5 Nut 13.9 dia. 4, 1.3 dia. 18 10.5 22.1 2.5 18 20 2.8 M12×1 Nut PG9 5.5 3.5 13.9 dia. Resin filling 17 5, 1.3 dia. 18 10.5 22.1 2.5 Resin filling Panel Cutout +0.1 0 dia. 15.3 Panel Cutout Dimension Panel thickness = 1 to 4 mm Note 1. The panel cutout dimension is the same for Front Locking and Rear Locking Sockets. 2. Rotational positioning is not possible for connector rotation. 21 XS5 XS5M Panel-mounting Plugs Ordering Information Type No. of poles With wire 4 Type No. of poles 4 Solder cup pins 5 Lock Rear lock Front lock Wire length (m) Model UL XS5M-D426-5 UL2238 certified XS5M-D427-5 (File no. E207683) Lock* Rear lock Front lock Rear lock Front lock Applicable wires 0.5 AWG20 to AWG28 Model XS5M-D426-4 XS5M-D427-4 XS5M-D526-4 XS5M-D527-4 UL — *Install the rear lock type from the front of the panel and tighten the nut from the rear. Install the front lock type from the rear of the panel and tighten the nut from the front. Dimensions (Unit: mm) With wire Rear lock XS5M-D426-5 Wiring 18 M12×1 2.8 18 PG9 Brown 500 White 1 4 17 20 2 3 20 10 2.8 Blue Black 10 Pin No. 1 2 3 4 Wire Specifications 22.8 Front lock XS5M-D427-5 18 M12×1 PG9 2.8 18 500 Brown 4 17 2 Specification UL1007 Nominal size AWG20 White 1 20 Color Brown White Blue Black Configuration 3 20 10 Blue Black Number of wires 21 Wire diameter 0.18 Standard outer diameter 1.8 2.8 8 22.8 Solder cup pins Rear lock XS5M-D426-4 Rear lock XS5M-D526-4 Nut M12×1 18 2.8 PG9 3.5 18 17 20 2.8 M12×1 Nut 5.5 3.5 18 5, 1.3 dia. 20 2.8 10 Resin filling 22.8 Resin filling Front lock XS5M-D427-4 PG9 17 10 22.8 Front lock XS5M-D527-4 Nut M12×1 PG9 18 2.8 18 4, 1.3 dia. 2.8 18 3.5 4, 1.3 dia. 17 8 2.8 PG9 M12×1 20 22.8 18 Nut 5.5 3.5 5, 1.3 dia. 17 20 2.8 Resin filling 18 8 22.8 2.8 Resin filling Panel Cutout +0.1 0 dia. 15.3 Panel Cutout Dimension Panel thickness = 1 to 4 mm Note 1. The panel cutout dimension is the same for Front Locking and Rear Locking Sockets. 2. Rotational positioning is not possible for connector rotation. 22 XS5 Common Accessories and Tools (Order Separately) Ordering Information Connector Covers Waterproof Covers XS2Z-11 XS2Z-11 Application Example: XS2Z-11 M12 male screw M12 × 1 XS5Z-11 Model Material XS2Z-11 Brass/nickel plated XS5Z-11 PBT Dust Covers XS2Z-13 The Waterproof Cover ensures IP67. When mounting the Water-resistive Cover to a Connector, be sure to apply a torque range between 0.39 and 0.49 N·m to tighten the Waterresistive Cover. XS5Z-11 is Smartclick mechanism. There’s no need to keep track of locking torque. M12 female screw XS5Z-11 Suitable connector Model XS5G/XS5H/XS5M/XS5R/XS5W/XS2G/XS2H/ XS2M/XS2R/XS2W XS5C/XS5F/XS5P/XS5R/XS5W/XW3D XS2Z-13 XS2Z-15 XS2Z-14 M12 female screw Pin block (female pins) Model Material XS2Z-13 XS2Z-14 Rubber/black XS2Z-15 Suitable connector Model XS5G/XS5H/XS5M/XS5R/XS5W/XS2G/XS2H/ XS2M/XS2R XS5C/XS5F/XS5P/XS5R/XS5W/XS2C/XS2F/ XS2P/XS2R/XS2W/XW3B/XW3D Sputter Protective Cover XS2Z-31 M12 male screw M12 female screw Application Example: XS2Z-13 M12 male screw XS2Z-15/XS2Z-14 Mounting portion The Dust Cover is for dust prevention and does not ensure IP67 degree of protection. When mounting the Dust Cover to a Connector, be sure to press the Dust Cover onto the Connector until the Connector is fully inserted into the Dust Cover. Mounting portion M12 male screw Pin block (female pins) M12 female screw Application Example: XS2Z-31 XS2Z-31 M12 female screw (thread bracket) (Plug side) Pin block (female contact) Model Material XS2Z-31 Silicone rubber/black (Socket side) The Sputter Protective Cover protects the connector from weld sputter. Make sure it covers the entire connector. Suitable connector XS5F/XS5H/XS5W/XS2F/ XS2H/XS2W 23 XS5 Tools Crimp Tool XY2F-0002 Locator XY2F-0003 Tool in open position Tool in closed position 3 1 R TE TA IN 4 PUSH POS TATE 90 I ° RO SE TO RO AI 8 90° TO 7 L AL ST Use the Crimp Tool to crimp a cable core to the XS5U or XS2U Crimping Pin used with the XS@C or XS@G Crimping Connector. Both the Crimp Tool and the optional Locator are required for use. SEL. NO. 2 TE TA O ER AND ON INSTA R LL TI TO 6 5 Selector dial (Set to 8.) Locator guide XY2F-0002 Crimp Tool XY2F-0003 Locator Mount with the screw, and insert the contacts from the opposite side. • The XY2F-0002 Crimp Tool is DMC's AFM8 (M22520/2-01). • The XY2F-0003 Locator is a component for positioning crimp terminals. Use the screw provided to mount the Locator to the locator guide of the Crimp Tool. Pin-block Extraction Tool XY2F-0001 Use this tool to extract a Pin Block from the covers in order to make wiring changes or corrections after the cover has been mounted to the pin block for Connector Assemblies (XS@C/ XS@G, soldering/crimping). Safety Precautions Extraction Procedure (1) Disconnecting Components • Disconnect all components on the cap side from the cover. • Make sure that the pin block is outside the Tool. Tool Pin block Pin block Cover Rubber bushing Cable clamp Cap Cover Guide Cover • Press the Tool so that the guides of the Tool are in close contact. Then pull the pin block straight. (2) Extracting Pin Block • Insert the claws of the Tool into the four holes of the cover. Guide Pin block Holes Extracting direction Claws Precautions for Correct Use • The pin block must not be extracted from the same Connector more than 3 times, otherwise the proper degree of protection of the pin block or Connector will not be maintained. 24 XS5 Safety Precautions Definitions of Precautions Precautions for Safe Use These refer to actions that should be performed or refrained from in order to ensure safe product usage. Precautions for Correct Use These refer to actions that should be performed or refrained from in order to prevent product breakage, malfunctioning, and negative effects to performance and functionality. Precautions for Safe Use Degree of Protection Do not use these products if their protective structures have deteriorated, such as swelling or breakage of housing and sealing components. If products with deteriorated protective structures continue to be used, breakage or fire damage, etc., may occur. Connector Connection and Disconnection • When connecting or disconnecting Connectors, be sure to hold the Connectors by hand. • Do not hold the cable when disconnecting Connectors. Use after confirming the direction of the polarity key groove. • Do not touch wiring with wet hands. Doing so may result in malfunction or breakage when the device is turned on. • When mating Connectors, be sure to insert the plug all the way to the back of the socket before attempting to lock the Connectors. After operating the lock, always confirm that the Connector is connected. • Do not use tools of any sort to mate the Connectors. Always use your hands. Pliers or other tools may damage the Connectors. • When replacing the Connector, confirm that no foreign substances such as liquids or cutting oils are adhered to the connection surface of the Connector before connecting. • When mating the Connectors to XS2 or other M12 Connectors, tighten the thread bracket by hand to a torque of 0.39 to 0.49 N·m. Precautions for Correct Use • Do not use the Connectors in an atmosphere or environment that exceeds the specifications. • Do not perform wiring while power is flowing. Doing so may result in electrical shock or device breakage. • Do not use the Connectors in an environment where corrosive gases or high temperature/high humidity are present. Doing so may result in malfunctions such as connection/contact failures and corrosion. • Do not pull excessively on the Connectors or cables. • Do not step on or place any objects on the Connectors. Doing so may damage the Connectors. • Install the Connectors in a location where they will not be stepped on, to prevent disconnection of the cables or damage to the Connectors. If the Connectors or cables must be installed where they might be stepped on, protect them with covers. • If sensors or switches are not attached during installation, or if plug connectors are not connected, protect the mating surface of the Connector with a XS5Z-11 or XS2Z-11 Waterproof Cover or XS2Z-13/14/15 Dust Cover. Wiring • Do not perform wiring in environments where the cable ends may be exposed to liquids such as water or cutting oils. • Follow the wiring diagrams when wiring the cables. When using Sensors or Limit Switches, confirm whether connections are possible. • Lay the cables so that external force is not applied to the Connectors. Otherwise, the degree of protection may not be achieved. Degree of Protection (IP67) • The degree of protection of Connectors (IP67) is not for a fully watertight structure. Do not use the Connectors underwater. Setup • Do not install the Connectors or cables in any way that would place a load directly on the mating section or cable connections. Doing so can damage the Connectors or break the wires inside the cables. • Any bends made must have a minimum radius of 40 mm *. *When using the XS5-S series (Fire-retardant, thin PVC robot cable with 4 dia.), bending radius must have 30mm or longer. Do not bend from the base. Leave space for the wire to straighten from the base. Radius of 40 mm * or more 25 XS5 Connector Connection Procedure 1. Connecting the XS5 Plug and Socket • Align the projection on the plug cover with the polarity key on the socket, then insert the plug all the way in. Polarity key Protrusion on cover aligns with polarity key. • Hold the knurled socket grip, then insert the projection on the plug into the groove of the socket. • Turn the knurled grips of the socket clockwise approximately 45 degrees in respect to the plug. A click will indicate that the Connectors are locked. The locking condition can also be confirmed by the alignment marks on the plug and socket. Alignment marks 2. Connecting the XS5 and XS2 • Align the projection on the plug cover with the polarity key on the socket, then insert the plug all the way in. • In the same way as when connecting two XS2 Connectors, screw the knurled grip in the clockwise direction. • Use your fingers to tighten the Connectors sufficiently. 26 Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty. See http://www.omron.com/global/ or contact your Omron representative for published information. Limitation on Liability; Etc. OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Suitability of Use. Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 2022.3 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2022 All Right Reserved.