XW4M-10D1-H1DS

XW4M/XW4N 3.5mm-Pitch Push-In Terminal Block PCB Connectors 3.5mm-pitch push-in terminal block PCB connectors to greatly improve the efficiency of connector inserting & removing and cable wiring. • Easy insertion & removal and high contact reliability are achieved with the unique connector engagement structure. It contributes to enhanced efficiency of inspection, assembly and maintenance. • Compatible with through-hole-reflow, good for reflow mounting. • Standard pin-number printed on the top surface of the socket, no extra spaces needed for pin identification such as on the surface of the PCB. • Wiring efficiency is improved with the "hands-free" mechanism that keeps screwdriver inserted. • A coding key for preventing erroneous insertion, a short bar, and a release tool are available as optional parts. Refer to “Precautions” on page 12 to 15. List Model Single-Row Type, Straight Terminals Single-Row Type, Right-Angle Terminals Double-Row Type, Straight Terminals Double-Row Type, Right-Angle Terminals XW4M-@@D1-V1D@ XW4M-@@D1-H1D@ XW4M-@@D2-V1D@ XW4M-@@D2-H1D@ Plug Model Single-Row Type Double-Row Type XW4N-@@D1-@ XW4N-@@D2-@ Socket Part Number Structure 3.5mm-pitch Push-in Terminal Block PCB Connectors Plug: XW4M- (1) Socket: XW4N- D (1) (2) D - (3) D (4) - (2) (4) (1) (2) (3) (4) Number of Contacts 1: Single-Row 2: Double-Row V1: Straight Terminals H1: Right-Angle Terminals S: Tin Plating A: Gold Plating 1 XW4M/XW4N Ratings XW4N-@@D@-@ XW4M-@@D1-@@D@ Applicable wire ranges *1 XW4M-@@D2-@@D@ XW4Z-SD02-BK Cross section of solid wire 0.2 mm2 to 1.5 mm2 - Cross section of stranded wire 0.2 mm2 to 1.5 mm2 - Cross section of stranded wire with ferrule with plastic sleeve 0.2 mm2 to 0.75 mm2 - Cross section of stranded wire with ferrule without plastic sleeve 0.2 mm2 to 1.5 mm2 - Stripping length of solid and stranded wires 9.5 mm MIN - IEC rated voltage (III/3) 160 V - IEC rated current 8A Usage group (UG) B D UL rated voltage 300 V 150 V UL rated current 8A Withstand voltage 1,600 VAC 1 min (leakage current: 1 mA max.) - Applicable tool XW4Z-00B *2 - 300 V 8A *1. Refer to page 14 for details of applicable wire ranges and recommended ferrule terminals. *2. Refer to page 15 for details of recommended tools. Characteristics XW4M/XW4N XW4Z-SD02-BK XW4Z-RD02 Ambient temperature range -40 to 100°C (with no condensation or icing) -40 to 100°C (with no condensation or icing) Includes self-temperature rise of the terminal -5 to 40°C (with no condensation or icing) block Ambient humidity range 5 to 85%RH Ambient storage temperature -40 to 70°C (with no condensation or icing) Ambient storage humidity 5 to 70%RH Connectors mating temperature range -5 to 40°C (with no condensation or icing) Connectors mating humidity range 5 to 70%RH Insertion durability 100 times 5 to 70%RH - - - - 10 times - Materials and Finishes Coding key: XW4Z-C001 Plug: XW4M Model Item Housing Plug Tin Plating XW4M-@@D@-@@DS Gold Plating XW4M-@@D@-@@DA LCP (UL94 V-0) Coding key Copper alloy Copper alloy Plug contact Terminal part: Tin plating Terminal part: Tin plating Mating section: Tin plating Mating section: Gold plating Fastening pins* Copper alloy/Tin plating Model Socket: XW4N Model Tin Plating XW4N-@@D@-S Housing cover PA (UL94 V-0) Housing Socket PA (UL94 V-0) Lever PBT (UL94 V-0) Copper alloy Socket contact Spring Wiring section: Tin plating Mating section: Tin plating Mating section: Gold plating Stainless steel Stainless steel UL1059 CSA (C22.2No.158) IEC 60947-7-4 2 Copper alloy Wiring section: Tin plating Standards Compliant standard Gold Plating XW4N-@@D@-A XW4Z-C001 PBT (UL94 V-0) Short bar: XW4Z-SD02-BK Release tool: XW4Z-RD02 Item *Fastening pins are for 10 contacts max. only Item Model Item XW4Z-SD02-BK Resin part PBT (UL94 V-0) Terminal part Copper alloy/Tin plating XW4Z-RD02 Nylon PA - XW4M/XW4N XW4M Dimensions Single-Row Plug CAD Data Please visit our CAD Data website, which is noted on the last page. (Unit: mm) XW4M-@@D1-V1D@ (straight terminals) CAD Data 6.35 3.4 3.3 18.5 D LockPin (note1.) 3.5 3.5 2×ø1.4 ±0.08 ø0.2 A B C Pins×ø1.4 ±0.08 ø0.2 A B E A 9.65 2.5 (10.75) 2.9 C 3.5 B 24.4 26.4 Pins× 3.5 PITCH Board Dimension (Top View) Side View (incl.XW4N) XW4M-@@D1-H1D@ (right-angle terminals) D 6.35 18.5 (10.75) 9.65 3.3 24.4 0.5 Max. 11.2 1.7 B 26.4 4.1 3.5 LockPin (note1.) 0.7 3.5 E A 2×ø1.4 ±0.08 ø0.2 A B C Pins×ø1.4 ±0.08 ø0.2 A B 3.5 C Pins× 3.5 PITCH Board Dimension (Top View) Side View (incl.XW4N) Dimensions Number of contacts Model (straight) Model (right-angle) D E Lock pins Number of contacts Model (straight) Model (right-angle) D E Lock pins 2 XW4M-02D1-V1D@ XW4M-02D1-H1D@ 16.9 3.5 w/ 11 XW4M-11D1-V1D@ XW4M-11D1-H1D@ 48.4 35.0 w/o 3 XW4M-03D1-V1D@ XW4M-03D1-H1D@ 20.4 7.0 w/ 12 XW4M-12D1-V1D@ XW4M-12D1-H1D@ 51.9 38.5 w/o 4 XW4M-04D1-V1D@ XW4M-04D1-H1D@ 23.9 10.5 w/ 13 XW4M-13D1-V1D@ XW4M-13D1-H1D@ 55.4 42.0 w/o 5 XW4M-05D1-V1D@ XW4M-05D1-H1D@ 27.4 14.0 w/ 14 XW4M-14D1-V1D@ XW4M-14D1-H1D@ 58.9 45.5 w/o 6 XW4M-06D1-V1D@ XW4M-06D1-H1D@ 30.9 17.5 w/ 15 XW4M-15D1-V1D@ XW4M-15D1-H1D@ 62.4 49.0 w/o 7 XW4M-07D1-V1D@ XW4M-07D1-H1D@ 34.4 21.0 w/ 16 XW4M-16D1-V1D@ XW4M-16D1-H1D@ 65.9 52.5 w/o 8 XW4M-08D1-V1D@ XW4M-08D1-H1D@ 37.9 24.5 w/ 17 XW4M-17D1-V1D@ XW4M-17D1-H1D@ 69.4 56.0 w/o 9 XW4M-09D1-V1D@ XW4M-09D1-H1D@ 41.4 28.0 w/ 18 XW4M-18D1-V1D@ XW4M-18D1-H1D@ 72.9 59.5 w/o 10 XW4M-10D1-V1D@ XW4M-10D1-H1D@ 44.9 31.5 w/ 20 XW4M-20D1-V1D@ XW4M-20D1-H1D@ 79.9 66.5 w/o 3 XW4M/XW4N XW4M Double-Row Plug Dimensions CAD Data Please visit our CAD Data website, which is noted on the last page. (Unit: mm) XW4M-@@D2-V1D@ (straight terminals) CAD Data 10.7 3.5 3.5 3.4 3.3 18.5 D LockPin (note1.) 1.6 24.4 E Pins× 3.5 PITCH 3.5 1.8 16.3 (18.5) 2.8 B A 2×ø1.4 ±0.08 ø0.2 A B C Pins×ø1.4 ±0.08 ø0.2 A B Board Dimension (Top View) Side View (incl.XW4N) C XW4M-@@D2-H1D@ (right-angle terminals) 10.7 21.1 D (18.5) 16.3 3.3 Max. 11.2 29 B 2×ø1.4 ±0.08 ø0.2 A B C 3.5 Side View (incl.XW4N) Pins×ø1.4 ±0.08 ø0.2 A B E 3.5 Pins× 3.5 PITCH C Board Dimension (Top View) Dimensions 4 Number of contacts Model (straight) Model (right-angle) D E Lock pins Number of contacts Model (straight) Model (right-angle) D E Lock pins 4 XW4M-04D2-V1D@ XW4M-04D2-H1D@ 16.9 3.5 w/ 22 XW4M-22D2-V1D@ XW4M-22D2-H1D@ 48.4 35.0 w/o 6 XW4M-06D2-V1D@ XW4M-06D2-H1D@ 20.4 7.0 w/ 24 XW4M-24D2-V1D@ XW4M-24D2-H1D@ 51.9 38.5 w/o 8 XW4M-08D2-V1D@ XW4M-08D2-H1D@ 23.9 10.5 w/ 26 XW4M-26D2-V1D@ XW4M-26D2-H1D@ 55.4 42.0 w/o 10 XW4M-10D2-V1D@ XW4M-10D2-H1D@ 27.4 14.0 w/ 28 XW4M-28D2-V1D@ XW4M-28D2-H1D@ 58.9 45.5 w/o 12 XW4M-12D2-V1D@ XW4M-12D2-H1D@ 30.9 17.5 w/o 30 XW4M-30D2-V1D@ XW4M-30D2-H1D@ 62.4 49.0 w/o 14 XW4M-14D2-V1D@ XW4M-14D2-H1D@ 34.4 21.0 w/o 32 XW4M-32D2-V1D@ XW4M-32D2-H1D@ 65.9 52.5 w/o 16 XW4M-16D2-V1D@ XW4M-16D2-H1D@ 37.9 24.5 w/o 34 XW4M-34D2-V1D@ XW4M-34D2-H1D@ 69.4 56.0 w/o 18 XW4M-18D2-V1D@ XW4M-18D2-H1D@ 41.4 28.0 w/o 36 XW4M-36D2-V1D@ XW4M-36D2-H1D@ 72.9 59.5 w/o 20 XW4M-20D2-V1D@ XW4M-20D2-H1D@ 44.9 31.5 w/o 40 XW4M-40D2-V1D@ XW4M-40D2-H1D@ 79.9 66.5 w/o 0.8 0.9 LockPin (note1.) 3.5 2.5 3.3 A XW4M/XW4N Ordering Information Plug, Single-Row, Straight Terminals Number of contacts Plug, Single-Row, Right-Angle Terminals Plug, Single-Row, Straight Plug, Single-Row, Right-Angle Minimum Packaging Quantity (pcs) Tin Plating Gold plating Tin Plating Gold plating 2 XW4M-02D1-V1DS XW4M-02D1-V1DA XW4M-02D1-H1DS XW4M-02D1-H1DA 85 3 XW4M-03D1-V1DS - XW4M-03D1-H1DS - 70 4 XW4M-04D1-V1DS XW4M-04D1-V1DA XW4M-04D1-H1DS XW4M-04D1-H1DA 60 5 XW4M-05D1-V1DS - XW4M-05D1-H1DS - 50 6 XW4M-06D1-V1DS XW4M-06D1-V1DA XW4M-06D1-H1DS XW4M-06D1-H1DA 45 7 XW4M-07D1-V1DS - XW4M-07D1-H1DS - 40 8 XW4M-08D1-V1DS XW4M-08D1-V1DA XW4M-08D1-H1DS XW4M-08D1-H1DA 35 9 XW4M-09D1-V1DS - XW4M-09D1-H1DS - 35 10 XW4M-10D1-V1DS XW4M-10D1-V1DA XW4M-10D1-H1DS XW4M-10D1-H1DA 30 11 XW4M-11D1-V1DS - XW4M-11D1-H1DS - 30 12 XW4M-12D1-V1DS XW4M-12D1-V1DA XW4M-12D1-H1DS XW4M-12D1-H1DA 25 13 XW4M-13D1-V1DS - XW4M-13D1-H1DS - 25 14 XW4M-14D1-V1DS XW4M-14D1-V1DA XW4M-14D1-H1DS XW4M-14D1-H1DA 20 15 XW4M-15D1-V1DS - XW4M-15D1-H1DS - 20 16 XW4M-16D1-V1DS XW4M-16D1-V1DA XW4M-16D1-H1DS XW4M-16D1-H1DA 20 17 XW4M-17D1-V1DS - XW4M-17D1-H1DS - 20 18 XW4M-18D1-V1DS XW4M-18D1-V1DA XW4M-18D1-H1DS XW4M-18D1-H1DA 20 20 XW4M-20D1-V1DS XW4M-20D1-V1DA XW4M-20D1-H1DS XW4M-20D1-H1DA 15 Plug, Double-Row, Straight Terminals Number of contacts Plug, Double-Row, Right-Angle Terminals Plug, Double-Row, Straight Plug, Double-Row, Right-Angle Minimum Packaging Quantity (pcs) Tin Plating Gold Plating Tin Plating Gold Plating 4 XW4M-04D2-V1DS XW4M-04D2-V1DA XW4M-04D2-H1DS XW4M-04D2-H1DA 85 6 XW4M-06D2-V1DS - XW4M-06D2-H1DS - 70 8 XW4M-08D2-V1DS XW4M-08D2-V1DA XW4M-08D2-H1DS XW4M-08D2-H1DA 60 10 XW4M-10D2-V1DS - XW4M-10D2-H1DS - 50 12 XW4M-12D2-V1DS XW4M-12D2-V1DA XW4M-12D2-H1DS XW4M-12D2-H1DA 45 14 XW4M-14D2-V1DS - XW4M-14D2-H1DS - 40 16 XW4M-16D2-V1DS XW4M-16D2-V1DA XW4M-16D2-H1DS XW4M-16D2-H1DA 35 18 XW4M-18D2-V1DS - XW4M-18D2-H1DS - 35 20 XW4M-20D2-V1DS XW4M-20D2-V1DA XW4M-20D2-H1DS XW4M-20D2-H1DA 30 22 XW4M-22D2-V1DS XW4M-22D2-V1DA XW4M-22D2-H1DS XW4M-22D2-H1DA 30 24 XW4M-24D2-V1DS XW4M-24D2-V1DA XW4M-24D2-H1DS XW4M-24D2-H1DA 25 26 XW4M-26D2-V1DS - XW4M-26D2-H1DS - 25 28 XW4M-28D2-V1DS - XW4M-28D2-H1DS - 20 30 XW4M-30D2-V1DS XW4M-30D2-V1DA XW4M-30D2-H1DS XW4M-30D2-H1DA 20 32 XW4M-32D2-V1DS XW4M-32D2-V1DA XW4M-32D2-H1DS XW4M-32D2-H1DA 20 34 XW4M-34D2-V1DS XW4M-34D2-V1DA XW4M-34D2-H1DS XW4M-34D2-H1DA 20 36 XW4M-36D2-V1DS XW4M-36D2-V1DA XW4M-36D2-H1DS XW4M-36D2-H1DA 20 40 XW4M-40D2-V1DS XW4M-40D2-V1DA XW4M-40D2-H1DS XW4M-40D2-H1DA 15 5 XW4M/XW4N XW4N Single-Row Socket Dimensions CAD Data Please visit our CAD Data website, which is noted on the last page. (Unit: mm) XW4N-@@D1-@ CAD Data A C 6.85 6.5 3.5 22.2 5.15 B 3.5 C Dimensions 6 Number of contacts Model A B C 2 XW4N-02D1-@ 15.9 14.5 3.5 3 XW4N-03D1-@ 19.4 18 7 4 XW4N-04D1-@ 22.9 21.5 10.5 5 XW4N-05D1-@ 26.4 25 14 6 XW4N-06D1-@ 29.9 28.5 17.5 7 XW4N-07D1-@ 33.4 32 21 8 XW4N-08D1-@ 36.9 35.5 24.5 9 XW4N-09D1-@ 40.4 39 28 10 XW4N-10D1-@ 43.9 42.5 31.5 11 XW4N-11D1-@ 47.4 46 35 12 XW4N-12D1-@ 50.9 49.5 38.5 13 XW4N-13D1-@ 54.4 53 42 14 XW4N-14D1-@ 57.9 56.5 45.5 15 XW4N-15D1-@ 61.4 60 49 16 XW4N-16D1-@ 64.9 63.5 52.5 17 XW4N-17D1-@ 68.4 67 56 18 XW4N-18D1-@ 71.9 70.5 59.5 20 XW4N-20D1-@ 78.9 77.5 66.5 20.2 (10.75) 9.65 XW4M/XW4N XW4N Double-Row Socket Dimensions CAD Data Please visit our CAD Data website, which is noted on the last page. (Unit: mm) XW4N-@@D2-@ CAD Data A 3.3 5.55 (18.5) 3.5 6.85 22.1 16.3 20.1 C 9.5 2.8 B 3.5 C Dimensions Number of contacts Model A B C 4 XW4N-04D2-@ 15.9 14.5 3.5 6 XW4N-06D2-@ 19.4 18 7 8 XW4N-08D2-@ 22.9 21.5 10.5 10 XW4N-10D2-@ 26.4 25 14 12 XW4N-12D2-@ 29.9 28.5 17.5 14 XW4N-14D2-@ 33.4 32 21 16 XW4N-16D2-@ 36.9 35.5 24.5 18 XW4N-18D2-@ 40.4 39 28 20 XW4N-20D2-@ 43.9 42.5 31.5 22 XW4N-22D2-@ 47.4 46 35 24 XW4N-24D2-@ 50.9 49.5 38.5 26 XW4N-26D2-@ 54.4 53 42 28 XW4N-28D2-@ 57.9 56.5 45.5 30 XW4N-30D2-@ 61.4 60 49 32 XW4N-32D2-@ 64.9 63.5 52.5 34 XW4N-34D2-@ 68.4 67 56 36 XW4N-36D2-@ 71.9 70.5 59.5 40 XW4N-40D2-@ 78.9 77.5 66.5 7 XW4M/XW4N Ordering Information Socket, Single-Row 8 Socket, Double-Row Number of contacts Tin Plating Gold Plating Minimum Packaging Quantity (pcs) Number of contacts Tin Plating Gold Plating Minimum Packaging Quantity (pcs) 2 XW4N-02D1-S XW4N-02D1-A 190 4 XW4N-04D2-S XW4N-04D2-A 133 3 XW4N-03D1-S - 160 6 XW4N-06D2-S - 105 4 XW4N-04D1-S XW4N-04D1-A 130 8 XW4N-08D2-S XW4N-08D2-A 91 5 XW4N-05D1-S - 110 10 XW4N-10D2-S - 77 6 XW4N-06D1-S XW4N-06D1-A 100 12 XW4N-12D2-S XW4N-12D2-A 70 7 XW4N-07D1-S - 90 14 XW4N-14D2-S - 63 8 XW4N-08D1-S XW4N-08D1-A 80 16 XW4N-16D2-S XW4N-16D2-A 56 9 XW4N-09D1-S - 70 18 XW4N-18D2-S - 49 10 XW4N-10D1-S XW4N-10D1-A 70 20 XW4N-20D2-S XW4N-20D2-A 42 11 XW4N-11D1-S - 60 22 XW4N-22D2-S XW4N-22D2-A 42 12 XW4N-12D1-S XW4N-12D1-A 60 24 XW4N-24D2-S XW4N-24D2-A 35 13 XW4N-13D1-S - 50 26 XW4N-26D2-S - 35 14 XW4N-14D1-S XW4N-14D1-A 50 28 XW4N-28D2-S - 35 15 XW4N-15D1-S - 50 30 XW4N-30D2-S XW4N-30D2-A 28 16 XW4N-16D1-S XW4N-16D1-A 40 32 XW4N-32D2-S XW4N-32D2-A 28 17 XW4N-17D1-S - 40 34 XW4N-34D2-S XW4N-34D2-A 28 18 XW4N-18D1-S XW4N-18D1-A 40 36 XW4N-36D2-S XW4N-36D2-A 28 20 XW4N-20D1-S XW4N-20D1-A 30 40 XW4N-40D2-S XW4N-40D2-A 21 XW4M/XW4N Accessories ● Screwdriver Appearance Model XW4Z-00B Description of Application Screwdriver for XW4N only. ● Coding key Appearance Model Description of Application XW4Z-C001 A coding key that prevents erroneous insertion. Coding procedure Use the following procedure to do the coding. (1) Snap off the coding key from the rectangular protection holder. (fig. 1) (2) Align the OMRON logo on the coding key with insertion hole as fig.2 and insert the coding key straight into insertion hole of the connector until the end. (3) Tilt the holding part and snap off the tip of coding key. (fig.3) fig.1 fig.2 * If the coding position is wrong or the coding key falls during the process, please extract the coding key with tweezers and retry the coding. fig.3 9 XW4M/XW4N Accessories ● Short bar Appearance Model Description of Application XW4Z-SD02-BK A short bar for the XW4N. It is used to short-circuit adjacent terminals. ● Release tool Appearance Model Description of Application XW4Z-RD02 A release tool for the XW4Z-SD02-BK short bar. Removing the short bar Remove the short bar from the terminal block according to the procedure below. (1) Tilt the release tool to insert it into the release hole. (2) With the release tool inserted into the release hole, pinch the short bar with a tool such as needle-nose pliers, and pull it out from the insertion hole. During operation, take care not to scratch the short bar and the surrounding wires. (3) Pull out the release tool from the release hole. Release tool Needle-nose pliers Short bar Release hole Terminal insertion hole 10 XW4M/XW4N Accessories Coding pattern Connector XW4N Insertion spot/ Coding pattern (1) (2) (3) ❍ XW4M (4) 1 ❍ ❍ 2 ❍ ❍ 3 ❍ ❍ 4 ❍ ❍ 5 ❍ ❍ 6 ❍ ❍ 7 ❍ ❍ 8 ❍ ❍ 9 ❍ ❍ 10 ❍ (5) (6) (1) (2) ❍ ❍ ❍ ❍ ❍ 13 ❍ ❍ 14 ❍ ❍ 15 ❍ ❍ 16 ❍ ❍ ❍ 19 ❍ ❍ 20 XW4N (Socket, Single-Row Type) ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ (1) (5) (2) (3) (4) (2) (5) (6) XW4N (Socket, Double-Row Type) XW4M (Plug, Double-Row Type) (5) (2) (4) (2) ❍ XW4M (Plug, Single-Row Type) (6) (3) ❍ ❍ ❍ (4) (1) ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ ❍ 18 ❍ ❍ ❍ ❍ 17 ❍ ❍ ❍ ❍ ❍ (6) ❍ ❍ ❍ (5) ❍ ❍ 12 (4) ❍ ❍ 11 (3) (6) (5) (1) (1) (3) (4) (3) (6) 11 XW4M/XW4N Precautions Definition of Warning and Caution Precautions for Indicates the items to be implemented or avoided to ensure a safe use of the Safe Use product. Precautions for Correct Use Indicates the items to be implemented or avoided to prevent failure to operate and malfunctions, and to prevent adversely affecting the performance and function of the product. Precautions for Safe Use • Observe the ratings, specifications and storage conditions. • Do not drop the product. Doing so may result in the product’s failure to fully demonstrate its functions. • Do not damage the cores when stripping. • Do not use in areas subject to high temperatures, high humidity, or toxic gases such as sulfuric gas (H2S, SO2), ammonia gas (NH3), nitric gas (HNO3), or chlorine gas (CI2). Otherwise, it can cause corrosive damage to the contacts and result in malfunction. • Do not use the product in oil or water, or in an environment always subjected to splashes of water or oil. Doing so can cause malfunction due to ingression of water or oil. • Do not use or store the product in the following environment. • Places subject to intense temperature change • Places subject to high humidity, condensation • Places subject to intense vibration • Places subject to direct sunlight • Places subject to sea breeze • Do not perform wiring to the release hole. • Do not tilt or twist the flat-blade screwdriver while it is still inserted into the release hole. Doing so may result in damage to the terminal block. • Make sure not to drop the flat-blade screwdriver inserted into the release hole. • Do not forcibly bend or stretch the wire. Doing so may result in wire breakage. In addition, do not apply excessive force to the connector. Doing so will result in poor contact due to damage or deformation. • Do not insert more than one wire into one terminal (insertion) hole. • To prevent wiring materials from smoking or ignition, confirm wire ratings. • Do not touch the product with wet hands. 12 ● Coding Key • Do not drop the coding key or touch the tip of key. The tip of key may be damaged. • When snapping off the tip of the key, do not collide the holding part with the connector. The connector may be damaged. • When doing the coding, please check the coding pattern carefully. If the coding pattern is wrong it can prevent correct mating of the connectors. • The coding key is exclusively for the XW4M/XW4N. Do not use it for other connectors. ● Short bar and release tool • Do not use the short bar for short-circuiting of the contact between columns. Also, do not insert the short bar into the release hole. • Insert the short bar straight, all the way till the end. • Do not insert the release tool into the terminal insertion hole. • Do not tilt or twist the release tool while it is inserted into the release hole. Doing so may damage the terminal block and the tool. • Take care not to drop the release tool inserted into the release hole. • Do not forcibly turn or pull the release tool. • Do not turn on the power while the release tool is inserted. XW4M/XW4N Precautions Precautions for Correct Use • When wiring, please see that no stress will be applied to the product and wires. Secure the wires so that they will not vibrate with the equipment, etc. at set state. • Do not perform wiring with power turned on. ● Connecting Wires with Ferrules and Solid Wires Insert the solid wire or ferrule straight into the terminal block until the end strikes the terminal block. If a wire is difficult to connect because it is too thin, use a flat-blade screwdriver in the same way as when connecting stranded wire. ● Connecting Stranded Wires Use the following procedure to connect the wires to the terminal block. (1) Hold a flat-blade screwdriver at an angle and insert it into the release hole. The angle should be between 10° and 15°. If the flat-blade screwdriver is inserted correctly, you will feel the spring in the release hole. (2) With the flat-blade screwdriver still inserted into the release hole, insert the wire straight into the terminal block until the end strikes the terminal block. At that time, insert the wire at stranded state so that the elements will not be scattered. (3) Remove the flat-blade screwdriver from the release hole. • PA is used in XW4N housing materials, and the insertion & removal force and the insertion feeling will change depending on the water absorption state. Excessive water absorption may result in slight interference with mating components during insertion, but it will not affect the performance and functionality of the product. ● Inserting and Removing Connectors • Inserting Connectors Insert the connector straight into the plug while pushing the central part of the socket lever. In case of reversed insertion, the connector cannot be inserted to the end. • Removing Connectors Pull off the socket straight from the plug while pushing the central part of the socket lever. Do not pull off by twisting, otherwise damage may result. (XW4N) Socket Lever Push Push ● Removing Wires Use the following procedure to remove wires from the terminal block. The same method is used to remove stranded wires, solid wires, and ferrules. (1) Hold a flat-blade screwdriver at an angle and insert it into the release hole. (2) With the flat-blade screwdriver still inserted into the release hole, remove the wire from the insertion hole. (3) Remove the flat-blade screwdriver from the release hole. (XW4M) Plug Driver Wire Insertion hole Release hole OK Reversed insertion state (NG) 13 XW4M/XW4N Precautions Precautions for Correct Use ● Coding Key • Please insert the coding key in the right direction until the end of the coding key has been reached. • Do not use the products in locations subject to high temperature or humidity. • Do not insert the connector with strong force if mating of the connector is prevented. The connector or coding key may be damaged. ● Short bar and release tool • Do not perform wiring with power turned on. • Do not touch the product with wet hands. • Do not insert the short bar and the wires into the same insertion hole. • Do not pull out the short bar using a driver. • Do not forcibly gouge out the short bar. Doing so may deform the short bar. • Do not use the short bar in an environment where electrical hindrance such as static electricity may occur. • The short bar and the release tool are used exclusively for the XW4M/XW4N. Do not use them with other connectors. • Pull out the short bar while keeping the tool pressed. Otherwise, the tool may fall off. ● Recommended Ferrule Terminals • With plastic sleeve Manufacturer Cross 0.25mm2 section 0.34mm2 Phoenix Contact Weidmuller Wago Al 0.25-8 H0.25/12 FE-0.25-8N-YE Al 0.34-8 Al 0.34-10 H0.35/12 FE-0.3-8N-TQ 0.5mm2 Al 0.5-8 Al 0.5-10 H0.5/14D FE-0.5-8N-WH H0.5/16D FE-0.5-10N-WH 0.75mm2 Al 0.75-10 H0.75/16D FE-0.75-10N-GY CRIMPFOX 6 PZ 6 ROTO Vario crimp4*1 Crimping tool • Without plastic sleeve Manufacturer Phoenix Contact 2 Cross 0.25mm section 0.34mm2 A 0.34-7 0.5mm2 A 0.5-8 A 0.5-10 H0.5/14 0.75mm2 A 0.75-8 A 0.75-10 H0.75/10 1.0mm2 A 1-8 A 1-10 H1.0/10 1.5mm2 A 1.5-10 H1.5/10 CRIMPFOX 6 PZ 6 ROTO Crimping tool 14 Ratings Conductor Length Solid wire AWG24 to 16 Cross section: 0.2 to 1.5mm2 9.5mm MIN Stranded wire AWG24 to 16 Cross section: 0.2 to 1.5mm2 9.5mm MIN Ferrule terminal With plastic sleeve Cross section: 0.25mm2 0.34mm2 0.5mm2 0.75mm2 8mm 8 to 10mm 8 to 10mm 10mm Ferrule terminal Without plastic sleeve Cross section: 0.25mm2 0.34mm2 0.5mm2 0.75mm2 1.0mm2 1.5mm2 7mm 7mm 8 to 10mm 8 to 10mm 8 to 10mm 10mm FE-1.0-10 Vario crimp4*1 *1. The crimping tool can only be used for 0.25 to 1.0mm2 ferrule terminals. *2. The crimping height (H) of ferrule terminals is 1.5mm or less. In addition, the width (H) of ferrule terminals is 2.5mm or less. However, it is limited to crimping shapes obtained using applicable crimping tools. H W Wire Type Wago A 0.25-7 ● Storage Pay attention to the following during extended storage. (1) Do not store in locations subject to dust or high humidity. (2) Do not store in locations close to sources of gases such ammonia or sulfide gas. ● Applicable wire ranges Weidmuller XW4M/XW4N Precautions ● Recommended Flat-Blade Screwdrivers Use a flat-blade screwdriver to connect and remove wires. Use the following flat-blade screwdrivers. The following table shows manufacturers and models as of December 2020. Model ESD 0.40 × 2.5 SZS 0.4 × 2.5 SZF 0-0.4 × 2.5* Manufacturer WERA PHOENIX CONTACT 0.4 × 2.5 × 75 302 WIHA AEF.2.5 × 75 FACOM 210-719 WAGO SDI 0.4 × 2.5 × 75 WEIDMULLER 9900 (-2.5-75) VESSEL ● Recommended Reflow Conditions Peak temperature: 250°C 220°C or above 45 to 90 seconds Preheating: 150°C to 180°C 60 to 120 seconds The solderability is not guaranteed, as above conditions may change depending on type and amount of solder, and type of flux. * SZF 0-0.4×2.5 (Phoenix Contact) can be arranged from OMRON’s special model (XW4Z-00B). Approval Standard The approval rating values for overseas standards are different from the performance values determined individually. Confirm the values before use. Model Standard File No. Rating XW4M-@@D1-V1D@ UL/C-UL certified product (Recognized) E245101 UG: B, D, 300 V, 8 A XW4M-@@D1-H1D@ UL/C-UL certified product (Recognized) E245101 UG: B, D, 300 V, 8 A XW4M-@@D2-V1D@ UL/C-UL certified product (Recognized) E245101 UG: B, 150 V, 8 A UG: D, 300 V, 8 A XW4M-@@D2-H1D@ UL/C-UL certified product (Recognized) E245101 UG: B, 150 V, 8 A UG: D, 300 V, 8 A XW4N-@@D1-@ UL/C-UL certified product (Recognized) E245101 UG: B, D, 300 V, 8 A XW4N-@@D2-@ UL/C-UL certified product (Recognized) E245101 XW4Z-@@B Non-certified product - - XW4Z-C001 Non-certified product - - XW4Z-SD02-BK* Non-certified product - - XW4Z-RD02 Non-certified product - - UG: B, D, 300 V, 8 A * Contact OMRON to check the safety standard conditions. 15 Please check each region's Terms & Conditions by region website. OMRON Corporation Device & Module Solutions Company Regional Contact Americas https://components.omron.com/us Asia-Pacific https://components.omron.com/ap Korea https://components.omron.com/kr Europe https://components.omron.com/eu China https://components.omron.com.cn Japan https://components.omron.com/jp © OMRON Corporation 2020-2022 All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. Cat. No. G148-E1-05 0922 (1220)