ZG2-DSU41

2D Profile Measuring Sensors ZG2 - Smart Profile Sensor The easy way to get your profile • Easy to use - intuitive user interface • Live - built-in LCD monitor for setup and immediate profile display • Versatile - 18 measurement tools • Accurate - 10 µm resolution • Wide profiles - up to 70 mm • Fast - 5 ms sampling time • Smart - powerful PC software for configuration and post-processing (optional) System configuration Basic configuration Memory card Up to two units can be linked PLC Sensor head MEMORY CARD 256MB High-speed output to PLC For logging data PC PC RS-232C USB Smart Monitor ZG2 for setting from a PC (attached) PC Data storage unit Real-time parallel output unit Sensor controller RS-232C A controller link unit is necessary for the following cases. A data storage unit is connected. Two sensor controllers are linked. USB 27 m max. Sensor Head Extension Cables Highly-flexible extension cables of four different lengths are available. The distance between the sensor head and sensor controller can be extended up to 27 m without delaying image input periods. Flexible cables Sensor head cable length: 0.5 m/2 m ZG2 - Smart Profile Sensor 25 m/15 m/8 m/3 m 1 Ordering Information Sensor Heads Height 200 Height 100 210 mm (±48 mm) Height 60 100 mm (±12 mm) Height 20 Height 22.3 mm 0 Width (±0.5 mm) 3 mm Optical system Height direction Measurement range Width direction Height direction Resolution Width direction Model 50 mm (±3 mm) Width Width Width 8 mm 22 mm 70 mm Regular Diffuse reflective reflective 22.3 10.6 ±0.5 mm ±0.4 mm 3 mm (typical) 0.25 µm 5 µm (3mm/631pixels) ZG2-WDS3VT Regular Diffuse reflective reflective 50 44 ±3 mm ±2 mm 8 mm (typical) 1 µm 13 µm (8 mm/631 pixels) ZG2-WDS8T Sensor Controllers Appearance Regular Diffuse reflective reflective 100 94 ±12 mm ±10 mm 22 mm (typical) 2.5 µm 35 µm (22 mm/631 pixels) ZG2-WDS22 Diffuse reflective 210 ±48 mm 70 mm (typical) 6 µm 111 µm (70 mm/631 pixels) ZG2-WDS70 Data Storage Unit Power Output Model supply type 24 VDC NPN ZG2-WDC11A* ZG2-WDC11 PNP ZG2-WDC41A* ZG2-WDC41 Appearance Power Output Model supply type 24 VDC NPN ZG2-DSU11 PNP ZG2-DSU41 * Setup Support Software for PC is attached. Accessories (Order separately) Real-time Parallel Unit (for the ZG-WDC-Series) Appearance Sensor Head Extension Cable (Robot cable) Output type NPN Model ZG-RPD11 PNP ZG-RPD41 RS-232 Cable Appearance Cable length 25 m 15 m 8m 3m Qty 1 1 1 1 Parallel Mounting Adaptor Connecting device Model For PLC/PT connection (2 m) ZS-XPT2 For personal computer ZS-XRS2 connection (2 m) Qty Appearance ZS-XPM1 1 1 ZS-XPM2 Controller Link Unit Appearance Model For 1 Unit For 2 Units or more Memory Card Model ZS-XCN 2 Model ZG2-XC25CR ZG2-XC15CR ZG2-XC8CR ZG2-XC3CR Capacity 128 MB 256 MB Model F160-N1285 F160-N2565 Displacement & Width-Measuring Sensors Specifications Sensor Heads Item Model Resolution ZG2-WDS22 ZG2-WDS70 ZG2-WDS3VT Diffuse reflective Regular reflective Diffuse reflective 210±30 mm 20±0.5 mm 5.2±0.4 mm 22 mm (typical) 70 mm (typical) 3 mm (typical) 1 µm 2.5 µm 6 µm 0.25 µm 13 µm (8 mm/631 pixels) 35 µm (22 mm/631 pixels) 111 µm (70 mm/631 pixels) 5 µm (3 mm/631 pixels) Regular reflective Diffuse reflective Regular reflective Height direction 50±3 mm 44±2 mm 100±12 mm 94±10 mm Width direction 8 mm (typical) Height direction *1 Width direction Optical system Measurement range ZG2-WDS8T Diffuse reflective Linearity ±0.1% F.S. (in the height direction) *2 Temperature characteristic *3 Light source 0.03% F.S./°C 0.02% F.S./°C 0.08% F.S./°C Type Visible semiconductor laser Wavelength 658 nm Output 5 mW max. output, 1 mW max. exposure (without using optical instruments) 1 mW max. Class 2M of EN60825-1 / IEC60825-1 Class IIIB of FDA (21CFR 1040.10 and 1040.11) Class 2 of EN60825-1 / IEC60825-1 Class II of FDA (21CFR 1040.10 and 1040.11) Laser class 650 nm Beam shape (at measure30 µm×24 mm (typical) ment center distance) *4 60 µm×45 mm (typical) 120 µm×75 mm (typical) 25 µm×4 mm (typical) LED STANDBY: Lights when laser irradiation preparation is complete (indication color: green) LD_ON: Lights when the laser is irradiating (indication color: green) Measurement object Surface of non-transparent / transparent objects Surface of non-transparent objects Surface of non-transparent / transparent objects Ambient light Illumination on the photo-receiving face 7,000 lx max. : Incandescent lamp intensity Ambient temperature Operating: 0 to 50°C, Storage: -15 to 60°C (with no icing or condensation) Ambient humidity Operating and storage: 35 to 85% (with no condensation) EnvironDegree of ment IP66 (IEC 60529) resistance protection Vibration resistance 10 to 150 Hz with 0.35 mm single amplitude for 80 min each in X, Y and Z directions (destruction) IP67 (IEC 60529) Shock resistance 150 m/s2, 3 times each in 6 directions (up/down, right/left, forward/backward) (destruction) Materials Case: Aluminium diecast, Front cover: Glass, Cable insulation: Heat-resistive polyvinyl chloride (PVC), Connector: Zinc alloy or brass Cable length 0.5 m, 2 m (flexible cable) Weight Approx. 500 g Accessories Laser labels (EN : 2 labels, FDA : 3 labels), Ferrite core (1), Instruction manual Approx. 500 g Note: 1 . Obtained by setting an OMRON standard measurement object at the measurement center distance and determining the average height of the beam line. The conditions are given in the table below. However, satisfactory resolution cannot e attained in strong electromagnetic fields. The minimum resolution of the ZG2-WDS8T/WDS3VT is 0.25 µm, even when the average number of operations is increased. Resolution does not go any lower. Model CCD Mode AverMeasurement object age No. Diffuse of Oper- Regular reflective ations reflective ZG2-WDS8T/ ZG2-WDS22/ ZG2-WDS70 Highprecision 64 mode ZG2-WDS3T ZG2 - Smart Profile Sensor OMRON standard white alumina ceramic object OMRON stan- OMRON standard mirrored dard diffuse reobject flective object Approx. 650 g Approx. 300 g 2 . The tolerance for and ideal straight line obtained by determining the average height of and OMRON standard measurement object for the beam line. The CCD high-resolution mode is used. Linearity varies depending on the measurement object. Model Measurement object Regular reflective Diffuse reflective ZG2-WDS8T/ WDS22/WDS70 OMRON standard white alumina ceramic object ZG-WDS3T OMRON standard mir- OMRON standard difrored object fuse reflective object 3 . A value attained by using an aluminum jig to secure the distance between the Sensor Head and the measurement object. The CCD standard mode is used. 4 . Defined as 1/e2 (13.5%) of the center light intensity. This may be influenced when light leakage also exists outside the defined area and the reflectivity of the light around the measurement object is higher than that of measurement object. 3 Sensor Controllers Item Model ZG2-WDC11/WDC11A Input/output type NPN No. of connectable Sensor Heads 1 per Controller No. of connectable Controllers 2 ZG2-WDC41/WDC41A PNP Measurement cycle *1 16 ms (high-precision mode), 8 ms (standard mode), 5 ms (high-speed mode) Min. display unit 10 nm Display range -999.99999 to 999.99999 LCD monitor 1.8 inch TFT color LCD (557×234 pixels) LEDs • • • • Display Judgment indicators for each task (indication color: orange): T1, T2, T3, T4 Laser indicator (indication color: green): LD_ON Zero reset indicator (indication color: green): ZERO Trigger indicators (indication color: green): TRIG Select voltage or current (using the sliding switch on the bottom surface) Analog outputs Judgment output (ALL-PASSING/ERROR) Input/output signal lines External interface Trigger auxiliary output • Voltage output: -10 to 10 V, output impedance: 40 Ω • Current output: 4 to 20 mA, maximum load resistance: 300 Ω NPN open collector 30 VDC, 50 mA max. Residual voltage: 1.2 V max. PNP open collector 50 mA max. Residual voltage: 1.2 V max. ON: 0 V short or 1.5 V max. OFF: Open (leakage current: 0.1 mA max.) ON: Power supply voltage short or power supply voltage -1.5 V min. OFF: Open (leakage current: 0.1 mA max.) (ENABLE/GATE) Laser stop input (LD-OFF) Zero reset input (ZERO) Measurement trigger input (TRIG) Bank switching input (BANK A, B) Serial I/O Parallel output *2 USB2.0 1 port, full speed (12 Mbps), MINI-B RS-232C 1 port, 115,200 bps max. Output 18 - terminal No. of setting banks 16 Sensitivity adjustment Multi, High-speed multi, Auto, Fixed Measurement items Height, 2-point Step, 3-point Step, Edge position, Edge width, Angle, Intersection coordinates, Intersection angle, Sectional area (up to eight items can be measured simultaneously) Auxiliary functions Filter, Laser power adjustment, Position correction (height, position, lope), Linked operation, Point of inflection measurement Profiles saved 16 profiles (1 profile per bank) Main functions Ratings Environmental resistance Trigger modes External trigger/continuous Power supply voltage 21.6 to 26.4 VDC (including ripple current) Current consumption 0.8 A max. Insulation resistance 20 MΩ at 250 V between lead wires and Controller case Dielectric strength 1,000 VAC, 50/60 Hz for 1 min between lead wires and Controller case Ambient temperature Operating: 0 to 50°C, Storage: -15 to 60°C (with no icing or condenstaion) Ambient humidity Operating and storage: 35 to 85% Degree of protection IP20 (IEC 60529) Vibration resistance (destruction) Vibration frequency: 10 to 150 Hz, single amplitude: 0.35 mm, acceleration: 50 m/s2 Shock resistance (destruction) 150 m/s2, 3 times each in 6 directions (up/down, right/left, forward/backward) Materials Case: Polycarbonate (PC), Cable insulation: Heat-resistive polyvinyl chloride (PVC) Cable length 2m Weight Approx. 300 g (including cable) (Packed state: Approx. 450 g) Accessories ZG2-WDC_1: Large Ferrite Core (1 piece), Instruction Manual ZG2-WDC_1A: Large Ferrite Core (1 piece), Small Ferrite Core (2 pieces), Instruction Manual, Setup Support Software (CD-ROM), USB Cable (1 m) Note: 1 . The image input periode listed here are for fixed/auto sensitivity. The image input period will be longer for multi-sensitivity or other settings. Use the eco monitor in RUN mode to determine the actual image input period. 2 . When ZG-RPD is mounted 4 Displacement & Width-Measuring Sensors Data Storage Unit Item Model ZG2-DSU11 Input/output type NPN No. of connectable Controllers*1 2 Connectable Controllers ZG2-WDC11/WDC41 Input/output External signal lines interface Serial I/O Inputting starting/ terminating logging Judgment output (HIGH/PASS/LOW/ERROR) ZG2-DSU41 PNP ON: O V short or 1.5 V max. OFF: Open (leakage current : 0.1 mA max.) ON: Power supply voltage short or power supply voltage -1.5 V max. OFF: Open (leakage current : 0.1 mA max.) NPN open collector 30 VDC, 50 mA max. Residual voltage : 1.2 V max. PNP open collector 50 mA max. Residual voltage : 1.2 V max USB2.0 1 port, full speed (12 Mbps), MINI-B RS-232C 1 port, 115,200 bps max. Profiles saved : 5,120 profiles Memory of the main unit Measurement values saved : 65,000 values max.*3 No. of logged *2 data Profiles saved : 35,328 profiles max. (256 profiles x 138 files) Memory card (256 MB)*4 Measurement values saved : 7,150,000 values max. (65,000 values x 110 files) Functions Logging trigger functions External triggers, data triggers (self-triggers), and time triggers External banks functions 4096 Other functions Ratings Environmental resistance Power supply voltage Alarm output functions 21.6 to 26.4 VDC (including ripple current) Current consumption 0.5 A max. Ambient temperature Operating : 0 to 50°C, Storage: 0 to 60°C (with no icing or condensation) Ambient humidity Operating and storage: 35 to 85% (with no condensation) Materials Case: Polycarbonate (PC) Cable length 2m Weight Approx. 280 g Accessories Ferrite Core (1 piece), Instruction Manual Note: 1 . The controller link unit is necessary for linking. 2 . Data is saved in the memory of the main unit during logging. The data is automatically saved in a memory card after logging is completed.The maximum number of logging differs according to set conditions. For details, refer to the Users Manual. 3 . Measurement values for 65,000 measurements can be saved even when two sensor controllers are connected and each performs eight tasks. 4 . The value is the maximum number achieved in the following conditions. · One sensor controller performs one measurement task. · Either profiles or measurement values are logged. ZG2 - Smart Profile Sensor 5 Dimensions Sensor Heads ZG2-WDS3VT Reference plane Regular reflection Diffuse reflective Optical axis 2-4.5 dia. mounting hole 35 22.17 15.3 Emitter optical axis Measurement center 22.3 4.5 Emitter 10.6 4.64 Operation indication lamp 65 56 4.5 65 56 40° Receiver optical axis 75.02 2-M4 23.79 33.47 ± 0.1 Measurement center Receiver optical axis 33.47 40° 71.78 ± 0.1 Reference plane 20.66 Receiver optical axis 2-4.5 dia. mounting hole 20.83 Emitter optical axis 31. 5 52.5 81.06 71.78 Mounting Hole Dimensions 21.66 Reference plane 2-M4 Vinyl-insulated round cable 6.8 dia, standard length : 2 m Vinyl-insulated round cable 6.8 dia, standard length : 2 m Connector Connector 56 ± 0.1 56 ± 0.1 Mounting Hole Dimensions ZG2-WDS8T/WDS22 Reference plane Diffuse reflective 18 36 Optical axis L (*) 80 72 Measurement center 4 70 Emitter optical axis 9.5 25 16.4 22.7 92.1 Emitter 46 Operation indication lamp 25 A°(*) 100 Receiver optical axis Reference plane 3-4.5 dia. mounting hole 82 70 ± 0.1 9.5 ± 0.1 69 3-M4 Receiver 16.9 45.1 69 ± 0.1 Vinyl-insulated round cable 6.8 dia, standard length : 2 m, 0.5 m (*) ZG2-WDS8T L=50, A=30° ZG2-WDS22 L=100, A=25° Connector ZG2-WDS8T ZG2-WDS22 Regular reflection Regular reflection 44.1 10.3 98.5 67.6 18.1 23.1 28.8 15° 30° Measurement center Receiver optical axis 37.7 3-4.5 dia. mounting hole 24.2 12.5° 64.2 ± 0.1 Mounting Hole Dimensions 23.5 15.2 25° 109.6 65.3 64.2 68.3 ± 0.1 24.2 ± 0.1 Reference plane Vinyl-insulated round cable 6.8 dia, standard length: 2 m, 0.5 m Measurement center Emitter optical axis 110.9 18.1± 0.1 6 9.3 15.6 18.6 3-M4 95.9 68.3 94.1 3-4.5 dia. mounting hole 27 Emitter optical axis 67.6 ± 0.1 27 ± 0.1 Mounting Hole Dimensions 3-M4 Receiver optical axis Reference 15.2 ± 0.1 plane Connector 65.3 ± 0.1 Vinyl-insulated round cable 6.8 dia, standard length : 2 m, 0.5 m Connector Mounting Hole Dimensions Displacement & Width-Measuring Sensors ZG2-WDS70 Diffuse reflective 65 ± 0.1 3-M4 Optical axis 38 45 ± 0.1 19 210 Receiver 22.7 75 65 5 28 (1 : 2) Mounting Hole Dimensions Reference plane Operation indication lamp 47 Receiver optical axis 46 Measurement center 120 115.06 45 19° 13 dia Emitter optical axis Reference plane 16.4 Emitter 25 57 2 Vinyl-insulated round cable 6.8 dia, standard length : 2 m, 0.5 m Connector Sensor Controller Data Storage Unit ZG2-WDC11/WDC41 ZG2-DSU11/DSU41 59.85 52.5 60 20.8 3.34 52.50 60 5.2 11 35.5 90 90 27.9 3.9 11.7 dia 3.90 4.3 4.30 18 Heat-resistive polyvinyl chloride (PVC), 5.2 dia, standard length : 2 m USB connector Heat-resistive polyvinyl chloride (PVC), 5.2 dia, standard length: 2 m 13 10 13 10 RS-232C connector 32.9 24.2 24.20 18 32.90 11.7 dia Panel Mounting Adaptor Real-time Parallel Output Unit ZS-XPM1/XPM2 ZG-RPD11/RPD41 (60 × n) + 12 (60 × n) 13 3 Panel 29.60 Two,Mounting holes 7 DIN track 8 21 30 10.25 15.85 9 90 122 (140) (14.15) 13 (2.85) 11.5 66.50 80 89 98 15.65 9 70 (150) Panel 55 When two or more units are aligned side-by-side. Panel Mounting Adaptor (2) (37.5) (Note: 1) 32.90 30 Panel cutout dimensions 6 35.20 Note: 1. Dimensions are for a 2.0 mm thick panel. 116 ± 1 (60 × n) + 8 ZG2 - Smart Profile Sensor 7 ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. Cat. No. Q24E-EN-02A In the interest of product improvement, specifications are subject to change without notice. ZG2 - Smart Profile Sensor 8