ZN9-PF1-S

Ordering Information Specifications Sensor Model Appearance Item Measured particle diameter Model Air Particle Sensor Particle measurement type 0.3, 0.5, or 1.0 µm min. 5µm(10µm), 20µm(30µm), 50µm min. ( )is selectable. Air Particle Sensor Dust measurement type Particle measurement type Dust measurement type ZN-PD03-S ZN-PD50-S Item Measurement method ZN-PD03-S ZN-PD50-S 90° sideways light-scattering method Semiconductor laser Light source Measured particle diameter 0.3, 0.5, or 1.0 µm min. Particle concentration 0 to 100,000particles/cf Sample flow rate Trigger Input Item Model Wave Inspire ES ZN-SW11-S System Requirements Measure Mode DC19V (See note 2.) Current consumption Item Model Operating and storage : 35% to 85% (with no icing or condensation) Exhaust tube(4m) ZN9-PT4-S Vibration resistance 110 to 55 Hz, 0.3-mm double amplitude, 50 min Materials IP20 Installation method DIN track mount / Self standing Weight (Packed state) Approx.1.7kg Instruction Sheet, AC adapter Accessories ZN9-PC1-S Filter for cleaning ABS Degree of protection ZN9-PT8-S Exhaust tube(8m) Optimized Quality Management with Real-time Particle Monitoring System 20 MΩ min. at 500 VDC 1,000 VAC, 50/60 Hz for 1 min Withstand voltage ZN9-PF2-S Operating : 0 to 40˚C Storage : -15 to 50˚C (with no icing or condensation) Ambient humidity range Insulation resistance Change filter set for Dust measurement type Cost Effective and Wide range measurement size (From Particle to Dust) 1A MAX Operating : 0 to 35˚C Ambient temperature range Change filter set for ZN9-PF1-S Particle measurement type ZN-PD-S Real-time mode (by second)/Cycle mode(by set cycle)/Trigger mode(by trigger) Power supply voltage Accessories(Order Separately) Appearance Clean Levels:4levels(adjustable) 7-segment main display (red/6digits):Count value (Selectable particles/cf, particles/Litter, counts of particles per measurement time) 7-segment sub-display(green/6 digits):Selected particle diameter Indicators OS:Windows XP, Windows Vista CPU:Compatible with Intel processors, 1GHz or higher Memory: 1GB or more (2GB or more recommended) Air Particle Sensor Photo coupler input Ethernet twisted-pair cable connector (TCP/IP) Communication interface New Production-Environmental Sensing Series The First 6.0Litter/min Photo coupler output (Status outputs linked with clean levels) System error status output Appearance 0 to 50,000particles/cf 2.8Litter/min Status outputs(2 outputs) PC Software 5µm(10µm), 20µm(30µm), 50µm min.(See note 1.) Air-intake tube(Tubing ID : Φ10mm, Length 1m)×1 Air filter ×1 Note 1. ( ) is selectable. Note 2. Must be used with specified AC adapter. Dimensions (Unit:mm) ZN-PD03-S (Unit:mm) ZN-PD50-S 30 30.7 30.7 30 Φ57.9 120 85 Air intake (diameter=10) 43.3 90.7 Air intake Particle measurement type LAN port Input/output terminals ( 0.3µm to 1µm) 110 110 LAN port Input/output terminals AC adaptor terminal (30.7) 61 85.7 OMRON Corporation Industrial Automation Company Sensing Devices Division H.Q. Growth Industry Promotion Dept. Shiokoji Horikawa, Shimogyo-ku, Kyoto, 600-8530 Japan Tel: (81) 75-344-7211/Fax: (81) 75-344-7107 Regional Headquarters OMRON EUROPE B.V. Sensor Business Unit Carl-Benz-Str. 4, D-71154 Nufringen, Germany Tel: (49) 7032-811-0/Fax: (49) 7032-811-199 68 26 7.4 10.7 (14) 7.4 AC adaptor terminal Air outlet (diameter=10) OMRON ELECTRONICS LLC One Commerce Drive Schaumburg, IL 60173-5302 U.S.A. Tel: (1) 847-843-7900/Fax: (1) 847-843-7787 10.7 (30.7) 61 85.7 (14) 18 90.7 85 120 68 26 Air outlet (diameter=10) Authorized Distributor: OMRON ASIA PACIFIC PTE. LTD. No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore 119967 Tel: (65) 6835-3011/Fax: (65) 6835-2711 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120, China Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 OMRON Industrial Automation Global: www.ia.omron.com Dust measurement type ( 5µm to 50µm) © OMRON Corporation 2008 All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. Printed in Japan Cat. No. E397-E1-01(WEB1) (0709) (KW) Optimized Quality Management with Two valuable Models! Particle/contamination Real-time Monitoring ALL NEW Ambient Dust Real-time Monitoring Thinking of upgrading from manual fixed-point particle measurement in your clean environment to a continuous monitoring solution? The ZN-PD03-S Particle Sensor (Particle Type) provides continuous high-precision monitoring at a very low set-up cost. It is ideal for traceability and fault analysis and substantially reduces labor expenses. Foreign matter in the production environment can affect the quality of finished products. Perhaps your production environment is affected by dust? The largest form of particles, typically carried by human operators and generated by machinery. The ZN-PD50-S Particle Sensor (Dust measurement type) provides the most simple and effective solution yet for monitoring dust levels. Combines high-precision measurement with continuous monitoring Measurement accuracy to rival a particle counter? Measure dust levels and identify dust sources with a single unit Industry First Top In Class The Particle Sensor generates air flow of 2.83 liters per minute through a combination of fully rectified internal design and high-suction fan. Measurement accuracy is close to that of a particle counter, thanks to Omron laser-optic design technology as used in high-precision displacement sensors. Measured value (particles/cF) Typical air cleanliness readings from different types of measuring devices 600 ZN-PD-S Particle counter Conventional particle sensor ZN-PD-S detects fluctuations in cleanliness even in very clean environments 500 400 Dust Catcher feature to identify dust sources The combination of a powerful fan and a funnel-shaped air intake efficiently captures falling dust. A built-in filter prevents large dust particles from entering the system and causing internal blockages. The filter is simple to replace. Double-sided tape on the pull-out Trap Box captures dust particles. The dust can then be analyzed under a microscope to determine the source. Model ZN-PD03-S 300 0.3 µm 0.5 µm 1.0 µm 200 100 0 Particle measurement type Efficient measurement of falling dust Trap Box Simultaneous real-time sensing 0:00 0:10 0:20 0:30 0:40 0:50 1:00 1:10 Filter Time (hr:min) Intake air is irradiated with laser light and the level of scattered light from particles is measured. Cleanliness levels varied in a CLASS 100 (approx.) environment using FFU air flow control. Particle sensor measurements taken via scaling. Examples of use Examples of use Low-maintenance design for continuous measurement The maintenance workload is reduced substantially through a combination of long-lasting fan construction and intermittent laser mode designed to prolong the life span of the laser. Maintenance costs are also much lower since the Particle Sensor does not need an external pump which tends to require frequent replacement. Dust measurement type Model ZN-PD50-S 5(10)µm 20(30)µm 50µm Simultaneous real-time sensing Multi-point continuous monitoring in clean room Dust monitoring on paint process Trend monitoring of manufacturing equipment Measurement data is used for trend analysis and early detection of problems Connects readily to Ethernet hub for networking with computers Trend monitoring in cell manufacturing production line Production-Environments Visualizer (PC software) Option Model ZN-SW11-S Real-time analysis of measurement data Diagram layout of equipment and measuring devices Convert selected data to Excel format Computer Pop-up alarm window LAN Port Input/output terminals Supports trigger input as well as two-stage alarm and error outputs.Can be configured to begin measurement as required in response to trigger input and to generate alarms in accordance with monitoring levels. Scalable to particle diameter size LAN or PLC EtherNet hub Recommended: SYSMAC CS/CJ series Ethernet unit (Omron) Connect to PLC to create an independent low-energy system tailored to the production environment. Max./min./average values Visual representation of particle volumes makes it easier to identify trends for faster analysis! Also handles time-consuming tasks such as data storage and collation. Shows hourly and daily trends at a glance-ideal for early detection of problems. Two display modes Pop-up windows provide immediate notification of alarms to enable a rapid response. Select required log data and convert to CSV file format. Direct import into Excel file format is also available.