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FAN6921MR
Integrated Critical Mode PFC and Quasi-Resonant
Current Mode PWM Controller
Features
Description
The highly integrated FAN6921MR combines Power
Factor Correction (PFC) controller and Quasi-Resonant
PWM controller. Integration provides cost effect design
and allows for fewer external components.
Integrated PFC and Flyback Controller
Critical Mode PFC Controller
Zero-Current Detection for PFC Stage
Quasi-Resonant Operation for PWM Stage
Internal Minimum tOFF 8 µs for QR PWM Stage
Internal 10 ms Soft-Start for PWM
Brownout Protection
High / Low Line Over-Power Compensation
Auto-Recovery Over-Current Protection
Auto-Recovery Open-Loop Protection
Externally Latch Triggering (RT Pin)
Adjustable Over-Temperature Latched (RT Pin)
VDD Pin and Output Voltage OVP (Latched)
Internal Over-Temperature Shutdown (140°C)
Applications
For PFC, FAN6921MR uses a controlled on-time
technique to provide a regulated DC output voltage and
to perform natural power factor correction. With an
innovative THD optimizer, FAN6921MR can reduce
input current distortion at zero-crossing duration to
improve THD performance.
For PWM, FAN6921MR provides several functions to
enhance the power system performance: valley
detection, green-mode operation, high / low line over
power compensation. FAN6921MR provides many
protection functions as well: secondary-side open-loop
and over-current with auto recovery protection, external
latch triggering, adjustable over-temperature protection
by RT pin and external NTC resistor, internal overtemperature shutdown, VDD pin OVP, and DET pin overvoltage for output OVP, and brown-in / out for AC input
voltage UVP.
The FAN6921MR controller is available in a 16-pin small
outline package (SOP).
AC/DC NB Adapters
Open-Frame SMPS
Battery Charger
Ordering Information
Part Number
OLP
Mode
Operating
Temperature Range
Package
Packing
Method
FAN6921MRMY
Recovery
-40°C to +105°C
16-Pin Small Outline Package (SOP)
Tape & Reel
© 2009 Fairchild Semiconductor Corporation
FAN6921MR Rev. 1.0.4
www.fairchildsemi.com
FAN6921MR — Integrated Critical Mode PFC and Quasi-Resonant Current Mode PWM Controller
February 2013
Figure 1. Typical Application
© 2009 Fairchild Semiconductor Corporation
FAN6921MR Rev. 1.0.4
FAN6921MR — Integrated Critical Mode PFC and Quasi-Resonant Flyback PWM Controller
Application Diagram
www.fairchildsemi.com
2
Figure 2. Functional Block Diagram
© 2009 Fairchild Semiconductor Corporation
FAN6921MR Rev. 1.0.4
FAN6921MR — Integrated Critical Mode PFC and Quasi-Resonant Flyback PWM Controller
Internal Block Diagram
www.fairchildsemi.com
3
Figure 3. Marking Diagram
Pin Configuration
Figure 4. Pin Configuration
Pin Definitions
Pin #
Name
Description
1
RANGE
RANGE pin’s impedance changes according to VIN pin voltage level. When the input voltage
detected by VIN pin is lower than a threshold voltage, it sets to high impedance; whereas it sets
to low impedance if input voltage is high level.
2
COMP
Output pin of the error amplifier. It is a transconductance type error amplifier for PFC output
voltage feedback. Proprietary multi-vector current is built-in to this amplifier. Therefore the
compensation for PFC voltage feedback loop allows a simple compensation circuit between this
pin and GND.
3
INV
4
CSPFC
5
Input to the comparator of the PWM over-current protection and performs PWM current-mode
control with FB pin voltage. A resistor is used to sense the switching current of PWM switch and
CSPWM the sensing voltage is applied to the CSPWM pin for the cycle-by-cycle current limit, currentmode control, and high / low line over-power compensation according to DET pin source current
during PWM tON time.
FAN6921MR — Integrated Critical Mode PFC and Quasi-Resonant Flyback PWM Controller
Marking Information
Inverting input of the error amplifier. This pin is used to receive PFC voltage level by a voltage
divider and provides PFC output over- and under-voltage protections.
Input to the PFC over-current protection comparator that provides cycle-by-cycle current limiting
protection. When the sensed voltage across the PFC current sensing resistor reaches the internal
threshold (0.82 V typical), the PFC switch is turned off to activate cycle-by-cycle current limiting.
Continued on the following page…
© 2009 Fairchild Semiconductor Corporation
FAN6921MR Rev. 1.0.4
www.fairchildsemi.com
4
Pin #
Name
Description
6
OPFC
Totem-pole driver output to drive the external power MOSFET. The clamped gate output voltage
is 15.5 V.
7
VDD
Power supply. The threshold voltage for startup and turn-off is 18 V and 7.5 V, respectively. The
startup current is less than 30μA and the operating current is lower than 10 mA.
8
OPWM
9
GND
The power ground and signal ground.
DET
This pin is connected to an auxiliary winding of the PWM transformer through a resistor divider for
the following purposes:
Producing an offset voltage to compensate the threshold voltage of PWM current limit for
providing over-power compensation. The offset is generated in accordance with the input
voltage when PWM switch is on.
Detecting the valley voltage signal of drain voltage of the PWM switch to achieve the valley
voltage switching and minimize the switching loss on PWM switch.
Providing output over-voltage protection. A voltage comparator is built-in to the DET pin. The
DET pin detects the flat voltage through a voltage divider paralleled with auxiliary winding. This
flat voltage is reflected to the secondary winding during PWM inductor discharge time. If output
OVP and this flat voltage is higher than 2.5 V, the controller enters latch mode and stops all
PFC and PWM switching operation.
11
FB
Feedback voltage pin. This pin is used to receive output voltage level signal to determine PWM
gate duty for regulating output voltage. The FB pin voltage can also activate open-loop, over-load
protection, and output-short circuit protection if the FB pin voltage is higher than a threshold of
around 4.2 V for more than 50 ms.The input impedance of this pin is a 5 kΩ equivalent
resistance. A 1/3 attenuator is connected between the FB pin and the input of the CSPWM/FB
comparator.
12
RT
Adjustable over-temperature protection and external latch triggering. A constant current is flowed
out of the RT pin. When RT pin voltage is lower than 0.8 V (typical), latch mode protection is
activated and stops all PFC and PWM switching operation until the AC plug is removed.
13
VIN
Line-voltage detection for brown-in / out protections. This pin can receive the AC input voltage
level through a voltage divider. The voltage level of the VIN pin is not only used to control
RANGE pin’s status, but it can also perform brown-in / out protection for AC input voltage UVP.
14
ZCD
Zero-current detection for the PFC stage. This pin is connected to an auxiliary winding coupled to
PFC inductor winding to detect the ZCD voltage signal once the PFC inductor current discharges
to zero. When the ZCD voltage signal is detected, the controller starts a new PFC switching
cycle. When the ZCD pin voltage is pulled to under 0.2 V (typical), it disables the PFC stage and
the controller stops PFC switching. This can be realized with an external circuit if disabling the
PFC stage is desired.
15
NC
No connection
16
HV
High-voltage startup. HV pin is connected to the AC line voltage through a resistor
(100 kΩ typical) for providing a high charging current to VDD capacitor.
10
Totem-pole output generates the PWM signal to drive the external power MOSFET. The clamped
gate output voltage is 17.5 V.
© 2009 Fairchild Semiconductor Corporation
FAN6921MR Rev. 1.0.4
FAN6921MR — Integrated Critical Mode PFC and Quasi-Resonant Flyback PWM Controller
Pin Definitions (Continued)
www.fairchildsemi.com
5
Stresses exceeding the absolute maximum ratings may damage the device. The device may not function or be
operable above the recommended operating conditions and stressing the parts to these levels is not recommended.
In addition, extended exposure to stresses above the recommended operating conditions may affect device reliability.
The absolute maximum ratings are stress ratings only.
Symbol
VDD
Parameter
Min.
DC Supply Voltage
Max.
Unit
30
V
VHV
HV
500
V
VH
OPFC, OPWM
-0.3
25.0
V
VL
Others (INV, COMP, CSPFC, DET, FB, CSPWM, RT)
-0.3
7.0
V
Input Voltage to ZCD Pin
-0.3
12.0
V
VZCD
Power Dissipation
800
mW
θJA
PD
Thermal Resistance (Junction-to-Air)
104
°C/W
θJC
Thermal Resistance (Junction-to-Case)
TJ
TSTG
TL
41
°C/W
Operating Junction Temperature
-40
+150
°C
Storage Temperature Range
-55
+150
°C
+260
°C
Lead Temperature (Soldering 10 Seconds)
(3)
ESD
Human Body Model, JESD22-A114 (All Pins Except HV Pin)
4500
Charged Device Model, JESD22-C101 (All Pins Except HV Pin)(3)
1250
V
Notes:
1. Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device.
2. All voltage values, except differential voltages, are given with respect to GND pin.
3. All pins including HV pin: CDM=750 V, HBM 1000 V.
Recommended Operating Conditions
The Recommended Operating Conditions table defines the conditions for actual device operation. Recommended
operating conditions are specified to ensure optimal performance to the datasheet specifications. Fairchild does not
recommend exceeding them or designing to Absolute Maximum Ratings.
Symbol
TA
Parameter
Operating Ambient Temperature
© 2009 Fairchild Semiconductor Corporation
FAN6921MR Rev. 1.0.4
Min.
Max.
Unit
-40
+105
°C
FAN6921MR — Integrated Critical Mode PFC and Quasi-Resonant Flyback PWM Controller
Absolute Maximum Ratings
www.fairchildsemi.com
6
VDD=15 V, TA=-40°C~105°C (TA=TJ), unless otherwise specified.
Symbol
Parameter
Conditions
Min.
Typ.
Max.
Units
25
V
19.5
V
VDD Section
VOP
Continuously Operating Voltage
VDD-ON
Turn-On Threshold Voltage
16.5
VDD-PWM-OFF
PWM Off Threshold Voltage
9
10
11
V
VDD-OFF
Turn-Off Threshold Voltage
6.5
7.5
8.5
V
20
30
µA
10
mA
IDD-ST
Startup Current
VDD=VDD-ON - 0.16 V,
Gate Open
IDD-OP
Operating Current
VDD=15 V,
OPFC, OPWM=100 kHz,
CL-PFC, CL-PWM=2 nF
IDD-GREEN
Green-Mode Operating Supply
Current (Average)
VDD=15 V,
OPWM=450 Hz,
CL-PWM=2 nF
IDD-PWM-OFF
Operating Current at PWM-Off
Phase
VDD=VDD-PWM-OFF - 0.5 V
18.0
5.5
mA
70
120
170
µA
VDD-OVP
VDD Over-Voltage Protection
(Latch-Off)
26.5
27.5
28.5
V
tVDD-OVP
VDD OVP Debounce Time
100
150
200
µs
IDD-LATCH
VDD Over-Voltage Protection
Latch-Up Holding Current
VDD=7.5 V
120
µA
HV Startup Current Source Section
VHV-MIN
IHV
Minimum Startup Voltage on HV
Pin
Supply Current Drawn from HV Pin
50
VAC=90 V (VDC=120 V),
VDD=0 V
1.3
HV=500 V,
VDD= VDD-OFF +1 V
V
mA
1
µA
VIN and RANGE Section
VVIN-UVP
Threshold Voltage for AC Input
Under-Voltage Protection
0.95
1.00
1.05
V
VVIN-RE-UVP
Under-Voltage Protection Reset
Voltage (for Startup)
VVIN-UVP
+0.25V
VVIN-UVP
+0.30V
VVIN-UVP
+0.35V
V
70
100
130
ms
tVIN-UVP
Under-Voltage Protection
Debounce Time (No Need at
Startup and Hiccup Mode)
VVIN-RANGE-H
High VVIN Threshold for RANGE
Comparator
2.40
2.45
2.50
V
VVIN-RANGE-L
Low VVIN Threshold for RANGE
Comparator
2.05
2.10
2.15
V
70
100
130
ms
tRANGE
Range-Enable/ Disable Debounce
Time
VRANGE-OL
Output Low Voltage of RANGE Pin IO=1 mA
0.5
V
IRANGE-OH
Output High Leakage Current of
RANGE Pin
RANGE=5 V
50
nA
PFC Maximum On Time
RMOT=24 kΩ
28
µs
tON-MAX-PFC
22
25
FAN6921MR — Integrated Critical Mode PFC and Quasi-Resonant Flyback PWM Controller
Electrical Characteristics
Continued on the following page…
© 2009 Fairchild Semiconductor Corporation
FAN6921MR Rev. 1.0.4
www.fairchildsemi.com
7
VDD=15 V, TA=-40°C ~105°C (TA=TJ), unless otherwise specified.
Symbol
Parameter
Conditions
Min.
Typ.
Max.
Units
100
125
150
µmho
2.465
2.500
2.535
V
PFC Stage
Voltage Error Amplifier Section
Gm
Transconductance(4)
VREF
Feedback Comparator Reference
Voltage
VINV-H
Clamp High Feedback Voltage
VRATIO
VINV-L
(4)
Clamp High Output Voltage Ratio
RANGE=Open
2.70
2.75
2.80
RANGE=Ground
2.60
2.65
2.70
VINVH / VREF,
RANGE=Open
1.06
1.14
VINVH / VREF,
RANGE=Ground
1.04
1.08
Clamp Low Feedback Voltage
V
V/V
2.35
2.45
RANGE=Open
2.25
2.90
2.95
V
RANGE=Ground
2.75
2.80
50
70
90
µs
0.35
0.45
0.55
V
50
70
90
µs
VINV-OVP
Over-Voltage Protection for INV
Input
tINV-OVP
Over-Voltage Protection Debounce
Time
VINV-UVP
Under-Voltage Protection for INV
Input
tINV-UVP
Under-Voltage Protection
Debounce Time
VINV-BO
PWM and PFC Off Threshold for
Brownout Protection
1.15
1.20
1.25
V
VCOMP-BO
Limited Voltage on COMP Pin for
Brownout Protection
1.55
1.60
1.65
V
VCOMP
Comparator Output High Voltage
4.8
6.0
V
Zero Duty Cycle Voltage on COMP
Pin
1.10
1.25
1.40
V
15
30
45
µA
0.50
0.75
1.00
mA
RANGE=Open,
VINV=2.75 V, VCOMP=5 V
20
30
40
RANGE=Ground,
VINV=2.65 V, VCOMP=5 V
20
30
40
VOZ
Comparator Output Source
Current
ICOMP
Comparator Output Sink Current
VINV=2.3 V, VCOMP=1.5 V
VINV=1.5 V
V
µA
PFC Current Sense Section
VCSPFC
Threshold Voltage for Peak
Current Cycle-by-Cycle Limit
tPD
Propagation Delay
tBNK
Leading-Edge Blanking Time
AV
CSPFC Compensation Ratio for
THD
VCOMP=5 V
0.82
FAN6921MR — Integrated Critical Mode PFC and Quasi-Resonant Flyback PWM Controller
Electrical Characteristics (Continued)
V
110
200
ns
110
180
250
ns
0.90
0.95
1.00
V/V
Continued on the following page…
© 2009 Fairchild Semiconductor Corporation
FAN6921MR Rev. 1.0.4
www.fairchildsemi.com
8
VDD=15 V, TA=-40°C ~105°C (TA=TJ), unless otherwise specified.
Symbol
Parameter
Conditions
Min.
Typ.
Max.
Units
14.0
15.5
17.0
V
1.5
V
PFC Output Section
VZ
PFC Gate Output Clamping
Voltage
VDD= 25 V
VOL
PFC Gate Output Voltage Low
VDD=15 V, IO=100 mA
VOH
PFC Gate Output Voltage High
VDD=15 V, IO=100 mA
8
tR
PFC Gate Output Rising Time
VDD=12 V, CL=3 nF,
20~80%
30
65
100
ns
tF
PFC Gate Output Falling Time
VDD=12 V, CL=3 nF,
80~20%
30
50
70
ns
Input Threshold Voltage Rising
Edge
VZCD Increasing
1.9
2.1
2.3
V
Threshold Voltage Hysteresis
VZCD Decreasing
0.25
0.35
0.45
V
VZCD-HIGH
Upper Clamp Voltage
IZCD=3 mA
8
10
VZCD-LOW
Lower Clamp Voltage
0.40
0.65
0.90
V
VZCD-SSC
Starting Source Current
Threshold Voltage
1.3
1.4
1.5
V
200
ns
V
PFC Zero Current Detection Section
VZCD
VZCD-HYST
tDELAY
tRESTART-PFC
Maximum Delay from ZCD to
Output Turn-On
VCOMP=5 V, fS=60 kHz
100
V
Restart Time
300
500
700
µs
Inhibit Time (Maximum Switching
VCOMP=5 V
Frequency Limit)
1.5
2.5
3.5
µs
VZCD-DIS
PFC Enable/ Disable Function
Threshold Voltage
0.15
0.2
0.25
V
tZCD-DIS
PFC Enable/ Disable Function
Debounce Time
100
150
200
µs
tINHIB
VZCD=100 mV
Continued on the following page…
© 2009 Fairchild Semiconductor Corporation
FAN6921MR Rev. 1.0.4
FAN6921MR — Integrated Critical Mode PFC and Quasi-Resonant Flyback PWM Controller
Electrical Characteristics (Continued)
www.fairchildsemi.com
9
VDD=15 V, TA=-40°C ~105°C (TA=TJ), unless otherwise specified.
Symbol
Parameter
Conditions
Min.
Typ.
Max.
Units
1/2.75
1/3.00
1/3.25
V/V
3
5
7
kΩ
1.2
2.0
mA
PWM STAGE
Feedback Input Section
AV
Input-Voltage to Current Sense
Attenuation(4)
AV=△VCSPWM /△VFB,
0